DATCOM-AMR2 ELGAS, s.r.o.

GPRS transceiver

DATCOM-AMR2

User´s guide

Data collection and communication in GSM / GPRS networks, with battery

power supply, direct communication with converters. Approved for using in
surroundings with a danger of explosion.

November 2007
DATCOM-AMR2 ELGAS, s.r.o.

The „DATCOM-AMR2 GPRS transceiver user’s guide“ is intended for user introducing
into the device DATCOM-AMR2, and serves also as a brief guide in its installation and
maintenance.
During the device DATCOM-AMR2 installation, manipulation and operation, it is
necessary to adhere to the instructions stated in this guide, or in related literature. Any
behavior that could be in conflict with the instructions mentioned, may lead to the device (or
connected devices) failure functioning or destruction. The manufacturer does not bear any
responsibility for the acts like these, and the customer sales return right is thereby also
becoming extinct.

Safety measures
This measuring device may be operated only by trained personnel, in compliance with
specifications, safety regulations and ČSN standards. In addition to that, there must also be
taken into account additional legal and safety regulations intended for special utilization
cases. Similar measures apply also to the special utilization cases; and analogous steps are to
be made if accessories are used. Operator training must be carried out in accordance with the
Regulation No. 50/1978 Coll.

The data stated within this guide do not have a weight of a legal obligation from the side of the
company ELGAS, s.r.o. The company ELGAS, s.r.o. reserves the right to make changes. Changes in
the guide or the product itself may be performed at any time, without previous warning, in order to
improve the device or correct typographic or technical errors.
 DATCOM-AMR2 ELGAS, s.r.o.

Contents

Data interpretation ................................................................................................................. 2 

1  Introduction ........................................................................................................................... 3 
2  Device description ................................................................................................................. 4 
2.1  Operational modes ........................................................................................................ 5 
2.1.1  Archiving in the device ......................................................................................... 5 
2.1.2  Communication transparent mode ........................................................................ 5 
2.1.3  Combined mode .................................................................................................... 5 
2.2  Application example ..................................................................................................... 6 
3  Installation, putting into operation, maintenance .................................................................. 7 
3.1  Connection of the device to converter .......................................................................... 7 
3.2  Device assembling ........................................................................................................ 7 
3.3  Cabling .......................................................................................................................... 7 
3.4  Putting into operation .................................................................................................... 8 
3.5  Changing of interface module for converter connection .............................................. 8 
3.6  Maintenance .................................................................................................................. 8 
4  Service instructions ............................................................................................................... 9 
4.1  LED indication diodes ................................................................................................ 10 
4.2  DIP service switch ...................................................................................................... 11 
4.3  SIM card...................................................................................................................... 11 
4.4  List of causes of LED warning blinking „Status“ ....................................................... 12 
5  Technical parameters ........................................................................................................... 13 
6  Delivery ............................................................................................................................... 15 
Literature .................................................................................................................................. 16 

List of tables

Tab. 1 Recommended cables ...................................................................................................... 8 

Tab. 2 LED indication diodes .................................................................................................. 10 
Tab. 3 List of error messages ................................................................................................... 12 

List of figures
Fig. 1 Application example ........................................................................................................ 6 
Fig. 2 View into the device ......................................................................................................... 9 
Fig. 3 The device front panel ................................................................................................... 11 

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DATCOM-AMR2 – Data interpretation ELGAS, s. r. o.

Data interpretation

Symbol Meaning Unit

CSD Circuit Switched Data – dialed GSM network communication
data mode
GPRS General Packet Radio Service – GSM network data
communication based especially on Internet protocols
ASC authorized service center

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 DATCOM-AMR2 – Introduction ELGAS, s. r. o.

1 Introduction
The company ELGAS, s.r.o. thanks you for giving credence to our GPRS transceiver
DATCOM-AMR2. During its development, our R&D team has been applying the long-term
experience with designing of battery-power supplied devices to be used in environments with
a danger of explosion. At the same time we tried to understand the needs of our customers and
incorporate them into the design. In order to reach low energy consumption and a high
reliability, the device DATCOM-AMR2 consists of modern elements. Also, it offers an
extension possibility, so your investment might be appreciated even more.

The device may be used as a radio device on the base of general authorisation
having no. VO-R/1/07.2005-14.

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 DATCOM-AMR2 – Device description ELGAS, s. r. o.

2 Device description

The device DATCOM-AMR2 (Automatic Meter Reading) belongs to the category of the
mass data collection devices. The existence of these devices is forced by a need of much more
frequent data readings from meters, and is enabled by the stormy coming of communication
technologies.
The device DATCOM-AMR2 (thereinafter referred to as “the device” only) realizes the
two main functions – it arranges the communication with controlling center and performs the
data collection from connected converters and pulse and status inputs.
For the connection with converter it is equipped with a series line. Also low-frequency
signal may be connected to the device (e.g. from gas meter, converter pulse output), or the
status signal can be scanned (door contact, safety flap lock sensor). Furthermore, the device is
equipped with one digital output. By means of the communication line RS485 for converters,
also digital temperature or pressure converters may be connected (EDTxx), or the DATCOM-
RTU system modules.
To communicate with control center, the device is equipped with the built-in GSM
modem. In mobile operator networks it can work in the CSD mode (dialed connection) as
well as in the GPRS. Depending on the engagement place, antennas of various sizes may be
used. SIM holder can be accessed after opening the device case.
The device works based on battery power supply. In order to keep energy consumption to
a minimum the communication is turned on at a set time and lasts for as short time as
necessary. Due to using of state-of-the-art parts, such energy consumption was achieved that
the device is capable in working in a defined mode without battery replacement for 5 years.
The device is approved to be used in surroundings with a danger of explosion classified
as ZONE1 and ZONE2. It may thus be situated next to converter. The battery power supply,
wireless communication and the possibility of being situated near converter allow a
significant reduction of costs associated with the device installation and operation.

Main features:
From a viewpoint of explosion safety providing, the device is designed and approved in
the FTZÚ Ostrava-Radvanice as a spark-safe device according to the standards EN 60079-0
and EN 60079-11. Batteries can be changed by user also in a surrounding with a danger of
explosion. Battery status is monitored by the device; the user is informed in advance that
replacement is needed. To prevent data loss at the time of battery replacement or in case the
power supply battery is discharged, backup battery is placed in the device.
The device is positioned in a plastic box with a high protection level and may be operated
in a wide range of ambient temperatures. This allows the device placement in outdoor
surrounding as well.
Serial interface used to connect the converter is realized using an exchange module. It
enables user a simple interface change, with respect to the inverter positioned in the
measuring place. Using already realized modules, not only converters made by the company
ELGAS, s.r.o. can be connected (ELCOR-94, ELCOR-2, uELCOR, and microELCOR-2), but
also converters from other manufacturers. The RS-485 interface may also serve to connect
extension modules (DATCOM-RTU, EDTxx converters).
In serial interface network designing we have used detail knowledge of converters
produced by our company. Due to that we managed the device connection to ELCOR-94,
using a different type of protection „n“ according to ČSN EN 50 021. To connect converters
of other manufacturers, existing serial interface exchange modules can be used, or a new
module can be developed according to customer specifications.

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 DATCOM-AMR2 – Device description ELGAS, s. r. o.

The device is equipped with 6 inputs that may be configured as binary (all of them) or
low-frequency pulse ones (4 at maximum). Binary inputs may serve to scan door contacts,
safety flap lock positions, etc. Pulse inputs serve to connect gas meter pulse outputs or
converters.
Furthermore, the device is equipped with 1 output which may be configured as a pulse or
binary one.
This is an unmanned device; the operator is informed about the operation status by LED
diodes situated on the front panel. As for servicing or local communication with the device or
converter, infra-red interface for using the HIE-01 head is available. Parameter setting can be
carried out locally or in a remote way, using the SW Telves.
The device firmware upgrade may be done via service interface, or in a remote way,
using GSM network.
To prevent an unauthorized device insinuation, screws are placed on the case cover, with
a possibility of sealing.

2.1 Operational modes

2.1.1 Archiving in the device

The data from converters and binary or pulse inputs are periodically loaded and saved in
the device archives. Also monitored are the device operational states. The device is equipped
with automatic diagnostics and error signaling. During this operational mode, an appropriate
converter communication protocol must be implemented in the device. Converter data
archived in the device are, with a requested period, handed over to the superior system. The
superior system is represented by the off-line data transfer from converters.

2.1.2 Communication transparent mode

The superior system communicates directly with the converter connected to the
transceiver using utility SW for a given converter, and may load instant values or archives or,
possibly, use an appropriate service program for the converter diagnostics or parameter
setting. From a viewpoint of the superior system this is an on-line data transfer from
converters.

2.1.3 Combined mode

This is used in case that, except the converter, also other peripheral units are connected to
the device, such as pulse and binary inputs, pressure and temperature transducers, etc., so the
device is, in addition to its main function, working also as a data-logger.

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 DATCOM-AMR2 – Device description ELGAS, s. r. o.

2.2 Application example

Fig. 1 Application example

The example of DATCOM-AMR2 device assembly and ELCOR-2 converter is depicted

in Fig. 1.
The converter performs measurements of gas consumption and provides watching of the
safety flap locks position; DATCOM-AMR2 senses door opening and provides – at regular
intervals – the connection with control center by means of GSM network. Both devices are
situated near the gas meter (ZONE1 or ZONE2), and are supplied from batteries.

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DATCOM-AMR2 – Installation ELGAS, s. r. o.

3 Installation, putting into operation, maintenance

The device is delivered with a disconnected block of supplying batteries. Due to its
mechanical performance, the device disposes of the IP65 protection. After all of the device
operations have been finished, it becomes necessary to close the case and check proper
tightening of screws in the cover and cable bushings.

3.1 Connection of the device to converter

The device can be connected to converters, the serial interface of which is performed as
intrinsically safe (according to ČSN EN 50 020). The connection must be carried out in
compliance with this standard, and the parameters of explosion safety of both of the devices
must be respected.
The device can also be connected to the ELCOR-94 converter which has, in order to
provide serial interface circuits explosion safety, the protection of „n“ type according to ČSN
EN 50 021. The connection with the above mentioned converters can be performed without
affecting the entire system explosion safety. The only thing to be done is excluding or
ensuring the ELCOR-94 converter digital outputs connection against explosion; to do so, e.g.
DATCOM-K3 may be used.
Note 1 All of the device inputs and outputs are intrinsically safe, i.e. they may only be
connected to intrinsically safe circuits. However, if at least one input or output was connected
without a needed separation from an intrinsically unsafe circuit (except the ELCOR-94), this
would lead to breaking the device spark safety, so the device could not be installed in an
environment with a danger of explosion.

3.2 Device assembling

Prior to the device assembling, it is necessary to screw fixing adaptors supplied as
accessories onto the case rear wall. Using them, it is possible to fix the device onto wall or
mounting plate. Assembling holes spacing is 245 x 105 mm, the screw size is 4mm and it is
countersunk.

3.3 Cabling
To connect the device to converters and other equipments (gas meter…), it is suitable to
use a recommended cable, see Tab. 1 . Shielding on the DATCOM-AMR2 side must be
insulated and connected to the device mechanical ground at the cable opposite end (in case
when a converter using bushing is used). It is preferable to terminate conductors with pressing
connectors, to be connected to terminals more easily.
If the device is mounted in explosion hazardous zone, it is necessary to realize that all
cables including antenna cable serve to conduct spark-safe signals and perform cabling
installation, in agreement with pertinent standards.

Cable type Cable Recommended cable type, producer

diameter
Pulse input, 2 4 – 6.5 mm Unitronic LiYCY 2 x 0.25, Lappkabel Stuttgart
binary input conductor SRO 2.22 ČSN347761, Kablo Velké Meziříčí
shielded
Pulse output, 2 4 – 6.5 mm Unitronic LiYCY 2 x 0.25, Lappkabel Stuttgart
binary output conductor SRO 2.22 ČSN347761, Kablo Velké Meziříčí
shielded

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DATCOM-AMR2 – Installation ELGAS, s. r. o.

RS-232 5 4 – 6.5 mm Unitronic LiYCY 5 x 0.25, Lappkabel Stuttgart

connection conductor SRO 5.22 ČSN347761, Kablo Velké Meziříčí
shielded
RS-485 4 4 – 6.5 mm Unitronic LiYCY 4 x 0.34, Lappkabel Stuttgart
connection conductor SRO 4.22 ČSN347761, Kablo Velké Meziříčí
shielded

Tab. 1 Recommended cables

3.4 Putting into operation

After the assembly and installation have been finished, it becomes necessary to perform
the check of connections, insert SIM card and turn on the device by connecting the power
supply battery. After having been switched on, the device restarts and is waiting for
instructions by means of the service interface or GSM network according to parameters set in
the device.
During putting into operation, it is necessary to:
• Check or set parameters
• Perform testing alarm to dispatching
• Perform testing call from dispatching to the device
• Check the device communication with converter

The device status can be checked using indication LED diodes on the front panel, see
Fig. 3 DATCOM-AMR2. Before the device positioning onto the place of installation, the
device parameters can be prepared without further setting by the service interface.

3.5 Changing of interface module for converter connection

Prior to the module replacement, it is necessary to switch off the device by disconnecting
the power supply battery. Then the interface module (possibly using a suitable tool) can be
taken out. The operation must be performed carefully in order to prevent connector damaging.
Then a new module can be slipped over and cabling connection change may be done. The
description of terminals for converter connection is placed on the interface module. After the
replacement has been finished, the device may be switched on again.

3.6 Maintenance
The device does not require any maintenance. Routine checking is suitable to be
performed according to usual rules. Repeated revision performing adheres to appropriate
standards.
Battery replacement may be carried out also in a surrounding with a danger of explosion.
It is permitted to use only the block LP-04 supplied by the manufacturer. The battery cannot
be taken into parts in surroundings with a danger of explosion. Only 2 screws are intended for
the battery assembling and dismantling; the screws are not sealed with labels (see Fig. 2).
After the original battery has been disconnected and before a new battery is put in, it is
necessary to wait for at least 15 seconds in order to enable automatic loading of the new
battery capacity.
On the device case cleaning, it is necessary to prevent electrostatic charge creation if the
device is situated in a hazardous zone (wipe with wet cloth, etc.).

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 DATCOM-AMR2– Service instructions ELGAS, s. r. o.

4 Service instructions
The device operation is very simple. To display the device status, 3 LED indication
diodes are available on the front panel.

Serial interface Backup Power Antenna

module battery supply Modem connector

Battery
SIM card mounting
Terminal Bushings holder screws

Fig. 2 View into the device

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DATCOM-AMR2– Service instructions ELGAS, s. r. o.

4.1 LED indication diodes

Notice Color LED status Description

LED indication diode on the device front panel
Modem green Not on The modem is turned off
Blinking with a The modem operation – the modem is logging into
period of 1 sec the operator network
1x short blinking The modem is connected to the operator network.
with a period of
3 sec
2x short blinking The modem is logged in the GPRS network.
with a period of
3 sec
Status green Not on The device is not power supplied.
1x short blinking Device status OK.
The status indication period according to the device
operational mode.1)
5x short blinking The device status is Err or Wrn.2)
The status indication period is according to the
device operational mode.1)
Com yellow Blinking Communication with the device is on by means of
modem or infra head.

Tab. 2 LED indication diodes

1)
If the device is in standby mode (the modem is off), then the status is indicated with period
of 1 minute. In case the device is in operating mode (the modem is on), then the status is
indicated with period of 1 second.
2)
In case there occurred any problem in the device, then the status is indicated by warning
blinking – the warning blinking frequency is five times per second. In the operating mode (the
modem is on), the warning blinking is thus manifested as an uninterrupted blinking with a
period of 200 ms. Exact cause of the warning blinking must be ascertained based on
communication with the device through the service interface, or by means of GSM/GPRS
network. For the list of causes see 4.4.

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DATCOM-AMR2– Service instructions ELGAS, s. r. o.

LED indication dio-

Production

Optical interface
Fig. 3 The device front panel

4.2 DIP service switch

The service 4-pole switch is situated in the device for service purposes only. During
regular operation all poles must be left in „OFF“ position.

4.3 SIM card

Prior to the SIM card replacement, the device must be first switched off by the power
supply battery disconnecting. Before SIM card taking out, the holder must be first
mechanically released by its upper element movement to the right, and then the entire upper
element should be lifted off to the right side. The proper orientation of the inserted SIM card
is ensured by the cut corner, presented on both the card and holder. After the card has been
replaced, the holder must be closed again and insured by the holder upper element movement
to left. In case a SIM card with PIN code protection is used, it is necessary to enter the PIN
code into the device parameters by means of the service interface communication. The device
proper function, after the SIM card has been replaced, can be ascertained using the LED diode
indication „Modem“, see Tab. 2 LED indication diodes.

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DATCOM-AMR2– Service instructions ELGAS, s. r. o.

4.4 List of causes of LED warning blinking „Status“

Warning blinking is activated both in case of the device error (Err) and on the device
warning (Wrn). Exact cause is necessary to be found always by means of PC and SW Telves.

No. Cause Possible causes, remedy Device

status
E0 Firmware checksum error Perform firmware replay Err
E1 CRC leader (loaders) error FLASH memory error, correction in Err
ASC is necessary
E2 Error of the device CRC parameters Save the parameters repeatedly Err
E3 Error of the device RAM memory RAM memory error, correction in ASC Err
is necessary
E4 Error of the device FLASH memory FLASH memory error, correction in Err
ASC is necessary
E5 Full setting archive The device is functional, but no device Err
parameter may be changed – delete
setting archive in ASC
E7 Error of the device communication Control cabling or, possibly, the Err
with connected device accuracy of setting of the
communication parameters (speed,
protocol, etc.)
E8 Connected device error Correct the device error Err
(see appropriate manual)
E10 Tab. compressibility calculation error Correct gas composition Err
caused by input parameters
E11 Compressibility calculation cannot be By removing of E10, E11 will be Err
carried out from the reason of the used removed
standard limitation or calculated table
absence
E12 Error of the battery memory checksum Replace LP-04 Err
W0 Warning notice Counter failure; set appropriate counter Wrn
status
Another cause – ASC must be
contacted
W1 Power supply battery capacity dropped Warning of approaching end of the LP- Wrn
below 10% 04 battery effective life
W2 Error of communication with battery This may influence the accuracy of Wrn
information about the power supply
battery displayed effective life

Tab. 3 List of error messages

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 DATCOM-AMR2 – Delivery ELGAS, s. r. o.

5 Technical parameters

Mechanical parameters
- mech. dimensions (w x h x
t) … (225 x 125 x 75) mm, except connector and bushings
- weight … 1 kg
- case material … plastic, ABS
- conductor section … 0.5 mm2 – 1.5 mm2

Surrounding
- protection … IP65, according to ČSN EN 60529
- working temperature … -20 °C - +60 °C
- storage temperature … -30 °C - +85 °C
- working position … vertical
- humidity … max. 95%, non-condensing vapors
- weather resistance … suitable for installation in outdoor conditions
- protection from a
dangerous contact with live
and dead parts … low voltage

Explosion-proof design
- marking … Ex II 2G Ex ia IIA T3
- certificate number … FTZÚ 07 ATEX 0181
- surrounding classification … ZONE 1, ZONE 2

Power supply
- power supply battery
type … LP-04 7.4V 15Ah
- power supply battery
effective life … 5 years / data transfer once a day
- power supply battery
effective life measurement … Yes
- power supply battery
replacement ... yes, also in surroundings with a danger of explosion
- backup battery type … Saft LS14250
- backup battery
replacement ... yes, also in surroundings with a danger of explosion

Binary inputs … 6 inputs, terminals: DI1 – DI6

- input type … Connection of a reed contact or isolated output
- off-load voltage … 3 – 3.6 V
- short-circuit current … ca 3 μA
- level „ON“ … R < 100kΩ or U < 0.2V
- level „OFF“ … R > 2MΩ or U > 2.5V
- min. period of the status
lasting … 100 ms
- cable length ... 30 m

Low frequency pulse … 4 inputs, terminals: DI1 – DI4

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 DATCOM-AMR2 – Delivery ELGAS, s. r. o.

inputs
- input type … connection of a reed contact or isolated output,
WIEGAND
- maximum frequency … 10 Hz
- off-load voltage … 3 V – 3.6 V
- short-circuit current … ca 3 μA
- level „ON“ … R < 100kΩ or U < 0.2V
- level „OFF“ … R > 2MΩ or U > 2.5V
- min. pulse / delay period … 40 ms
- cable length ... 30 m

Digital output … 1 output, terminals: DO1

Pulse output, binary output (according to parameter
- output possibilities … setting)
- cable length … 30 m
Pulse output and binary
output
- max. voltage … 30 V
- max. current … 100 mA
- max. on-state resistance … 10 Ω

Pulse output … Operational, standardized volume output, etc. odorization

control
- on-state period … Programmable 0.1 s – 25 s (step 0.1 s)
- open state period … Programmable 0.1 s – 25 s (step 0.1 s)

Binary output Error signaling, control, etc.

Converter connection ... Can be changed by user by the interface module

interface replacement

module AMR-RS232 var.A ELCOR-94 connection

- ser. communication
interface ... RS-232
- communication speed ... 9600 Bd – 38400 Bd
- cable length ... 30 m

module AMR-RS485 var.A connection ELCOR-2, uELCOR, microELCOR-2, of

modules RTU, converters EDTxx
- ser. communication
interface ... RS-485
- communication speed ... 9600 Bd – 38400 Bd
- cable length ... 100 m

module AMR-RS232 var.B

- ser. communication
interface ... RS-232
- communication speed ... 9600 Bd – 38400 Bd
- cable length ... 30 m

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DATCOM-AMR2 – Delivery ELGAS, s. r. o.

module AMR-Uniwire Connection of Uniflo converters

- ser. communication
interface ... Uniwire
- communication speed ... 1200Bd
- cable length ... 30 m

Service interface Connection of HIE-01 head, on the front panel, fixed

with magnet
- ser. communication
interface … IEC-1107
- communication speed … 9600 Bd

Communication in GSM
networks

GSM modem 900 MHz, 1800 MHz (standard)

850 MHz, 1900 MHz – optional
external antenna
GPRS class 8
SIM card 3V design, replaceable by user

Memory
Data memory in the device 700kB

6 Delivery

DATCOM-AMR2
Fixing adaptor, screw 4 pcs
service software

Optional accessories is included in price (1 pc from the following listing)

module AMR-RS232 var.A
module AMR-RS232 var.B
module AMR-RS485 var.A
module AMR Uniwire

Optional accessories is at extra cost

Optical head HIE-01

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 DATCOM-AMR2 – Literature ELGAS, s. r. o.

Literature

[1] 22/1997 Coll. The act about some technical requirements on products and about
amendments to some acts
[2] ČSN EN 60079-0:V.2004 Electrical devices for explosive gaseous atmosphere – Part 0:
General requirements
[3] ČSN EN 60079-11:VII.2007 Explosive atmospheres – Part 11: Protection of devices by
the intrinsic safety „i“
[4] ČSN EN 60079-14 (33 3320): III.1999 – Electrical devices for an explosive gaseous
atmosphere – Part 14: Electrical installations in dangerous premises (others than mining
ones).

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DATCOM-AMR2 ELGAS, s.r.o.

GPRS transceiver DATCOM-AMR2

User´s guide
Elaborated by: Composite authors

Issued by: ELGAS, s.r.o. tel.: +420 466 414 500, 511
Ohrazenice 211 fax: +420 466 411 190
533 53 Pardubice http://www.elgas.cz
Czech Republic e-mail: [email protected]
Date of issue: November 2007
Edition: The first
H063en_200711_Datcom-AMR2

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