The crane components

04.2013
The crane components

As regards technology and cost-effectiveness, high-quality

crane components from STAHL CraneSystems rank
among premium products throughout the world. Thanks
to our well-founded expertise and decades of experience
we have on offer technically mature products, from
crane endcarriages to travel drives, wheel blocks and
crane electrics from simple-to-operate control pendants
to complex control systems. Our customers can rely on
all components meshing like precisely engineered
gearwheels and working together efficiently. Nearly all
components and systems are also available in explosion-
protected design complying with ATEX and IECEx.
 The facts

„ Over 130 years of experience and

expertise are behind each crane
component
„ One of the world’s largest product
portfolios
„ A complete range of hoisting
technology

+
„ High-quality drive and control
technology
„ Own production
„ All crane components available in
explosion-protected design

+
 6 I 7I 8 I9 The crane components

An overview

Explosion-protected crane travel drives

The control technology

Overload cut-off

Emergency hoist limit switch (gear limit switch)

Radio remote control equipment SMC Multicontroller

Suspension crane endcarriages

The drive technology

Crane travel drives Frequency inverter for ›Hoist‹ and for Overhead travelling crane endcarriages
›Cross/long travel‹

Travel limit switches for ›Cross/long travel‹ Load display

STH control pendant

Signalling devices
 The hoisting technology

STD Vario SH wire rope hoist

ST chain hoist

SW winch

AS 7 wire rope hoist

SC chain hoist STK chain hoist

9I The crane components
10 I 11 The crane components

Hoisting technology

The wire rope hoist programme

Behind the attractive design of STAHL CraneSystems’
wire rope hoists lies a compact, robust and largely
low-maintenance construction. They are reliable,
powerful and long-lived.
The wire rope hoists are manufactured in systematically Please
 order our brochures on:
modular design and dimensioned for the safe working SH wire rope hoist, AS 7 wire rope hoist,
load range from 500 kg to 160,000 kg. The versatile SH is SW winch
available in five frame sizes with 26 S.W.L. variants for
the safe working load range from 500 kg to 25,000 kg. The
upper safe working load range from 125,000 kg is covered
by the field-proven AS model. The SW winch programme
extends the range of application into the heavy lifting
range up to 250,000 kg. Off-standard applications and
customised solutions can be achieved cost-effectively
thanks to the modular design of the standard
components.
All wire rope hoists are also available in explosion-
protected design complying with ATEX and IECEx.
Standard
Option Type S.W.L. up to Stationary OE double rail Monorail trolleys
[kg] crab
KE UE DKE
SH 3 3,200
SH 4 6,300
SH 5 10,000
12,500
SHR 6 16,000
SH 6 25,000
AS 7 80,000
AS 7 ZW 125,000
SW 10 100,000
SW 16 160,000
SW 25 250,000
12 I 13 The crane components I Hoisting technology

The chain hoist programmes

The ST and SC chain hoist programmes from STAHL
CraneSystems rank among the most distinctive and
comprehensive on offer in the world. The robust classic
ST, tried and tested day for day, proves its efficiency in
13 variants for the safe working load range from 125 kg to
6,300 kg. The whole programme is available in explosion-
protected design complying with ATEX and IECEx.
The SC chain hoist supplements the ST chain hoist
programme, its technically mature design, one of the
most up-to-date constructions available at present, Please order our brochures on:

is convincing. It is available in three variants for the safe ST chain hoist, SC chain hoist
working load range from 63 kg to 2,500 kg.
The innovative and pioneering chain hoist design offers
great economic advantages and is suitable for rugged
use in industry. The different configurations and various
suspensions permit numerous possible combinations.
Over and over again new, practical off-standard designs
are developed, such as the dual chain hoist with fixed or
variable distance between hooks.
Standard
Type S.W.L. up to Stationary Push Electric Articulated Short head- Extra short Dual chain hoists
Option
[kg] trolley trolley trolley room trolley headroom
trolley STD STD Vario
ST 05 125 – 630
ST 10 500 – 1,000
ST 20 1,000 – 2,000
ST 30 1,250 – 3,200
ST 50 2,500 – 5,000
ST 60* 3,200 – 6,300 *

* The ST 60 is only available with 1/1 reeving in the standard programme.

Standard
Option Type S.W.L. up to Stationary Push Electric Articulated Short head- Extra short Dual chain
[kg] trolley trolley trolley room trolley headroom hoist
trolley
CTP CTN CTA CTL CTS CTD

SC 02 320
SC 05 630
SC 10 2,500
SC 16* 3,200
SC 25* 5,000

* Chain hoist types SC16 and SC 25 are still under development and will be available from 2013.
14 I 15 The crane components

The drive technology

The crane endcarriages and travel drives

The robust crane endcarriages from STAHL Crane-
Systems are manufactured in up-to-date series
production. Mounting them on both suspension cranes
and overhead travelling cranes is simplicity itself.
The various wheel diameters permit suitable solutions
to be found for all applications.
The precisely controlled travel drives set your crane in
motion and help to position the load quickly and precisely
without troublesome swinging. The integrated centrifugal
mass and low-noise gears ensure smooth starting,
steady acceleration and braking. High operational reli-
ability and a long service life are guaranteed.
Overhead travelling crane endcarriages Suspension crane endcarriages Crane travel drives

„ 8 different wheel diameters from 90 mm „ 4 different wheel diameters from 80 mm „ Low-maintenance crane travel drive
to 400 mm to 200 mm „ In standard version, two speeds at a ratio
„ Spans up to 40 m „ Spans up to 32 m of 4:1, or with stepless frequency control
„ Safe working loads from 125 kg to „ Safe working loads from 125 kg to 20,000 kg at a ratio of 1:10
50,000 kg „ Integrated disc brake
„ Higher safe working loads on request

Frequency inverter for ›Hoist‹

and for ›Cross/long travel‹

„ Stepless acceleration and braking extend

system life
„ Smooth starting and braking ensures
minimum load swing
16 I 17 The crane components

The control technology

The electrical components

Standard contactor controls are available for all common
control voltages. Fundamental electrical components are
supplied with plug connections as far as is technically
possible and meets requirements. However the standard
equipment can be effectively supplemented by options to
suit your specific application. You can choose from
different control and monitoring components and optional
frequency inverters for hoists and travel drives.
This equipment will increase safety in material handling
and extend the system service life.

Radio remote control equipment Control pendants Travel limit switches for ›Cross/long travel‹

„ micron push-button device with belt clip, „ Robust control pendant with EMERGENCY „ Switchover ›fast/slow‹ (pre-switching) and
with optional signal feedback from crane STOP palm button and control cable limiting in both directions of travel
„ spectrum joystick transmitter with harness „ Two-step switching elements for hoist, „ Obstacle avoidance from one or both
„ Automatic battery chargers with trolley and crane directions of travel
replacement batteries „ IP 65 protection „ IP 66 protection
„ Additional buttons, for example for
activating a horn, can easily be added.
„ With optional load display. The operating
data can be read out via an interface on
the control pendant.
SLE and SMC evaluation devices Overload cut-off Hoist limit switch

„ Constant monitoring of load even when „ Dual channel load recording at rope Wire rope hoist
hoist is at a standstill anchorage (LCD) or gear torque support „ A gear limit switch for top and bottom
„ Monitoring of motor temperature of hoist (LSD) hook position and an operational hoist
and travel motor „ Data evaluated by SLE, SMC or safety PLC limit switch for top hook position are fitted
„ Recording of operating data, e.g. operating „ The ST chain hoist has an adjustable as standard.
hours, motor management slipping clutch „ As an option, the switch can be equipped
„ Output relay for additional functions with up to eight switching elements.
This permits for example additional
SMC offers in addition
stopping positions and operational limiting
„ Programming/read-out by means of laptop
in bottom hook position.
„ Suitable for use with frequency inverter
„ Slack rope monitoring Chain hoist
„ Calculation of full load operating hours, „ Cut-off in top hook position or cut-off in
load spectrum and motor switching top and bottom hook position.
operations „ As an option, the chain hoist can also be
„ Load display can be connected equipped with a gear limit switch with up
to eight switching elements.

Load display Signalling devices

„ SLD (Stahl load display) four-figure „ Visual and acoustic signalling devices
7-segment load display, large-format, such as horn and flashing light can be
luminescent, red digits, is available with mounted on hoists and trolleys.
various interfaces including CAN. „ The signalling devices can be activated by
„ Height of digits can be chosen from 60, 100 a button on the control pendant.
or 150 mm
„ No additional sensor required as standard
load sensor is used
18 I 19 The crane components

Expertise in explosion technology

STAHL CraneSystems is known internationally as an

explosion protection specialist and is regarded as world
market leader in explosion protection technology. The
safety of people and machines in areas subject to gas
and dust explosion hazards is our top priority. Here we
make no compromises. As developer of numerous
The facts
innovations in this field we have had palpable influence
on crane technology. Experience and expertise from „ Internationally leading specialist
many decades, our own fundamental research and for explosion protection technology
development, approvals from the Federal Physico- „ One of the world’s most
Technical Institute (PTB) and other test institutes in many comprehensive product portfolios
countries underline our expertise. Hoist and crane for Zone 1, Zone 2, Zone 21 and
technology from STAHL CraneSystems ranks among the Zone 22
safest technology on the market in the chemical, „ All additional equipment available in
petrochemical and pharmaceutical industries, the food explosion-protected design
processing industry, power supply, shipbuilding, offshore „ Design and maintenance to ATEX
and natural gas liquefaction industries (LNG). and IECEx in certified quality
Without exception, the explosion-protected hoist and crane
components and their supplementary equipment are  Please order our basic brochure on:
based on our standard programmes. All components Expertise in explosion protection
come from our own production with certified quality
assurance systems, from motor and brake to controls
and control pendant. For this ensures the complete,
high-quality explosion protection on which users, crane
manufacturers and system manufacturers all over the
world have relied for decades. The strict ATEX directives
and IECEx regulations on mechanical and electrical
explosion protection are of course met.
Application Category Protection against Explosion protection
Zone 1 Ex II 2 G Gas Ex de IIB T4 or Ex de IIC T4
Zone 2 * Ex II 3 G Gas Ex de nA IIB T3 (T4) or Ex de nA IIC T3 (T4)
Zone 21 Ex II 2 D Dust Ex tD A21 IP 66 T 120 °C
Zone 22 Ex II 3 D Dust Ex tD A22 IP 66 T 120 °C

* Versions for Zone 2 are only available as standard in the wire rope hoist programme.
20 I 21 The crane components

Quality from a single supplier

Engineering
Engineering means innovation and individuality.
Constantly redefining the lifting and transporting of loads
for complex requirements even in hazardous areas is a
job for STAHL CraneSystems’ experts. Drawing on one of
the widest product ranges of standard components,
they regularly develop modern, individual off-standard
The facts
and customised solutions which meet all national
and international directives and laws. „ Perfectly adapted to your project
Hardly any other manufacturer of lifting and crane tech- „ Short development period
nology can offer you this diversity of precisely designed „ Modular system ensures cost-
top quality customised solutions in conjunction with effectiveness
maximum cost-effectiveness. „ Engineering support from STAHL
CraneSystems experts
„ Assistance from customer service
for complicated problems
Manufacture and production
From carefully selected basic material to accurate
manufacture of components to high-quality final
The facts
product: every product from STAHL CraneSystems is
characterised by uncompromising quality, high reliability „ High quality and reliability thanks to
and maximum performance. The precisely coordinated manufacture by ourselves
individual components are manufactured in our own „ Production plants in Europe
production plants using ultra-modern manufacturing „ Manufactured using ultra-modern
methods; demanding production steps are performed by technology
hand. In our production plants in Europe, experienced „ Integrated quality management
skilled workers assemble and thoroughly test the entire „ All components tested before
hoists and all crane components. Our integrated quality delivery
management system meets national and international
verification requirements.
22 I 23 The crane components

Support

Quality right down to the most minor detail is the standard STAHL CraneSystems
is committed to. Not only in the field of crane technology, but also on the
subject of support. You will find lifting and crane technology from STAHL
CraneSystems all around the world. Developed by engineers and experts,
manufactured with the greatest care conforming to our well-known quality
standard. All around the world, many companies from various fields have
decided on superlative safety and quality, on products from STAHL Crane-
Systems.
When it comes to sales, we are committed exclusively to capable, professional
crane manufacturing partners. You can expect optimum support from them
when your individual crane system with components from STAHL Crane-
Systems is at stake. Consulting and erection of a new system, system-oriented
testing and maintenance, modernisation, spare parts supply and training
courses. Together with our subsidiaries and crane manufacturing partners we
offer you perfectly coordinated support all over the world.
Spare parts – accessible right around the clock
Our own subsidiaries and numerous partners around the
world ensure reliable spare parts supply and expert
assistance in your area. Even decades after a series has
been discontinued, spare parts are available all over the
world right around the clock.

Training courses
We constantly keep our regional crane manufacturing
partners up to date with training courses, seminars and
information material. You too can profit directly from our
expertise. We impart practical and theoretical knowledge
in our own training centre or on your premises. The
seminars on offer in the form of individual, basic and
advanced courses cover all main product groups.
However we would also be pleased to match a special
programme to your individual specifications
and requirements. You will find our current seminar
programme at
www.stahlcranes.com/en/support

Customer service centre – in action all over the world

Our customer service centre is a service for our
customers: wherever you are, whenever we are needed
we assist your crane or systems manufacturer and your
fitters with our experience and expertise. Up-to-date
diagnostic apparatus and condition monitoring systems
stand by to support professional service and
maintenance work. Not only you, but your system, are in
safe hands. You can rely on us.
You will find our online service at
www.web.stahlcranes.com.
You can reach our customer service centre on
[email protected].
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Sales partners Subsidiaries

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r Tochtergesellschaften

Presented by

STAHL CraneSystems GmbH

Daimlerstr. 6, 74653 Künzelsau, Germany
Tel +49 7940 128-0, Fax +49 7940 55665
[email protected]