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Industrial DC/DC Converter Guide

The document describes the TEP-75WI series of isolated DC/DC converter modules. The modules have a rugged metal case and wide input voltage range of 4:1. They feature full load operation up to 60°C with convection cooling, undervoltage lockout, reverse input protection and a 3-year warranty. The modules are suitable for industrial applications and have mounting options including screw terminals and DIN rail mounting. Key specifications including output voltage, current, regulation and protection features are provided in tables.
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0% found this document useful (0 votes)
76 views69 pages

Industrial DC/DC Converter Guide

The document describes the TEP-75WI series of isolated DC/DC converter modules. The modules have a rugged metal case and wide input voltage range of 4:1. They feature full load operation up to 60°C with convection cooling, undervoltage lockout, reverse input protection and a 3-year warranty. The modules are suitable for industrial applications and have mounting options including screw terminals and DIN rail mounting. Key specifications including output voltage, current, regulation and protection features are provided in tables.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 69

Application Note

TEP 75WI Series

Features UL 60950-1

◆ Rugged, compact metal case


◆ Screw terminal adaptor available
for easy connection
◆ Optional DIN-rail mounting kit
◆ Ultra wide 4:1 input voltage range
u Full load operation up to 60°C with
convection cooling
◆ Undervoltage lockout
◆ Reverse input voltage protection
◆ Input protection filter (Models pictured with chassis mount adaptor / optional heatsink)
◆ 3-year product warranty

The TEP-75WI Series is a family of isolated high performance DC/DC converter modules with ultra-wide 4:1 input voltage ranges which
come in a rugged, sealed metal case. These converters are suitable for a wide range of applications, but the product is designed par-
ticularly also for industrial applications where often no PCB mounting is possible but the module has to be mounted on a chassis. Four
threaded M3 inserts in the module makes chassis mount or attachment of a heatsink for optimal thermal management very simple.
For easy connection there is also an unique adaptor available with screw terminals. A very high efficiency allows an operating temper-
ature up to +60°C with natural convection cooling without power derating. Further features include output voltage trimming, Remote
On/Off and under voltage lockout. The very wide input voltage range and reverse input voltage protection make these converters also
an interesting solution for battery operated systems.

Table of contents

Output Specification P2 Output Over Voltage Protection P58


Input Specification P3 Over Temperature Protection P58
General Specification P5 Thermal Considerations P59
Environmental Specification P6 Heat-Sink Considerations P60
EMC characteristic P6 Remote ON/OFF Control P61
Characteristic Curves P7 Mechanical Data P62
Testing Configurations P49 Recommended Pad Layout P65
EMI Considerations P50 Soldering Considerations P66
Output Voltage Adjustment P55 Packaging Information P67
Remote Sense P57 Part Number Structure P68
Input Source Impedance P57 Safety and Installation Instruction P69
Output Over Current Protection P58 MTBF and Reliability P69
Short Circuitry Protection P58

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Application Note

TEP 75WI Series

Output Specification
Parameter Device Min Typ Max Unit
Output Voltage
(Vin = Vin(nom) , Full Load , TA = 25C°) TEP 75-xx10WI 3.267 3.3 3.333 VDC
TEP 75-xx11WI 4.95 5 5.05 VDC
TEP 75-xx12WI 11.88 12 12.12 VDC
TEP 75-xx13WI 14.85 15 15.15 VDC
TEP 75-xx15WI 23.76 24 24.24 VDC
TEP 75-xx16WI 27.72 28 28.28 VDC
TEP 75-xx18WI 47.52 48 48.48 VDC
Voltage Adjustability (see page 55) All -20 +10 %
Output Regulation
Line (Vin(min) to Vin(max) at Full Load) All ±0.1 ±0.2 %
Load (0% to 100% of Full Load) All ±0.1 ±0.2 %
Output Ripple & Noise
(Vin = Vin(nom) , Full Load , TA=25C°).
Peak to Peak (5Hz to 20MHz bandwidth)
Measured with a ripple &noise test board:
COUT, ext. = 4.7μF 50V 1812 X7R MLCC TEP 75-xx10WI 75 100 mVp-p
TEP 75-xx11WI 75 100 mVp-p
TEP 75-xx12WI 100 125 mVp-p
TEP 75-xx13WI 100 125 mVp-p
TEP 75-xx15WI 200 250 mVp-p
TEP 75-xx16WI 200 250 mVp-p
COUT, ext. = 2.2μF 100V 1812 X7R MLCC TEP 75-xx18WI 300 350 mVp-p
Temperature Coefficient All -0.02 +0.02 %/K
Output Voltage Overshoot 0 5 % Vout
All
(Vin = Vin(min) to Vin(max) , Full Load , TA=25C°)
Dynamic Load Response
(Vin = Vin(nom) , TA=25C°)
Load step change between 75% to 100% of Full Load TEP 75-xx10WI 200 mV
Peak Deviation TEP 75-xx11WI 200 mV
TEP 75-xx12WI 350 mV
TEP 75-xx13WI 400 mV
TEP 75-xx15WI 950 mV
TEP 75-xx16WI 950 mV
TEP 75-xx18WI 1500 mV
Setting Time (Vout < 10% peak deviation) All 200 μS

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Application Note

TEP 75WI Series

Output Specification (continued)


Parameter Device Min Typ Max Unit
Output Current 0 20.0 A
TEP 75-xx10WI
TEP 75-xx11WI 0 15.0 A
TEP 75-xx12WI 0 6.3 A
TEP 75-xx13WI 0 5.0 A
TEP 75-xx15WI 0 3.2 A
TEP 75-xx16WI 0 2.7 A
TEP 75-xx18WI
0 1.6 A
Output Capacitor Load 60600 μF
TEP 75-xx10WI
TEP 75-xx11WI 30000 μF
TEP 75-xx12WI 5250 μF
TEP 75-xx13WI 3330 μF
TEP 75-xx15WI 1330 μF
TEP 75-xx16WI 960 μF
TEP 75-xx18WI
330 μF
Output Over Voltage Protection (Hiccup Mode) 3.795 4.29 VDC
TEP 75-xx10WI
TEP 75-xx11WI 5.75 6.50 VDC
TEP 75-xx12WI 13.80 15.60 VDC
TEP 75-xx13WI 17.25 19.50 VDC
TEP 75-xx15WI 27.60 31.20 VDC
TEP 75-xx16WI 32.20 36.40 VDC
TEP 75-xx18WI
55.20 62.40 VDC
Output Over Current Protection (Hiccup Mode) TEP 75-24xxWI
110 140
TEP 75-48xxWI % FL
TEP 75-72xxWI 150
Output Short Circuit Protection (Hiccup Mode) All Automatics recovery

Input Specification
Parameter Device Min Typ Max Unit
Operating Input Voltage TEP 75-24xxWI 9 24 36 VDC
TEP 75-48xxWI 18 48 75 VDC
TEP 75-72xxWI 43 110 160 VDC
Input Voltage
Continuous TEP 75-24xxWI 40 VDC
TEP 75-48xxWI 80 VDC
TEP 75-72xxWI 160 VDC
Transient (100mS maximum) TEP 75-24xxWI 50 VDC
TEP 75-48xxWI 100 VDC
TEP 75-72xxWI 185 VDC
Input Standby Current
(Vin = Vin(nom) , No Load , TA=25C°) TEP 75-2410WI 85 mA
TEP 75-2411WI 120 mA
TEP 75-2412WI 185 mA
TEP 75-2413WI 185 mA
TEP 75-2415WI 85 mA
TEP 75-2416WI 85 mA
TEP 75-2418WI 85 mA
TEP 75-4810WI 60 mA
TEP 75-4811WI 60 mA

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Application Note

TEP 75WI Series

Input Specification (continued)


Parameter Device Min Typ Max Unit
TEP 75-4812WI 90 mA
TEP 75-4813WI 50 mA
TEP 75-4815WI 50 mA
TEP 75-4816WI 50 mA
TEP 75-4818WI 50 mA
TEP 75-7210WI 10 mA
TEP 75-7211WI 10 mA
TEP 75-7212WI 10 mA
TEP 75-7213WI 10 mA
TEP 75-7215WI 10 mA
TEP 75-7216WI 10 mA
TEP 75-7218WI 10

Input reflected ripple current (see page 49) All 50 mAp-p


(5 to 20MHz, 12μH source impedance)
Start Up Time
(Vin = Vin(nom) and constant resistive load)
Power up TEP 75-24xxWI 25 40 mS
TEP 75-48xxWI 25 40 mS
TEP 75-72xxWI 60 80 mS
Remote ON/OFF TEP 75-24xxWI 25 40 mS
TEP 75-48xxWI 25 40 mS
TEP 75-72xxWI 60 80 mS
Remote ON/OFF (see page 61)
(The CTRL pin voltage is referenced to -INPUT)
Negative logic (Standard) : Device code without Suffix
DC-DC ON (Short)
DC-DC OFF (Open) 0 1.2 VDC
Positive logic (Option) : Device code with Suffix “-P” All 3 12 VDC
DC-DC ON (Open)
DC-DC OFF (Short) 3 12 VDC
Remote Off state Input Current 0 1.2 VDC
Input Current of Remote Control Pin 3 mA
-0.5 1 mA
Under Voltage Lockout Turn-on Threshold TEP 75-24xxWI 9 VDC
TEP 75-48xxWI 18 VDC
TEP 75-72xxWI 43 VDC
Under Voltage Lockout Turn-off Threshold TEP 75-24xxWI 7.5 VDC
TEP 75-48xxWI 16 VDC
TEP 75-72xxWI 36 VDC

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Application Note

TEP 75WI Series

General Specification
Parameter Device Min Typ Max Unit
Efficiency TEP 75-2410WI 87 %
(Vin = Vin(nom) , Full Load , TA=25C°) TEP 75-2411WI 88 %
TEP 75-2412WI 88 %
TEP 75-2413WI 88 %
TEP 75-2415WI 87 %
TEP 75-2416WI 87 %
TEP 75-2418WI 87 %
TEP 75-4810WI 88 %
TEP 75-4811WI 90 %
TEP 75-4812WI 90 %
TEP 75-4813WI 89 %
TEP 75-4815WI 88 %
TEP 75-4816WI 88 %
TEP 75-4818WI 87 %
TEP 75-7210WI 89 %
TEP 75-7211WI 91 %
TEP 75-7212WI 91 %
TEP 75-7213WI 91 %
TEP 75-7215WI 90 %
TEP 75-7216WI 90 %
TEP 75-7218WI 90 %

Isolation voltage (Basic Insulation)(1 minute)


Input to Output All 2250 VDC
Input (Output) to Case 1600 VDC
Isolation resistance All 1 GΩ
Isolation capacitance All 2500 pF
Switching Frequency All 270 300 330 KHz
Weight All 97 g
MTBF
Bellcore TR-NWT-000332, TC = 40C°, All 1.010×106 hours
MIL-HDBK-217F 7.416×104 hours
TEP 75-24xxWI Metal
Case material TEP 75-48xxWI Metal
TEP 75-72xxWI Aluminum base-plate with plastic case
TEP 75-24xxWI FR4 PCB
Base material
TEP 75-48xxWI FR4 PCB
Potting material All Silicon (UL94-V0)
2.40 X 2.28 X 0.50 Inch
Dimensions All
(61.0×57.9×12.7) (mm)

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Application Note

TEP 75WI Series

Environmental Specification
Parameter Model Min Typ Max Unit
Operating ambient temperature (with derating) * All -40 85 C°
Operating case temperature All -40 105 C°
Storage temperature All -55 125 C°
Over temperature protection (see page 58) All 115 C°
Thermal impedance without Heat-sink 6.7 K/ Watt
With 0.24” Height Heat-sink All 5.4 K/ Watt
With 0.45” Height Heat-sink 4.7 K/ Watt
Relative humidity All 5 95 % RH
Thermal shock MIL-STD-810F
Vibration MIL-STD-810F

* Test condition with vertical direction by natural convection (20FLM)

EMC characteristic
Environmental Phenomena Basic Standard Severity Performance Criteria
EMI Standard (see page 50) EN55011、EN55022 Class A
Option TF EN55011、EN55022 Class A
Air ±8KV
ESD EN61000-4-2 A
Contact ±6KV
Radiated immunity EN61000-4-3 20V/m A
Fast transient EN61000-4-4 ±2KV A
EN55024 ±1KV A
Surge EN61000-4-5
EN50155 ±2KV A
Conducted immunity EN61000-4-6 10Vr.m.s A

** The TEP 75WI series meets EMC characteristics only with external components connected before the input pin to the converter.
If customer only need to meet EN61000-4-4, EN61000-4-5, an external input filter capacitor is required. Recommended 1 pcs of aluminum
electrolytic capacitor (Nippon Chemi-con KY series, 220μF/100V, ESR 48mΩ) to connect in parallel. Recommended 2 pcs of aluminum
electrolytic capacitor (Nippon Chemi-con KXJ series, 150μF/200V) to connect in parallel.

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Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-2410WI

16
95.0 Vin= 9V
15
92.5
14 Vin= 12V
90.0
87.5 13 Vin= 24V
85.0 12 Vin= 36V
82.5 11

Power Dissipation(W)
80.0
10
EFFICIENCY(%)

77.5
75.0 9
72.5 8
70.0 7
67.5
6
65.0
62.5 5
Vin= 9V
60.0 4
57.5 Vin= 12V
3
55.0 Vin= 24V
2
52.5 Vin= 36V
50.0 1
10 20 30 40 50 60 70 80 90 100 0
% of FULL LOAD 10 20 30 40 50 60 70 80 90 100
% of FULL LOAD

Efficiency versus Output Current Power Dissipation versus Output Current

95.0
92.5
90.0
87.5
85.0
82.5
EFFICIENCY(%)

80.0
77.5
75.0
72.5
70.0
67.5
Iout= 100% F.L
65.0
Iout= 50% F.L
62.5
Iout= 25% F.L
60.0
9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE(V)

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

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Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-2410WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

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Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-2411WI

16
95.0 Vin= 9V
15
92.5
14 Vin= 12V
90.0
87.5 13 Vin= 24V
85.0 12 Vin= 36V
82.5 11

Power Dissipation(W)
80.0
10
EFFICIENCY(%)

77.5
75.0 9
72.5 8
70.0 7
67.5
6
65.0
62.5 5
Vin= 9V
60.0 4
57.5 Vin= 12V
3
55.0 Vin= 24V
2
52.5 Vin= 36V
50.0 1
10 20 30 40 50 60 70 80 90 100 0
% of FULL LOAD 10 20 30 40 50 60 70 80 90 100
% of FULL LOAD

Efficiency versus Output Current Power Dissipation versus Output Current

95.0
92.5
90.0
87.5
85.0
82.5
EFFICIENCY(%)

80.0
77.5
75.0
72.5
70.0
67.5
Iout= 100% F.L
65.0
Iout= 50% F.L
62.5
Iout= 25% F.L
60.0
9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE(V)

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

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Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-2411WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

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Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-2412WI

16
95.0 Vin= 9V
15
92.5
90.0 14 Vin= 12V
87.5 13 Vin= 24V
85.0 12 Vin= 36V
82.5
11

Power Dissipation(W)
80.0
10
EFFICIENCY(%)

77.5
75.0 9
72.5 8
70.0 7
67.5
6
65.0
62.5 5
Vin= 9V
60.0 4
57.5 Vin= 12V
3
55.0 Vin= 24V
2
52.5 Vin= 36V
50.0
1
10 20 30 40 50 60 70 80 90 100 0
% of FULL LOAD 10 20 30 40 50 60 70 80 90 100
% of FULL LOAD

Efficiency versus Output Current Power Dissipation versus Output Current

95.0
92.5
90.0
87.5
85.0
82.5
EFFICIENCY(%)

80.0
77.5
75.0
72.5
70.0
67.5
Iout= 100% F.L
65.0
Iout= 50% F.L
62.5
Iout= 25% F.L
60.0
9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE(V)

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

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Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-2412WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

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Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-2413WI

16
95.0 Vin= 9V
15
92.5
90.0 14 Vin= 12V
87.5 13 Vin= 24V
85.0 12 Vin= 36V
82.5
11

Power Dissipation(W)
80.0
10
EFFICIENCY(%)

77.5
75.0 9
72.5 8
70.0 7
67.5
6
65.0
62.5 5
Vin= 9V
60.0 4
57.5 Vin= 12V
3
55.0 Vin= 24V
2
52.5 Vin= 36V
50.0
1
10 20 30 40 50 60 70 80 90 100 0
% of FULL LOAD 10 20 30 40 50 60 70 80 90 100
% of FULL LOAD

Efficiency versus Output Current Power Dissipation versus Output Current

95.0
92.5
90.0
87.5
85.0
82.5
EFFICIENCY(%)

80.0
77.5
75.0
72.5
70.0
67.5
Iout= 100% F.L
65.0
Iout= 50% F.L
62.5
Iout= 25% F.L
60.0
9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE(V)

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

http://www.tracopower.com Page 13 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-2415WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

http://www.tracopower.com Page 14 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-2415WI

16
95.0 Vin= 9V
15
92.5
90.0 14 Vin= 12V
87.5 13 Vin= 24V
85.0 12 Vin= 36V
82.5
11

Power Dissipation(W)
80.0
10
EFFICIENCY(%)

77.5
75.0 9
72.5 8
70.0 7
67.5
6
65.0
62.5 5
Vin= 9V
60.0 4
57.5 Vin= 12V
3
55.0 Vin= 24V
2
52.5 Vin= 36V
50.0
1
10 20 30 40 50 60 70 80 90 100 0
% of FULL LOAD 10 20 30 40 50 60 70 80 90 100
% of FULL LOAD

Efficiency versus Output Current Power Dissipation versus Output Current

95.0
92.5
90.0
87.5
85.0
82.5
EFFICIENCY(%)

80.0
77.5
75.0
72.5
70.0
67.5
Iout= 100% F.L
65.0
Iout= 50% F.L
62.5
Iout= 25% F.L
60.0
9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE(V)

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

http://www.tracopower.com Page 15 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-2415WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

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Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-2416WI

16
95.0 Vin= 9V
15
92.5
90.0 14 Vin= 12V
87.5 13 Vin= 24V
85.0 12 Vin= 36V
82.5
11

Power Dissipation(W)
80.0
10
EFFICIENCY(%)

77.5
75.0 9
72.5 8
70.0 7
67.5
6
65.0
62.5 5
Vin= 9V
60.0 4
57.5 Vin= 12V
3
55.0 Vin= 24V
2
52.5 Vin= 36V
50.0
1
10 20 30 40 50 60 70 80 90 100 0
% of FULL LOAD 10 20 30 40 50 60 70 80 90 100
% of FULL LOAD

Efficiency versus Output Current Power Dissipation versus Output Current

95.0
92.5
90.0
87.5
85.0
82.5
EFFICIENCY(%)

80.0
77.5
75.0
72.5
70.0
67.5
Iout= 100% F.L
65.0
Iout= 50% F.L
62.5
Iout= 25% F.L
60.0
9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE(V)

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

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Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-2416WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

http://www.tracopower.com Page 18 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-2418WI

16
95.0 Vin= 9V
15
92.5
90.0 14 Vin= 12V
87.5 13 Vin= 24V
85.0 12 Vin= 36V
82.5
11

Power Dissipation(W)
80.0
10
EFFICIENCY(%)

77.5
75.0 9
72.5 8
70.0 7
67.5
6
65.0
62.5 5
Vin= 9V
60.0 4
57.5 Vin= 12V
3
55.0 Vin= 24V
2
52.5 Vin= 36V
50.0
1
10 20 30 40 50 60 70 80 90 100 0
% of FULL LOAD 10 20 30 40 50 60 70 80 90 100
% of FULL LOAD

Efficiency versus Output Current Power Dissipation versus Output Current

95.0
92.5
90.0
87.5
85.0
82.5
EFFICIENCY(%)

80.0
77.5
75.0
72.5
70.0
67.5
Iout= 100% F.L
65.0
Iout= 50% F.L
62.5
Iout= 25% F.L
60.0
9 12 15 18 21 24 27 30 33 36
INPUT VOLTAGE(V)

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

http://www.tracopower.com Page 19 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-2418WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

http://www.tracopower.com Page 20 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-4810WI

16
95.0 Vin= 18V
15
92.5
14 Vin= 24V
90.0
87.5 13 Vin= 48V
85.0 12 Vin= 75V
82.5 11

Power Dissipation(W)
80.0
10
EFFICIENCY(%)

77.5
75.0 9
72.5 8
70.0 7
67.5
6
65.0
62.5 5
Vin= 18V
60.0 4
57.5 Vin= 24V
3
55.0 Vin= 48V
2
52.5 Vin= 75V
50.0 1
10 20 30 40 50 60 70 80 90 100 0
% of FULL LOAD 10 20 30 40 50 60 70 80 90 100
% of FULL LOAD

Efficiency versus Output Current Power Dissipation versus Output Current

95.0
92.5
90.0
87.5
85.0
82.5
EFFICIENCY(%)

80.0
77.5
75.0
72.5
70.0
67.5
Iout= 100% F.L
65.0
Iout= 50% F.L
62.5
Iout= 25% F.L
60.0
18 24 30 36 42 48 54 60 66 72 75
INPUT VOLTAGE(V)

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

http://www.tracopower.com Page 21 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-4810WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

http://www.tracopower.com Page 22 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-4811WI

16
95.0 Vin= 18V
15
92.5
90.0 14 Vin= 24V
87.5 13 Vin= 48V
85.0 12 Vin= 75V
82.5
11

Power Dissipation(W)
80.0
10
EFFICIENCY(%)

77.5
75.0 9
72.5 8
70.0 7
67.5
6
65.0
62.5 5
Vin= 18V
60.0 4
57.5 Vin= 24V
3
55.0 Vin= 48V
2
52.5 Vin= 75V
50.0
1
10 20 30 40 50 60 70 80 90 100 0
% of FULL LOAD 10 20 30 40 50 60 70 80 90 100
% of FULL LOAD

Efficiency versus Output Current Power Dissipation versus Output Current

95.0
92.5
90.0
87.5
85.0
82.5
EFFICIENCY(%)

80.0
77.5
75.0
72.5
70.0
67.5
Iout= 100% F.L
65.0
Iout= 50% F.L
62.5
Iout= 25% F.L
60.0
18 24 30 36 42 48 54 60 66 72 75
INPUT VOLTAGE(V)

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

http://www.tracopower.com Page 23 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-4811WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

http://www.tracopower.com Page 24 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-4812WI

16
95.0 Vin= 18V
15
92.5
90.0 14 Vin= 24V
87.5 13 Vin= 48V
85.0 12 Vin= 75V
82.5
11

Power Dissipation(W)
80.0
10
EFFICIENCY(%)

77.5
75.0 9
72.5 8
70.0 7
67.5
6
65.0
62.5 5
Vin= 18V
60.0 4
57.5 Vin= 24V
3
55.0 Vin= 48V
2
52.5 Vin= 75V
50.0
1
10 20 30 40 50 60 70 80 90 100 0
% of FULL LOAD 10 20 30 40 50 60 70 80 90 100
% of FULL LOAD

Efficiency versus Output Current Power Dissipation versus Output Current

95.0
92.5
90.0
87.5
85.0
82.5
EFFICIENCY(%)

80.0
77.5
75.0
72.5
70.0
67.5
Iout= 100% F.L
65.0
Iout= 50% F.L
62.5
Iout= 25% F.L
60.0
18 24 30 36 42 48 54 60 66 72 75
INPUT VOLTAGE(V)

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

http://www.tracopower.com Page 25 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-4812WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

http://www.tracopower.com Page 26 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-4813WI

16
95.0 Vin= 18V
15
92.5
90.0 14 Vin= 24V
87.5 13 Vin= 48V
85.0 12 Vin= 75V
82.5
11

Power Dissipation(W)
80.0
10
EFFICIENCY(%)

77.5
75.0 9
72.5 8
70.0 7
67.5
6
65.0
62.5 5
Vin= 18V
60.0 4
57.5 Vin= 24V
3
55.0 Vin= 48V
2
52.5 Vin= 75V
50.0
1
10 20 30 40 50 60 70 80 90 100 0
% of FULL LOAD 10 20 30 40 50 60 70 80 90 100
% of FULL LOAD

Efficiency versus Output Current Power Dissipation versus Output Current

95.0
92.5
90.0
87.5
85.0
82.5
EFFICIENCY(%)

80.0
77.5
75.0
72.5
70.0
67.5
Iout= 100% F.L
65.0
Iout= 50% F.L
62.5
Iout= 25% F.L
60.0
18 24 30 36 42 48 54 60 66 72 75
INPUT VOLTAGE(V)

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

http://www.tracopower.com Page 27 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-4813WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

http://www.tracopower.com Page 28 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-4815WI

16
95.0 Vin= 18V
15
92.5
90.0 14 Vin= 24V
87.5 13 Vin= 48V
85.0 12 Vin= 75V
82.5
11

Power Dissipation(W)
80.0
10
EFFICIENCY(%)

77.5
75.0 9
72.5 8
70.0 7
67.5
6
65.0
62.5 5
Vin= 18V
60.0 4
57.5 Vin= 24V
3
55.0 Vin= 48V
2
52.5 Vin= 75V
50.0
1
10 20 30 40 50 60 70 80 90 100 0
% of FULL LOAD 10 20 30 40 50 60 70 80 90 100
% of FULL LOAD

Efficiency versus Output Current Power Dissipation versus Output Current

95.0
92.5
90.0
87.5
85.0
82.5
EFFICIENCY(%)

80.0
77.5
75.0
72.5
70.0
67.5
Iout= 100% F.L
65.0
Iout= 50% F.L
62.5
Iout= 25% F.L
60.0
18 24 30 36 42 48 54 60 66 72 75
INPUT VOLTAGE(V)

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

http://www.tracopower.com Page 29 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-4815WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

http://www.tracopower.com Page 30 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-4816WI

16
95.0 Vin= 18V
15
92.5
90.0 14 Vin= 24V
87.5 13 Vin= 48V
85.0 12 Vin= 75V
82.5
11

Power Dissipation(W)
80.0
10
EFFICIENCY(%)

77.5
75.0 9
72.5 8
70.0 7
67.5
6
65.0
62.5 5
Vin= 18V
60.0 4
57.5 Vin= 24V
3
55.0 Vin= 48V
2
52.5 Vin= 75V
50.0
1
10 20 30 40 50 60 70 80 90 100 0
% of FULL LOAD 10 20 30 40 50 60 70 80 90 100
% of FULL LOAD

Efficiency versus Output Current Power Dissipation versus Output Current

95.0
92.5
90.0
87.5
85.0
82.5
EFFICIENCY(%)

80.0
77.5
75.0
72.5
70.0
67.5
Iout= 100% F.L
65.0
Iout= 50% F.L
62.5
Iout= 25% F.L
60.0
18 24 30 36 42 48 54 60 66 72 75
INPUT VOLTAGE(V)

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

http://www.tracopower.com Page 31 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-4816WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

http://www.tracopower.com Page 32 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-4818WI

16
95.0 Vin= 18V
15
92.5
90.0 14 Vin= 24V
87.5 13 Vin= 48V
85.0 12 Vin= 75V
82.5
11

Power Dissipation(W)
80.0
10
EFFICIENCY(%)

77.5
75.0 9
72.5 8
70.0 7
67.5
6
65.0
62.5 5
Vin= 18V
60.0 4
57.5 Vin= 24V
3
55.0 Vin= 48V
2
52.5 Vin= 75V
50.0
1
10 20 30 40 50 60 70 80 90 100 0
% of FULL LOAD 10 20 30 40 50 60 70 80 90 100
% of FULL LOAD

Efficiency versus Output Current Power Dissipation versus Output Current

95.0
92.5
90.0
87.5
85.0
82.5
EFFICIENCY(%)

80.0
77.5
75.0
72.5
70.0
67.5
Iout= 100% F.L
65.0
Iout= 50% F.L
62.5
Iout= 25% F.L
60.0
18 24 30 36 42 48 54 60 66 72 75
INPUT VOLTAGE(V)

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

http://www.tracopower.com Page 33 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25C°.The figures are identical for TEP 75-4818WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

http://www.tracopower.com Page 34 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25℃.The figures are identical for TEP 75-7210WI

Efficiency versus Output Current Power Dissipation versus Output Current

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

http://www.tracopower.com Page 35 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25℃.The figures are identical for TEP 75-7210WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

http://www.tracopower.com Page 36 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25℃.The figures are identical for TEP 75-7211WI

Efficiency versus Output Current Power Dissipation versus Output Current

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

http://www.tracopower.com Page 37 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25℃.The figures are identical for TEP 75-7211WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

http://www.tracopower.com Page 38 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25℃.The figures are identical for TEP 75-7212WI

Efficiency versus Output Current Power Dissipation versus Output Current

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

http://www.tracopower.com Page 39 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25℃.The figures are identical for TEP 75-7212WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

http://www.tracopower.com Page 40 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25℃.The figures are identical for TEP 75-7213WI

Efficiency versus Output Current Power Dissipation versus Output Current

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

http://www.tracopower.com Page 41 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25℃.The figures are identical for TEP 75-7213WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

http://www.tracopower.com Page 42 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25℃.The figures are identical for TEP 75-7215WI

Efficiency versus Output Current Power Dissipation versus Output Current

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

http://www.tracopower.com Page 43 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25℃.The figures are identical for TEP 75-7215WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

http://www.tracopower.com Page 44 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25℃.The figures are identical for TEP 75-7216WI

Efficiency versus Output Current Power Dissipation versus Output Current

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

http://www.tracopower.com Page 45 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25℃.The figures are identical for TEP 75-7216WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

http://www.tracopower.com Page 46 of 69
Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25℃.The figures are identical for TEP 75-7218WI

Efficiency versus Output Current Power Dissipation versus Output Current

Derating Output Current versus Ambient Temperature with


Efficiency versus Input Voltage. Full Load
Airflow , Vin = Vin(nom)

Derating Output Current Versus Ambient Temperature with Derating Output Current Versus Ambient Temperature with
0.24” Heat-Sink and Airflow , Vin = Vin(nom) 0.45” Heat-Sink and Airflow , Vin = Vin(nom)

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Application Note

TEP 75WI Series

Characteristic Curves
All test conditions are at 25℃.The figures are identical for TEP 75-7218WI (continued)

Typical Output Ripple and Noise. Transient Response to Dynamic Load Change from
Vin = Vin(nom), Full Load 100% to 75% to 100% of Full Load , Vin = Vin(nom)

Typical Input Start-Up and Output Rise Characteristic Using ON/OFF Voltage Start-Up and Vo Rise Characteristic
Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

Conduction Emission of EN55022 Class A Conduction Emission of EN55022 Class B


Vin = Vin(nom), Full Load Vin = Vin(nom), Full Load

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Application Note

TEP 75WI Series

Testing Configurations
Input reflected-ripple current measurement test up

TEP 75-24xxWI / TEP 75-48xxWI


Component Value Voltage Reference
L1 12μH ---- ARLITECH : ATPI0705120
C1 & C2 100μF 100V NIPPON CHEMICON : KY series
EKY-101ELL101MK16S

TEP 75-72xxWI
Component Value Voltage Reference
L1 12μH ---- ARLITECH : ATPI0705120
C1 & C2 68μF 200V Ruby-con: BXF series

Peak to peak output ripple & noise measurement test up

Device Component Value Voltage Reference


TEP 75-xx18WI C1 2.2μF 100V TDK : C4532X7R2A225M
others C1 4.7μF 50V TDK : C4532X7R1H475M

Output voltage and efficiency measurement test up

Note: All measurements are taken at the module terminals. V ×I 


Efficiency =  OUT OUT  × 100%

 IN × I IN
V 

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Application Note

TEP 75WI Series

EMI considerations

Suggested schematic for EN55022 conducted emission Class A limits

Recommended Layout With Input Filter


To meet conducted emissions EN55022 CLASS A needed the following components:
TEP 75-24xxWI
Component Value Voltage Reference
50 V Nippon chemi-con KY
C1、C3 100 μF
series
C2、C4、C5 4.7 μF 50 V 1812 MLCC
C6、C7、C8、C9、C10、C11 1000 pF 3 KV 1808 MLCC
---- Common Choke,
L1 156 μH ± 35%
P/N:TCK-072

TEP 75-48xxWI
Component Value Voltage Reference
100 V Nippon chemi-con KY
C1、C3 100 μF
series
C2、C4、C5 2.2 μF 100 V 1812 MLCC
C6、C7、 C8、C9、C10、C11 1000 pF 3 KV 1808 MLCC
---- Common Choke,
L1 620 μH ± 35%
P/N:TCK-067

Note:1. Common mode choke have been define and show in page 54.
2. While testing, connect the CASE pin and four screw bolts to shield plane, the EMI could be reduced.

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Application Note

TEP 75WI Series

EMI considerations

Suggested schematic for EN55022 conducted emission Class A limits

Recommended Layout With Input Filter

To meet conducted emissions EN55022 CLASS A needed the following components:


TEP 75-72xxWI
Component Value Voltage Reference
C1, C2 150 μF 200 V Nippon chemi-con KXJ series
C6 1 μF 250 V 1812 MLCC
C7, C8 1000 pF 3 KV 1808 MLCC
L1 4.7 μH ± 20% ---- Inductor, P/N:TCK-099

Note:1. Inductor L1 has been defined and show in page 54.


2. While testing, connect the CASE pin and four screw bolts to shield plane, the EMI could be reduced.

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Application Note

TEP 75WI Series

EMI considerations (continued)

Suggested schematic for EN55022 conducted emission Class B limits

Recommended Layout With Input Filter

To meet conducted emissions EN55022 CLASS B needed the following components:


TEP 75-24xxWI
Component Value Voltage Reference
C1、C5 100 μF 50 V Nippon chemi-con KY series
C2、C3、C4、C6、C7 4.7 μF 50 V 1812 MLCC
C8、C9、C14、C15 1000 pF 3 KV 1808 MLCC
C10、C11、C12、C13 10 nF 2 KV 1812 MLCC
L1、L2 305μH ± 35% ---- Common Choke, P/N:TCK-073

TEP 75-48xxWI
Component Value Voltage Reference
C1、C5 100 μF 100 V Nippon chemi-con KY series
C2、C3、C4、C6、C7 2.2 μF 100 V 1812 MLCC
C8、C14、C15 1000 pF 3 KV 1808 MLCC
C9 4700 pF 3 KV 1812 MLCC
C10、C11、C12、C13 10 nF 2 KV 1812 MLCC
L1 1186 μH ± 35% ---- Common Choke, P/N: TCK-064
L2 156 μH ± 35% ---- Common Choke, P/N: TCK-072

Note:1. Common mode choke have been define and show in page 54.
2. While testing, connect the CASE pin and four screw bolts to shield plane, the EMI could be reduced.

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Application Note

TEP 75WI Series

EMI considerations (continued)

Suggested schematic for EN55022 conducted emission Class B limits

Recommended Layout With Input Filter

To meet conducted emissions EN55022 CLASS B needed the following components:

TEP 75-72xxWI
Component Value Voltage Reference
C1, C2 150 μF 200 V Nippon chemi-con KXJ series
C5, C6, C7, C8 1 μF 250 V 1812 MLCC
C9, C10, C11, C12, C13, C14 1000 pF 3 KV 1808 MLCC
L1 1186μH ± 35% ---- Common Choke,
P/N:TCK-064
L2 4.7 μH ± 20% ---- Inductor, P/N: TCK-099

Note:1. Common mode choke and inductor have been defined and show in page 54.
2. While testing, connect the CASE pin and four screw bolts to shield plane, the EMI could be reduced.

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Application Note

TEP 75WI Series

EMI considerations (continued)

These common mode choke have been define as follow:


■ TCK-064 Inductance:1186μH±35%
Impedance:21.56mΩ, max.
Rated current:5.8A, max.
■ TCK-067 Inductance:620μH±35%
Impedance:25mΩ, max.
Rated current:7.5A, max.
■ TCK-072 Inductance:156μH±35%
Impedance:15mΩ, max
Rated current:11.3A, max.
■ TCK-073 Inductance:305μH±35%
Impedance:20mΩ, max.
Rated current:11.3A, max.
Measurement Instrument (Test condition):
■ L:HP 4263B LCR Meter (100KHz / 100mV)
■ DCR:HIOKI 3540 mΩ HITESTER
■ IDC:Agilent 34401A Meter
Recommended through hole:Φ1.0mm

All dimensions in millimeters

The inductor has been defined as follow:


■ TCK-099 Inductance:4.7μH±20%
Impedance:23.3mΩ, typ.
Rated current:5A, max.
Measurement Instrument (Test condition):
■ L:HP 4263B LCR Meter (100KHz / 250mV)
■ DCR:HIOKI 3540 mΩ HITESTER
■ IDC:Agilent 34401A Meter

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Application Note

TEP 75WI Series

Output Voltage Adjustment


Output voltage is adjustable for 10% trim up or -20% trim down of nominal output voltage by connecting an external
resistor between the TRIM pin and either the +SENSE or -SENSE pins. With an external resistor between the TRIM
and -SENSE pin, the output voltage set point decreases. With an external resistor between the TRIM and +SENSE pin,
the output voltage set point increases. Maximum output deviation is +10% inclusive of remote sense. (Please refer to
page 57, remote sense) The value of external resistor can be obtained by equation or trim table shown in next page.
The external TRIM resistor needs to be at least 1/8W resistors.

TRIM UP TRIM DOWN

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Application Note

TEP 75WI Series

Output Voltage Adjustment (continued)


TRIM EQUATION

V (100 + ∆%
) 100 + 2∆%   100 
RU =  OUT −  KΩ RD =  − 2  KΩ
 1 . 225 ∆ % ∆%   ∆% 

TRIM TABLE
TEP 75-xx10WI
Trim up (%) 1 2 3 4 5 6 7 8 9 10
VOUT (Volts)= 3.333 3.366 3.399 3.432 3.465 3.498 3.531 3.564 3.597 3.630
RU (K Ohms)= 170.082 85.388 57.156 43.041 34.571 28.925 24.892 21.867 19.515 17.633

TEP 75xx11WI
Trim up (%) 1 2 3 4 5 6 7 8 9 10
VOUT (Volts)= 5.05 5.10 5.15 5.20 5.25 5.30 5.35 5.40 5.45 5.50
RU (K Ohms)= 310.245 156.163 104.803 79.122 63.714 53.442 46.105 40.602 36.322 32.898

TEP 75-xx12WI
Trim up (%) 1 2 3 4 5 6 7 8 9 10
VOUT (Volts)= 12.12 12.24 12.36 12.48 12.60 12.72 12.84 12.96 13.08 13.20
RU (K Ohms)= 887.388 447.592 300.993 227.694 183.714 154.395 133.452 117.745 105.528 95.755

TEP 75-xx13WI
Trim up (%) 1 2 3 4 5 6 7 8 9 10
VOUT (Volts)= 15.15 15.30 15.45 15.60 15.75 15.90 16.05 16.20 16.35 16.50
RU (K Ohms)= 1134.735 572.490 385.075 291.367 235.143 197.660 170.886 150.806 135.188 122.694

TEP 75-xx15WI
Trim up (%) 1 2 3 4 5 6 7 8 9 10
VOUT (Volts)= 24.24 24.48 24.72 24.96 25.20 25.44 25.68 25.92 26.16 26.40
RU (K Ohms)= 1876.776 947.184 637.320 482.388 389.429 327.456 283.190 249.990 224.168 203.510

TEP 75-xx16WI
Trim up (%) 1 2 3 4 5 6 7 8 9 10
VOUT (Volts)= 28.28 28.56 28.84 29.12 29.40 29.68 29.96 30.24 30.52 30.80
Ru (K Ohms)= 2206.571 1113.714 749.429 567.286 458.000 385.143 333.102 294.071 263.714 239.429

TEP 75-xx18WI
Trim up (%) 1 2 3 4 5 6 7 8 9 10
VOUT (Volts)= 48.48 48.96 49.44 49.92 50.40 50.88 51.36 51.84 52.32 52.80
Ru (K Ohms)= 3855.551 1946.367 1309.973 991.776 800.857 673.578 582.665 514.480 461.447 419.020

All
Trim down (%) 1 2 3 4 5 6 7 8 9 10
RD (K Ohms)= 98.000 48.000 31.333 23.000 18.000 14.667 12.286 10.500 9.111 8.000
Trim down (%) 11 12 13 14 15 16 17 18 19 20
RD (K Ohms)= 7.091 6.333 5.692 5.143 4.667 4.250 3.882 3.556 3.263 3.000

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Application Note

TEP 75WI Series

Remote Sense
To minimum the effects of distribution losses by regulating the voltage at the Remote Sense pin. The voltage between the SENSE
pin and OUTPUT pin must not exceed 10% of Vout, i.e.

[ +OUTPUT to –OUTPUT ] – [ +SENSE to –SENSE ] < 10% Vout

The voltage between +OUTPUT and –-OUTPUT terminals must not exceed the minimum output overvoltage protection threshold.
This limit includes any increase in voltage due to remote sense compensation and trim function.
If not using the remote sense feature to regulate the output at the point of load, then connect +SENSE to +OUTPUT and –SENSE
to –OUTPUT.

Remote Sense circuit configuration

Input Source Impedance


The power module should be connected to a low impedance input source. Highly inductive source impedance can affect the stability
of the power module. Input external π filter is recommended to minimize input reflected ripple current. The inductor is simulated
source impedance of 12μH and capacitor is Nippon chemi-con KY series 100μF/100V. The capacitor must as close as possible to
the input terminals of the power module for lower impedance.

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Application Note

TEP 75WI Series

Output Over Current Protection


When excessive output currents occur in the system, circuit protection is required on all power supplies. Normally, overload current
is maintained at approximately 110~140 percent of rated current for TEP 75WI series.
Hiccup-mode is a method of operation in a power supply whose purpose is to protect the power supply from being damaged during
an over-current fault condition. It also enables the power supply to restart when the fault is removed. There are other ways of
protecting the power supply when it is over-loaded, such as the maximum current limiting or current foldback methods.
One of the problems resulting from over current is that excessive heat may be generated in power devices, especially MOSFET and
Schottky diodes and the temperature of those devices may exceed their specified limits. A protection mechanism has to be used to
prevent those power devices from being damaged.
The operation of hiccup is as follows. When the current sense circuit sees an over-current event, the controller shuts off the power
supply for a given time and then tries to start up the power supply again. If the over-load condition has been removed, the power
supply will start up and operate normally, otherwise, the controller will see another over-current event and shut off the power supply
again, repeating the previous cycle. Hiccup operation has none of the drawbacks of the other two protection methods, although its
circuit is more complicated because it requires a timing circuit. The excess heat due to overload lasts for only a short duration in the
hiccup cycle, hence the junction temperature of the power devices is much lower.
The hiccup operation can be done in various ways. For example, one can start hiccup operation any time an over-current event is
detected, or prohibit hiccup during a designated start-up is usually larger than during normal operation and it is easier for an over-
current event is detected, or prohibit hiccup during a designated start-up interval (usually a few milliseconds). The reason for the
latter operation is that during start-up, the power supply needs to provide extra current to charge up the output capacitor. Thus the
current demand during start-up is usually larger than during normal operation and it is easier for an over-current event to occur. If the
power supply starts to hiccup once there is an over-current, it might never start up successfully. Hiccup mode protection will give the
best protection for a power supply against over current situations, since it will limit the average current to the load at a low level, so
reducing power dissipation and case temperature in the power devices.

Short Circuitry Protection


Continuous, hiccup and auto-recovery mode.
During short circuit, converter still shut down. The average current during this condition will be very low and the device can be safety
in this condition.

Output Over Voltage Protection


The output over-voltage protection consists of circuitry that monitors the voltage on the output terminals. If the voltage on the output
terminals exceeds the over-voltage protection threshold, then the module enter the non-latch hiccup mode.

Over Temperature Protection


Sufficient cooling is needed for the power module and provides more reliable operation of the unit. If a fault condition occurs, the
temperature of the unit will be higher. And will damage the unit. For protecting the power module, the unit includes over-temperature
protection circuit. When the temperature of the case is to the protection threshold, the unit enters “Hiccup” mode. And it will auto
restart when the temperature is down.

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Application Note

TEP 75WI Series

Thermal Consideration
The power module operates in a variety of thermal environments. However, sufficient cooling should be provided to help ensure
reliable operation of the unit. Heat is removed by conduction, convection, and radiation to the surrounding Environment. Proper
cooling can be verified by measuring the point as the figure below. The temperature at this location should not exceed 105 C°. When
Operating, adequate cooling must be provided to maintain the test point temperature at or below 105 C°. Although the maximum
point Temperature of the power modules is 105 C°, you can limit this Temperature to a lower value for extremely high reliability.

TOP VIEW Measurement shown in inches (mm)

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Application Note

TEP 75WI Series

Heat-Sink Considerations
Equip heat-sink for lower temperature and higher reliability of the module. Considering space and air-flow and choose which heat-
sink is needed.
(11.4)
0.45
(24.2)
0.95

2.28 (57.9)

Order code: TEP-HS1


Includes heatsink with thermal pad and mounting screws
To order modules with mounted heatsink ask factory.
2.40 (61.0)

Weight: 135g (4.76 oz)


Top view
(Heatsink + Converter)

Dimensions in Inch, () = mm
Tolerances ±0.02 (±0.5)
Pin pich tolerances ±0.01 (±0.25)
Mounting hole pich tolerances ±0.01 (±0.25)

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Application Note

TEP 75WI Series

Remote ON/OFF Control


The CTRL pin is controlled DC/DC power module to turn on and off, the user must use a switch to control the logic voltage high
or low level of the pin referenced to -INPUT. The switch can be open collector transistor, FET and Photo-Couple. The switch must
be capable of sinking up to 1 mA at low-level logic voltage. High-level logic of the CTRL pin signal maximum voltage is allowable
leakage current of the switch at 12V is 0.5 mA.

Remote ON/OFF Implementation Circuits

Isolated-Closure Remote ON/OFF Level Control Using TTL Output

Level Control Using Line Voltage

There are two remote control options available, positive logic and negative logic.
a. The Positive logic structure turned on of the DC/DC module when the CTRL pin is at high-level logic and low-level logic is turned
off it.

When TEP 75WI module is turned off at Low-level logic When TEP 75WI module is turned on at High-level logic

b. The Negative logic structure turned on of the DC/DC module when the CTRL pin is at low-level logic and turned off when at high-
level logic.

When TEP 75WI module is turned on at Low-level logic When TEP 75WI module is turned off at High-level logic

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Application Note

TEP 75WI Series

Mechanical Data Of The Standard Product

TEP 75WI module


4 x M3 THD
(trough hole)
Pin-Out
1 5
Pin
2 6 1 – Vin
2.00 (50.80)
2.40 (61.0)

Bottom view
7 2 Case

(7.62)
0.30

0.70 (17.78)
3 Remote On/Off

1.00 (25.40)
3 8

4 + Vin
4 9
5 – Vout
6 – Sense*
7 Trim
0.19 (4.8) 1.90 (48.26)
Weight: 97g (3.42 oz) 8 + Sense*
9 + Vout
2.28 (57.9)
*Sense line to be connected
Pin diameter pin 5 & 9: 0.08 (2.0) to the output either at the
(12.7)
0.023
0.5

Pin diameter other pins: 0.04 (1.0) module or at the load under
(0.6)

regard of polarity.
0.20
(5.1)

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Application Note

TEP 75WI Series

Mechanical Data Of The Terminal Block Type

TEP 75 module with chassis mount adabtor (suffix –CM or –CMF)


For easy chassis mounting the converter modules can be supplied with an adaptor option consisting of a screw terminal connection
board (soldered to converter pins) and a chassis mount adaptor.
In addition this Chassis mount option is available with an EMI-filter (see EMI specification)

Suffix –CM: Chassis mount adaptor


1.1 (28.0)

(17.3)
0.68

Weight: –CM 196 g (6.91 oz)

2.00 (50.8)
1.53 (38.8)

(17.3)
0.68

2.40 (61.0)

0.14 2.126 (54.0)


(3.5)
screw 2 screw 3 screw 1
0.89 (22.2)
3.071 (78.0)
3.35 (85.0)

1.60 (40.6)

4 x Ø0.17 (4.3)
0.14
(3.5)

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Application Note

TEP 75WI Series

Mechanical Data Of The Terminal Block Type (continued)


1.1 (28.0)

TEP 75 module with chassis mount adabtor


(17.3)
0.68

For easy chassis mounting the converter modules can be supplied with an adaptor option consisting of a screw terminal connection
board (soldered to converter pins) and a chassis mount adaptor.
In addition this Chassis mount option is available with an EMI-filter (see EMI specification)

Suffix –CMF: Chassis mount adaptor with EMI filter


2.00 (50.8)
1.53 (38.8)

(17.3)
0.68

2.40 (61.0)

0.14 2.126 (54.0)


(3.5)
screw 2 screw 3 screw 1 Weight: –CMF 238 g (8.39 oz)

Please note that adaptors cannot be ordered as seperate


items but are factory assembled.
0.89 (22.2)

Pin Connection
1 – Vin
2 Case
3.071 (78.0)
3.35 (85.0)

1.60 (40.6)

3 Remote On/Off
4 + Vin
5 – Vout
6 – Sense*
7 Trim

Dimensions in Inch, () = mm 8 + Sense*


Tolerances ±0.02 (±0.5) 9 + Vout
4 x Ø0.17 (4.3)
Mounting hole pich tolerances ±0.01 (±0.25)
*Sense line to be connected
0.14
(3.5)

to the output either at the


module or at the load under
regard of polarity.

Order code: TEP-MK1


Includes DIN-rail clip and mounting screws.
To order modules with mounted DIN-rail clip ask factory.

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Application Note

TEP 75WI Series

Recommended Pad Layout


All dimensions in inch (mm)
Tolerances : x.xxx ± 0.010 (x.xx ± 0.25 )

PAD SIZE (LEAD FREE RECOMMENDED)

+/- OUTPUT :
THROUGH HOLE : Ø 2.3mm
TOP VIEW PAD : Ø 2.9mm
BOTTOM VIEW PAD : Ø 3.6mm
OTHERS :
THROUGH HOLE : Ø 1.3mm
TOP VIEW PAD : Ø 1.9mm
BOTTOM VIEW PAD : Ø 2.6mm

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Application Note

TEP 75WI Series

Soldering Considerations
Lead free wave solder profile for TEP 75WI series

Zone Reference Parameter


Preheat zone Rise temp. speed : 3C°/sec max. Preheat
temp. : 100~130C°
Actual heating Peak temp. : 250~260C° Peak time
(T1+T2 time) : 4~6 sec

Reference Solder : Sn-Ag-Cu , Sn-Cu

Hand Welding :
Soldering iron : Power 90W
Welding Time : 2~4 sec
Temp. : 380~400C°

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Application Note

TEP 75WI Series

Packaging Information

Dimensions shown in millimeters

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Application Note

TEP 75WI Series

Part Number Structure

TEP 75-4812WI

Max. Output Power Input Voltage Output Mode Output Voltage Feature
75W 24: 9-36V 1: Single 0: 3.3V WI: Wide Inupt
48: 18-75V 2: Dual (±) 1: 5.0V
72: 43-160V 2: 12V
3: 15V
5: 24V
6: 28V
8: 48V

Output Current No load


Model Number Input Range Output Voltage Efficiency (%)
max.load Input Current
TEP 75-2410WI 9 ~ 36 VDC 3.3VDC 20 A 85mA 87
TEP 75-2411WI 9 ~ 36 VDC 5VDC 15 A 120mA 88
TEP 75-2412WI 9 ~ 36 VDC 12VDC 6.3 A 185mA 88
TEP 75-2413WI 9 ~ 36 VDC 15VDC 5A 185mA 88
TEP 75-2415WI 9 ~ 36 VDC 24VDC 3.2 A 85mA 87
TEP 75-2416WI 9 ~ 36 VDC 28VDC 2.7 A 85mA 87
TEP 75-2418WI 9 ~ 36 VDC 48VDC 1.6 A 85mA 87
TEP 75-4810WI 18 ~ 75 VDC 3.3VDC 20 A 60mA 88
TEP 75-4811WI 18 ~ 75 VDC 5VDC 15 A 60mA 90
TEP 75-4812WI 18 ~ 75 VDC 12VDC 6.3 A 90mA 90
TEP 75-4813WI 18 ~ 75 VDC 15VDC 5A 50mA 89
TEP 75-4815WI 18 ~ 75 VDC 24VDC 3.2 A 50mA 88
TEP 75-4816WI 18 ~ 75 VDC 28VDC 2.7 A 50mA 88
TEP 75-4818WI 18 ~ 75 VDC 48VDC 1.6 A 50mA 87
TEP 75-7210WI 43 ~ 160 VDC 3.3VDC 20 A 10mA 89
TEP 75-7211WI 43 ~ 160 VDC 5VDC 15 A 10mA 91
TEP 75-7212WI 43 ~ 160 VDC 12VDC 6.3 A 10mA 91
TEP 75-7213WI 43 ~ 160 VDC 15VDC 5A 10mA 91
TEP 75-7215WI 43 ~ 160 VDC 24VDC 3.2 A 10mA 90
TEP 75-7216WI 43 ~ 160 VDC 28VDC 2.7 A 10mA 90
TEP 75-7218WI 43 ~ 160 VDC 48VDC 1.6 A 10mA 90

Note 1. Typical value at nominal input and no load.


Note 2. Typical value at nominal input and full load.

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Application Note

TEP 75WI Series

Safety and Installation Instruction


The TEP 75WI series has built in the protection function of the polarity reverse as the following figure.

Fusing Consideration
Caution: This power module is not internally fused. An input line fuse must always be used.
This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone operation to an
integrated part of sophisticated power architecture. To maximum flexibility, internal fusing is not included, however, to achieve
maximum safety and system protection, always use an input line fuse. The safety agencies require a slow-blow fuse with maximum
rating of 15A for TEP 75-24xxWI, 8A for TEP 75-48xxWWI and 3.5A for TEP 75-72xxWI. Based on the information provided in this
data sheet on Inrush energy and maximum dc input current, the same type of fuse with lower rating can be used. Refer to the fuse
manufacturer’s data for further information.

MTBF and Reliability


The MTBF of TEP 75WI series DC/DC converters has been calculated using
Bellcore TR-NWT-000332 Case I: 50% stress, Operating Temperature at 40C° (Ground fixed and controlled environment ). The
resulting figure for MTBF is 1.010×106 hours.
MIL-HDBK 217F NOTICE2 FULL LOAD, Operating Temperature at 25C°. The resulting figure for MTBF is 7.416×104 hours.

Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com

www.tracopower.com
Rev. June 15. 2015
Page 69 of 69

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