SECTION 13206 - PRESSURIZED STEEL TANKS
City of San Diego, CWP Guidelines
PART 1 - GENERAL
1.1 WORK OF THIS SECTION
A. The WORK of this Section includes providing fabricated welded steel pressurized tanks for
unfired use, and associated fittings, supports, protective coatings, and appurtenances.
1.1 RELATED SECTIONS
A. The WORK of the following Sections applies to the WORK of this Section. Other Sections
of the Specifications, not referenced below, shall also apply to the extent required for proper
performance of this WORK.
1. Section 09800 Protective Coating
2. Section 11000 Equipment General Provisions
[3. Section 11373 Compressors, Base-Mounted]
4. Section 13300 Instrumentation and Control
5. Section 15034 Gauges
6. Section 15250 Pipe and Equipment Insulation
1.3 CODES
A. The WORK of this Section shall comply with the current editions of the following codes as
adopted by the City of San Diego Municipal Code:
1. Uniform Building Code
1.4 SPECIFICATIONS AND STANDARDS
A. Except as otherwise indicated, the current editions of the following apply to the WORK of
this Section:
1. ASME Code Boiler and Pressure Vessel Code, Section VIII, Rules for
Construction of Pressure Vessels, Division 1
2. ASTM A 36 Specification for Structural Steel
3. 49 CFR 172.101 Code of Federal Regulations, Part 172, Section 101 -
Hazardous Materials Table
4. 49 CFR 173.315 Code of Federal Regulations, Part 173, Section 315 -
Compressed Gases in Cargo Tanks and Portable Tanks
5. 49 CFR 178 Code of Federal Regulations, Part 178, Subpart J -
Specifications for Containers for Motor Vehicle
Transportation
6. Chlorine Institute Non-Refrigerated Liquid Chlorine Storage
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[CONTRACT NO.]-[CONTRACT TITLE] PAGE 13206-1
Pamphlet 5
7. Chlorine Institute Chlorine Tank Car Loading, Unloading, Air Padding,
Pamphlet 66 and Hydrostatic Testing
1.5 SHOP DRAWINGS AND SAMPLES
A. The following shall be submitted in compliance with Section 01300:
1. List of materials and coatings used.
2. Detail drawings or manufacturer's literature to indicate compliance with the
indicated requirements.
3. Dimensional drawings indicating mounting and anchorage requirements.
1.6 OWNER'S MANUAL
A. The following shall be included in the OWNER'S MANUAL in compliance with Section
01300:
1. Certification and ASME data reports in accordance with 49 CFR 178.337 (or
other similar Section for the tank specifications used). The certification shall
include certification of post weld heat treatment, joint radiography and hydrostatic
testing.
2. Fabrication drawings.
3. Chlorine Institute drawings for appurtenances provided.
4. Copy of structural calculations for the support system signed by a Registered
Structural Engineer registered in California.
1.7 FACTORY TESTING
A. After fabrication but prior to application of linings each tank shall be tested in accordance
with the ASME code.
PART 2 - PRODUCTS
2.1 GENERAL
A. Materials: Tanks shall be constructed of ASTM A 36 steel unless otherwise indicated.
B. Nameplates and Code Stamps: Tanks shall be designed, fabricated and tested in
accordance with the ASME code. Each tank shall bear a stainless steel ASME nameplate.
Each nameplate shall bear the applicable code symbol. Manufacturer shall be authorized
to apply the applicable code symbols.
C. Pressure Rating: Unless otherwise indicated, all unfired pressure tanks shall be fabricated
in accordance with the ASME code for unfired pressure vessels, for a pressure rating of at
least 50 percent above the maximum operating pressure.
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D. Welding: Weld reinforcement shall be as specified by ASME code and excessive
reinforcement shall be ground down to within the requirements, and as required to install the
lining systems. All internal corners and edges shall be ground to a 1/8-inch radius, or a
greater radius if required by the lining system.
E. Fittings and Attachments: Fittings shall be in accordance with Section 11000. Fittings
larger than 1 inch shall be flanged. Fittings 1-inch and smaller shall be NPT threaded.
Openings shall be reinforced in accordance with the ASME Code. Access openings shall
be flanged, and, unless otherwise indicated, have a nominal diameter of at least 24 inches.
The cover plate and flange of access openings shall each have a net thickness, after
machining, of at least 1/2-inch.
F. All shell attachments for pipe supports, tank gages, instruments and other items shall be
welded to the tank shell before application of the tank lining.
G. Restraint System: The tank restraint system shall be designed for Seismic Zone [III] [IV].
Horizontal force for design shall be equal to at least [50] percent of the total weight of the
tank plus contents or per UBC, whichever is greater. Vertical force for design shall be equal
to at least [25] percent of the total weight of tank plus contents or UBC, whichever is greater.
The restraint system shall be capable of withstanding the vertical and horizontal forces
acting simultaneously. The restraint system shall also be capable of withstanding the weight
of the vessel full of water during hydrostatic testing.
Anchor bolts shall have a nominal diameter of at least 3/4-inch, unless otherwise indicated,
and shall be anchored into concrete foundations using methods designed to transfer the full
ultimate strength of the anchor bolt to the concrete foundation. Anchor bolts shall be
attached to the tank by use of anchor bolt chairs or rings, as required, and such chairs or
rings shall be designed to transfer the full ultimate strength of the bolt, or [150] percent of the
calculated load, whichever is less, to the tank shell.
H. Tank Schedule: The items specified under this Section shall be furnished by
manufacturers having experience in the manufacture of similar products and having a record
of successful installations. The following welded steel tanks are included in this Section:
I.D. Diameter Capacity Max. Operating
No. Service (in.) (gallons) Pressure (psig)
[ ] [ ] [ ] [ ] [ ]
[ ] [ ] [ ] [ ] [ ]
[ ] [ ] [ ] [ ] [ ]
[ ] [ ] [ ] [ ] [ ]
2.2 SURGE TANKS
A. Design: Surge tanks shall be of the size indicated and shall be designed with a 1/16-inch
corrosion allowance.
B. Appurtenances: Appurtenances shall include mounting flanges, drain valves, lifting lugs,
and 3 brass try valves to determine water level. The pneumatic fill valves shall be of Type
316 stainless steel.
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C. Protective Coating: Interior surfaces of the tank shall be factory-coated with System [100]
per Section 09800 at a minimum dry film thickness of [10] mils. A layer of liquid silicon shall
be provided to reduce air absorption.
D. Air Charging: The surge tank shall be fully charged with air in accordance with the
manufacturer's instructions prior to field testing the system. Final adjustments in pressure
shall be made after installation.
2.3 EXPANSION TANKS
A. General: Expansion tanks shall be [horizontal] tanks, designed for the maximum operating
temperature indicated. Tanks shall be provided with sealed-in bladder or diaphragm to
physically separate the liquid from the air cushion. The bladder or diaphragm shall be [butyl
rubber] suitable for use with [240] degree F water. Tanks shall be provided with lifting lugs.
B. Appurtenances: Each tank shall be provided with the following accessories:
1. Air Charging Valve: Valve shall be standard tire valve type.
2. Drain Connection: Drain connection shall be the manufacturer's standard size for the
tank size.
3. Manual Air Vent Valve: The valve shall be a screw driver operated, low projection type
vent for shallow height clearance installation. The valve shall be designed for the tank
pressure rating with a minimum operating pressure of 125 psig and for a maximum
operating temperature of [240] degrees F. The connection shall be a 1/8-inch male
pipe thread.
4. Pressure Gauge: Pressure gauges shall be in accordance with Section 15034, with
a 0-[ ] psi dial range. Pressure gauge shall be separated from the tank by ball valves
and insulating bushings.
C. Protective Coating: Interior surfaces of the tanks shall be factory coated with system [100]
per Section 09800.
D. Insulation: After installation, tanks for heated systems shall be insulated in accordance
with Section 15250.
[E. Controls: Control system shall be provided per Section 13300.]
2.4 CHLORINE STORAGE TANK
A. General: Unless otherwise indicated, chlorine storage tanks and appurtenances shall be
horizontal tanks designed in accordance with 49 CFR 172.101, 49 CFR 173.315, and 49
CFR 178.320; items not covered by these federal regulations shall be designed in
accordance with the Chlorine Institute Pamphlet 5. Tanks shall be designed for liquid
storage with operating temperatures no lower than minus 40 degrees F. Butt-welded joints
shall be fully radiographed and the tank shall be post weld heat treated. Tank wall thickness
shall include a minimum corrosion allowance of 1/8-inch.
B. Structural Design: Tanks, saddles, supports, and anchorage shall be designed for
Seismic Zone IV. Calculations shall be performed by a Registered Structural Engineer
registered in the State of California.
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C. Tank Openings: The manway shall be designed in accordance with paragraph 4.3
"Manway Arrangement for Single Unit Tank Cars," Chlorine Institute Pamphlet 66, including
safety relief valve, angle valves, and excess flow valves.
D. Factory Testing: Tanks shall be hydrostatically tested to a minimum of 150 percent of the
maximum operating pressure.
2.5 MANUFACTURERS
A. Products of the type indicated shall be provided by the following manufacturers (or equal):
1. Surge tanks:
Greer Hydraulics
Fluid Kinetics
2. Expansion tanks:
Amtrol
Amstrong
Bell and Gossett
3. Manual air vent:
Amstrong 505A
Bell and Gossett 4V
PART 3 -- EXECUTION
3.1 GENERAL
A. Installation: Installation in accordance with the recommendations of the manufacturer.
B. Chlorine Storage Tank: Tanks shall be cleaned and dried in the field prior to placing in
service in accordance with Chlorine Institute Pamphlet 5. The tank will be considered dry
when air within the tank has a dewpoint of minus 40 degrees F or less. Chlorine gas shall
then be introduced to the tank to a pressure of 100 psig and leak tested in accordance with
Chlorine Institute Pamphlet 5.
** END OF SECTION **
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