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 DANIELS MANUFACTURING CORPORATION

Table of Contents
526 THORPE ROAD ORLANDO, FL 32824 U.S.A.
PHONE: (407) 855-6161 FAX: (407) 855-6884
EMAIL: [email protected] WWW.DMCTOOLS.COM
CAGE CODE: 11851

INTRODUCTION BETA BACKSHELL TOOLS

Important Facts About Crimping................................................. 1 BETA Backshell Tool Kits........................................................... 73
WIRE PREP BETA Backshell Torque Tools Quick Reference ...................... 74
Manual and Pneumatic Wire Strippers....................................... 2 EMI/RFI Band Application System (M85049/128 Bands).................. 75-81
AS5768 Wire Stripper Info...................................................................... 3 M81306/1 One-Step Banding Tool System........................................... 77
M81306/2 Two-Step Banding Tool System........................................... 78

MIL-SPEC INDENT CRIMP TOOLS
M22520/1-01 Standard Adjustable Indent Crimp Tool...........4-5 OPEN FRAME CRIMP TOOLS
M22520/2-01 Miniature Adjustable Indent Crimp Tool.............. 6 M22520/5-01 (HX4) & M22520/10-01 (HX3)
Open Frame Crimp Tools and Dies......................................82-83
M22520/7-01 Intermediate Adjustable Indent Crimp Tool......... 7 HXE4B Battery Powered Hydraulic Tool................................................. 84
M22520/34-01 MIL-DTL-28840 Connector Tooling.................... 7 Pneumatic Open Frame Tools......................................................... .85-86

BATTERY AND PNEUMATIC CRIMP TOOLS DMC Y-Dies for A Full Range of Capabilities...........................87
Battery Powered Hydraulic Indent Crimp Tools......................... 8 M39012 Coaxial Connector Tool Selection Guide...............88-99
Pneumatic (Air Powered) Indent Crimp Tools.......................9-13 M39029 Shielded Contact Tool Selection Guide.............100-103
Hand-Held Pneumatic Indent Crimp Tools............................... 10 GMT Series Precision Crimp Tools...................................104-105
Auto-Lift Pneumatic Indent Crimp Tools.............................11-12 Battery Powered Hydraulic GMT Crimp Tools........................ 106
M22520/23-01 Large Gage Pneumatic Indent Crimp Tools.... 13 M81824 Splice (PMT232) Pneumatic Crimp Tool................................ 107
DCT Series Crimp Tools & Dies.................................................... 108-109
CONTACT INFORMATION
EMC3300 Battery Powered Electro-Mechanical Tool & Dies................ 110
Large Gage Contact Application Information........................... 14
Pico to DMC Part Number Guide.........................................15-17
Technical Application Guide for Contacts and Connectors.... 18 HYDRACTM HYDRAULIC TOOLS AND DIES
Contact Color Code (BIN).......................................................... 18 Hydrac 3.5 Ton Hydraulic HDE36B Die Crimp Tool............ 111
LIMITED DISCLAIMER (Technical Information)...............18 4 Ton Battery Powered Hydraulic HD36-Die Crimp Tool....... 112
6 Ton Dieless Four Indent Crimper.......................................... 113
M39029 CHART
M39029 Contact Quick Location Chart..................................... 19 Hydrac 5.5 Ton Hydraulic HD51-Die
Connector, Contacts, and Tools Cross Reference.............................. 20-51 Crimp Tools & Dies............................................................114-115

AS5259/3 HH80C Hydrac 7 Ton Hydraulic Crimp Tool....... 116
I/R TOOLS
TBHD1M (MS25441-1) 12 Ton Hydraulic Crimp Head........... 116
M81969 Installing and Removal Tools.................................52-58 MS23002, MS25442, & MS90485 (AS5259/7)
Contact Retention Test Tools & Calibration Equipment......60-61 Crimping Dies......................................................................... 117
Contact Gages...................................................................................... 61
M81969/30 Unwired Contact Removal Tools......................................... 58 Terminal and Splice Tooling Options................................118-119
Wire Harness Spoon............................................................................. 59 Application Guide for AS7928
Cable Tie Removal Tools....................................................................... 59 (and Related Standards Terminals and Splices)..............120-163

SPECIAL CRIMP TOOLS TENSILE TESTING

M22520/4-01 (GS100-1) & M22520/31-01 (GS200-1) Tensile Test Systems (Wire Pull Testers)..........................164-168
Circular Indent Crimp Tools..................................................62-64 Wire Standards Pull Test Value Guide.................................... 169
SC8 & MH993 (Biased Crimp Tools)......................................... 65 SWAGING TOOL & DIES
Mid-Current Range Indent Crimp Tools...............................66-69 Wire Rope Swaging Tool & Dies (Tool Kit).......................170-171
Dedicated Application Indent Crimp Tools............................... 70 WIRING SYSTEMS SERVICE KITS
LH8 (for Burndy YHMM Series Contacts) .............................................. 70 Wiring System Service Kits..............................................172-175

GS217 (MIL-C-22442/32-1 Clamping Ring Crimp Tool)......................... 70 LIMITED WARRANTY............................................................... 176
MH800 (Ultra Precision Crimp Tool).......................................... 71 Ergonomics Challenge............................................................. 177
MH820 (Stainless Steel Indenter).............................................. 71
Fine Tipped Indent Tools........................................................... 72

NOTICE: ANY PRICES WE QUOTE VERBALLY OR ANY PRICES APPEARING IN OUR PRINTED PRICE
LISTS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE. IF YOU NEED FIRM PRICES FOR
FUTURE DELIVERIES YOU SHOULD REQUEST A WRITTEN QUOTATION FROM OUR SALES OFFICE.
WE ARE NOT LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY NATURE OR KIND,
RESULTING FROM THE USE OF ANY OF OUR PRODUCTS.
DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.
WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
Important Facts
About Crimping
TIME LINE FOR CRIMP the contact. resistance of an equal section of wire.
TECHNOLOGY MS3191-4 also introduced the use of Specifications state the requirements
1940s All terminations were soldered the double tipped indenter to produce in terms of millivolt drop at a designated
(Hard-wired) an eight indent crimp pattern which has current.
1953 AMP introduced Crimp consistently achieved superior tensile pull The mechanical strength of a crimped
Barrel Terminals. off values and mechanical properties. joint and hence its pull-out force (tensile
1957 Cannon Brothers experimented MS3191-4 introduced the concept of strength), varies with the deformation
with Machined Contacts with a turret head containing three locators applied (i.e. the crimp die of the tool
Crimp Barrels for Crimping which could be used without separating determines the crimp configuration and
1960 Buchanan introduced the any of them from the basic crimp tool. deformation). Therefore, by properly
4 Indent Crimp Tool with a In 1969 two military specifications for shaping the deformation, a high pull-out
Ratchet (Ref: MS3191) crimp tools were developed to replace force can be achieved, .
1963 MS3191-1 was published as the the existing military drawings. They were The dies in the tool determine the
first Crimp Tool Standard. MIL-T-22520C (Navy) and MIL-T-83724 completed crimp configuration which
1965 MS3191-4 introduced by (USAF) which defined a standard size is generally an element of contact and/
Daniels Manufacturing crimp tool similar to the MS3191-4, but or connector design. Some of the design
Corporation with an expanded eight step crimp depth considerations are: a) The type of contact,
1969 MIL-T-22520 published range. These specifications also defined a its size, shape, material and function,
and dated to replace all miniature crimp tool to crimp conductors b) The type and size of wires to be
previous specifications. as small as AWG 32. accommodated, c) The type of tooling
1974 Changed to MIL-C-22520, Both documents were combined in into which the configuration must be built.
and many Slash Sheets added. 1971 into MIL-C-22520D. All previous
1996 Changed to MIL-DTL-22520. military standards for crimp tools were
Present Changing to SAE AS22520. then cancelled including the MS3191.
This list includes specifications for indent
crimp tools, terminal lug crimp tools,
CRIMPING: THEN AND NOW pneumatic tools, coaxial cable crimp tools
The first multi-pin connectors were and other specialized crimp tools. EIGHT INDENT
terminated by soldering the conductor to MIL-DTL-22520 established a single
non-removable contacts. However, high specification which set forth performance
temperature applications and the need for requirements for all crimp tools to be used
simple and reliable field service led to the on military standard electrical connectors. FOUR INDENT
introduction of connectors with removable This eliminated the waste and confusion
contacts. These were crimped onto the which accompanied the overlapping appli-
conductor rather than being soldered. cations of many different standard crimp
The first standard crimp tool developed tools called out by a deluge of unrelated TWO INDENT
to crimp these new contacts was intro- military drawings.
duced in the early sixties. MS3191-1,
a military drawing, defined this tool and
its accessories. The MS3191-1 utilized THE CRIMPING CONCEPT HEXAGONAL CRIMP
a four indent crimp pattern together with Crimping is a method of firmly
a positive stop locator which controlled attaching a terminal or contact end to an
the travel of the indenters (crimp depth). electrical conductor by pressure forming
The MS3191-1 design was a compro- or reshaping a metal barrel together CIRCULAR CRIMP
mise between simplicity of operation and with the conductor. The forming of a
crimp performance since the crimp depth satisfactory crimp depends on the correct
for any given contact was not adjustable combination of conductor, crimp barrel
to accommodate the differing diameters and tool. B CRIMP
of the conductors to which it would be When applied with a properly matched
crimped. It was, however, suitable for the tool, a union is established which has
crimp connectors of that era. both good electrical and mechanical
An improved tool design featuring characteristics. The tool will provide these NEST & INDENT CRIMP
independently adjustable crimp depths requirements consistently and reliably
was soon introduced as MS3191-4. The with repeatability assured by quality cycle
MS3191-4 had an internal adjustment, controlled tooling. There are several
totally independent of the locator, which common configurations of crimped joint; CAPTIVE CRIMP
permitted the selection of seven separate several examples are shown below.
crimp depths, allowing optimal crimping The electrical resistance of a properly
of conductors ranging from AWG 12 to designed and controlled crimped joint
INSULATION DISPLACEMENT
26 regardless of the wire barrel size of should be equal to, or less than, the

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 1
Manual and Pneumatic Wire Strippers
The WSP-1630 series Pneumatic Wire results in maximum quality wire enables greater accuracy and control
Stripper is the ultimate combination of preparation at a production rate of the wire stripper.
performance, reliability, and portability. unattainable with hand operated
It was developed in cooperation with mechanical strippers. The WSP-1630 part number a pplies
major aerospace contractors addressing Compatibility with common, to the basic pneumatic wire stripper
their needs for a reliable, simple to commercially available stripper blades, frame with L-5211 blades (less acces
operate, pneumatic wire s tripper utilizing grippers, and other components sories), which accommodates most
the blades and accessories which are makes the unit economical, and it size 16 AWG and smaller wires. Blades,
certified and inventoried within their assures a wide range of applications pads and accessories to cover a variety
existing facilities. with all types of wire. of wire types and sizes are available (see
Rotatable Head permits left or right page 3). Consult DMC for designated
Features Include: hand operation. part numbers for wire strippers with
Compact Design allows hand-held Wire Stop may be used for precise, blades, pads and alternate components.
tool to be used in confined areas. repeatable operations. Please contact DMC for specific details
Light Weight construction and Adjustable Speed Control about these wire s tripping products.
pneumatic actuation system minimize allows the operator to regulate the Other types of wire strippers available.
operator fatigue and carpal tunnel speed of the stripping operation by
injuries. simply rotating the adjustment collar
Fast, smooth stripping operation which is a part of the air hose. This

ROTATABLE HEAD HAND TOOLS (TYPICAL) SEE FOLLOWING TABLE

WSP-1630
ADJUSTABLE WIRE STOP ADJUSTABLE SPEED
(OPTIONAL) P/N L-5270 CONTROL

OTHER MODELS
AVAILABLE:
WSP-1014
WSP-1626E

ROTATABLE HEAD FAST, ERGONOMIC

OPERATION
PAGE 2 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 AS5768 Wire Stripper Info
The Industry Standard for Wire Strippers (AS5768, Tool, Stripper, Electrical Insulation, General Specification For) was developed
to organize, define, and provide QPL source management for wire strippers and blades used in Aerospace and Commercial applica-
tions. The AS5768 Specification is available from www.SAE.org.

AS5768 WIRE STRIPPER TOOL AND BLADE PART NUMBER GUIDE

SAE SPEC TOOL SAE SPEC WIRE TYPE (SPECIFICATION) WIRE SIZE NATIONAL STOCK
P/N BLADE P/N Dash indicates first number through second number CAVITIES NUMBER (TOOL)

AS5768/1-T1 AS5768/1-B1 AS50861/1, /2, /4-/7, AS22759/2 10-14 NA

AS5768/1-T2 AS5768/1-B2 AS50861/1, /2, /4-/7 16-22 NA

AS5768/1-T3 AS5768/1-B3 AS22759/5, /6 16-22 5110-01-377-2272

AS5768/1-T4 AS5768/1-B4 AS22759/7, /8 16-22 5110-01-377-2237

AS5768/1-T5 AS5768/1-B5 AS22759/9-/12, /16, /17, /20-/23, /28-/35, /41-/46, 10-14 5110-01-373-2486
AS81044/11-/13, AS85485/9-/12, MIL-DTL-81381/3, /4

AS5768/1-T6 AS5768/1-B6 AS22759/9-/12, /20-/23, /28-/31 16-26 5110-00-177-7286

5110-01-3772-181

AS5768/1-T7 AS5768/1-B7 AS22759/9-/12, /20-/23, /28-/31, /34, /35, /41-/43, 26-30 5110-00-145-8171
AS81044/7-/14, /21, /22, MIL-DTL-81381/3, /4, /7-/14,
/21, /22

AS5768/1-T8 AS5768/1-B8 AS22759/11, /12, /16, /17, MIL-DTL-81381/11-/14, /22 16-26 5110-01-377-2245

AS5768/1-T9 AS5768/1-B9 AS22759/16, /17, /32-/35, /41-/46 16-26 5110-01-373-2487

AS5768/1-T10 AS5768/1-B10 AS22759/18, /19, MIL-DTL-81381/1, /2, /5-/10, /21 16-26 5110-01-377-2271

AS5768/1-T11 AS5768/1-B11 AS22759/18, /19, MIL-DTL-81381/11-/14, /22 10-14 5110-01-377-2313

AS5768/1-T12 AS5768/1-B12 AS22759/80-/82, /91, /92, /180-/182, /191, /192 10-14 5110-01-520-8380

AS5768/1-T13 AS5768/1-B13 AS22759/80-/82, /91, /92, /180-/182, /191, /192 16-26 NA

AS5768/1-T14 AS5768/1-B14 AS22759/86-/90, /186-/190 10-14 NA

AS5768/1-T15 AS5768/1-B15 AS22759/86-/90, /186-/190 16-26 5110-01-520-8379

5110-01-530-2382

AS5768/1-T16 AS5768/1-B16 AS81044/5-/7 10-14 5110-01-380-9356

AS5768/1-T17 AS5768/1-B17 AS81044/5-/7 16-26 5110-01-373-2484

AS5768/1-T18 AS5768/1-B18 AS81044/8-/10 10-14 5110-01-377-2167

AS5768/1-T19 AS5768/1-B19 AS81044/8-/10 16-26 5110-01-377-2180

AS5768/1-T20 AS5768/1-B20 AS81044/11-/13, AS85485/9-/12 MIL-DTL-81381/3, /4 16-26 5110-00-088-1598

5110-01-373-2485

AS5768/1-T21 AS5768/1-B21 MIL-DTL-81381/1, /2, /5-/10, /17-/21 10-14 5110-01-380-9344

AS5768/1-T22 AS5768/1-B22 MIL-DTL-81381/17-/20 16-26 NA

AS5768/1-T23 AS5768/1-B23 AS85485/5-/8 10-14 5110-01-380-9387

AS5768/1-T24 AS5768/1-B23 AS85485/5-/8 16-26 5110-01-377-2247

NOTE: Consult DMC for blade/wire size range for pneumatic strippers.

WIRE STRIPPING TECHNIQUE 1. Determine the proper length of insulation to be removed. Wire must
be visible in inspection hole. Insulation must be 1/64 1/32 from
end of contact or inside of insulation cup.
2. Insert wire into exact center of correct slot for wire size to be
stripped. Each slot is marked with wire size.
3. Close handles together as close as possible.
4. To prevent birdcaging the wire, partially open handles to allow grips
to open, then remove wire before allowing handles to fully open.
5. Release handles, allowing wire holder to return to open position.
6. Remove stripped wire.
7. After stripping, strands of wire should be twisted firmly together in
the same direction as the normal lay of the wire.
8. Stripped wire with nicked or cut strands is not acceptable.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 3
 Standard Adjustable Crimp Tool
UPPER RANGE CRIMP The precision ratchet controls cycling The adjustable head (P/N UH2-5) is
TOOL AF8 M22520/1-01 of the tool in both directions of handle ideally suited for lab work and prototype
The DMC AF8, qualified to MIL- movement. This assures the same production applications. This head
DTL-22520/1*, has virtually limitless accurate crimp every time. Its like is attached in the same manner as
application within the specified wire having a quality control inspector at explained above. The selected contact
range of 12 through 26 AWG. Over every work station. is inserted through the entry hole on the
one thousand turret heads are available Positive crimp depth is controlled by opposite side of the tool frame from the
to adapt the tool frame to your specific an 8 position selector knob conveniently head. The height adjusting screw is then
military or proprietary contact/wire located on the tool frame. The operator rotated until the contact is in the proper
combination. The 8 impression crimp, simply dials the desired step for the wire position for crimping. The screw can
which is standard in the AF8, assures being used. This setting can be secured be secured with the locknut provided.
absolute maximum tensile strength with by use of a locking pin or safety wire. Some testing will be necessary to
almost every closed barrel contact. The carefully engineered design determine the optimum selector setting
Special indent configurations and gaging achieves the absolute maximum for your contact/wire combination.
are available upon request. mechanical advantage and the tools The AF8 is approximately 934" x 212" x
For proper operation, the tool must light weight helps minimize operator 114" and weighs 15 oz.
be mated with one of the following fatigue.
optional accessories: a military standard A permanent dataplate is affixed to all
or non-military turret head (TH-XXX turret heads and positioners. This plate
Part No. Series), a military standard or lists specific contact part numbers, the
non-military positioner (TP-XXX Part No. corresponding position color code (for
Series), or an adjustable positioner** 3 position turret heads), and suggested
(Part No. UH2-5). This is done simply by selector depth settings for the wire size
orienting the head in the keyed position, being used.
and by tightening the hex socket screws
provided as part of the head.

* Change to SAE AS22520 in process consult DMC for status.

**Adjustable positioner is not recommended for production operations

PAGE 4 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 Other than keeping the unit clean and
properly stored when not in service, no MILITARY DMC
DESCRIPTION NSN
P/N P/N
operator maintenance is required. DMC
offers complete factory service by knowl- M22520/1-01 AF8 TOOL FRAME 5120-01-335-8571
edgeable technicians within a reasonable M22520/1-02 TH1A TURRET 5120-01-335-8834
turnaround time. Complete instructions M22520/1-03 TH4 TURRET 5120-01-335-8835
concerning the use, care and warranty
M22520/1-04 TH163 TURRET 5120-01-335-8836
are supplied with each tool. Additional
copies are available on request. M22520/1-05 UH2-5 ADJUSTABLE 5120-01-335-8583
POSITIONER*
The battery powered versions of this
tool are found on page 8. M22520/1-06 TP45 POSITIONER 5120-01-335-8584
Pneumatic versions of this tool are M22520/1-07 TP85 POSITIONER 5120-01-335-8585
found on pages 9-12. M22520/1-08 TH199S TURRET 5120-00-016-7654
M22520/1-09 TP360 POSITIONER 5120-01-335-8586
The DMC1186 M22520/1-10 TP365 POSITIONER 5120-01-335-8587
tool kit contains M22520/1-11 TP465 POSITIONER 5120-01-335-8588
the AF8 tool
M22520/1-12 TH270 TURRET 5120-01-335-8838
frame, tool gage,
and all mil-spec M22520/1-13 TH285 TURRET 5120-01-036-9221
positioners and M22520/1-14 TH286 TURRET 5120-01-036-9222
turret heads. Also M22520/1-15 TP485 POSITIONER 5120-01-335-8589
included in the M22520/1-16 TP513 POSITIONER 5120-01-335-8590
DMC1186 are tool M22520/1-17 TP651 POSITIONER 5120-01-335-8591
instruction sheets M22520/3-1 G125 GAGE 5220-01-016-6002
and a tool selection
N/A DMC1186 M22520/1 Tool Kit N/A
chart.
Periodic gaging is recommended to *Adjustable positioner is not recommended for production operations
insure accurate calibration. This can be
done easily by setting the tool selector STEP 1 STEP 2
knob to position #4, and checking
indenter closure with the M22520/3-1
GO/NO-GO gage (DMC part no. G125).

INSERT CONTACT INSERT PRE-STRIPPED WIRE

STEP 3 STEP 4

CLOSE / OPEN HANDLE REMOVE TERMINATED

WIRE ASSEMBLY

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM

PAGE 5
 Miniature Adjustable Crimp Tools
LOWER RANGE CRIMP
TOOL AFM8 M22520/2-01
Qualified to MIL-DTL-22520/2*,
the DMC AFM8 is designed for most
of the miniature and sub-miniature
connector types that are so widely
used in electronic systems. The AFM8
meets the need for a miniature tool
accommodating wire sizes 20 through
32 AWG.
The AFM8 gives a Mil-Standard
8 impression crimp, which assures
maximum tensile strength. The cycle
controlled precision ratchet assures
consistently accurate crimps every time.
The tool frame has a built-in 8 step
selector knob for ease in dialing the
correct crimp depth setting for the wire
MILITARY P/N DMC P/N DESCRIPTION NSN
being used.
M22520/2-01 AFM8 TOOL FRAME 5120-01-335-8572
Positioners adapt the tool frame to
M22520/2-02 K1S POSITIONER 5120-01-335-8592
a particular application. The data plate
M22520/2-03 K60S POSITIONER 5120-01-335-8593
on each positioner designates which
M22520/2-04 K151 POSITIONER 5120-01-335-8594
contacts the positioner accommodates
M22520/2-05 K3 POSITIONER 5120-01-335-8595
for its wire size and indicates selector
M22520/2-06 K41 POSITIONER 5120-01-335-8624
position. The positioner is easily removed
M22520/2-07 K40 POSITIONER 5120-01-335-8625
and changed.
M22520/2-08 K13-1 POSITIONER 5120-01-335-8626
Periodic gaging is recommended to
M22520/2-09 K42 POSITIONER 5120-01-335-8627
insure accurate calibration. This is easily
M22520/2-10 K43 POSITIONER 5120-01-335-8628
accomplished with the M22520/3-1
M22520/2-11 K287 POSITIONER 5120-01-335-8629
GO/NO-GO gage (DMC part no. G125)
M22520/2-12 K286 POSITIONER 5120-01-335-8630
on SEL setting #8. The AFM8 is 6 3/4" in
M22520/2-13 K338 POSITIONER 5120-01-335-8631
length and weighs approximately 10 oz. M22520/2-14 K340 POSITIONER 5120-01-335-8632
Other than keeping the tool clean M22520/2-15 K341 POSITIONER 5120-01-335-8633
and properly stored when not in use, M22520/2-16 K339 POSITIONER 5120-01-335-8634
no operator maintenance is required. M22520/2-17 K342 POSITIONER 5120-01-335-8635
Pneumatic versions of this tool are found M22520/2-18 K343 POSITIONER 5120-01-335-8636
on page 9-12. M22520/2-19 K330-2 POSITIONER 5120-01-335-8637
M22520/2-20 K331-2 POSITIONER 5120-01-335-8638
M22520/2-21 K332-2 POSITIONER 5120-01-335-8609
M22520/2-22 K212 POSITIONER 5120-01-335-8610
M22520/2-23 K267-1 POSITIONER 5120-01-335-8611
M22520/2-24 K75S-1 POSITIONER 5120-01-335-8612
M22520/2-25 K261-1 POSITIONER 5120-01-335-8613
M22520/2-26 K262-1 POSITIONER 5120-01-335-8614
M22520/2-27 K269-1 POSITIONER 5120-01-335-8615
M22520/2-28 K373-1 POSITIONER 5120-01-335-8616
M22520/2-29 K372-1 POSITIONER 5120-01-335-8617
M22520/2-30 K404 POSITIONER 5120-01-335-8618
DMC274 Tool Kit M22520/2-31 K406 POSITIONER 5120-01-335-8619
M22520/2-32 K496 POSITIONER 5120-01-335-8620
M22520/2-33 K74S POSITIONER 5120-01-335-8621
M22520/2-34 K323 POSITIONER 5120-01-335-8622
The DMC274 tool kit contains the M22520/2-35 K532-1 POSITIONER 5120-01-335-8623
AFM8 tool frame, tool gage, and all mil- M22520/2-36 K473 POSITIONER 5120-01-335-8596
spec positioners. Also included in the M22520/2-37 K709 POSITIONER 5120-01-361-9666
DMC274 are tool instruction sheets and a M22520/3-1 G125 GAGE 5220-01-016-6002
tool selection chart. ADJUSTABLE
N/A SK2/2* 5120-01-171-1569
* Change to SAE AS22520 in process consult DMC POSITIONER
for status. N/A DMC274 M22520/2 TOOL KIT 5180-01-259-0512
*Adjustable positioner is not recommended for production operations

PAGE 6 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 MIDDLE RANGE
INDENT CRIMP TOOL
MH860 M22520/7-01
Qualified to MIL-DTL-22520/7*, the
DMC MH860 is a recent addition to the
military specification. It was developed
to meet the demonstrated need for sup-
porting the majority of electrical systems
with one versatile crimp tool frame.
The MH860 accepts the entire middle
wire range of 16 through 28 AWG, with
positioners which adapt it to virtually all
applications consistent with others in the
MIL-DTL-22520 family.
Pneumatic versions of this tool are
found on pages 9-12.
The DMC123 tool kit contains the
MH860 tool frame, tool gage, and all
mil-spec positioners. Also included in
the DMC123 are tool instruction
sheets and a tool
selection
chart.

MIL 860 PART NUMBERS

MILITARY P/N DMC P/N DESCRIPTION NSN
M22520/7-01 MH860 TOOL FRAME 5120-01-335-8573
M22520/7-02 86-1S POSITIONER 5120-01-335-8597
M22520/7-03 86-2 POSITIONER 5120-01-335-8598
M22520/7-04 86-3 POSITIONER 5120-01-335-8599
M22520/7-05 86-4 POSITIONER 5120-01-335-8600 DMC123
M22520/7-06 86-5 POSITIONER 5120-01-335-8601 Tool Kit
M22520/7-07 86-6 POSITIONER 5120-01-335-8602 *Change to SAE AS22520 in process consult
DMC for status.
M22520/7-08 86-7 POSITIONER 5120-01-335-8603
M22520/7-09 86-11S POSITIONER 5120-01-335-8604
M22520/7-10 86-12S POSITIONER 5120-01-335-8605
M22520/7-11 86-19 POSITIONER 5120-01-335-8606
M22520/7-12 86-20 POSITIONER 5120-01-335-8607
M22520/7-13 86-21 POSITIONER 5120-01-335-8608
M22520/3-3 G145 GAGE 5120-00-338-0378
N/A 86-37 ADJUSTABLE POSITIONER*
N/A DMC123 M22520/7 TOOL KIT 5180-01-355-5616
*Adjustable positioner is not recommended for production operations

MIL-DTL-28840 TOOLING PART NUMBERS THE MIL-DTL-28840

TOOLING
MILITARY P/N DMC P/N DESCRIPTION NSN
MIL-DTL-28840 connectors were
M22520/34-01 39-000 BASIC CRIMP TOOL 5120-01-242-3516 developed for the Navy, for use with
M22520/34-02 39-102 POSITIONER 5120-01-242-1041 jacketed cable for shipboard applications.
M22520/35 G345 GAGE 5220-01-392-1065 They are a high density circular connector
series utilizing a high shock threaded
M81969/33-01 DAK55-22SA INST. TOOL (STRAIGHT) 5120-01-230-1506
coupling system with front release
M81969/33-02 DAK55-22JA INST. TOOL (OFFSET) 5120-01-335-8666 crimped contacts.
M81969/34-01 DRK56-22A REMOVAL TOOL 5120-01-230-1507 For these connectors, DMC has added
N/A DMC782 MIL-C-28840 TOOL KIT 5180-01-363-1391 a new crimping tool to its range, the
M22520/34-01 DMC P/N 39-000.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 7
Battery Powered Hydraulic Indent Crimp Tools

GET THE PORTABILITY OF A HAND TOOL WITH THE STAMINA OF A POWER TOOL!

DMC is pleased to present our battery powered hydraulic tools to crimp MIL-C-M39029, MIL-C-M39012, and a full range of
proprietary contacts onto copper and aluminum cable 12 through 26 AWG. These tools are equivalent to DMCs
AF8 (M22520/1-01) and AFM8 (M22520/2-01) hand tools and use the same turret heads, positioners, and other accessories.

AFE8B FEATURES
The AFE8B Battery Powered Hydraulic Ergonomic design allows one-handed
Indent Crimp Tool is a hand held, operation
self-contained indent crimp tool. The Indenters automatically open when AFE8B
crimp head, battery, and pump unit crimp is complete
are contained in one ergonomic tool Head rotates for best hand position
body and weighs about 4 pounds. LED indicator to display units status
It is equivalent to DMCs AF8 hand
tool and uses the same turret heads, CRIMP CAPACITIES
positioners, and other Max. Crimp Force: .75 Tons
accessories. Avg. Crimp Time: 2 seconds
Avg. Crimps per Charge: Approx.150
(depending on size and type of contact
TOOL INCLUDES: wire
Carrying Case,
Two 18v Batteries AFE8B SPECIFICATIONS
(p/n HDE-LI-B), Length: 14.75 (375 mm)
One Battery Charger (110V) Width: 2.87 (72.9 mm)
(p/n HDE-LI-120C). Depth: 4.5 (114.3 mm)
Weight (w/ battery): 3.92lb (1.78kg)
Sound Level: 75db at 1 meter
Vibration: <2.5m/s2
Hydraulic Oil: Shell Tellus T-15

BATTERY
(P/N: HDE-LI-B)
Charging Voltage: 18 VDC
Charging Time: 15 minutes
2 batteries included with each new tool
Protective case included with each tool

AFE8B-230 available with 230V charger

AFME8B
Also available in a version which is
interchangeable with miniature crimp tool
positioners on page 6.

PAGE 8 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
Pneumatic Indent Crimp Tools
The DMC Pneumatic (Compressed Air Side Select Pneumatic Crimp Tools
Powered) Crimp tools WA27F, WA22P
and WA22 are direct equivalents of their DMC Pneumatic tools are often
corresponding hand tools. They use the mounted on the Bench Mount, and
same turret heads or positioners, gages some find it inconvenient to set or
and other accessories. check the setting of the crimp depth
As production requirements grow, all selector when the tool is mounted for
that needs to be added is the tool frame benchtop use. DMC resolved that
itself. The resulting production capability issue by creating a version of the tool
can in many instances compare with an which moves the crimp depth selector
automated system costing thousands of to the side of the tool in a looking up
dollars more. position. These tools have the same
These pneumatic tools are widely crimp depth settings as the original
used in both military and proprietary tools, but with the knob in a more
programs. Their popularity has come convenient position: Adding SS
about because of their unequaled to the part number of the WA Series
reputation for trouble-free, dependable Pneumatic Crimp Tools will apply to the
service, and their cost saving Side-Select versions. A retro fit kit is
adaptability. also available for converting standard WA22SS and WA27FSS
Whether upper, middle, lower, or mid- tools to Side Select tools. Consult DMC
current range, the pneumatic tools fulfill for additional information.
the same precise crimp requirements as
the hand models. They use the same
indenter configuration, the same gaging
dimensions and selector settings. No
additional operator training is necessary.
Accurate calibration is maintained by a COMPARABLE POPULAR DMC PART NUMBERS TO
PART # HAND TOOL MILITARY PART NUMBERS
unique 8 step machined steel block that
holds gaging tolerances far longer than WA22SS M22520/2-01 MILITARY P/N* DMC P/N
EQUIVALENT
the usual adjustment screw method. HAND TOOL
This solid gaging means high output WA22PSS M22520/7-01
M22520/28-01 WA22 M22520/2-01
with less downtime. WA27FSS M22520/1-01
The compact size and light weight M22520/29-01 WA27F M22520/1-01
of these tools allows them to be used M22520/30-01 BM-2A N/A
easily as hand tools, as well as high
production bench tools. The hand M22520/30-02 WA10A* N/A
Retro Fit Kits
trigger is designed for equal ease of use (for conversion to side select) *See next page for details
by right or left handed operators. Bench
mounted, the optional foot valve allows CONVERSION
PART #
hands-free operation. The bench mount KIT FOR:
will allow the tool to be secured at WA22SS-RK Small Frame Tool
virtually any angle for individual comfort,
thereby minimizing operator fatigue. WA27FSS-RK Large Frame Tool

The WA27F accommodates TH-xxx

series turret heads or TP-xxx series
positioners, length 10, diameter 2 3/4,
weight 50 oz.
The WA22 accommodates standard
and commercial K series positioners,
length 8, diameter 2 1/4, weight, 32
oz.
The WA22P accommodates MIL-
standard and commercial 86 series
positioners, length 8, diameter 2 1/4,
weight, 32 oz.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 9
Hand-Held Pneumatic Indent Crimp Tool

WA22LC-X1 HAND-HELD PNEUMATIC CRIMP TOOL WA27RF

Regulator and Filter

WA22LC-X1 HAND-HELD PNEUMATIC CRIMP TOOL

The same basic WA22 tool that is commonly bench mounted for first end terminations is now available in a lighter, more
ergonomic version for hand-held operation. The WA22LC-X1 tool features a smaller profile and lighter weight which makes it
especially useful for second end terminations on vertical and horizontal wiring form boards. Most size 20 and smaller contacts
can be terminated with this tool.

WA27RF REGULATOR AND FILTER

Clean, consistent air pressure is required for precise tools in order to maintain their reliability and repeatability. It may require a
regulator and filter inline with the incoming compressed air supply. Multiple crimp tools can be attached to one regulator/air filter
equipped line.

WA10A FOOT VALVE

The foot valve, when installed in-line with an air supply, makes a portable system which is adaptable to any work bench. Air
supply requirements are 80-120 PSI (5.5 to 8.2 bar) clean dry air. The system uses standard air fittings readily available in most
shops.

BM-2A BENCH MOUNT

The fully adjustable bench mount is compatible with most DMC power tools. The base measures 4 x 8 and can be used
attached or unattached to the work surface.

DMC HAND TOOLS TO PNEUMATIC TOOLS

HAND TOOL
PNEUMATIC P/N DESCRIPTION
P/N
AF8 WA27F Indent Tool for Size 12-26 Wire
AFM8 WA22 Indent Tool for Size 20-32 Wire
MH860 WA22P Indent Tool for Size 20-32 Wire
MH800 WA22H Ultra Precision Tool for Size 20-32 Wire
MH992 WA22AE Micro-Crimp Tool for Coax Inner Contacts
GS100-1 WA27T Outer Shield Crimp Tool (Size 16)
WA10A FOOT VALVE
GS200-1 WA27R Outer Shield Crimp Tool (Size 12)
M300-BT WA27-300BT-EP Indent Tool for Size 6-18 Wire
39-000 WA22U M28840 Connector Crimp Tool
LH8 WA27LH Two Level Crimp Tool

BM-2A BENCH MOUNT

PAGE 10 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
Pneumatic Auto-Lift Indent Crimp Termination System

STEP 1
Place an uncrimped
contact into the positioner
insert.
When the contact is
loaded into the tool, the
wire barrel remains above
the tool in clear view.

SAVE TIME AND

AVOID ERRORS
DMCs standard WA-series pneumatic STEP 2
crimp tools are now available with an The operator can then
automatic actuator that eliminates the insert the wire into the
step of pressing a trigger or stepping on contact and see that the
a foot pedal to actuate the tool. wire is inserted correctly,
Additionally, when the contact is loaded with all strands inside the
into the tool, the wire barrel remains in contact.
clear view. This allows the operator to see
that the wire is inserted into the contact
(wire barrel) correctly, with all strands inside POSITIONER
the contact. MODULE
Once the wire is properly inserted into the
contact, a little additional pressure on the wire pushes the contact
into the automatic positioner. When the contact reaches the
correct crimp position, the tool automatically crimps the contact
onto the wire.
This line of tools available for the semi-automatic crimping of STEP 3
contact/wire assemblies for wire sizes 12 -32 AWG. However, Push down lightly with
Smaller wire sizes (24-32) are not very rigid and some difficulty the wire in one continuous
may be experienced when pushing down on the contact/wire motion. When the contact
assembly. AP systems are not recommended for wire sizes smaller reaches the correct crimp
than 26 AWG. position, the automatic
positioner will crimp the
contact to the wire.
NO foot pedal or manual
activation required!

COMPLETE
Remove the finished
APMOD assembly and insert
the next contact to be
crimped.
RETRO-FIT EXISTING TOOLS
If you already have one or more DMC indent crimp pneumatic
tools in your shop, DMC offers a retro-fit kit (P/N - APMOD) to
upgrade the standard pneumatic tools to an Auto-Lift pneumatic
tool. Conversion also requires the appropriate QA series positioner
modules. Consult DMC for details.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 11
Pneumatic Auto-Lift Indent Crimp Termination System

MODULE SYSTEM
A special module is mounted to an
extended bench mount and either a
WA22, WA22P, WA27F or WAXSS ver-
sion pneumatic crimp tool. Separate posi-
tioner modules are attached or removed
without use of tools.

Tools ordered with a positioner module The system operates from standard shop air 80-120 psi (5.5-8.27 BAR).
will come fully assembled and ready for
your crimping need. Just plug your shop
air supply into the fitting provided on the Reference Standard Tool for
base plate module. Adjust the selector Military Part Number Pneumatic Tool AP Module System
knob as specified on the dataplate of M22520/1-01 WA27F WA27FQA
the QA module for the size wire you M22520/2-01 WA22 WA22QA
are crimping.
M22520/7-01 WA22P WA22PQA
Other models are available - Contact DMC

QUICK ASSEMBLY (QA) POSITIONER MODULES

These modules are constructed with bayonet type mounting protrusions enabling a quick, tool-free interchange of positioner
modules for different crimping requirements. All modules are clearly marked for contact type and wire size selector setting.
Modules are available for most contacts for existing K and 86 Positioners and TH and TP series heads sizes 12 thru
26. These modules may be ordered separately. Modules are not available for the Straightener positioner series.

QA Series Positioner Module Part Number Guide

K## = KQA##
So the Quick Assembly Positioner Module version of positioner K42 is KQA42.

TH## = THQAP##-#
(The -# identifies the position color code with -2 for Blue, -4 for Red, -5 for Yellow, and -6 for Green.)
So the Quick Assembly Positioner Module version of turret head TH163 in the Blue position is THQAP163-2.

TP## = TPQA##
So the Quick Assembly Positioner Module version of single position head.
TP1032 is TPQA1032.

PAGE 12 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
Large Gage Pneumatic Indent Crimp Tools
WA23 (M22520/23-01)
PNEUMATIC INDENT
CRIMP TOOL
DMCs heavy pneumatic indent crimp
tool functions with the push of a b utton
for operator ease. This heavy duty crimp
tool accommodates large size contacts
8 through 0000 (AWG) and operates on
standard 90125 psi (5.4 8.16 BAR)
shop air sources.
It is engineered with the operators
safety in mind and features a full cycle
control system. This tool is portable and
needs no extra booster for large size
contacts.
The standard die assembly and
positioner are easily interchangeable
with no special tool required. Custom
dies and positioners may be designed to
specific requirements. An optional foot
pedal is available upon request.

M22520/23 TOOL, DIE AND LOCATOR LIST

MIL# DESCRIPTION DMC#
M22520/23-01 Crimp Tool WA23
M22520/23-02 Die Assy. 8 WA23-2
M22520/23-03 Die Assy. 6 WA23-3
M22520/23-04 Die Assy. 4 WA23-4
M22520/23-05 Die Assy. 1/0 WA23-5
M22520/23-06 Die Assy. 2/0 WA23-6
M22520/23-07 DieAssy. 4/0 WA23-7
M22520/23-08 DieAssy. 1 WA23-8
M22520/23-09 Positioner 8 WA23-9
M22520/23-10 Positioner 6 WA23-10
M22520/23-11 Positioner 4 WA23-11
M22520/23-12 Positioner 4, 4N, 4G WA23-12
M22520/23-13 Positioner 1/0 WA23-13
M22520/23-14 Positioner 1/0, 1/0N WA23-14
M22520/23-15 Positioner 2/0, 2/0N WA23-15
M22520/23-16 Positioner 4/0, 4/0N WA23-16

A portable hydraulic version of this

M22520/23 TOOL, INSPECTION GAGING INFORMATION
tool is available. Reference part number
GAGE
HD23. Consult DMC for details. DIE ASSEMBLY CONTACT SIZE GO NO-GO
P/N
M22520/23-02 8 .130 .136 G693
M22520/23-03 6 .171 .178 G694
M22520/23-04 4 .195 .202 G695
M22520/23-05 0 .325 .332 G696
M22520/23-06 00 .351 .358 G697
M22520/23-07 0000 .425 .432 G698
M22520/23-08 1 .255 .265 G1299

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 13
Header
Large GageLeft
Contact Application Guide
Subheadline

CONTACT APPLICATION CROSS REFERENCE

CONTACT BIN TYPE DIE CONTACT BIN TYPE DIE
SIZE LOCATOR SIZE LOCATOR
PART # CODE P/S ASSEMBLY PART # CODE P/S ASSEMBLY
MIL-C-5015 Front Release (3400 Series) Burndy/Souriau
M39029/44 291 P 8 WA23-2 WA23-9 10-497101-43 335 S 4/0 WA23-7 WA23-16
M39029/45 298 S 8 WA23-2 WA23-9 B559-01-3 318 P 6N WA23-3 WA23-10
M39029/44 292 P 4 WA23-4 WA23-11 B559-01-6 319 P 6 WA23-3 WA23-10
M39029/45 299 S 4 WA23-4 WA23-11 B559-01-1 320 P 4 WA23-4 WA23-12
M39029/44 293 P 0 WA23-5 WA23-13 B559-01-2 321 P 4N WA23-4 WA23-12
M39029/45 300 S 0 WA23-5 WA23-13 B559-01-10 322 P 4G WA23-4 WA23-12
MIL-C-5015 Rear Release (3450 Series) B559-01-4 323 P 1/0 WA23-5 WA23-14
M39029/29 214 P 8 WA23-2 WA23-9 B559-01-5 324 P 1/0N WA23-5 WA23-14
M39029/30 220 S 8 WA23-2 WA23-9 B559-01-8 327 P 4/0 WA23-7 WA23-16
M39029/29 215 P 4 WA23-4 WA23-11 B559-01-9 328 P 4/0N WA23-7 WA23-16
M39029/30 221 S 4 WA23-4 WA23-11 B560-01-2 329 S 6 WA23-3 WA23-10
M39029/29 216 P 0 WA23-5 WA23-13 B560-01-4 330 S 6G WA23-3 WA23-10
M39029/30 222 S 0 WA23-5 WA23-13 B560-01-1 331 S 4 WA23-4 WA23-12
MIL-C-22992 Class L Heavy Duty Cylindrical Connector B560-01-6 322 S 4G WA23-4 WA23-12
M39029/48 317 P 6 WA23-3 WA23-10 B560-01-3 333 S 1/0 WA23-5 WA23-14
M39029/48 318 P 6N WA23-3 WA23-10 B560-01-5 335 S 4/0 WA23-7 WA23-16
M39029/48 319 P 6G WA23-3 WA23-10 ITT Cannon
M39029/49 329 S 6 WA23-3 WA23-10 030-3198-003 214 P 8 WA23-2 WA23-9
M39029/49 330 S 6G WA23-3 WA23-10 030-3199-004 215 P 4 WA23-4 WA23-11
M39029/48 320 P 4 WA23-4 WA23-12 030-3200-003 216 P 0 WA23-5 WA23-13
M39029/48 321 P 4N WA23-4 WA23-12 031-3116-003 220 S 8 WA23-2 WA23-9
M39029/48 322 P 4G WA23-4 WA23-12 031-3117-003 221 S 4 WA23-4 WA23-11
M39029/49 331 S 4 WA23-4 WA23-12 031-3118-003 222 S 0 WA23-5 WA23-13
M39029/49 332 S 4G WA23-4 WA23-12 Amphenol/Matrix
M39029/48 323 P 1/0 WA23-5 WA23-14 5000-029-0008 214 P 8 WA23-2 WA23-9
M39029/48 324 P 1/0N WA23-5 WA23-14 5000-029-0004 215 P 4 WA23-4 WA23-11
M39029/49 333 S 1/0 WA23-5 WA23-14 5000-029-0000 216 P 0 WA23-5 WA23-13
M39029/48 325 P 2/0 WA23-6 WA23-15 5100-033-0008 220 S 8 WA23-2 WA23-9
M39029/48 326 P 2/0N WA23-6 WA23-15 5100-033-0004 221 S 4 WA23-4 WA23-11
M39029/49 334 S 2/0 WA23-6 WA23-15 5100-033-0000 222 S 0 WA23-5 WA23-13
M39029/48 327 P 4/0 WA23-7 WA23-16 Carlisle/Tri-Star
M39029/48 328 P 4/0N WA23-7 WA23-16 916-0808-093 214 P 8 WA23-2 WA23-9
M39029/49 335 S 4/0 WA23-7 WA23-16 916-0404-094 215 P 4 WA23-4 WA23-11
J-Tech 916-0000-095 216 P 0 WA23-5 WA23-13
541-220-0808 214 P 8 WA23-2 WA23-9 915-0808-093 220 S 8 WA23-2 WA23-9
541-220-0404 215 P 4 WA23-4 WA23-11 915-0404-094 221 S 4 WA23-4 WA23-11
542-220-0808 220 S 8 WA23-2 WA23-9 915-0000-095 222 S 0 WA23-5 WA23-13
542-220-0404 221 S 4 WA23-4 WA23-11 915-0606-595 317 P 6 WA23-3 WA23-10
Amphenol/Bendix 915-0606-596 318 P 6N WA23-3 WA23-10
10-497100-6 317 P 6 WA23-3 WA23-10 915-0606-597 319 P 6G WA23-3 WA23-10
10-497102-6 318 P 6N WA23-3 WA23-10 915-0404-576 320 P 4 WA23-4 WA23-12
10-497222-6 319 P 6 WA23-3 WA23-10 915-0404-577 321 P 4N WA23-4 WA23-12
10-497100-4 320 P 4 WA23-4 WA23-12 915-0404-578 322 P 4G WA23-4 WA23-12
10-497102-4 321 P 4N WA23-4 WA23-12 915-1001-498 323 P 1/0 WA23-5 WA23-14
10-497222-4 322 P 4G WA23-4 WA23-12 915-1001-499 324 P 1/0N WA23-5 WA23-14
10-497100-3 323 P 1/0 WA23-5 WA23-14 915-2020-579 325 P 2/0 WA23-6 WA23-15
10-497102-3 324 P 1/0N WA23-5 WA23-14 915-2020-580 326 P 2/0N WA23-6 WA23-15
10-497100-43 327 P 4/0 WA23-7 WA23-16 915-4040-598 327 P 4/0 WA23-7 WA23-16
10-497102-43 328 P 4/0N WA23-7 WA23-16 915-4040-599 328 P 4/0N WA23-7 WA23-16
10-497101-6 329 S 6 WA23-3 WA23-10 916-0606-595 329 S 6 WA23-3 WA23-10
10-497223-6 330 S 6G WA23-3 WA23-10 916-0606-597 330 S 6G WA23-3 WA23-10
10-497101-4 331 S 4 WA23-4 WA23-12 916-0404-576 331 S 4 WA23-4 WA23-12
10-497223-4 332 S 4G WA23-4 WA23-12 916-0404-578 332 S 4G WA23-4 WA23-12
10-497101-3 333 S 1/0 WA23-5 WA23-14 916-1001-498 333 S 1/0 WA23-5 WA23-14
916-2020-579 334 S 2/0 WA23-6 WA23-15
916-4040-598 335 S 4/0 WA23-7 WA23-16

PAGE 14 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
Pico* to DMC Part Number Guide
PICO* PICO DIE
DMC LOCATOR DMC DIE ASSEMBLY CONTACTS AWG
LOCATOR ASSEMBLY
M39029/29-214 M39029/30-220, M39029/44-291
4046A 414DA-8N WA23-9 M22520/23-Q9 WA23-2 M22520/23-02 8
M39029/45-298

M39029/48-317 M39029/48-318 M39029/48-319,

4297-6 414DA-6N WA23-10 M22520/23-10 WA23-3 M22520/23-03 6
M39029/49-329 M39029/49-330

M39029/29-215 M39029/30-221, M39029/44-292

4112 414DA-4N WA23-11 M22520/23-11 WA23-4 M22520/23 -04 4
M39029/45-299

M39029/48-320 M39029/48-321 M39029/48-322,

4297-5 414DA-4N WA23-12 M22520/23-12 WA23-4 M22520/23-04 4
M39029/49-331 M39029/49-332

414DA-1/0N M39029/29-216 M39029/30-222

4066 WA23-13 M22520/23-13 WA23-5 M22520/23-05 1/0
414DA-0N M39029/44-293 M39029/45-300

414DA-1/0N
4297-3 WA23-14 M22520/23-14 WA23-5 M22520/23-05 M39029/48-323 M39029/48-324 M39029/49-333 1/0
414DA-0N

4297-2 414DA-2/0N WA23-15 M22520/23-15 WA23-6 M22520/23 -06 M39029/48-325 M39029/48-326 M39029/49-334 2/0

4297-1 414DA-4/0N-l WA23-16 M22520/23-16 WA23-7 M22520/23 -07 M39029/48-327 M39029/48-328 M39029/49-335 4/0

EUROPEAN NORM #
4536 414DA-10N WA23-102L WA23-101DA 10
EN3155003 F 1010, EN3155008 F 1010

BENDIX - AMPHENOL #
N/A 414DA-4N WA23-111L WA23-4 M22520/23-04 4
10-113474-4P, 10-1l3474-4S, 10-229193-4S, 10-229192-4P

414DA-l/0N BENDIX - AMPHENOL #

N/A WA23-113L WA23-5 M22520/23-G5 1/0
414DA-0N 10-113474-1P, 10-113474-1S

N/A 414DA-12N WA23-114L WA23-168DA M39029/56-353 M39029/58-365 12

414DA-12N WA23-168DA 12
N/A WA23-115L M39029/11-147 M39029/12-151
N/A WA23-169DA 14

414DA-12N WA23-168DA M39029/4-113 M39029/5-118 M39029/29-213 12

4117 N/A WA23-116L WA23-169DA M39029/30-219 M39029/44-289 M39029/44-290, 14
414DA-16N WA23-170DA M39029/45-297 16

ITT Cannon #
4001 414DA-8N WA23-117L WA23-2 M22520/23.02 8
031-0560-081, 330-0351-008

4060 ITT Cannon #

ITT Cannon 414DA-8N WA23-119L WA23-2 M22520/23-02 8
CCHP8-7 031-0733-000

FRANKLIN ELECTRIC #
N/A 414DA-8N WA23-121L WA23-2 M22520/23-02 8
151378-101, 151378-102, 151378-103

ITT Cannon #

030-8613-000 , 031-8520-000, 330-0351-004, 330-0351-

4234 414DA-4N WA23-122L WA23-4 M22520/23-04 4
041 (METRIC)
031-8591-000, 031-8560-000

ITT Cannon #
414DA-l/0N 030-8614-000, 031-8521-000, 330-0351-000, 330-0351-001
4233 WA23-123L WA23-5 M22520/23-05 1/0
414DA-0N (METRIC)
031-8561-000, 030-8592-000

ITT Cannon #
N/A 414DA-8N WA23-145L WA23-2 M22520/23-Q2 8
030-8590-000, 030-8612-000, 031-8519-000, 031-8559-000

414DA-1/0N
N/A WA23-146L WA23-5 M22520/23 -05 HAKO MINUTEMAN # 4 LUGS 4
414DA-0N

4329 414DA-8N WA23-147L WA23-2 M22520/23-02 LITTON-VEAM # 27935-T9 27915-T9 8

414DA-1/0N
4042 WA23-148L WA23-5 M22520/23-05 LITTON-VEAM # 27937-VT9 27917-VT9 1/0
414DA-0N

414DA-8N WA23-2 M22520/23-02 AMP-TYCO # 8

N/A 414DA-6N WA23-149L WA23-3 M22520/23-03 6
414DA-4N WA23-4 M22520/23-04 213179-1 (8Ga.) 213178-1 (6Ga.) 213177-1 (4Ga.) 4

414DA-8N WA23-2 M22520/23-02 8

AMP-TYCO #
N/A 414DA-6N WA23-150L WA23-3 M22520/23-03 6
213183-1 (8Ga.) 213182-1 (6Ga.) 213181-1 (4Ga.)
414DA-4N WA23-4 M22520/23-04 4

*Pico is a trade name for the The Pico Corporation.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 15

 Pico* to DMC Part Number Guide
PICO* PICO DIE
DMC LOCATOR DMC DIE ASSEMBLY CONTACTS AWG
LOCATOR ASSEMBLY
WA23-154DA (12Ga.)
5002 414DA-12-10 ITT WA23-153L WA23-152DA (l0Ga.) 12/10
FORM CRIMP

BENDIX - AMPHENOL #
4025
414DA-8N WA23-161L WA23-2 M22520/23-02 10-40792 P, 10-40793 S 10-1l3239-8S, 8
4026
10-113239-8P, 10-113474-8P, 10-113474-8S

BENDIX - AMPHENOL #
4231 N/A WA23-162L WA23-112DA 12
10-40561

BENDIX - AMPHENOL #
4043 414DA-4N WA23-163L WA23-4 M22520/23-04 4
10-40564, 10-40565

414DA-6N WA23-3 M22520/23-03 AMP-TYCO # 6

N/A WA23-164L
414DA-4N WA23-4 M22520/23-04 92-0940-11-3 (4 Ga.) 92-0940-11-6 (6 Ga.) 4

414DA-6N WA23-3 M22520/23-03 AMP-TYCO # 6

N/A WA13-166L
414DA-4N WA23-4 M22520/23-04 92-0940-9-2 (4 Ga.) 92-0940-9-9 (6 Ga.) 4

M39029/4-111 M39029/5-116 M39029/29-212

4116 414DA-16N WA23-171L WA23-170DA 16
M39029/30-218 M39029/44-288 M39029/45-295

AMP-TYCO #
N/A 414DA-4N WA23-176L WA23-4 M22520/23-04 4
93-1813-36-3, 93-1813-36-6, 93-1813-36-9

AMP-TYCO #
N/A 414DA-4N WA23-177L WA23-4 M22520/23-04 4
93-1813-37-3

414DA-8N 8
WA23-2 M22520/23-02 AMP-TYCO #
N/A 414DA-10N WA23-178L 10
WA23-101DA WA23-168DA 93-1813-49-9, 93-1813-50-9, 93-1813-52-9
414DA-12N 12

414DA-8N 8
WA23-2 M22520/23-02 TYCO
N/A 414DA-ION WA23-179L 10
WA23-101DA WA23-168DA 93-1813-49-6 , 93-1813-50-6, 93-1813-52-6
414DA-12N 12

414DA-8N 8
WA23-2 M22520/23-02 TYCO
N/A 414DA-I0N WA23-180L 10
WA23-101DA WA23-168DA 93-1813-49-, 93-1813-50-3, 93-1813-52-3
414DA-12N 12

ANDERSON POWER # 1319G4 (4 AWG) 4

N/A 414DA-4N WA23-182L WA23-4 M22520/23-04
1319 (2 AWG) 2

WA23-184DA
5007-1 414DA-2 ITT WA23-185L 2
RADIAL CRIMP

N/A 414DA-8N WA23-186L WA23-2 M22520/23-02 AMP-Tyco # 213552-2 (P) 8

PYLE NATIONAL
4150 414DA-12N WA23-187L WA23-168DA ZZM-40 12-36, ZZM-4112-36, ZZM-40 12-50, ZZM-4112- 12
50

PYLE NATIONAL
N/A 414DA-16N WA23-188L WA23-170DA 16
ZZM-4016-3, ZZM-4116-36, ZZM-4016-50, ZZM-4116-50

ITT Cannon #
N/A 414DA-8N WA23-189L WA23-2 M22520/23-02 8
030-0560-081

WA23-4 ITT Cannon #

4070 414DA-4N WA23-190L 4
M22520/23-04 031-0560-041

WA23-2 BENDIX - Amphenol # 12 (x 2)

N/A 414DA-8N WA23-195L
M22520/23-02 10-497086-085 8

AMP-TYCO # 52264-1
WA23-130DA
N/A 414DA-6 ITT WA23-196L HOLLINGSWORTH # R4004BF 6
RADIAL CRIMP
WILCOX ELECT. 025997-0003

WA23-2 HONEYWELL DRAWING #

N/A 414DA-8N WA23-205L 8
M22520/23-02 414-0508 (S), 414-0509 (P)

WA23-4
N/A 414DA-4N WA23-208L M39029/45-299 M39029/44-292 4
M22520/23-04

WA23-3
N/A 414DA-6N WA23-209L TYCO #322006 THOMAS & BETTS # 54136 6
M22520/23-02

* Pico is a trade name for the The Pico Corporation.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 16 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED
 Pico* to DMC Part Number Guide
PICO* PICO DIE
DMC LOCATOR DMC DIE ASSEMBLY CONTACTS AWG
LOCATOR ASSEMBLY
WA23-3
N/A 414DA-6N WA23-210L THOMAS & BETTS # 54205 6
M22520/23-02

WA23-198DA
N/A 414DA-2 NIT WA23-211L THOMAS & BETTS # 54148,54208 2
RADIAL CRIMP

HARTING:
N/A 414DA 10N WA23-215L WA23-101DA 0932 000 6107, 0932 000 6108, 0932 000 6207, 0932 000 10
6208

2
WA23-2 M22520/23-02 6
414DA-8N ANDERSON POWER # 5915 (10-12 AWG)
N/A WA23-217L (12,10,8 ) WA23-3 8
14DA-6N 1307 (6-8 AWG), 1383-BK (2AWG), 947 (2AWG)
M22520/23-03 (6 ) 10
12

AMPHENOL #
4046A N/A WA23-223L-BX WA23-218DA 8
NZGC-C-8PB, NZGC-C-8SB

AMPHENOL#
4112 N/A WA23-224L-BX WA23-219DA 4
NZGC-C-4PB, NZGC-C-4SB

DEUTSCH #

Pico to
4301-16S 414DA-16N-048 WA23-225L WA23-226DA 16
0460-202-16141, 0462-201-16141

N/A 414DA-12N WA23-227L

DMC Part WA23-168DA ANDERSON POWER # 1331
14

Number
SOLID

N/A 414DA-8N WA23-231L WA23-2 M22520/23-02 CENTERLIFT PUMPS #36697 8

N/A

N/A
414DA-6N

414DA-4N
WA23-232L

WA23-233L
Guide WA23-3 M22520/23-03

WA23-4 M22520/23-04
CENTERLIFT PUMPS #36698

CENTERLIFT PUMPS #51200

6

N/A 414DA-8N WA23-234L WA23-2 M22520/23-02 COOPER CROUSE-HINDS # 3326376-1 8

N/A 414DA-8N WA23-236L WA23-2 M22520/23-02 COOPER CROUSE-HINDS # 132-6371-1 8

AMP-TYCO # 12 WIRE
N/A 414DA-12N WA23-237L WA23-168DA
212008-1 BARREL

WA23-168DA AMP-TYCO #
N/A 414DA-8N WA23-237L 8
M22520/23-02 211161-1

* Pico is a trade name for the The Pico Corporation.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 17
Technical ApplicationGuide For Contacts and Connectors

TYPICAL COMPLEX CABLE CONNECTOR

A. Wire Seal E. Pin Contact

B. Socket Contact F. Contact Retention Clip

C. Chamfered Socket Lead-In G. Interfacial Seal

D. Peripheral O-Ring Seal

CONTACT COLOR CODE AND BIN*

WIRE BARREL END MATING END
0 Black (BLK) 5 Green (GRE)
*BASIC IDENTIFICATION NUMBER

E
 xample shown: 360
1 Brown (BRN) 6 Blue (BLU) (Orange, Blue, Black)
M anufacturers have the option of
2 Red (RED) 7 Violet (VIO)
identifying contacts by s tamping the
BIN code on the shoulder or the wire
3 Orange (ORN) 8 Gray (GRA)
barrel (size 16 and larger).
3rd COLOR BAND (3rd DIGIT)
4 Yellow (YEL) 9 White (WHI)
2nd COLOR BAND (2nd DIGIT)
1st COLOR BAND (1st DIGIT)

DISCLAIMER OF LIABILITY
THE INFORMATION CONTAINED IN THIS TOOLING GUIDE FOR
AEROSPACE WIRING SYSTEMS HAS BEEN COMPILED BY DMC FROM
VARIOUS SOURCES, INCLUDING ITS OWN DOCUMENTATION. IT IS
PRESENTED AS AN AID TO ASSIST DMCS OWN CUSTOMERS AND
POTENTIAL CUSTOMERS IN SELECTING APPROPRIATE TOOLING FOR
THE ASSEMBLY AND MAINTENANCE OF ELECTRICAL WIRING SYSTEMS.
WHILE DMC BELIEVES THIS INFORMATION TO BE ACCURATE, DUE TO
THE COMPLEXITY AND VOLUME OF THE INFORMATION PRESENTED,
DMC MUST AND DOES DISCLAIM ANY WARRANTY FOR ITS ACCURACY.
IN NO EVENT SHALL DMC BE LIABLE FOR CONSEQUENTIAL, INCIDENTAL,
SPECIAL OR OTHER TYPES OF DAMAGES, LOSS OF ANTICIPATED
PROFITS OR FOR ANY OTHER DAMAGES RESULTING FROM THE USE OF
THE INFORMATION PRESENTED HEREIN.

PAGE 18 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 M39029 Contact Quick Location Chart

M39029 CONTACT QUICK LOCATION CHART

CONTACT CONTACT CONTACT CONTACT
PAGE PAGE PAGE PAGE
PART PART PART PART
NUMBER NUMBER NUMBER NUMBER
NUMBER NUMBER NUMBER NUMBER

M39029/1 50 M39029/271 31, 47, 102 M39029/56 30, 32, 33, 34 M39029/873 21, 30, 32, 48

M39029/2 41 M39029/281 31, 33, 47, 102 M39029/57 21, 31, 48 M39029/883 30, 32, 34

M39029/3 41 M39029/29 36, 46 M39029/58 21, 30, 34, 48 M39029/893 21, 31, 48

M39029/4 23, 44, 47, 48 M39029/30 36, 46 M39029/591 21 M39029/901,5 30, 32, 33, 34

M39029/5 23, 44, 47, 48 M39029/31 22, 24, 25, 29, 43 M39029/601 21 M39029/911,5 30, 32, 33, 34

M39029/61 100 M39029/32 22, 24, 25, 29, 43 M39029/63 21 M39029/924 Not Shown

M39029/71 23, 37, 100-105 M39029/33 37 M39029/64 21 M39029/93 45

M39029/8 23, 100-105 M39029/34 26 M39029/65 Inactive M39029/94 45

M39029/93 23, 44, 47, 48 M39029/35 26 M39029/66 Inactive M39029/95 Inactive

M39029/103 23, 44, 47, 48 M39029/36 26 M39029/68 Inactive M39029/961 Inactive

M39029/11 42 M39029/37 26 M39029/69 49 M39029/971 45

M39029/12 42 M39029/38 Unpublished M39029/70 49 M39029/981 45

M39029/131 37, 41, 100 M39029/40 Unpublished M39029/712 Wirewrap M39029/991 45

M39029/141 37, 41, 100 M39029/41 Unpublished M39029/722 Wirewrap M39029/1001 45

M39029/15 Unpublished M39029/42 Unpublished M39029/731 47 M39029/1014 Inactive

M39029/16 40 M39029/43 Unpublished M39029/741 30, 47 M39029/1021 30, 31, 32, 34

M39029/17 39 M39029/44 35 M39029/751 33, 30, 100-105 M39029/1031 30, 32, 34

M39029/18 39, 40 M39029/45 35 M39029/761 30, 100-105 M39029/1041 28

M39029/191 39, 101 M39029/46 38 M39029/771 30, 100-105 M39029/1051 28

M39029/201 39, 101 M39029/47 37, 38 M39029/781 30, 100-105 M39029/106 Call DMC

M39029/211 40, 101 M39029/48 20 M39029/791 Inactive M39029/107 Call DMC

M39029/22 39, 40, 51 M39029/49 20 M39029/801 Inactive M39029/108 Unassigned

M39029/231 22 M39029/501 48, 102 M39029/83 28 M39029/109 Unassigned

M39029/241 22 M39029/511 48, 102 M39029/84 28 M39029/113 30, 32, 33, 34

M39029/251 22, 101 M39029/541 24, 102 M39029/853 36, 46 M39029/114 30, 32, 33, 34

M39029/261 22, 101 M39029/55 1 24, 102 M39029/863 36, 46 M39029/115 30, 32, 33, 34
1
shielded or coax/twinax 3
thermocouple contacts
2
not crimp barrel contacts 4
contacts for relay socket not a connector
5
superseded by M39029/113 & /114

QPL (Qualified Product List) sources listed in the following charts may change. Verify source QPL status
at the following website: http://www.dscc.dla.mil/programs/MilSpec/

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.
Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM
PAGE 19
 MIL-DTL-22992
CLASSL
CIRCULAR
HEAVY DUTY
FRONT RELEASE CONTACTS

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

MS90555 WALL MOUNT RECEPTACLE
MS90556 STRAIGHT PLUG AMPHENOL,
MS90557 IN-LINE RECEPTACLE Robert Technologies
MS90558 WALL MOUNT PLUG

SIZE (AWG)

MATING WIRE
END BARREL PART NUMBER PART NUMBER WIRE
CONTACTS PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
6 6 P M39029/48-317 MS90559-11 6
6N 6 P M39029/48-318 MS90559-12 6
6G 6 P M39029/48-319 MS90559-14 6
6 6 S M39029/49-329 MS90560-7 6
6G 6 S M39029/49-330 MS90560-8 6
4 4 P M39029/48-320 MS90559-8 4
4N 4 P M39029/48-321 MS90559-9 4
4G 4 P M39029/48-322 MS90559-13 4
4 4 S M39029/49-331 MS90560-5 4
4G 4 S M39029/49-332 MS90560-9 4
0 0 P M39029/48-323 MS90559-5 0
0N 0 P M39029/48-324 MS90559-6 0
0 0 S M39029/49-333 MS90560-3 0
2/0 2/0 P M39029/48-325 MS90559-3 2/0
2/0N 2/0 P M39029/48-326 MS90559-3 2/0
2/0 2/0 S M39029/49-334 MS90560-2 2/0
4/0 4/0 P M39029/48-327 MS90559-1 4/0
4/0N 4/0 P M39029/48-328 MS90559-2 4/0

TYPICAL CONTACT 4/0 4/0 S M39029/49-335 MS90560-1 4/0

CONFIGURATION

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
317 Orange-Brown-Violet WA23-10 WA23-3 NONE REQ. DRK178-6A
318 Orange-Brown-Gray WA23-10 WA23-3 NONE REQ. DRK178-6A
319 Orange-Brown-White WA23-10 WA23-3 NONE REQ. DRK178-6A
329 Orange-Red-White WA23-10 WA23-3 NONE REQ. DRK178-6A
330 Orange-Orange-Black WA23-10 WA23-3 NONE REQ. DRK178-6A
320 Orange-Red-Black WA23-12 WA23-4 NONE REQ. DRK178-5A
321 Orange-Red-Brown WA23-12 WA23-4 NONE REQ. DRK178-5A
322 Orange-Red-Red WA23-12 WA23-4 NONE REQ. DRK178-5A
331 Orange-Orange-Brown WA23-12 WA23-4 NONE REQ. DRK178-5A
332 Orange-Orange-Red WA23-12 WA23-4 NONE REQ. DRK178-5A
323 Orange-Red-Orange WA23-14 WA23-5 NONE REQ. DRK178-3A
324 Orange-Red-Yellow WA23-14 WA23-5 NONE REQ. DRK178-3A
333 Orange-Orange-Orange WA23-15 WA23-5 NONE REQ. DRK178-3A
325 Orange-Red-Green WA23-15 WA23-6 NONE REQ. DRK178-2A
326 Orange-Red-Blue WA23-15 WA23-6 NONE REQ. DRK178-2A
334 Orange-Orange-Yellow WA23-15 WA23-6 NONE REQ. DRK178-2A
327 Orange-Red-Violet WA23-16 WA23-7 NONE REQ. DRK178-1A
328 Orange-Red-Gray WA23-16 WA23-7 NONE REQ. DRK178-1A
DRK178-1A
335 Orange-Orange-Green WA23-16 WA23-7 NONE REQ.
DRK178-1A

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 20 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 MIL-DTL-24308
MINIATURE RECTANGULAR
RACK AND PANEL
REAR RELEASE CONTACTS

CONNECTOR P/N DESCRIPTION QPL SOURCES

M24308/2 POLARIZED SHELL SOCKET CONTACTS

ADI ELECTRONICS, AMPHENOL, C&K COMPONENTS

M24308/4 POLARIZED SHELL PIN CONTACTS
SAS, CINCH CONNECTOR, CRISTEK INTERCONNECTS,
ITT Cannon, POSITRONIC INDUSTRIES, SOURIAU, TE
M24308/6 POLARIZED SHELL SOCKET CONTACTS NON-MAGNETIC
CONNECTIVITY

M24308/8 POLARIZED SHELL PIN CONTACTS NON-MAGNETIC

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE

22 22D P M39029/58-360 M24308/11-1 20-24

22 22D S M39029/57-354 M24308/10-1 20-24
22 22D S M39029/58-986 N/A
22 22D P M39029/57-982 N/A

20 20 P M39029/64-369 M24308/13-1 22-28

20 20 S M39029/63-368 M24308/12-1 22-28
20 20 P M39029/63-928 N/A
TYPICAL CONTACT 20 20 S M39029/63-968 N/A
CONFIGURATION

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
968 WHITE-BLUE-GRAY TP585 K13-1 86-30-1
369 ORANGE-BLUE-WHITE TP585 K13-1 86-30-1 DAK145 DRK145
368 ORANGE-BLUE-GRAY TP585 K13-1 86-30-1 or M81969/1-02 or M81969/1-02
928 WHITE-RED-GRAY TP585 K13-1 86-30-1

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.

Contact M39029/59-366 (Shielded Socket) #8 cavity, see page 103.

Contact M39029/60-367 (Shielded Pin) #8 cavity, see page 103.

Contact M39029/87 is a Thermocouple.

Contact M39029/89 is a Thermocouple.

NOTE: M24308/1, /3, /5, /7, /9, /23, /24, /27, /28, /29, /30, /31, /32, /33, /34, /35, /36, /37, /38, /39 & /40 are not crimp termina-
tion connectors. Use connector manufacturer instructions for assembly. M24308/25 & /26 are standards for mounting hardware.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 21

 MIL-DTL-26482
SERIES 1
CIRCULAR
BAYONET COUPLING
FRONT RELEASE CONTACTS

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

MS3120 WALL MOUNT FLANGE RECEPTACLE
MS3121 CABLE CONNECTING PLUG
MS3122 BOX MOUNT FLANGE RECEPTACLE
AMPHENOL, ARRAY CONNECTORS,
MS3124 JAM NUT REAR MOUNT RECEPTACLE
BURNDY, ITT IT Cannon, VEAM
MS3126 STRAIGHT PLUG
MS3127 BOX MOUNT FLANGE RECEPTACLE
MS3128 WALL MOUNT FLANGE RECEPTACLE

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE

12 12 P M39029/31-234 MS3192-12-12A 12-14

12 12 S M39029/32-253 MS3193-12-12A 12-14

16 16 P M39029/31-228 MS3192-16-16A 16-20

16 16 S M39029/32-247 MS3193-16-16A 16-20

TYPICAL CONTACT 20 20 P M39029/31-240 MS3192-20A-20A 20-24

CONFIGURATION 20 20 S M39029/32-259 MS3193-20A-20A 20-24

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
234 RED-ORANGE-YELLOW TH1A DAK12B DRK12B
253 RED-GREEN-ORANGE TH1A DAK12B DRK12B
228 RED-RED-GRAY TH1A 86-2 DAK16B DRK16B
247 RED-YELLOW-VIOLET TH1A 86-2 DAK16B DRK16B
240 RED-YELLOW-BLACK TH1A K1S 86-1S DAK20B** DRK20B
259 RED-GREEN-WHITE TH1A K1S 86-1S DAK20B** DRK20B

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.**
** For #20 VG26482 Contacts use DAK490 Installing Tool.

Contact M39029/23-194 to 198 (Shielded Pin) #8 cavity, Inactive.

Contact M39029/24-199 to 203 (Shielded Socket) #8 cavity, Inactive.
Contact M39029/25-204 to 206 (Shielded Pin) #12 cavity, see page 101.
Contact M39029/26-207 to 209 (Shielded Socket) #12 cavity, see page 101.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 22 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 MIL-DTL-26482
SERIES 2
CIRCULAR
BAYONET COUPLING
REAR RELEASE CONTACTS

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

MS3470 WALL MOUNT FLANGE RECEPTACLE
MS3471 CABLE CONNECTING PLUG
MS3472 WIDE FLANGE WALL MOUNT RECEPTACLE AERO ELECTRIC, AMPHENOL, DEUTSCH
BURNDY, ITT IT Cannon,
MS3474 JAM NUT REAR MOUNT RECEPTACLE HERMETIC SEAL CORPORATION
MS3475 PLUG RFI
MS3476 STRAIGHT PLUG

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE

12 12 P M39029/4-113 M39029/4-12-12 12-14

12 12 S M39029/5-118 M39029/5-12-12 12-14

12 16 P M39029/4-114 M39029/4-12-16 16-20

12 16 S M39029/5-119 M39029/5-12-16 16-20

16 16 P M39029/4-111 M39029/4-16-16 16-20

16 16 S M39029/5-116 M39029/5-16-16 16-20

16 20 P M39029/4-112 M39029/4-16-20 20-24

16 20 S M39029/5-117 M39029/5-16-20 20-24
TYPICAL CONTACT
CONFIGURATION 20 20 P M39029/4-110 M39029/4-20-20 20-24
20 20 S M39029/5-115 M39029/5-20-20 20-24

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
113 BROWN-BROWN-ORANGE TH1A DAK83-12B DRK83-12B
118 BROWN-BROWN-GRAY TH1A DAK83-12B DRK83-12B
114 BROWN-BROWN-YELLOW TH1A 86-2 DAK83-12B DRK83-12B
119 BROWN-BROWN-WHITE TH1A 86-2 DAK83-12B DRK83-12B
111 BROWN-BROWN-BROWN TH1A 86-2 DAK83-16B DRK83-16B
116 BROWN-BROWN-BLUE TH1A 86-2 DAK83-16B DRK83-16B
112 BROWN-BROWN-RED TH1A 86-2 DAK83-16B DRK83-16B
117 BROWN-BROWN-VIOLET TH1A 86-2 DAK83-16B DRK83-16B
110 BROWN-BROWN-BLACK TH1A K1S 86-1S DAK83-20B DRK83-20B
115 BROWN-BROWN-GREEN TH1A K1S 86-1S DAK83-20B DRK83-20B

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.

Contact M39029/7-126 to 128 (Shielded Pin) #12 cavity, see page 100.
Contact M39029/8-129 to 131 (Shielded Socket) #12 cavity, see page 100.
Contact M39029/9-132 to 136 (Thermocouple Pin) #20 cavity

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 23

 MIL-DTL-26500
CIRCULAR
THREADED OR BAYONET COUPLING
FRONT RELEASE CONTACTS

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

MS24264 FLANGE MOUNT RECEPTACLE
MS24265 SINGLE HOLE MOUNT RECEPTACLE
AMPHENOL, BOEING (SPECIFICATION), CINCH, CONNECTOR
MS24266 STRAIGHT PLUG INDUSTRIES, DETORONICS, Deutsch/TE, ELECTRONIC
MS27613 WALL MOUNT RECEPTACLE SEALS, GLASSEAL, HERMETIC SEAL Corporation, ITT IT
Cannon, SEALTRON, SOURIAU
MS27614 JAM NUT
MS27615 PLUG

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE

12 12 P M39029/31-235 MS24254-12P 12-14

12 12 S M39029/32-254 MS24255-12S 12-14

16 16 P M39029/31-229 MS24254-16P 16-20

16 16 S M39029/32-248 MS24255-16S 16-20

TYPICAL CONTACT 20 20 P M39029/31-241 MS24254-20P 20-24

CONFIGURATION 20 20 S M39029/32-260 MS24255-20S 20-24

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL

235 RED-ORANGE-GREEN TH1A DAK12B DRK12B

254 RED-GREEN-YELLOW TH1A DAK12B DRK12B
229 RED-RED-WHITE TH1A 86-2 DAK16B DRK16B
248 RED-YELLOW-GRAY TH1A 86-2 DAK16B DRK16B
241 RED-YELLOW-BROWN TH1A K1S 86-2 DAK20B DRK20B
260 RED-BLUE-BLACK TH1A K1S 86-2 DAK20B DRK20B

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 2218
Contact M39029/54-342 (Shielded Pin) #12 cavity, see page 102.
Contact M39029/54-343 (Shielded Pin) #8 cavity, see page 102.
Contact M39029/55-344 (Shielded Socket) #12 cavity, see page 102.
Contact M39029/55-345 (Shielded Socket) #8 cavity, see page 102.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 24 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 HEADER
MIL-DTL-26518
SUBHEADER
CLASS R (INACTIVE, REFER TO MIL-DTL-83733)

MINIATURE RECTANGULAR
RACK AND PANEL
FRONT RELEASE CONTACTS

CONNECTOR P/N DESCRIPTION QPL SOURCES

M24285 RECEPTACLE
NO CURRENT QPL
M24286 PLUG

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE

12 12 P M39029/31-235 MS24254-12P 12-14

12 12 S M39029/32-254 MS24255-12S 12-14

16 16 P M39029/31-229 MS24254-16P 16-20

16 16 S M39029/32-248 MS24255-16S 16-20

TYPICAL CONTACT
20 20 P M39029/31-241 MS24254-20P 20-24
CONFIGURATION
20 20 S M39029/32-260 MS24255-20S 20-24

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

BIN* COLOR AF8 AFM8 MH860 WA23 WA23 INSTALLING REMOVAL

(POS) (DIE)

235 RED-ORANGE-GREEN TH1A DAK12B DRK12B

254 RED-GREEN-YELLOW TH1A DAK12B DRK12B
229 RED-RED-WHITE TH1A 86-2 DAK16B DRK16B
248 RED-YELLOW-GRAY TH1A 86-2 DAK16B DRK16B
241 RED-YELLOW-BROWN TH1A K1S 86-1S DAK20B DRK20B
260 RED-BLUE-BLACK TH1A K1S 86-1S DAK20B DRK20B

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL

235 RED-ORANGE-GREEN TH1A DAK12B DRK12B

254 RED-GREEN-YELLOW TH1A DAK12B DRK12B
229 RED-RED-WHITE TH1A 86-2 DAK16B DRK16B
248 RED-YELLOW-GRAY TH1A 86-2 DAK16B DRK16B
241 RED-YELLOW-BROWN TH1A K1S 86-1S DAK20B DRK20B
260 RED-BLUE-BLACK TH1A K1S 86-1S DAK20B DRK20B

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 25

 HEADER
MIL-DTL-28748
SUBHEADER
RECTANGULAR
RACK AND PANEL

CONNECTOR P/N DESCRIPTION QPL SOURCES

M28748/3 PIN CONTACTS SIZE 16 & 20
M28748/4 SKT CONTACTS SIZE 16 & 20
M28748/9 PIN CONTACTS 16 POLARIZED CENTER SCREW LOCK CONTINENTAL CONNECTOR CO., POSITRONIC INDUSTRIES,
WINCHESTER ELECTRONICS,
M28748/10 SKT CONTACTS 16 POLARIZED CENTER SCREW LOCK DELPHI CONNECTION SYSTEMS, J-TECH, INC.
M28748/13 PIN CONTACTS 22
M28748/14 SKT CONTACTS 22

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE

16 16 P M39029/36-278 MS17807-16-16 16-20

16 16 S M39029/37-280 MS17808-16-16 16-20

16 20 P M39029/36-277 MS17807-16-20 20-24

16 20 S M39029/37-279 MS17808-16-20 20-24

16 16 P M39029/34-273 MS17803-16-16 16-20

16 16 S M39029/35-276 MS17804-16-16 16-20

16 20 P M39029/34-272 MS17803-16-20 20-24

16 20 S M39029/35-275 MS17804-16-20 20-24

TYPICAL CONTACT 20 20 P M39029/34-271 MS17803-20-20 20-24

20 20 S M39029/35-274 MS17804-20-20 20-24
CONFIGURATION

22 22 P M39029/34-440 M39029/34-22-22 22-26

22 22 S M39029/35-441 M39029/35-22-22 22-26

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
278 RED-VIOLET-GRAY TH4 DAK123A DRK124A
280 RED-GRAY-BLACK TH4 DAK123A DRK124A
277 RED-VIOLET-VIOLET TH4 DAK123A DRK124A
279 RED-VIOLET-WHITE TH4 DAK123A DRK124A
273 RED-VIOLET-ORANGE TH4 86-146 DAK123A DRK124A
276 RED-VIOLET-BLUE TH4 86-146 DAK123A DRK124A
272 RED-VIOLET-RED TH4 86-146 DAK123A DRK124A
275 RED-VIOLET-GREEN TH4 86-146 DAK123A DRK124A
271 RED-VIOLET-BROWN TH4 86-146 DAK123A DRK124A
274 RED-VIOLET-YELLOW TH4 86-146 DAK123A DRK124A
440 YELLOW-YELLOW-BLACK K280 DAK123-22A DRK124-22A
441 YELLOW-YELLOW-BROWN K280 DAK123-22A DRK124-22A

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 26 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 MIL-DTL-28804
RECTANGULAR
POLARIZED CENTER JACKSCREW
HIGH DENSITY
REAR RELEASE CONTACT

CONNECTOR P/N DESCRIPTION QPL SOURCES

M28804/1 NON-ENVIRONMENTAL RECEPTACLE (SOCKETS)
M28804/2 NON-ENVIRONMENTAL PLUG (PINS)
M28804/3 ENVIRONMENTAL RECEPTACLE (SOCKETS)
DELPHI CONNECTION SYSTEMS
M28804/4 ENVIRONMENTAL PLUG (PINS)
M28804/5 ENVIRONMENTAL RECEPTACLE (SOCKETS) (POTTING TYPE)
M28804/6 ENVIRONMENTAL PLUG (PINS) (POTTING TYPE)

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE

22 22D P M28804/9-1 22-28

22 22D S M28804/10-1 22-28

TYPICAL CONTACT
CONFIGURATION

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
-- NONE K473 86-193 M81969/1-04 M81969/1-04
-- NONE K473 86-193 M81969/1-04 M81969/1-04

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 27

 MIL-DTL-28840
CIRCULAR THREADED COUPLING
FRONT RELEASE CONTACTS
HIGH DENSITY HIGH SHOCK

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

M28840/10 WALL MOUNT RECEPTACLE
M28840/11 CABLE CONNECTING RECEPTACLE
M28840/12 BOX MOUNT RECEPTACLE
M28840/14 JAM NUT MOUNT RECEPTACLE
M28840/16 STRAIGHT PLUG
M28840/17 PLUG OPEN WIRE ASSEMBLY
M28840/18 PLUG OPEN WIRE ASSEMBLY 90 ELBOW GLENAIR
M28840/19 PLUG OPEN WIRE ASSEMBLY 45 ELBOW
M28840/20 WALL MOUNT ASSEMBLY STRAIGHT
M28840/21 CABLE CONVERTING ASSEMBLY STRAIGHT
M28840/26 PLUG ASSEMBLY STRAIGHT
M28840/28 PLUG ASSEMBLY 90 ELBOW
M28840/29 PLUG ASSEMBLY 45 ELBOW

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE

20 20 P M39029/83-508 M39029/83-20-20 20-24

20 20 S M39029/84-509 M39029/84-20-20 20-24

20 22 P M39029/83-450 M39029/83-20-22 22-26

20 22 S M39029/84-452 M39029/84-20-22 22-26

TYPICAL CONTACT 20 28 P M39029/83-451 M39029/83-20-28 28-32

CONFIGURATION 20 28 S M39029/84-453 M39029/84-20-28 28-32

TOOL SELECTION CRIMP TOOL AND ACCESSORY** ASSEMBLY TOOLS**

BIN* COLOR AF8 AFM8 MH860 39-000 INSTALLING REMOVAL

508 GREEN-BLACK-GRAY K534 39-102 DAK55-22SA (STRAIGHT) or DRK56-22A

509 GREEN-BLACK-WHITE K534 39-102 DAK55-22JA (OFFSET) DRK56-22A
450 YELLOW-GREEN-BLACK K534 39-102 DAK55-22SA (STRAIGHT) or DRK56-22A
452 YELLOW-GREEN-RED K534 39-102 DAK55-22JA (OFFSET) DRK56-22A
451 YELLOW-GREEN-BROWN K534 39-102 DAK55-22SA (STRAIGHT) or DRK56-22A
453 YELLOW-GREEN-ORANGE K534 39-102 DAK55-22JA (OFFSET) DRK56-22A
*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.
** See page 7 for more information on MIL-DTL-28840 Tooling.

Contact M39029/104 (Concentric Twinax pin) size 8 (inactive)

Contact M39029/105 (Concentric Twinax pin) size 8 (inactive)

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 28 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 HEADER
MIL-C-38300
SUBHEADER
CIRCULAR
THREADED OR BAYONET COUPLING
FRONT RELEASE CONTACTS

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

MS24264 FLANGE MOUNT RECEPTACLE
MS24265 SINGLE HOLE MOUNT RECEPTACLE NO QPL SOURCES
MS24266 STRAIGHT PLUG

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE

16 16 P M39029/31-229 MS24254-16P 16-20

16 16 S M39029/32-248 MS24255-16S 16-20

20 20 P M39029/31-241 MS24254-20P 20-24

TYPICAL CONTACT 20 20 S M39029/32-260 MS24255-20S 20-24
CONFIGURATION

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL

229 RED-RED-WHITE TH1A 86-2 DAK16B DHK16B

248 RED-YELLOW-GRAY TH1A 86-2 DAK16B DHK16B
241 RED-YELLOW-BROWN TH1A K1S 86-1S DAK20B DHK20B
260 RED-BLUE-BLACK TH1A K1S 86-1S DAK20B DHK20B

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 29
 MIL-DTL-38999
HEADER
SUBHEADER
SERIES 1
SCOOP PROOF CIRCULAR
BAYONET COUPLING
REAR RELEASE CONTACTS

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

MS27466 WALL MOUNT FLANGE RECEPTACLE
MS27467 STRAIGHT PLUG AMERICAN MICRO, AMPHENOL/PYLE NATIONAL,
MS27468 JAM NUT MOUNT RECEPTACLE AMPHENOL/SOCAPEX, CORSAIR HI REL, DEUTSCH/
TE, ELECTRONIC SEALS, GLASSEAL, GLENAIR, ITT
MS27496 RECEPTACLE CANNON/VEAM, PLESSEY, RMS, SAE, SEALTRON,
MS27505 BOX MOUNT FLANGE RECEPTACLE SOURIAU, SPACECRAFT COMPONENTS

MS27656 BACK PANEL WALL MOUNT RECEPTACLE

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/58-365 MS27493-12 12-14
12 12 S M39029/56-353 MS27490-12 12-14
16 16 P M39029/58-364 MS27493-16 16-20
16 16 S M39029/56-352 MS27490-16 16-20
20 20 P M39029/58-363 MS27493-20 20-24
20 20 S M39029/56-351 MS27490-20 20-24
22 22 P M39029/58-362 MS27493-22 22-26
22 22 S M39029/56-350 MS27490-22 22-26
22 22M P M39029/58-361 MS27493-22M 24-28
22 22M S M39029/56-349 MS27490-22M 24-28
TYPICAL CONTACT
CONFIGURATION 22 22D P M39029/58-360 MS27493-22D 22-28
22 22D S M39029/56-348 MS27490-22D 22-28
10 10 P M39029/58-528 10
10 10 S M39029/56-527 10

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
365 ORANGE-BLUE-GREEN TH163 DAK95-12B DRK95-12B
353 ORANGE-GREEN-ORANGE TH163 DAK95-12B DRK95-12B
364 ORANGE-BLUE-YELLOW TH163 86-3 DAK95-16B DRK95-16B
352 ORANGE-GREEN-RED TH163 86-3 DAK95-16B DRK95-16B
363 ORANGE-BLUE-ORANGE TH163 K43 86-7 DAK95-20B DRK95-20B
351 ORANGE-GREEN-BROWN TH163 K43 86-7 DAK95-20B DRK95-20B
362 ORANGE-BLUE-RED K42 86-6 DAK95-22B DRK95-22B
350 ORANGE-GREEN-BLACK K40 86-4 DAK95-22B DRK95-22B
361 ORANGE-BLUE-BROWN K42 86-6 DAK95-22MB DRK95-22MB
349 ORANGE-YELLOW-WHITE K40 86-4 DAK95-22MB DRK95-22MB
360 ORANGE-BLUE-BLACK K42 86-6 DAK95-22MB DRK95-22MB
348 ORANGE-YELLOW-GRAY K40 86-4 DAK95-22MB DRK95-22MB
528 GREEN-RED-GRAY 1716P-1 (Complete Tool) DAK95-10B DRK95-10B
527 GREEN-RED-VIOLET 1716P-1 (Complete Tool) DAK95-10B DRK95-10B

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.
Contact M39029/74-423 (Shielded Socket) #12 cavity, solder. Contact M39029/87 is a Thermocouple.
Contact M39029/75-416 to 422 (Shielded Socket) #12 cavity, see page 103. Contact M39029/88 is a Thermocouple.
Contact M39029/76-424 to 427 (Shielded Pin) #16 cavity, see page 103. Contact M39029/102 (Coaxial Pin, Size 12) See Page 103.
Contact M39029/77-428 to 432 (Shielded Socket) #16 cavity, see page 103. Contact M39029/103 (Coaxial Socket, Size 12) See Page 103.
Contact M39029/78-433 to 425 (Shielded Socket) #16 cavity, see page 103.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 30 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 MIL-DTL-38999
HEADER
SUBHEADER
SERIES 2
LOW SILHOUETTE CIRCULAR
BAYONET COUPLING
REAR RELEASE CONTACTS

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

MS27472 WALL MOUNT FLANGE RECEPTACLE
MS27473 STRAIGHT PLUG
AERO ELECTRIC, AMERICAN MICRO, AMPHENOL,
MS27474 JAM NUT MOUNT RECEPTACLE
CONNECTOR INDUSTRIES, CORSAIR, DETORONICS,
MS27499 BOX MOUNT RECEPTACLE ELECTRONIC SEALS, GLASSEAL, GLENAIR, HERMETIC SEAL
Corporation, HI REL, ITT CANNON, PLESSEY, SEALTRON,
MS27508 BOX MOUNT FLANGE RECEPTACLE
SOURIAU, SPI
MS27497 BACK PANEL WALL MOUNT RECEPTACLE
MS27484 RFI PLUG

SIZE (AWG)

MATING WIRE PART NUMBER* PART NUMBER WIRE

CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEEDED) RANGE

12 12 P M39029/58-365 MS27493-12 12-14

12 12 S M39029/57-359 MS27491-12 12-14
16 16 P M39029/58-364 MS27493-16 16-20
16 16 S M39029/57-358 MS27491-16 16-20
20 20 P M39029/58-363 MS27493-10 20-24
20 20 S M39029/57-357 MS27491-20 20-24
22 22 P M39029/58-362 MS27493-22 22-26
22 22 S M39029/57-356 MS27491-22 22-26
22 22M P M39029/58-361 MS27493-22M 24-28
22 22M S M39029/57-355 MS27491-22M 24-28
TYPICAL CONTACT 22 22D P M39029/58-360 MS27493-22D 22-28
CONFIGURATION 22 22D S M39029/57-354 MS27491-22D 22-28

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
365 ORANGE-BLUE-GREEN TH163 DAK95-12B DRK95-12B
359 ORANGE-GREEN-WHITE TH163 DAK95-12B DRK95-12B
364 ORANGE-BLUE-YELLOW TH163 86-3 DAK95-16B DRK95-16B
358 ORANGE-GREEN-GRAY TH163 86-3 DAK95-16B DRK95-16B
363 ORANGE-BLUE-ORANGE TH163 K43 86-7 DAK95-20B DRK95-20B
357 ORANGE-GREEN-VIOLET TH163 K43 86-7 DAK95-20B DRK95-20B
362 ORANGE-BLUE-RED K42 86-6 DAK95-22B DRK95-22B
356 ORANGE-GREEN-BLUE K41 86-5 DAK95-22B DRK95-22B
361 ORANGE-BLUE-BROWN K42 86-6 DAK95-22MB DRK95-22MB
355 ORANGE-GREEN-GREEN K41 86-5 DAK95-22MB DRK95-22MB
360 ORANGE-BLUE-BLACK K42 86-6 DAK95-22MB DRK95-22MB
354 ORANGE-GREEN-YELLOW K41 86-5 DAK95-22MB DRK95-22MB

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.

Contact M39029/27-210 (Shielded Socket) #12 cavity, Inactive.

Contact M39029/28-271 (Shielded Pin) #12 cavity, Inactive.
Contact M39029/89 is a Thermocouple.
Contact M39029/102 (Coaxial Pin, Size 12) See page 103.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 31
 MIL-DTL-38999
HEADER
SUBHEADER
SERIES 3
TRI-START COUPLING
CIRCULAR
REAR RELEASE CONTACTS

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

D38999/20 WALL MOUNT FLANGE RECEPTACLE
D38999/24 & /34 JAM NUT MOUNT RECEPTACLE AERO ELECTRIC, AMERICAN MICRO, AMPHENOL,
AMPHENOL/PYLE NATIONAL, AMPHENOL/SOCAPEX,
D38999/26 STRAIGHT PLUG CONESYS EUROPE, CORSAIR, DEUTSCH/TE,
D38999/29 & /31 LAYNARD RELEASE PLUG ELECTRONIC SEALS, G&H TECH/COOPER, HERMETIC
SEAL, HI REL, ITT CANNON, PLESSEY, SEALTRON,
D38999/35 WALL MOUNT RECEPTACLE SOURAIU, SPACECRAFT
D38999/36 LAYNARD RELEASE PLUG

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/58-365 MS27493-12 12-14
12 12 S M39029/56-353 MS27490-12 12-14
16 16 P M39029/58-364 MS27493-16 16-20
16 16 S M39029/56-352 MS27490-16 16-20
20 20 P M39029/58-363 MS27493-20 20-24
20 20 S M39029/56-351 MS27490-20 20-24
22 22 P M39029/58-362 MS27493-22 22-26
22 22 S M39029/56-350 MS27490-22 22-26
TYPICAL CONTACT 22 22M P M39029/58-361 MS27493-22M 24-28
CONFIGURATION 22 22M S M39029/56-349 MS27490-22M 24-28
22 22D P M39029/58-360 MS27493-22D 22-28
22 22D S M39029/56-348 MS27490-22D 22-28
10 10 P M39029/58-528 10
10 10 S M39029/56-527 10

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
365 ORANGE-BLUE-GREEN TH163 DAK95-12B DRK95-12B
353 ORANGE-GREEN-ORANGE TH163 DAK95-12B DRK95-12B
364 ORANGE-BLUE-YELLOW TH163 86-3 DAK95-16B DRK95-16B
352 ORANGE-GREEN-RED TH163 86-3 DAK95-16B DRK95-16B
363 ORANGE-BLUE-ORANGE TH163 K43 86-7 DAK95-20B DRK95-20B
351 ORANGE-GREEN-BROWN TH163 K43 86-7 DAK95-20B DRK95-20B
362 ORANGE-BLUE-RED K42 86-6 DAK95-22B DRK95-22B
350 ORANGE-GREEN-BLACK K40 86-4 DAK95-22B DRK95-22B
361 ORANGE-BLUE-BROWN K42 86-6 DAK95-22MB DRK95-22MB
349 ORANGE-YELLOW-WHITE K40 86-4 DAK95-22MB DRK95-22MB
360 ORANGE-BLUE-BLACK K42 86-6 DAK95-22MB DRK95-22MB
348 ORANGE-YELLOW-GRAY K40 86-4 DAK95-22MB DRK95-22MB

528 GREEN-RED-GRAY 1716P-1 (Complete Tool) DAK95-10B DRK95-10B

527 GREEN-RED-VIOLET 1716P-1 (Complete Tool) DAK95-10B DRK95-10B

* The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.

Contact M39029/74-423 (Shielded Socket) #12 cavity, solder. Contact M39029/90, 91, 113 and 114, see MIL-STD-1760 on page 33.
Contact M39029/75-416 to 432 (Shielded Socket) #12 cavity, see page 103. Contact M39029/102 (Coaxial Pin) Size 12. See page 103.
Contact M39029/76-424 to 427 (Shielded Pin) #16 cavity, see page 103. Contact M39029/103 (Coaxial Socket) Size 12. See page 103.
Contact M39029/77-428 to 431 (Shielded Socket) #16 cavity, see page 103. Contact M39029/117 and 118 High Heat/Vibration Engine Applications.
Contact M39029/78-432 to 425 (Shielded Socket) #16 cavity, see page 103. Contact M39029/119 and 120 High are Quadrax contacts, see page 33.
Contact M39029/87 and/88 are Thermocouples. Contact M39029/121 and 122 are alternate power contacts.

PAGE 32 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 MIL-STD-1760
HEADER
(MIL-DTL-38999
SUBHEADER - SERIES III VARIATION)
MIL-STD 1760 provides a common, cross platform, mechanical, electrical, and digital interface
between weapons/external equipment stores and aircraft. The standard MIL-STD-1760 connector
is used to transfer guidance information to weapons.
The standard connector for MIL-STD-1760 is D38999 Series III (Reference MIL-DTL-83538) Insert
Arrangement #2520. Lanyard Release Plug (/31), and Jam Nut or Flange Mount Receptacles
(Also Rail Launch Configuration is available).
For Backshell Torquing Tools, see pages 73 & 74.

POWER CONTACTS

REMOVAL
CONTACT PART NUMBER TYPE SIZE CRIMP TOOL POSITIONER INSERTION TOOL*
TOOL*
M39029/58-363 Pin 20 AFM8 K43 DAK264-20 DRK264-20
M39029/56-351 Soc 20 AFM8 K43 DAK264-20 DRK264-20
M39029/58-363 Pin 16 AF8 TH163 DAK264-16 DRK264-16
M39029/56-351 Soc 16 AF8 TH163 DAK264-16 DRK264-16
M39029/58-363 Pin 12 AF8 TH163 DAK264-12 DRK264-12
M39029/56-351 Soc 12 AF8 TH163 DAK264-12 DRK264-12
M39029/58-363 Pin 10 1716P-1 N/A (Included) DAK264-10 DRK264-10
M39029/56-351 Soc 10 1716P-1 N/A (Included) DAK264-10 DRK264-10

COAXIAL CONTACTS

INNER CRIMP TOOL & OUTER CRIMP TOOL INSERTION

CONTACT PART NUMBER TYPE SIZE REMOVAL TOOL*
POSITIONER & POSITIONER TOOL*
M39029/28-211 Pin 12 AFM8 K323 GS200-1 G2P330 DAK264-12 DRK264-12
M39029/75-416 Soc 12 AFM8 K323 GS200-1 G2P330 DAK264-12 DRK264-12
M39029/28-409 Pin 12 AFM8 K323 GS200-1 G2P330 DAK264-12 DRK264-12
M39029/75-417 Soc 12 AFM8 K323 GS200-1 G2P330 DAK264-12 DRK264-12

* Insertion and Removal of Contacts in MIL-STD-1760 Applications require straight tools due to the restricted access of Lanyard Release
Connectors. DAK264-XX Tweezer Type Tools have the same Tip configuration as the corresponding M81969/8-XXX Tools assigned to normal
Contact Insertion and Removal operations in D38999, Series III Connectors.

DATA BUS (CONCENTRIC TWINAX) CONTACTS

INNER CRIMP TOOL &

CONTACT PART NUMBER TYPE SIZE INTERMEDIATE AND OUTER CRIMP TOOL & DIE
POSITIONER
M39029/113-625** Pin 8 AFM8 K709 HX4 Y631 Cir/Indent Y631 Hex Cavity
M39029/114-628*** Soc 8 AFM8 K709 HX4 Y631 Cir/Indent Y631 Hex Cavity
All Size 8 Data Bus Contacts can be inserted with the DAK264-8 and Removed with DRK264-8 Straight Metal Tools (Tweezer Type)
**Supersedes M39029/90-529, ***Supersedes M39029/91-530 (Same assembly tools)

QUADRAX TERMINATIONS

INNER CRIMP TOOL &

CONTACT PART NUMBER TYPE SIZE OUTER SHIELD TOOL & DIE
POSITIONER
M39029/119 Pin 8 AFM8 K709 HX4 Y1999
M39029/120 Soc 8 AFM8 K709 HX4 Y1999

Tool Kits are available for complete MIL-STD-1760 Wiring Support. Consult DMC for Details
Lanyard Repair Tools and Components are available from DMC. Contact Customer Service for details.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 33
 MIL-DTL-38999
SERIES 4
BREECH LOCK COUPLING
CIRCULAR
REAR RELEASE CONTACTS

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

D38999/40 WALL MOUNT FLANGE RECEPTACLE
D38999/42 BOX MOUNT FLANGE RECEPTACLE CORSAIR, G&H TECH/COOPER, AMPHENOL/PYLE
NATIONAL, AMPHENOL, AMPHENOL/SOCAPEX, AERO
D38999/44 JAM NUT MOUNT RECEPTACLE ELECTRIC, DEUTSCH/TE, ELECTRONIC SEALS, ITT
D38999/46 STRAIGHT PLUG CANNON, PLESSEY, AB CONNECTORS, HI REL, SEALTRON,
HERMETIC SEAL, CONESYS EUROPE, AMERICAN MICRO,
D38999/47 STRAIGHT PLUG SPACECRAFT, SOURAIU
D38999/47 CABLE MOUNT RECEPTACLE

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/58-365 MS27493-12 12-14
12 12 S M39029/56-353 MS27490-12 12-14
16 16 P M39029/58-364 MS27493-16 16-20
16 16 S M39029/56-352 MS27490-16 16-20
20 20 P M39029/58-363 MS27493-20 20-24
20 20 S M39029/56-351 MS27490-20 20-24
22 22 P M39029/58-362 MS27493-22 22-26
22 22 S M39029/56-350 MS27490-22 22-26

TYPICAL CONTACT 22 22M P M39029/58-361 MS27493-22M 24-28

22 22M S M39029/56-349 MS27490-22M 24-28
CONFIGURATION
22 22D P M39029/58-360 MS27493-22D 22-28
22 22D S M39029/56-348 MS27490-22D 22-28

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
365 ORANGE-BLUE-GREEN TH163 DAK95-12B DRK95-12B
353 ORANGE-GREEN-ORANGE TH163 DAK95-12B DRK95-12B
364 ORANGE-BLUE-YELLOW TH163 86-3 DAK95-16B DRK95-16B
352 ORANGE-GREEN-RED TH163 86-3 DAK95-16B DRK95-16B
363 ORANGE-BLUE-ORANGE TH163 K43 86-7 DAK95-20B DRK95-20B
351 ORANGE-GREEN-BROWN TH163 K43 86-7 DAK95-20B DRK95-20B
362 ORANGE-BLUE-RED K42 86-6 DAK95-22B DRK95-22B
350 ORANGE-GREEN-BLACK K40 86-4 DAK95-22B DRK95-22B
361 ORANGE-BLUE-BROWN K42 86-6 DAK95-22MB DRK95-22MB
349 ORANGE-YELLOW-WHITE K40 86-4 DAK95-22MB DRK95-22MB
360 ORANGE-BLUE-BLACK K42 86-6 DAK95-22MB DRK95-22MB
348 ORANGE-YELLOW-GRAY K40 86-4 DAK95-22MB DRK95-22MB

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.

Contact M39029/74-423 (Shielded Socket) #12 cavity, solder. Contact M39029/90, /91, /113 and /114, see MIL-STD-1760 on page 33.
Contact M39029/75-416 to -432 (Shielded Socket) #12 cavity, see page 103. Contact M39029/102 (Coaxial Pin) Size 12. See page 103.
Contact M39029/76-424 to -427 (Shielded Pin) #16 cavity, see page 103. Contact M39029/103 (Coaxial Socket) Size 12. See page 103.
Contact M39029/77-428 to -431 (Shielded Socket) #16 cavity, see page 103. Contact M39029/117 and /118 High Heat/Vibration Engine Applications.
Contact M39029/78-432 to -425 (Shielded Socket) #16 cavity, see page 103. Contact M39029/119 and /120 High are Quadrax contacts, see page 33.
Contact M39029/87 and /88 are Thermocouples. Contact M39029/121 and /122 are alternate power contacts.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 34 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 AS50151 (FORMERLY MIL-C-5015)
SERIES 3400
CIRCULAR
THREADED COUPLING
FRONT RELEASE CONTACTS

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

MS3400 WALL MOUNT RECEPTACLE
MS3401 CABLE CONNECTING RECEPTACLE
MS3402 BOX MOUNT RECEPTACLE
MS3404 JAM NUT MOUNT RECEPTACLE AERO-ELECTRIC CONNECTORS
J-TECH, INC.
MS3406 STRAIGHT PLUG ELECSYS, INC.
MS3408 PLUG 90
MS3409 PLUG 45
MS3412 WALL MOUNT RECEPTACLE (AN TYPE)

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
0 0 P M39029/44-293 MS90453-0-0 0-2*
0 0 S M39029/45-300 MS90454-0-0 0-2*
4 4 P M39029/44-292 MS90453-4-0 4-6*
4 4 S M39029/45-299 MS90454-4-0 4-6*
8 8 P M39029/44-291 MS90453-8-0 8-10*
8 8 S M39029/45-298 MS90454-8-0 8-10*
12 12 P M39029/44-290 MS90453-12-12 12-14
12 12 S M39029/45-297 MS90454-12-12 12-14
12 16 P M39029/44-289 MS90453-12-16 16-20
12 16 S M39029/45-296 MS90454-12-16 16-20
16 16 P M39029/44-288 MS90453-16-16 16-20
TYPICAL CONTACT 16 16 S M39029/45-295 MS90454-16-16 16-20
CONFIGURATION
16 22 P M39029/44-287 MS90453-16-22 22-26
16 22 S M39029/45-294 MS90454-16-22 22-26

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
293 RED-WHITE-ORANGE WA23-5 WA23-13 DAK55-0B DRK56-0B
300 ORANGE-BLACK-BLACK WA23-5 WA23-13 DAK55-0B DRK56-0B
292 RED-WHITE-RED WA23-4 WA23-11 DAK55-4B DRK56-4B
299 RED-WHITE-WHITE WA23-4 WA23-11 DAK55-4B DRK56-4B
291 RED-WHITE-BROWN WA23-2 WA23-9 DAK55-8B DRK56-8B
298 RED-WHITE-GRAY WA23-2 WA23-9 DAK55-8B DRK56-8B
290 RED-WHITE-BLACK TH1A DAK55-12A DRK56-12A
297 RED-WHITE-VIOLET TH1A DAK55-12A DRK56-12A
289 RED-GRAY-WHITE TH1A DAK55-12A DRK56-12A
296 RED-WHITE-BLUE TH1A DAK55-12A DRK56-12A
288 RED-GRAY-GRAY TH1A 86-2 DAK55-16A DRK56-16A
295 RED-WHITE-GREEN TH1A 86-2 DAK55-16A DRK56-16A
287 RED-GRAY-VIOLET TH1A 86-2 DAK55-16A DRK56-16A
294 RED-WHITE-YELLOW TH1A 86-2 DAK55-16A DRK56-16A
*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 35
 AS50151 (FORMERLY MIL-C-5015)
SERIES 3450
CIRCULAR
THREADED COUPLING
REAR RELEASE CONTACTS

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

MS3450 WALL MOUNT RECEPTACLE
MS3451 CABLE CONNECTING RECEPTACLE AERO-ELECTRIC CONNECTORS
MS3452 BOX MOUNT RECEPTACLE ITT CANNON
J-TECH, INC.
MS3454 JAM NUT MOUNT RECEPTACLE AMPHENOL CONNECTORS
MS3456 STRAIGHT PLUG ELECSYS, INC.

MS3459 SELF-LOCK COUPLING PLUG

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
M39029/29-213 M39029/29-12-12
12 12 P 12-14
or MS3162-12-12
M39029/30-219 M39029/30-12-12
12 12 S 12-14
or MS3163-12-12
M39029/29-212 M39029/29-16-16
16 16 P 16-20
or MS3162-16-16
M39029/30-218 M39029/30-16-16
16 16 S 16-20
or MS3163-16-16
8 8 P M39029/29-214 M39029/29-8-8 8
TYPICAL CONTACT 8 8 S M39029/30-220 M39029/30-8-8 8
CONFIGURATION
4 4 P M39029/29-215 M39029/29-4-4 4
4 4 S M39029/30-221 M39029/30-4-4 4
0 0 P M39029/29-216 M39029/29-0-0 0
0 0 S M39029/30-222 M39029/30-0-0 0

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
213 RED-BROWN-ORANGE TH1A DAK83-12B DRK83-12B
219 RED-BROWN-WHITE TH1A DAK83-12B DRK83-12B
212
RED-BROWN-RED TH1A 86-2 DAK83-16B DRK83-16B

218
RED-BROWN-GRAY TH1A 86-2 DAK83-16B DRK83-16B

DRK250-8 OR
214 RED-BROWN-YELLOW WA23-9 WA23-2 BYHAND M81969/14-06
220 RED-RED-BLACK WA23-9 WA23-2 BYHAND DRK250-8 OR
M81969/14-06
DRK250-4 OR
215 RED-BROWN-GREEN WA23-11 WA23-4 BYHAND M81969/14-07
221 RED-RED-BROWN WA23-11 WA23-4 BYHAND DRK250-4 OR
M81969/14-07
DRK250-0 OR
216 RED-BROWN-BLUE WA23-13 WA23-5 BYHAND M81969/14-08
222 RED-RED-RED WA23-13 WA23-5 BYHAND DRK250-0 OR
M81969/14-08

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.

Contacts M39029/85 and /86 are Thermocouples.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 36 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 SAE AS81511
SERIES 1
SCOOP PROOF CIRCULAR
BAYONET COUPLING
FRONT RELEASE CONTACTS

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

M81511/21 & /35 FLANGE MOUNT RECEPTACLE
M81511/23 & /36 JAM NUT RECEPTACLE
AMPHENOL
M81511/25 & /37 CABLE CONNECTING RECEPTACLE
M81511/26 & /38 STRAIGHT PLUG

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/47-338 MS90461A12-12 12-14
12 12 P M39029/47-339 or MS90461B12-12 12-14
12 12 S M39029/33-269 MS3343A12-12 12-14
12 12 S M39029/33-270 or MS3343B12-12 12-14
16 16 P M39029/47-336 MS90461A16-16 16-20
16 16 P M39029/47-337 or MS90461B16-16 16-20
16 16 S M39029/33-267 MS3343A16-16 16-20
16 16 S M39029/33-268 or MS3343B16-16 16-20
20 20 P M39029/47-315 MS90461A20-20 20-24
20 20 P M39029/47-316 or MS90461B20-20 20-24
20 20 S M39029/33-265 MS3343A20-20 20-24
20 20 S M39029/33-266 or MS3343B20-20 20-24
23 22 P M39029/47-313 MS90461A23-22 22-26
23 22 P M39029/47-314 or MS90461B23-22 22-26
23 22 S M39029/33-263 MS3343A23-22 22-26
23 22 S M39029/33-264 or MS3343B23-22 22-26
TYPICAL CONTACT 23 28 P M39029/47-311 MS90461A23-28 28-32
23 28 P M39029/47-312 or MS90461B23-28 28-32
CONFIGURATION
23 28 S M39029/33-261 MS3343A23-28 28-32
23 28 S M39029/33-262 or MS3343B23-28 28-32

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
338 ORANGE-ORANGE-GRAY TH199S DAK126-12A DRK125-12A
339 ORANGE-ORANGE-WHITE TH199S DAK126-12A DRK125-12A
269 RED-BLUE-WHITE TH199S DAK126-12A DRK125-12A
270 RED-VIOLET-BLACK TH199S DAK126-12A DRK125-12A
336 ORANGE-ORANGE-BLUE TH199S 86-12S DAK126-16A DRK125-16A
337 ORANGE-ORANGE-VIOLET TH199S 86-12S DAK126-16A DRK125-16A
267 RED-BLUE-VIOLET TH199S 86-12S DAK126-16A DRK125-16A
268 RED-BLUE-GRAY TH199S 86-12S DAK126-16A DRK125-16A
315 ORANGE-BROWN-GREEN TH199S 86-11S DAK126-20A DRK125-20A
316 ORANGE-BROWN-BLUE TH199S 86-11S DAK126-20A DRK125-20A
265 RED-BLUE-GREEN TH199S 86-11S DAK126-20A DRK125-20A
266 RED-BLUE-BLUE TH199S 86-11S DAK126-20A DRK125-20A
313 ORANGE-BROWN-ORANGE K60S DAK126-23A DRK125-23A
314 ORANGE-BROWN-YELLOW K60S DAK126-23A DRK125-23A
263 RED-BLUE-ORANGE K60S DAK126-23A DRK125-23A
264 RED-BLUE-YELLOW K60S DAK126-23A DRK125-23A
311 ORANGE-BROWN-BROWN K60S DAK126-23A DRK125-23A
312 ORANGE-BROWN-RED K60S DAK126-23A DRK125-23A
261 RED-BLUE-BROWN K60S DAK126-23A DRK125-23A
262 RED-BLUE-RED K60S DAK126-23A DRK125-23A

Contact M39029/6-125 (Shielded Pin) #12 cavity, see page 100.

Contact M39029/13-152 (Shielded Socket) #16 cavity, see page 100.
Contact M39029/13-153 to 157 (Shielded Socket) #12 cavity, see page 100.
Contact M39029/14-158 (Shielded Socket) #16 cavity, see page 100.
Contact M39029/14-159 to 163 (Shielded Socket) #12 cavity, see page 100-101.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 37
 SAE AS81511
SERIES 2
50% SCOOP PROOF CIRCULAR
BAYONET COUPLING
FRONT RELEASE CONTACTS

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

M81511/1 & /31 FLANGE MOUNT RECEPTACLE

M81511/3 & /32 JAM NUT MOUNT RECEPTACLE

AMPHENOL
M81511/5 & /33 CABLE CONNECTING RECEPTACLE
M81511/6 & /34 STRAIGHT PLUG

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/47-338 MS90461A12-12 12-14
12 12 P M39029/47-339 or MS90461A12-12 12-14
12 12 S M39029/46-309 MS90460A12-12 12-14
12 12 S M39029/46-310 or MS90460B12-12 12-14
16 16 P M39029/47-336 MS90461A16-16 16-20
16 16 P M39029/47-337 or MS90461B16-16 16-20
16 16 S M39029/46-307 MS90460A16-16 16-20
16 16 S M39029/46-308 or MS90460B16-16 16-20
20 20 P M39029/47-315 MS90461A20-20 20-24
20 20 P M39029/47-316 or MS90461B20-20 20-24
20 20 S M39029/46-305 MS90460A20-20 20-24
20 20 S M39029/46-306 or MS90460B20-20 20-24
23 22 P M39029/47-313 MS90461A23-22 22-26
23 22 P M39029/47-314 or MS90461B23-22 22-26
23 22 S M39029/46-303 MS90460A23-22 22-26
23 22 S M39029/46-304 or MS90460B23-22 22-26
TYPICAL CONTACT 23 28 P M39029/47-311 MS90461A23-28 28-32
CONFIGURATION 23 28 P M39029/47-312 or MS90461B23-28 28-32
23 28 S M39029/46-301 MS90460A23-28 28-32
23 28 S M39029/46-302 or MS90460B23-28 28-32

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
338 ORANGE-ORANGE-GRAY TH199S DAK126-12A DRK125-12A
339 ORANGE-ORANGE-WHITE TH199S DAK126-12A DRK125-12A
309 ORANGE-BLACK-WHITE TH199S DAK126-12A DRK129-12A
310 ORANGE-BROWN-BLACK TH199S DAK126-12A DRK129-12A
336 ORANGE-ORANGE-BLUE TH199S 86-12S DAK126-16A DRK125-16A
337 ORANGE-ORANGE-VIOLET TH199S 86-12S DAK126-16A DRK125-16A
307 ORANGE-BLACK-VIOLET TH199S 86-12S DAK126-16A DRK129-16A
308 ORANGE-BLACK-GRAY TH199S 86-12S DAK126-16A DRK129-16A
315 ORANGE-BROWN-GREEN TH199S 86-11S DAK126-20A DRK125-20A
316 ORANGE-BROWN-BLUE TH199S 86-11S DAK126-20A DRK125-20A
305 ORANGE-BLACK-GREEN TH199S 86-11S DAK126-20A DRK129-20A
306 ORANGE-BLACK-BLUE TH199S 86-11S DAK126-20A DRK129-20A
313 ORANGE-BROWN-ORANGE K60S DAK126-23A DRK125-23A
314 ORANGE-BROWN-YELLOW K60S DAK126-23A DRK125-23A
302 ORANGE-BLACK-RED K60S DAK126-23A DRK129-23A
304 ORANGE-BLACK-YELLOW K60S DAK126-23A DRK129-23A
311 ORANGE-BROWN-BROWN K60S DAK126-23A DRK125-23A
312 ORANGE-BROWN-RED K60S DAK126-23A DRK125-23A
301 ORANGE-BLACK-BROWN K60S DAK126-23A DRK129-23A
302 ORANGE-BLACK-RED K60S DAK126-23A DRK129-23A

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.
**Scoop proof when pins are installed in the receptacle, but not when pins are installed in the plug.
Contact M39029/6-125 (Shielded Pin) #12 cavity, see page 100-101.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 38 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 SAE AS81511
SERIES 3
SCOOP PROOF CIRCULAR
BAYONET COUPLING
REAR RELEASE CONTACTS

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

M81511/41 FLANGE MOUNT RECEPTACLE
M81511/45 CABLE CONNECTING RECEPTACLE
DEUTSCH
M81511/46 STRAIGHT PLUG
M81511/49 JAM NUT MOUNT RECEPTACLE

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/18-180 M39029/18-12-12 12-14
12 12 S M39029/17-175 M39029/17-12-12 12-14
16 16 P M39029/18-179 M39029/18-16-16 16-20
16 16 S M39029/17-174 M39029/17-16-16 16-20
16 16 S M39029/22-193 M39029/22-16-16 16-20
20 20 P M39029/18-178 M39029/18-20-20 16-20
20 20 S M39029/17-173 M39029/17-20-20 20-24
20 20 S M39029/22-192 M39029/22-20-20 20-24
22 22 S M39029/22-191 M39029/22-22-22 22-28
22 28 S M39029/22-190 M39029/22-22-28 28-32
23 22 P M39029/18-177 M39029/18-23-22 22-28
TYPICAL CONTACT 23 22 S M39029/17-172 M39029/17-23-22 22-28
CONFIGURATION
23 28 P M39029/18-176 M39029/18-23-28 28-32
23 28 S M39029/17-171 M39029/17-23-28 28-32

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
180 BROWN-GRAY-BLACK TP360 M81969/16-03 M81969/16-03
175 BROWN-VIOLET-GREEN TP365 M81969/16-03 M81969/16-03
179 BROWN-VIOLET-WHITE K341 86-2 M81969/16-02 M81969/16-02
174 BROWN-VIOLET-YELLOW K343 86-2 M81969/16-02 M81969/16-02
193 BROWN-WHITE-ORANGE TH343 K340 86-21 M81969/16-02 M81969/16-02
178 BROWN-VIOLET-GRAY 86-1S M81969/16-01 M81969/16-01
173 BROWN-VIOLET-ORANGE TH343 K342 86-1S M81969/16-01 M81969/16-01
192 BROWN-WHITE-RED K503 86-20 M81969/16-01 M81969/16-01
191 BROWN-WHITE-BROWN K330-3 86-19 M81969/16-04 M81969/16-04
190 BROWN-WHITE-BLACK K330-3 86-19 M81969/16-04 M81969/16-04
177 BROWN-VIOLET-VIOLET K338 M81969/16-04 M81969/16-04
172 BROWN-VIOLET-RED K339 M81969/16-04 M81969/16-04
176 BROWN-VIOLET-BLUE K338 M81969/16-04 M81969/16-04
171 BROWN-VIOLET-BROWN K339 M81969/16-04 M81969/16-04

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.
Contact M39029/19-181 (Shielded Pin) #16 cavity, see page 100-101.
Contact M39029/19-182 to 183 (Shielded Pin) #12 cavity, see page 100-101.
Contact M39029/20-184 (Shielded Socket) #16 cavity, see page 100-101.
Contact M39029/20-185 to 186 (Shielded Socket) #12 cavity, see page 100-101.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 39
 SAE AS81511
SERIES 4
50% SCOOP PROOF**
CIRCULAR
REAR RELEASE CONTACTS

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

M81511/51 FLANGE MOUNT RECEPTACLE
M81511/53 JAM NUT MOUNT RECEPTACLE
DEUTSCH
M81511/55 CABLE CONNECTING RECEPTACLE
M81511/56 STRAIGHT PLUG

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
12 12 P M39029/18-180 M39029/18-12-12 12-14
12 12 S M39029/16-170 M39029/16-12-12 12-14

16 16 P M39029/18-179 M39029/18-16-16 16-20

16 16 S M39029/16-169 M39029/16-16-16 16-20

16 16 S M39029/22-193 M39029/22-16-16 16-20

20 20 P M39029/18-178 M39029/18-20-20 20-24

20 20 S M39029/16-168 M39029/16-20-20 20-24

20 20 S M39029/22-192 M39029/22-20-20 20-24

22 22 S M39029/22-191 M39029/22-22-22 22-28

22 28 S M39029/22-190 M39029/22-22-28 28-32

23 22 P M39029/18-177 M39029/18-23-22 22-28

TYPICAL CONTACT 23 22 S M39029/16-167 M39029/16-23-22 22-28
CONFIGURATION
23 28 P M39029/18-176 M39029/18-23-28 28-32
23 28 S M39029/16-166 M39029/16-23-28 28-32

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
180 BROWN-GRAY-BLACK TP360 M81969/16-03 M81969/16-03
170 BROWN-VIOLET-BLACK TP360 M81969/16-03 M81969/16-03
179 BROWN-VIOLET-WHITE K341 86-2 M81969/16-02 M81969/16-02
169 BROWN-BLUE-WHITE K341 86-2 M81969/16-02 M81969/16-02
193 BROWN-WHITE-ORANGE M81969/16-02 M81969/16-02
K340 86-21
178 BROWN-VIOLET-GRAY M81969/16-01 M81969/16-01
168 BROWN-BLUE-GRAY K340 M81969/16-01 M81969/16-01
TH343 86-20
192 BROWN-WHITE-RED K503 M81969/16-01 M81969/16-01
191 BROWN-WHITE-BROWN K330-3 86-19 M81969/16-04 M81969/16-04
190 BROWN-WHITE-BLACK K330-3 86-19 M81969/16-04 M81969/16-04
177 BROWN-VIOLET-VIOLET K338 M81969/16-04 M81969/16-04
167 BROWN-BLUE-VIOLET K338 M81969/16-04 M81969/16-04
176 BROWN-VIOLET-BLUE K338 M81969/16-04 M81969/16-04
166 BROWN-BLUE-BLUE K338 M81969/16-04 M81969/16-04
*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.
**Scoop proof when pins are installed in the receptacle, but not when pins are installed in the plug.

Contact M39029/7-126 to 128 (Shielded Pin) #12 cavity, see page 100.
Contact M39029/8-129 to 131 (Shielded Socket) #12 cavity, see page 100.
Contact M39029/9-132 to 136 (Thermocouple Pin) #20 cavity
Contact M39029/9-129 to 131 (Shielded Socket) #16 cavity.
Contact M39029/10-126 to 128 (Shielded Pin) #20 cavity.
Contact M39029/10-129 to 131 (Shielded Socket) #16 cavity.

PAGE 40 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 MIL-DTL-81659
SERIES 1 (INACTIVE)
RECTANGULAR
FRONT RELEASE CONTACTS

CONNECTOR P/N DESCRIPTION QPL SOURCES

M81659/1 RECEPTACLE OR PLUG, TYPE 1 AND 2
THRU CLASS 1 AND 2 NO QPL SOURCES
M81659/27 SHELL DESIGNATOR A OR B

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE

16 16 P M39029/2-106 M39029/2-16-16 16-20

16 16 S M39029/3-109 M39029/3-16-16 16-20

20 20 P M39029/2-105 M39029/2-20-20 20-24

20 20 S M39029/3-108 M39029/3-20-20 20-24

TYPICAL CONTACT 22 22 P M39029/2-104 M39029/2-22-22 22-26

22 22 S M39029/3-107 M39029/3-22-22 22-26
CONFIGURATION

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
106 BROWN-BLACK-BLUE TH1A 86-2 DAK55-16A DRK56-16A
109 BROWN-BLACK-WHITE TH1A 86-2 DAK55-16A DRK56-16A
105 BROWN-BLACK-GREEN TH1A K287 Consult DMC Consult DMC
108 BROWN-BLACK-GRAY TH1A K287 Consult DMC Consult DMC
104 BROWN-BLACK-YELLOW K287 Consult DMC Consult DMC
107 BROWN-BLACK-VIOLET K287 Consult DMC Consult DMC

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 41
 SAE AS81659
SERIES 2 (ARINC 404)
RECTANGULAR
REAR RELEASE CONTACTS

CONNECTOR P/N DESCRIPTION QPL SOURCES

M81659/29 RECEPTACLE OR PLUG, TYPE 2, 3 AND 4 TYCO ELECTRONICS
THRU CLASS 1 AND 2 ITT CANNON
M81659/72 SHELL DESIGNATOR A OR B RADIALL, S.A.

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE

12 12 P M39029/11-147 M39029/11-12-12 12-14

12 12 S M39029/12-151 M39029/12-12-12 12-14

16 16 P M39029/11-146 M39029/11-16-16 16-20

16 16 S M39029/12-150 M39029/12-16-16 16-20

20 20 P M39029/11-145 M39029/11-20-20 20-24

20 20 S M39029/12-149 M39029/12-20-20 20-24

TYPICAL CONTACT 22 22 P M39029/11-144 M39029/11-22-22 22-26

CONFIGURATION 22 22 S M39029/12-148 M39029/12-22-22 22-26

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
147 BROWN-YELLOW-VIOLET TP465 None Designated DRK337
151 BROWN-GREEN-BROWN TP465 None Designated DRK337
146 BROWN-YELLOW-BLUE TH1A 86-2 M81969/1-03 M81969/1-03
150 BROWN-GREEN-BLACK TH1A 86-2 M81969/1-03 M81969/1-03
145 BROWN-YELLOW-GREEN K13-1 86-30-1 M81969/1-02 M81969/1-02
149 BROWN-YELLOW-WHITE K13-1 86-30-1 M81969/1-02 M81969/1-02
144 BROWN-YELLOW-YELLOW K267-1 86-137 M81969/1-01 M81969/1-01
148 BROWN-YELLOW-GRAY K267-1 86-137 M81969/1-01 M81969/1-01

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 42 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 MIL-C-81703
HEADER
SUBHEADER
SERIES 2
CIRCULAR
RACK & PANEL OR PUSH PULL COUPLING
FRONT RELEASE CONTACTS

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

MS3140 WALL MOUNT FLANGE RECEPTACLE
MS3144 JAM NUT MOUNT RECEPTACLE
DEUTSCH
MS3147 STRAIGHT PLUG
MS3148 PLUG LANYARD COUPLING

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE

12 12 P M39029/31-234 MS3192-12-12A 12-14

12 12 S M39029/32-253 MS3193-12-12A 12-14

16 16 P M39029/31-228 MS3192-16-16A 16-20

16 16 S M39029/32-247 MS3193-16-16A 16-20

TYPICAL CONTACT 20 20 P M39029/31-223 MS3192-20-20A 20-24

CONFIGURATION 20 20 S M39029/32-242 MS3193-20-20A 20-24

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
234 RED-ORANGE-YELLOW TH1A DAK12B DRK12B
253 RED-GREEN-ORANGE TH1A DAK12B DRK12B
228 RED-RED-GRAY TH1A 86-2 DAK16B DRK16B
247 RED-YELLOW-VIOLET TH1A 86-2 DAK16B DRK16B
223 RED-RED-ORANGE TH1A K1S 86-1S DAK20B DRK20B
242 RED-YELLOW-RED TH1A K1S 86-1S DAK20B DRK20B

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.

Contact M39029/7-126 (Shielded Pin) #12 cavity, see page 100-101.

Contact M39029/7-126 to 128 (Shielded Pin) #12 cavity, see page 100-101.
Contact M39029/8-129 to 131 (Shielded Socket) #12 cavity, see page 100-101.
Contact M39029/9-132 to 136 (Thermocouple Pin) #20 cavity
Contact M39029/9-129 to 131 (Shielded Socket) #16 cavity.
Contact M39029/10-126 to 128 (Shielded Pin) #20 cavity.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 43
 MIL-C-81703
SERIES 3
CIRCULAR
RACK & PANEL OR PUSH PULL COUPLING
REAR RELEASE CONTACTS

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

MS3445 PLUG RACK & PANEL
MS3424 WALL MOUNT FLANGE RECEPTACLE
MS3446 PLUG RACK & PANEL
DEUTSCH
MS3464 JAM NUT MOUNT RECEPTACLE
MS3467 STRAIGHT PLUG
MS3468 PLUG LANYARD COUPLING

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE

12 12 P M39029/4-113 M39029/4-12-12 12-14

12 12 S M39029/5-118 M39029/5-12-12 12-14

12 16 P M39029/4-114 M39029/4-12-16 16-20

12 16 S M39029/5-119 M39029/5-12-16 16-20

16 16 P M39029/4-111 M39029/4-16-16 16-20

16 16 S M39029/5-116 M39029/5-16-16 16-20

16 20 P M39029/4-112 M39029/4-16-20 20-24

TYPICAL CONTACT
16 20 S M39029/5-117 M39029/5-16-20 20-24
CONFIGURATION
20 20 P M39029/4-110 M39029/4-20-20 20-24
20 20 S M39029/5-115 M39029/5-20-20 20-24

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
113 BROWN-BROWN-ORANGE TH1A DAK83-12B DRK83-12B
118 BROWN-BROWN-GRAY TH1A DAK83-12B DRK83-12B

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18

Contact M39029/7-126 to 128 (Shielded Pin) #12 cavity, see page 100.
Contact M39029/8-129 to 131 (Shielded Socket) #12 cavity, see page 100.
Contact M39029/9-132 to 136 (Thermocouple Pin) #20 cavity
Contact M39029/9-129 to 131 (Shielded Socket) #16 cavity.
Contact M39029/10-126 to 128 (Shielded Pin) #20 cavity.
Contact M39029/10-129 to 131 (Shielded Socket) #16 cavity.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 44 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 DOD-C-83527
HEADER
SUBHEADER
(ARINC 600)
RECTANGULAR
RACK AND PANEL
REAR RELEASE CONTACTS

CONNECTOR P/N DESCRIPTION QPL SOURCES

M83527/1 Receptacle or Plug Tyco Electronics (AMP)
THRU Shell Size 2, 3, 4 Souriau
M83527/6 ITT Cannon

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE
22 22 P M39029/93-597 22-26
22 22 S M39029/94-601 22-26
20 20 P M39029/93-598 20-24
20 20 S M39029/94-602 20-24
16 16 P M39029/93-539 16-20
16 16 S M39029/94-603 16-20

TYPICAL CONTACT 12 12 P M39029/93-540 12-14

CONFIGURATION 12 12 S M39029/94-604 12-14

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
597 GREEN-WHITE-VIOLET K267-1 86-137 M81969/1-01 M81969/1-01
601 BLUE-BLACK-BROWN K267-1 86-137 M81969/1-01 M81969/1-01
598 GREEN-WHITE-GRAY TP585 K13-1 86-30-1 M81969/1-02 M81969/1-02
602 BLUE-BLACK-RED TP585 K13-1 86-30-1 M81969/1-02 M81969/1-02
539 GREEN-ORANGE-WHITE TH1A 86-2 M81969/1-03 M81969/1-03
603 BLUE-BLACK-ORANGE TH1A 86-2 M81969/1-03 M81969/1-03
540 GREEN-YELLOW-BLACK TP465 DRK337
604 BLUE-BLACK-YELLOW TP465 DRK337

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.

Contact M39029/95-545 (Shielded Socket) #8 Cavity, consult DMC for status.

Contact M39029/96-546 (Shielded Pin) #8 Cavity, consult DMC for status.
Contact M39029/97-547 (Shielded Pin) #1 Cavity, consult DMC for status.
Contact M39029/98-548 (Shielded Socket) #1 Cavity, consult DMC for status.
Contact M39029/99-549 (Shielded Socket) #5 Cavity, consult DMC for status.
Contact M39029/100-550 (Shielded Socket) #5 Cavity, consult DMC for status.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 45
 MIL-DTL-83723
HEADER
SUBHEADER
SERIES 2
CIRCULAR
THREADED COUPLING
REAR RELEASE CONTACTS

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

M83723/17 CABLE CONNECTING RECEPTACLE SKT CONTACTS
M83723/18 CABLE CONNECTING RECEPTACLE PIN CONTACTS
M83723/19 WALL MOUNT RECEPTACLE SKT CONTACTS
M83723/20 WALL MOUNT RECEPTACLE PIN CONTACTS AERO-ELECTRIC, AMPHENOL, ITT CANNON
M83723/21 BOX MOUNT RECEPTACLE SKT CONTACTS
M83723/22 BOX MOUNT RECEPTACLE PIN CONTACTS
M83723/23 PLUG SKT CONTACTS
M83723/24 PLUG PIN CONTACTS

SIZE (AWG)

MATING WIRE PART NUMBER* PART NUMBER WIRE

CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE

12 12 P M39029/29-213 M39029/29-12-12 12-14

12 12 S M39029/30-219 M39029/30-12-12 12-14

16 16 P M39029/29-212 M39029/29-16-16 16-20

TYPICAL CONTACT 16 16 S M39029/30-218 M39029/30-16-16 16-20
CONFIGURATION

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
213 RED-BROWN-ORANGE TH1A DAK83-12B DRK83-12B
219 RED-BROWN-WHITE TH1A DAK83-12B DRK83-12B
212 RED-BROWN-RED TH1A 86-2 DAK83-16B DRK83-16B
218 RED-BROWN-GRAY TH1A 86-2 DAK83-16B DRK83-16B

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.
Contacts M39029/85 and /86 are Thermocouples. Consult DMC for more info.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 46 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 MIL-DTL-83723
SERIES 3
CIRCULAR
BAYONET AND THREADED COUPLING
REAR RELEASE CONTACTS

For Backshell Torquing Tools, see pages 73 & 74.

CONNECTOR P/N DESCRIPTION QPL SOURCES

M83723/71, /72, /82, /83, FLANGE MOUNT RECEPTACLE

M83723/73, 74, /84, /85 JAM NUT RECEPTACLE

AERO ELECTRIC, AMPHENOL, PYLE NATIONAL, DEUTSCH,
J-TECH, HI-REL CONNECTORS, ITT CANNON, JOURIAU
M83723/75, 76, /77 STRAIGHT PLUG, BAYONET

M83723/78, /86, 87, /91, /92, /95, /96 STRAIGHT PLUG, THREADED

SIZE (AWG)
PART NUMBER* PART NUMBER WIRE
CONTACTS MATING WIRE PIN/SOC.
(CURRENT) (SUPERSEDED) RANGE
END BARREL
M39029/4-12-12
12 12 P M39029/4-113 12-14
or M83723-33B12
M39029/5-12-12
12 12 S M39029/5-118 12-14
or M83723-34B12
12 16 P M39029/4-114 M39029/4-12-16 16-20
12 16 S M39029/5-119 or M39029/5-12-16 16-20
M39029/4-16-16
16 16 P M39029/4-111 16-20
or M83723-33B16
M39029/5-16-16
16 16 S M39029/5-116 16-20
or M83723-34B16
16 20 P M39029/4-112 M39029/4-16-20 20-24
16 20 S M39029/5-117 or M39029/5-16-20 20-24
M39029/4-20-20
20 20 P M39029/4-110 20-24
or M83723-33B20
TYPICAL CONTACT M39029/5-20-20
20 20 S M39029/5-115 20-24
CONFIGURATION or M83723-34B20

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
113 BROWN-BROWN-ORANGE TH1A DAK83-12B DRK83-12B
118 BROWN-BROWN-GRAY TH1A DAK83-12B DRK83-12B
114 BROWN-BROWN-YELLOW TH1A 86-2 DAK83-16B DRK83-16B
119 BROWN-BROWN-WHITE TH1A 86-2 DAK83-16B DRK83-16B
111 BROWN-BROWN-BROWN TH1A 86-2 DAK83-16B DRK83-16B
116 BROWN-BROWN-BLUE TH1A 86-2 DAK83-16B DRK83-16B
112 BROWN-BROWN-RED TH1A 86-2 DAK83-16B DRK83-16B
117 BROWN-BROWN-VIOLET TH1A 86-2 DAK83-16B DRK83-16B
110 BROWN-BROWN-BLACK TH1A K1S 86-1S DAK83-20B DRK83-20B
115 BROWN-BROWN-GREEN TH1A K1S 86-1S DAK83-20B DRK83-20B

Contact M39029/50 to 340 (Shielded Pin) #12 cavity, see page 102.
Contact M39029/51-341 to 415 (Shielded Socket) #12 cavity, see page 102.
Contact M39029/73-396 to 398 (Shielded Socket) #12 cavity, solder termination.
Contact M39029/74-399 to 401 (Shielded Pin) #12 cavity, solder termination.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 47
 HEADER
MIL-DTL-83733
SUBHEADER
RECTANGULAR MINIATURE
RACK AND PANEL
REAR RELEASE CONTACTS

CONNECTOR P/N DESCRIPTION QPL SOURCES

M83733/1 STANDARD HOLE MOUNT
M83733/2 GUIDE PINS AND SPRING MOUNT
M83733/3 GUIDE SOCKETS
M83733/4 CAPTIVE SPRINGS
M83733/5 BUSHING MOUNT
M83733/6 CLINCH NUT MOUNT
DELPHI CONNECTION SYSTEMS
M83733/7 GUIDE SOCS AND SPRING MOUNT
M83733/8 GUIDE PINS
M83733/9 STAGGERED STANDARD HOLE MOUNT
M83733/10 STAGGERED BUSHING MOUNT
M83733/11 STAGGERED CLINCH NUT MOUNT
M83733/12 STAGGERED SPRING MOUNT

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE

12 12 P M39029/4-113 M39029/4-12-12 12-14

12 12 S M39029/5-118 M39029/5-12-12 12-14

16 16 P M39029/4-111 M39029/4-16-16 16-20

16 16 S M39029/5-116 M39029/5-16-16 16-20

20 20 P M39029/4-110 M39029/4-20-20 20-24

20 20 S M39029/5-115 M39029/5-20-20 20-24

TYPICAL CONTACT
CONFIGURATION 22 22D P M39029/58-360 MS27494-22D 22-28
22 22D S M39029/57-354 MS27492-22D 22-28

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
113 BROWN-BROWN-ORANGE TH1A M81969/14-04 M81969/14-04
118 BROWN-BROWN-GRAY TH1A M81969/14-04 M81969/14-04
111 BROWN-BROWN-BROWN TH1A 86-2 M81969/14-03 M81969/14-03
116 BROWN-BROWN-BLUE TH1A 86-2 M81969/14-03 M81969/14-03

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.

Contact M39029/50-340 (Shielded Pin) #12 cavity, see page 102.

Contact M39029/51-341 (Shielded Socket) #12 cavity, see page 102.
Contact M39029/87 is a Thermocouple.
Contact M39029/89 is a Thermocouple.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 48 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 SAE AS85028
RECTANGULAR INDIVIDUAL CONTACT SEALING
POLARIZED CENTER JACK SCREW
PULL THRU INSERTION CONTACTS**

CONNECTOR P/N DESCRIPTION QPL SOURCES

M85028/1 CRIMP REMOVABLE PIN CONTACTS
DELPHI CONNECTION SYSTEMS
M85028/2 CRIMP REMOVABLE SOC CONTACTS

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE

16 16 P M39029/70-389 M39029/70-3 16-20

16 16 S M39029/69-386 M39029/69-3 16-20

16 20 P M39029/70-388 M39029/70-2 20-24

16 20 S M39029/69-385 M39029/69-2 20-24

16 24 P M39029/70-387 M39029/70-1 24-28

TYPICAL CONTACT 16 24 S M39029/69-384 M39029/69-1 24-28
CONFIGURATION

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING** REMOVAL
389 ORANGE-GRAY-WHITE TP651 DAK1-16P DRK222
386 ORANGE-GRAY-BLUE TP651 DAK1-16S DRK222
388 ORANGE-GRAY-GRAY TP651 DAK1-16P DRK222
385 ORANGE-GRAY-GREEN TP651 DAK1-16S DRK222
387 ORANGE-GRAY-VIOLET TP651 DAK1-16P DRK222
384 ORANGE-GRAY-YELLOW TP651 DAK1-16S DRK222

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.

** Due to the sealing grommet on the contact wire barrel, it requires a special tool which is inserted through the connector, attached to the
mating end of the contact, and then pulled into the connector. A release on the tool is actuated and the tool can be removed from the
contact.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 49
 HEADER
SAE AS81714 SERIES 1
SUBHEADER
TERMINAL JUNCTIONS

CONNECTOR P/N DESCRIPTION QPL SOURCES

M81714/1 FEEDBACK TYPE SIZE 22
M81714/2 FEEDBACK TYPE SIZE 20
M81714/3 FEEDBACK TYPE SIZE 16
M81714/4 FEEDBACK TYPE SIZE 12
M81714/6 FEEDBACK TYPE SIZE 22 AMPHENOL-PCD,
AMP TYCO
M81714/7 FEEDBACK TYPE SIZE 20
DME ELECTRONICS
M81714/8 FEEDBACK TYPE SIZE 16 DEUTSCH
M81714/9 FEEDBACK TYPE SIZE 12
M81714/11 SPLICES
M81714/12 DOUBLE SPLICES
M81714/15 TERMINAL GROUNDING

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE

12 12 P M39029/1-103 M39029/1-12-12 12-14

14 16 P M39029/1-102 M39029/1-14-16 16-20

16 20 P M39029/1-101 M39029/1-16-20 20-24

16 22 P M39029/1-100 M39029/1-16-22 22-26

TYPICAL CONTACT 20 22D P M39029/1-507 M39029/1-20-22D 22-28

CONFIGURATION

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL
103 BROWN-BLACK-ORANGE TH1A DAK83-12B DRK83-12B
102 BROWN-BLACK-RED TH1A DAK83-16B DRK83-16B
101 BROWN-BLACK-BROWN TH1A K287 DAK83-20B DRK83-20B
100 BROWN-BLACK-BLACK K287 M81969/14-11 M81969/14-11
507 GREEN-BLACK-VIOLET K496-1 M81969/14-01 M81969/14-01

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 50 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 HEADER
SAE AS81714 SERIES 2
SUBHEADER
COMMON TERMINATION SYSTEM

CONNECTOR P/N DESCRIPTION QPL SOURCES

M81714/60 FEEDBACK TYPE, BUSSING MODULES
M81714/61 FEEDBACK TYPE, BUSSING MODULES
AMPHENOL PCD, AMP TYCO, DEUTSCH TE,
M81714/63 STUD MOUNTED, SECTIONAL GROUNDING MODULES
DME ELECTRONICS
M81714/65 IN-LINE WIRE TO WIRE JUNCTIONS
M81714/67 TRACK MOUNT (RACK ASSEMBLY)

SIZE (AWG)
MATING WIRE PART NUMBER* PART NUMBER WIRE
CONTACTS END BARREL PIN/SOC. (CURRENT) (SUPERSEDED) RANGE

12 12 S M39029/22-605 12-14
16 16 S M39029/22-193 M39029/22-16-16 16-20

20 20 S M39029/22-192 M39029/22-20-20 20-24

22 22 S M39029/22-191 M39029/22-22-22 28-32

22 28 S M39029/22-190 M39029/22-22-28 28-32

TYPICAL CONTACT
CONFIGURATION

TOOL SELECTION CRIMP TOOL AND ACCESSORY ASSEMBLY TOOLS

WA23 WA23
BIN* COLOR AF8 AFM8 MH860 (POS) (DIE) INSTALLING REMOVAL**

605 BLUE-BLACK-GREEN TH343 DAK83-12B DRK83-12B

193 BROWN-WHITE-ORANGE TH343 86-21 DAK83-16B DRK83-16B
192 BROWN-WHITE-RED K503 86-20 DAK83-20B DRK83-20B
TH343
191 BROWN-WHITE-BROWN K330-3 86-19 M81969/14-01 M81969/14-01
190 BROWN-WHITE-BLACK K330-3 86-19 M81969/14-01 M81969/14-01

*The three number suffix on M39029 series contacts is referred to as a BIN code. See page 18 for color stripe association.
**M81714/69 is a module removal tool (used to remove terminal junction blocks from the rack/carrier).

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 51
Header
InstallingLeft
and Removal Tools
Subheadline

DMC is dedicated to serving

the connector tooling needs of the
electronics industry. We, therefore,
continue our connector product
package with a wide variety of installing
and removal tools.
Although we supply both plastic
and metal tools, we recommend the
use of the metal tools because of their
durability.
When used properly they are more
cost effective in that they withstand
thousands of contact insertion and
removal cycles. The trend to all metal
tools is being actively encouraged by
most departments of the government.
DMC installing and removal tools are
of proven high quality and reliability.
In addition to the tools listed in the
M81969/# REFERENCE CHART
reference table, we have many more for
other connector applications. MIL- SUPERCEDED MIL- SUPERCEDED MIL- SUPERCEDED
81969/# MILTARY # 81969/# MILTARY # 81969/# MILTARY #
Consult factory for details.
1-01 MS3156-22 11-01 M28731/22-01 19-09 MS24256R12
Illustrated on page 55 are typical rear
MS3156-20 13-01 M28731/21-01 19-10 MS24256RH20
and front release retention methods 1-02
M24308/18-2 14-01 MS27534-22D 19-11 MS24256RH16
found in todays connectors.
MS3156-16 MS27534-20 20-01 MS17806
1-03
M24308/18-3 14-02 MS3447-20 27-01 MS90562-1
1-04 M24308/18-1 M83723/31-20 27-02 MS90562-2
2-01 MS3323-22 MS27534-16 27-03 MS90562-3
IMAGE: 2-02 MS3323-20 14-03 MS3447-16 27-04 MS90562-4
2-03 MS3323-16 M83723/31-16 27-05 MS90562-5
INS/REM Tools
DMC1155 2-04 MS3323-12 MS27534-12 27-06 MS90562-6
3-01 MS3344-23 14-04 MS3447-12 28-01 MS3178-001
3-02 MS3344-20 M83723/31-12 28-02 MS3178-002
3-03 MS3344-16 15-01 MS3483-1 29-01 MS3165-16
3-04 MS3344-12 15-02 MS3483-2 MS3165-8
29-02
3-05 MS3342-23 15-03 MS3483-3 M83723/32-08
3-06 MS3342-20 16-01 MS3160-20 MS3165-4
29-03
3-07 MS3342-16 16-02 MS3160-16 M83723/32-04
3-08 MS3342-12 16-03 MS3160-12
DMC1155 GENERAL 29-04
MS3165-0
M83723/32-00
4-01 M55301/106-01 16-04 MS3160-22
PURPOSE INSERTION AND
5-01 M55302/105-01 17-01 MS90455-16 30-01 MS3159-22
REMOVAL TOOL KIT
6-01 M21097/18-01 17-02 MS90455-12 30-02 MS3159-20
DMCs General Purpose Insertion and
7-01 M21097/12-01 17-03 MS24256A20 30-03 MS3159-16
Removal Tool Kit contains metal insertion
M55302/79-01 17-04 MS24256A16 30-04 MS3159-12
and removal tools for common Mil-Spec 8-01
MS27495A22M 17-05 MS24256A12 30-05 MS3448-001A
Circular Connectors, D-Subminiature 17-06 MS90455-8 30-06 MS3448-001B
M55302/79-02
Connector, ARINC Connectors and 8-02
MS27495R22M 17-07 MS90455-4 30-07 MS3448-001C
AS81714 terminal junctions. Consult DMC 8-03 MS27495A22 17-08 MS90455-0 31-01 MS18137-20-1
for further details. 8-04 MS27495R22 18-01 MS17805 31-02 MS18137-20-2
8-05 MS27495A20 19-01 MS90456-16 31-03 MS18137-20-3
8-06 MS27495R20 19-02 MS90456-12 31-04 MS18137-20-4
8-07 MS27495A16 19-03 MS90456-8 31-05 MS14035-02
8-08 MS27495R16 19-04 MS90456-4 31-06 MS14035-03
8-09 MS27495A12 19-05 MS90456-0 31-07 MS14035-01
8-10 MS27495R12 19-06 MS24256R20 31-08 MS14036-01
9-01 M55302/18-01 19-07 MS24256R20 31-09 MS14036-02
10-01 M55302/86-01 19-08 MS24256R16 31-10 MS14036-03

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 52 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
Installing and Removal Tool Illustrations
INSTALLING TOOLS
Straight (ILL. 1) and joggled
tools (ILL. 2) hold contact and
wire in line with center or side
of the tool handle. Tool sizes
are 0 to 24 gage. Handles
are color coded aluminum.
Tools range from 4 12" to 6"
long with replaceable tips. ILL. 1 ILL. 2

FRONT REMOVAL, REAR REMOVAL AND REAR RELEASE PLIERS

REAR INSTALLING INSTALLING TWEEZERS This tool unlocks MIL-C-005015
TOOLS Tools are for sizes 8 to 24 contacts. Used contacts and sizes are 0, 4 and 8 gage.
Both front removal (ILL. 3) in NAS 1599, MIL-DTL-38999 and other
and rear installing (ILL. 4) rear release connectors.
Military Standard tools offer
a convenient and practical
approach to servicing the ILL. 8
MIL-C-81511, Series 1 & 2 ILL. 3 ILL. 4
connectors. Tools are color
coded for contact size with
ILL. 11
half-inch hex metal handles. ILL. 9

FRONT RELEASE UNWIRED CONTACT TOOLS LONG-SLOT TOOLS

Front release connecters are Tool removes unwired contacts from This long-slot tool illustrates the
easily serviced with these connectors and is available in two styles. standard for MIL-C-005015 installing
military spec removal tools. The metal style employs a locking wedge tools. Modified versions are available on
Handles are color coded for and removes contacts from terminal block request.
contact size. Replaceable tips as well as from the connectors.
are available. The Military Standard tools use plastic
probes which are interchangeable and
REF: MIL-C-005015, available in sizes 12, 16, 20 (MS3448-001 ILL. 12
MIL-DTL-26482, MIL-C- ILL. 5 ILL. 6 kit) and 12 through 22 (MS3159), series
26500, and MIL-C-26636 NAS 1599 and MIL-C-81511, Series 3
Connectors. and 4.

FRONT REMOVAL SPRING-

LOADED PROBE CONTACT
TOOLS (ILL. 7)

ILL. 7

ILL. 10
Employing the floating tip concept,
these tools offer quality, as well as ease in
operation. Body and handle are anodized
aluminum alloy and color coded.
Replaceable tips are available and require
no special installing tools.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 53
MIL-I-81969 Tool Part Number Guide

MILITARY DMC INSTALLATION SIZE COLOR MILITARY DMC INSTALLATION SIZE COLOR
P/N P/N OR REMOVAL CODE P/N P/N OR REMOVAL CODE
M81969/1-01 M81969/1-01 I/R 22 GRN/WHT M81969/14-08 M81969/14-08 R 0 YEL
M81969/1-02 M81969/1-02 I/R 20 RED/WHT M81969/14-09 M81969/14-09 I/R 22 BRN/WHT
M81969/1-03 M81969/1-03 I/R 16 BLU/WHT M81969/14-10 M81969/14-10 I/R 20 RED/ORA
M81969/1-04 M81969/1-04 I/R 22D GRN/WHT M81969/15-11 M81969/14-11 I/R 20 NONE
M81969/2-01 DAK126-23A I 22 YEL M81969/14-12 M81969/14-12 R 8 GRN
M81969/2-02 DAK126-20A I 20 RED M81969/15-01 DRK250-8 R 8 NONE
M81969/2-03 DAK126-16A I 16 BLU M81969/15-02 DRK250-4 R 4 NONE
M81969/2-04 DAK126-12A I 12 YEL M81969/15-03 DRK250-0 R 1/0 NONE
M81969/3-01 DRK129-23A R 23 YEL M81969/16-01 81515-20 I/R 20 RED/WHT
M81969/3-02 DRK129-20A R 20 RED M81969/16-02 81515-16 I/R 16 BLU/WHT
M81969/3-03 DRK129-16A R 16 BLU M81969/16-03 81515-12 I/R 12 YEL/WHT
M81969/3-04 DRK129-12A R 12 YEL M81969/16-04 81515-23 I/R 23 GRN/WHT
M81969/3-05 DRK125-23A R 23 YEL/BLK M81969/17-03 DAK20B I 20 RED
M81969/3-06 DRK125-20A R 20 RED/BLK M81969/17-04 DAK16B I 16 BLU
M81969/3-07 DRK125-16A R 16 BLU/BLK M81969/17-05 DAK12B I 12 YEL
M81969/3-08 DRK125-12A R 12 YEL/BLK M81969/17-06 DAK55-8B I 8 RED
M81969/7-01 DAK52 I N/A CLEAR M81969/17-07 DAK55-4B I 4 BLU
M81969/8-01 DAK95-22MB I 22D GRN M81969/17-08 DAK55-0B I 0 YEL
M81969/8-02 DRK95-22MB R 22M GRN/WHT M81969/17-09 DAK83S-20 I 20 RED
M81969/8-03 DAK95-22B I 22 BRN M81969/18-01 DAK123A I 16/20 GRN
M81969/8-04 DRK95-22B R 22 BRN/WHT M81969/18-02 DAK123-22A I 22 GOLD
M81969/8-05 DAK95-20B I 20 RED M81969/19-01 DRK16B R 16 BLU
M81969/8-06 DRK95-20B R 20 RED/WHT M81969/19-02 DRK12B R 12 YEL
M81969/8-07 DAK95-16B I 16 BLU M81969/19-03 DRK56-8B R 8 RED
M81969/8-08 DRK95-16B R 16 BLU/WHT M81969/19-04 DRK56-4B R 4 BLU
M81969/8-09 DAK95-12B I 12 YEL M81969/19-05 DRK56-0B R 0 YEL
M81969/8-10 DRK95-12B R 12 YEL/WHT M81969/19-06 DRK20B R 20 RED

M81969/8-11 DAK95-10B I 10 GRN M81969/19-10 DHK20A R 20 RED

M81969/8-12 DRK95-10B R 10 GRN M81969/19-11 DHK16A R 16 BLU

M81969/8-13 DAK95-8B I 8 RED M81969/20-01 DRK124A R 16 GRN

M81969/8-14 DRK95-8B R 8 RED M81969/20-02 DRK124-22A R 22 N/A

M81969/8- DAK83-20B I 20 RED/BLK M81969/21-01 DHK368 I/R 16 N/A

205B M81969/22-01 DRK222 R 16 N/A
M81969/8- DRK83-20B R 20 RED/WHT/ M81969/23-01 DAK1-16P-S I 16 N/A
206B BLK
M81969/23-02 DAK1-16S-S I 16 N/A
M81969/8-207 DAK83-16B I 16 BLU/BLK
M81969/27-01 DRK178-1A R 4/0 N/A
M81969/8-208 DRK83-16B R 16 BLU/WHT/
M81969/27-02 DRK178-2A R 2/0 N/A
BLK
M81969/27-03 DRK178-3A R 1/0 N/A
M81969/8-209 DAK83-12B I 12 YEL/BLK
M81969/27-04 DRK178-4A R 2 N/A
M81969/8-210 DRK83-12B R 12 YEL/WHT/
BLK M81969/27-05 DRK178-5A R 4 N/A
M81969/12-01 DRK248A I/R N/A STRAIGHT M81969/27-06 DRK178-6A R 6 N/A
M81969/12-02 DRK246A I/R N/A ANGLED M81969/28-01 DRK310 R S N/A
M81969/14-01 M81969/14-01 I/R 22D GRN/WHT M81969/28-02 DRK337 R 12 N/A
M81969/14-03 M81969/14-03 I/R 16 RED/WHT M81969/28-03 DRK656 R 8 N/A
M81969/14-04 M81969/14-04 I/R 12 YEL/WHT M81969/29-01 CIET16-9 R 16 BLU
M81969/14-05 M81969/14-05 I/R 10 GRA/WHT M81969/29-02 M81969/14-06 R 8 RED
M81969/14-06 M81969/14-06 R 8 RED M81969/29-03 M81969/14-07 R 4 BLU
M81969/14-07 M81969/14-07 R 4 BLU M81969/29-04 M81969/14-08 R 0 YEL

PAGE 54 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
MIL-I-81969 Tool Part Number Guide

MILITARY DMC INSTALLATION SIZE COLOR MILITARY DMC INSTALLATION SIZE COLOR
P/N P/N OR REMOVAL CODE P/N P/N OR REMOVAL CODE
M81969/30-01 DRK130-22A R 22 YEL M81969/30-24 DRK524B R 12 YEL
M81969/30-02 DRK130-20A R 20 RED M81969/30-25 DRK525B R 20 RED
M81969/30-03 DRK130-16A R 16 BLU M81969/30-26 DRK526B R 16 BLU
M81969/30-04 DRK130-12A R 12 YEL M81969/30-27 DRK527B R 12 YEL
M81969/30-05 DRK110-20 R 20 RED M81969/30-28 DRK528B R 22D BRN
M81969/30-06 DRK110-16 R 16 BLU M81969/30-29 DRK529B R 22M YEL
M81969/30-07 DRK110-12 R 12 YEL M81969/30-30 DRK530B R 22 GRN
M81969/30-01 DRK501B R 22 BLK/YEL M81969/30-31 DRK531B R 20 RED
M81969/30-02 DRK502B R 20 BLK/RED M81969/30-32 DRK532B R 16 BLU
M81969/30-03 DRK503B R 16 BLK/BLU M81969/30-33 DRK533B R 12 YEL
M81969/30-04 DRK504B R 12 BLK/YEL M81969/30-34 DRK534B UNWIRED REMOVAL TOOL SET
M81969/30-05 DRK505B R 20 SIL/RED M81969/30-35 DRK535B UNWIRED REMOVAL TOOL SET
M81969/30-06 DRK506B R 16 SIL/BLU M81969/30-36 DRK536B UNWIRED REMOVAL TOOL SET
M81969/30-07 DRK507B R 12 SIL/YEL M81969/33-01 DAK55-22SA I 22 RED
M81969/30-08 DRK508B R 22D BRN/BRN M81969/33-02 DAK55-22JA I 22 RED
M81969/30-09 DRK509B R 22M BRN/YEL M81969/34-01 DRK56-22A R 22 RED
M81969/30-10 DRK510B R 22 BRN/GRN M81969/39-01 M81969/39-01 I/R 20 GRN/WHT
M81969/30-11 DRK511B R 20 BRN/RED
M81969/30-12 DRK512B R 16 BRN/BLU
M81969/30-13 DRK513B R 12 BRN/YEL
M81969/30-19 DRK519B R UNWIRED TOOL SET
M81969/30-20 DRK520B R HANDLE
M81969/30-21 DRK521B R 22 YEL
M81969/30-22 DRK522B R 20 RED
M81969/30-23 DRK523B R 16 BLU

MIL-I-81969 is being converted to AS81969. Consult DMC for details.

ABBREVIATIONS
I Installation Tool I/R Installation and Removal Tool
R Removal Tool N/A Not Applicable

TYPICAL FRONT RELEASE CONTACT TYPICAL REAR RELEASE CONTACT

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 55
 Plastic Installing and Removal Tool Part Number Guide

PLASTIC TOOL APPLICATION (CONNECTOR SERIES/PART NUMBERS)

MIL-DTL-24308, & SAE AS81659 SERIES II

CONTACT
TOOL PART NO. COLOR/COMPOSITION COMPARABLE METAL TOOLS*
SIZE
22 M81969/1-01 GREEN/WHITE PLASTIC BODY, METAL TIPS DAK266J & DRK266J
20 M81969/1-02 RED/WHITE PLASTIC BODY, METAL TIPS DAK 145 & DRK145
16 M81969/1-03 BLUE/WHITE PLASTIC BODY, METAL TIPS DAK83-16B & DRK83-16B
22D M81969/1-04 GREEN/WHITE PLASTIC BODY, METAL TIPS DAK95-22MB & DRK95-22MB

MIL-DTL-38999, MIL-DTL-55302/68 & /69, MIL-DTL-24308 (SIZE 22D 0NLY),

MIL-DTL.83733 (SIZE 22D ONLY), & AS81714 (SIZE 22D ONLY)
23 M81969/1-05 BLACK/WHITE PLASTIC BODY, METAL TIPS DAK95-23 & DRK95-23
22D, 22M M81969/14-01 GREEN/WHITE ALL PLASTIC DAK95-22MB & DRK95-22MB
22 M81969/14-09 BROWN/WHITE ALL PLASTIC DAK95-22B & DRK95-22B
20 M81969/14-10 RED/ORANGE ALL PLASTIC DAK95-20B & DRK95-20B
16 M81969/14-03 BLUE/WHITE ALL PLASTIC DAK95-16B & DRK95-16B
12 M81969/14-04 YELLOW/WHITE ALL PLASTIC DAK95-12B & DRK95-12B
10 M81969/14-05 GRAY/WHITE ALL PLASTIC DAK95-10B & DRK95-10B
8 M81969/14-08 RED ALL PLASTIC (REMOVAL ONLY) DRK95-08B

MIL-DTL-26482 SERIES II, SAE AS81703, SERIES III, MIL-DTL-83733 (EXCEPT 22D),
MIL-DTL-83723 (SERIES II & III), AS50151 (AS3450 ONLY), & AS81714 (EXCEPT SIZE 22D)
20 M81969/14-11 RED/WHITE ALL PLASTIC DAK83-20B & DRK83-20B
16 M81969/14-03 BLUE/WHITE ALL PLASTIC DAK83-16B & DRK83-16B
12 M81969/14-04 YELLOW/WHITE ALL PLASTIC DAK83-12B & DRK83-12B
8 M81969/14-06 RED ALL PLASTIC (REMOVAL ONLY) DRK250-8
4 M81969/14-07 BLUE ALL PLASTIC (REMOVAL ONLY) DRK250-4
0 M81969/14-08 YELLOW ALL PLASTIC (REMOVAL ONLY) DRK250-0

SAE AS50151 (REAR RELEASE), SAE AS3450, SERIES III, MIL-DTL-83733 (EXCEPT 22D),
MIL-DTL-83723 (SERIES II & III), AS50151 (AS3450 ONLY), & AS81714 (EXCEPT SIZE 22D)
16 M81969/29-01 BLUE ALL PLASTIC (REMOVAL ONLY) DRK83-16B
8 M81969/29-02 RED ALL PLASTIC (REMOVAL ONLY) DRK250-8
4 M81969/29-03 BLUE ALL PLASTIC (REMOVAL ONLY) DRK250-4
0 M81969/29-04 YELLOW ALL PLASTIC (REMOVAL ONLY) DRK250-0

MIL-DTL-24308 SIZE 20 ONLY

20 M81969/39-01 GREEN/WHITE ALL PLASTIC DAK 145 & DRK145

* ANGLED METAL TWEEZER TOOLS LISTED. IN-LINE AND JOGGLED TIP TOOLS AVAILABLE. CONSULT DMC FOR DETAILS.

PAGE 56 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
PLASTIC TOOLS VS. DMC METAL TOOLS

Plastic Insertion and Removal Tools are common throughout the aerospace
wire harness industry, and they are required to be packaged and supplied with
many of the rear release MIL-SPEC connectors which are supplied with contacts.

All Plastic Insertion &

Metal tools are readily available for all applications where all plastic and plastic/
Removal Tool
metal tools are specified. DMC stands by the commitment to our customers (M81969/14 SERIES)
that we manufacture and supply the most durable and functional assembly/
disassembly tooling available. This is another area of our product line where that
commitment pays off, and allows the users many options for their best tooling
choice.

All metal insertion and removal tools are durable, and if used properly, the
all metal tools are less likely to cause damage to connector sealing grommets,
or slow the assembly process of connectors and similar wiring components in
production wire shops. Plastic Body with Metal Tips
Insertion & Removal Tool
(M81969/1 SERIES)

DISADVANTAGES OF PLASTIC TOOLS

The complete insertion/locking of the contact into the connector requires a

firm push, in-line with the multiple contact retention tines (gripping latches which
hold the contact into the connector). The strength and stability of plastic tools
is a compromise to the requirement of having all contact retention tines locked All Plastic Insertion &
Removal Tool
around the contact shoulder. The DMC all metal insertion tools have the strength
(Optional Design)
and stability to fully insert and lock the contact into its cavity.

The primary root causes of contact retention failures is partially inserted

contacts, due to the use of flexible plastic tools, or inserting contacts into a
connector with no insertion tool (push with the wire only).

Please refer to the tables on page 56 for the recommended all metal insertion
and removal tools for common MIL-SPEC connectors and contacts. There are All Plastic Removal
options for all metal tools not shown in the chart. DMC stocks and provides all Tool (Large Gage
Contacts Only)
plastic, plastic/metal, and all metal insertion and removal tools of many types.
Please feel free to contact DMC to learn about all the insertion/removal tool
options for your particular wiring applications.

Typical All Plastic Tool Operation Typical All Metal Tool Operation

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 57
Unwired Contact Removal Tools (M81969/30)
PLASTIC-PROBE UNWIRED CONTACT REMOVAL TOOLS
Removing unwired contacts can be difficult. It is very important not to damage the METAL-PROBE
interfacial seal and/or connector insert when removing an unwired contacts. UNWIRED CONTACT
M81969/30 Series Plastic Probe Tools are ideal for removing unwired contacts from AND BROKEN WIRE
connectors. As the plastic probe slides into the connector, it disengages the contact lock- REMOVAL TOOLS
ing mechanism and stretches over the contact, gripping it securely in the plastic probe. When a wire breaks inside the
Different colored tool probes and probe bands are used to distinguish between series connector the remaining wire strands
and contact sizes. can damage the plastic tips of DMCs
standard unwired contact removal
tools. To solve this problem, DMC
engineered the DRK276 series of
metal tip removal tools for removing
broken wire contacts.
Instead of different colored
probes and bands, the DRK276
series removal tools have different
colored tool bodies to help distinguish
between tip sizes.

PLASTIC-PROBE UNWIRED CONTACT REMOVAL TOOLS

TOOL PROBE
CONNECTOR PROBE PROBE PROBE
PART BAND
SERIES PART NUMBER SIZE COLOR
NUMBER COLOR
DRK105-22D-2 22D Brown Brown

MIL-DTL-38999 DRK105-22M-2 22M Yellow Brown

Series 1 - 4
MIL-DTL-24308 DRK105-22-2 22 Green Brown
MIL-DTL-55302/68
MIL-DTL-55302/71 DRK105-20-2 20 Red Brown
DRK105
MIL-DTL-55302/75
MIL-DTL-83733 DRK105-16-2 16 Blue Brown
(size 22D only)
DRK105-12-2 12 Yellow Brown

DRK110-20-2 20 Red Silver

MIL-DTL-83733
(except size 22D)
MIL-DTL-83723
Series 3 DRK110-16-2 16 Blue Silver
MIL-DTL-26482 METAL-PROBE
DRK110 UNWIRED CONTACT REMOVAL TOOLS
Series 2
MIL-C-81511
DRK110-12-2 12 Yellow Silver TOOL
(class L only) CONNECTOR PROBE BODY
PART
SERIES SIZE COLOR
NUMBER
DRK130-22-2 22 Yellow Black
DRK276-12 12 Yellow
MIL-C-81511 DRK130-20-2 20 Red Black
Series 3 & 4 DRK276-16 16 Blue
DRK130 DRK130-16-2 16 Blue Black
MIL-
DTL-38999 DRK276-20 20 Red
DVZK130-12-2 12 Yellow Black
Series 1 - 4 DRK276-22 22 Brown
DRK50 20 Red Green
DRK276-22M 22M Green
AS50151 DRK50-16-2 16 Blue Green
DRK150
Series MS3450 DRK276-22D 22D Black
DRK50-12-2 12 Yellow Green

PAGE 58 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
Header
Wire Right Tools
Harness
Subheadline

WIRE HARNESS SPOON

DMCs Wire Harness Spoon is used to
assist in inserting new wires into existing
wire harnesses. It helps thread new or
repaired wires under tight cable ties, zip
ties, string ties and cushion clamps.
The plastic construction of the wire
harness spoon reduces damage when
inserting wires because it will not damage
ties or adjacent wires. There is less
chance of nicks or cuts than with a
metallic wire harness spoon. It can
also be used to isolate cable ties
for safe cutting to prevent damage
to wire insulation.
The WHS-1 is Orange in color
and .875 wide by 6 long.

CABLE TIE REMOVAL TOOL

Now you can quickly remove cable ties without damaging PART CUTS CABLE TOOL TOOL DESCRIPTION
the wire harness. The safety guards on the tip of the MG cable NUMBER TIE SIZES LENGTH WIDTH
tie removal tools slide behind the cable tie strap to prevent
Short Handle
the sharp blades from contacting and damaging the bundled
Length with Pointed
items. The ergonomic, cushion grip handles and scissor action MG-1300 18 lb. to 250 lb. 6.49" 2.35"
Nose for Tight
produce a clean cut. Spaces
Also use the MG series cable tie removal tools when repairing
and retrofitting wire harnesses & hose assemblies, removing
packaged items, prototyping & testing products, and many
other factory and field uses.
These cable tie removal tools provide a long life when cutting
plastic, thin copper wire, and aluminum wire AWG 10 & smaller.
Each tool is made of heat treated alloy steel with a Rockwell
hardness range of 53-58Rc.

CUTTING TIP VIEW

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 59
Header
Contact Left
Retention Test Tools
Subheadline

TOOL PART NUMBER RANGE POUNDS

HT250-1 1.5 THRU 3.0
HT250-2 3.2 THRU 5.5
HT250-3 4.0 THRU 8.0
HT250-4 7.0 THRU 18.0
HT250-5 17.0 THRU 25.0
Typical application showing tool
testing pin contacts. HT250-6 24.0 THRU 40.0
Notice: The above part numbers apply to retention tools only (less tips). All tips must be
The quality assurance test most often purchased under s eparate part number.
overlooked is retention (proper seating of
contacts). This important test can now
be performed simply and in a matter of
seconds with the DMC retention testing SOCKET
CONTACT SIZE COLOR CODE PIN TESTER
tools. TESTER
These tools are for checking the reten- 12 Yellow 67-012-01 68-012-01
tion of pins and sockets in electrical con-
16 Blue 67-016-01 68-016-01
nectors. The tester pin and socket
tips are aluminum. All tips are replace- 20 Red 67-020-01 68-020-01
able. A nylon hand protector is provided 22, 22M, 22D Brown 67-022-01 68-022-01
with each tool. The tools can be preset at 23 Black 67-023-01 68-023-01
the factory to your request.
Insert tester into or over a contact
DMC recommends that the lightest pressure be used to test proper installation of electri-
so that the tester and contact are in a
cal contacts. Three to five pounds is adequate to test most installed contacts. Additional
straight line. Hold in this position through
information is available. Please consult DMC.
out the test. Use pin end with a socket
contact and the socket end with a pin
contact.
Apply pressure to tester until the
indicator band is covered by the slide.
If contact is still firmly retained, the
retention is satisfactory.

PAGE 60 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 Retention
Header Calibration
Right
Equipment
Subheadline

CONTACT RETENTION
TEST TOOL CALIBRATION
EQUIPMENT
The RTCG-75A Retention Tester
Calibration Gage is supplied to support
in-house calibration of DMC HT250 Series
Retention Testers. It incorporates the lat-
est Alphatron digital test technology,
and is self-contained and portable.
The tester is supplied in a protective
case with calibration certificate to NIST
(accuracy 0.5% full scale to 75 pounds
force).

Contact Gages
CONTACT GAGES
Contact Gages are used to determine
the size of a contacts mating end (sizes
12-22) which then aids in selecting the
proper installation and/or removal tooling.
Gage size of a contact is determined by
matching a contact gage with the contact
mating end and noting the size of the
best fitting gage. To gage pins, start with
the smallest gage and work your way up
the scale; the first gage that fits over the
pin is the size of that pin. To gage sock-
ets, start with the largest gage and work
your way down the scale; the first gage
that fits inside the socket is the size of
that socket.
The gage sizes are stamped on the tool
and all contact gages are color coded
for correct size identification. The gage
end used for measuring socket contacts
is marked with an S. And the gage
end used for measuring pin contacts is
marked with a P.
CAUTION: These tools are not to be CONTACT SIZE
used as a pin straightener.

P/N SIZE COLOR SOCKET GAGE PIN GAGE

CG23 23 BLACK
CG10 10 GRAY
CG12 12 YELLOW
CG16 16 BLUE
CG20 20 RED Connectors may contain several
CG22 22 BRONZE PIN SOCKET different size contacts.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 61
MIL Spec Circular Indent Crimp Tools

MODELS: MH801, MH802,

MH803, MH804, GS100-1
& GS200-1

When special conditions call for a new

MILITARY P/N DMC P/N DESCRIPTION NSN PURPOSE
tool design, we make every effort to utilize
the components of existing tools which M22520/4-01 GS100-1 TOOL FRAME 5120-01-335-8576 Outer Contact Size 16
have been proven reliable both in field use M22520/4-02 GP295 POSITIONER 5120-01-335-8640 MIL-C-39029/76 Pin, /77 SOC, /78 SOC
and controlled test programs.
Such is the case with this tool series. GS100 TOOL FRAME & POSITIONER
The design of certain shielded contacts M22520/3-2 G120 GAGE 5220-00-116-1911
requires two additional crimping
WA27T PNEUMATIC TOOL FRAME Outer Contact Size 16
operations. One for the shield crimp
sleeve, the other for the outer body. All of M22520/31-01 GS200-1 TOOL FRAME 5120-01-335-8577 Outer Contact Size 12
the tools give a concentric circular crimp
M22520/31-02 G2P330 POSITIONER 5120-01-416-4799 MIL-C-39029/27 SOC, /28 Pin, /75 SOC
configuration required by certain shielded
contacts to insure compatibility with GS200 TOOL FRAME & POSITIONER 5120-00-117-4709
connector inserts and installing or removal
M22520/3-15 G443 GAGE 5220-01-518-3433
tools in rear release applications, and/or
maintain consistent electric impedance. WA27R PNEUMATIC TOOL FRAME Outer Contact Size 12
Thus an indenter pattern which conforms M22520/19-01 MH801 TOOL FRAME 5120-00-124-3490 Outer Contact Size 16
to the appropriate military drawing (see
chart for specific part numbers) was M22520/19-02 D16P-1M POSITIONER 5120-00-124-3351 MIL-C-39029/19 Pin,
adapted to our familiar standard and M22520/19-03 D16S-1M POSITIONER 5120-00-124-3341 MIL-C-39029/21 SOC
miniature tool frames. (Note: On the
M22520/19-04 D16LS-1M POSITIONER 5120-01-335-8644 MIL-C-39029/20 SOC
MH801 MH802, MH803, and MH804
tools, in addition to the four opposing M22520/3-4 G256 GAGE (INDENTERS) --
indenters these tools also have four
M22520/3-5 G257 GAGE (RETAINERS) --
retainers which encompass the contact
prior to the initiation of the crimping M22520/20-01 MH802 TOOL FRAME 5120-00-124-3469 Shield Crimp Sleeve Size 16
operation thus assuring concentricity.) M22520/20-02 D16/1-1M POSITIONER 5120-00-124-3147 MIL-C-39029/19 Pin
A full complement of positioners,
inspection gages, and other accessories M22520/20-03 D16/2-1M POSITIONER 5120-00-124-3142 MIL-C-39029/20 SOC, 21 SOC
are available for these tool frames. M22520/3-6 G258 GAGE (RETAINERS) --
The GS100-1 & GS200-1 tools are
approximately 9 34 x 2 12 x 1 14 and M22520/21-01 MH803 TOOL FRAME 5120-00-124-3484 Outer Contact Size 12

weigh 15 oz each. The MH801, MH802, M22520/21-02 D12P-1M POSITIONER 5120-00-124-3381 MIL-C-39029/19 Pin
MH803, & MH804 tools are 6 34 in
M22520/21-03 D12S-1M POSITIONER 5120-00-124-3384 MIL-C-39029/21 SOC
length and weigh approximately 10 oz
each. M22520/21-04 D12LS-1M POSITIONER 5120-00-124-3422 MIL-C-39029/20 SOC
The technical section on pages 100
M22520/3-7 G259 GAGE (RETAINERS) --
to 103 list the part numbers of standard
M39029 contacts which require these M22520/22-01 MH804 TOOL FRAME 5120-00-124-3487 Shield Crimp Sleeve Size 12
tools; however, the concept may be M22520/22-02 D12/1-1M POSITIONER 5120-01-335-8650 MIL-C-39029/19 Pin, /21 SOC
adapted to other applications. Consult
DMC for specific details. M22520/22-03 D12/2-1M POSITIONER 5120-00-124-3458 MIL-C-39029/20 SOC
Pneumatic versions of these tools are M22520/3-8 G260 GAGE (RETAINERS)
also available. Consult DMC for details.

PAGE 62 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
Header
Circular Right
Indent Crimp Tools
Subheadline

CIRCULAR CRIMP TOOLS CIRCULAR CRIMP TOOLS CIRCULAR CRIMP TOOLS

BY CRIMP DIMENSION BY PART NUMBER
DMC manufactures a range of Circular
CIRCULAR CRIMP TOOL P/N GAGE TOOL P/N CIRCULAR CRIMP GAGE
Indent Crimp Tools used primarily for
DIMENSION DIMENSION
outer shield terminations in contacts.
0.040-0.045" GS216 G753 GS101 0.156-0.160" G445
These tools are capable of crimping a
circle as small as 0.040" and as large as 0.042-0.046" GS210 G925 GS201 0.154-0.158" G446
0.262". Due to the nature of crimping a 0.059-0.064" GS211 G226 GS205 0.061-0.065" G450
complete circle, with four equal segments 0.061-0.065" GS205 G450 GS206 0.258-0.262" G426
each tool is specified for a certain 0.065-0.099" GS8-3 G941 GS208 0.197-0.201" G533
diameter. See the charts on this page for
0.080-0.084" GS212 G732 GS210 0.042-0.046" G925
diameter sizes and part numbers.
0.086-0.090" GS225 G919 GS211 0.059-0.064" G226
0.093-0.097" GS221 G881 GS212 0.080-0.084" G732
0.096-0.100" GS222 G120 GS213 0.234-0.238" G926
0.124-0.128" GS223 G917 GS216 0.040-0.045" G753
0.140-0.144" GS226 G1056 GS218 0.142-0.146" G443
0.142-0.146" GS218 G443 GS219 0.190-0.194" G848
0.154-0.158" GS201 G446 GS221 0.093-0.097" G881
0.156-0.160" GS101 G445 GS222 0.096-0.100" G120
0.167-0.171" GS227 G1057 GS223 0.124-0.128" G917
0.190-0.194" GS219 G848 GS225 0.086-0.090" G919
0.197-0.201" GS208 G533 GS226 0.140-0.144" G1056
0.234-0.238" GS213 G926 GS227 0.167-0.171" G1057
0.258-0.262" GS206 G426 GS8-3 0.065-0.099" G941

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 63
Header
Dedicated Left
Application Circular Crimp Tools
Subheadline

DEDICATED APPLICATION CIRCULAR CRIMP TOOLS

Some of our Circular Crimp Tools already have turrets or positioners designed to accommodate common contacts.
See the tool selection charts below:

DEDICATED APPLICATION CIRCULAR CRIMP TOOLS

POSITIONERS
TOOL P/N APPLICATION CRIMP DIMENSION GAGE AVAILABLE

GS100 Tyco, Amphenol, & Radiall Contacts (See Chart) 0.096-0.100 G120 6
Amphenol/Bendix, Radiall, & Tri-Star Contacts
GS200 0.142-0.146 G443 5
(See Chart Below)
Amphenol Intermediate Contacts
GS209 0.154-0.158 G446 1
21-33197-10, 21-33198-10
GS212 Amphenol & Sabritec Contacts (See Chart Below) 0.080-0.084 G732 10
Amphenol Contacts 10-589514-126,
GS218 NZGC-X50-12PB-5, NZGC-X50-12SB-5, NZGC-X75- 0.142-0.146 G443 1
12PB-6, NZGC-X75-12SB-6
GS222 Positronic MC11NS, FC112N2S, FC112N2S-1565.0 0.096-0.100 G120 1
Positronic FC610N2S, MC610NS,
GS223 0.124-0.128 G917 2
SK4195, SK4196
GS225 Amphenol 21-33908-29, 21-33909-29 0.086-0.090 G919 1
Deutsch Contact
GS227 0.167- 0.171 G1057 1
59155-000-Socket, 59155-000-Pin
GS2XE Unstripped Wire End Caps 0.123-0.129 G719 1
Pneumatic Version: WA27XE-EP 0.134-0.140
GS8-3 8 Step Tool 0.065-0.099 G941 1

POSITIONER LIST FOR GS100 POSITIONER LIST FOR GS212

POSITIONER CONTACT MFG. & P/N POSITIONER CONTACT MFG. & P/N
GP1256 AMPHENOL 21-33655-5 GP1015 DEUTSCH 533 433-4
SINGLE POSITIONER MIL-C-24308 OUTER PIN & GP1120 AMPHENOL 21-33908-3 ASS'Y
GP295
SOC. GP1121 AMPHENOL 21-33909-3 ASS'Y
GP385 AMP P71-2979-3,4,5,6 , P71-2980-1,2 GP1243 AMPHENOL 21-33754-2
GP425 AMP P71-2979-3, 4, 5, 6 & P71-2980-1, 2 AMPHENOL 21-33908-25
GP1613
GP475 AMP P71-2979 , P71-2980 & 21-33909-25

RADIALL EPX 617130, 617131, 617132, Amphenol Intermediate Contacts L-38151-897,

GP926 TH553
617030, 617031, 617032 L-38151-907
TP1359 SABRITEC SL-10
TP1360 SABRITEC SL-12
TP1361 SABRITEC SL-14
POSITIONER LIST FOR GS200 TP1369 SABRITEC SL-16

POSITIONER CONTACT MFG. & P/N

POSITIONER LIST FOR GS223
GP1596 TRI-STAR 317-16CX-091
GP1256 AMPHENOL 21-33655-5 POSITIONER CONTACT MFG. & P/N

GP781 INTERMEDIATE BRAID #10 TRIAXIAL CONTACT TP1386 POSITRONIC FC610N2S & MC610NS
RADIALL EPX 617130, 617131, 617132, TP1458 POSITRONIC SK4195 & SK4196
GP926
617030, 617031, 617032

G2P330 #12 BENDIX COAX GS200 POSITIONER LIST FOR GS222

POSITIONER CONTACT MFG. & P/N

TP1366 POSITRONIC MC112NS; FC112N2S; FC112N2S-1565.0

POSITIONER LIST FOR GS209

POSITIONER LIST FOR GS225
POSITIONER CONTACT MFG. & P/N
POSITIONER CONTACT MFG. & P/N
Amphenol 21-33197-10, 21-33198-10
TH551
Intermediate Contact GP1611 AMPHENOL 21-33908-29 & 21-33909-29

PAGE 64 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
Header
Special Right
Application Indent Crimp Tooling
Subheadline

BIASED CRIMP TOOLS

(MODELS SC8 & MH993) SC8
Our Biased Crimp tools have a 4
indent pattern with flat-tipped indenters
that are offset at an angle of 45 degrees
to produce a radial or spiral pattern
around the wire barrel, typically used with
seamed or formed barrel contacts. This
indent pattern is also useful for holding
springs (or spring like devices) to a tube
or solid rod. We offer two Biased Crimp
tools, the SC8 for sizes 12 thru 26 AWG
and the MH993 for 20 thru 32 AWG.

SC8 BIASED CRIMP TOOL

DMC P/N DESCRIPTION PURPOSE

TP1189 POSITIONER CONXALL 680-SG (SC8)

The model SC8 has single flat-tipped TP1190 POSITIONER CONXALL 586-SG (SC8)
indenters and accommodates wire
TP1191 POSITIONER CONXALL 5053-20 GS (SC8)
sizes 12 thru 26 AWG (the miniature to
sub-miniature range). It accommodates CONXALL 587-PGN5
TP1621 POSITIONER
the TP series positioners and is easily & 586-SUN
identified by a distinctive black body and
grey handle grip. It is 934" in length and
weighs approximately 15 oz. Gaging
is accomplished with the G125 GO/ MH993
NO-GO gage.
The pneumatic power version of this
tool is the WA27AJ.

MH993 BIASED CRIMP TOOL

The model MH993 has double tipped

indenters and accommodates wire sizes DMC P/N DESCRIPTION PURPOSE
20 thru 32 AWG (the miniature to sub-
miniature range). It accommodates the
65-275-1 (26-30), 65-275-2
K484 POSITIONER
K series positioners. It is 634" in length (20-24)
and weighs approximately 10 oz. Gaging K1287S POSITIONER 610-110-101 Virginia Panel
is accomplished with the G125 GO/ K1732 POSITIONER 587-PGN5 Conxall
NO-GO gage.
The pneumatic power version of this K1749 POSITIONER 587-PGN Conxall
tool is the WA22BC. G125 GAGE Go-No Go Test for MH993

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 65
Header Left
Mid-Current Range Indent Crimp Tools
Subheadline

The M300BT is designed for pin and

socket contracts, AWG sizes 6-14. This
tool is available in a pneumatic version,
P/N WA27-300BT-EP.

M300BT APPLICATIONS M300BT APPLICATIONS M300BT APPLICATIONS

POSITIONER CONTACT MFG. & POSITIONER CONTACT MFG. & POSITIONER CONTACT MFG. &
P/N PART NUMBER P/N PART NUMBER P/N PART NUMBER

BURNDY RC14P1EOPI-RC12P1EOPI & TP1193 CKB S24923-000A3 TP924 SN 2377K100

SP587
RC10P1EOPI
TP1194 CKB S24924-000 A3 TP927 LIVINGSTON 51469-1 (OCETA)
SOCAPEX CONTACTS-
SP593 TP1222 WIELAND Z2 124 9521 0 TP929 ELCON 702-31-01107
SOURIAU 8400 TOOL
SP604 DEUTSCH 047 1325 08 & 047 1326 08 TP1240 REF. FISCHER WIRE & PLASTIC TP936 SOURIAU 8819-176 & -177

DEUTSCH 1841-5-5608 MULTI-CONTACT 7-1261-01e & ITT CANNON 020436Y0000,

SP708 TP1286 TP967
& 18-007-08-9056 7-2102-08 020437Y0000 SIZE 12

SP858 TYCO # 213552-2 2, 211161-1 TP1318 SOURIAU 8902-210 & 8902-225 ITT CANNON 020434Y0000,
TP968
TP1378 CORY CMP004-103 & FCT FMP004-13 0204357Y0000 SIZE 8 & 12
TP1018 ROSEMONT SST SLEEVE
TP1029 (MAC MISSILE SYSTEMS) U.S. NAVY TP1401 GAUTHIER G7500-P10-A0 TP978 C.K.B. 0371-0004AS0, 0371-0003AS0

TP1031 CROUSE HINDS 314263-110 PIN TP1404 BURNDY 360J2224B7 TP982 AMPHENOL 17-766-02

TP1032 CROUSE HINDS 314262-110 SOC. TP714 SOURIAU 8476-28, 57888, 62622 TP986 AIR LB P/N 001104-620 & 001104-630
TP1033 BG SERVICE 22344-ASSY TP799 8476-206
TH558 BURNDY 3401040
CROUSE HINDS A600568 MINI-CHANGE TP800 8476-207
TP1054 Siemens Industrial Automation 6FX2003-
STYLE III, 600565
TH579 5AA00 (Conductor) Siemens Industrial
CROUSE HINDS A600568 STYLE MINI- TP823 RADIALL 282 551
TP1055 Automation 6FX2003-5AB00 (Insulation)
LINE, 600566 GRN PIN
TP1059 HARTING 09030006214, 09030006215 TP826 ITT CANNON CDR897-0003, -0006 Siemens Industrial Automation 6FX2003-
TH580
5AC00 (16 & 12 Conductor, Insulation)
CROUSE HINDS P1315209-270, -260,
TP1060 TP827 ITT CANNON CDR897-0004, -0007
-250, -240, -230
Siemens Industrial Automation 6FX2003-
CROUSE HINDS P314262-150, -140, CONTACT # E. F. JOHNSON P/N TH581
TP1062 TP852 5AD00 (Conductor, Insulation)
-130, -120 12-2989-0528-7
CROUSE HINDS P1315366-130, -120, ITT CANNON #031-0909-000, 031-
TP1064 TP870 Siemens Industrial Automation 6FX2003-
-110 0908-000 TH632
5AC00 (10 & 8 Conductor, Insulation)
TP1077 DELTA TECH SLEEVE STOP / COIL ASSY TP887 MULTI-CONTACT USA 05,0004
TP1097 MULTI-CONTACT FRANCE 4FL 4 295 00 INTERCONNEXION CB-148-8-P, Siemens Industrial Automation 6FX2003-
TP894 TH640
CD132-8-S 4AB00 (Conductor, Insulation)
AMPHENOL SOCAPEX 17DM53745-201,
TP1111
17DM53744-201 TP905 JUPITER M-8-MS, K-8-MS OCETA
Siemens Industrial Automation 6FX2003-
TP1114 HYPERTRONICS YSK035-058GT TH641
TP907 AECMA EN3155-044, EN3155-045 4AC00 (16 & 12 Conductor, Insulation)
TYCO 212007, 212008, 211159 &
TP1151
211161 TP908 FRB CONNECTRON 0350-24
TP1159 RADIALL 616366 TP910 FRB CONNECTRON 80-0200, 0200-47
TP1169 BURNDY 82911679N
TP916 SOURIAU 8819-118, 8819-119
TP1188 AMPHENOL SOCAPEX 900198-91

PAGE 66 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
Mid-Current Range Indent Crimp Tools

The M309 is designed for pin and socket contracts, AWG sizes 8-18. This tool is
available in pneumatic versions, P/Ns WA27-309-2C, WA27-309, WA27-309-EP.

M309 APPLICATIONS M309 APPLICATIONS

POSITIONER CONTACT MFG. & POSITIONER CONTACT MFG. &

P/N PART NUMBER P/N PART NUMBER

TP1014 REF EWC TP1150 MULTI-CONTACT 32-0100 & 32-0500

TP1058 HARTING 09030006213 TP1152 ODU 345 24 2315 401
TP1061 CROUSE HINDS P1315209-210 BOSTON SCIENTIFIC Corporation
TP1156
TP1063 CROUSE HINDS P314262-110
BURNDY CONNECTOR The M300-25A is designed for
TP1164 SODERBER DS0009B Amphenol-Sine Starline pin and socket
CROUSE HINDS 1463105-110, -120,
TP1067
1463106-110, -120 HYPERTRONICS YPN025-002G, YSK025- contacts, AWG sizes 10-18. This tool
TP1179 003AH, YPN025-003G, YSK025- is available in a pneumatic version, P/N
TP1071 FCT FMP002P-, 002P-A, ETC. 004AH
TP1072 FMP002 & -, 002S-A, ETC. TP1214 TYCO 212007-1 / 212008-1
TP1073 FCT FMP01-, FMP043S TP1221 TYCO 194245
TP1074 FCT FMP018S -, FMP043S TP1224 TYCO 212013-1 & 212014-1
M300-25A APPLICATIONS
TP1075 FMP018P -, 043P TP1235 TYCO 194189
TP1087 CROUSE HINDS 600221 TP1244 GM POWERTRAIN SOCKET CONTACT
POSITIONER CONTACT MFG. &
TYCO 193796-1, 193797-1, 193841-1, TP1247 TYCO 193846-1 P/N PART NUMBER
TP1094
19382-1
TP1264 CONEC 610FET1A
TP682-1 PYLE NAT. # 16 & #18
POSITRONIC *C4008D, *C4012D,
TP1116 TP1265 CONEC 610FET2A
*C4016D TP683-1 PYLE NAT. #12 PINS
TP1266 BURNDY JVSP00080B & JVSS00080B
TP1122 M50130A TP684-1 PYLE NAT. #10 P&S, & #12 SOCKETS
HYPERTRONICS YSK025-031 &
T & B 222-14-148 OR HARTING TP1284
TP1123 YPN025-024
0903006215
TP1296 WIELAND Z2 124 9521 0
TYCO 2-194035-2, -4, -5, -7, -8, &
TP1124
3-19035-1, -0, -3 TP1317 GEOSERVICES 4805-136
TP1125 TYCO 194032-5, -7 TP1320 RETCONN 22-1013 & 22-1036
TP1132 SOURIAU 8291-1682, 8-1683N
TP1138 CONMED 20063
TP1141 NABSON 062095

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 67
 The M321 is designed for the rail trans-
portation industry.

M317 APPLICATIONS

POSITIONER CONTACT MFG. &

P/N PART NUMBER
The M310 is designed for pin and socket contracts, AWG sizes 8-16 and has an
enlarged crimp cavity to accommodate oversized contacts. TP1002 CKB CC1000C0M006, CC1000C0F006
TP1023 CKB SE0801-109 & SE0801-108
TP1024 CKB S24296-000B3 & S24263-000B3
M310 APPLICATIONS M310 APPLICATIONS TP1035 CKB S24265-000A3
TP1036 CKB S24298-000A3
POSITIONER CONTACT MFG. & POSITIONER CONTACT MFG. &
P/N PART NUMBER P/N PART NUMBER SOURIAU 8819-176, -177 (SIMILAR
TP1044
TP936 EXCEPT FOR M317)
TP1008 US AIR F18008-08-9056 HYPERTRONICS YSK025-011 + -02, TP1045 SOURIAU 8819-118, 8819-119
TP793
YPN025-009 + -010
TYCO 193796-1, 193797-1, BURNDY J383S1K-0006A01, J383P1K-
TP1013 TP1052
193841-1, 193842-1 FOR FRB CONTACTS 34-0300, 0300-12, 0006A01
TP802
0300-17
TP1019 TYCO 193837-1 TP1065 CKB SE1239-007 (P), SE0692-130 (S)
FRB CONTACTS 0200-03, 0200-29,
TP1020 TYCO 193837-2, -3 TP806 TP1080 CKB 669-65 & 669-67
0200-36 SOC.
TP1021 TYCO 193673-1 FRB CONTACTS 31-0200, 58-0200, AMPHENOL SOCAPEX 17DM53744-201,
TP807 TP1131 -206, -207, 17DM53745-201, -207,
TP1022 TYCO 193673-2, -3 64-0200 PIN
-208
TP1030 3M CD353 JUPITER CONTACTS BM-2611-5038ST-
TP813 F.C.F. 10A-8638PPC100X,
BF-201-150ST
TP1040 ARRAY 806-0598-000 & 857-0590-130 10A-8638PSC100X, 20A-8638PPC200X,
TP814 FOR FRB CONTACT 29-0300 TP1161
20A-8638PSC200X, 40A-8638PPC400X,
ARRAY 806-0599-00A, -00B & 40A-8638PSC400X
TP1041 SMIT SLIKKERVEER #F-187306,
857-0591-130/A, -130/B TP880
#F-187307 TP1163 FRB CONNECTRON 0200-47/80-0200
TP1042 ARRAY 806-0599-000 & 857-0591-130
FRB 0250-B-17G, -20G, 18-0250G, TP1338 CKB SOCKET CONTACT
TYCO 193990 & 193991 TYPE XII
TP890
TP1068 20-0250G
(S REMOVED PER AMP) TP1339 CKB PIN CONTACT
FRB 13-0350G, 0350-B13G, 0350G,
TYCO 193991-1 & -3
TP891 FRB CONTACTS 0350B11, -B12, -B13,
TP1088 0350-B-12G TP805
(S REMOVED PER AMP) 11-0350, 12-0350, 13-0350
TP902 HYPERTAC HST154 PIN, HST153 SOC
TP1154 REF. AC & E INDUSTRIES TP909 FRB CONNECTRON 0200-42, 73-0200
TP935 HYPERTRONICS YSK035-02G, ETC.
TP1162 HYPERTRONICS YPN006-124H FRB CONNECTRON 0300-21, 0300-17,
TP942 HYPERTRONICS YSK035-048 TP911
34-0300, 0300-23, 39-0300
TP1216 POSITRONIC INDUS.
TYCO M310 TP912 FRB CONNECTRON 38 0300
HYPERTRONICS YPN035-005, -006, TP944
USE TP944-1 WITH WA27-309-EP
TP1232 HARTING 0932 000 6107, 6207, 6108,
-007, YSK035-009, -010, -011 TP957
TP965 FRB CONNECTRON 0300-20, 0300-24 6208
HYPERTRONICS YPN015-031, TP974 POSITRONICS TP971 C.K.B. 0572-1016A4A
TP792
YSK015-041
TP999 CONNEI 16600,16601

The M322 is designed for Therm-X

OTHER MID-RANGE TOOLS Terminal Assembly (pin and socket)
The M316 is designed for crimping contacts.
Sundstrand Aviation contacts #5905143 The M327 is designed for Greene
onto 16 AWG solid wire. Tweed 5672-1998 (pin and socket)
contacts.

PAGE 68 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
Header Right
Mid-Current Range Adjustable Indent Crimp Tools
Subheadline

WA27-309-EP WA27-300BT-EP

on the tool frame. The operator simply WA27-309-EP is the pneumatic

dials the desired step for the wire being equivalent to the M309, with an extra
used. This setting can be secured by use pneumatic cylinder which provides more
of a locking pin or safety wire. power for crimping the upper 4 selector
As with our Military Standard crimp settings for AWG sizes 8-14, length 15,
tools, the cycle controlled ratchet assures diameter 2 34, weight 119 oz.
a complete crimp every time. The carefully Mid-Current Range Tools are featured
engineered design achieves the absolute on pages 92 to 95.
For power supply and power man- maximum mechanical advantage.
agement applications, DMC offers our Periodic gaging is recommended to
Industrial Mid-Current Range Adjustable insure accurate calibration. This can be
Crimp Tools which have virtually limitless done easily by setting the tool selector knob
applications within the specified wire to the designated position and checking
range of 6 through 18 AWG. The tools indenter closure with the GO/NO-GO
are used widely in the marine, rail, power gage designated for each tool.
generation, solar, and heavy transporta- These tools measure 9 3 4 x 212 x 114
tion industries. approximately and weighs less than a
The Mid-Current Range Adjustable pound.
Crimp Tools are similar to our Standard
Adjustable indent Crimp Tool but have an The M320 is designed for Siemens
NOTE: Crimping wires and contacts in
enlarged crimp cavity to accommodate Industrial Automation contacts, 6FX2003
this range requires increased hand force
mid-current power contacts. Turret heads Series. The M320 crimps both the
in comparison with other common hand
and positioners are available to adapt conductor and the insulation. This tool
crimpers, therefore use of this hand tool
the tool frames to your specific contact/ is not available in a pneumatic version.
should be limited to short run production
wire combination. The 8 impression and maintenance applications. indenter
crimp assures absolute maximum tensile closure with the GO/NO-GO gage des-
strength with almost every closed barrel ignated for each tool. M320 APPLICATIONS
contact. Special indent configurations are These tools measure 9 3 4 x 212 x 114
available upon request. approximately and weighs less than a
For proper operation, the tool must be
POSITIONER CONTACT MFG. &
pound. P/N PART NUMBER
mated with a multi-position turret head
(or a single-position positioner. These are Siemens Industrial
attached by orienting the positioner in the MID-CURRENT RANGE Automation 6FX2003-
keyed position and by tightening the hex PNEUMATIC TOOLS 5AA00 (Conductor)
socket screws provided as part of the WA27-300BT-EP is the pneumatic TH579-1
Siemens Industrial
positioner. equivalent to the M300BT, length 15, Automation 6FX2003-
A permanent dataplate is affixed to all diameter 2 34, weight 119 oz. 5AB00 (Insulation)
turret heads and positioners. This plate WA27-309-2C is the pneumatic equiv-
Siemens Industrial
lists specific contact part numbers, the alent to the M309, covering all 8 selec- Automation 6FX2003-
corresponding position color code (for tor settings, length 12, diameter 2 34, TH580-1 5AC00 (12 & 16
3 position turret heads), and suggested weight 80 oz.. Conductor, Insulation)
selector depth settings for the wire size WA27-309 is the pneumatic equivalent Siemens Industrial
being used. to the M309, covering the lower 4 selec- Automation 6FX2003-
TH581-1
On most models, crimp depth is con- tor settings for AWG sizes 12-18, length 5AD00 (Conductor,
trolled by a position selector knob located 10, diameter 2 34, weight 50 oz. Insulation)

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 69
Header
Dedicated LeftApplication Indent Crimp Tooling
Subheadline

TWO-LEVEL INDENT CRIMP TOOL FOR BURNDY YHMM SERIES CONTACTS (MODEL LH8)
The LH8 tool produces both conductor and insulation crimps simultaneously on Burndy YHMM series contacts used in
many aircraft wiring systems (Boeing contact designations BACC47DE4 & BACC47DE5). It is functionally comparable to the
Burndy M10S-1 crimp tool with S1 Die & SL-53 Stop Bushing (Combination).
The tool comes with a dedicated turret head positioner, LH281. It is gaged with gages G687 for the conductor & G743 for the
insulation. The tool is approximately 934"x 212" x 114"and weighs 15 oz. The pneumatic power version of this tool is the WA27LH.

MIL-C-22442/32-1 CLAMPING RING CRIMP TOOL

The GS217 is designed to crimp clamping and retaining rings onto cable or wire in accordance with MIL-C-22442/32-1. The tool
has 3 selector settings which crimp from 0.150 to 0.195. The tool is approximately 934" x 212" x 114" and weighs 15 oz.
The pneumatic power version of this tool is the WA27AD. The assigned Turret Head is the SH556 which accepts cable diameters
from 0.110" to 0.195". Positioner TP975 is also available to crimp Astrocom Electronics Clamping Ring P/N 20822.

Other special indent tools are available, please consult DMC.

PAGE 70 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
Header
Special Right
Application Indent Crimp Tooling
Subheadline

ULTRA PRECISION CRIMP TOOL (MODEL MH800) MH800 POSITIONERS

All DMC tools are designed and built The model MH800 accommodates
P/N DESCRIPTION PURPOSE
to the highest standards of precision wire sizes 20 thru 32 AWG (the
and quality, but some applications call miniature to sub-miniature range). 2202-16-0101 PIN,
K4 POSITIONER 2203-8-0101 PIN STK
for more. One such case is contacts It accommodates the K series or Deutsch
which have extremely thin wire barrel M22520/2-XX positioners and is
2202-17-0101 SOC,
dimensions. The answer to this demand easily identified by a distinctive orange K5 POSITIONER 2203-9-0101 SOC STK
is the model MH800 Ultra Precision handle grip. It is 634 in length and Deutsch
Crimp Tool which utilizes the same weighs approximately 10 oz. Gaging K30C POSITIONER TE/Deutsch Coax
basic components as the Model AFM8 is accomplished with the G100 GO/
2841-5-++00 RSM
(M22520/2-01) Crimp Tool with tighter NO-GO gage. The pneumatic power
2803-4-++00 RSM
gaging tolerances and a special indenter version of this tool is the WA22H.
100060-++TJ
tip configuration that assures a uniform K127 POSITIONER
2841-13-++00 RSM
flow of metal during the crimping
2803-10-++00 RSM
operation. Deutsch
G100 GAGE Go-No Go Test for MH800

Other Positioners Available

STAINLESS STEEL INDENTER CRIMP TOOL MH820 POSITIONERS

(MODEL MH820 & MH820P*)
P/N DESCRIPTION PURPOSE
The MH820 Stainless Steel Indenter The MH820 has eight crimp settings
294-1514 Mini-Tac
Crimp Tool is similar to the AFM8 min- from 0.011 to 0.038 and is gaged with K166 POSITIONER Pin Amphenol
iature adjustable indent crimp tool, but the G212 Go/No-Go gage. The tool is
221-759P, 357-
has indenters made from stainless steel 634 in length and weighs approximately K277 POSITIONER 301-03 Amphenol
to crimp harder materiels and extend the 10 oz. The pneumatic power version of
221-760S, 357-
indenter life. this tool is the WA22M. K278 POSITIONER 301-04 Amphenol

582-110-2828
K1572SP POSITIONER (Socket) Amphenol

582-110-28283
K1573 POSITIONER Amphenol

ACB4P, ACB4S
K1740S POSITIONER Center Contact Axon

Go-No Go Test for

G212 GAGE
MH820

Other Positioners Available

* The MH820P is identical to the MH820 but it has S5 Tool Steel indenters

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 71
Header
Special Left
Application Indent Crimp Tooling
Subheadline

To keep pace with the most recent developments in technology, DMC is often called upon to custom engineer tooling for the
medical, telecommunication, electronics, aerospace, and alternative energy industries. Some of these applications require unique
indent configurations, special materials, and multi-stage crimp terminations. Some of the special application tools weve developed
are listed on the following pages.
DMC is ready and capable to help satisfy your tooling needs with custom engineered tools and dies. Contact us with your requirements.

FINE TIPPED
INDENTER TOOLS MH835 POSITIONERS MH992 POSITIONERS
(MODELS MH835 & MH992) P/N DESCRIPTION PURPOSE
The MH835 & MH992 Fine Tipped P/N DESCRIPTION PURPOSE
K1618 POSITIONER 2999803003 Cinch
Indenter tools are similar to the AFM8
miniature adjustable indent crimp tool, K1643 POSITIONER B882D05 ATI K1072 POSITIONER Tri-Tech

but have sharper indenter tips measuring K1688S POSITIONER 92286 NDC Nitinol K1183S POSITIONER D1003, Eli Connectors
.07 inches. The MH835 tool produces a D4601-L3 Signal K1303 POSITIONER M39029/102-559 SOC
K1705 POSITIONER
4-indent crimp while the MH992 tool pro- Integrity
K1304 POSITIONER M39029/103-559 PIN
duces an 8-indent crimp. K1706 POSITIONER E5656-H8 Signal
Integrity 21-33664-7M,
The MH835 has eight crimp settings K1360 POSITIONER
21-3365-7M Amphenol
from 0.0070" to 0.0325" and is gaged K1735S POSITIONER 100.005.955 Kistler
K1409 POSITIONER Rosenberger
with the G619 Go/No-Go gage. The K1754SP POSITIONER 8300-0165 Ulti-Mate
K1597 POSITIONER Packets D-G Cook Inc
pneumatic power version of this tool is K1761SP POSITIONER 30/30/00/000 Glenair
the WA22BH. K1605 POSITIONER 6362-223-1231 Deutsch
K1762 POSITIONER 31/30/00/000 Glenair
The MH992 has eight crimp settings K1624 POSITIONER 2999804004 Cinch
Go-No Go Test for
from 0.0070" to 0.0330" and is gaged G619 GAGE
MH835 6362-226-1231,
K1631 POSITIONER
with the G822 Go/No-Go gage. The tool 6362-227-1231 Deutsch
is 634" in length and weighs approximately Other Positioners Available K1632 POSITIONER Medical Implant Cochler
10 oz. The pneumatic power version of .028x.100LG Ferrule
K1702S POSITIONER
this tool is the WA22AE. Accellent
#12 Quadrax Pin/Socket
K1704S POSITIONER
W. L. Gore & Assoc
K1709S POSITIONER 3362-204-1231 Deutsch
K1721 POSITIONER 859-006 Glenair
857-000-280 Ultra
K1730S POSITIONER
Precision
3061-0-19-xx-21-xx10-0
K1733S POSITIONER
Mill-Max
ETH4-0011A-D ETH4-
K1734S POSITIONER
0012A-D Souriau
K1739S POSITIONER 1996972-2 Tyco
K1744 POSITIONER 610870 Deutsch
K1751S POSITIONER TEM Samtec
K1752S POSITIONER C-295-XX-X Samtec
K1755 POSITIONER 1996972-2 Tyco
K1756 POSITIONER 1996972-4 Tyco
BNC7T-P-C-M-ST-CA6-
K1764 POSITIONER
PIN Samtec
G822 GAGE Go-No Go Test for MH992

Other Positioners Available

PAGE 72 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
BETA Backshell Accessory Torque Tools

DMC offers a complete line of Adapter component used in modern electrical This unique concept is based upon
Tools and Torque Tools for holding and systems. The associated tooling must adaptor tools which are configured
torquing circular connectors during the meet the same level of precision to apply to mate with a specific connector
installation and removal of accessories the connector to its intended purpose. series and shell size regardless of
(backshell, strain relief, or EMI/RFI Until now, very little attention has been keying arrangement. They may be
shielding hardware). focused on the tooling which is used used simply as hand holding devices
The evolution of circular connectors to mount strain-relief backshells and for easy tightening, or, for more exact
has produced many mechanical other accessories to wired connector requirements, DMC offers a wide variety
configurations which have more precise assemblies. This is why the BETA of circular wrenches, strap wrenches,
dimensional tolerances and electrical Connector Mate system was developed. torque meters, and vises which can be
characteristics than any other mechanical used in a variety of combinations.

Additional catalog information is available, contact DMC

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 73
BETA Backshell Tool Sets
Quick Reference Guide

QUICK REFERENCE TOOLING GUIDE

SIMPLE ORIENTATION
TO THE CONNECTOR
CONNECTOR ADAPTOR TOOL SETS ADAPTOR
INDENTIFICATION LABEL
PAGE All adaptor tools have an indicator
PLUG RECEPTACLE (Dot) which visually orients it with the
AS50151 (MIL-C-5015) CM-S-5015 CM-S-5015R CHROME 6
master key on the connector. This
MIL-DTL-22992 CLASS C,J,R CM-S-229 N/A BROWN 7 enables the user to orient the two
MIL-DTL-22992 CLASS L CM-S-229L N/A BLACK 8 components for mating without trial
MIL-DTL-26482 SERIES I & II CM-S-264 CM-S-264R ORANGE 9 and error fumbling.
MIL-DTL-26500 CM-S-837 CM-S-837RB* GREEN 10
ECONOMICAL, RELIABLE,
MIL-DTL-28840 CM-S-288 CM-S-288R WHITE 11 AND AVAILABLE
MIL-DTL-38999 SERIES I CM-S-389L CM-S-389LR BLUE 12 There is not a precision system for
GRAY/ holding circular connectors a vailable
MIL-DTL-38999 SERIES II CM-S-389S CM-S-264R 13
ORANGE anywhere which is more economical,
MIL-DTL-38999 SERIES III CM-S-389T CM-S-389TR LAVENDER 14 reliable, or readily available to meet
MIL-DTL-38999 SERIES IV CM-S-389B CM-S-389BR BEIGE 15 your needs than the DMC Beta
adaptor tools.
MIL-C-81511 SERIES I & III CM-S-815L CM-S-815R YELLOW 16
MIL-C-81511 SERIES I & IV CM-S-815S CM-S-815R RED 17
MIL-DTL-83723 SERIES I CM-S-264 CM-S-264R ORANGE 18
MIL-DTL-83723 SERIES II CM-S-5015 CM-S-5015R CHROME 19
MIL-DTL-83723 SERIES III* CM-S-837 CM-S-837RB* GREEN 20
PATTERN 602 CM-S-602 CM-S-264R PURPLE 21
PATTERN 615 CM-S-SJT CM-S-264R GOLD 22 Receptacle Plug
*BAYONET COUPLINGS ONLY THREADED RECEPTACLE ADAPTOR SETS ARE NOT AVAILABLE.
*MATERIAL: ALUMINUM STEEL TOOLING IS AVAILABLE. CHECK WITH DMC FOR DETAILS. Typical Mated Pair Connectors
NA (Not available at time of printing consult DMC)

Complete backshell tooling

guide available. Please con-
sult DMC for details.

PAGE 74 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
EMI/RFI Band Application System
for M85049/128 Shield Termination Bands

EMI/RFI Band Application System

The termination of EMI/RFI shielding materials is a specialized science in todays aerospace wiring systems. Application tooling
is a critical factor in the overall performance of the wiring system components. DMC has worked closely with the worlds leading
connector accessory manufacturers and standards organizations to develop the necessary tooling and accessories to meet the
stringent demands of aerospace and defense system contractors. The resulting products afford the user a repeatable and reliable
means of terminating shielding on aerospace wiring systems. Tooling is available for all bands qualified to AS85049/128.

M81306/1 SERIES ONE-STEP

BANDING TOOL
DMCs One-Step Banding Tools are designated for M85049/128-
3, M85049/128-4, M85049/128-7 and M85049/128-8 stamped
buckle bands. These tools tension, bend, and cut the band in one
operation.
(See page 81 for available tool and accessory combinations)

DBS-2100 is the .250 Wide Band Application Tool M81306/1A

DBS-2200 is the .125 Wide Mini-Band Application Tool M81306/1B

One-Step Tool Application

Stamped Buckle Band (Band style must be matched to tool. See

next page for part number association)

M81306/2 SERIES TWO-STEP

BANDING TOOLS
DMCs Two-Step Banding Tools are designated for M85049/128-
1, M85049/128-2, M85049/128-5 and M85049/128-6 welded
buckle bands. These tools tension and cut the band and leave an
extended cut off tab. The second step provides an extra level of
security by utilizing a roll-over tool to bend the cut-off tab over a full
180 degrees in a second operation.

DBS-1100 .250 Wide Band Application Tool M81306/2-01A

DBS-1200 .125 Wide Mini-Band Application Tool M81306/2-02B

Two-Step Tool Application

Termination Tool
(FIRST OPERATION)

Roll Over Tool

(SECOND OPERATION)

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 75
M85049/128
Header Left
Band Configurations
Subheadline

M85049/128 Shield Termination Bands are available in two distinct configurations,

Welded Stamped and Welded Buckles, and two different widths, .250 in. (6.350 mm) and .125
in. (3.175 mm). The bands come flat or pre-coiled and ready for use.
The buckle for the M85049/128-3, M85049/128-4, M85049/128-7, and M85049/128-
8 bands is a STAMPED buckle. This configuration is low-profile style with a slot for the
other end of the band to pass through.
The buckle for the M85049/128-1, M85049/128-2, M8549/128-5, and M85049/128-6
Stamped bands is a WELDED buckle. This configuration is folded style with a loop for the other
end of the band to pass through.

Quick Reference Guide: Band Part Number to

Installation Tool*
M85049/128-1 2 STEP TOOL M85049/128-5 2 STEP TOOL
M85049/128-2 2 STEP TOOL M85049/128-6 2 STEP TOOL
Welded Stamped M85049/128-3 1 STEP TOOL M85 049/128-7 1 STEP TOOL
NOTE: Always install M85049/128-X M85049/128-4 1 STEP TOOL M85049/128-8 1 STEP TOOL
bands with 2 layers of band through *See page 79 for full details.
the buckle.

One Step Installation Bend & Cut Flush Fold-Over Tab Two Step Installation
(No Foldover)

Stamped Buckle Band Applied Welded Buckle Band Applied

M85049/128-3, M85049/128-4, M85049/128-7, M85049/128-1, M85049/128-2, M85049/128-5,

and M85049/128-8 Stamped Buckle Bands and M8549/128-6 Welded Buckle Bands

PAGE 76 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
One-Step Banding Tool System
for M85049/128-3, /128-4, /128-7, and /128-8 bands

DBS-2100 & DBS-2200 (M81306/1A &

M81306/1B)
(Other Combinations of Tools and Accessories Available
- See Page 79-81 for details)

ONE-STEP BAND APPLICATION TOOLS

The One-Step Band Application Tools are built to
SAE AS81306/1 specifications and designed to install
M85049/128-3, M85049/128-4, M85049/128-7, and
M85049/128-8 stamped buckle bands. These tools
are constructed to survive the demands of production
and maintenance use, and remain precisely adjusted to
provide a quality band termination.
The tension-lock system gives the operator a positive
indication when the precise tension has been applied.
The cut-off handle easily cuts, bends, and locks the
shield band in one step.

DBS-2100 .250 WIDE BAND APPLICATION TOOL DBS-2200 .125 WIDE MINI-BAND APPLICATION
M81306/1A: TOOL M81306/1B:
Size and Weight: 6.71 x 6.75 x .92, 1.02 lbs. Size and Weight: 6.71 x 6.75 x .92, 1.02 lbs.
Tension Range: 145155 lbs Tension Range: 7585 lbs.
Cut-off blade is replaceable with Blade Replacement Kit:
Cut-off blades are replaceable with Blade Replacement Kit:
DBS-2100-BRK DBS-2200-BRK

VERIFICATION OF ONE-STEP EMI/RFI BAND TOOLS

M81306/1C & M81306/1D
Field Verification Inspection Gages are available to check the
tension of the DMC One-Step Band Tools. These gages have
a precise compression mechanism which has a sequence of in-
dicators to verify that the applied tension is within the specified
range for the band which is being applied. It is recommended
to check the tension periodically, and if it needs adjustment, the
instructions and accessories are provided by DMC for that pur-
pose. The .250 width band tool (DBS-2100 Series) requires the
DBS-CG7 (M81306/1C) gage, and the .125 width band tool
(DBS-2200 Series) requires the DBS-CG8 (M81306/1D) gage.
DMC also offers an Electronic Calibration Instrument for Cali-
bration Laboratory operations. The Part Number DBS-CG4D
DBS-CG7 (M81306/1C) for M81306/1A tool M81306/1D for
M81306/1B tool DBS-CG8 (M81306/2D) DBS-2200
Electronic Calibration Instrument will allow the operator to gage
(Shown at rest with white line visible) the exact tension produced by the tool, and therefore, one
instrument can be used with either the .250 band width tool, or
the .125 band width tool. This instrument is calibrated by DMC,
and traceable to NIST.
Part Numbers and ordering information for the Field Verification
Inspection Gages and the Electronic Calibration Instrument can
be found in the part tables on page 80 under One Step Applica-
tion Tools, Accessories, and Components.
Use verification equipment in accordance with DMC instruc-
tions DBS-CG7-DS, DBS-CG8-DS or DBS-CG4D-DS.

DBS-CG4D (includes fixture with stand and digital readout meter)

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 77
Two-Step Banding Tools System
for M85049/128-1, /128-2, /128-5, and /128-6 bands

DBS-1100 (M81306/2-01A)
DBS-1200 (M81306/2-0B)

PBT1100
PBT1200 DBS-RO3 or DBS-RO5
Roll-Over Tools
(See table on page 81 for details)
USES COMPRESSED AIR TO INSTALL THE SAME
M85049/128-X BANDS AS THE CORRESPONDING HAND TOOL

DBS-1100 AND DBS-1200 PBT1100 AND PMBT1200

HAND OPERATED BANDING TOOLS PNEUMATIC BAND APPLICATION TOOLS
TWO STEP BAND APPLICATION TOOLS The PBT1100 & PMBT1200 series Pneumatic Band Application
Tools are lightweight, dependable, and easy to operate. Many of the
DBS-1100 (M81306/2-01A) .250 WIDE BAND TOOL components are interchangeable with the corresponding hand tool.
Size and Weight: 1.38 x 5.5 x 7.5, 1.4 lbs. DMCs Pneumatic Two-Step Banding Tools are compatible with all
Tension Range: 140160 lbs. currently available bands to M85049/128.
Cut-off blade: replaceable with DBS-1100-7
PBT1100 .250 WIDE BAND APPLICATION TOOL
DBS-1200 (M81306/2-02B) .125 WIDE MINI-BAND TOOL Size and Weight: 8.75 L, 1.52 lbs.
Size and Weight: 1.38 x 5.5 x 7.5, 1.4 lbs. Tension Range: 140160 lbs.
Tension Range: 70-90 lbs.
PMBT1200 .125 WIDE MINI-BAND APPLICATION TOOL
Cut-off blade: replaceable with DBS-1100-7
Size and Weight: 8.75 L, 1.52 lbs.
DBS-R03 (M81306/2-01C) FOR .250 WIDE BANDS Tension Range: 70-90 lbs.
DBS-R05 (M81306/2-02D) for .125 WIDE BANDS

VERIFICATION OF TWO-STEP EMI/RFI BAND TOOLS

DMCs Two-Step Band Application The DBS-CG1 Laboratory Calibration In-
Tools may be adjusted and verified to strument will allow the operator to measure
insure correct band tension. In order the exact tension produced by the tool.
to make this operation simple and
efficient for field use, DMC designed A free standing holding fixture is available
and patented a compression fixture (DBS-CG1-F) to aid the calibration process
DBS-CG1
system which uses a Go/No-Go by securing the DBS-CG1 and banding
Gage to measure the tool in place. The DBS-CG1-F holding fixture
tool tension. Ordering secures the banding tool in place during
information for the field calibration. This fixture only works
verification equipment (Part with the Two-Step Tools and
Numbers DBS-CG2A and DBS-CG1 Calibration Instru-
DBS-CG3A) can be found in the ment (Banding tools and DBS-
charts in the following pages. CG1-F are sold separately).
DBS-CG1-F

PAGE 78 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
M85049/128 Band Application System
MIL Part Numbers

MILITARY PART NUMBER TO DMC PART NUMBER CHART

TOOL MIL P/N DESCRIPTION WIDTH DMC P/N APPLICATION

M81306/1-01 Set: One-Step Tool, Gage, and Tension Key .250 DBS-2102 M85049/128-3 & -4
M81306/1-02 Set: One-Step Tool, Gage, and Tension Key .125 DBS-2202 M85049/128-7 & -8
M81306/1A One-Step Band Installation Tool .250 DBS-2100 M85049/128-3 & -4
M81306/1B One-Step Band Installation Tool .125 DBS-2200 M85049/128-7 & -8
M81306/1C Tension Verification Compression Fixture .250 DBS-CG7 DBS-2100
M81306/1D Tension Verification Compression Fixture .125 DBS-CG8 DBS-2200
M81306/1E Tension Adjustment Key .125 & .250 DBS-2100-32 DBS-2100 & DBS-2200
M81306/2-01 Two-Step Installation Tool and Roll-Over Tool .250 DBS-1101 M85049/128-1 & -2
M81306/2-02 Two-Step Installation Tool and Roll-Over Tool .125 DBS-1201 M85049/128-5 & -6
M81306/2-01A Two-Step Band Tool .250 DBS-1100 M85049/128-1 & -2
M81306/2-02B Two-Step Band Tool .125 DBS-1200 M85049/128-5 & -6
M81306/2-01C Roll Over Tool .250 DBS-RO3 M85049/128-1 & -2
M81306/2-02D Roll Over Tool .125 DBS-RO5 M85049/128-5 & -6
M81306/2-01E Tension Verification Gage & Compression Fixture .250 DBS-CG2A DBS-1100
M81306/2-02F Tension Verification Gage & Compression Fixture .125 DBS-CG3A DBS-1200

AS85049/128 BAND IDENTIFICATION CHART AND BAND ACCESSORIES

BAND MIL P/N CONFIGURATION WIDTH DMC P/N TERMINATE WITH

M85049/128-1 Welded Buckle, Flat, .250 wide x 14.25 long .250 DBS-128-1 Two-Step Only
M85049/128-2 Welded Buckle, Pre-Coiled, .250 wide x 14.25 long .250 DBS-128-2 Two-Step Only
M85049/128-3 Stamped Buckle, Flat, .250 wide x 14.25 long .250 DBS-128-3 One-Step Only
M85049/128-4 Stamped Buckle, Pre-Coiled, .250 wide x 14.25 long .250 DBS-128-4 One-Step Only
M85049/128-5 Welded Buckle, Flat, .125 wide x 9 long .125 DBS-128-5 Two-Step Only
M85049/128-6 Welded Buckle, Pre-Coiled, .125 wide x 9 long .125 DBS-128-6 Two-Step Only
M85049/128-7 Stamped Buckle, Flat, .125 wide x 8.52 long .125 DBS-128-7 One-Step Only
M85049/128-8 Stamped Buckle, Pre-Coiled, .125 wide x 8.52 long .125 DBS-128-8 One-Step Only
SPLIT RING FOR MID-CABLE SHIELD TERMINATIONS
BAND MIL P/N CONFGURATION
(M85049/93-08)* .500 Dia. Split Ring Set*
DIA
(M85049/93-12)* .750 Dia. Split Ring Set*
(M85049/93-16)* 1.00 Dia. Split Ring Set *
(M85049/93-24)* 1.50 Dia. Split Ring Set*
*Other sizes and part numbers available.
Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 79
Header Left
M85049/128 Band Application System
DMC Part Numbers
Subheadline

ONE-STEP APPLICATION TOOLS, ACCESSORIES AND COMPONENTS

.250 STANDARD WIDTH BAND TOOLS
DBS-2100 HAND OPERATED BAND TOOL (M81306/1A)

DBS-2102  HAND OPERATED BAND TOOL SET (INCLUDES DBS-2100, DBS-2100-32 & DBS-CG7) (M81306/1-01)

DBS-2100-32 TENSION ADJUSTMENT KEY (M81306/1E)

DBS-2100-SB REPLACEMENT STATIONARY BLADE FOR .250 BAND TOOLS (REFERENCE DATASHEET DBS-2100-BRK-DS)

DBS-2100-MB REPLACEMENT MOVABLE BLADE FOR .250 BAND TOOLS (REFERENCE DATASHEET DBS-2100-BRK-DS)

.125 WIDTH MINI-BAND TOOLS

DBS-2200 HAND OPERATED MINI-BAND TOOL (M81306/1B)

DBS-2202  HAND OPERATED MINI-BAND TOOL SET (INCLUDES DBS-2200, DBS-2100-32, DBS-CG8) (M81306/1-02)

DBS-2100-32 TENSION ADJUSTMENT KEY (M81306/1E)

DBS-2200-SB REPLACEMENT STATIONARY BLADE FOR .125 BAND TOOLS (REFERENCE DATASHEET DBS-2200-BRK-DS)

DBS-2200-MB REPLACEMENT MOVABLE BLADE FOR .125 BAND TOOLS (NOTE: NOT FIELD REPLACEABLE, CONTACT DMC)

TOOL VERIFICATION INSTRUMENTATION

DBS-CG4D LABORATORY VERIFICATION INSTRUMENT (ELECTRONIC) FOR DBS-2100 & DBS-2200 SERIES BAND TOOLS

DBS-CG7 FIELD VERIFICATION INSPECTION GAGE FOR DBS-2100, M81306/1C

DBS-CG8 FIELD VERIFICATION INSPECTION GAGE FOR DBS-2200, M81306/1D

Typical Shield Band/Backshell Applications

PAGE 80 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
M85049/128 Band Application System
DMC Part Numbers

TWO-STEP APPLICATION TOOLS, ACCESSORIES AND COMPONENTS

.250 Standard Width Band Tools
DBS-1100 Hand Operated Band Tool (M81306/2-01A)
DBS-1101  Hand Operated Band Application Tool Set M81306/2-01 (includes DBS-1100, DBS-RO3)
DBS-1102  Hand Operated Band Application Tool Set includes DBS-1100, DBS-RO3, DBS-CG2 & G691)
DBS-1100-32 Tension Adjustment Key
DBS-1100-7 Replacement Blade for .250 Band Tools
DBS-RO3 Roll-Over Tool for .250 Band Tab, M81306/2-01C
.125 Width Mini-Band Tools
DBS-1200 Hand Operated Mini-Band Tool M81306/2-02B
DBS-1201  Hand Operated Mini-Band Application Tool Set M81306/2-02 (Includes DBS-1200, DBS-RO5)
DBS-1202  Hand Operated Mini-Band Application Tool Set (Includes DBS-1200, DBS-RO5, DBS-CG3 & G752)
DBS-1100-7 Replacement Blade for .125 Band Tools
DBS-RO5 Roll-Over Tool for .125 Band Tab (M81036/2-02D)
Pneumatic Band Tools for .250 width Bands (Welded Buckle Bands Only)
PBT1100 Two-Step Pneumatic Band Application Tool
Pneumatic Band Tools for .125 width Bands (Welded Buckle Bands Only)
PMBT1200 Two-Step Pneumatic Band Application Tool
Tool Verification Instrumentation
DBS-CG1 Laboratory Verification Instrument for DBS-1100 & DBS-1200 series band tools
DBS-CG1-F DBS-CG1 Holding Fixture (Banding tool & DBS-CG1 optional)
DBS-CG2 Field Verification Fixture for DBS-1100
G691 Go/No-Go Gage for DBS-CG2 Fixture
DBS-CG2A M81306/2-01E Verification Set which includes DBS-CG2 & G691
DBS-CG3 Field Verification Fixture for DBS-1200
G752 Go/No-Go Gage for DBS-CG3 Fixture
DBS-CG3A M81306/2-02F Verification Set which includes DBS-CG3 & G752
Banding Application Kit
DMC60A .250 Banding Tool Kit with bands and shielding components*
DMC1379 .250 Banding Tool Kit without cutters and shielding components*

*Consult DMC for tool kit contents and other kit options.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 81
Open Frame Crimp Tools
M22520/5-01 (HX4) Tremendous flexibility and cost advan- Dies in various crimp patterns
M22520/10-01 (HX3) tages exist with this crimping system are also available for insulated and
The DMC HX4 and HX3 series crimp due to the wide variety of military and uninsulated terminal lugs, wire splices
tools feature a system of interchange- proprietary interchangeable dies and end caps relating to M7928,
able dies which eliminate the need for available for these tool frames. As new MS17143, MS25036, MS25181,
separate fixed die crimp tools for each requirements evolve, a new set of dies is MS27429, MS25274, MS20659,
and every different application. Many all thats required to meet the demand. M81824, MS21003 through MS21015,
maintenance and p roduction organi- Crimping dies are snapped into the and commercial part numbers. Several
zations have standardized on one of tool frame and retained in place power contacts too large for conven-
these models, thus eliminating the cost by internal spring clips. They may be tional hand tools are also covered by
associated with maintaining and calibrat- permanently secured, if desired, by interchangeable dies for the standard
ing bulky inventories of s ingle purpose, pressing a roll pin into the holes provided. tool frame (HX4).
dedicated tools. The tool frames are equipped If your application requirement
with a positive ratchet assembly which is not already covered by one of our
controls complete handle movement in standard dies our engineering depart-
TYPICAL DIE SET
both directions. ment will be pleased to discuss a design
HEXagonal crimp dies are available to suit your needs.
in a variety of combinations having The HX4 is 11 in length and weighs
single, double, and even triple cavity approximately 21 oz. The HX3 is 9 in
design. These dies accommodate most length and weighs 11 oz.
coaxial and triaxial connectors and
contacts conforming to MIL-DTL-39012,
DMC169A (M83521/7-01) &
AS39029, and numerous proprietary
DMC169 (M83507/9-01)
configurations. Other designs are
TOOL KITS
available for coaxial c onnections
The DMC169A and DMC169 tool kits
requiring different termination techniques.
consist of an HX4, Blade Micrometer,
and 27 die sets. Each tool kit covers
Mil-Spec shielding ferrules (MS21980/
MS21981) and Mil-Spec coaxial con-
tacts (M39029/6/13/14, M39029/7/8,
M83733/13/14 and 0N089558).

PAGE 82 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 Open Frame Crimp Tool Die Part Numbers
DIE P/N DIE CLOSURE DIMENSIONS DIE P/N DIE CLOSURE DIMENSIONS

DMC NATIONAL STOCK NO. A B DMC NATIONAL STOCK NO. A B

MILITARY P/N LENGTH LENGTH MILITARY P/N LENGTH LENGTH
P/N * N.S.N. HEX. HEX. P/N * N.S.N. HEX. HEX.

HX4 M22520/5-01 5120-01-335-8575 Standard Crimp Tool Frame Y209P M22520/5-57 5120-01-335-8296 .213 .400 .100 .120

Y200P M22520/5-02 5120-01-335-8244 .091 .090 .068 .270 Y208P M22520/5-59 5120-01-335-8297 .255 .400 .100 .120

Y196 M22520/5-03 5120-01-335-8245 .128 .325 .105 .325 Y178 M22520/5-61 5120-01-335-8298 .429 .400

Y152 M22520/5-04 5120-01-335-8246 .138 .090 .118 .270 Y314P M22520/5-63 5120-01-335-8299 .263 .400 .091 .090

Y197 M22520/5-05 5120-01-335-8247 .213 .325 .178 .325 Y501 M22520/5-100 5120-00-126-0860 Pre-Insulated Terminal Crimp 26-10 AWG

Y203 M22520/5-06 5120-01-335-8248 .128 .094 Y527 M22520/5-101 5120-01-335-8301 Pre-Insulated Splice Crimp 26-20 AWG

Y195 M22520/5-07 5120-01-335-8249 .255 .325 Y539 M22520/5-102 5120-01-335-8302 Splice Crimp 12-1 6 AWG

Y215 M22520/5-08 5120-01-335-8250 .128 .375 Y540 M22520/5-103 5120-01-335-8303 Splice Crimp 16-26 AWG

Y204P M22520/5-09 5120-01-335-8251 .178 .400 .068 .093 Y631 M22520/5-105 5120-01-361-9554 .218 .307

Y189 M22520/5-10 5120-01-335-8252 .160 .400

HX3 M22520/10-01 5120-00-117-4830 Miniature Crimp Tool Frame
Y205P M22520/5-11 5120-01-335-8253 .213 .400 .068 .093
X115S M22520/10-02 5120-01-335-8304 .091 .090 .068 .270
Y206P M22520/5-13 5120-00-133-0585 .255 .400 .068 .093
X103 M22520/10-03 5120-01-335-8305 .255 .325
Y207P M22520/5-15 5120-01-335-8255 .263 .400 .068 .093
X123 M22520/10-04 5120-01-335-8277 .138 .090 .118 .270
Y193 M22520/5-17 5120-00-133-0597 .118 .375
X101 M22520/10-05 5120-01-335-8278 .128 .325 .105 .325
Y142 M22520/5-19 5120-01-335-8257 .255 .400 .213 .400
X125 M22520/10-06 5120-01-335-8279 .160 .400
Y149 M22520/5-21 5120-01-335-8258 .475 .400
X102 M22520/10-07 5120-01-335-8280 .213 .325 .178 .325
Y145 M22520/5-23 5120-01-335-8259 .384 .400
X140 M22520/10-08 5120-01-335-8281 .128 .093
Y110P M22520/5-25 5120-01-335-8260 .429 .400 .100 .120
X129 M22520/10-09 5120-01-335-8282 .118 .327
Y151 M22520/5-27 5120-01-335-8261 .532 .400
X136 M22520/10-10 5120-01-335-8283 .128 .375

Y109P M22520/5-29 5120-01-335-8262 .324 .400 .100 .120 X225 M22520/10-11 5120-01-335-8284 .105 .400

Y150 M22520/5-31 5120-01-335-8263 .501 .400 X118 M22520/10-13 5120-01-335-8285 .128 .400

Y136 M22520/5-33 5120-01-335-8264 .343 .400 .105 .400 X226 M22520/10-15 5120-01-335-8286 .151 .400

Y137 M22520/5-35 5120-01-335-8265 .324 .400 .128 .400 X149 M22520/10-17 5120-01-335-8287 .178 .400

Y138 M22520/5-37 5120-01-335-8266 .314 .400 .151 .400 X147 M22520/10-19 5120-01-335-8288 .197 .400

Y139 M22520/5-39 5120-01-335-8267 .309 .400 .160 .400 X144 M22520/10-21 5120-01-335-8289 .213 .400

Y140 M22520/5-41 5120-01-335-8268 .290 .400 .178 .400 X155 M22520/10-23 5120-01-335-8290 .218 .400

Y141 M22520/5-43 5120-01-335-8269 .268 .400 .197 .400 X156 M22520/10-25 N/A .231 .400

Y143 M22520/5-45 5120-01-335-8270 .231 .400 .218 .400 X187 M22520/10-27 5120-01-335-8291 .255 .400

Y144 M22520/5-47 5120-01-335-8271 .359 .400 X515 M22520/10-100 5120-00-116-3286 Terminal/Splice Crimp 12-10 AWG

Y146 M22520/5-49 5120-00-133-0644 .401 .400 X511 M22520/10-101 5120-00-116-2992 Terminal/Splice Crimp 26-14 AWG

Y147 M22520/5-51 5120-00-116-3040 .431 .400 X525 M22520/10-102 5120-01-335-8274 Terminal/Splice Crimp 26-20 AWG

Y148 M22520/5-53 5120-01-335-8294 .454 .400 X527 M22520/10-103 5120-00-124-3734 Splice Crimp 16-12 AWG

Y102 M22520/5-55 5120-01-335-8295 .324 .400 X528 M22520/10-104 5120-01-335-8276 Splice Crimp 26-16 AWG

* Die part numbers ending in P indicate that the die set has an alignment guide pin.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 83
 Battery Powered Hydraulic Open
Frame Crimp Tools
GET THE PORTABILITY OF A HAND TOOL WITH THE STAMINA OF A POWER TOOL!

DMC is pleased to present our battery FEATURES HXE4B

powered hydraulic tools to crimp copper Ergonomic design allows
and aluminum cable #26 to #8 AWG with one-handed operation
DMC Y Dies (M22520/5-XX and others). Die automatically opens when
These tools are equivalent to DMCs HX4 crimp is complete
hand tool and use the same Y-dies. Indicating complete crimp pressure
Working on todays electricalsystems cycle has been achieved
calls for increased mobility and repeatable, Head rotates 350 degrees
consistent crimping force. To satisfy Red LED to display the charge
this need, DMC offers a battery powered status of the battery
hydraulic crimp tool designed to integrate
your current tooling systems. The
ergonomic tool body helps reduce CRIMP CAPACITIES
workplace injuries and eases operator #26 to #8 AWG
fatigue keeping costs low and production (copper terminations)
high. Max. Crimp Force: 1.5 Tons
DMC battery powered tools have been (13.3 kN)
engineered to work with our existing Y-die Avg. Crimp Time: 2 seconds
series and compliment our established Avg. Crimps per Charge: 200
crimp tools. And, as always, if we dont Charge Time: 15 mins (Avg.)
have a die to meet your needs, well
engineer and manufacture it for you.
SPECIFICATIONS
Length: 14.5" (368 mm)
ADJUSTABLE DIES FOR Width: 2.87" (72.9 mm)
INSULATED TERMINALS & SPLICES Depth: 4.5" (114.3 mm)
Weight (with battery):
COLOR SIZE P/N 3.18 lb (1.4 kg)
Sound Level: 75 db(A) at 1 meter
Yellow 12-10 Y670 Vibration: <8.2 ft/s2 (2.5 m/s2)
Blue 16-14 Y671 Hydraulic Oil: Shell Tellus T-15
Red 22-18 Y672
Yellow 26-24 Y678
Red/Blue 22-14 Y1060
TOOL INCLUDES: Carrying Case,
Gage, Die Removal Tool, Two 18v
Adjustable Crimping Dies accept terminations
which conform to AS7928, AS25036 (class 1 and
Batteries (p/n HDE-LI-B), One
2) and other military or commercial specifications. Battery Charger (p/n HDE-LI-120C).

Dies must be ordered separately.

HXE4B
The HXE4B Battery Powered Hydraulic
Open Frame Crimp Tool is a hand held,
self-contained crimp tool. The crimp head,
battery, and pump unit are contained in one
ergonomic tool body and weighs about 4
pounds. It is equivalent to DMCs HX4 hand
tool and uses the same Y-dies. (See page
82, 83 and 87)

HXE4AB
This tool is available with an optional
spring loaded push rod to hold the product
in the crimping position (dies normally
closed). (P/N HXE4AB)

PAGE 84 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
X-Die Pneumatic Tool
Bench Press Style Crimp Tool
PHX3 PNEUMATIC TOOL
COMPATIBILITY WITH EXISTING
CRIMP DIES
The PHX3 accommodates all
M22520/10-XX military and Daniels X
series crimp dies. This affords total utiliza-
tion of existing dies and total interchange-
ability with M22520/10-01 (Daniels HX3)
hand tool frames (see pages 82 and 83).

FULL CYCLE CONTROL

Full die closure is assured on
every crimp. The internal cycle control
network will not allow the tool to open
until complete closure is attained.

OPERATOR SAFETY FEATURES

The PHX3 is equipped with a crimp
safety guard to remind users to keep FOOT ACTIVATION
fingers clear of the crimp dies. If benchtop use is required, a
foot activated tool is available (P/N
FULL PNEUMATIC OPERATION PHX3A).
Standard clean, dry shop air at the
recommended pressure (100 - 120 psi) BENCH MOUNT
is all that is required to operate the PHX3 The standard bench mount (P/N
tool. There are no electrical or hydraulic BM-2A is available from DMC. PHX3A crimp tool with optional bench
requirements.
mount.

Benchtop Press Hand Tools

BENCH PRESS STYLE
OPEN FRAME CRIMP
TOOLS UDT4 & UDT3

The UDT4 & UDT3 tools have the

die frame opening on the opposite
side of the tool frame from the HX4
& HX3 so the tool can be used as a
portable bench top press or as a hand
tool. The tool frames are equipped
with the same positive ratchet assem-
bly and accept the same Y and X
series dies. When used as a bench
top press, the operator gains a greater
mechanical advantage, thereby reduc-
ing operator fatigue.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 85
Pneumatic Open Frame Tool
HX23 BENCH CRIMP
PRODUCTION PRESS SAFETY FEATURES:
2 Step Crimping Process
COMPATIBILITY WITH EXISTING Emergency Stop Switch
CRIMP DIES
The HX23 accommodates all
M22520/5-XX military and Daniels
Y series crimp dies (see pages 83 and
87).
This affords total utilization of
existing dies and total interchange
ability with M22520/5-01 (Daniels HX4)
handheld tool frames (see page 82).

FULL CYCLE CONTROL

Full die closure is assured on
every crimp. The internal cycle control
network will not allow the tool to
open until complete closure is attained.
A simple procedure is available to open
the tool in cases where a c omplete
BENCH MOUNTAND FOOTPRESS INCLUDED
cycle cannot be effected.
A secure method is provided to p revent
unauthorized personnel from defeating can be used in horizontal or vertical FULL PNEUMATIC O PERATION
the cycle control system. positions. Standard clean, dry shop air at
OPERATOR SAFETY FEATURES the recommended pressure is all
HANDS FREE OPERATION The HX23 is equipped with a trans that is required to o perate the
There are no awkward levers or parent guard which affords the pro HX23 tool. There are no e lectrical
mechanisms used to open or close the tection, but does not restrict vision. or hydraulic requirements.
crimp dies. These operations waste time The Hands Free Operation system
and distract the operators a
ttention. allows the operator to position the
ADJUSTABLE DIES FOR
contact assembly while the die is INSULATED TERMINALS & SPLICES
under spring pressure only.
TWO STAGE CRIMP PROCESS FOR The operator is then free to let the COLOR SIZE P/N
OPERATOR SAFETY tool hold the contact assembly during
When the tool is in the normal con the crimp cycle while the operators Yellow 12-10 Y670
dition, the crimp dies are fully open hands and fingers are a safe distance Blue 16-14 Y671
where contact assemblies can easily from the crimping die. Red 22-18 Y672
be inserted. A touch of the foot valve The HX23 foot valve assembly is
releases the dies to a safe gripping Yellow 26-24 Y678
constructed with a protective shroud
position (spring pressure only). When to prevent accidental actuation. For Red/Blue 22-14 Y1060
the operator is satisfied that the con operation the operator places their Adjustable Crimping Dies accept terminations
tact assembly is positioned correctly foot under the shroud to depress which conform to AS7928, AS25036 (class 1 and
and hands are in a safe position, an 2) and other military or commercial specifications.
the pedal.
other actuation of the same foot valve
completes the crimp and quickly returns
the die to the open position for removal HX23 SPECIFICATIONS
of the crimped assembly and loading of COMPONENTS
the next parts. SIZE WEIGHT
(ALL INCLUDED)
4 x 6 x 16 (in) 11 LBS
MOUNTING TOOL FRAME
11.4 x 15.2 x 40.6 (cm) 5.2 KG
The HX23 is supplied with a stable
bench mount which can remain 4 x 5 x 13 (in) 6 LBS
FOOT PRESS
unattached for portability. Or, can be 10.2 x 12.7 x 34.3 (cm) 2.7 KG
mounted to a workstation by installing HOSE ASSM.
fasteners through the holes provided. (BETWEEN FOOT PRESS 9 Feet 2.7 Meters 1.5lb
The HX23 Production Crimp Press AND CRIMP TOOL)

AIR REQUIREMENTS 80-95 PSI (5.4-6.4 BAR)

PAGE 86 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
Header
Y-Dies For A Right
Full Range of Capabilities
Subheadline

DMC constantly adds new crimp die designs that are comparable to connector and terminal supplier dies
or tools. A few of the popular Y die applications are featured in the following chart. For more options,
contact DMC.
MFR. TOOL DMC MFR. TOOL DMC MFR. TOOL DMC MFR. TOOL DMC
TYPICAL DIE TE (AMP) 220009-1-B Y827 TE (AMP) 9036402A Y929 IT CANNON 995-0002-228 Y793 MS25312-1 Y510
CONFIGURATIONS TE (AMP) 220015-1 Y587 AMPHENOL 227-1221-6001 Y951 IT CANNON APK 15 & 25 Y831 MS25312-2 Y509
TE (AMP) 220045-2 Y588 AMPHENOL 227-1228 Y240S IT CANNON BUCH. 612992 Y331 MS25312-3 Y508
TE (AMP) 220066-1 Y586 AMPHENOL 227-1242 Y323S IT CANNON CCT-406M Y321 MS25312-4 Y507
TE (AMP) 227-1400 Y800P AMPHENOL 227-125 Y129 IT CANNON CCT-C1 Y316 MS27143 Y627
TE (AMP) 277-980-3 Y773P AMPHENOL 227-1350 Y324S IT CANNON CCT-C10 Y320 MS27144 Y627
TE (AMP) 45158-2 Y717 AMPHENOL 227-1351-1 Y325 IT CANNON CCT-C2 Y555 MS27148 Y627
TE (AMP) 45238-2 Y721 AMPHENOL 227-1351-2 Y344 IT CANNON CCT-C3 Y317 RADIALL R282 235 901 Y915
TE (AMP) 45239-2 Y720 AMPHENOL 227-1351-3 Y326 IT CANNON CCT-C5 Y318 RADIALL R282230 Y342
TE (AMP) 45240-2 Y719 AMPHENOL 227-1351-4 Y346 IT CANNON CCT-C6 Y319 TE (RAYCHEM) AD1377 Y516
TE (AMP) 45241-2 Y718 AMPHENOL 227-1351-5 Y347 IT CANNON CCT-C7A Y557 T&B WT232 Y173
TE (AMP) 46673 Y751 AMPHENOL 227-1351-6 Y348 IT CANNON CCT-C8 Y558 T&B RA18-188 Y580
TE (AMP) 46988 Y752 AMPHENOL 227-1354 Y355S IT CANNON CCT-C9 Y559 T&B WT157N Y689
TE (AMP) 49935 Y788 AMPHENOL 227-1355 Y356S IT CANNON CCT-CKM1 Y560 T&B WT200 Y119
TE (AMP) 501295-1 Y923 AMPHENOL 227-1358 Y357 IT CANNON CCT-CX2 Y556 T&B WT200-06-08 Y360
TE (AMP) 52561 Y934A AMPHENOL 227-1392-03 Y488S IT CANNON CCT-DM Y322 T&B WT200-06-11 Y443
TE (AMP) 58237-1 Y902 AMPHENOL 227-1395 Y654 DEUTSCH 20055 Y380 T&B WT201-03-10 Y410
TE (AMP) 58237-2 Y897 AMPHENOL 227-1402 Y677 KINGS /0-3 Y397 T&B WT202-06-08 Y409
TE (AMP) 58238-2-A Y896 AMPHENOL 227-1403 Y493 KINGS 683-51559 Y467 T&B WT202-06-08 Y411
TE (AMP) 58249-1 Y692 AMPHENOL 227-1409 Y688PS KINGS 1002 Y464 T&B WT203 Y198
TE (AMP) 583424 Y906 AMPHENOL 227-1414 Y780 KINGS 1061 Y575 T&B WT209, 409 Y211
TE (AMP) 583424-1,-2 Y904 AMPHENOL 227-200 Y133 KINGS 1077 Y828P T&B WT210, 410 Y212
TE (AMP) 583424-5 Y903 AMPHENOL 227-350 Y132 KINGS 1078 Y609 T&B WT215 Y139
TE (AMP) 583424-6 Y905 AMPHENOL 227-375 Y131 KINGS 1079 Y630P T&B WT216 Y138
TE (AMP) 58423-1 Y810P AMPHENOL 227-400 Y130P KINGS 2002 Y269 T&B WT218 Y145
TE (AMP) 58423-2 Y811P AMPHENOL 227-425 Y134 KINGS 2012 Y277 T&B WT226 Y169
TE (AMP) 59215 Y619 AMPHENOL 227-600 Y225 KINGS 2021 Y339 T&B WT227 Y170
TE (AMP) 59250 Y1060 AMPHENOL 227-911 Y442 KINGS 2024 Y423 T&B WT229 Y178P
TE (AMP) 59275 Y1061 AMPHENOL 227-911 Y623 KINGS 2042 Y209P T&B WT230 Y179
TE (AMP) 59255 Y753 AMPHENOL 227-980-1 Y685 KINGS 2061 Y572 T&B WT231 Y180
TE (AMP) 59275 Y1061 AMPHENOL 227-980-2 Y686 KINGS 2062 K575 T&B WT233 Y242
TE (AMP) 59459 Y745 AMPHENOL 227-980-5 Y787P KINGS 2062 Y762P T&B WT234 Y293
TE (AMP) 59461 Y794 AMPHENOL 294-1832 Y200P KINGS 2063 Y617 T&B WT235 Y246
TE (AMP) 59493-1 Y843 AMPHENOL 294-532 Y200P KINGS 2064 Y574 T&B WT238 Y245
TE (AMP) 59508 Y748 AMPHENOL 294GB-5031 Y731 KINGS 2067 Y573 T&B WT311 Y243
TE (AMP) 59962-1 Y1997 AMPHENOL 48-326 Y477 KINGS 2067 Y760P T&B WT400 Y203
TE (AMP) 69149-1 Y732 AMPHENOL 611X1151 Y336 KINGS 2081 Y613 T&B WT400 Y215
TE (AMP) 69223-1 Y733 AMPHENOL 611X1275-1 Y564 KINGS 2082 Y600 T&B WT400-02-08 Y219
TE (AMP) 69224-1 Y734 AMPHENOL 790-5185 Y255S KINGS 2101 Y633 T&B WT401 Y201
TE (AMP) 69266-1 Y735 AMPHENOL 790-5284 Y257 KINGS 2103 Y680 T&B WT401, 406, 411 Y292
TE (AMP) 69339 Y589 AMPHENOL 790-5285 Y254 KINGS 2105 Y634 T&B WT402 Y214
TE (AMP) 69352 Y749 AMPHENOL 790-5431 Y250 KINGS 2127 Y635 T&B WT406 Y216
TE (AMP) 69355 Y750 ASTRO. 613876 Y328 KINGS 2128 Y636 T&B WT406M Y321
TE (AMP) 69363 Y590 ASTRO. 615550 Y330 KINGS 2140 Y837P T&B WT411 Y190
TE (AMP) 69365-3 Y950 BURNDY MR8PV-2 Y530 KINGS 2162 Y679 T&B WT414 Y191
TE (AMP) 69408 Y736 BURNDY MR8-PVS Y524 KINGS 2168 Y932 T&B WT419 Y192
TE (AMP) 69422 Y737 BURNDY N14HET-25 Y881 KINGS 2175 Y940 TROMPETER CD5-10 Y776
TE (AMP) 69423 Y738 BURNDY N14RT-10 Y818 KINGS 2177 Y825 TROMPETER CD5-11 Y777
TE (AMP) 69424 Y739 BURNDY N22RVMT-10 Y512 KINGS 2180 Y829P TROMPETER CD5-8 Y778
TE (AMP) 69425 Y740 BURNDY N22RVMT-15 Y817 KINGS 2207 Y888 TROMPETER CD5-12 Y789F
TE (AMP) 69429 Y741 BURNDY YAV9C-L36 Y948 KINGS 2211 Y889 TROMPETER CD5-13 Y803
TE (AMP) 69471 Y742 IT CANNON 249-1400-000 Y249P KINGS 2212 Y890 TROMPETER CD5-4 Y631
TE (AMP) 69477-4 Y938 IT CANNON 304-0445-000 Y894 KINGS 2213 Y891 TROMPETER CD5-7 Y775
TE (AMP) 69493 Y743 IT CANNON 317-1795-000 Y694 KINGS 2213 Y910 TROMPETER CD5-9 Y687
TE (AMP) 69493-1 Y744 IT CANNON 317-2071-000 Y824 KINGS 2214 Y892 TYCO AD1377 Y516
TE (AMP) 69646 Y746 IT CANNON 317-7178-000 Y830 KINGS 2216 Y893 WALTER KIDDE M616229 Y412
TE (AMP) 69646 Y537 IT CANNON 990-001-391/392 Y358 KINGS 2229 Y911
TE (AMP) 69726 Y1998 IT CANNON 995-0001-761 Y704 MAC PANEL 452303 Y430-MP Others Available. Consult DMC.
TE (AMP) 69811 Y747 IT CANNON 995-0002-113 Y702 MOLEX 8657-5001/2 Y922
TE (AMP) 85-35181-SK11 Y692 IT CANNON 995-0002-143 Y708 MOLEX 86760-5003 Y926

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.
Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 87
 R.F. Connectors
Tool Selection Guide

MIL-DTL-39012/1
SERIES N

CONNECTOR TYPE CONNECTOR MILITARY PART NO.

M39012/01-0501
PLUG M39012/01-0502
M39012/01-0503

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT

I.C. M39012/1-10 P RED BLA 214 AF8 TH285

225
O.F. M39012/1-50 HX4 Y176
393
I.C. M39012/1-10 P RED BLA AF8 TH285
213
O.F. M39012/1-51 HX4 Y176
I.C. M39012/1-11 P BLU BLA 142 AF8 TH285

O.F. M39012/1-52 400 HX4 HX3 Y142 X144

MIL-DTL-39012/2
SERIES N
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/02-0501
M39012/02-0511
PLUG AND RECEPTACLE M39012/02-0502
FLANGE MOUNTED M39012/02-0512
M39012/02-0503
M39012/02-0513

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT
214 AF8 TH285
I.C. M39012/2-10 S RED BRO
225
O.F. M39012/2-50 HX4 HX3 Y178
393
I.C. M39012/2-10 S RED BRO AF8 TH285
213
O.F. M39012/2-51 HX4 Y178
I.C. M39012/2-11 S BLU BRO 142 AF8 TH285
O.F. M39012/2-52 400 HX4 HX3 Y142 X144
* I.C. - Inner Contact, O.F. - Outer Ferrule

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 88 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 R.F. Connectors
Tool Selection Guide

MIL-DTL-39012/3
SERIES N

CONNECTOR TYPE CONNECTOR MILITARY PART NO.

M39012/03-0501
JAM NUT MOUNTED M39012/03-0502
M39012/03-0503

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT
214 AF8 TH286
I.C. M39012/3-10 S RED RED
225
O.F. M39012/3-50 HX4 Y178
393
I.C. M39012/3-10 S RED RED AF8 TH286
213
O.F. M39012/3-51 HX4 Y178
I.C. M39012/3-11 S BLU RED 142 AF8 TH286
O.F. M39012/3-52 400 HX4 HX3 Y142 X144

MIL-DTL-39012/5
SERIES N

CONNECTOR TYPE CONNECTOR MILITARY PART NO.

M39012/05-0501
PLUG RIGHT ANGLE M39012/05-0502
M39012/05-0503

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT
214 AF8 TH285
I.C. M39012/5-10 P RED ORA
225
O.F. M39012/5-50 HX4 Y178
393
I.C. M39012/5-10 P RED ORA AF8 TH285
213
O.F. M39012/5-51 HX4 Y178

* I.C. - Inner Contact, O.F. - Outer Ferrule

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 89
R.F. Connectors
Tool Selection Guide

MIL-DTL-39012/16
SERIES BNC

CONNECTOR TYPE CONNECTOR MILITARY PART NO.

M39012/16-0501
PLUG M39012/16-0502
PIN CONTACT M39012/16-0503
M39012/16-0504

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT
I.C. M39012/16-12 P ORA YEL AF8 TH270
122
O.F. M39012/16-50 HX4 HX3 Y197 X102
I.C. M39012/16-11 P BLU YEL AF8 TH270
180
O.F. M39012/16-50 HX4 HX3 Y197 X102
I.C. M39012/16-10 P RED YEL 142 AF8 TH270
O.F. M39012/16-51 400 HX4 HX3 Y197 X102
I.C. M39012/16-10 P RED YEL AF8 TH270
58
O.F. M39012/16-52 HX4 HX3 Y197 X102

MIL-DTL-39012/17
SERIES BNC

CONNECTOR TYPE CONNECTOR MILITARY PART NO.

M39012/17-0501
PLUG M39012/17-0502
SOCKET CONTACT M39012/17-0503
M39012/17-0504

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT
I.C. M39012/17-12 S ORA GRE AF8 TH270
O.F. M39012/17-50 122
HX4 HX3 Y197 X102
I.C. M39012/17-11 S BLU GRE AF8 TH270
O.F. M39012/17-50 180
HX4 HX3 Y197 X102
I.C. M39012/17-10 S RED GRE 142 AF8 TH270
O.F. M39012/17-51 400 HX4 HX3 Y197 X102
I.C. M39012/17-10 S RED GRE AF8 TH270
O.F. M39012/17-52 58
HX4 HX3 Y197 X102
* I.C. - Inner Contact, O.F. - Outer Ferrule
DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.
PAGE 90 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 R.F.
HeaderConnectors
Right
Tool Selection Guide
Subheadline

HEADER
MIL-DTL-39012/18
SUBHEADER
SERIES BNC

CONNECTOR TYPE CONNECTOR MILITARY PART NO.

M39012/18-0501
RECEPTICLE, M39012/18-0502
FLANGE MOUNTED M39012/18-0503
M39012/18-0504

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT
I.C. M39012/18-12 S ORA GRE AF8 TH270
122
O.F. M39012/18-50 HX4 HX3 Y197 X102
I.C. M39012/18-11 S BLU GRE 180 AF8 TH270
O.F. M39012/18-50 HX4 HX3 Y197 X102
I.C. M39012/18-10 S RED GRE 142 AF8 TH270
O.F. M39012/18-51 400 HX4 HX3 Y197 X102
I.C. M39012/18-10 S RED GRE AF8 TH270
58
O.F. M39012/18-52 HX4 HX3 Y197 X102

HEADER
MIL-DTL-39012/19
SUBHEADER
SERIES BNC

CONNECTOR TYPE CONNECTOR MILITARY PART NO.

M39012/19-0501
M39012/19-0502
JAM NUT MOUNT
M39012/19-0503
M39012/19-0504

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT
I.C. M39012/19-12 S ORA BLU 122 AF8 TH270
O.F. M39012/19-50 HX4 HX3 Y197 X102
I.C. M39012/19-11 S BLU BLU 180 AF8 TH270
O.F. M39012/19-50 HX4 HX3 Y197 X102
I.C. M39012/19-10 S RED BLU 142 AF8 TH270
O.F. M39012/19-51 400 HX4 HX3 Y197 X102
I.C. M39012/19-10 S RED BLU 58 AF8 TH270
O.F. M39012/19-52 HX4 HX3 Y197 X102
* I.C. - Inner Contact, O.F. - Outer Ferrule
DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 91
R.F.
HeaderConnectors
Left
Tool Selection Guide
Subheadline

HEADER
MIL-DTL-39012/20
SUBHEADER
SERIES BNC

CONNECTOR TYPE CONNECTOR MILITARY PART NO.

M39012/20-0501
PLUG M39012/20-0502

RIGHT ANGLE M39012/20-0503

M39012/20-0504

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT
I.C. M39012/20-12 P ORA VIO 122 AF8 TH270
O.F. M39012/20-50 HX4 HX3 Y197 X102
I.C. M39012/20-11 P BLU VIO 180 AF8 TH270
O.F. M39012/20-50 HX4 HX3 Y197 X102
I.C. M39012/20-10 P RED VIO 142 AF8 TH270
O.F. M39012/20-51 400 HX4 HX3 Y197 X102
I.C. M39012/20-10 P RED VIO 58 AF8 TH270
O.F. M39012/20-52 HX4 HX3 Y197 X102

HEADER
MIL-DTL-39012/26
SUBHEADER
SERIES TNC
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/26-0501

PLUG M39012/26-0502
PIN CONTACT M39012/26-0503
M39012/26-0504

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT

I.C. M39012/26-12 P ORA YEL AF8 TH270

122
O.F. M39012/26-50 HX4 HX3 Y197 X102
I.C. M39012/26-11 P BLU YEL AF8 TH270
180
O.F. M39012/26-50 HX4 HX3 Y197 X102
I.C. M39012/26-10 P RED YEL 142 AF8 TH270
O.F. M39012/26-51 400 HX4 HX3 Y197 X102
I.C. M39012/26-10 P RED YEL AF8 TH270
58
O.F. M39012/26-52 HX4 HX3 Y197 X102

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 92 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
R.F. Connectors
Tool Selection Guide

HEADER
MIL-DTL-39012/27
SUBHEADER
SERIES TNC
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/27-0501

PLUG M39012/27-0502
SOCKETCONTACT M39012/27-0503
M39012/27-0504

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT

I.C. M39012/27-12 S ORA GRE AF8 TH270

122
O.F. M39012/27-50 HX4 HX3 Y197 X102
I.C. M39012/27-11 S BLU GRE AF8 TH270
180
O.F. M39012/27-50 HX4 HX3 Y197 X102
I.C. M39012/27-10 S RED GRE 142 AF8 TH270
O.F. M39012/27-51 400 HX4 HX3 Y197 X102
I.C. M39012/27-10 S RED GRE AF8 TH270
58
O.F. M39012/27-52 HX4 HX3 Y197 X102

HEADER
MIL-DTL-39012/28
SUBHEADER
SERIES TNC
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/28-0501
M39012/28-0502
JAM NUT MOUNT
M39012/28-0503
M39012/28-0504

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT

I.C. M39012/28-12 S ORA BLU AF8 TH270

122
O.F. M39012/28-50 HX4 HX3 Y197 X102
I.C. M39012/28-11 S BLU BLU AF8 TH270
180
O.F. M39012/28-50 HX4 HX3 Y197 X102
I.C. M39012/28-10 S RED BLU 142 AF8 TH270
O.F. M39012/28-51 400 HX4 HX3 Y197 X102
I.C. M39012/28-10 S RED BLU AF8 TH270
58
O.F. M39012/28-52 HX4 HX3 Y197 X102

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 93
 R.F.
HeaderConnectors
Left
Tool Selection Guide
Subheadline

HEADER
MIL-DTL-39012/29
SUBHEADER
SERIES TNC
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/29-0501

RECEPTACLE FLANGE M39012/29-0502

MOUNTING M39012/29-0503
M39012/29-0504

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT

I.C. M39012/29-12 S ORA GRE AF8 TH270

122
O.F. M39012/29-50 HX4 HX3 Y197 X102
I.C. M39012/29-11 S BLU GRE AF8 TH270
180
O.F. M39012/29-50 HX4 HX3 Y197 X102
I.C. M39012/29-10 S RED GRE 142 AF8 TH270
O.F. M39012/29-51 400 HX4 HX3 Y197 X102
I.C. M39012/29-10 S RED GRE AF8 TH270
58
O.F. M39012/29-52 HX4 HX3 Y197 X102

HEADER
MIL-DTL-39012/30
SUBHEADER
SERIES TNC
CONNECTOR TYPE CONNECTOR MILITARY PART NO.
M39012/30-0501

PLUG M39012/30-0502
RIGHT ANGLE M39012/30-0503
M39012/30-0504

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT
I.C. M39012/30-12 P ORA VIO 122 AF8 TH270
O.F. M39012/30-50
HX4 HX3 Y197 X102
I.C. M39012/30-11 P BLU VIO 180 AF8 TH270
O.F. M39012/30-50
HX4 HX3 Y197 X102
I.C. M39012/30-10 P RED VIO 142 AF8 TH270
O.F. M39012/30-51 400
HX4 HX3 Y197 X102
I.C. M39012/30-10 P RED VIO 58 AF8 TH270
O.F. M39012/30-52
HX4 HX3 Y197 X102

* I.C. - Inner Contact, O.F. - Outer Ferrule

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 94 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
R.F.
HeaderConnectors
Right
Tool Selection Guide
Subheadline

PAGE 95
HEADER
MIL-DTL-39012/35
SUBHEADER
SERIES SC
WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.

CONNECTOR TYPE CONNECTOR MILITARY PART NO.

M39012/35-0501
PLUG
M39012/35-0502
PIN CONTACT
M39012/35-0503

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT
214 AF8 TH286
I.C. M39012/35-10 P RED GRA
225
O.F. M39012/35-50 HX4 Y178
393
I.C. M39012/35-10 P RED GRA 213 AF8 TH286
O.F. M39012/35-51 HX4 Y178
I.C. M39012/35-11 P BLU GRA 142 AF8 TH286
O.F. M39012/35-52 400 HX4 HX3 Y142 X144

* I.C. - Inner Contact, O.F. - Outer Ferrule

MIL-DTL-39012/36
HEADER
SERIES
SUBHEADER
SC

CONNECTOR TYPE CONNECTOR MILITARY PART NO.

M39012/36-0501
PLUG
M39012/36-0502
SOCKET CONTACT
M39012/36-0503

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT
214 AF8 TH286
I.C. M39012/36-10 S RED WHI
225
O.F. M39012/36-50 HX4 Y178
393
I.C. M39012/36-10 S RED WHI AF8 TH286
213
O.F. M39012/36-51 HX4 Y178
I.C. M39012/36-11 S BLU WHI 142 AF8 TH286
O.F. M39012/36-52 400 HX4 HX3 Y142 X144

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 95
 R.F.
HeaderConnectors
Left
Tool Selection Guide
Subheadline

HEADER
MIL-DTL-39012/38
SUBHEADER
SERIES SC

CONNECTOR TYPE CONNECTOR MILITARY PART NO.

M39012/38-0501
RECEPTACLE FLANGE
M39012/38-0502
MOUNTED
M39012/38-0503

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT
214 AF8 TH286
I.C. M39012/38-10 S RED WHI
225
O.F. M39012/38-50 HX4 Y178
393
I.C. M39012/38-10 S RED WHI AF8 TH286
213
O.F. M39012/38-51 HX4 Y178
I.C. M39012/38-11 S BLU WHI 142 AF8 TH286
O.F. M39012/38-52 400 HX4 HX3 Y142 X144

MIL-DTL-39012/39
HEADER
SERIES
SUBHEADER
SC

CONNECTOR TYPE CONNECTOR MILITARY PART NO.

M39012/39-0501
PLUG RIGHT ANGLE M39012/39-0502
M39012/39-0503

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT
I.C. M39012/39-10 S RED ORA 214 AF8 TH285
O.F. M39012/39-50 225
HX4 Y178
393
I.C. M39012/39-10 S RED ORA 213 AF8 TH285
O.F. M39012/39-51 HX4 Y178
I.C. M39012/39-11 S BLU ORA 142 AF8 TH285
O.F. M39012/39-52 400 HX4 HX3 Y142 X144

* I.C. - Inner Contact, O.F. - Outer Ferrule

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 96 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 R.F.
HeaderConnectors
Right
Tool Selection Guide
Subheadline

HEADER
MIL-DTL-39012/40
SUBHEADER
SERIES SC

CONNECTOR TYPE CONNECTOR MILITARY PART NO.

M39012/40-0501
JAM NUT MOUNT M39012/40-0502
M30912/40-0503

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT
I.C. M39012/40-10 S RED GOL 214 AF8 TH286
O.F. M39012/40-50 225
HX4 Y178
393
I.C. M39012/40-10 S RED GOL 213 AF8 TH286
O.F. M39012/40-51 HX4 Y178
I.C. M39012/40-11 S BLU GOL 142 AF8 TH286
O.F. M39012/40-52 400 HX4 HX3 Y142 X144

HEADER
MIL-DTL-39012/55
SUBHEADER
SERIES SMA

CONNECTOR TYPE CONNECTOR MILITARY PART NO.

PLUG M39012/55-3502
PIN CONTACT M39012/55-4502

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT
I.C. M39012/55-10 P RED SIL AF8 TP485
142
O.F. M39012/55-50 HX4 HX3 Y142 X144
I.C. M39012/55-10 P RED SIL AF8 TP485
400
O.F. M39012/55-50 HX4 HX3 Y142 X144

* I.C. - Inner Contact, O.F. - Outer Ferrule

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 97
R.F.
HeaderConnectors
Left
Tool Selection Guide
Subheadline

MIL-DTL-39012/56
HEADER
SERIES SMA
SUBHEADER

CONNECTOR TYPE CONNECTOR MILITARY PART NO.

M39012/56-3502
PLUG RIGHT ANGLE
M39012/56-4502

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT
I.C. M39012/56-10 P RED MAR AF8 TP485
142
O.F. M39012/56-50 HX4 HX3 Y142 X144
I.C. M39012/56-10 P RED MAR AF8 TP485
400
O.F. M39012/56-50 HX4 HX3 Y142 X144

* I.C. - Inner Contact, O.F. - Outer Ferrule

HEADER
MIL-DTL-39012/57
SUBHEADER
SERIES SMA

CONNECTOR TYPE CONNECTOR MILITARY PART NO.

PLUG M39012/57-3502
SOCKET CONTACT M39012/57-4502

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT
I.C. M39012/57-10 S RED MAR AF8 TP485
142
O.F. M39012/57-50 HX4 HX3 Y142 X144
I.C. M39012/57-50 S RED MAR AF8 TP485
400
O.F. M39012/57-50 HX4 HX3 Y142 X144

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 98 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 R.F.
HeaderConnectors
Right
Tool Selection Guide
Subheadline

HEADER
MIL-DTL-39012/58
SUBHEADER
SERIES SMA

CONNECTOR TYPE CONNECTOR MILITARY PART NO.

RECEPTACLE FLANGE M39012/58-3502

MOUNTED M39012/58-4502

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT
I.C. M39012/58-10 S RED MAR AF8 TP485
142
O.F. M39012/58-50 HX4 HX3 Y142 X144
I.C. M39012/58-10 S RED MAR AF8 TP485
400
O.F. M39012/58-50 HX4 HX3 Y142 X144

HEADER
MIL-DTL-39012/59
SUBHEADER
SERIES SMA

CONNECTOR TYPE CONNECTOR MILITARY PART NO.

M39012/59-3502
JAM NUT MOUNTED
M39012/59-4502

CONTACT GUIDE
APPLICABLE
PIN COLORBAND CABLE CRIMP TOOL POSITIONER OR DIE
CONTACT OR RG-/U
MILITARY PART NO.* SKT
I.C. M39012/59-10 S RED MAR AF8 TP485
142
O.F. M39012/59-50 HX4 HX3 Y142 X144
I.C. M39012/59-10 S RED MAR AF8 TP485
400
O.F. M39012/59-50 HX4 HX3 Y142 X144

* I.C. - Inner Contact, O.F. - Outer Ferrule

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 99
HeaderCoaxial/Shielded
M39029 Left Contact (Connector Series)
Tool Selection Guide
Subheadline

CONTACT INNER OUTER ASSEMBLY TOOLS

BIN CAVITY CRIMPING CRIMPING POSITIONER INSTALLING
POSITIONER REMOVAL TOOL
CODE SIZE TOOL TOOL OR DIE TOOL
M39029/6 PIN CONTACT (SAE AS81511 Series 1 & 2)

120 16 AFM8 K262-1 HX4 Y200 DAK126-16A DRK125-16A

HX4 Y152
121 12 AFM8 K261-1 DAK126-16A DRK125-12A
HX3 X123
HX4 Y152
122 12 AFM8 K261-1 DAK126-12A DRK125-12A
HX3 X123
HX4 Y152
123 12 AFM8 K261-1 DAK126-12A DRK125-12A
HX3 X123
HX4 Y152
124 12 AFM8 K261-1 DAK126-12A DRK125-12A
HX3 X123
HX4 Y152
125 12 AFM8 K262-1 DAK126-12A DRK125-12A
HX3 X123
M39029/7 PIN CONTACT (MIL-DTL-26482 Series 2 & MIL-DTL-81703 Series 3)

126 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B

127 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B

128 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B

M39029/8 SOCKET CONTACT (MIL-DTL-26482 Series 2 & MIL-DTL-81703 Series 3)
129 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B

130 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B

131 12 AFM8 K269-1 HX4 Y203 DAK83-12B DRK83-12B

M39029/13 SOCKET CONTACT (SAE AS81511 Series 1)

152 16 AFM8 K262-1 HX4 Y200 DAK126-16A DRK129-16A

HX4 Y152
153 12 AFM8 K261-1 DAK126-12A DRK129-12A
HX3 X123
HX4 Y152
154 12 AFM8 K261-1 DAK126-12A DRK129-12A
HX3 X123
HX4 Y152
155 12 AFM8 K261-1 DAK126-12A DRK129-12A
HX3 X123
HX4 Y152
156 12 AFM8 K261-1 DAK126-12A DRK129-12A
HX3 X123
HX4 Y152
157 12 AFM8 K261-1 DAK126-12A DRK129-12A
HX3 X123
M39029/14 SOCKET CONTACT (SAE AS81511 Series 2)
158 16 AFM8 K262-1 HX4 Y200 DAK126-16A DRK129-16A
HX4 Y152
159 12 AFM8 K261-1 DAK126-12A DRK129-12A
HX3 X123
HX4 Y152
160 12 AFM8 K261-1 DAK126-12A DRK129-12A
HX3 X123
HX4 Y152
161 12 AFM8 K261-1 DAK126-12A DRK129-12A
HX3 X123

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 100 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
M39029 Coaxial/Shielded Contact (Connector Series)
Tool Selection Guide
BIN CAVITY CRIMPING CRIMPING POSITIONER INSTALLING
CONTACT
CODE SIZE TOOL
INNER
POSITIONER OUTER
TOOL OR DIE
ASSEMBLY
TOOL
TOOLSTOOL
REMOVAL

BIN CAVITY CRIMPING CRIMPING POSITIONER INSTALLING

POSITIONER REMOVAL TOOL
CODE SIZE TOOL TOOL OR DIE TOOL
HX4 Y152
163 12 AFM8 K261-1 DAK126-12A DRK129-12A
HX3 X123
M39029/19 PIN CONTACT (SAE AS81511 Series 3 & 4)
AFM8 K373-1 MH801 D16P-1M
181 16 M81969/16-02 M81969/16-02
AFM8 K373-1 MH801 D16P-1M
AFM8 K372-1 MH803 D12P-1M
182 12 M81969/16-03 M81969/16-03
AFM8 K372-1 MH803 D12P-1M
AFM8 K373-1 MH803 D12P-1M
AFM8 K373-1 MH803 D12P-1M
183 12 M81969/16-03 M81969/16-03
AFM8 K372-1 MH803 D12P-1M
AFM8 K372-1 MH803 D12P-1M
M39029/20 SOCKET CONTACT (SAE AS81511 Series 3)
AFM8 K373-1 MH801 D16LS-1M
184 16 M81969/16-02 M81969/16-02
AFM8 K373-1 MH801 D16LS-1M
AFM8 K372-1 MH803 D12LS-1M
185 12 M81969/16-03 M81969/16-03
AFM8 K372-1 MH803 D12LS-1M
AFM8 K372-1 MH803 D12LS-1M
AFM8 K372-1 MH803 D12LS-1M
186 12 M81969/16-03 M81969/16-03
AFM8 K372-1 MH803 D12LS-1M
AFM8 K372-1 MH803 D12LS-1M
M39029/21 SOCKET CONTACT (SAE AS81511 Series 4)
AFM8 K373-1 MH801 D16S-1M
187 16 M81969/16-02 M81969/16-02
AFM8 K373-1 MH801 D16S-1M
AFM8 K372-1 MH803 D12S-1M
188 12 M81969/16-03 M81969/16-03
AFM8 K372-1 MH803 D12S-1M
AFM8 K372-1 MH801 D16S-1M
AFM8 K372-1 MH801 D16S-1M
189 12 M81969/16-03 M81969/16-03
AFM8 K372-1 MH803 D12S-1M
AFM8 K372-1 MH803 D12S-1M
M39029/25-PIN CONTACT (MIL-DTL-26482 Series 1)
204 12 AFM8 K496 HX4 Y189
205 12 AFM8 K496 None None DAK12B DRK12B
206 12 AFM8 K496 HX4 Y189
M39029/26 SOCKET CONTACT (MIL-DTL-26482 Series 1)
207 12 AFM8 K323 HX4 Y189
208 12 AFM8 K323 None None DAK12B DRK12B
209 12 AFM8 K323 HX4 Y189

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 101
Header Left Contact
Coaxial/Shielded
Tool Selection Guide
Subheadline

CONTACT INNER OUTER ASSEMBLY TOOLS

BIN CAVITY CRIMPING CRIMPING POSITIONER INSTALLING
POSITIONER REMOVAL TOOL
CODE SIZE TOOL TOOL OR DIE TOOL
M39029/27 SOCKET CONTACT (MIL-DTL-38999 Series 2)

210 12 AFM8 K323 GS200-1 G2P330 DAK95-12B DRK95-12B

M39029/27 SOCKET CONTACT (MIL-DTL-38999 Series 2)

402 12

403 12

404 12

405 12 AFM8 K323 GS200-1 G2P330 DAK95-12B DRK95-12B

406 12

407 12

408 12

M39029/28 PIN CONTACT (MIL-DTL-38999 Series 2)

211 12 AFM8 K323 GS200-1 G2P3300 DAK95-12B DRK95-12B

M39029/28 PIN CONTACT (MIL-DTL-38999 Series 1, 2, 3 & 4)

409 12

410 12

411 12

412 12 AFM8 K323 GS200-1 G2P330 DAK95-12B DRK95-12B

413 12

414 12

415 12

M39029/50 SOCKET CONTACT (MIL-DTL-83733)

HX4 Y215
340 12 AFM8 K404 DAK83-12B DRK83-12B
HX3 X101
M39029/51 SOCKET CONTACT (MIL-DTL-83733)
HX4 Y215
341 12 AFM8 K404 DAK83-12B DRK83-12B
HX3 X101
M39029/54 PIN CONTACT (MIL-DTL-26500 and MIL-DTL-26518)
HX4 Y215
342 12 AFM8 K404 DAK-12B DRK12B
HX3 X101
HX4 Y189
343 8 AFM8 K75S DAK55-8B DRK56-8B
HX3 X125
M39029/55 SOCKET CONTACT (MIL-DTL-26500 and MIL-DTL-26518)
HX4 Y215
344 12 AFM8 K745 DAK12B DRK12B
HX3 X101
HX4 Y189
345 12 AFM8 K75S-1 DAK12B DRK12B
HX3 X125

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 102 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
Header Right Contact
Coaxial/Shielded
Tool Selection
Subheadline Guide
CONTACT INNER OUTER ASSEMBLY TOOLS
BIN CAVITY CRIMPING CRIMPING POSITIONER INSTALLING
POSITIONER REMOVAL TOOL
CODE SIZE TOOL TOOL OR DIE TOOL
M39029/59 Socket CONTACT (MIL-DTL-24308)
HX4 Y197
366 8 AFM8 K406 DAK95-8B DRK95-8B
HX3 X102
M39029/60 PIN CONTACT (MIL-DTL-38999 Series 1, 3, & 4)
HX4 Y197
367 8 AFM8 K406 DAK95-8B DRK95-8B
HX3 X102
M39029/75 SOCKET CONTACT (MIL-DTL-38999 Series 1, 3, & 4))
416
417
418
419
12 AFM8 K323 GS200-1 G2P330 DAK95-12B DRK95-12B
420
421
422
423
M39029/76 PIN CONTACT (MIL-DTL-38999 Series 1, 2, 3 & 4)
424
425
16 AFM8 K532-1 GS100-1 GP295 DAK95-16B DRK95-16B
426
427
M39029/77 SOCKET CONTACT (MIL-DTL- 38999 Series 1, 3, & 4)
428
429
16 AFM8 K532-1 GS100-1 GP295 DAK95-16B DRK95-16B
430
431
M39029/78 SOCKET CONTACT (MIL-DTL-38999 Series 2 & MIL-DTL-24308)
432
433
16 AFM8 K532-1 GS100-1 GP295 DAK95-16B DRK95-16B
434
435
M39029/79 PIN CONTACT (MIL-DTL-28748/9)
436 16 HX3-530 N/A HX3-530 N/A DAK16B DRK597

437 16 HX3-530 N/A HX3-530 N/A DAK16B DRK597

M39029/80 SOCKET CONTACT (MIL-DTL-28748/10)
438 16 HX3-530 N/A HX3-530 N/A DAK16B DRK597

439 16 HX3-530 N/A HX3-530 N/A DAK16B DRK597

M39029/102 PIN CONTACT (MIL-DTL-38999 Series 1, 3 & 4)

558 12 CONSULT DMC CONSULT DMC HX4 Y196 (A) DAK95-12B DRK95-12B

M39029/103 SOCKET CONTACT (MIL-DTL-38999 Series 1, 3 & 4)

559 12 CONSULT DMC CONSULT DMC HX4 Y196 (A) DAK95-12B DRK95-12B

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 103
GMT Series Precision Crimp Tools
DMC provides custom and standard
crimp tools manufactured to OEM
connector supplier or user requirements.
Often these tools are specified as
comparable in function to the OEM
connector supplier tool. Numerous
applications such as open barrel
(stamped and formed) contacts, insulated
and non-insulated terminals, splices,
end caps, coaxial connectors, and wire
fittings of all types are covered by these
tools. The rugged construction of this tool
assures repeatability and long life cycle.
You can rely on DMC experience for
quality and cost effective performance.
GMT General Purpose Tools: Many
standard OEM applications are covered
by the GMT general purpose tool series.
The jaws are fixed, and the locator (where Pneumatic & Battery tools are available to cover the GMT tool series. See page 103 for
used) is configured to hold the contacts part numbers.
precisely in the correct location for
optimum crimping.

GMT1090 (M22520/44-01)
TOOL FOR M81824/12-XX
COLD APPLIED SPLICES
The GMT1090 (M22520/44-01) Hand Crimp Tool crimps
Tycos Cold Applied Environmental Splices (M81824/12-xx)
sizes 26-20, 20-16, 16-12 AWG. This precise tool has a
locator which is configured to hold the splice in the correct
location while either wire is being terminated. No heat, or heat
gun, required.

GMT232 (M22520/37-01)
TOOL FOR M81824/1, /6, /7, /8, /9, /10,
/11, /13, & /14
ENVIRONMENTAL SPLICES
The GMT232 (M22520/37-01) Hand Crimp Tool crimps
low profile environmental splices (M81824/1). The GMT232
is the most popular tool to cover the range of 12 (yellow), 16
(blue), and 20 (red) splices for low profile environmental splice
applications. The GMT232 has a locator which is configured
to hold the splice in the correct location while either wire is
being terminated. This tool is comparable to the popular Tyco
AD1377. Pneumatic Equv. PMT232

GMT277 (M22520/38-01)
Tool for M20659 UNINSULATED TERMINALS
The GMT277 Tool is Qualified to AS22520/38 as a replacement
for the superseded M22520/24 plier crimp tool. All crimp cavities
are the same, but the GMT277 has a cycle control ratchet, and
additional leverage for more consistent crimp termination.

PAGE 104 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
GMT1005 TOOL FOR
UNINSULATED TERMINALS
The GMT1005 Hand Crimp Tool
terminates uninsulated terminals sizes 10
to 22 AWG. This tool is comparable to
Tyco Electronics 49935 hand tool.
Pneumatic Equv. PMT1005.

GMT TOOL SERIES PART NUMBERS

HAND TOOL BATTERY TOOL P/N

PNEUMATIC TOOL P/N APPLICATION / DESCRIPTION
P/N (SEE NEXT PAGE)

GMT201 GMTE201B PMT201 Molex .093 Dia Standard Pin & Socket Terminals, Clapscon Series
Molex .062 Dia Standard Pin & Socket Terminals, KK, Flat Blade, Pitch
GMT202 GMTE202B PMT202
Crimp
GMT203 GMTE203B PMT203 Molex .156 KK Trifurcon Series
GMT204 GMTE204B PMT204 Molex .093 Dia Clapscon Series
GMT206 GMTE206B PMT206 ITT Cannon Zif Connector, Series DL
GMT208 GMTE208B PMT208 Tyco Multimate Type III+ Series
GMT209 GMTE209B PMT209 Elco 60-8017-0313
GMT211 GMTE211B PMT211 Tyco PCB Terminals and Disconnects, .058 Dia
GMT220 GMTE220B PMT220 Tyco Type XI Contacts
GMT221 GMTE221B PMT221 Rockwell Collins Thin-Line I & II
GMT225 GMTE225B PMT225 Tyco AMPMODU Series Type MOD IV Contacts
GMT226 GMTE226B PMT226 Tyco Amplimite Series, Size 20DF
GMT230 GMTE230B PMT230 Tyco AMPMODU Series Type IV, IV1/2 & V Contacts
M22520/37-01 tool for M81824/1-X Splices
GMT232 GMTE232B PMT232 Tyco (Raychem) Mini-Seal Environmental Splices
(26-20, 20-16, 16-12)
GMT241 GMTE241B PMT241 Tyco CPC Series, Size 20DF Contacts
GMT245 GMTE245B PMT245 Tyco Mate-N-Lok Series 60620-( ) and 60619-( )
GMT247 GMTE247B PMT247 ITT Cannon D-Sub Economy Standard Size 20
GMT248 GMTE248B PMT248 Comparable to Pyle-National TP-201389 (w/ Cutter)
GMT260 GMTE260B PMT260 ITT Cannon DL Series ZIF Contacts, CCT-DL-3
GMT262 GMTE262B PMT262 Tyco Amp-TAB Series 66168, 66143, 66169, 66144

GMT263 GMTE263B PMT263 Teradyne 600-0026-000 I/O Series Contacts

M22520/38-01 for MS20659 Uninsulated Ring terminals size 22 through 10
GMT277 GMTE277B PMT277 and MS25486 external power plug socket contact size 12
(Supersedes M22520/24-01)
GMT286 GMTE286B PMT286 Tyco Contact 925576

GMT295 GMTE295B PMT295 Tyco Locking Clip Contact 87165

GMT302 GMTE302B PMT302 ITT Cannon CCT-UBC

GMT309 GMTE309B PMT309 Amp Tyco tool 144969-2

GMT1005 GMTE1005B PMT1005 Uninsulated Terminals (Tyco Tool 49935)

GMT1090 GMTE1090B N/A M81824/12-XX Tyco Cold Applied Environmental Splice (26-20, 20-16, 16-12)

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 105
 Battery Powered Hydraulic GMT Series Crimp Tools

DMC is pleased to present our GMT FEATURES

Series battery powered hydraulic tools to Ergonomic design allows
crimp open barrel (stamped and formed) one-handed operation
contacts, insulated and non-insulated Jaws remain closed under
terminals, splices, and end caps, coaxial spring pressure (pinch sides
connectors, and wire fittings of all types to open/load) for safety and
are covered by these tools. Just like with holding termination in place.
the hand tools, locators are included for Head rotates 350 degrees
applications where they are needed to Red LED to display the charge
hold contacts in the correct location for status of the battery
optimum crimping.
CRIMP CAPACITIES
Max. Crimp Force: 4 Tons
GMTExxxB (35.6 kN)
The GMTExxxB Series Battery Avg. Crimp Time: 3 seconds
Powered Hydraulic Commercial Standard Avg. Crimps per Charge: 100
Crimp Tools are hand held, self-contained Avg. Charge time: 15 minutes
crimp tools. The crimp head, battery, and
pump unit are contained in one ergonomic SPECIFICATIONS
tool body and weigh about 4 pound each. Length: 13" (330 mm)
They are equivalent to DMCs GMT Series Width: 2.87" (72.9 mm)
hand tools. Depth: 4.5" (114.3 mm)
Weight (with battery): 2.8 lb
TOOL INCLUDES: Carrying Case, Two (1.3 kg)
18v Batteries (p/n HDE-LI-B), One Battery Hydraulic Oil: Shell Tellus T-15
Charger (p/n HDE-LI-120C). (or equivalent)

TOOL PART NUMBERS

See page 105, column 2

GMTE232B FOR M81824/1-XX

ENVIRONMENTAL SPLICES
GMTE232B Tool is the battery
powered equivalent to our GMT232
(M22520/37-1) hand tool for low profile
environmental splices (M81824/1-XX).
The GMTE232B is the most popular
GMT Series tool to cover the range
of 12 (yellow), 16 (blue), and 20 (red)
splices for low profile environmental
splice applications. This precise tool has
a locator which is configured to hold the
splice in the correct location while either
wire is being terminated.
*See page 105, Col. 2

PAGE 106 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
PMT232 Pneumatic Crimp Tool
For M81824/1, /6, /7, /8, /9, /10, /11, /13, & /14 Environmental Splices

The PMT232 Pneumatic

Crimp Tool crimps low
profile environmental splices
(M81824/1-xx), AWG range 12
(yellow), 16 (blue), and 20 (red).

The PMT232 is cycle-

controlled and has a locator
which is configured to hold
the splice in the correct location while either wire is being
terminated. The tool is 8 inches long, 2 inches wide and
weighs 2.5 pounds. Air supply requirements are 80-120 PSI
(5.5 to 8.0 bar) clean dry air. The PMT232 can be hand held, or
mounted on a bench stand (P/N BM-2A).
DMC provides custom and standard crimp tools manufactured
to OEM or user requirements. The PMT232 is functionally
similar to Tyco Electronicss AD1377 and AD1377S.

Hand and Batter y Powered Versions are Available!

GMT232 Hand Tool

Qualified
GMTE232B
to M22520/37-01 Battery Tool

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 107
 DCT Series Crimp Tools

DMC provides custom and standard crimp tools that are manufactured to connector
OEM or user requirements. Often these tools are specified as comparable in function to the
OEM connector supplier tool.

DCT4-XXX

Dies in various crimp patterns are DCT4-XXX SERIES HAND

also available for D-Subminiature, CRIMP TOOLS
circular connectors, Red/Blue/ The sturdy construction of the DCT
Yellow Heat-N-Seal terminals, hand tools is superior to any tool
MiniSeal terminals, and low profile made today. The handle will not flex
environmental splices (M81824/1-XX). or bend in any direction, therefore
Dies are configured with single, the maximum force and repeatability
double, triple and even quadruple are achieved. The precision ratchet
crimp cavities. controls cycling of the tool and
Several models and types of assures the same accurate crimp
tools comprise the DCT tool every time. The handle grips and the
series. Some tools have removable leverage system are designed for
(interchangeable) dies, and others maximum ergonomic benefit.
have fixed cavities that are not The DCT tools are approximately
removable. 934" x 318" x 114" and weigh 1.38 lbs.
If your application requirement is
The DCT series of crimp tools
not already covered by one of our
and dies accommodate most
standard die sets, our engineering
(insulated and uninsulated terminals
department will be pleased to
and splices conforming to AS7928
discuss a design to suit your needs,
insulated and uninsulated as well as
consult DMC for details.
numerous proprietary configurations.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.
PAGE 108 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 DCT4 HAND TOOL SERIES DIES DCT4 HAND TOOL SERIES DIES
DIE P/N DESCRIPTION DIE P/N DESCRIPTION

Insulated Spare Wire Caps COAXIAL CABLE

DCT4-101 DCT4-149
Comparable to AMP 58573-1 ST212, ST214, BT2002, BT3002 .268/.213/.178/.150 HEXES

R/B/Y Insulated Terminals & Splices DCT4-151 D-SUBMINIATURE 20-30 AWG

DCT4-102
#22-18 AWG, 16-14 AWG, 12-10 AWG
DCT4-154 .028 / .047 SQ, .128 / .178 HEXES
DCT4-104 R/B/Y ROSTRA HEAT-N-SEAL

DCT4-105 Uninsulated Terminals DCT4-155 .028 / .047 SQ, .15 / .268 HEXES

DCT4-106 RF Connectors .178/ .128 HEXES DCT4-157 .211 / .252 / .068 HEXES

DCT4-107 RF Connectors .068/.178/.324 HEXES DCT4-158 .212 / .252 / .066 HEXES

DCT4-108 .068/.213/.255 HEXES DCT4-160 .041 gage for "B" crimp

DCT4-109 .213/.128/.105 HEXES

DCT4-161 .041 gage for "B" crimp
DCT4-110 TROMPETER CD3-2 with .324/.255/.068/.042 HEXES
DCT4-162 .042 gage for "B" crimp
COAXIAL AND FIRE BOTTLE
DCT4-111 DCT4-163 .290 DIA cavity
CAP INDICATOR .128 HEX

DCT4-117 .255/.213/.178/.128 HEXES .187 / .178 HEXES, .042 SQ

DCT4-166
Comparable to Amphenol CTL-15
DCT4-118 .213/.178 HEXES

Insulated Terminals & Splices .324 / .319 / .255 HEXES, .042 SQ

DCT4-119 DCT4-167
Comparable to Amphenol CTL-14
# 24-20 AWG, # 22-18 AWG, AND # 16-14 AWG w/ Locator

DCT4-120 RG58/U, RG59/U, RG62/U .359/.255 HEXES .324 / .255 / .068 HEXES, .052 SQ
DCT4-169
Comparable to Amphenol CTL-8
DCT4-121 .039 square/ .195 HEXES
DCT4-170 .290 / .128 / .105 HEXES
Insulated Terminals & Splices
DCT4-122
# 24-20 AWG, #22-18 AWG AND #16-14 AWG DCT4-173 Rosenberger 88K20K-0S-3H3

DCT4-124 .068 / .128 / .178 HEXES Comparable to Amphenol CTL-9 DCT4-175 AMP Multimate III & VI
.211/.128/.105 HEXES
DCT4-176 Comparable to DIE Y498
DCT4-128 CANNON CCT-DM
Comparable to DieY322 DCT4-178 B Crimp

Same configuration as M22520/37-1

DCT4-179 B Crimp
for M81824/1-X Splices
DCT4-129 Tyco (Raychem) Mini-Seal Tyco AMPMODU Series
Environmental Splices
(26-20, 20-16, 16-12) DCT4-180 Type IV, IV1/2 & V Contacts
Comparable to AMP 90340
DCT4-130 SUB-D CONTACTS 20-24/24-28
DCT4-
Molex 734154550 (1 of 2)
DCT4-138 Coaxial Crimp Tool .264/.161 HEXES 181D
DCT4-
DCT4-139 .264/.220 HEXES Molex 734154550 (2 of 2)
182D

DCT4-140 .433/.402 HEXES DCT4-183 .339 HEX

DCT4-141 B-CRIMP COND. & INS. 16-22 AWG, 14-16 AWG, 10-12 AWG DCT4-185 White and Yellow Terminals

DCT4-142 with .142/.112/.079 HEXES DCT4-187 .215 / .225 / .235 HEXES

DCT4-144 Coaxial Crimp Tool .359/.290 HEXES DCT4-188 .110 HEX

DCT4-145 Coaxial Crimp Tool .454 HEX DCT4-189 Comparable to MRP0478

DCT4-147 .429/.100/.068 HEXES DCT4-191 Comparable to BURNDY MR8-9Q

DCT4-148 .268/.178 HEXES, .057 dia. DCT4-192 Comparable to AMP 68064

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 109
EMC3300 Electro Mechanical Crimp Tool

EMC3300 Battery Powered Crimp Tool

Advanced Ergonomic Tool Design with Safe Distance Trigger Closing Control
Pre-Clamp Function to Improve Cycle Time and Quality
Crimp Cycle Time is 1.3 Seconds
250 Crimps per Charge (typical battery life)
Li-Ion 10.8 Volt Battery and Charger
Built-in LED Light
Data Retrieval Available
Tool kit consists of a molded case, one battery and charger. Spare
battery charger P/N HDE-MBC110. Spare battery P/N HDE-MBP108.
Dies are sold separately, see Available Dies in the table below. This
tool can accommodate some die sets which are supplied by con-
nector sources. Consult DMC for details.
Consult DMC for custom engineered die sets and special applications
and die sets and configurations.

Ordering Guide
DMC P/N Description
EMC3300 Tool Kit with 110-120 Volt Charger and one battery

EMC3300-230 Tool Kit with 220-240 Volt Charger and one battery

HDE-MBC110 110-120 Volt Charger only

HDE-MBC220 220-240 Volt Charger only

HDE-MBP108 10.8V Battery only

HDE-USB USB Adapter Module

EMC3300

Available Dies

DMC Part # Application Notes

EMC-101D W, R, B, Y Insulated Spare Wire Caps

EMC-102D R, B, Y Insulated Terminals

EMC-102DL Same as EMC-102D plus Locator

EMC-106D .042 sq, .128 HEX, .178 HEX

EMC-108D .068 sq, .213 HEX, .255 HEX

EMC-117D .128 HEX, .178 HEX, .213 HEX, .255 HEX

EMC-129D M81824/1-X splices (comparable to M22520/37-01)

EMC-1005D Uninsulated Terminals 10-22AWG (comparable to TE49935)

EMC-1006D High Temp Uninsulated Terminals 10-22AWG (comparable to TE46447)

Typical die set

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.
PAGE 110 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
Hydrac Hydraulic 3.5 Ton Crimping Tool for HD36 Dies

HD36 MANUAL HYDRAULIC TOOL

HD36 Hydraulic Crimper is a combi-
nation of a lightweight design and the
precise application of 3.5 tons force to
crimp power contacts too large for con-
ventional hand tools. This tool is designed
to accept the entire family of D36 dies for
crimping terminals, lugs or any other spe-
cial applications.
The 3.5 ton crimp force is achieved
through multiple actuations of the
tool handle. The automatic relief valve
clicks audibly when the proper crimp
force has been applied to prevent over-
compression. The tool head also rotates
360 degrees for easy accessibility in con-
fined working areas. The hand tool is 8.5
inches long, weighs only 3.3 lbs, and is
operated with one hand.
HD36 TOOL SERIES DIES
If your application requirement is not
already covered by one of our standard DIE SET A CRIMP A B CRIMP B
dies, our engineering department will be TYPE/APPLICATION
P/N HEIGHT LENGTH HEIGHT LENGTH
pleased to discuss a design to suit your
Single Cavity Circular
needs, consult DMC for details. HD36-101 .552-DIA. 0.180
Corresponds To HUSKIE HD-58
Single Cavity Circular
HD36-102 .420-RAD. 0.180
3.5 tons of die force. Corresponds To HUSKIE HD-34
Interchangeable die sets. HD36-103 0.530 0.365 Single Cavity HEX
Automatic relief valve to prevent HD36-104 .750-GAGE 0.225
Single Cavity HEX, Corresponds To
HOMAC 840
over-compression
HD36-105N 0.198 0.185 Single Cavity HEX
Release lever for relaxing crimp HD36-106N 0.222 0.185 Single Cavity HEX
pressure and opening dies mid-cycle HD36-107N 0.280 0.155 Single Cavity HEX
180 rotating head for ease in Single Cavity HEX, Corresponds To
HD36-109 .520-GAGE 0.340
confined work areas. HOMAC 5/8
Each tool supplied in a fitted HD36-110N 0.530 0.344 Corresponds To T&B 683-53701-1
carrying case HD36-111N .135-GAGE 0.312 #8 Non-Insulated Single Indent

HD36-112N .176-GAGE 0.312 #6 Non-Insulated Single Indent

HD36-113N .206-GAGE 0.344 #4 Non-Insulated Single Indent
HD36-114N .265-GAGE 0.344 #2 Non-Insulated Single Indent
Double Cavity HEX
HD36-115N 0.226 0.110 0.169 0.110
Corresponds To PEN-011-2, & PEN-011-3
Double Cavity HEX
HD36-116N 0.284 0.110 0.114 0.110
Corresponds To PEN-011-1, & PEN-011-4
HD36-124 0.390 0.344 Single Cavity HEX
HD36-125 0.600 0.344 Single Cavity HEX
HD36-126 0.217 0.344 Single Cavity HEX
HD36-128 0.160 0.344 Single Cavity HEX
HD36-130 .130-GAGE 0.344 Single Indent for Flag Terminals
HD36-131 0.446 0.344 1/0 Non-Insulated Terminal Lug
HD36-132 0.487 0.344 2/0 Non-Insulated Terminal Lug
HD36-135 0.110 0.100 HDE36 GAGING DIE
#6 INSULATED (BLUE), Corresponds To
HD36-136 .240 GAGE 0.375
AMP 1490598-1
#4 Insulated (YELLOW),
HD36-137 .272 GAGE 0.375
Corresponds To AMP 1490599-1
HD36-138 .176 GAGE 0.202 0.111 0.202 Non-Insulated Single Indent
#8 Insulated (RED), Corresponds To AMP
HD36-139 .204 GAGE 0.250
1490597-1
HD36-142 .144 SQ. 0.344 Single Cavity Circular

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.
Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 111
 Battery Powered Hydraulic 4 Ton
Crimp Tool for HD36 Dies
HDE36B BATTERY POWERED HYDRAULIC CRIMP TOOL FOR HD36 DIES

The HDE36B Battery Powered Crimp Tool offers the

portability of a hand tool with the stamina of a power tool! It is
a hand held, self-contained, 4 ton hydraulic crimp tool that is
actuated with a single squeeze of the trigger.
This tool is designed to accept the entire family of HD36 dies
for crimping terminals, lugs or any other special applications.
WIRE RANGE: #8 to #0 AWG* in many power applications, and
.750 (19.05mm) in coaxial hexagonal crimping.
The HDE36B offers a solution where the volume of work
exceeds the physical limits of a worker with hand tools, and
hoses and cables are unwelcome or unsafe for the environment
where the work is being performed.
The HDE36B battery tool is approximately 13.25" long, 2.87"
wide, and 4.5" deep, weighs 2.8 lb with the battery installed.

TOOL INCLUDES: Carrying Case, Two 18v Batteries (p/n HDE-

LI-B), One Battery Charger (p/n HDE-LI-120C).

DIE SELECTION: The crimper will accommodate all crimp dies

listed on page 111. Other applications may be covered by this
tool. Consult DMC for details.

* Wire range will vary depending on wire and terminal/contact.

FEATURES
Ergonomic design allows one-
handed operation
Die automatically opens when
crimp is complete
Die can be retracted in mid-cycle
to adjust connector
Head rotates 350 degrees
Red LED to display the current
status of the unit

CRIMP CAPACITIES
Max. Crimp Force: 4 Tons
(35.6 kN)
Avg. Crimp Time: 3 seconds
Avg. Crimps per Charge: 100

SPECIFICATIONS
Length: 13.25" (356 mm)
Width: 2.87" (72.9 mm)
Depth: 4.5" (114.3 mm)
Weight (with battery) 2.8 lb (1.3 kg)
Sound Level: 75 db(A) at 1 meter
Vibration: <8.2 ft/s2 (2.5 m/s2)
Hydraulic Oil: Shell Tellus T-15

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.
PAGE 112 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
Header Four
Dieless RightIndent Crimpers
Subheadline

DMCs Dieless Four-Indent Crimpers The range of crimping capabilities

provide a symmetrical four-sided crimp starts with 6 AWG conductors and
(at 90 intervals). Dies of a particular goes to 4/0 AWG conductors on
configuration are not needed. The crimp copper, and 750 MCM applications on
pressure against the resistance of the aluminum.
metal conductor assembly will cause the Triangle indenter shape is standard.
tool to crimp to a depth where there is Optional indent designs are available.
metal to metal bottoming (gas tight crimp Consult DMC.
joint on aluminum and soft copper).

XHC136 REMOTE HEAD HC136B DIELESS BATTERY HC136 DIELESS MANUAL

HYDRAULIC TOOL POWERED FOUR INDENT FOUR INDENT CRIMPER
CRIMPER
XHC136
The XHC136 can be hand held crimp head (pump options below) or mounted. This is intended to crimp copper and aluminum lug
terminals & splices. The XHC136 crimps sizes 6 AWG to 4/0 AWG conductors on copper, and up to 750 MCM applications on aluminum.

HC136B
The HCE136B is a hand held, self contained battery crimp tool intended to crimp copper and aluminum lug terminals & splices.
The HCE136B crimps sizes 6 AWG to 4/0 AWG conductors on copper, and up to 750 MCM applications on aluminum.

HC136
The HC136 crimps sizes 6 AWG to 4/0 AWG conductors on copper, and up to 750 MCM applications on aluminum.

PUMPS
DMC offers several pump options that offer economical, efficient, reliable methods to power the XHC136. The powered pumps are:
a pneumatic pump (P/N HPU11M), an AC electric pump (P/N HPU14M), and a DC electric battery pump (P/N HPU13M). Two portable
manual pumps: a hand pump (p/n HPU12M) and a foot pump (p/n HPU15M). All pumps come with a heavy duty, ten-foot long hose and
couplings (equipped with screw on MS fittings and dust covers) to complete the connection between pump and crimper (P/N 12-4040).

HPU14M
(Electric) HPU12M
HPU13M (Hand)
(Battery)
HPU11M
(Pneumatic)

HPU15M
(Foot)

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 113
Hydrac Hydraulic 5.5 Ton
Crimping Tool for HD51 Dies
HD51 Medium Duty Hydraulic Crimper XHD51 Remote Hydraulic Crimp Head WIRE RANGE: #12 to #2/0 AWG in
is the most popular hand operated is a preferred solution for high yield many power applications, and .700
hydraulic crimper. The HD51 is still light- applications on production lines and (17.78mm) in coaxial hexagonal crimping.
weight at 4.6 pounds, but the 5.5 tons of maintenance rework centers. A pump-
die force and the larger die configuration ing system provides the hydraulic power
extends the range of crimping capabilities to the remote crimping head, and the
to 2/0 AWG* conductors in many applica- crimp head can be mounted in a station-
tions. The HD51 Hydraulic Crimper utilizes ary position, or used as a hand-held tool.
rugged construction, lightweight materi- Pump options are listed below. Other
als, and comfortable handle grips for the specifications that apply to the XHD51 are
best ergonomic advantage. The number the following:
of handle closures required to complete Length: 7.1 inches (180.3mm)
the crimp is reduced by the larger and Weight 3.85 pounds (1.74kg) HD51 DIES
more efficient hydraulic pump system. Crimp force: 5.5 tons (48.93kN)
Other features are the following: Pump options for the XHD51 crimp head:
Length: 14 inches (356 mm) DMC1383 Tool Kit contains the HD51 HPU11M: Pneumatic powered hydraulic pump
Weight 4.6 pounds (2.08kg) hand tool and all the dies for crimping HPU12M: Hand powered hydraulic pump
Crimp force: 5.5 tons (48.93kN) insulated and uninsulated terminals and HPU13M: DC Battery powered electric pump
Automatic relief valve to prevent splices size 8 through 2/0. This tool kit HPU14M: AC electric powered pump
over-compression is contained in a metal case with foam HPU15M: A foot pump
Release lever for relaxing crimp inserts that have contoured tool cavities,
pressure and opening dies laminated instruction sheets permanently Consult DMC for complete brochure and
180 rotating head for ease in attached on a ring binder, and contents information on all ASS259 hydraulic crimp
confined work areas. charts identifying the location of each tool. tools and accessories.
WIRE RANGE: (#12 to #2/0 AWG
in many power applications, and AS5259 STANDARD PART NUMBER REFERENCE GUIDE
.700 (17.78mm) in coaxial hexagonal
Military (SAE) Part Number DMC Part Number Description
crimping.
M5259/4-01 XHD51 Remote Crimp Head
*Wire range will vary depending on wire
M5259/5-01 HD51 Manual Hydraulic Crimp Tool
and terminal/contact.
M5259/6-01 thru 06 Consult DMC for Details Gages for HD51 Indent Dies
M5259/7-001 thru -019 See Next Page for Details Crimping Die Sets

Complete AS5259 Product Brochure Available from DMC

XHD51 REMOTE HYDRAULIC CRIMP HEAD (M5259/4-01)

HD51 MEDIUM DUTY HYDRAULIC CRIMPER (M5259/5-01)

See hydraulic pumps on page 113.

PAGE 114 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
Header
Header
Hydrac Right
Right
HD51 Dies
Subheadline
Subheadline

HD51 TOOL SERIES DIES

MILITARY "A" "A" "B"
DMC P/N APPLICATION INDENTS GAGE
P/N CAVITY LENGTH CAVITY
M5259/7-016 HD51-105 .170 GAGE .250 N/A #8 Insulated Terminals G682

M5259/7-017 HD51-106 .202 GAGE .312 N/A #6 Insulated Terminals G683

M5259/7-018 HD51-107 .254 GAGE .375 N/A #4 Insulated Terminals G684

M5259/7-019 HD51-113 .312 GAGE .470 N/A #2 Insulated Terminals G801

M5259/7-010 HD51-114N .115 GAGE .312 N/A #8 Uninsulated Terminals Single G1150

M5259/7-011 HD51-115N .126 GAGE .312 N/A #6 Uninsulated Terminals Single G1151

M5259/7-012 HD51-116N .131 GAGE .312 N/A #4 Uninsulated Terminals Single G1152

M5259/7-013 HD51-117N .190 GAGE .312 N/A #2 Uninsulated Terminals Single G1153

M5259/7-014 HD51-122N .275 GAGE .470 N/A #1/0 Uninsulated Terminals Single G1154

M5259/7-015 HD51-125N .320 GAGE .470 N/A #2/0 Uninsulated Terminals Single G1155
R .100, #2 - #8 Uninsulated Needs
N/A HD51-130-1 N/A Single (MALE)
H .300 HD51-131-2 or HD51-132-2
#2 & #8 Uninsulated Needs G1150
N/A HD51-131-2 R .275 N/A R .145 Single (FEMALE)
HD51-130-1 G1153
#4 & #6 Uninsulated Needs G1151
N/A HD51-132-2 R .219 N/A R .188 Single (FEMALE)
HD51-130-1 G1152
#2 & #8 Insulated Needs HD51- G801 (#2)
N/A HD51-133-2 .312 GAGE N/A .170 GAGE N/A
113-1 for #2 & HD51-105-1 for #8 G682 (#8)
#4 & #6 Insulated Needs HD51- G683 (#6)
N/A HD51-134-2 .202 GAGE N/A .254 GAGE N/A
106-1 for #6 & HD51-107-1 for #4 G684 (#4)
#2 Uninsulated .377 HEX
M5259/7-004 HD51-138 .377 HEX .435 N/A N/A G833
MS90485-2 Equiv.
N/A HD51-150 .352 HEX .470 N/A AB Twinax Pin & Socket Contacts N/A N/A

N/A HD51-152 .304 GAGE .470 N/A Packard Hughes .437 Ferrules N/A N/A

N/A HD51-154 .339 GAGE .437 N/A MS25036 #1 MS23002-1 Equiv. N/A G726

M5259/7-001 HD51-163 .210 HEX .310 N/A #8 Uninsulated Terminals (HEX) N/A G720

M5259/7-002 HD51-164 .240 HEX .310 N/A #6 Uninsulated Terminals (HEX) N/A G721

M5259/7-003 HD51-165 .299 HEX .372 N/A #4 Uninsulated Terminals (HEX) N/A G722

M5259/7-005 HD51-166 .417 HEX .435 N/A #1 Uninsulated Terminals (HEX) N/A G834

M5259/7-006 HD51-167 .456 HEX .435 N/A #1/0 Uninsulated Terminals (HEX) N/A G835

M5259/7-007 HD51-168 .500 HEX .470 N/A #2/0 Uninsulated Terminals (HEX) N/A G836

*Check with DMC for QPL status

Additional applications and custom die sets available

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.
Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 115
Header Left
Hydrac
Hydraulic 7 & 12 Ton Crimping Tools
for HD002,
Subheadline HD485, and HD442 Dies (AS5259)

360 rotating head for ease in confined work areas.

Advance closing to crimp position is achieved by rotating
the handle.
Automatic relief valve to prevent over-compression
HH80C Heavy Duty Hydraulic Crimper delivers the Release lever for relaxing crimp pressure and opening dies
die force necessary to crimp large conductors, but Crimp force: 7.0 tons (62.28kN)
still in a hand operated hydraulic crimper. The HH80C Length: 24 inches (610 mm)
produces 7 tons with the two stage pump that minimizes Weight 13.0 pounds (5.9kg)
the number of handle closures needed to complete the
crimp. The utilization of the HD002 (MS23002), HD485
(MS90485), and HD442 (MS25442) dies extends the
range of crimping capabilities to 2/0 AWG conductors in
military/aerospace applications. (Verification available upon
request. Contact/terminal samples required.) Boeing ST
2354 Series Dies are also available from DMC. The
HH80C Hydraulic Crimper is fitted with comfortable handle
grips for the best ergonomic advantage.
HH80C HEAVY DUTY HYDRAULIC CRIMPER

TBHD1M Remote Hydraulic Crimp Head (MS25441-1) exerts

12 tons of crimp force and extends the range of crimping
capabilities to 4/0 AWG conductors in military/aerospace
applications, and 750 MCM applications on commercial
systems. The TBHD1M accepts the HD002 (MS23002), HD485
(MS90485), HD442 (MS25442) and Boeing ST 2354 Die
combinations. In some cases the tool can be used as a hand-
held crimper, but the tool weight (9.6 lbs) and force means
mounting it in a stationary position with a bench mount (BM-2A)
is the preferred mode of operation. The recommended hydraulic
pumps are listed on page 117 or you can consult DMC for other
hydraulic pump options.

Other Specifications that apply to the TBHD1M are the following:

Crimp force: 12.0 tons (107kN)
Length: 10.0 inches (254 mm)
Width: 6.0 inches (152.4 mm)
Weight: 9.6 pounds (6.9 kg)

HD002 DIES

MS25441-1 QUALIFIED TO AS5259/1

(SHOWN WITHOUT SAFETY CAGE)
HD442 DIES

The recommended hydraulic pumps are listed

on page 117, or you can consult DMC for details.
Contact DMC for a complete brochure on all AS5259
crimp tools and accessories.

HD485 DIES
See hydraulic pumps on page 113.
PAGE 116 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 Header Right
Subheadline

MS23002* DIES & GAGES FOR MS25036 INSULATED TERMINALS DMC1948 Tool Kit contains the TBHD1M
Crimp Tool, HPU11M Pump 12-4040,
MIL DIE P/N * DMC P/N COMMENTS MIL GAGE DMC GAGE Hose Assembly, and all the HD002
P/N * P/N
(MS23002) and HD485 (MS90485) dies
MS23002-8 HD002-8 For Insulated Size 8 MS23003-8 G723
for crimping insulated and uninsulated
MS23002-6 HD002-6 For Insulated Size 6 MS23003-6 G724 terminals and splices size 8 through 4/0.
MS23002-4 HD002-4 For Insulated Size 4 MS23003-4 G725 This tool kit is contained in a molded,
MS23002-2 HD002-2 For Insulated Size 2 MS23003-2 G281 high-density plastic case with foam
inserts that have contoured tool cavities,
MS23002-1 HD002-1 For Insulated Size 1 MS23003-1 G726
laminated instruction sheets permanently
MS23002-01 HD002-01 For Insulated Size 1/0 MS23003-01 G727
attached on a ring binder, and contents
MS23002-02 HD002-02 For Insulated Size 2/0 MS23003-02 G728 charts identifying the location of each tool.
MS23002-03 HD002-03 For Insulated Size 3/0 MS23003-03 G282
MS23002-04 HD002-04 For Insulated Size 4/0 MS23003-04 G729 DMC1966 Tool Kit contains the
TBHD1M Crimp Tool, HPU11M Pump
12-4040, Hose Assembly, and all the
MS90485* DIES & GAGES FOR MS20659 UNINSULATED TERMINALS HD442 (MS25442) dies for crimping unin-
MIL DIE P/N* DMC P/N COMMENTS MIL GAGE DMC GAGE
sulated aluminum terminals and splices
P/N * P/N size 8 through 4/0. This tool kit is con-
MS90485-8 HD485-8 For Uninsulated Size 8 MS90486-8 G720 tained in a molded, high-density plastic
case with foam inserts that have con-
MS90485-6 HD485-6 For Uninsulated Size 6 MS90486-6 G721
toured tool cavities, laminated instruction
MS90485-4 HD485-4 For Uninsulated Size 4 MS90486-4 G722
sheets permanently attached on a ring
MS90485-2 HD485-2 For Uninsulated Size 2 MS90486-2 G833 binder, and contents charts identifying the
MS90485-1 HD485-1 For Uninsulated Size 1 MS90486-1 G834 location of each tool.
MS90485-01 HD485-01 For Uninsulated Size 1/0 MS90486-01 G835
MS90485-02 HD485-02 For Uninsulated Size 2/0 MS90486-02 G836
HPU11-PG In-Line Hydraulic Pressure
Gauge is recommended for cycle con-
MS90485-03 HD485-03 For Uninsulated Size 3/0 MS90486-03 G837
trol monitoring, when using Remote
MS90485-04 HD485-04 For Uninsulated Size 4/0 MS90486-04 G838 Crimp Heads with HPU1M, HPU12M or
HPU15M. It installs into either end of the
hydraulic line to monitor the hydraulic
MS25442* DIES & GAGES FOR AS70991 UNINSULATED TERMINALS pressure. The gauge will indicate to the
MIL DIE P/N * DMC P/N COMMENTS MIL GAGE DMC GAGE operator when the required hydraulic
P/N * P/N
pressure is achieved.
MS25442-8A HD442-8A For Uninsulated Size 8 MS25472-1 G1129
MS25442-6A HD442-6A For Uninsulated Size 6 MS25472-2 G1130 Hydraulic Pumps:
MS25442-4A HD442-4A For Uninsulated Size 4 MS25472-3 G1131 DMC offers several Hydraulic Pump
MS25442-2A HD442-2A For Uninsulated Size 2 MS25472-4 G1132
options for use with crimp heads.
MS25442-1A HD442-1A For Uninsulated Size 1 MS25472-5 G1133
Pump options include:
MS25442-01A HD442-01A For Uninsulated Size 1/0 MS25472-6 G1134 HPU11M: Pneumatic powered hydraulic pump
MS25442-02A HD442-02A For Uninsulated Size 2/0 MS25472-7 G1135 HPU12M: Hand powered hydraulic pump
MS25442-03A HD442-03A For Uninsulated Size 3/0 MS25472-8 G1136 HPU13M: DC Battery powered electric pump
MS25442-04A HD442-04A For Uninsulated Size 4/0 MS25472-9 G1137 HPU14M: AC electric powered pump
HPU15M: A foot pump

DESCRIPTION PART NO. MIL P/N *

NOTE:
HPU13M and HPU14M feature automatic cycle
Manual Hydraulic Tool (7 ton force) HH80C N/A
control and die retraction upon cycle completion.
Remote Crimp Head (12 ton force) TBHD1M * MS25441-1 *
(Requires Air to Hydraulic Pump)
More detailed product literature is
Hose Assembly (6 Ft. Length) 12-4040 MS25441-3* available. Consult DMC.
In-Line Pressure Gauge HPU11-PG N/A

*Qualified to AS5259/1 (Tool Head) and AS5259/7 (Crimp Dies) Specification for Large Gage Crimp Tools

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 117
 Headerand
Terminal Left
Splice Crimp Die Tooling Options 26 to 10 AWG
Subheadline

TOOLS AND DIES FOR CRIMPING TERMINALS AND SPLICES

DMC has several die configurations for crimping terminals intermediate/depot maintenance, a tool series might include
and splices. AWG size is one determining factor, but each die pneumatic tools, hydraulic tools, battery hydraulic tools, or
configuration has a designated tool series. The hand tool is the electric hydraulic tools.
basis of each tool series and suitable for the low volume of NOTE: If MIL Approval is required, QPL status should be
prototype or repair work. For higher volume production and verified. Consult DMC for current status.

26 to 10 AWG Tooling Options*

HX4 TOOL SERIES OPTIONS FOR Y-DIES HX3 TOOL SERIES OPTIONS FOR X-DIES

HX3 or UDT3
HX23 Hand Tools, p. 82, 83 & 85
Pneumatic Tool, p. 86

HXE4B
Battery Hydraulic Tool, p. 84 PHX3
HX4 or UDT4 Pneumatic Tool, p. 85
Hand Tools, p. 82, 83 & 85

GMT TOOL SERIES OPTIONS DCT/EMC TOOL SERIES OPTIONS

GMTxxx
Hand Tool, p. 104

DCT4
Hand Tool, p. 108

PMTxxx GMTExxxB EMC3300

Pneumatic Tool, p. 104 Battery Hydraulic Tool, p. 106 Battery Electro-Mechanical
Tool, p. 110

* Pneumatic or Hydraulic tool options preferred for 10-12 AWG Range, and larger.

PAGE 118 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 Header Right
Terminal and Splice Crimp Tooling Options 8 to 4/0 AWG
Subheadline

TOOLS AND DIES FOR CRIMPING TERMINALS AND SPLICES (CONTINUED)

8 to 4/0 AWG Tooling Options*

HD51 TOOL SERIES OPTIONS** HD36 TOOL SERIES OPTIONS

HD51
Hand Tool, p. 114

HD36
Hand Tool, p. 111

HDE36B
Battery Hydraulic Tool, p. 112

HD51 HDE51B
Hand Tool, p. 114 Hydraulic Tool, p. 114

TOOL OPTIONS FOR HD002,

HD485, & HD442 DIES **

HH80C TBHD1M
Hand Tool, p. 116 Pneumatic/Hydraulic Tool, p. 116

** Hydraulic pump, hose, and other accessories are described on pages 111 to 117 or consult DMC for details.

WIRE STRIPPING FOR TERMINALS AND SPLICES

Wire strip length and configuration is important to the success of a termination. Guidelines for particular components being
terminated should be followed carefully.
For additional information on tooling for terminating terminals and splices, ask DMC for the AS5259 tool brochure.
STANDARDIZATION
DMC has maintained a leadership role in military and commercial standards committees such as SAE, WHMA, EIA, UL/NEMA,
and DoD organizations. The following tool selection charts represent the current leading standard components and tools. If questions
or conflicts arise in the use of these charts, please notify DMC (407-855-6161, [email protected]). See disclaimer of liability on
page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 119
 M7928/1-1 to -10, Sizes 26 to 24

TYPE: Class 1 Insulated Terminals, Insulation Restricting

INSULATION: Nylon, UL 94V-2
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Nickel, QQ-N-290, or Tin, ASTM B-545
MAX TEMP RATING: 105 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION MIL HX4 SERIES

SLEEVE TERMINAL/SPLICE HX4 SERIES HX3 SERIES HX4 SERIES
AWG SIZE DIAMETER IN. APPROVED* MULTI
COLOR PART NUMBER MIL APPROVED* MIL APPROVED* SINGLE CAVITY
MM (MM) TOOL CAVITY
1 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
2 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
Yellow
.026-.055
#26 0.15 w/ Black M7928/1- 3 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
(0.66-1.40)
Stripe
4 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
5 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
6 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
7 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
.031-.055 Yellow w/
#24 0.24 M7928/1- 8 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
(0.79-1.40) Blue Stripe
9 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
10 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
1 -- -- -- -- -- 53078
2 -- -- -- -- -- 53049
Yellow w/
#26 M7928/1- 3 -- -- -- -- -- 53050
Black Stripe
4 -- -- -- -- -- 53051
5 -- -- -- -- -- 53052
6 -- -- -- -- -- 53053
7 -- -- -- -- -- 53054
Yellow w/
#24 M7928/1- 8 -- -- -- -- -- 53055
Blue Stripe
9 -- -- -- -- -- 53056
10 -- -- -- -- -- 53057

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES HX3 TOOL SERIES OPTIONS FOR X-DIES

HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83

HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
HX23 Pneumatic Tool, p.86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 120 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 M7928/1-11 to -19, Size 22

TYPE: Class 1 Insulated Terminals, Insulation Restricting

INSULATION: Nylon, UL 94V-2
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Copper, ASTM B-152
MAX TEMP RATING: 105 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION MIL HX4 SERIES

SLEEVE TERMINAL/SPLICE HX4 SERIES HX3 SERIES HX4 SERIES
AWG SIZE DIAMETER IN. APPROVED* SINGLE
COLOR PART NUMBER MIL APPROVED* MIL APPROVED* MULTI CAVITY
MM (MM) TOOL CAVITY

11 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

12 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

13 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

14 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
Red w/
.038-.110
#22 0.38 Green M7928/1- 15 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
(0.97-2.79)
Stripe
16 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

17 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

18 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

19 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER

11 -- -- -- -- -- 52273

12 -- -- -- -- -- 2-36149-3

13 -- -- -- -- -- 51863-2

14 -- -- -- -- -- 1-320551-2
Red w/
#22 Green M7928/1- 15 -- -- -- -- -- 2-36153-3
Stripe
16 -- -- -- -- -- 2-320571-3

17 -- -- -- -- -- 2-320572-2

18 -- -- -- -- -- 2-320573-1

19 -- -- -- -- -- 2-328975-1

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES HX3 TOOL SERIES OPTIONS FOR X-DIES

HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83

HXE4B Battery Tools, p.84 PHX3 Pneumatic Tool, p. 85
HX23 Pneumatic Tool, p. 86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 121
 M7928/1-20 to -28, Size 20

TYPE: Class 1 Insulated Terminals, Insulation Restricting

INSULATION: Nylon, UL 94V-2
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Nickel, QQ-N-290, or Tin, ASTM B-545
MAX TEMP RATING: 105 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION MIL HX4 SERIES

SLEEVE TERMINAL/SPLICE HX4 SERIES HX3 SERIES HX4 SERIES
AWG SIZE DIAMETER IN. APPROVED* SINGLE
COLOR PART NUMBER MIL APPROVED* MIL APPROVED* MULTI CAVITY
MM (MM) TOOL CAVITY

20 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

21 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

22 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

23 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

.046-.110 Red w/ Red
#20 0.60 M7928/1- 24 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
(1.17-2.79) Stripe
25 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
26 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

27 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

28 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER

20 -- -- -- -- -- 52273-1

21 -- -- -- -- -- 2-36149-4

22 -- -- -- -- -- 51863-3

23 -- -- -- -- -- 1-320551-3
Red w/ Red
#20 M7928/1- 24 -- -- -- -- -- 2-36153-4
Stripe
25 -- -- -- -- -- 2-320571-4
26 -- -- -- -- -- 2-320572-3

27 -- -- -- -- -- 2-320573-2

28 -- -- -- -- -- 2-328975-2

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES HX3 TOOL SERIES OPTIONS FOR X-DIES

HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83

HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
HX23 Pneumatic Tool, p.86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 122 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 M7928/1-29 to -37, Size 18

TYPE: Class 1 Insulated Terminals, Insulation Restricting

INSULATION: Nylon, UL 94V-2
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Nickel, QQ-N-290, or Tin, ASTM B-545
MAX TEMP RATING: 105 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION MIL HX4 SERIES

SLEEVE TERMINAL/SPLICE HX4 SERIES HX3 SERIES HX4 SERIES
AWG SIZE DIAMETER IN. APPROVED* SINGLE
COLOR PART NUMBER MIL APPROVED* MIL APPROVED* MULTI CAVITY
MM (MM) TOOL CAVITY

29 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

30 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

31 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

32 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

Red w/
.056-.110
#18 0.96 White M7928/1- 33 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
(1.42-2.79)
Stripe
34 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
35 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

36 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

37 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER

29 -- -- -- -- -- 52273-2

30 -- -- -- -- -- 2-36149-5

31 -- -- -- -- -- 51863-4

32 -- -- -- -- -- 1-320551-4
Red w/
#18 White M7928/1- 33 -- -- -- -- -- 2-36153-5
Stripe
34 -- -- -- -- -- 2-320571-5
35 -- -- -- -- -- 2-320572-4

36 -- -- -- -- -- 2-320573-3

37 -- -- -- -- -- 2-328975-3

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES HX3 TOOL SERIES OPTIONS FOR X-DIES

HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83

HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
HX23 Pneumatic Tool, p. 86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 123
 M7928/1-38 to -46, Size 16

TYPE: Class 1 Insulated Terminals, Insulation Restricting

INSULATION: Nylon, UL 94V-2
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Nickel, QQ-N-290, or Tin, ASTM B-545
MAX TEMP RATING: 105 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION MIL HX4 SERIES

SLEEVE TERMINAL/SPLICE HX4 SERIES HX3 SERIES HX4 SERIES
AWG SIZE DIAMETER IN. APPROVED* SINGLE
COLOR PART NUMBER MIL APPROVED* MIL APPROVED* MULTI CAVITY
MM (MM) TOOL CAVITY
38 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
39 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
40 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
41 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
.063-.130 Blue w/
#16 1.42 M7928/1- 42 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
(1.60-3.30) Blue Stripe
43 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
44 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
45 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
46 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die

* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
38 -- -- -- -- -- 52274
39 -- -- -- -- -- 2-320561-3
40 -- -- -- -- -- 51864-6
41 -- -- -- -- -- 1-51864-0
Blue w/ 42 -- -- -- -- -- 51864-7
#16 M7928/1-
Blue Stripe 43 -- -- -- -- -- 2-320563-3
44 -- -- -- -- -- 2-320575-2
45 -- -- -- -- -- 2-320564-1

46 -- -- -- -- -- 2-328976-1

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES HX3 TOOL SERIES OPTIONS FOR X-DIES

HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83

HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
HX23 Pneumatic Tool, p. 86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 124 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 M7928/1-47 to -55, Size 14

TYPE: Class 1 Insulated Terminals, Insulation Restricting

INSULATION: Nylon, UL 94V-2
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Nickel, QQ-N-290, or Tin, ASTM B-545
MAX TEMP RATING: 105 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION MIL HX4 SERIES

SLEEVE TERMINAL/SPLICE HX4 SERIES HX3 SERIES HX4 SERIES
AWG SIZE DIAMETER IN. APPROVED* SINGLE
COLOR PART NUMBER MIL APPROVED* MIL APPROVED* MULTI CAVITY
MM (MM) TOOL CAVITY
47 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
48 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
49 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
50 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
Blue w/
.078-.130
#14 2.15 Green M7928/1- 51 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
(1.98-3.30)
Stripe
52 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
53 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
54 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
55 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
47 -- -- -- -- -- 52274-1
48 -- -- -- -- -- 2-320561-4
49 -- -- -- -- -- 51864-8
50 -- -- -- -- -- 1-51864-1
Blue w/
51 -- -- -- -- -- 51864-9
#14 Green M7928/1-
Stripe 52 -- -- -- -- -- 2-320563-4
53 -- -- -- -- -- 2-320575-3
54 -- -- -- -- -- 2-320564-2

55 -- -- -- -- -- 2-328976-2

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES HX3 TOOL SERIES OPTIONS FOR X-DIES

HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83

HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
HX23 Pneumatic Tool, p. 86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 125
 M7928/1-56 to -62, Size 12

TYPE: Class 1 Insulated Terminals, Insulation Restricting

INSULATION: Nylon, UL 94V-2
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Nickel, QQ-N-290, or Tin, ASTM B-545
MAX TEMP RATING: 105 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION
SLEEVE TERMINAL/SPLICE HX4 SERIES HX3 SERIES HX4 SERIES
AWG SIZE DIAMETER IN.
COLOR PART NUMBER MIL APPROVED* MIL APPROVED* SINGLE CAVITY
MM (MM)
56 Y501 Die X515 Die Y670 Die
57 Y501 Die X515 Die Y670 Die
58 Y501 Die X515 Die Y670 Die
Yellow w/
.095-.200
#12 3.37 Yellow M7928/1- 59 Y501 Die X515 Die Y670 Die
(2.41-5.08)
Stripe
60 Y501 Die X515 Die Y670 Die
61 Y501 Die X515 Die Y670 Die
62 Y501 Die X515 Die Y670 Die
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
56 -- -- -- -- -- 2-36161-5
57 -- -- -- -- -- 2-320568-2
58 -- -- -- -- -- 2-36161-3
Yellow
#12 w/ Yellow M7928/1- 59 -- -- -- -- -- 2-320569-5
Stripe
60 -- -- -- -- -- 2-320576-2
61 -- -- -- -- -- 2-320577-1
62 -- -- -- -- -- --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES HX3 TOOL SERIES OPTIONS FOR X-DIES

HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83

HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
HX23 Pneumatic Tool, p. 86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 126 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 M7928/1-63 to -69, Size 10

TYPE: Class 1 Insulated Terminals, Insulation Restricting

INSULATION: Nylon, UL 94V-2
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Nickel, QQ-N-290, or Tin, ASTM B-545
MAX TEMP RATING: 105 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION
SLEEVE TERMINAL/SPLICE HX4 SERIES HX3 SERIES HX4 SERIES
AWG SIZE DIAMETER IN.
COLOR PART NUMBER MIL APPROVED* MIL APPROVED* SINGLE CAVITY
MM (MM)
63 Y501 Die X515 Die Y670 Die
64 Y501 Die X515 Die Y670 Die
65 Y501 Die X515 Die Y670 Die
Yellow w/
.119-.200
#10 6.11 Brown M7928/1- 66 Y501 Die X515 Die Y670 Die
(3.02-5.08)
Stripe)
67 Y501 Die X515 Die Y670 Die
68 Y501 Die X515 Die Y670 Die
69 Y501 Die X515 Die Y670 Die
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
63 -- -- -- -- -- 2-36161-6
64 -- -- -- -- -- 2-320568-3
65 -- -- -- -- -- 2-36161-4
Yellow w/
#10 Brown M7928/1- 66 -- -- -- -- -- 2-320569-6
Stripe)
67 -- -- -- -- -- 2-320576-3
68 -- -- -- -- -- 2-320577-2
69 -- -- -- -- -- --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES HX3 TOOL SERIES OPTIONS FOR X-DIES

HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83

HXE4B Battery Tools, p.84 PHX3 Pneumatic Tool, p. 85
HX23 Pneumatic Tool, p. 86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 127
 M7928/4-101 to -110, Sizes 22 to 14

TYPE: Class 1 Insulated Terminals, Radiation Resistant

INSULATION: Polyvinylidene Flouride (PVF2)
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 150 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION MIL HX4 SERIES

SLEEVE TERMINAL/SPLICE HX4 SERIES HX3 SERIES HX4 SERIES
AWG SIZE DIAMETER IN. APPROVED* SINGLE
COLOR PART NUMBER MIL APPROVED* MIL APPROVED* MULTI CAVITY
MM (MM) TOOL CAVITY
101 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
102 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
0.26-
#22-18 .140 (3.56) Red M7928/4- 103 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
0.96
104 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
105 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
106 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
107 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
1.04 -
#16-14 .170 (4.32) Blue M7928/4- 108 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
2.62
109 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
110 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
101 -- -- -- -- -- 53406-1
102 -- -- -- -- -- 53407-1
#22-18 Red M7928/4- 103 -- -- -- -- -- 53409-1
104 -- -- -- -- -- 53411-1
105 -- -- -- -- -- 53412-1
106 -- -- -- -- -- 53415-1
107 -- -- -- -- -- 53416-1
#16-14 Blue M7928/4- 108 -- -- -- -- -- 53418-1
109 -- -- -- -- -- 53420-1
110 -- -- -- -- -- 53421-1

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES HX3 TOOL SERIES OPTIONS FOR X-DIES

HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83

HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
HX23 Pneumatic Tool, p. 86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 128 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 M7928/4-111 to -114, Sizes 12 to 10

TYPE: Class 1 Insulated Terminals, Radiation Resistant

INSULATION: Polyvinylidene Flouride (PVF2)
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 150 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION MIL

SLEEVE TERMINAL/SPLICE HX4 SERIES HX4 SERIES
AWG SIZE DIAMETER IN. APPROVED*
COLOR PART NUMBER MIL APPROVED* SINGLE CAVITY
MM (MM) TOOL
111 Y501 Die X515 Die Y670 Die

2.62 - 112 Y501 Die X515 Die Y670 Die

#12-10 .230 (5.84) Yellow M7928/4-
6.64 113 Y501 Die X515 Die Y670 Die
114 Y501 Die X515 Die Y670 Die
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS & BETTS TYCO ELEC
COLOR PART NUMBER
111 -- -- -- -- -- 53423-1
112 -- -- -- -- -- 53425-1
#12-10 Yellow M7928/4-
113 -- -- -- -- -- 53427-1
114 -- -- -- -- -- 53428-1

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES HX3 TOOL SERIES OPTIONS FOR X-DIES

HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83

HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
HX23 Pneumatic Tool, p. 86

DMC does NOT provide connectors, contacts, or wiring components. Parts are shown here for reference only. See limited disclaimer on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 129
 M7928/1-1 to to
M7928/4-143 -10,
-151,
Sizes
Sizes
26 to
2624
to 18

TYPE: Class 1 Insulated Terminals, Radiation Resistant

INSULATION: Polyvinylidene Flouride (PVF2)
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 150 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION MIL HX4 SERIES

SLEEVE TERMINAL/SPLICE HX4 SERIES HX3 SERIES HX4 SERIES
AWG SIZE DIAMETER IN. APPROVED* SINGLE
COLOR PART NUMBER MIL APPROVED* MIL APPROVED* MULTI CAVITY
MM (MM) TOOL CAVITY
143 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
144 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
0.10 -
#26-24 .082 (2.09) Yellow M7928/4- 145 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
0.26
146 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
147 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
148 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

0.26- 149 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
#22-18 .125 (3.18) Red M7928/4-
0.96 150 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
151 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS & BETTS TYCO ELEC
COLOR PART NUMBER
143 -- -- -- -- -- 53400-1
144 -- -- -- -- -- 53401-1
#26-24 Yellow M7928/4- 145 -- -- -- -- -- 53402-1
146 -- -- -- -- -- 53403-1
147 -- -- -- -- -- 53404-1
148 -- -- -- -- -- 53405-1
149 -- -- -- -- -- 53408-1
#22-18 Red M7928/4-
150 -- -- -- -- -- 53410-1
151 -- -- -- -- -- 53413-1

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES HX3 TOOL SERIES OPTIONS FOR X-DIES

HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83

HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
HX23 Pneumatic Tool, p. 86

DMC does NOT provide connectors, contacts, or wiring components. Parts are shown here for reference only. See limited disclaimer on page 18.

PAGE 130 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 M7928/4-152 TO -159, SIZES 16 TO 10

TYPE: Class 1 Insulated Terminals, Radiation Resistant

INSULATION: Polyvinylidene Flouride (PVF2)
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 150 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION MIL HX4 SERIES

SLEEVE TERMINAL/SPLICE HX4 SERIES HX3 SERIES HX4 SERIES
AWG SIZE DIAMETER IN. APPROVED* SINGLE
COLOR PART NUMBER MIL APPROVED* MIL APPROVED* MULTI CAVITY
MM (MM) TOOL CAVITY
152 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die

1.04 - 153 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
#16-14 .150 (3.81) Blue M7928/4-
2.62 154 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
155 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
156 Y501 Die X515 Die -- Y670 Die --

2.62 - 157 Y501 Die X515 Die -- Y670 Die --

#12-10 .230 (5.84) Yellow M7928/4-
6.64 158 Y501 Die X515 Die -- Y670 Die --
159 Y501 Die X515 Die -- Y670 Die --
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS & BETTS TYCO ELEC
COLOR PART NUMBER
152 -- -- -- -- -- 53414-1
153 -- -- -- -- -- 53417-1
#16-14 Blue M7928/4-
154 -- -- -- -- -- 53419-1
155 -- -- -- -- -- 53422-1
156 -- -- -- -- -- 53424-1
157 -- -- -- -- -- 53426-1
#12-10 Yellow M7928/4-
158 -- -- -- -- -- --
159 -- -- -- -- -- --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES HX3 TOOL SERIES OPTIONS FOR X-DIES

HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83

HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
HX23 Pneumatic Tool, p. 86

DMC does NOT provide connectors, contacts, or wiring components. Parts are shown here for reference only. See limited disclaimer on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 131
 M7928/5-1 TO -5, SIZES 26 TO 10

TYPE: Class 1 Insulated Splices

INSULATION: Nylon, UL 94V-2
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Nickel, QQ-N-290, or Tin, ASTM B-545
MAX TEMP RATING: 105 C
Similar Splice Shown

Tool Selection Guide*

SPLICE SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION
SLEEVE TERMINAL/SPLICE HX4 SERIES MIL APPROVED*
AWG SIZE DIAMETER IN.
COLOR PART NUMBER MIL APPROVED* TOOL
MM (MM)
0.12-
#26-24 .082 (2.08) Yellow M7928/5- 1 Y527 Die M22520/40-01
0.24
0.16-
#24 -20 .100 (2.54) Natural M7928/5- 2 Y527 Die M22520/40-01
0.65
0.26-
#22-18 .125 (3.18) Red M7928/5- 3 Y501 Die M22520/40-01
0.96
1.04-
#16-14 .150 (3.81) Blue M7928/5- 4 Y501 Die M22520/40-01
2.62
2.62-
#12-10 .220 (5.59) Yellow M7928/5- 5 Y501 Die --
6.64
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Splice Manufacturers Part Numbers

SPLICE SPECS SPLICE MANUFACTURERS SPLICE #

SLEEVE TERMINAL/SPLICE TYCO ELEC

AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS & BETTS
COLOR PART NUMBER (RAYCHEM)

#26-24 Yellow M7928/5- 1 -- -- -- -- -- 323994

#24 -20 Natural M7928/5- 2 -- -- -- -- -- 323975

#22-18 Red M7928/5- 3 -- B18 70BN -- WA-840 -- 320559

#16-14 Blue M7928/5- 4 -- B18 71BN -- WB-841 -- 320562

#12-10 Yellow M7928/5- 5 -- B18 72BN -- WC-842 -- 320570

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES

HX4 Hand Tools, p. 82 & 83

HXE4B Battery Tools, p. 84
HX23 Pneumatic Tool, p. 86

DMC does NOT provide connectors, contacts, or wiring components. Parts are shown here for reference only. See limited disclaimer on page 18.

PAGE 132 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 M7928/7-1 TO -11, SIZES 22 TO 14

TYPE: Class 1 Uninsulated Terminals, Ring Tongue

INSULATION: N/A
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 175 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION HX4 SERIES HX4 SERIES GMT SERIES GMT SERIES
SLEEVE TERMINAL/SPLICE DCT4 SERIES
AWG SIZE DIAMETER IN. MULTI CAVITY MULTI CAVITY TOOL TOOL
COLOR PART NUMBER
MM (MM) (1 INDENT) (2 INDENTS) (1 INDENT) (2 INDENTS)
1 Y554 Die Y788 Die GMT277 GMT1005 --
2 Y554 Die Y788 Die GMT277 GMT1005 --
3 Y554 Die Y788 Die GMT277 GMT1005 --
#22-18 0.26-0.96 N/A N/A M7928/7-
4 Y554 Die Y788 Die GMT277 GMT1005 --
5 Y554 Die Y788 Die GMT277 GMT1005 --
6 Y554 Die Y788 Die GMT277 GMT1005 --
7 Y554 Die Y788 Die GMT277 GMT1005 --
8 Y554 Die Y788 Die GMT277 GMT1005 --
#16-14 1.04 - 2.62 N/A N/A M7928/7- 9 Y554 Die Y788 Die GMT277 GMT1005 --
10 Y554 Die Y788 Die GMT277 GMT1005 --
11 Y554 Die Y788 Die GMT277 GMT1005 --

* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS & BETTS TYCO ELEC
COLOR PART NUMBER
1 -- R4103B -- -- -- --
2 -- R4104B -- -- -- --
3 -- R4262B -- -- -- --
#22-18 N/A M7928/7-
4 -- R4264B -- -- -- --
5 -- R4114B -- -- -- --
6 -- R4115B -- -- -- --
7 -- R4121B -- -- -- --
8 -- R4123B -- -- -- 320093
#16-14 N/A M7928/7- 9 -- R4125B -- -- -- --
10 -- R4126B -- -- -- --
11 -- R4119B -- -- -- --
NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

GMT TOOL SERIES OPTIONS HX4 TOOL SERIES OPTIONS DCT TOOL SERIES OPTIONS
FOR Y-DIES
PMTxxx Pneumatic Tool, p. 107 HX4 Hand Tools, p. 82 & 83 DCT4 Hand Tool, p. 108-109
GMTxxx Hand Tool, p. 104-105 HXE4B Battery Tools, p. 84 EMC3300 Battery Tool, p. 110
GMTExxxB Battery Tool, p. 105-106 HX23 Pneumatic Tool, p. 86

DMC does NOT provide connectors, contacts, or wiring components. Parts are shown here for reference only. See limited disclaimer on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 133
 M7928/1-1 TO
M7928/6-1 to -10, Sizes 26 TO
-5, SIZES to 24
10

TYPE: Class 1 Insulated Splices, Radiation Resistant

INSULATION: Polyvinylidene Flouride (PVF2) [Natural Color]
SPLICE BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 105 C
Similar Splice Shown

Tool Selection Guide*

SPLICE SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION
SLEEVE TERMINAL/SPLICE HX4 SERIES MIL APPROVED*
AWG SIZE DIAMETER IN.
COLOR PART NUMBER MIL APPROVED* TOOL
MM (MM)
0.12- Yellow
#26-24 .082 (2.08) M7928/6- 1 Y527 Die M22520/40-01
0.24 Stripe
0.16- White
#24 -20 .100 (2.54) M7928/6- 2 Y527 Die M22520/40-01
0.65 Stripe
0.26- Red
#22-18 .125 (3.18) M7928/6- 3 Y501 Die M22520/40-01
0.96 Stripe
1.04- Blue
#16-14 .150 (3.81) M7928/6- 4 Y501 Die M22520/40-01
2.62 Stripe
2.62- Yellow
#12-10 .220 (5.59) M7928/6- 5 Y501 Die --
6.64 Stripe
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Splice Manufacturers Part Numbers

SPLICE SPECS SPLICE MANUFACTURERS SPLICE #

TERMINAL/SPLICE TYCO ELEC

AWG SLEEVE COLOR BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS & BETTS
PART NUMBER (RAYCHEM)

#26-24 Yellow Stripe M7928/6- 1 -- -- -- -- -- 53546-1

#24 -20 White Stripe M7928/6- 2 -- -- -- -- -- 53547-1

#22-18 Red Stripe M7928/6- 3 -- -- -- -- -- 53548-1

#16-14 Blue Stripe M7928/6- 4 -- -- -- -- -- 53549-1

#12-10 Yellow Stripe M7928/6- 5 -- -- -- -- -- 53550-1

NOTE: Component manufactures instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES

HX4 Hand Tools, p. 82 & 83

HXE4B Battery Tools, p. 84
HX23 Pneumatic Tool, p. 86

DMC does NOT provide connectors, contacts, or wiring components. Parts are shown here for reference only. See limited disclaimer on page 18.

PAGE 134 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 M81824/1-01 TO -03, SIZES 26 TO 12

TYPE: Class 1 Insulated Splices

INSULATION: Nylon, UL 94V-2
SPLICE BODY & SLEEVE: Copper, ASTM B-152
PLATING: Nickel, QQ-N-290 or Tin, ASTM B-545
SEALING MATERIAL: Modified Thermoplastic
Similar Splice Shown
MAX TEMP RATING: 105 C

Tool Selection Guide*

SPLICE SPECS DMC TOOL/DIE OPTIONS

WIRE MULTIPLE GMT SERIES HX4 SERIES HX3

SLEEVE TERMINAL/SPLICE HX4 SERIES
AWG SIZE CONDUCTORS CMA MIL* MIL* SERIES MIL
COLOR PART NUMBER DIE
MM RANGE APPROVED APPROVED APPROVED

#26-20 0.15-0.61 304 - 1510 Red M81824/1- 01 GMT232 Y540 Die X528 Die Y516 Die

#20-16 0.39-1.34 779 - 2680 Blue M81824/1- 02 GMT232 Y540 Die X528 Die Y516 Die

#16-12 0.95-3.37 1900 - 6755 Yellow M81824/1- 03 GMT232 Y539 Die X527 Die Y516 Die

* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Splice Manufacturers Part Numbers

SPLICE SPECS SPLICE MANUFACTURERS SPLICE #

SLEEVE TERMINAL/SPLICE TYCO ELEC

AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS & BETTS SUMITOMO
COLOR PART NUMBER (RAYCHEM)

#26-20 0.15-0.61 M81824/1- 01 -- -- -- -- -- D-436-36 H-CR-436-36

#20-16 0.39-1.34 M81824/1- 02 -- -- -- -- -- D-436-37 H-CR-436-37

#16-12 0.95-3.37 M81824/1- 03 -- -- -- -- -- D-436-38 H-CR-436-38

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

GMT TOOL SERIES OPTIONS HX4 TOOL SERIES OPTIONS HX3 TOOL SERIES OPTIONS
FOR Y-DIES FOR X-DIES
PMT232 Pneumatic Tool, p. 107 HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83
GMT232 Hand Tool, p. 104-105 HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
GMTE232B Battery Tool, p. 105-106 HX23 Pneumatic Tool, p. 86

DMC does NOT provide connectors, contacts, or wiring components. Parts are shown here for reference only. See limited disclaimer on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 135
 M81824/6-01 to -03, Sizes 26 to 12

TYPE: Class 1 Insulated Splices

INSULATION: Heat Shrinkable Polyvinylidene Flouride
SPLICE BODY & SLEEVE: Copper, ASTM B-280 or B75-68 or B152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: Modified Thermoplastic
Similar Splice Shown
MAX TEMP RATING: 150 C

Tool Selection Guide*

SPLICE SPECS DMC TOOL/DIE OPTIONS

WIRE MULTIPLE
TERMINAL/SPLICE GMT SERIES MIL* HX4 SERIES MIL* HX3 SERIES MIL
AWG SIZE CONDUCTORS CMA SLEEVE COLOR HX4 SERIES DIE
PART NUMBER APPROVED APPROVED APPROVED
MM RANGE

#26-20 0.15-0.61 304 - 1510 Red M81824/6- 01 GMT232 Y540 Die X528 Die Y516 Die

#20-16 0.39-1.34 779 - 2680 Blue M81824/6- 02 GMT232 Y540 Die X528 Die Y516 Die

#16-12 0.95-3.37 1900 - 6755 Yellow M81824/6- 03 GMT232 Y539 Die X527 Die Y516 Die

* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Splice Manufacturers Part Numbers

SPLICE SPECS SPLICE MANUFACTURERS SPLICE #

SLEEVE TERMINAL/SPLICE THOMAS TYCO ELEC

AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT SUMITOMO
COLOR PART NUMBER & BETTS (RAYCHEM)

#26-20 Red M81824/6- 01 -- -- -- -- -- D-436-82 --

#20-16 Blue M81824/6- 02 -- -- -- -- -- D-436-83 --

#16-12 Yellow M81824/6- 03 -- -- -- -- -- D-436-84 --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

GMT TOOL SERIES OPTIONS HX4 TOOL SERIES OPTIONS HX3 TOOL SERIES OPTIONS
FOR Y-DIES FOR X-DIES
PMT232 Pneumatic Tool, p. 107 HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83
GMT232 Hand Tool, p. 104-105 HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
GMTE232B Battery Tool, p. 105-106 HX23 Pneumatic Tool, p. 86

DMC does NOT provide connectors, contacts, or wiring components. Parts are shown here for reference only. See limited disclaimer on page 18.

PAGE 136 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 M81824/8-01 TO -03, SIZES 26 TO 12

TYPE: Class 1 Insulated Splices

INSULATION: Heat Shrinkable Polyvinylidene Flouride
SPLICE BODY & SLEEVE: Copper, ASTM B-280 or B75-68 or B152
PLATING: Nickel, SAE AMS-QQ-N290
SEALING MATERIAL: Modified Thermoplastic
Similar Splice Shown
MAX TEMP RATING: 175 C

Tool Selection Guide*

SPLICE SPECS DMC TOOL/DIE OPTIONS

WIRE
MULTIPLE CONDUCTORS SLEEVE TERMINAL/SPLICE GMT SERIES HX4 SERIES HX3 SERIES MIL
AWG SIZE HX4 SERIES DIE
CMA RANGE COLOR PART NUMBER MIL* APPROVED MIL* APPROVED APPROVED
MM

#26-20 0.15-0.61 304 - 1510 Red M81824/8- 01 GMT232 Y540 Die X528 Die Y516 Die

#20-16 0.39-1.34 779 - 2680 Blue M81824/8- 02 GMT232 Y540 Die X528 Die Y516 Die

#16-12 0.95-3.37 1900 - 6755 Yellow M81824/8- 03 GMT232 Y539 Die X527 Die Y516 Die

* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Splice Manufacturers Part Numbers

SPLICE SPECS SPLICE MANUFACTURERS SPLICE #

SLEEVE TERMINAL/SPLICE THOMAS TYCO ELEC

AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT SUMITOMO
COLOR PART NUMBER & BETTS (RAYCHEM)

#26-20 Red M81824/8- 01 -- -- -- -- -- D-436-85 --

#20-16 Blue M81824/8- 02 -- -- -- -- -- D-436-86 --

#16-12 Yellow M81824/8- 03 -- -- -- -- -- D-436-87 --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

GMT TOOL SERIES OPTIONS HX4 TOOL SERIES OPTIONS HX3 TOOL SERIES OPTIONS
FOR Y-DIES FOR X-DIES
PMT232 Pneumatic Tool, p. 107
HX4 Hand Tools, p. 82 & 83
GMT232 Hand Tool, p. 104-105 HX3 Hand Tools, p. 82 & 83
HXE4B Battery Tools, p. 84
GMTE232B Battery Tool, p. 105-106 PHX3 Pneumatic Tool, p. 85
HX23 Pneumatic Tool, p. 86

DMC does NOT provide connectors, contacts, or wiring components. Parts are shown here for reference only. See limited disclaimer on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 137
 M7928/1-1 to
M81824/7-01 TO-10,
-03,Sizes
SIZES2626
to TO
24 12

TYPE: Class 1 Insulated Splices

INSULATION: Heat Shrinkable Polyvinylidene Flouride
SPLICE BODY & SLEEVE: Copper, ASTM B-280 or B75-68 or B152
PLATING: Tin, ASTM B-545
SEALING MATERIAL: Modified Thermoplastic
Similar Splice Shown
MAX TEMP RATING: 150 C

Tool Selection Guide*

SPLICE SPECS DMC TOOL/DIE OPTIONS

WIRE MULTIPLE
TERMINAL/SPLICE GMT SERIES HX4 SERIES HX3 SERIES MIL
AWG SIZE CONDUCTORS CMA SLEEVE COLOR HX4 SERIES DIE
PART NUMBER MIL* APPROVED MIL* APPROVED APPROVED
MM RANGE

#26-20 0.15-0.61 304 - 1510 Red M81824/7- 01 GMT232 Y540 Die X528 Die Y516 Die

#20-16 0.39-1.34 779 - 2680 Blue M81824/7- 02 GMT232 Y540 Die X528 Die Y516 Die

#16-12 0.95-3.37 1900 - 6755 Yellow M81824/7- 03 GMT232 Y539 Die X527 Die Y516 Die

* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Splice Manufacturers Part Numbers

SPLICE SPECS SPLICE MANUFACTURERS SPLICE #

SLEEVE TERMINAL/SPLICE THOMAS TYCO ELEC

AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT SUMITOMO
COLOR PART NUMBER & BETTS (RAYCHEM)

#26-20 Red M81824/7- 01 -- -- -- -- -- D-436-0110 --

#20-16 Blue M81824/7- 02 -- -- -- -- -- D-436-52 --

#16-12 Yellow M81824/7- 03 -- -- -- -- -- D-436-53 --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

GMT TOOL SERIES OPTIONS HX4 TOOL SERIES OPTIONS HX3 TOOL SERIES OPTIONS
FOR Y-DIES FOR X-DIES

PMT232 Pneumatic Tool, p. 107 HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83
GMT232 Hand Tool, p. 104-105 HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
GMTE232B Battery Tool, p. 105-106 HX23 Pneumatic Tool, p. 86

DMC does NOT provide connectors, contacts, or wiring components. Parts are shown here for reference only. See limited disclaimer on page 18.

PAGE 138 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 M81824/9-01 TO -03, SIZES 26 TO 12

TYPE: Class 1 Insulated Splices

INSULATION: Heat Shrinkable Polyvinylidene Flouride
SPLICE BODY & SLEEVE: Copper, ASTM B-280 or B75-68 or B152
PLATING: Tin, ASTM B-545
SEALING MATERIAL: Modified Thermoplastic
Similar Splice Shown
MAX TEMP RATING: 150 C

Tool Selection Guide*

SPLICE SPECS DMC TOOL/DIE OPTIONS

WIRE MULTIPLE GMT SERIES HX4 SERIES

SLEEVE TERMINAL/SPLICE HX3 SERIES HX4 SERIES
AWG SIZE CONDUCTORS CMA MIL* MIL*
COLOR PART NUMBER MIL APPROVED DIE
MM RANGE APPROVED APPROVED

#26-20 0.15-0.61 304 - 1510 Red M81824/9- 01 GMT232 Y540 Die X528 Die Y516 Die

#20-16 0.39-1.34 779 - 2680 Blue M81824/9- 02 GMT232 Y540 Die X528 Die Y516 Die

#16-12 0.95-3.37 1900 - 6755 Yellow M81824/9- 03 GMT232 Y539 Die X527 Die Y516 Die

* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Splice Manufacturers Part Numbers

SPLICE SPECS SPLICE MANUFACTURERS SPLICE #

SLEEVE TERMINAL/SPLICE THOMAS TYCO ELEC

AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT SUMITOMO
COLOR PART NUMBER & BETTS (RAYCHEM)

#26-20 Red M81824/9- 01 -- -- -- -- -- D-436-0115 --

#20-16 Blue M81824/9- 02 -- -- -- -- -- D-436-42 --

#16-12 Yellow M81824/9- 03 -- -- -- -- -- D-436-43 --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

GMT TOOL SERIES OPTIONS HX4 TOOL SERIES OPTIONS HX3 TOOL SERIES OPTIONS
FOR Y-DIES FOR X-DIES
PMT232 Pneumatic Tool, p. 107 HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83
GMT232 Hand Tool, p. 104-105 HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
GMTE232B Battery Tool, p. 105-106 HX23 Pneumatic Tool, p. 86

DMC does NOT provide connectors, contacts, or wiring components. Parts are shown here for reference only. See limited disclaimer on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 139
 M81824/10-01 TO -03, SIZES 26 TO 12

TYPE: Class 1 Insulated Splices

INSULATION: Heat Shrinkable Polyvinylidene Flouride
SPLICE BODY & SLEEVE: Copper, ASTM B-280 or B75-68 or B152
PLATING: Nickel, SAE AMS-QQ-N290
SEALING MATERIAL: Modified Thermoplastic
Similar Splice Shown
MAX TEMP RATING: 175 C

Tool Selection Guide*

SPLICE SPECS DMC TOOL/DIE OPTIONS

WIRE MULTIPLE
SLEEVE TERMINAL/SPLICE GMT SERIES HX4 SERIES HX3 SERIES MIL HX4 SERIES
AWG SIZE CONDUCTORS CMA
COLOR PART NUMBER MIL* APPROVED MIL* APPROVED APPROVED DIE
MM RANGE

#26-20 0.15-0.61 304 - 1510 Red M81824/10- 01 GMT232 Y540 Die X528 Die Y516 Die

#20-16 0.39-1.34 779 - 2680 Blue M81824/10- 02 GMT232 Y540 Die X528 Die Y516 Die

#16-12 0.95-3.37 1900 - 6755 Yellow M81824/10- 03 GMT232 Y539 Die X527 Die Y516 Die

* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Splice Manufacturers Part Numbers

SPLICE SPECS SPLICE MANUFACTURERS SPLICE #

SLEEVE TERMINAL/SPLICE THOMAS TYCO ELEC

AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT SUMITOMO
COLOR PART NUMBER & BETTS (RAYCHEM)

#26-20 Red M81824/10- 01 -- -- -- -- -- D-436-88 --

#20-16 Blue M81824/10- 02 -- -- -- -- -- D-436-89 --

#16-12 Yellow M81824/10- 03 -- -- -- -- -- D-436-90 --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

GMT TOOL SERIES OPTIONS HX4 TOOL SERIES OPTIONS HX3 TOOL SERIES OPTIONS
FOR Y-DIES FOR X-DIES

PMT232 Pneumatic Tool, p. 107 HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83
GMT232 Hand Tool, p. 104-105 HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
GMTE232B Battery Tool, p. 105-106 HX23 Pneumatic Tool, p. 86

DMC does NOT provide connectors, contacts, or wiring components. Parts are shown here for reference only. See limited disclaimer on page 18.

PAGE 140 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 M81824/11-01 TO -03, SIZES 26 TO 12

TYPE: Class 1 Insulated Splices

INSULATION: Heat-Shrinkable Cross-Linked Polyvinylidene Flouride, (SAE
AMS-DTL-23053/18)
SPLICE BODY & SLEEVE: Copper, ASTM B-280, B-75, or B-187
PLATING: Nickel, SAE AMS-QQ-N290
Similar Splice Shown
SEALING MATERIAL: Modified Thermoplastic
MAX TEMP RATING: 200 C

Tool Selection Guide*

SPLICE SPECS DMC TOOL/DIE OPTIONS

WIRE MULTIPLE
SLEEVE TERMINAL/SPLICE GMT SERIES HX4 SERIES HX3 SERIES MIL
AWG SIZE CONDUCTORS CMA HX4 SERIES DIE
COLOR PART NUMBER MIL* APPROVED MIL* APPROVED APPROVED
MM RANGE

#26-20 0.15-0.61 304 - 1510 Red M81824/11- 01 GMT232 Y540 Die X528 Die Y516 Die

#20-16 0.39-1.34 779 - 2680 Blue M81824/11- 02 GMT232 Y540 Die X528 Die Y516 Die

#16-12 0.95-3.37 1900 - 6755 Yellow M81824/11- 03 GMT232 Y539 Die X527 Die Y516 Die

* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Splice Manufacturers Part Numbers

SPLICE SPECS SPLICE MANUFACTURERS SPLICE #

SLEEVE TERMINAL/SPLICE THOMAS TYCO ELEC

AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT SUMITOMO
COLOR PART NUMBER & BETTS (RAYCHEM)

#26-20 Red M81824/11- 01 -- -- -- -- -- D-200-82 --

#20-16 Blue M81824/11- 02 -- -- -- -- -- D-200-83 --

#16-12 Yellow M81824/11- 03 -- -- -- -- -- D-200-84 --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

GMT TOOL SERIES OPTIONS HX4 TOOL SERIES OPTIONS HX3 TOOL SERIES OPTIONS
FOR Y-DIES FOR X-DIES

PMT232 Pneumatic Tool, p. 107 HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83
GMT232 Hand Tool, p. 104-105 HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
GMTE232B Battery Tool, p. 105-106 HX23 Pneumatic Tool, p. 86

DMC does NOT provide connectors, contacts, or wiring components. Parts are shown here for reference only. See limited disclaimer on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 141
 M81824/12-01 TO -03, SIZES 26 TO 12

TYPE: Class 1 Splice, Environment Resistant, Heatless Sealing

INSULATION: Preformed Nylon with Colored End Cap, Gel Seal
TERMINAL BODY & SLEEVE: Copper
PLATING: Tin Coated
SEALING MATERIAL: Non-Opaque Gel
Similar Splice Shown
MAX TEMP RATING: 150 C

Tool Selection Guide*

SPLICE SPECS DMC TOOL/DIE OPTIONS

WIRE MULTIPLE
END CAP TERMINAL/SPLICE GMT SERIES HX4 SERIES
AWG SIZE CONDUCTORS
COLOR PART NUMBER MIL APPROVED* MIL APPROVED*
MM CMA RANGE
#26-20 -- -- Red M81824/12- 01 GMT1090 --
#20-16 -- -- Blue M81824/12- 02 GMT1090 --
#14-12 -- -- Yellow M81824/12- 03 GMT1090 --
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Splice Manufacturers Part Numbers

SPLICE SPECS SPLICE MANUFACTURERS SPLICE #

END CAP TERMINAL/SPLICE THOMAS TYCO ELEC

AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT SUMITOMO
COLOR PART NUMBER & BETTS (RAYCHEM)
#26-20 Red M81824/12- 01 -- -- -- -- -- D-436-36-COLD --
#20-16 Blue M81824/12- 02 -- -- -- -- -- D-436-37-COLD --
#14-12 Yellow M81824/12- 03 -- -- -- -- -- D-436-38-COLD --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

GMT TOOL SERIES OPTIONS HX4 TOOL SERIES OPTIONS FOR Y-DIES

PMTxxx Pneumatic Tool, p. 107 HX4 Hand Tools, p. 82 & 83

GMTxxx Hand Tool, p. 104-105 HXE4B Battery Tools, p. 84
GMTExxxB Battery Tool, p. 105-106 HX23 Pneumatic Tool, p. 86

DMC does NOT provide connectors, contacts, or wiring components. Parts are shown here for reference only. See limited disclaimer on page 18.

PAGE 142 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 HEADER
MS17143-1 to -10, Sizes 22 to 10
SUBHEADER
TYPE: Class 1 Insulated Terminals, Rectangular Tongue
INSULATION: Nylon, UL 94V-2
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 105 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION HX4 HX3 MIL HX4 SERIES

SLEEVE TERMINAL/SPLICE PART HX4 SERIES
AWG SIZE DIAMETER IN. SERIES MIL SERIES MIL APPROVED SINGLE
COLOR NUMBER MULTI CAVITY
MM (MM) APPROVED* APPROVED* TOOL* CAVITY
#22-18 0.26-0.96 .140 (3.56) Red MS 17143 1 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
#16-14 1.04 - 2.62 .170 (4.32) Blue MS 17143 2 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
#12-10 2.62 - 6.64 .230 (5.84) Yellow MS 17143 3 Y501 Die X515 Die -- Y670 Die --
#22-18 0.26-0.96 .140 (3.56) Red MS 17143 4 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
#16-14 1.04 - 2.62 .170 (4.32) Blue MS 17143 5 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
#12-10 2.62 - 6.64 .230 (5.84) Yellow MS 17143 6 Y501 Die X515 Die -- Y670 Die --
#22-18 0.26-0.96 .140 (3.56) Red MS 17143 7 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
#16-14 1.04 - 2.62 .170 (4.32) Blue MS 17143 8 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
#12-10 2.62 - 6.64 .230 (5.84) Yellow MS 17143 9 Y501 Die X515 Die -- Y670 Die --
#22-18 0.26-0.96 .140 (3.56) Red MS 17143 10 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE PART

AWG FCI BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR NUMBER
#22-18 Red MS 17143 1 -- -- AA-880-1 -- RA 480 327932
#16-14 Blue MS 17143 2 -- -- BB-880-2 -- RB 480 2-327934-2
#12-10 Yellow MS 17143 3 -- -- -- -- RC 480 327936
#22-18 Red MS 17143 4 -- -- AA-881-1 -- RA 481 2-327938-1
#16-14 Blue MS 17143 5 -- -- BB-881-2 -- RB 481 2-327940-4
#12-10 Yellow MS 17143 6 -- -- -- -- RC 481 327942
#22-18 Red MS 17143 7 -- -- AA-882-1 -- RA 482 327944
#16-14 Blue MS 17143 8 -- -- BB-882-2 -- RB 482 2-327946-4
#12-10 Yellow MS 17143 9 -- -- -- -- RC 482 327948
#22-18 Red MS 17143 10 -- -- AA-883-1 -- RA 483 2-327950-1

NOTE: Component manufactures instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES HX3 TOOL SERIES OPTIONS FOR X-DIES

HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83

HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
HX23 Pneumatic Tool, p. 86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 143
 MS17143-11 to -21, Sizes 22 to 10

TYPE: Class 1 Insulated Terminals, Rectangular Tongue

INSULATION: Nylon, UL 94V-2
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 105 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION HX3 MIL HX4 SERIES

SLEEVE TERMINAL/SPLICE PART HX4 SERIES MIL HX4 SERIES
AWG SIZE DIAMETER IN. SERIES MIL APPROVED SINGLE
COLOR NUMBER APPROVED* MULTI CAVITY
MM (MM) APPROVED* TOOL* CAVITY
#16-14 1.04 - 2.62 .170 (4.32) Blue MS 17143 11 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
#12-10 2.62 - 6.64 .230 (5.84) Yellow MS 17143 12 Y501 Die X515 Die -- Y670 Die --
#22-18 0.26-0.96 .140 (3.56) Red MS 17143 13 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
#16-14 1.04 - 2.62 .170 (4.32) Blue MS 17143 14 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
#12-10 2.62 - 6.64 .230 (5.84) Yellow MS 17143 15 Y501 Die X515 Die -- Y670 Die --
#22-18 0.26-0.96 .140 (3.56) Red MS 17143 16 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
#16-14 1.04 - 2.62 .170 (4.32) Blue MS 17143 17 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
#12-10 2.62 - 6.64 .230 (5.84) Yellow MS 17143 18 Y501 Die X515 Die -- Y670 Die --
#22-18 0.26-0.96 .140 (3.56) Red MS 17143 19 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
#16-14 1.04 - 2.62 .170 (4.32) Blue MS 17143 20 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
#12-10 2.62 - 6.64 .230 (5.84) Yellow MS 17143 21 Y501 Die X515 Die -- Y670 Die --
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE PART

AWG FCI BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR NUMBER
#16-14 Blue MS 17143 11 -- -- BB-883-2 -- RB 483 2-327952-2
#12-10 Yellow MS 17143 12 -- -- -- -- RC 483 327954
#22-18 Red MS 17143 13 -- -- AA-884-1 -- RA 484 2-327956-1
#16-14 Blue MS 17143 14 -- -- BB-884-2 -- RB 484 2-327958-4
#12-10 Yellow MS 17143 15 -- -- -- -- RC 484 2-327960-1
#22-18 Red MS 17143 16 -- -- AA-885-1 -- RA 485 327962
#16-14 Blue MS 17143 17 -- -- BB-885-2 -- RB 485 2-327964-4
#12-10 Yellow MS 17143 18 -- -- - -- RC 485 327966
#22-18 Red MS 17143 19 -- -- AA-886-1 -- RA 486 2-327968-1
#16-14 Blue MS 17143 20 -- -- BB-886-2 -- RB 486 2-327970-4
#12-10 Yellow MS 17143 21 -- -- -- -- RC 486 327972

NOTE: Component manufactures instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES HX3 TOOL SERIES OPTIONS FOR X-DIES
HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83
HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
HX23 Pneumatic Tool, p. 86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 144 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 MS20659-101 TO -106, SIZES 22 TO 10

TYPE: Class 1 Uninsulated Terminals, Ring Tongue

INSULATION: None
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 175 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION HX4 SERIES HX4 SERIES GMT SERIES GMT SERIES
SLEEVE TERMINAL/SPLICE DCT4 SERIES
AWG SIZE DIAMETER IN. MULTI CAVITY MULTI CAVITY TOOL TOOL
COLOR PART NUMBER
MM (MM) (1 INDENT) (2 INDENTS) (1 INDENT) (2 INDENTS)
101 Y554 Die Y788 Die GMT277 GMT1005 --
#22-18 0.26-0.96 N/A N/A MS20659-
102 Y554 Die Y788 Die GMT277 GMT1005 --

1.04 - 103 Y554 Die Y788 Die GMT277 GMT1005 --

#16-14 N/A N/A MS20659-
2.62 104 Y554 Die Y788 Die GMT277 GMT1005 --

2.62 - 105 Y554 Die Y788 Die GMT277 GMT1005 --

#12-10 N/A N/A MS20659-
6.64 106 Y554 Die Y788 Die GMT277 GMT1005 --
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
101 -- -- -- -- A85G --
#22-18 N/A MS20659-
102 -- -- -- -- A87G --
103 -- -- -- -- B85G --
#16-14 N/A MS20659-
104 -- -- -- -- B87G --
105 YAV10 R3457B C-328-10 P10-10R C26 33457
#12-10 N/A MS20659-
106 YAV10-T2 R3459B C-330-56 P10-56R C70 33459

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

GMT TOOL SERIES OPTIONS HX4 TOOL SERIES OPTIONS

FOR Y-DIES
PMTxxx Pneumatic Tool, p. 107 HX4 Hand Tools, p. 82 & 83
GMTxxx Hand Tool, p. 104-105 HXE4B Battery Tools, p. 84
GMTExxxB Battery Tool, p. 105-106 HX23 Pneumatic Tool, p. 86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 145
 M7928/1-1
MS20659-107 TOto -10,
-116, Sizes
SIZES 8 TO 26
1 to 24

TYPE: Class 1 Uninsulated Terminals, Ring Tongue

INSULATION: None
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 175 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION
SLEEVE TERMINAL/SPLICE HD485 DIES
AWG SIZE DIAMETER IN. HD51 SERIES HD36 SERIES
COLOR PART NUMBER MIL APPROVED*
MM (MM)
107 HD485-8 Die HD51-118N Die HD36-111N Die
#8 6.64 - 10.5 N/A N/A MS20659-
108 HD485-8 Die HD51-118N Die HD36-111N Die
109 HD485-6 Die HD51-119N Die HD36-112N Die
#6 10.5 - 16.8 N/A N/A MS20659-
110 HD485-6 Die HD51-119N Die HD36-112N Die
111 HD485-4 Die HD51-120N Die HD36-113N Die
#4 16.8 - 26.7 N/A N/A MS20659-
112 HD485-4 Die HD51-120N Die HD36-113N Die
113 HD485-2 Die HD51-121N Die HD36-114N Die
#2 26.7 - 42.4 N/A N/A MS20659-
114 HD485-2 Die HD51-121N Die HD36-114N Die
115 HD485-1 Die -- --
#1 40.0-42.0 N/A N/A MS20659-
116 HD485-1 Die -- --
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
107 YAV8C-L -- -- -- D10361 --
#8 N/A MS20659-
108 YAV8C-L2 -- -- -- D10721 --
109 YAV6C-L -- -- -- E10711 --
#6 N/A MS20659-
110 YAV6C-L2 -- -- -- E10731 --
111 YAV4C-L -- -- -- F10711 --
#4 N/A MS20659-
112 YAV4C-L2 -- -- -- F10731 --
113 YAV2C-L1 -- -- -- G971 --
#2 N/A MS20659-
114 YAV2C-L -- -- -- G973 --
115 YAV1C-L1 -- -- -- H971 --
#1 N/A MS20659-
116 YAV1C-L -- -- -- H973 --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

TBHD1M OR HH80C HD36 TOOL HD51 TOOL

DIE/TOOL OPTIONS SERIES OPTIONS SERIES OPTIONS

HH80C Hand Tool, p. 116-117 HD36 Hand Tool, p. 111 HD51 Hand Tool, p. 114-115

TBHD1M Hydraulic Tool, p. 116-117 HDE36B Battery Tool, p. 112 XHD51 Hydraulic Tool, p. 114-115
HDE51B Battery Tool - Contact DMC

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 146 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 MS20659-117 TO -124, SIZES 1/0 TO 4/0

TYPE: Class 1 Uninsulated Terminals, Ring Tongue

INSULATION: None
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 175 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE
INSULATION SLEEVE TERMINAL/SPLICE HD485 DIES
AWG SIZE HD51 SERIES
DIAMETER IN. (MM) COLOR PART NUMBER MIL APPROVED*
MM
117 HD485-01 Die HD51-123N Die
#1/0 42.4-60.6 N/A N/A MS20659-
118 HD485-01 Die HD51-123N Die
119 HD485-02 Die HD51-124N Die
#2/0 60.6-76.3 N/A N/A MS20659-
120 HD485-02 Die HD51-124N Die
121 HD485-03 Die --
#3/0 76.3-96.3 N/A N/A MS20659-
122 HD485-03 Die --
123 HD485-04 Die --
#4/0 96.3-117 N/A N/A MS20659-
124 HD485-04 Die --
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
117 YAV25-L1 -- -- -- J971 --
#1/0 N/A MS20659-
118 YAV25-L -- -- -- J973 --
119 YAV26-L2 -- -- -- K972 --
#2/0 N/A MS20659-
120 YAV26-L -- -- -- K973 --
121 YAV27-L -- -- -- L973 --
#3/0 N/A MS20659-
122 YAV27-L1 -- -- -- L975 --
123 YAV28-L -- -- -- M973 --
#4/0 N/A MS20659-
124 YAV28-L12 -- -- -- M975 --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

TBHD1M OR HH80C HD51 TOOL SERIES OPTIONS

TOOL OPTIONS
HH80C Hand Tool, p. 116-117
HD51 Hand Tool, p. 114-115

TBHD1M Hydraulic Tool, p. 116-117

XHD51 Hydraulic Tool, p. 114-115
HDE51B Battery Tool - Contact DMC

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 147
 MS20659-125 TO -128, SIZES 22 TO 10

TYPE: Class 1 Uninsulated Terminals, Ring Tongue

INSULATION: None
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 175 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION HX4 SERIES HX4 SERIES GMT SERIES

SLEEVE TERMINAL/SPLICE GMT SERIES TOOL
AWG SIZE DIAMETER MULTI CAVITY MULTI CAVITY TOOL
COLOR PART NUMBER (2 INDENTS)
MM IN. (MM) (1 INDENT) (2 INDENTS) (1 INDENT)
#22-18 0.26 - 0.96 N/A N/A MS20659- 125 Y554 Die Y788 Die GMT277 GMT1005
126 Y554 Die Y788 Die GMT277 GMT1005
#16-14 1.04 - 2.62 N/A N/A MS20659-
127 Y554 Die Y788 Die GMT277 GMT1005

#12-10 2.62 - 6.64 N/A N/A MS20659- 128 Y554 Die Y788 Die GMT277 GMT1005

* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
#22-18 N/A MS20659- 125 -- -- -- -- -- --
MS20659- 126 -- -- -- -- -- --
#16-14 N/A
MS20659- 127 -- -- -- -- -- --
#12-10 N/A MS20659- 128 YAV10-T4 R3220B C-340-38 P10-38R C73 33220

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

GMT TOOL SERIES OPTIONS HX4 TOOL SERIES OPTIONS

FOR Y-DIES
PMTxxx Pneumatic Tool, p. 107 HX4 Hand Tools, p. 82 & 83
GMTxxx Hand Tool, p. 104-105 HXE4B Battery Tools, p. 84
GMTExxxB Battery Tool, p. 105-106 HX23 Pneumatic Tool, p. 86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 148 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 MS20659-129 TO -134, SIZES 6 TO 1

TYPE: Class 1 Uninsulated Terminals, Ring Tongue

INSULATION: None
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 175 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE
INSULATION SLEEVE TERMINAL/SPLICE HD485 DIES
AWG SIZE HD51 SERIES HD36 SERIES HX4 SERIES
DIAMETER IN. (MM) COLOR PART NUMBER MIL APPROVED*
MM
#8 6.64 - 10.5 N/A N/A MS20659- 129 HD485-8 Die HD51-118N Die HD36-111N Die Y845HN Die
130 HD485-6 Die HD51-119N Die HD36-112N Die Y847HN Die
#6 10.5 - 16.8 N/A N/A MS20659-
131 HD485-6 Die HD51-119N Die HD36-112N Die Y847HN Die
#4 16.8 -26.7 N/A N/A MS20659- 132 HD485-4 Die HD51-120N Die HD36-113N Die --
#2 26.7 - 42.4 N/A N/A MS20659- 133 HD485-4 Die HD51-120N Die HD36-113N Die --
#1 40.0-42.0 N/A N/A MS20659- 134 HD485-1 Die -- -- --
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER

#8 N/A MS20659- 129 YAV8C-L3 -- -- -- D10731 --

#6 N/A MS20659- 130 YAV6C-L1 -- -- -- E10261 --

#6 N/A MS20659- 131 YAV6C-L4 -- -- -- E10721 --

#4 N/A MS20659- 132 YAV4C-L4 -- -- -- F10721 --

#2 N/A MS20659- 133 YAV2C-L4 -- -- -- G975 --

#1 N/A MS20659- 134 YAV1C-L4 -- -- -- H975 --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

TBHD1M OR HH80C HD36 TOOL HD51 TOOL SERIES

DIE/TOOL OPTIONS SERIES OPTIONS OPTIONS

HH80C Hand Tool, p. 116-117 HD36 Hand Tool, p. 111 HD51 Hand Tool, p. 114-115

TBHD1M Hydraulic Tool, p. 116-117 HDE36B Battery Tool, p. 112 XHD51 Hydraulic Tool, p. 114-115
HDE51B Battery Tool - Contact DMC

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 149
 MS20659-135 TO -137, SIZES 1/0 TO 4/0

TYPE: Class 1 Uninsulated Terminals, Ring Tongue

INSULATION: None
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 175 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE SIZE INSULATION SLEEVE HD485 DIES

AWG TERMINAL/SPLICE PART NUMBER HD51 SERIES
MM DIAMETER IN. (MM) COLOR MIL APPROVED*

#1/0 42.4-60.6 N/A N/A MS20659- 135 HD485-01 Die HD51-123N Die

#2/0 60.6-76.3 N/A N/A MS20659- 136 HD485-02 Die HD51-124N Die

#4/0 96.3-117 N/A N/A MS20659- 137 HD485-04 Die --

* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER

#1/0 N/A MS20659- 135 YAV25-L3 -- -- -- J975 --

#2/0 N/A MS20659- 136 YAV26-L3 -- -- -- K975 --

#4/0 N/A MS20659- 137 YAV28-L54 -- -- -- -- --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

TBHD1M OR HH80C HD51 TOOL SERIES OPTIONS

DIE/TOOL OPTIONS
HD51 Hand Tool, p. 114-115
HH80C Hand Tool, p. 116-117
XHD51 Hydraulic Tool, p. 114-115
TBHD1M Hydraulic Tool, p. 116-117
HDE51B Battery Tool - Contact DMC

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 150 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 MS20659-140 TO -150, SIZES 8 TO 1

TYPE: Class 1 Uninsulated Terminals, Ring Tongue

INSULATION: None
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 175 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION
SLEEVE TERMINAL/SPLICE HD485 DIES
AWG SIZE DIAMETER IN. HD51 SERIES HD36 SERIES
COLOR PART NUMBER MIL APPROVED*
MM (MM)
140 HD485-8 Die HD51-118N Die HD36-111N Die
#8 6.64 - 10.5 N/A N/A MS20659- 141 HD485-8 Die HD51-118N Die HD36-111N Die
142 HD485-8 Die HD51-118N Die HD36-111N Die
#6 10.5 - 16.8 N/A N/A MS20659- 143 HD485-6 Die HD51-119N Die HD36-112N Die
144 HD485-4 Die HD51-120N Die HD36-113N Die
#4 16.8 -26.7 N/A N/A MS20659-
145 HD485-4 Die HD51-120N Die HD36-113N Die
146 HD485-2 Die HD51-121N Die HD36-114N Die
#2 26.7 - 42.4 N/A N/A MS20659- 147 HD485-2 Die HD51-121N Die HD36-114N Die
148 HD485-2 Die HD51-121N Die HD36-114N Die
149 HD485-1 Die -- --
#1 40.0-42.0 N/A N/A MS20659-
150 HD485-1 Die -- --

*If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
140 YAV8C-L14 -- -- -- D10161 --
#8 N/A MS20659- 141 YAV8C-L1 -- -- -- D10711 --
142 YAV8C-L4 -- -- -- -- --
#6 N/A MS20659- 143 YAV6C-L10 -- -- -- -- --
144 YAV4C-L3 -- -- -- F10261 --
#4 N/A MS20659-
145 YAV4C-L5 -- -- -- -- --
146 YAV2C-L3 -- -- -- G926 --
#2 N/A MS20659- 147 YAV2C-L2 -- -- -- G972 --
148 YAV2C-L11 -- -- -- G974 --
149 YAV1C-L2 -- -- -- H972 --
#1 N/A MS20659-
150 YAV1C-L4 -- -- -- H974 --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

TBHD1M OR HH80C HD36 TOOL HD51 TOOL SERIES

DIE/TOOL OPTIONS SERIES OPTIONS OPTIONS

HH80C Hand Tool, p. 116-117 HD36 Hand Tool, p. 111 HD51 Hand Tool, p. 114-115

TBHD1M Hydraulic Tool, p. 116-117 HDE36B Battery Tool, p. 112 XHD51 Hydraulic Tool, p. 114-115
HDE51B Battery Tool - Contact DMC

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 151
 MS20659-151 TO -160, SIZES 1/0 TO 4/0

TYPE: Class 1 Uninsulated Terminals, Ring Tongue

INSULATION: None
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 175 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE SIZE INSULATION SLEEVE TERMINAL/SPLICE HD485 DIES

AWG HD51 SERIES
MM DIAMETER IN. (MM) COLOR PART NUMBER MIL APPROVED*
151 HD485-01 Die HD51-123N Die
1/0 42.4-60.6 N/A N/A MS20659-
152 HD485-01 Die HD51-123N Die
153 HD485-02 Die HD51-124N Die
2/0 60.6-76.3 N/A N/A MS20659-
154 HD485-02 Die HD51-124N Die
155 HD485-03 Die --
3/0 76.3-96.3 N/A N/A MS20659-
156 HD485-03 Die --
157 HD485-04 Die --
158 HD485-04 Die --
4/0 96.3-117 N/A N/A MS20659-
159 HD485-04 Die --
160 HD485-04 Die --

* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
151 YAV25-L2 -- -- -- J972 --
1/0 N/A MS20659-
152 YAV25-L16 -- -- -- J974 --
153 YAV26-L1 -- -- -- K971 --
2/0 N/A MS20659-
154 YAV26-L16 -- -- -- K974 --
155 YAV27-L20 -- -- -- L972 --
3/0 N/A MS20659-
156 YAV27-L18 -- -- -- L974 --
157 YAV1C-L11 -- -- -- M972 --
158 YAV28-L56 -- -- -- M974 --
4/0 N/A MS20659-
159 YAV28-L13 -- -- -- -- --
160 YAV28-L14 -- -- -- -- --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

TBHD1M OR HH80C HD51 TOOL SERIES OPTIONS

DIE/TOOL OPTIONS
HH80C Hand Tool, p. 116-117 HD51 Hand Tool, p. 114-115
TBHD1M Hydraulic Tool, p. 116-117 XHD51 Hydraulic Tool, p. 114-115
HDE51B Battery Tool - Contact DMC

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 152 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 MS20659-161 TO -166, SIZES 22 TO 10

TYPE: Class 1 Uninsulated Terminals, Ring Tongue

INSULATION: None
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 175 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION HX4 SERIES HX4 SERIES

SLEEVE TERMINAL/SPLICE GMT SERIES TOOL GMT SERIES TOOL
AWG SIZE DIAMETER MULTI CAVITY MULTI CAVITY
COLOR PART NUMBER (1 INDENT) (2 INDENTS)
MM IN. (MM) (1 INDENT) (2 INDENTS)
161 Y554 Die Y788 Die GMT277 GMT1005
#22-18 0.26 - 0.96 N/A N/A MS20659-
162 Y554 Die Y788 Die GMT277 GMT1005
163 Y554 Die Y788 Die GMT277 GMT1005
#16-14 1.04 - 2.62 N/A N/A MS20659-
164 Y554 Die Y788 Die GMT277 GMT1005
165 Y554 Die Y788 Die GMT277 GMT1005
#12-10 2.62 - 6.64 N/A N/A MS20659-
166 Y554 Die Y788 Die GMT277 GMT1005
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
161 -- -- -- -- -- --
#22-18 N/A MS20659-
162 -- -- -- -- -- --
163 -- -- -- -- -- --
#16-14 N/A MS20659-
164 -- -- -- -- -- --
165 YAV10-T7 R3453B -- P10-6R C33 --
#12-10 N/A MS20659-
166 -- R3223B -- -- C75 --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

GMT TOOL SERIES OPTIONS HX4 TOOL SERIES OPTIONS

FOR Y-DIES
PMTxxx Pneumatic Tool, p. 107 HX4 Hand Tools, p. 82 & 83
GMTxxx Hand Tool, p. 104-105 HXE4B Battery Tools, p. 84
GMTExxxB Battery Tool, p. 105-106 HX23 Pneumatic Tool, p. 86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 153
 MS21004-1 TO -7, SIZES 22 TO 18

TYPE: Class 1 Uninsulated Terminals, Rectangular Tongue

INSULATION: None
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 175 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION HX4 SERIES HX4 SERIES

SLEEVE TERMINAL/SPLICE GMT SERIES TOOL GMT SERIES TOOL
AWG SIZE DIAMETER MULTI CAVITY MULTI CAVITY
COLOR PART NUMBER (1 INDENT) (2 INDENTS)
MM IN. (MM) (1 INDENT) (2 INDENTS)
1 Y554 Die Y788 Die GMT277 GMT1005
2 Y554 Die Y788 Die GMT277 GMT1005
3 Y554 Die Y788 Die GMT277 GMT1005
#22-18 0.26-0.96 N/A N/A MS21004- 4 Y554 Die Y788 Die GMT277 GMT1005
5 Y554 Die Y788 Die GMT277 GMT1005
6 Y554 Die Y788 Die GMT277 GMT1005
7 Y554 Die Y788 Die GMT277 GMT1005
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
1 -- -- -- -- A486 --
2 -- -- -- -- A483 --
3 -- -- -- -- A482 --
#22-18 N/A MS21004- 4 -- -- -- -- A481 --
5 -- -- -- -- A485 --
6 -- -- -- -- A484 --
7 -- -- -- -- A480 --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

GMT TOOL SERIES OPTIONS HX4 TOOL SERIES OPTIONS

FOR Y-DIES
PMTxxx Pneumatic Tool, p. 107 HX4 Hand Tools, p. 82 & 83
GMTxxx Hand Tool, p. 104-105 HXE4B Battery Tools, p. 84
GMTExxxB Battery Tool, p. 105-106 HX23 Pneumatic Tool, p. 86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 154 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 MS21004-8 TO -14, SIZES 16 TO 14

TYPE: Class 1 Uninsulated Terminals, Rectangular Tongue

INSULATION: None
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 175 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION HX4 SERIES HX4 SERIES

SLEEVE TERMINAL/SPLICE GMT SERIES TOOL GMT SERIES TOOL
AWG SIZE DIAMETER MULTI CAVITY MULTI CAVITY
COLOR PART NUMBER (1 INDENT) (2 INDENTS)
MM IN. (MM) (1 INDENT) (2 INDENTS)
8 Y554 Die Y788 Die GMT277 GMT1005
9 Y554 Die Y788 Die GMT277 GMT1005
10 Y554 Die Y788 Die GMT277 GMT1005
1.04 -
#16-14 N/A N/A MS21004- 11 Y554 Die Y788 Die GMT277 GMT1005
2.62
12 Y554 Die Y788 Die GMT277 GMT1005
13 Y554 Die Y788 Die GMT277 GMT1005
14 Y554 Die Y788 Die GMT277 GMT1005
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
8 -- -- -- -- B486 --
9 -- -- -- -- B483 --
10 -- -- -- -- B482 --
#16-14 N/A MS21004- 11 -- -- -- -- B481 --
12 -- -- -- -- B485 --
13 -- -- -- -- B484 --
14 -- -- -- -- B480 --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

GMT TOOL SERIES OPTIONS HX4 TOOL SERIES OPTIONS

FOR Y-DIES
PMTxxx Pneumatic Tool, p. 107 HX4 Hand Tools, p. 82 & 83
GMTxxx Hand Tool, p. 104-105 HXE4B Battery Tools, p. 84
GMTExxxB Battery Tool, p. 105-106 HX23 Pneumatic Tool, p. 86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 155
 MS21004-15 TO -21, SIZES 12 TO 10

TYPE: Class 1 Uninsulated Terminals, Rectangular Tongue

INSULATION: None
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 175 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION HX4 SERIES HX4 SERIES GMT SERIES GMT SERIES
SLEEVE TERMINAL/SPLICE DCT4 SERIES
AWG SIZE DIAMETER MULTI CAVITY MULTI CAVITY TOOL TOOL
COLOR PART NUMBER
MM IN. (MM) (1 INDENT) (2 INDENTS) (1 INDENT) (2 INDENTS)
15 Y554 Die Y788 Die GMT277 GMT1005 --
16 Y554 Die Y788 Die GMT277 GMT1005 --
17 Y554 Die Y788 Die GMT277 GMT1005 --
#12-
2.62 - 6.64 N/A N/A MS21004- 18 Y554 Die Y788 Die GMT277 GMT1005 --
10
19 Y554 Die Y788 Die GMT277 GMT1005 --
20 Y554 Die Y788 Die GMT277 GMT1005 --
21 Y554 Die Y788 Die GMT277 GMT1005 --
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
15 -- -- -- -- C486 --
16 -- -- -- -- C483 --
17 -- -- -- -- C482 --
#12-10 N/A MS21004- 18 -- -- -- -- C481 --
19 -- -- -- -- C485 --
20 -- -- -- -- C484 --
21 -- -- -- -- C480 --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

GMT TOOL SERIES OPTIONS HX4 TOOL SERIES OPTIONS

FOR Y-DIES
PMTxxx Pneumatic Tool, p. 107 HX4 Hand Tools, p. 82 & 83
GMTxxx Hand Tool, p. 104-105 HXE4B Battery Tools, p. 84
GMTExxxB Battery Tool, p. 105-106 HX23 Pneumatic Tool, p. 86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 156 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 MS25036-101 TO -110, SIZES 22 TO 14

TYPE: Class 1 Insulated Terminals

INSULATION: Nylon, UL 94V-2
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 105 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION MIL HX4 SERIES

SLEEVE TERMINAL/SPLICE HX4 SERIES HX3 SERIES HX4 SERIES
AWG SIZE DIAMETER IN. APPROVED* SINGLE
COLOR PART NUMBER MIL APPROVED* MIL APPROVED* MULTI CAVITY
MM (MM) TOOL CAVITY
101 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
102 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
0.26-
#22-18 .140 (3.56) Red MS25036- 103 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
0.96
104 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
105 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
106 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
107 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
1.04 -
#16-14 .170 (4.32) Blue MS25036- 108 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
2.62
109 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
110 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
101 YAES18-N1 XR1881 SN AA-820-06 PN18-6RN RA333 36150 36149
102 YAES18-N2 XR1885 SN AA-832-06 PN18-6R RA853 51863 --
#22-18 Red MS25036- 103 YAES18-N3 XR1891 SN AA-821-10 PN18-10R RA873 36154 36153
104 YAES18-N4 XR1895 SN AA-822-56 PN18-56R RA723 31895 320572
105 YAES18-N5 XR1896 SN AA-826-38 PN18-38R RA733 31897 320573
106 YAES14-N6 XR2442 SN BB-823-06 PN14-6RN RB1333 320561 --
107 YAES14-N7 XR1901 SN BB-837-06 PN14-6R RB853 51864 --
#16-14 Blue MS25036- 108 YAES14-N8 XR1903 SN BB-837-10 PN14-10R RB873 51864-2 --
109 YAES14-N9 XR1907 SN BB-825-56 PN14-56R RB723 320575 --
110 YAES14-N10 XR1908 SN BB-818-38 PN14-38R RB733 320564 --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES HX3 TOOL SERIES OPTIONS FOR X-DIES

HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83

HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
HX23 Pneumatic Tool, p. 86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 157
 MS25036-111 TO -114, SIZES 12 TO 10

TYPE: Class 1 Insulated Terminals

INSULATION: Nylon, UL 94V-2
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 105 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION
SLEEVE TERMINAL/SPLICE HX4 SERIES HX3 SERIES HX4 SERIES
AWG SIZE DIAMETER IN.
COLOR PART NUMBER MIL APPROVED* MIL APPROVED* SINGLE CAVITY
MM (MM)
111 Y501 Die X515 Die Y670 Die
112 Y501 Die X515 Die Y670 Die
#12-10 2.62 - 6.64 .230 (5.84) Yellow MS25036-
113 Y501 Die X515 Die Y670 Die
114 Y501 Die X515 Die Y670 Die
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
111 YAES10-N11 XR5107 N C-828-06 PN10-6R RC333 320567 35107
112 YAES10-N12 XR5109 N C-828-10 PN10-10R RC363 36161 35109
#12-10 Yellow MS25036-
113 YAES10-N13 XR5111 N C-830-56 PN10-56R RC703 320576 35111
114 YAES10-N14 XR5112 N C-840-38 PN10-38R RC733 320577 35112

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES HX3 TOOL SERIES OPTIONS FOR X-DIES

HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83

HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
HX23 Pneumatic Tool, p. 86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 158 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 HEADER
MS25036-115 TO -122, SIZES 8 TO 6
SUBHEADER
TYPE: Class 1 Insulated Terminals
INSULATION: Nylon, UL 94V-2
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 105 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION
SLEEVE TERMINAL/SPLICE HD002 DIES
AWG SIZE DIAMETER IN. HX4 SERIES HD36 SERIES HD51 SERIES
COLOR PART NUMBER MIL APPROVED*
MM (MM)
115 HD002-8 Die -- HD36-139 Die HD51-105 Die
116 HD002-8 Die -- HD36-139 Die HD51-105 Die
#8 6.64 - 10.5 .290 (7.55) Red MS25036-
117 HD002-8 Die -- HD36-139 Die HD51-105 Die
118 HD002-8 Die -- HD36-139 Die HD51-105 Die
119 HD002-6 Die -- HD36-136 Die HD51-106 Die
120 HD002-6 Die -- HD36-136 Die HD51-106 Die
#6 10.5 - 16.8 .370 (9.55) Blue MS25036-
121 HD002-6 Die -- HD36-136 Die HD51-106 Die
122 HD002-6 Die -- HD36-136 Die HD51-106 Die
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
115 YAEV8C-L -- -- -- RD10361 --
116 YAEV8C-L1 -- -- -- RD10711 --
#8 Red MS25036-
117 YAEV8C-L2 -- -- -- RD10721 --
118 YAEV8C-L3 -- -- -- RD10731 --
119 YAEV6C-L1-M -- -- -- RE10261 --
120 YAEV6C-L-M -- -- -- RE10711 --
#6 Blue MS25036-
121 YAEV6C-L4-M -- -- -- RE10721 --
122 YAEV6C-L2-M -- -- -- RE10731 --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

TBHD1M OR HH80C HX4 TOOL SERIES HD36 TOOL HD51 TOOL SERIES
TOOL OPTIONS OPTIONS FOR Y-DIES SERIES OPTIONS OPTIONS

HH80C, p. 116 HX4 Hand Tools, p. 82 & 83 HD36 Hand Tool, p. 111 HD51 Hand Tool, p. 114-115
TBHD1M Hydraulic Tool, p. 116 HXE4B Battery Tools, p. 84 HDE36B Battery Tool, p. 112 XHD51 Hydraulic Tool, p. 114-115
HX23 Pneumatic Tool, p. 86 HDE51B Battery Tool - Contact DMC

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.
Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 159
 HEADER
MS25036-123 TO -131, SIZES 4 TO 1
SUBHEADER
TYPE: Class 1 Insulated Terminals
INSULATION: Nylon, UL 94V-2
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 105 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE
INSULATION SLEEVE TERMINAL/SPLICE HD002 DIES
AWG SIZE HD36 SERIES HD51 SERIES
DIAMETER IN. (MM) COLOR PART NUMBER MIL APPROVED*
MM
123 HD002-4 Die HD36-137 Die HD51-107 Die
#4 16.8 - 26.7 .430 (11.05) Yellow MS25036- 124 HD002-4 Die HD36-137 Die HD51-107 Die
125 HD002-4 Die HD36-137 Die HD51-107 Die
126 HD002-2 Die -- HD51-113 Die
#2 26.7 - 42.4 .505 (12.83) Red MS25036- 127 HD002-2 Die -- HD51-113 Die
128 HD002-2 Die -- HD51-113 Die
129 HD002-1 Die -- HD51-154 Die
#1 -- -- White MS25036- 130 HD002-1 Die -- HD51-154 Die
131 HD002-1 Die -- HD51-154 Die
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE
AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR PART NUMBER
123 YAEV4C-L -- -- -- RF10711 --
#4 Yellow MS25036- 124 YAEV4C-L4 -- -- -- RF10721 --
125 YAEV4C-L2 -- -- -- RF10731 --
126 YAEV2C-L1 -- -- -- RG9711 --
#2 Red MS25036- 127 YAEV2C-L -- -- -- RG9731 --
128 YAEV8C-L4 -- -- -- RG9751 --
129 YAEV1C-L1 -- -- -- RH9711 --
#1 White MS25036- 130 YAEV1C-L -- -- -- RH9731 --
131 YAEV1C-L3 -- -- -- RH9751 --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

TBHD1M OR HH80C HD36 TOOL HD51 TOOL

TOOL OPTIONS SERIES OPTIONS SERIES OPTIONS

HH80C Hand Tool, p. 116 HD36 Hand Tool, p. 111 HD51 Hand Tool, p. 114-115
TBHD1M Hydraulic Tool, p. 116 HDE36B Battery Tool, p. 112 XHD51 Hydraulic Tool, p. 114-115
HDE51B Battery Tool - Contact DMC

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 160 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 MS25036-132 to -141, Sizes 1/0 to 4/0

TYPE: Class 1 Insulated Terminals

INSULATION: Nylon, UL 94V-2
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 105 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION
SLEEVE TERMINAL/SPLICE HD002 DIES
AWG SIZE DIAMETER IN. HD51 SERIES
COLOR PART NUMBER MIL APPROVED*
MM (MM)
132 HD002-01 Die --
42.4-
1/0 .632 (16.05) Blue MS25036- 133 HD002-01 Die --
60.6
134 HD002-01 Die --
135 HD002-02 Die --
60.6-
2/0 .684 (17.37) Yellow MS25036- 136 HD002-02 Die --
76.3
137 HD002-02 Die --

76.3- 138 HD002-03 Die --

3/0 .737 (18.72) Red MS25036-
96.3 139 HD002-03 Die --
140 HD002-04 Die --
4/0 96.3-117 .799 (20.29) Blue MS25036-
141 HD002-04 Die --

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE PART

AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR NUMBER
132 YAEV25-L1 -- -- -- RJ9711 --
1/0 Blue MS25036- 133 YAEV25-L -- -- -- RJ9731 --
134 YAEV25-L3 -- -- -- RJ9751 --
135 YAEV26-L2 -- -- -- RK9711 --
2/0 Yellow MS25036- 136 YAEV26-L -- -- -- RK9731 --
137 YAEV26-L3 -- -- -- RK9751 --
138 -- -- -- -- RL9731 --
3/0 Red MS25036-
139 -- -- -- -- RL9751 --
140 -- -- -- -- RM9731 --
4/0 Blue MS25036-
141 -- -- -- -- RM9751 --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

TBHD1M OR HH80C TOOL OPTIONS

HH80C Hand Tool, p. 116
TBHD1M Hydraulic Tool, p. 116

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 161
 MS25036-143 to -151, Sizes 26 to 18

TYPE: Class 1 Insulated Terminals

INSULATION: Nylon, UL 94V-2
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 105 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION MIL HX4 SERIES

SLEEVE TERMINAL/SPLICE PART HX4 SERIES HX3 SERIES HX4 SERIES
AWG SIZE DIAMETER IN. APPROVED* SINGLE
COLOR NUMBER MIL APPROVED* MIL APPROVED* MULTI CAVITY
MM (MM) TOOL CAVITY
143 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
144 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
0.12 -
#26-24 .082 (2.09) Yellow MS25036- 145 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
0.24
146 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
147 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
148 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die

0.26- 149 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
#22-18 .125 (3.18) Red MS25036-
0.96 150 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
151 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE PART

AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR NUMBER
143 -- XR26336 N -- -- RAX23 54310-1
144 -- XR26337 N -- -- RAX43 52189
#26-24 Yellow MS25036- 145 -- XR26338 N -- -- RAX63 53073
146 -- XR26339 N -- -- RAX83 54311-1
147 -- XR26340 N -- -- RAX103 54321-1
148 YAES18-N48 XR1880 SN AA-820-04 PN18-4RN RA323 31880
149 YAES18-N49 XR1890 SN AA-821-08 PN18-8R RA863 31890
#22-18 Red MS25036-
150 YAES18-N50 XR1894 SN AA-822-14 PN18-14R RA713 31894
151 -- -- -- -- RA753 328975

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES HX3 TOOL SERIES OPTIONS FOR X-DIES

HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83

HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
HX23 Pneumatic Tool, p. 86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 162 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 MS25036-152 to -159, Sizes 22 to 10

TYPE: Class 1 Insulated Terminals

INSULATION: Nylon, UL 94V-2
TERMINAL BODY & SLEEVE: Copper, ASTM B-152
PLATING: Tin, ASTM B-545
MAX TEMP RATING: 105 C
Similar Terminal Shown

Tool Selection Guide*

TERMINAL SPECS DMC TOOL/DIE OPTIONS

WIRE INSULATION MIL HX4 SERIES

SLEEVE TERMINAL/SPLICE PART HX4 SERIES HX3 SERIES HX4 SERIES
AWG SIZE DIAMETER IN. APPROVED* SINGLE
COLOR NUMBER MIL APPROVED* MIL APPROVED* MULTI CAVITY
MM (MM) TOOL CAVITY
152 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die

1.04 - 153 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
#16-14 .150 (3.81) Blue MS25036-
2.62 154 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
155 Y501 Die X511 Die M22520/40-01 Y671 Die Y1060 Die
156 Y501 Die X515 Die -- Y670 Die --
2.62 -
#12-10 .230 (5.84) Yellow MS25036- 157 Y501 Die X515 Die -- Y670 Die --
6.64
158 Y501 Die X515 Die -- Y670 Die --
0.26-
#22-18 .230 (5.84) Red MS25036- 159 Y501 Die X511 Die M22520/40-01 Y672 Die Y1060 Die
0.96
* If MIL Approval is required, QPL status should be verified. Consult DMC for current status.

Terminal Manufacturers Part Numbers

TERMINAL SPECS TERMINAL MANUFACTURERS TERMINAL #

SLEEVE TERMINAL/SPLICE PART

AWG BURNDY HOLLINGSWORTH MOLEX PANDUIT THOMAS&BETTS TYCO ELEC
COLOR NUMBER
152 YAES14N52 -- BB-823-04 PN14-4R RB1323 324159
153 YAES14N53 XR1902 SN BB-837-08 PN14-8R RB863 51864-1
#16-14 Blue MS25036-
154 YAES14N54 XR1906 SN BB-825-14 PN14-14R RB713 320563
155 YAES14N55 -- -- -- RB753 328976
156 YAES10-N56 XR5108 N C-828-08 PN10-8R RC863 35108
#12-10 Yellow MS25036- 157 YAES10-N57 XR5110 N C-830-14 PN10-14R RC713 35110
158 YAES10-N58 XR5117 N -- -- RC753 52077

#22-18 Red MS25036- 159 -- XR1879 SN AA-820-02 -- -- --

NOTE: Component manufactures and OEM instructions shall take precedence over the information presented in these charts. Wire ranges are for reference only.

HX4 TOOL SERIES OPTIONS FOR Y-DIES HX3 TOOL SERIES OPTIONS FOR X-DIES

HX4 Hand Tools, p. 82 & 83 HX3 Hand Tools, p. 82 & 83

HXE4B Battery Tools, p. 84 PHX3 Pneumatic Tool, p. 85
HX23 Pneumatic Tool, p. 86

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 163
 Tensile Test Systems
For Wire Terminations & Similar Applications

maintenance applications. The electronic strength on terminations up to size 8

digital readout displays are a fast and in Mil-Spec applications, and size 1/0
reliable source of test data. AWG in commercial and automotive
The rugged construction and the applications.
portable design of these test machines The PT-150H Manual Wire Crimp Pull
make any of them a superior choice for Tester is ideal for testing crimp strength
on-site or laboratory use in an infinite up to size 10 for Mil-Spec applications,
THE DEPENDABLE variety of applications. The operation of and size 4 AWG for commercial and
ALPHATRON TENSILE the equipment is simple yet versatile, automotive applications.
TEST SYSTEM and DMC will customize the gripping The HPT-200 hand-held pull tester
Now available from DMC is a line jaws or other components to make test blends the accuracy and rugged
of Electronic Tensile Test Systems sample installation and removal an easy design of the Alphatron pull testers
which may be used in conjunction task. into a self-contained, portable,
with SPC Programs or other Quality Models are available with output rechargeable battery powered unit.
Control disciplines in both OEM and display readings in Pounds, Newtons, It is ideal for testing crimp strength
and/or Kilograms to conform with the up to size 10 AWG in Mil-Spec
requirements of the users system. Units applications, and size 10 AWG
are available for either 115 or 230 volt in commercial and automotive
power input. applications.
Its only natural that the company
which supplies the best wire termination MPT-250B-SC MOTORIZED
tools and equipment would add the very SAFE-T-CABLE TESTER
best Digital Tensile Testers to further
meet the demand for fewer sources and The specifications for this model are
improved support through a wider range the same as MPT-250B.
of user needs.
MOTORIZED PULL TESTER The MPT-250B-SC is equipped to
The MPT-250B Motorized Wire Crimp
MODEL MPT-250B test .020, .032 and .040 diameter
Pull Tester is ideal when a constant
Safe-T-Cable.
rate of pull is desired. It tests crimp

GENERAL SPECIFICATIONS
MPT-250B PT-150H HPT-200 PT-40XP
250 lbf 113 kg 150 lbf 68.0 kg 200 lbf 90.7 kg 40 lbf 18.1 kg
Capacity
1112 N 667 N 889 N 170 N
MANUAL PULL TESTER Accuracy 0.5% (1/2 of 1%) 0.5% (1/2 of 1%) 0.5% (1/2 of 1%) 0.5% (1/2 of 1%)
MODEL PT-150H
Resolution 0.1 lbf 0.1 lbf 0.1 lbf 0.1 lbf
Digital Display Digital Display Digital Display Digital Display
Display Type w/Peak w/Peak w/Peak w/Peak
Hold Reading Hold Reading Hold Reading Hold Reading
LED w/.56" LED w/.56" LED w/.56" LED w/.56"
Display
high digits high digits high digits high digits
115 VAC 115 VAC 115 VAC 115 VAC
50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
Electrical
230 VAC 230 VAC 230 VAC 230 VAC
50/60 Hz 50/60 Hz Int. Battery Int. Battery
SMALL GAGE WIRE CRIMP
PULL TESTER MODEL PT-40XP Operating 50F to 100F 50F to 100F 50F to 100F 50F to 100F
Temperature (10 to 38C) (10 to 38C) (10 to 38C) (10 to 38C)

DIMENSIONS
MPT-250B PT-150H HPT-200 PT-40XP
Height 9.5 in. (24.13 cm) 5 in. (18.9 cm) 2 in. (5.08 cm) case 5.9 in. (14.97 cm) case
Width 10 in. (25.4 cm) 8.5 in. (25.4 cm) 9.5 in. (24.13 cm) case 11.75 in. (29.85 cm) case
Depth 15 in. (43.2 cm) 16 in. (27.9 cm) 6.25 in. (15.87 cm) case 5.8 in. (14.73 cm) case
Weight 26 lbs. (11.78 kg) 15.2 lbs. (6.89 Kg) 2.5 lbs. (1.21 kg) case 5.7 lbs. (2.59 kg) case
HAND-HELD PORTABLE
(less options) (less options) and hand unit (less options)
PULL TESTER MODEL HPT-200

PAGE 164 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 MPT-250B
Motorized Wire Crimp Pull Tester

Now available from DMC is a line of 9.5x10x16) and the rugged construc- SPECIFICATIONS FOR THE
Electronic Tensile Test Systems which tion (machined aluminum and steel) MPT-250B MOTORIZED
may be used in conjunction with SPC contribute to the versatility and reliability WIRE CRIMP PULL TESTER
Programs or other Quality Control of the MPT-250B Pull Tester. A variety of Capacity Range 5-250 lbs.
disciplines in both Production and options, including standard and custom (2-113 kg, 22-1112 N)
Maintenance applications. The electronic grips for all types of wire terminations are Pull Rate: 1 to 10"/min. Push-button
digital readout displays are a fast and available on this tester. The operation of Selectable in 1"/min. Increments.
reliable source of test data. the tester is simple and has automatic Pull Rate Accuracy
The MPT-250B Motorized Wire Crimp reset and auto-stop features incorporated 1/8"/min. @ 15"/min. Rate of Pull
Pull Tester has a range from five pounds into the design. The peak-hold digital dis- 1/4"/min. @ 610"/min. Rate of Pull
force to two-hundred and fifty pounds play indicates the highest pull force that Auto-Stop at Wire/Crimp Break Point
(2-113 Kg, 22-1112 N). is measured by the accurate load cell/ Auto Return to Start Position
You can expect the same precision digital processor until the reset switch is 15 Position Slotted Lower
and dependability that has established all pressed. Terminal Grip.
ALPHATRON testers as the first choice Consult DMC for more specific informa- Display Units in Pounds, Kilograms,
for wire harness builders and component tion, and application verification. or Newtons
suppliers throughout the industry. The Lb/Kg/Newtons Switching Built in
250 pound capacity of this tester will Product upgrade in progress. Consult
extend the range of testing capabilities DMC for status. NSN:6635-01-581-9996
to size 8 Mil-Spec applications*, and size
1/0 AWG in commercial and automotive
applications** (Reference AS7928 and
UL486 Respectively).
The portable design (25 pounds,

MPT-250B
The MPT-250B Motorized Wire Crimp
Pull Tester is ideal when a constant
rate of pull is desired. It tests crimp
strength on terminations up to size 8
in Mil-Spec applications, and size 1/0
AWG in commercial and automotive
applications.

MPT-250B Options:
Ring Terminal Lower Grip
Universal Self-Tightening Cam-Type Lower Grip
Adjustable Set-point for Motor Stop at Pre-Set Force.

SLOTTED TERMINAL GRIP

15-3087 SLOTTED TERMINAL (LOWER) SLOT DIMENSION
(Standard)
1 .031 6 .218 11 .110
2 .250 7 .080 12 .172
3 .047 8 .203 13 .125
4 .236 9 .094 14 .158
5 .063 10 .188 15 .141
P/N 15-3087

*Size 8 MIL Spec wire pull test is typically 220 pounds force. Sample may not break at 250 pounds.
**May require special grips due to wire diameter.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 165
PT-150H
Wire Crimp Pull Tester

The PT-150H Manual Wire Crimp Pull Tester is ideal for testing crimp strength up STANDARD FEATURES
to size 10 for Mil-Spec applications*, and size 4 AWG for commercial and automotive Capacity: 150 lb, 667 N, 68 Kg
applications**. The PT-150H may be used in conjunction with SPC Programs or other Display units factory set for
Quality Control disciplines in both OEM and maintenance applications. The electronic pounds, newtons or kilograms
digital readout display is a fast and reliable source of test data. Resolution: 0.1 lb
The operation of the equipment is simple yet versatile, and DMC will customize the Accuracy: 0.5 % of full scale
gripping jaws or other components to make test sample installation and removal an Digital Display with Peak Hold
easy task. Backlit LCD Display with 0.56
* Size 10 MIL Spec wire pull test is typically 150 pounds force. Sample may not break at 150 High Digits
pounds. Self-Tightening Wire Grip
** May require special grips due to wire diameter. 15 Position Slotted Terminal
Contact Grip
Lever Arm Pull Mechanism

OPTIONAL ACCESSORY GRIPS

Ring Terminal Grip (P/N 15-0066)
Self-Tightening Grip (P/N 15-3202)
Right Angle Terminal Grip
(P/N 15-3042)

PHYSICAL
Weight 15.2 Lbs.
(Shipping Weight 21 Lbs.)
Stand Dimensions:
H. 5, W. 8.5, D. 16

CALIBRATION
New units supplied with certificate
of calibration traceable to NIST
Factory calibration available

OPTIONAL FEATURES
230 VAC 50/60 Hz Power
(P/N 15-7004)

Terminal & Wire Grips

Custom Grips Available. Consult DMC for details.

SLOTTED TERMINAL GRIP RING TERMINAL GRIP SELF-TIGHTENING GRIP

(standard) (optional) (optional)

P/N 15-3087 P/N 15-0066 P/N 15-3202

See disclaimer of liability on page 18.

PAGE 166 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
Header Right
PT-40XP Low Range Precision Pull Tester
Subheadline

with SPC Programs or other Quality POWER SPECS

Control disciplines in both OEM Built-in NIMH Battery, with Charger
and maintenance applications. The 14 Hours of Use on a Single Charge
electronic digital readout display is a 100-240 VA Power Adapter with
3 interchangeable plug adapters
fast and reliable source of test data.
included
This unit easily accommodates short
wire leads (.75 minimum length test PHYSICAL
sample). Weight 5.7 lbs.
Dimensions: Height: 5.9,
Width: 11.75, Depth 5.8
STANDARD FEATURES
Capacity: 40 lb, 170 N/18.2 KGS CALIBRATION
Verify Calibration Anytime
PT-40XP Display units factory set for pounds,
Factory calibration available
kilograms or newtons
Resolution: 0.1 lb / 0.1 N New units supplied with
Now available from DMC, the Accuracy: 0.5 % of full scale certificate of calibration
portable PT-40XP Electronic Manual Digital Display with Peak Hold traceable to NIST
LCD Display with 0.56 High Digits In order to maintain NIST
Tensile Test System is specially
Two Self-Tightening Wedge-Grips and traceability, Do Not Exceed
designed to test the lower range 12 Months Between Factory
One Cam-Grip Assembly
tensile values from 0.1 to 40 lbs. The Calibrations
Precise Screw Pull Mechanism
PT-40XP may be used in conjunction

HPT-200 Handheld Portable Pull Tester

to wait for process s amples Specifications:

to arrive in the QA Lab. Capacity: 200 LBF, 90.7 kg, 889N
Durable construction and a Accuracy: .5% of full scale
convenient carry case ensure
Resolution: .1 lbf
protection. The Low Stress
Display Type: Digital display w/
tensioning mechanism makes the peak hold reading
HPT-200 versatile and easy to use. Display: LCD w/.56 in. high d igits
Electrical: 100-240VAC charging
adapter
Standard Features: 12VDC internal battery
P/N HPT-200-230 Operating Temperature:
50F to 100F (10 to 38C)
Portable, lightweight and
ergonomic design Height: 2 in. (5.08 cm) case
Width: 9.5 in. (24.13 cm) case
HPT-200 Built-in NIMH battery,
Depth: 6.25 in. (15.87 cm) case
with charger
The HPT-200 hand held pull tester Up to 14 hour use on Weight: 2.5 lbs. (1.21 kg) case
combines the accuracy and rugged a single charge and hand unit
design of the Alphatron pull testers Low stress tensioning mechanism
into a portable battery powered unit. Protective carrying case A 230 volt unit is available.
We follow that up with our expert Shoulder bag (optional)
P/N HPT-200-230
factory service and c alibration.
Built-in calibration test
The lightweight Alphatron HPT-
Accuracy: (0.5% of full scale)
200 is a self-contained tester that
Resolution: (0.1 pounds)
extends your testing capability to
Display in newtons, or k ilograms is
the shop floor. You no longer have
available

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 167
Terminal and Wire Grips

PART NUMBER
COMPATIBLE WITH CAPACITY TYPE APPLICATION

15-3087 Self Tight Terminal Lugs

MPT-250B 250 lbf
PT-150H Lower Grip Machined Contacts

15-0066 Locking
MPT-250B 250 lbf Ring Terminal Ring Terminal Lugs
PT-150H Lower Grip

15-3202
MPT-250B General Purpose All Wire Terminations
250 lbf
PT-150H Lower Grip

15-3277
MPT-250B Ring
250 lbf Miniature Contacts
PT-150H Lower Grip

15-3242 Low Tensile

MPT-250B
100 lbf Miniature Ring Terminals
PT-150H
Contact, Lower Grip

15-3046 T-Handle
MPT-250B 250 lbf Large Insulation High Force Wire Grip
Upper Grip

15-3040
MPT-250B Standard
250 lbf Wire Grip
Upper Grip

15-0070 Short Wire

250 lbf Short Wire Testing
MPT-250B Upper Grip

GF-11 Standard Miniature Contacts

40 lbf
PT-40XP Contact Grip

PT-40XP-GA1 Standard
40 lbf Wire Grip
PT-40XP Wire Grip

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

PAGE 168 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 Wire Standards Pull Test Values

CONDUCTOR SIZE UL 486A CAPACITY TYPICAL MIL-SPEC*

AWG (REFERENCE) (COMMERCIAL STANDARD) (AS22520, AS7928, ETC)

Pounds Newtons Pounds Newtons

30 1-1.5 6.7 N/A N/A

28 2 8.9 N/A N/A

26 3 13.4 7 31.2

24 5 22.3 10 44.5

22 8 35.6 15 66.8

20 13 57.9 19 84.6

18 20 89.0 38 169.1

16 30 133.5 50 222.5

14 50 222.5 70 311.5

12 70 311.5 110 489.5

10 80 356.0 150 667.5

8 90 400.5 225 1001.3

6 100 445.0 300 1335.0

4 140 623.0 400 1780.0

3 160 712.0 N/A N/A

2 180 801.0 550 2447.5

1 200 890.0 650 2892.5

1/0 250 1112.5 700 3115.0

2/0 300 1235.0 750 337.5

3/0 350 1557.5 825 3671.3

4/0 450 2202.5 875 3893.8

250 MCM 500 2225.0 N/A N/A

300 MCM 550 2447.5 N/A N/A

350 MCM 650 2670.5 N/A N/A

400 MCM 650 2892.5 N/A N/A

500 MCM 800 3560.0 N/A N/A

600 MCM 900 4005.0 N/A N/A

700-2000 1000 4450.0 N/A N/A

*This table lists general crimp termination tensile values. For specific information, consult DMC.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 169
ST825 Swaging Tool for Cable (wire rope)
All swaging and cutting dies are of a
TYPICAL SWAGING
hardened steel and are polished and heat
APPLICATIONS
treated to withstand high impact. Each
die is marked to indicate the type and size
terminal to be swaged, or cable to be cut.
This rugged tool, minus the dies,
weighs less than 20 pounds. It operates
on standard shop air pressure of 80
to 120 PSI and is designed for hand
operation or it can be mounted to
cushion base plate for bench top use.
This tool is also offered in the form of
The DMC ST825 Swaging Tool is used a tool kit (P/N DMC99). This includes
to swage terminals to flexible aircraft additional items such as a base plate,
cable (usually stainless steel) and is built gages, the complete range of cutting and
to meet government specifications. The swaging dies and instruction manual.
complete tool consists of a cylinder and All packaged in a durable metal carrying
yoke assembly that is easily accessible for case.
quick changing of dies, air hose assembly
with a shut off valve and a single action
foot control valve assembly with lubricator
and air filter.

PAGE 170 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
ST825 Swaging Tool
for Cable (Wire Rope)

TO BE USED ON MIL-W-83420, MIL-W-87161

AND SPECIFIED WIRES.
DMC TERMINAL REF. CABLE CROSS REF.
PART NO. QTY. (MIL.#) DESCRIPTION DIA. ATI P/N
G689 1 GAGE SET AT5205G
ST825003 1 SPACER AT520SP-1
ST825SDB-2 2 MS20663-2 SWAGING DIE 1/6" AT520CDB-2
ST825SDB-3 2 MS20663-3 SWAGING DIE 3/32" AT520CDB-3

ST825 WITH SWAGING DIES ST825SDB-4 2 MS20663-4 SWAGING DIE 1/8" AT520CDB-4
ST825SDB-5 2 MS20663-5 SWAGING DIE 5/32" AT520CDB-5
ST825SDB-6 2 MS20663-6 SWAGING DIE 3/16" AT520CDB-6
ST825SSB-2-L 1 MS20664-2 (L) SWAGING DIE , LEFT 1/16"
ST825SSB-2-R 1 MS20664-2 (R) SWAGING DIE , RIGHT 1/16" *AT520CSB-2
ST825SSB-3-L 1 MS20664-3 (L) SWAGING DIE , LEFT 3/32"
ST825SSB-3-R 1 MS20664-3 (R) SWAGING DIE, RIGHT 3/32" *AT520CSB-3

ST825SSB-4-L 1 MS20664-4 (L) SWAGING DIE, LEFT 1/8"

ST825SSB-4-R 1 MS20664-4 (R) SWAGING DIE, RIGHT 1/8" * AT520CSB-4
ST825SSB-5-L 1 MS20664-5 (L) SWAGING DIE , LEFT 5/32"
ST825SSB-5-R 1 MS20664-5 (R) SWAGING DIE, RIGHT 5/32" *AT520CSB-5
ST825SSB-6-L 1 MS20664-6 (L) SWAGING DIE, LEFT 3/16"
ST825 WITH CUTTING DIES ST825SSB-6-R 1 MS20664-6 (R) SWAGING DIE , RIGHT 3/16" *AT520CSB-6
ST825SB-2 2 BA3-2 SWAGING DIE 1/16" AT520CB-2
ST825SB-3 2 BA3-3 SWAGING DIE 3/32" AT520CB-3
ST825SB-4 2 BA3-4 SWAGING DIE 3/32" AT520CB-4
ST825SL-2 2 **-2 SWAGING DIE 1/16" AT520CS-2
ST825SL-3 2 **-3 SWAGING DIE 3/32" AT520CS-3
ST825SL-4 2 **-4 SWAGING DIE 1/8" AT520CS-4
ST825SL-5 2 **-5 SWAGING DIE 5/32" AT520CS-5
ST825SL-6 2 **-6 SWAGING DIE 3/16" AT520CS-6
ST825SL-7 2 **-7 (NOTE) SWAGING DIE 7/32" AT520CS-7
ST825SL-8 2 **-8 SWAGING DIE 1/4" AT520CS-8
ST825CD-2-1 1 CUTTING DIE 1/16" AT520CD-2
DMC99 TOOL KIT ST825CD-2-2 1 CUTTING PUNCH 1/16" AT520CP-2
ST825CD-3-1 1 CUTTING DIE 3/32" AT520CD-3
The DMC99 TOOL KIT is a custom ST825CD-3-2 1 CUTTING PUNCH 3/32" AT520CP-3
metal tool kit and carrying case for the ST825CD-4-1 1 CUTTING DIE 1/8" AT520CD-4
Swaging tool and includes additional
ST825CD-4-2 1 CUTTING PUNCH 1/8" AT520CP-4
items such as a base plate, gages, cut-
ting and swaging dies and instruction ST825CD-5-1 1 CUTTING DIE 5/32" AT520CD -5
manual. This tool kit meets federal speci- ST825CD-5-2 1 CUTTING PUNCH 5/32" AT520CP-5
fication ST825CD-6-1 1 CUTTING DIE 3/16" AT520CD-6
GGG-S-00825A (GSA-FSS) ST825CD-6-2 1 CUTTING PUNCH 3/16" AT520CP-6
NSN 5130-00-712-4855.
ST825CD-7-1 1 CUTTING DIE 7/32" AT520CD-7
ST825CD-7-2 1 CUTTING PUNCH 7/32" AT520CP-7
ST825CD-8-1 1 CUTTING DIE 1/4" AT520CD-8
ST825CD-8-2 1 CUTTING PUNCH 1/4" AT520CP-8

*Sets only
**MS20658, MS20667, MS2160, MS21259
(NOTE) Uses the ST825SL-6 die set for MS20658-7 terminal.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 171
 Wiring System Service Kits
HERE IS WHERE DMCS KNOWLEDGE AND EXPERIENCE PAY OFF!
Building a tool kit to service an entire
wiring system involves extensive research
to select to correct tooling and ensure all
servicable connectors, terminals, splices
and contacts are covered. Technicians
who are responsible for the maintenance
or production of entire systems cannot be
expected to know all the answers, nor do
they have the time to do the necessary
research or locate tooling. DMC has this
knowledge and does the technical research
for them.
We apply our decades of connector
industry experience and wealth of tooling
information into developing the technical data
for every Wiring System Service Kit we build. =
We design and manufacture a tool kit
package which includes: PRODUCTION ASSEMBLY
1) All the necessary tooling (crimping tools,
dies, heads, installing tools, removal tools,
gages, wire strippers for circular and R.F.
connectors and more).
2) Complete instructions on set up and use
of each tool and accessory.
3) Valuable tool application data which
eliminates guesswork and dangerous trial
and error tool selection.

STATE OF THE ART

FOAM CUTTING EQUIPMENT

DMC has built Wiring System Service Kits

for over 40 years and already has tool kits
designed for most Military Aircraft & Ground
Vehicles, Commercial Aircraft, Commuter
and Executive Aircraft, Helicopters, as well as
for individual Shipboard Systems, Weapons
Systems and Avionics Systems. DMC kits
have become the standard for wiring system
maintenance.
We can assist you with the selection or
custom design the right Wiring System
Service Kit to meet your individual
requirements.
After you have purchased a DMC Wiring
System Service Kit, our trained personnel are
available with the information and tools you
need to keep your kit up-to-date.
EXTENSIVE INVENTORY INVESTMENT

PAGE 172 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
Kit Applications
MILITARY STANDARD KITS GENERAL AVIATION KIT
These kits are specified by many departments of the The DMC1149 General
government, particularly the Navy and Air Force. They Aviation Kit was developed
conform to MIL-M-83521, MIL-T-83507, and others. for, and in conjunction with,
The national stock class code for most of the Military Standard organizations involved in the
Kits is usually 5120 or 5180. maintenance and outfitting of
light commercial, business,
and personal aircraft. It has
AIRCRAFT OR SYSTEM KITS
since proven to be well suited
We produce Wiring System Service Kits for a wide range
for service of many types of
of individual aircraft, families of aircraft, and mixed fleets. We
other systems.
can custom design or alter an existing kit to meet the users
This basic kit covers the
requirements.
standard power contacts
sizes 16, 20, and 22D in the
Some common aircraft covered are:
following connector families.
Airbus A300, A310, A320, A330, A340, A380
MIL-DTL-24308 MIL-DTL-83723
Bell 205, 206, 206L, 212, 412, 430
MIL-DTL-26482 Deutsch DS Series
Boeing 707, 727, 737s, 747s, 757, 767, 777
MIL-DTL-26500 ITT Cannon DPX and
Bombardier CRJ series, DASH 8s, CL-600 to 604
MIL-PRF-38999 DC Series
Cessna Citation I, II, III IV, V, VI, VII & X
Also covered are stamped formed contacts used in
Dassault FALCON 10/100, 20/200, 50/900, 50EX, 900EX &
many general purpose connectors supplied by: AMP, Elco,
2000/2000EX
Winchester, Collins Narco, Bendix, King, Sperry, etc. Plus
Douglas DC8, DC9 and DC10
necessary tooling to cover most common types of RF
Embraer EMB-110, -120, -312, ERJ-135, -145, -170, -190 &
connectors (i.e. BNC, TNC) using RG/58 and RG/8 coaxial
Legacy
cable. Experience in the field has shown these to be the most
Eurocopter EC-135, EC-145, BO-105, BK-117
common variety. (See technical application tables elsewhere
Fokker F50/F100
in the catalog for specific descriptions and contact P/N for
Gulfstream II, III, IV, V, G550
military designations.)
Hawker Beechcraft 800/800XP, 1900D, King Air 200, 200T, 350
We cannot guarantee this kit will solve all your connector
Learjet 25, 31A, 35, 45, 55, & 60
maintenance problems, but the necessary tooling and
Pilatus PC-12 & PC-7 Trainer
information will certainly be at hand for most requirements. (Our
Sikorsky S-76, S-92
engineering department will confirm coverage of your specific
And many more...
requirements.)
The durable steel case provides strength and light weight. The
Contact DMC, or visit our Web site, for a list of Aircraft and
tools are restrained in protective foam cavities.
Systems covered by DMC Wiring System Service Kits.

PRODUCTION (WORK STATION) KITS

DMC work stations are custom designed to fit your production
requirements. They can utilize hand tools or pneumatic models.
Special holding clamps or work positioners can be included in
the container or mounted permanently to the tooling enclosure.
Our engineering department can give you details on the best
work station for your application.

BACKSHELL ACCESSORY KITS

DMC produces a variety of innovative tools and adaptors
which are used when fitting backshell or strain-relief hardware
to electrical connectors. (Ask for our BETA Backshell Tooling
Guide.) These tools are available in sets according to connector
series or in complete system support tool kits. The kits can be
individually designed to meet your maintenance or production
demands.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 173
Wiring System Service Kits
VALUABLE DATA PACKAGES KIT CONSTRUCTION
THE MAINTENANCE PROBLEM FOAM INSERTS
Todays sophisticated aircraft, defense systems, and avionics Foam inserts (standard for all DMC kits) provide each
electronics have become increasingly more complex. The component with a designated storage space which is indicated
technician who must maintain these systems cannot possibly on the Contents Charts. This assures the technician that no
be knowledgeable about all the various types of terminations needed components
and associated tooling needed to repair the vast number of are missing prior to
interconnections which make up these systems. departing to make the
Once the system becomes inoperative, the pressure to repair. The technician
return the system to operation does not permit the luxury of also knows, prior to
researching the answers to these tooling complexities. leaving the on-site
repair, that if a
THE MAINTENANCE SOLUTION
compartment is empty,
Tool Selection Charts DMC does all the necessary research
then a component is
to relieve this pressure and eliminate the guesswork and
missing and must be
haphazard, trial-and-error selection of tools by developing
retrieved. This helps
detailed Tool Selection Charts to cross reference all the
eliminate FOD (Foreign
connectors with vital repair tool data. These charts identify
Object Damage) and
the connectors in alpha/numeric order by their military and/or
accountability.
commercial designations; identify the contacts by part number
and color code where applicable; list applicable wire sizes;
and identify the appropriate crimp tool and associated turret/ COLORED BASE LAYERS & LABELING (OPTIONAL)
positioner/die, installing tool and removal tool for wired and Colored base layers are available to highlight tool cavities
unwired contacts where applicable. and aid with tool tracking. Cavity Labeling is also available
Instruction Sheets DMC provides detailed step-by-step to help identify tool cavities and make returning tools to the
directions on how to prepare a tool for use, crimp contacts, proper place simpler.
install and remove contacts, strip wire, and gauge tools and
contacts. Instruction Sheets are also available to meet foreign
CAVITY LABELING
language or unique
special purpose tool
requirements.
Contents Charts
These charts offer a
visual representation
of the storage
compartments for all
tools in the kit. The
Contents Charts list the
tools by part number, so
the location of all tools
ad reordering information
is immediately available
should a component
require replacement. COLORED
Packaging. DMC then packages these Tool Selection Charts, BASE
Contents Charts, and Instruction Sheets with all the crimping LAYERS
tools, turrets, dies, wire strippers, installing tools, removal tools
and other accessories necessary to support the system in
durable cases tailored to the expected work environment so the
tools are properly organized and protected.
With a DMC Wiring System Service Kit, the technician now
has ready access to the technical data and tools for reliable,
cost-effective Total Wiring System Support.

CALIBRATION, INSPECTION, AND OVERHAUL/REPAIR FOR TOOL KITS

DMC is available to overhaul and repair existing Wiring System Service Kits or periodic inspection & calibration. Well repair
cases when possible and replace or upgrade foam cavities as needed. We inspect & calibrate all tooling and determine if repairs
need to be made. We also identify and replace missing tools, charts, & tool instructions. Contract DMC Customer Service for an
estimate or more information.

PAGE 174 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 Our Roll Around Cabinet kits are
designed for FBO depot-level workshop
maintenance. These kits are
designed and
packaged for security
and convenient
location of
components.
Depot-level cabinets
are constructed of
steel and have built
in locks. They are
equipped with roller
drawer slides and wheels
to allow them to roll
around the work-shop
ENVIRONMENTAL PACKAGING
or hanger, or can be
An analysis of the environmental conditions the kit must
loaded for easy deployment.
endure is an absolute necessity.
Regardless of packaging, all reference charts are laminated for
Our Portable kits are designed for on-site field
protection against the elements.
maintenance. Maximum portability and component protection
are the controlling design factors for portable kits. They
are supplied in a durable case constructed of metal,
fiberglass, or ultra-high impact copolymer. A captive restraint
mechanism and heavy duty hardware are generally utilized to
secure tools within their cavities.

REINFORCED CORNERS (OPTIONAL)

Fiberglass and high-impact copolymer cases are equipped CUSTOM SIZES

with gaskets to protect against moisture intrusion. Fiberglass The tools and technical data can be packaged in various
cases designated for ground vehicles even have steel configurations: from a single metal tool box to a few portable
reinforced corners. cases to a multi-drawer, roll-around cabinet.
The same kit can be reorganized and reconfigured to serve
different purposes. A single portable tool kit can be expanded into
a larger cabinet by providing cavities for non-wiring related tools,
or a single depot-level cabinet can be broken down into multiple
portable cases.

Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 175
Limited Warranty*

LIMITED WARRANTY*
Daniels Manufacturing Corporation warrants each new in material or workmanship. This warranty shall not cover
unit sold by it to be free from defects in material and any damage to such products, which in the opinion of
workmanship under normal use and service. Its obligation Daniels Manufacturing Corporation, was caused by normal
under this warranty is limited to the free correction or, wear, misuse, improper operation or accident.
at its option, the refund of the purchase price of DANIELS MANUFACTURING CORPORATION IS NOT
any such unit which proves defective within LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES
ninety (90) days after delivery to the first OF ANY NATURE OR KIND RESULTING FROM THE USE
user, provided that the unit is returned OF ANY OF ITS PRODUCTS. This warranty is in lieu of all
to it with all transportation charges other warranties express or implied. No warranty, express
prepaid and which shall appear or implied, is made or authorized to be made or assumed
to its satisfaction, upon with respect to products of Daniels Manufacturing
inspection by it, to Corporation, other than that herein set forth.
have been defective * as defined by PL93-637

PAGE 176 WWW.DMCTOOLS.COM Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED.
 Ergonomics Challenge

ERGONOMICS CHALLENGE
Ergonomic guidelines set for less demanding and For hand crimp tools, DMCs ergonomic philosophy is to
mechanically complicated hand tools (such as hammers, design the most mechanically efficient hand crimp tool linkage
wrenches, wire cutters and pliers) cannot be applied to crimping possible and to fit the hand crimp tools with comfortable grips
tools which require thousands of pounds of force. and handle shapes, thereby producing ergonomic hand crimp
DMCs years of experience as a leader in the crimp tool tools with the same quality, precision and repeatability that have
industry, have confirmed that the most effective ergonomic become synonymous with the DMC name.
improvements for workers can be achieved by substituting The solution to the Ergonomics Challenge is to provide
power assisted crimp tools for existing hand crimp tools power assisted crimp tools for all crimping operations
wherever feasible. DMCs pneumatic, of sufficient volume where the user will see the value of
hydraulic, and battery operated power ergonomic benefits.
assisted crimp tools are already supporting
OEM Production Line Operations where
crimping is being
done 24/7.

DMC does not provide connectors, contacts or wiring components. Parts shown here are for reference only. See disclaimer of liability on page 18.
Copyright 2016 Daniels Manufacturing Corporation ALL RIGHTS RESERVED. WWW.DMCTOOLS.COM PAGE 177