Hi Guys This is an strategies are 

zig-zag
informative data regarding clearing, offset clearing, plunge
the manufacturing process roughing, rest-roughing.
and to optimize it. Semi-finishing
This process begins with a
roughed part that unevenly
Computer-aided approximates the model and cuts

manufacturing to within a fixed offset distance

from the model. The semi-
finishing pass must leave a small
CAM is s the use of computer software to amount of material so the tool
control machine tools and related machinery can cut accurately while finishing,
in the manufacturing of work pieces. CAM but not so little that the tool and
is the next computer-aided process material deflect instead of
after computer-aided design (CAD), as the
shearing. Common strategies
model generated in CAD can be input into
CAM software, which then controls the are raster passes,waterline
machine tool. passes, constant step-over
passes, pencil milling.
Now Going Forward m taking For the Basic
machining that takes place during cam Finishing
Finishing involves a slow pass
Most machining progresses through four across the material in very fine
stages, each of which is implemented by steps to produce the finished
a variety of basic and sophisticated part. In finishing, the step
strategies, depending on the material between one pass and another is
and the software available. The stages minimal. Feed rates are low and
are: spindle speeds are raised to
Roughing produce an accurate surface.
This process begins with raw Contour milling
stock, known as billet, and cuts it In milling applications on
very roughly to shape of the final hardware with five or more axes,
model. In milling, the result often a separate finishing process
gives the appearance of terraces, called contouring can be
because the strategy has taken performed. Instead of stepping
advantage of the ability to cut the down in fine-grained increments
model horizontally. Common to approximate a surface, the

1 Kush Thakkar/ (Frame Design )

 workpiece is rotated to make the  Also one can design intricate
cutting surfaces of the tool design part such as engine
tangent to the ideal part features. which are to be moulded.
This produces an excellent
surface finish with high
dimensional accuracy.
Computer integrated
SOFTWARE
Manufacturing
The Software we are going to use
is Pro E. Though there are so
many others available such as
Alpha cam, BobCAD, CAMWorks,
Dolphin, ESPRIT, GCAM,
GIBcam, Gibb CAM,
GoElan, MazaCAM,
MetaCAM, OneCNC, SolidCAM,Spr
utCAM, SUM3D, Surf CAM, T-
FLEX, TopSolid, VisualMILL, CATIA,
EDGE CAM, Master CAM, Solid
Works and Etc…………….

Well To Choose Pro E has such

benefits as: This is Where Engineering Is most precise
 Fully Parametric so guys this needs to be worked on much
 Can Be readily used in CAM perfectly.
 Can Be made change when Now what exactly is CIM
req The manufacturing approach of
 Basic analysis can be done using computers to control the entire
production process. This integration allows
easily
that the processes exchange information
 It generates result for with each other and they are able to initiate
optimized study which can actions. Through this integration,
lead prodn time manufacturing can be faster and less
error-prone, although the main advantage
 Simulation Can be done
is the ability to create automated
easily manufacturing processes. Typically CIM
relies on closed-loop control processes,

2 Kush Thakkar/ (Frame Design )

based on real-time input from sensors. It is Now coming on towards our aim for SUPRA
also known as flexible design and one has to work on following features so its
manufacturing. request if anyone can suggest ideas to suit
any of the following questions
The Technology that can be used here are
very vivid such as: 1. How to Design assembly line
2. How to manufacture engine with
 FMS, (flexible manufacturing which process
3. The fabrication process
system)
4. The body work
 ASRS, automated storage and 5. The tool path functioning for CAM
retrieval system 6. How to decrease inventory time
along wid increased production
 AGV, automated guided vehicle
7. Enhancing Design tools for prodn
 Robotics 8. Design test areas for car
 Automated conveyance systems
This are some points to be kept in
mind so all ideas are welcomed
As well it wil be clear for now that
some answers to the Q above are
Also one should refer CIMOSA its bit
already cleared through the above
different but just go through it once literature.

MANUFACTURING INCREASING PRODUCTIVITY &

DECREASING COST
PROCESS
MANAGEMENT CAD file compatibility – Broad
compatibility allows the CAM software to
A key point of MPM is the central readily import and perform its operations
using files generated by many different
repository for the integration of all these types of CAD software. This is a helpful
tools and activities aids in the attribute if the jobs sent to you come in a
variety of CAD files (CATIA, Pro/E,
exploration of alternative production SolidWorks, etc). Understanding and using
line scenarios; making assembly lines these characteristics of your system can
more efficient with the aim of reduced shorten turnaround times overall and
eliminate major bottlenecks.
lead time to product launch, shorter
product times and reduced work in Examples of how improved CNC can
reduce your costs include:
progress (WIP) inventories as well as High speed machining – A
allowing rapid response to product or wide range of toolpaths are
now available that support high
product changes.
speed machining (HSM) strategies.
HSM replaces many costly processes,
produces high-finish contact

3 Kush Thakkar/ (Frame Design )

surfaces right off the machine, and allows
shops to use pre-hardened steel. What’s IF one can use all necessary equipments
more, the library of high speed machining and plan it SUPRA car can be designed as
toolpaths is building rapidly. This new far as 20 car per day now the question is
set of cutting strategies is also very useful
why coz the component list or BOM(Bill of
with conventional CNC equipment. The
cutting strategies you use on your high material) is tentatively
speed machining center will provide higher
 Pipes for frame work
outputs, longer tool life, better surface finish,
and less wear on your older CNC machine  Body panels for chassis
too.  Suspension system
 Steering mechanism
Feed rate optimization – Suppose you  Brake assembly
could run almost all of your CNC machines,  Wheels and tires
not just your high speed equipment, 10%,  Engine and drive train assembly
20%, even 30% more without tool life
 Interior such as seating
or equipment longevity decreasing, and at
the same time, improve the surface finish of  Exhaust
your molds. Feed rate optimization allows  Radiator
you to do just that. Feed rate optimization is  Aerodynamics
a programming tool within many CAM  Light s and other electricals
packages that enables a programmer to
build feed rate adjustments into the CNC Now lets see the BOM of material not to be
program in the off-line mode. It operates by considere for SUPRA against F1 car
analyzing the CNC toolpath and dividing the
motion into smaller segments. Based on the  Turbo chargers
volume of material removed in each  Superchargers
segment, the software calculates the
 Engine restrictions
optimum feed rate for the cutting condition.
It then provides a new toolpath that is
identical to the original, but Keeping all this in mind one can
with new feed rates. Optimization increases easily produce more than 4 car per
feed rates to maintain consistent load, and day which is target set by SUPRA
decreases them to negotiate direction So this concludes this and
changes without over- or under-shooting the suggestions welcomed.
geometry. The results are a shortened cycle
time without
unduly burdening the programming effort.
The CAM technology many shops have
already paid for is capable of yielding
dramatic improvements in programming
productivity, machining output, and shop
profitability.

Thank You
Hope For The Best

4 Kush Thakkar/ (Frame Design )