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Data Spare Part PER STATION

This document provides specifications for various conveyor systems and their components within a processing plant. It lists 18 different conveyors across three stations (fresh bunch, thresher, kernel) and details the drive type, shaft dimensions, sprocket/chain specifications, and bearing types for each conveyor. The conveyors transport various materials throughout the different stages of processing and range in size from 75mm to 800mm diameters.

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andirahmantanjung
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156 views9 pages

Data Spare Part PER STATION

This document provides specifications for various conveyor systems and their components within a processing plant. It lists 18 different conveyors across three stations (fresh bunch, thresher, kernel) and details the drive type, shaft dimensions, sprocket/chain specifications, and bearing types for each conveyor. The conveyors transport various materials throughout the different stages of processing and range in size from 75mm to 800mm diameters.

Uploaded by

andirahmantanjung
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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DATA - DATA SPARE PART CONVEYOR & ELEVATOR / STATION

Sproket Bearing Remarks


No. Description Drive
Shaft Tee / Pitch Chain
I .FRESH BUNCH CONV.
Station loading ramp
1 u/ conveyor fresh bunch No. 1 22 kw / 10Rpm ( hydrolic motorar ) 125 x 1530 / 1340 21 - 6" Rold solid Plummer block bearing 3, 1/2" SKF - SNL 520 - 617
Pitch 6" - 45.000 lbf Take Up bearing 3, 1/2" UCT 318 FYH

2 u/ conveyor fresh bunch No. 2 11 kw / 10 Rpm ( hydrolic motor ) 125 x 1530 / 1340 21 - 6" Rold solid Plummer block bearing 3, 1/2" SKF - SNL 520 - 617
Pitch 6" - 45.000 lbf Take Up bearing 3, 1/2" UCT 318 FYH
Station Sterilizer
Fresh bunch distribution conveyor above ball
Plummer block bearing 3, 1/2"
1 sterilizer & vertikal sterilizer 11 kw / 10 Rpm ( hydrolic motor ) 125 x 1730 / 1540 16 - 6" Rold solid SKF - SNL 520 - 617
Pitch 6" - 45.000 lbf Take Up bearing 3, 1/2" UCT 318 FYH

2 Sterilizer bunches conv. Horizontal 11 kw / 10 Rpm ( hydrolic motor ) 125 x 1730 / 1540 16 - 6" Rold solid Plummer block bearing 3, 1/2" SKF - SNL 520 - 617
Pitch 6" - 45.000 lbf Take Up bearing 3, 1/2" UCT 318 FYH

3 Inclined FFB fresh bunch conveyor 22 kw / 10Rpm ( hydrolic motorar ) 125 x 1730 / 1540 16 - 6" Rold solid Plummer block bearing 3, 1/2" SKF - SNL 520 - 617
Pitch 6" - 45.000 lbf Take Up bearing 3, 1/2" UCT 318 FYH

4 Sterilizer bunches conveyor ( inclined ) 22 kw / 10Rpm ( hydrolic motorar ) 125 x 1730 / 1540 16 - 6" Rold solid Plummer block bearing 3, 1/2" SKF - SNL 520 - 617
Pitch 6" - 45.000 lbf Take Up bearing 3, 1/2" UCT 318 FYH
II. BUNCH CONV.
Station Thresser
1 Horizontal empty bunch conveyor 4 kw / 8,4 / 4,94, 1440 Rpm 75 x 1220 / 1100 10 - 4" Rold solid Flanges bearing 70 / FYH, F 214
Pitch 4" - 21.000 lbf Take up bearing 70 UCT 214

2 Re - thressing conveyor 11 kw / 10 Rpm ( hydrolic motor ) 75 x 1260 x 1170 8 - 6" Hollow pin Pillow block 70 / FYH, F 214
Pitch 6" - 30.000 lbf Take up bearing 70 UCT 214

3 Inclined empty bunch conveyor 11 kw / 10 Rpm ( hydrolic motor ) 75 x 1220 x 1100 12 - 4" Rold solid Flanges bearing 70 / FYH, F 214
Pitch 4" - 21.000 lbf Take up bearing 70 UCT T 214

4 Shredded horizontal E.B conveyor 11 kw / 10 Rpm ( hydrolic motor ) 75 x 1220 x 1100 10 - 4" Rold solid Flanges bearing 70 / FYH, F 214
Pitch 4" - 21.000 lbf Take up bearing 70 UCT 214

5 Shredded IEB conveyor 4 kw / 10 Rpm ( hydrolic motor ) 75 x 1220 x 1100 10 - 4" Rold solid Flanges bearing 70 / FYH, F 214
Pitch 4" - 21.000 lbf Take up bearing 70 UCT 214
6 Fuel distribution conveyor 11 kw / 10 Rpm ( hydrolic motor ) 75 x 1220 x 1100 8 - 6" Stock PC. Hollow Flanges bearing 70 / FYH, F 214
Pitch 6" - 30.000 lbf Take up bearing 70 UCT 214

Intermediate Bearing Flanges Remarks


No. Description Drive
Shaft Bearing Qty
III. SCREW CONVEYOR
Station Press
1 Cake breaker conveyor No. 1 dia 800 GM - SK73 - 180MX/4 - 15 kw/ 70 Rpm Steam pipe 4" SCH 80 Ball bearing 75 8 pcs Flanges bearing 75 FYH F 215
2 Cake breaker conveyor No. 2 dia 800 HM 20 - 2,8 - 18,5 / 85 Rpm Steam pipe 4" SCH 80 Ball bearing 75 6 pcs Trust & flanges 75 FYH F 215
3 Fruit distribution conveyor 600 GM - SK52 - 132S/4 - 5,5 Kw / 50 Rpm Steam pipe 100 SCH 40 CAST IRON 75 6 pcs Flanges bearing 60 FYH F 212

Station Thresser
1 Under thresser screw conveyor 600 GM - SK52 - 112M/4 - 4Kw/55 Rpm Steam pipe 75 SCH 40 CAST IRON 75 2 pcs Flanges bearing 60 FYH F 212
R. 87 DM 112M4 - 4 Kw / 51 Rpm
2 Bottom cross conveyor 600 GM - SK 132 - S/4 - 5,5 Kw / 51 Rpm Steam pipe 100 SCH 80 CAST IRON 75 6 pcs Flanges bearing 60 FYH F 212

Station Kernel
1 Fibre & shell conveyor 750 mm R97 DV160 M/4 - 11 Kw / 50 Rpm Steam pipe 100 SCH 80 CAST IRON 100 12 pcs Flanges bearing 80 FYH F 216
}}}{

2 Nut cross conveyor 400 ( nut auger conv. ) HM 3214 - 2.2 Kw / 51 Rpm Steam pipe 2. SCH 40 CAST IRON 50 1 pcs Flanges bearing 50 F 210

5

}}}{

3 Cracked mixture conveyor 400 GM - SK42VL - 100L/4 - 2.2 Kw / 49 Rpm Steam pipe 2. SCH 40 CAST IRON 50 3 pcs Flanges bearing 50 F 210


5

}}}{
4 Wet kernel conveyor 400 GM - SK42VL - 100L/4 - 2.2 Kw / 49 Rpm Steam pipe 2. 5

SCH 40
CAST IRON 50 4 pcs Flanges bearing 50 FYH F 210

}}}{
5 Dried kernel conveyor 400 GM - SK42VL - 100L/4 - 2.2 Kw / 49 Rpm Steam pipe 2. SCH 40
5

CAST IRON 50 3 pcs Flanges bearing 50 F 210

Distribution kernel conveyor 400 diatas kernel


6 storage bin SIFN 46B 28U - 4 Kw / 50 Rpm Steam pipe 3" SCH 80 CAST IRON 50 4 pcs Flanges bearing 50 F 210

Sproket Bearing Remarks


No. Description Drive
Shaft Tee / Pitch Chain
IV. ELEVATOR
Station press
1 Fruit elevator GM - SK83 - 1132M/4 - 7.5Kw / 21 Rpm 100 x 1360 x 1240 12 - 6" Solid pin Plummer block bearing 75 / SNL : 516 - 613
pitch 6" - 45.000 lbf Take up bearing 70 FYH : 214

Station Kernel
1 Cracked mixture elevator GM - SK52 - 112M/4 - 4Kw / 29 Rpm 75 x 895 x 765 8 - 6" Solid pin Flanges bearing 70 / FYH : F 214
pitch 6" - 30.000 lbf Take up bearing 70 UCT : 214

2 Wet kernel elevator GM - SK42VL - 100L/4 - 2.2Kw / 28 Rpm 75 x 895 x 765 8 - 6" Solid pin Flanges bearing 70 / FYH : F 214
pitch 6" - 30.000 lbf Take up bearing 70 UCT : F 214

3 Fibre elevator GM - SK63 - 112M/4 - 4Kw / 19 Rpm 75 x 895 x 765 8 - 6" PC. HOLLOW Flanges bearing 70 / FYH : F 214
pitch 6" - 30.000 lbf Take up bearing 70 UCT : T 214
DATA SPARE PART / STATION

No. Station Uraian


1 Station Loading Ramp * Motoran power pack Electrim,B11
type : EMF 132 S - 4 B5 - IP55, 50 Hz,
5,5 Kw, 1440 ( min 1 ), 11,1 A, 380 - 420 V
* Fully motoran gearbox 1 sd EMI
gearbox : 14" , motoran : 7"
* Fully motoran gearbox No. 5 wang yuen
gearbox : 20" , motoran : 7"
* Fully digister M : 10", G : 10"

2 Station sterilizer * Compresor " PUMA " model : PK 100-300


20 Hp , 1533 1 / min
press 8 kg / cm, cap tank 300L
* Fully G : 11 inchi kipas 19"
3 jalur uk. B
M 5" 3 jalur B
* Belting B - 74

3 Bunch shredder * Fully gearbox : 10" M : 10" , 3 jalur


* Belting SPC 2240
* Fully G II : 10" M II : 10" 3 jalur
* Belting SPC 2000

4 Pompa condensate E. bunch press * Fully pompa : 8" M : 7" 2 jalur


* Belting : B - 56

5 Pompa condensate sterilizer * Fully pompa : 8" M : 7" 2 jalur


* Belting : B - 56

6 Pompa efluent 2 Bh * Fully pompa : 8" M : 8" 3 jalur


* Belting : C - 63

7 Pompa fat -fit 2 Bh * Fully pompa : 6" M : 6" 3 jalur


* Belting : C - 85

8 Pompa sludge tank No. 2 2 Bh * Fully pompa : 7" , 6" M : 8" , 8" 3 jalur

9 Pompa sludge tank No. 1 2 Bh * Fully pompa : 7" , 6"


Motoran : 8" , 8" 3 jalur

10 Pompa sludge tank 1 dan 2 * Ball valve 3" : 4 bh


4 pompa * Ball valve 4" : 4 bh
* Swing check valve 3" : 4 bh

11 Pompa reclaimed tank * Ball valve 2" : 2 bh


* Ball valve 3" : 2 bh
* Swing check valve 2" : 2 bh
* Fully pompa : 8"
* Motoran : 7" 3 jalur dan belting

12 Ripple mill no. 1 dan 2 * Fully RM : 7" motoran : 5" 3 jalur


* Belting

13 Cracker no. 2 Fully C : 9" motoran : 7" 3 jalur


Belting

14 Nut silo FAN Fully FAN : 8" motoran 10" 3 jalur dan belting

15 Pompa claybath Fully pompa : 8" motoran 5" 3 jalur dan belting

16 Sludge centrifuge Motoran : fluid coupling 12"


centri : fully 10" 3 jalur
belting SPC 3500 dan belting

17 Blower FAN bulking silo fully motoran : 10" fan : 8" 3 jalur
belting B - 98

18 Pompa C. O. T fully pompa : 6"


motoran : 8" dan belting

19 FDF FAN fully motoran : 8", fan : 12" 3 jalur dan belting

20 IDF fully fan : 16" , motoran : 14" 8 jalur dan belting

21 FAN fibre cyclone fully F : 12" motoran : 12" 4 jalur dan belting

22 Kernel silo fan 2 bh fully motoran : 10" , fan : 8" 3 jalur


belting : B - 98

23 CM cyclone fan 1 dan 2 fully fan : 8" motoran : 10" 3 jalur dan belting B - 98

24 LTDS cyclone fully fan : 10" motoran : 12" 3 jalur dan belting

25 Oil purifier globe valve 2" : 2 bh


ball valve 3" : 2 bh model 10K
ball valve 2" : 2 bh
krangan ( ball valve ) 1/2" : 4 bh
valve y strainer 2" : 2 bh
valve y strainer 1" : 2 bh
krangan 3/4 ss : 4 bh
krangan 1/2 ss : 2 bh
krangan sample 3/8 : 4 bh
krangan 1 1/2" ss : 4 bh
y strainer 1 1/4" : 2 bh

26 Pompa oil CPO transfer ball valve 2" : 2 bh


ball valve 4" : 2 bh
valve y strainer 4" : 2 bh
ball valve 3" : 3 bh
valve y strainer 3" : 1 bh
flow meter : 1 bh
swing check valve 2" : 2 bh
krangan 1" : 1 bh

27 Sludge centrifuge klarifikasi ball valve uk. 4" : 4 bh


krangan 1 1/2" : 4 bh model ss : 316 , 1000 WOG
krangan 1" : 4 bh model ss : 302 , 1000 WOG
krangan 1/2" : 8 bh model honda

28 Sludge sparator krangan ( ball valve ) uk. 2" : 10 bh


model ss : 304 1000 WOG
krangan ( ball valve ) uk 1 1/2" : 4 bh
model ss : 316 , 1000 WOG
buterfly valve uk. 2" : 5 bh
valve y strainer uk. 2" : 4 bh
flow meter sludge sparator uk. 2" : 2 bh
Keterangan

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