PV Elite 2017 Licensee: 3DLABS 1

FileName : NOZZLE CALC

Nozzle Calcs.: Noz N1 Fr20 Nozl: 5 6:54pm Dec 19,2018

INPUT VALUES, Nozzle Description: Noz N1 Fr20 From : 20

Pressure for Reinforcement Calculations P 15.000 psig

Temperature for Internal Pressure Temp 140 °F

Shell Material SA-240

Shell Allowable Stress at Temperature Sv 27100.00 psi
Shell Allowable Stress At Ambient Sva 27100.00 psi

Inside Diameter of Cylindrical Shell D 120.0000 in

Shell Finished (Minimum) Thickness t 0.2500 in
Shell Internal Corrosion Allowance c 0.1250 in
Shell External Corrosion Allowance co 0.0000 in

Distance from Bottom/Left Tangent 48.25 in

User Entered Minimum Design Metal Temperature -20.00 °F

Type of Element Connected to the Shell : Nozzle

Material SA-312
Material UNS Number S30600
Material Specification/Type Smls. & wld. pipe
Allowable Stress at Temperature Sn 21900.11 psi
Allowable Stress At Ambient Sna 22300.00 psi

Diameter Basis (for tr calc only) ID

Layout Angle 0.00 deg
Diameter 3.0000 in.

Size and Thickness Basis Nominal

Nominal Thickness tn 40

Flange Material SA-182 F316

Flange Type Slip on

Corrosion Allowance can 0.1250 in

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 4.0000 in

Weld leg size between Nozzle and Pad/Shell Wo 0.3750 in
Groove weld depth between Nozzle and Vessel Wgnv 0.2500 in
Inside Projection h 0.0000 in
Weld leg size, Inside Element to Shell Wi 0.0000 in
ASME Code Weld Type per UW-16 None

Class of attached Flange 150

Grade of attached Flange GR 2.2

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

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____________/| |
| \ | |
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|____________\|__|

Insert/Set-in Nozzle No Pad, no Inside projection

PV Elite 2017 Licensee: 3DLABS 2
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N1 Fr20 Nozl: 5 6:54pm Dec 19,2018

Reinforcement CALCULATION, Description: Noz N1 Fr20

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 3.068 in.

Actual Thickness Used in Calculation 0.216 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (15.0*60.125)/(27100*1.0-0.6*15.0)
= 0.0333 in

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (15.0*1.66)/(21900*1.0-0.6*15.0)
= 0.0011 in

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: Noz N1 Fr20.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.1261 in
Wall Thickness per UG16(b), tr16b = 0.1875 in
Wall Thickness, shell/head, internal pressure trb1 = 0.1583 in
Wall Thickness tb1 = max(trb1, tr16b) = 0.1875 in
Wall Thickness tb2 = max(trb2, tr16b) = 0.1875 in
Wall Thickness per table UG-45 tb3 = 0.3140 in

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 0.314, max( 0.1875, 0.1875 ) ]
= 0.1875 in

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.1261, 0.1875 )
= 0.1875 in

Available Nozzle Neck Thickness = 0.875 * 0.216 = 0.189 in --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 369.9, Allowable : 21900.1 psi Passed
Expansion : 0.0, Allowable : 54880.2 psi Passed
Occasional : 133.1, Allowable : 29127.1 psi Passed
Shear : 331.5, Allowable : 15330.1 psi Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

Note:
The flange pressure ratio is less than 0.35. Impact testing in not
required due to low stress per UHA-51(g).

Design Pressure/Ambient Rating = 15.00/275.00 = 0.055

PV Elite 2017 Licensee: 3DLABS 3
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N1 Fr20 Nozl: 5 6:54pm Dec 19,2018

Weld Size Calculations, Description: Noz N1 Fr20

Intermediate Calc. for nozzle/shell Welds Tmin 0.0910 in

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 0.0637 = 0.7 * tmin. 0.2651 = 0.7 * Wo in

Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 28.827 psig

The Drop for this Nozzle is : 0.0255 in

The Cut Length for this Nozzle is, Drop + Ho + H + T : 4.2755 in

Input Echo, WRC107/537 Item 1, Description: Noz N1 Fr20 :

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.1250 in
Vessel Diameter Dv 120.000 in
Vessel Thickness Tv 0.250 in

Design Temperature 139.99 °F

Vessel Material SA-240
Vessel Cold S.I. Allowable Smc 27100.00 psi
Vessel Hot S.I. Allowable Smh 27100.00 psi

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 0.1250 in
Nozzle Diameter Dn 3.068 in
Nozzle Thickness Tn 0.216 in
Nozzle Material SA-312
Nozzle Cold S.I. Allowable SNmc 22300.00 psi
Nozzle Hot S.I. Allowable SNmh 21900.11 psi

Design Internal Pressure Dp 15.000 psig

Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P 80.2 lbf
Longitudinal Shear (SUS) Vl 68.7 lbf
Circumferential Shear (SUS) Vc 94.0 lbf
Circumferential Moment (SUS) Mc 105.2 in-lb
Longitudinal Moment (SUS) Ml 67.7 in-lb
Torsional Moment (SUS) Mt 135.4 in-lb

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
PV Elite 2017 Licensee: 3DLABS 4
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N1 Fr20 Nozl: 5 6:54pm Dec 19,2018

WRC 107 Stress Calculation for SUStained loads:

Radial Load P 80.2 lbf
Circumferential Shear VC 94.0 lbf
Longitudinal Shear VL 68.7 lbf
Circumferential Moment MC 105.2 in-lb
Longitudinal Moment ML 67.7 in-lb
Torsional Moment MT 135.4 in-lb

Dimensionless Parameters used : Gamma = 300.00 ( 481.50)

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.025 4C ! 55.111 (A,B)
N(PHI) / ( P/Rm ) 0.025 3C ! 50.469 (C,D)
M(PHI) / ( P ) 0.025 2C1 ! 0.103 (A,B)
M(PHI) / ( P ) 0.025 1C ! 0.150 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.025 3A ! 6.345 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.025 1A ! 0.099 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.025 3B ! 22.186 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.025 1B ! 0.054 (A,B,C,D)

N(x) / ( P/Rm ) 0.025 3C ! 50.469 (A,B)

N(x) / ( P/Rm ) 0.025 4C ! 55.111 (C,D)
M(x) / ( P ) 0.025 1C1 ! 0.172 (A,B)
M(x) / ( P ) 0.025 2C ! 0.100 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.025 4A ! 7.344 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.025 2A ! 0.057 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.025 4B ! 6.447 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.025 2B ! 0.079 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (psi)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -587| -587| -587| -587| -538| -538| -538| -538|
Circ. Bend. P | -3162| 3162| -3162| 3162| -4633| 4633| -4633| 4633|
Circ. Memb. MC | 0| 0| 0| 0| -57| -57| 57| 57|
Circ. Bend. MC | 0| 0| 0| 0| -2610| 2610| 2610| -2610|
Circ. Memb. ML | -130| -130| 130| 130| 0| 0| 0| 0|
Circ. Bend. ML | -924| 924| 924| -924| 0| 0| 0| 0|
| |
Tot. Circ. Str.| -4805| 3369| -2695| 1780| -7840| 6648| -2503| 1543|
------------------------------------------------------------------------------------------------
Long. Memb. P | -538| -538| -538| -538| -587| -587| -587| -587|
Long. Bend. P | -5307| 5307| -5307| 5307| -3080| 3080| -3080| 3080|
Long. Memb. MC | 0| 0| 0| 0| -67| -67| 67| 67|
Long. Bend. MC | 0| 0| 0| 0| -1509| 1509| 1509| -1509|
Long. Memb. ML | -37| -37| 37| 37| 0| 0| 0| 0|
Long. Bend. ML | -1341| 1341| 1341| -1341| 0| 0| 0| 0|
| |
Tot. Long. Str.| -7225| 6073| -4465| 3465| -5244| 3934| -2091| 1050|
------------------------------------------------------------------------------------------------
Shear VC | 136| 136| -136| -136| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -99| -99| 99| 99|
PV Elite 2017 Licensee: 3DLABS 5
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N1 Fr20 Nozl: 5 6:54pm Dec 19,2018

Shear MT | 56| 56| 56| 56| 56| 56| 56| 56|

| |
Tot. Shear| 193| 193| -80| -80| -43| -43| 156| 156|
------------------------------------------------------------------------------------------------
Str. Int. | 7240| 6086| 4469| 3469| 7841| 6649| 2556| 1588|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (psi)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 7207| 7222| 7207| 7222| 7207| 7222| 7207| 7222|
Circ. Pl (SUS) | -717| -717| -457| -457| -596| -596| -480| -480|
Circ. Q (SUS) | -4087| 4087| -2237| 2237| -7244| 7244| -2023| 2023|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 3603| 3603| 3603| 3603| 3603| 3603| 3603| 3603|
Long. Pl (SUS) | -576| -576| -500| -500| -654| -654| -520| -520|
Long. Q (SUS) | -6649| 6649| -3965| 3965| -4589| 4589| -1571| 1571|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 136| 136| -136| -136| -99| -99| 99| 99|
Shear Q (SUS) | 56| 56| 56| 56| 56| 56| 56| 56|
Pm (SUS) | 7207| 7222| 7207| 7222| 7207| 7222| 7207| 7222|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 6494| 6509| 6755| 6770| 6614| 6629| 6730| 6745|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 6036| 10630| 5376| 9006| 1642| 13871| 4711| 8771|

Stress Summation Comparison (psi):

Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 7222 27100 | Passed |
Pm+Pl (SUS) | 6770 40650 | Passed |
Pm+Pl+Q (TOTAL)| 13871 81300 | Passed |
PV Elite 2017 Licensee: 3DLABS 6
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N2 Fr20 Nozl: 6 6:54pm Dec 19,2018

INPUT VALUES, Nozzle Description: Noz N2 Fr20 From : 20

Pressure for Reinforcement Calculations P 15.000 psig

Temperature for Internal Pressure Temp 140 °F

Shell Material SA-240

Shell Allowable Stress at Temperature Sv 27100.00 psi
Shell Allowable Stress At Ambient Sva 27100.00 psi

Inside Diameter of Cylindrical Shell D 120.0000 in

Shell Finished (Minimum) Thickness t 0.2500 in
Shell Internal Corrosion Allowance c 0.1250 in
Shell External Corrosion Allowance co 0.0000 in

Distance from Bottom/Left Tangent 48.25 in

User Entered Minimum Design Metal Temperature -20.00 °F

Type of Element Connected to the Shell : Nozzle

Material SA-312
Material UNS Number S30600
Material Specification/Type Smls. & wld. pipe
Allowable Stress at Temperature Sn 21900.11 psi
Allowable Stress At Ambient Sna 22300.00 psi

Diameter Basis (for tr calc only) ID

Layout Angle 45.00 deg
Diameter 6.0000 in.

Size and Thickness Basis Nominal

Nominal Thickness tn 40

Flange Material SA-182 F316

Flange Type Slip on

Corrosion Allowance can 0.1250 in

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 6.0000 in

Weld leg size between Nozzle and Pad/Shell Wo 0.3750 in
Groove weld depth between Nozzle and Vessel Wgnv 0.2500 in
Inside Projection h 0.0000 in
Weld leg size, Inside Element to Shell Wi 0.0000 in

Pad Material SA-240

Pad Allowable Stress at Temperature Sp 27100.00 psi
Pad Allowable Stress At Ambient Spa 27100.00 psi
Diameter of Pad along vessel surface Dp 10.6250 in
Thickness of Pad te 0.2500 in
Weld leg size between Pad and Shell Wp 0.2500 in
Groove weld depth between Pad and Nozzle Wgpn 0.2500 in
Reinforcing Pad Width 2.0000 in
ASME Code Weld Type per UW-16 None

Class of attached Flange 150

Grade of attached Flange GR 2.2

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
PV Elite 2017 Licensee: 3DLABS 7
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N2 Fr20 Nozl: 6 6:54pm Dec 19,2018

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__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: Noz N2 Fr20

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 6.065 in.

Actual Thickness Used in Calculation 0.280 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (15.0*60.125)/(27100*1.0-0.6*15.0)
= 0.0333 in

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (15.0*3.16)/(21900*1.0-0.6*15.0)
= 0.0022 in

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.1272 in
Wall Thickness per UG16(b), tr16b = 0.1875 in
Wall Thickness, shell/head, internal pressure trb1 = 0.1583 in
Wall Thickness tb1 = max(trb1, tr16b) = 0.1875 in
Wall Thickness tb2 = max(trb2, tr16b) = 0.1875 in
Wall Thickness per table UG-45 tb3 = 0.3699 in

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 0.37, max( 0.1875, 0.1875 ) ]
= 0.1875 in

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.1272, 0.1875 )
= 0.1875 in

Available Nozzle Neck Thickness = 0.875 * 0.280 = 0.245 in --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 269.9, Allowable : 21900.1 psi Passed
Expansion : 0.0, Allowable : 54980.3 psi Passed
Occasional : 149.1, Allowable : 29127.1 psi Passed
Shear : 161.2, Allowable : 15330.1 psi Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

Note:
The flange pressure ratio is less than 0.35. Impact testing in not
required due to low stress per UHA-51(g).

Design Pressure/Ambient Rating = 15.00/275.00 = 0.055

PV Elite 2017 Licensee: 3DLABS 8
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N2 Fr20 Nozl: 6 6:54pm Dec 19,2018

Nozzle Calculations per App. 1-10: Internal Pressure Case:

Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 0.28 - 0.125
= 0.155 in

Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance
= 120.0/2 + 0.125
= 60.125 in

Effective Length of Vessel Wall [LR]:

Note : Pad Thk >= 0.5T and Pad Width < 8(Shell Thk + Pad Thk)
= 10 * t
= 10 * 0.125
= 1.250 in

Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )
= 0.125 + 0.78 * sqrt( 3.158 * 0.155 )
= 0.671 in

Thickness Limit Candidate [LH2]:

= Lpr1 + T
= 6.0 + 0.125
= 6.125 in

Thickness Limit Candidate [LH3]:

= 8( t + te )
= 8( 0.125 + 0.25 )
= 3.000 in

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]
= min[ 0.671, 6.125, 3.0 )
= 0.671 in

Effective Vessel Thickness [teff]:

= t
= 0.125 in

Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (6.32 + 0.155)/( sqrt((120.25 + 0.125) * 0.125)) )
= 1.668

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )
= 0.125 * 1.25 * max( 1.668/4, 1 )
= 0.156 in²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 0.155 * 0.671
= 0.104 in²

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412 - Area cut by thickness limit
= 0.5 * 0.3752 - 0.003
= 0.067 in²
PV Elite 2017 Licensee: 3DLABS 9
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N2 Fr20 Nozl: 6 6:54pm Dec 19,2018

Area Contributed by the Reinforcing Pad [A5]:

= min( W * te , LR * te )
= min( 2.0 * 0.25, 1.25 * 0.25 )
= 0.312 in²

The total area contributed by A1 through A5 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 0.156+1.0(0.104+0.0)+0.067+0.0+0.0+1.0(0.312)
= 0.640 in²

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 27100.0 * 1.0
= 40650.0 psi

Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )
= 15.0 * 3.158( 0.671 - 0.125 )
= 25.8 lbf

Determine Force acting on the Shell [fS]:

= P * Reff( LR + tn )
= 15.0 * 60.125( 1.25 + 0.155 )
= 1267.1 lbf

Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc
= 15.0 * 60.125 * 3.158
= 2847.7 lbf

Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 3.158( 0.671 - 0.125 ) + 60.125( 1.25 + 0.155 + 3.158 )
= 276.0 in²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 40650.0/( 2 * 276.043/0.64 - 60.125/0.125 )
= 106.5 psig

Maximum Allowable Working Pressure Candidate [Pmax2]:

= S[t/Reff]
= 27100.0[ 0.125/60.125]
= 56.3 psig

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )
= min( 106.467, 56.341 )
= 56.341 psig

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT
= ( 25.844 + 1267.135 + 2847.671 )/0.64
= 6471.076 psi

General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff
= 15.0 * 60.125/0.125
= 7215.0 psi

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 6471.076 - 7215.001, 7215.001 )
= 7215.0 psi
PV Elite 2017 Licensee: 3DLABS 10
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N2 Fr20 Nozl: 6 6:54pm Dec 19,2018

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 40650.00 psi
Local Primary Membrane Stress PL 7215.00 psi
Maximum Allowable Working Pressure Pmax 56.34 psig

Strength of Nozzle Attachment Welds per 1-10 and U-2(g)

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 3.158 + 0.155 )/3.158
= 1.049 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )
= pi/2 * ( 3.158 + 0.155 )
= 5.203 in

Weld Length of Pad to Shell Weld [LtauP]:

= pi/2 * ( Rn + tn + W )
= pi/2 * ( 3.158 + 0.155 + 2.0 )
= 8.345 in

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 0.265, 0.177, 0.000, in

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(2848*1.05,1.5*21900.1(0.104+0.0),pi/4*15.0*3.16^2*1.05^2)
= 129.269 lbf

Discontinuity Force [fws]:

= fwelds * t * S/( t * S + te * Sp )
= 129.3*0.12*27100/(0.125*27100+0.25*27100)
= 43.090 lbf

Discontinuity Force [fwp]:

= fwelds * te * Sp / ( t * S + te * Sp )
= 129.3*0.25*27100/(0.125*27100+0.25*27100)
= 86.179 lbf

Shear Stress [tau1]:

= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 43.09/( 5.203 * ( 0.6 * 0.125 + 0.49 * 0.0 ) )
= 110.417 psi

Shear Stress [tau2]:

= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )
= 86.179/( 5.203 * ( 0.6 * 0.25 + 0.49 * 0.265 ) )
= 59.167 psi

Shear Stress [tau3]:

= fwp / ( Ltau * ( 0.49 * L42T ) )
= 86.179/( 8.345 * ( 0.49 * 0.177 ) )
= 119.225 psi

Maximum Shear Stress in the Welds:

= max( tau1, tau2, tau3 )
= max( 110.417, 59.167, 119.225 )
= 119.2 must be less than or equal to 27100.0 psi

Weld Size Calculations, Description: Noz N2 Fr20

Intermediate Calc. for nozzle/shell Welds Tmin 0.1550 in

Intermediate Calc. for pad/shell Welds TminPad 0.1250 in
PV Elite 2017 Licensee: 3DLABS 11
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N2 Fr20 Nozl: 6 6:54pm Dec 19,2018

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 0.1085 = 0.7 * tmin. 0.2651 = 0.7 * Wo in
Pad Weld 0.0625 = 0.5*TminPad 0.1768 = 0.7 * Wp in

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 54.038 psig

The Drop for this Nozzle is : 0.0915 in

The Cut Length for this Nozzle is, Drop + Ho + H + T : 6.3415 in

Input Echo, WRC107/537 Item 1, Description: Noz N2 Fr20 :

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.1250 in
Vessel Diameter Dv 120.000 in
Vessel Thickness Tv 0.250 in

Design Temperature 139.99 °F

Vessel Material SA-240
Vessel Cold S.I. Allowable Smc 27100.00 psi
Vessel Hot S.I. Allowable Smh 27100.00 psi

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 0.1250 in
Nozzle Diameter Dn 6.065 in
Nozzle Thickness Tn 0.280 in
Nozzle Material SA-312
Nozzle Cold S.I. Allowable SNmc 22300.00 psi
Nozzle Hot S.I. Allowable SNmh 21900.11 psi

Thickness of Reinforcing Pad Tpad 0.250 in

Diameter of Reinforcing Pad Dpad 10.625 in

Design Internal Pressure Dp 15.000 psig

Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P 153.5 lbf
Longitudinal Shear (SUS) Vl 110.0 lbf
Circumferential Shear (SUS) Vc 155.9 lbf
Circumferential Moment (SUS) Mc 300.7 in-lb
Longitudinal Moment (SUS) Ml 195.5 in-lb
Torsional Moment (SUS) Mt 360.8 in-lb

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:

Radial Load P 153.5 lbf
Circumferential Shear VC 155.9 lbf
Longitudinal Shear VL 110.0 lbf
PV Elite 2017 Licensee: 3DLABS 12
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N2 Fr20 Nozl: 6 6:54pm Dec 19,2018

Circumferential Moment MC 300.7 in-lb

Longitudinal Moment ML 195.5 in-lb
Torsional Moment MT 360.8 in-lb

Dimensionless Parameters used : Gamma = 160.83

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.048 4C 27.439 (A,B)
N(PHI) / ( P/Rm ) 0.048 3C 24.380 (C,D)
M(PHI) / ( P ) 0.048 2C1 0.092 (A,B)
M(PHI) / ( P ) 0.048 1C 0.131 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.048 3A 4.308 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.048 1A 0.095 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.048 3B 15.271 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.048 1B 0.047 (A,B,C,D)

N(x) / ( P/Rm ) 0.048 3C 24.380 (A,B)

N(x) / ( P/Rm ) 0.048 4C 27.439 (C,D)
M(x) / ( P ) 0.048 1C1 0.136 (A,B)
M(x) / ( P ) 0.048 2C 0.093 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.048 4A 5.949 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.048 2A 0.054 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.048 4B 4.276 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.048 2B 0.074 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (psi)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -186| -186| -186| -186| -165| -165| -165| -165|
Circ. Bend. P | -602| 602| -602| 602| -859| 859| -859| 859|
Circ. Memb. MC | 0| 0| 0| 0| -19| -19| 19| 19|
Circ. Bend. MC | 0| 0| 0| 0| -418| 418| 418| -418|
Circ. Memb. ML | -45| -45| 45| 45| 0| 0| 0| 0|
Circ. Bend. ML | -136| 136| 136| -136| 0| 0| 0| 0|
| |
Tot. Circ. Str.| -970| 507| -607| 325| -1463| 1093| -586| 295|
------------------------------------------------------------------------------------------------
Long. Memb. P | -165| -165| -165| -165| -186| -186| -186| -186|
Long. Bend. P | -892| 892| -892| 892| -608| 608| -608| 608|
Long. Memb. MC | 0| 0| 0| 0| -27| -27| 27| 27|
Long. Bend. MC | 0| 0| 0| 0| -237| 237| 237| -237|
Long. Memb. ML | -12| -12| 12| 12| 0| 0| 0| 0|
Long. Bend. ML | -213| 213| 213| -213| 0| 0| 0| 0|
| |
Tot. Long. Str.| -1284| 927| -831| 525| -1059| 632| -530| 212|
------------------------------------------------------------------------------------------------
Shear VC | 39| 39| -39| -39| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -28| -28| 28| 28|
Shear MT | 13| 13| 13| 13| 13| 13| 13| 13|
| |
Tot. Shear| 53| 53| -25| -25| -14| -14| 42| 42|
------------------------------------------------------------------------------------------------
Str. Int. | 1293| 934| 834| 529| 1464| 1093| 609| 312|

Dimensionless Parameters used : Gamma = 300.00 ( 481.50)

Dimensionless Loads for Cylindrical Shells at Pad edge:
PV Elite 2017 Licensee: 3DLABS 13
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N2 Fr20 Nozl: 6 6:54pm Dec 19,2018

-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.077 4C ! 41.735 (A,B)
N(PHI) / ( P/Rm ) 0.077 3C ! 26.883 (C,D)
M(PHI) / ( P ) 0.077 2C1 ! 0.035 (A,B)
M(PHI) / ( P ) 0.077 1C ! 0.070 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.077 3A ! 12.647 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.077 1A ! 0.074 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.077 3B ! 32.330 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.077 1B ! 0.022 (A,B,C,D)

N(x) / ( P/Rm ) 0.077 3C ! 26.883 (A,B)

N(x) / ( P/Rm ) 0.077 4C ! 41.735 (C,D)
M(x) / ( P ) 0.077 1C1 ! 0.071 (A,B)
M(x) / ( P ) 0.077 2C ! 0.036 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.077 4A ! 22.732 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.077 2A ! 0.033 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.077 4B ! 12.093 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.077 2B ! 0.029 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (psi)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -851| -851| -851| -851| -548| -548| -548| -548|
Circ. Bend. P | -2053| 2053| -2053| 2053| -4114| 4114| -4114| 4114|
Circ. Memb. MC | 0| 0| 0| 0| -108| -108| 108| 108|
Circ. Bend. MC | 0| 0| 0| 0| -1827| 1827| 1827| -1827|
Circ. Memb. ML | -180| -180| 180| 180| 0| 0| 0| 0|
Circ. Bend. ML | -350| 350| 350| -350| 0| 0| 0| 0|
| |
Tot. Circ. Str.| -3436| 1371| -2373| 1031| -6598| 5284| -2726| 1847|
------------------------------------------------------------------------------------------------
Long. Memb. P | -548| -548| -548| -548| -851| -851| -851| -851|
Long. Bend. P | -4166| 4166| -4166| 4166| -2136| 2136| -2136| 2136|
Long. Memb. MC | 0| 0| 0| 0| -195| -195| 195| 195|
Long. Bend. MC | 0| 0| 0| 0| -830| 830| 830| -830|
Long. Memb. ML | -67| -67| 67| 67| 0| 0| 0| 0|
Long. Bend. ML | -460| 460| 460| -460| 0| 0| 0| 0|
| |
Tot. Long. Str.| -5243| 4011| -4186| 3224| -4014| 1919| -1961| 649|
------------------------------------------------------------------------------------------------
Shear VC | 74| 74| -74| -74| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -52| -52| 52| 52|
Shear MT | 16| 16| 16| 16| 16| 16| 16| 16|
| |
Tot. Shear| 90| 90| -58| -58| -36| -36| 68| 68|
------------------------------------------------------------------------------------------------
Str. Int. | 5248| 4014| 4188| 3226| 6599| 5284| 2732| 1851|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (psi)

PV Elite 2017 Licensee: 3DLABS 14
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N2 Fr20 Nozl: 6 6:54pm Dec 19,2018

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 2397| 2412| 2397| 2412| 2397| 2412| 2397| 2412|
Circ. Pl (SUS) | -231| -231| -140| -140| -185| -185| -145| -145|
Circ. Q (SUS) | -739| 739| -466| 466| -1278| 1278| -440| 440|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 1198| 1198| 1198| 1198| 1198| 1198| 1198| 1198|
Long. Pl (SUS) | -178| -178| -152| -152| -213| -213| -158| -158|
Long. Q (SUS) | -1105| 1105| -678| 678| -846| 846| -371| 371|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 39| 39| -39| -39| -28| -28| 28| 28|
Shear Q (SUS) | 13| 13| 13| 13| 13| 13| 13| 13|
Pm (SUS) | 2397| 2412| 2397| 2412| 2397| 2412| 2397| 2412|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 2167| 2182| 2258| 2273| 2212| 2227| 2252| 2267|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1515| 2923| 1790| 2739| 933| 3506| 1812| 2709|

Stress Summation Comparison (psi):

Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 2412 27100 | Passed |
Pm+Pl (SUS) | 2273 40650 | Passed |
Pm+Pl+Q (TOTAL)| 3506 81300 | Passed |

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (psi)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 7207| 7222| 7207| 7222| 7207| 7222| 7207| 7222|
Circ. Pl (SUS) | -1032| -1032| -670| -670| -657| -657| -439| -439|
Circ. Q (SUS) | -2404| 2404| -1702| 1702| -5941| 5941| -2286| 2286|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 3603| 3603| 3603| 3603| 3603| 3603| 3603| 3603|
Long. Pl (SUS) | -616| -616| -480| -480| -1047| -1047| -656| -656|
Long. Q (SUS) | -4627| 4627| -3705| 3705| -2967| 2967| -1305| 1305|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 74| 74| -74| -74| -52| -52| 52| 52|
Shear Q (SUS) | 16| 16| 16| 16| 16| 16| 16| 16|
Pm (SUS) | 7207| 7222| 7207| 7222| 7207| 7222| 7207| 7222|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 6176| 6191| 6538| 6553| 6550| 6565| 6768| 6783|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 5413| 8602| 5418| 8256| 1021| 12506| 4482| 9070|

Stress Summation Comparison (psi):

Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 7222 27100 | Passed |
Pm+Pl (SUS) | 6783 40650 | Passed |
PV Elite 2017 Licensee: 3DLABS 15
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N2 Fr20 Nozl: 6 6:54pm Dec 19,2018

Pm+Pl+Q (TOTAL)| 12506 81300 | Passed |

PV Elite 2017 Licensee: 3DLABS 16
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N3 Fr20 Nozl: 7 6:54pm Dec 19,2018

INPUT VALUES, Nozzle Description: Noz N3 Fr20 From : 20

Pressure for Reinforcement Calculations P 15.000 psig

Temperature for Internal Pressure Temp 140 °F

Shell Material SA-240

Shell Allowable Stress at Temperature Sv 27100.00 psi
Shell Allowable Stress At Ambient Sva 27100.00 psi

Inside Diameter of Cylindrical Shell D 120.0000 in

Shell Finished (Minimum) Thickness t 0.2500 in
Shell Internal Corrosion Allowance c 0.1250 in
Shell External Corrosion Allowance co 0.0000 in

Distance from Bottom/Left Tangent 48.25 in

User Entered Minimum Design Metal Temperature -20.00 °F

Type of Element Connected to the Shell : Nozzle

Material SA-312
Material UNS Number S30600
Material Specification/Type Smls. & wld. pipe
Allowable Stress at Temperature Sn 21900.11 psi
Allowable Stress At Ambient Sna 22300.00 psi

Diameter Basis (for tr calc only) ID

Layout Angle 60.00 deg
Diameter 8.0000 in.

Size and Thickness Basis Nominal

Nominal Thickness tn 40

Flange Material SA-182 F316

Flange Type Slip on

Corrosion Allowance can 0.1250 in

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 8.0000 in

Weld leg size between Nozzle and Pad/Shell Wo 0.3750 in
Groove weld depth between Nozzle and Vessel Wgnv 0.2500 in
Inside Projection h 0.0000 in
Weld leg size, Inside Element to Shell Wi 0.0000 in

Pad Material SA-240

Pad Allowable Stress at Temperature Sp 27100.00 psi
Pad Allowable Stress At Ambient Spa 27100.00 psi
Diameter of Pad along vessel surface Dp 14.0000 in
Thickness of Pad te 0.2500 in
Weld leg size between Pad and Shell Wp 0.2500 in
Groove weld depth between Pad and Nozzle Wgpn 0.2500 in
Reinforcing Pad Width 2.6875 in
ASME Code Weld Type per UW-16 None

Class of attached Flange 150

Grade of attached Flange GR 2.2

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
PV Elite 2017 Licensee: 3DLABS 17
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N3 Fr20 Nozl: 7 6:54pm Dec 19,2018

| |
| |
| |
__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: Noz N3 Fr20

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 7.981 in.

Actual Thickness Used in Calculation 0.322 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (15.0*60.125)/(27100*1.0-0.6*15.0)
= 0.0333 in

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (15.0*4.12)/(21900*1.0-0.6*15.0)
= 0.0028 in

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.1278 in
Wall Thickness per UG16(b), tr16b = 0.1875 in
Wall Thickness, shell/head, internal pressure trb1 = 0.1583 in
Wall Thickness tb1 = max(trb1, tr16b) = 0.1875 in
Wall Thickness tb2 = max(trb2, tr16b) = 0.1875 in
Wall Thickness per table UG-45 tb3 = 0.4069 in

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 0.407, max( 0.1875, 0.1875 ) ]
= 0.1875 in

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.1278, 0.1875 )
= 0.1875 in

Available Nozzle Neck Thickness = 0.875 * 0.322 = 0.282 in --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 248.3, Allowable : 21900.1 psi Passed
Expansion : 0.0, Allowable : 55001.8 psi Passed
Occasional : 153.0, Allowable : 29127.1 psi Passed
Shear : 127.2, Allowable : 15330.1 psi Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

Note:
The flange pressure ratio is less than 0.35. Impact testing in not
required due to low stress per UHA-51(g).

Design Pressure/Ambient Rating = 15.00/275.00 = 0.055

PV Elite 2017 Licensee: 3DLABS 18
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N3 Fr20 Nozl: 7 6:54pm Dec 19,2018

Nozzle Calculations per App. 1-10: Internal Pressure Case:

Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 0.322 - 0.125
= 0.197 in

Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance
= 120.0/2 + 0.125
= 60.125 in

Effective Length of Vessel Wall [LR]:

Note : Pad Thk >= 0.5T and Pad Width < 8(Shell Thk + Pad Thk)
= 10 * t
= 10 * 0.125
= 1.250 in

Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )
= 0.125 + 0.78 * sqrt( 4.115 * 0.197 )
= 0.827 in

Thickness Limit Candidate [LH2]:

= Lpr1 + T
= 8.0 + 0.125
= 8.125 in

Thickness Limit Candidate [LH3]:

= 8( t + te )
= 8( 0.125 + 0.25 )
= 3.000 in

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]
= min[ 0.827, 8.125, 3.0 )
= 0.827 in

Effective Vessel Thickness [teff]:

= t
= 0.125 in

Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (8.23 + 0.197)/( sqrt((120.25 + 0.125) * 0.125)) )
= 2.173

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )
= 0.125 * 1.25 * max( 2.173/4, 1 )
= 0.156 in²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 0.197 * 0.827
= 0.163 in²

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412
= 0.5 * 0.3752
= 0.070 in²
PV Elite 2017 Licensee: 3DLABS 19
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N3 Fr20 Nozl: 7 6:54pm Dec 19,2018

Area Contributed by the Reinforcing Pad [A5]:

= min( W * te , LR * te )
= min( 2.688 * 0.25, 1.25 * 0.25 )
= 0.312 in²

The total area contributed by A1 through A5 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 0.156+1.0(0.163+0.0)+0.07+0.0+0.0+1.0(0.312)
= 0.702 in²

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 27100.0 * 1.0
= 40650.0 psi

Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )
= 15.0 * 4.115( 0.827 - 0.125 )
= 43.4 lbf

Determine Force acting on the Shell [fS]:

= P * Reff( LR + tn )
= 15.0 * 60.125( 1.25 + 0.197 )
= 1305.0 lbf

Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc
= 15.0 * 60.125 * 4.115
= 3711.7 lbf

Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 4.115( 0.827 - 0.125 ) + 60.125( 1.25 + 0.197 + 4.115 )
= 337.3 in²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 40650.0/( 2 * 337.336/0.702 - 60.125/0.125 )
= 84.7 psig

Maximum Allowable Working Pressure Candidate [Pmax2]:

= S[t/Reff]
= 27100.0[ 0.125/60.125]
= 56.3 psig

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )
= min( 84.686, 56.341 )
= 56.341 psig

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT
= ( 43.356 + 1305.013 + 3711.667 )/0.702
= 7207.559 psi

General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff
= 15.0 * 60.125/0.125
= 7215.0 psi

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 7207.559 - 7215.001, 7215.001 )
= 7215.0 psi
PV Elite 2017 Licensee: 3DLABS 20
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N3 Fr20 Nozl: 7 6:54pm Dec 19,2018

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 40650.00 psi
Local Primary Membrane Stress PL 7215.00 psi
Maximum Allowable Working Pressure Pmax 56.34 psig

Strength of Nozzle Attachment Welds per 1-10 and U-2(g)

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 4.115 + 0.197 )/4.115
= 1.048 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )
= pi/2 * ( 4.115 + 0.197 )
= 6.774 in

Weld Length of Pad to Shell Weld [LtauP]:

= pi/2 * ( Rn + tn + W )
= pi/2 * ( 4.115 + 0.197 + 2.688 )
= 10.996 in

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 0.265, 0.177, 0.000, in

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(3712*1.05,1.5*21900.1(0.163+0.0),pi/4*15.0*4.12^2*1.05^2)
= 219.098 lbf

Discontinuity Force [fws]:

= fwelds * t * S/( t * S + te * Sp )
= 219.1*0.12*27100/(0.125*27100+0.25*27100)
= 73.033 lbf

Discontinuity Force [fwp]:

= fwelds * te * Sp / ( t * S + te * Sp )
= 219.1*0.25*27100/(0.125*27100+0.25*27100)
= 146.066 lbf

Shear Stress [tau1]:

= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 73.033/( 6.774 * ( 0.6 * 0.125 + 0.49 * 0.0 ) )
= 143.750 psi

Shear Stress [tau2]:

= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )
= 146.066/( 6.774 * ( 0.6 * 0.25 + 0.49 * 0.265 ) )
= 77.028 psi

Shear Stress [tau3]:

= fwp / ( Ltau * ( 0.49 * L42T ) )
= 146.066/( 10.996 * ( 0.49 * 0.177 ) )
= 153.360 psi

Maximum Shear Stress in the Welds:

= max( tau1, tau2, tau3 )
= max( 143.75, 77.028, 153.36 )
= 153.4 must be less than or equal to 27100.0 psi

Weld Size Calculations, Description: Noz N3 Fr20

Intermediate Calc. for nozzle/shell Welds Tmin 0.1970 in

Intermediate Calc. for pad/shell Welds TminPad 0.1250 in
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FileName : NOZZLE CALC
Nozzle Calcs.: Noz N3 Fr20 Nozl: 7 6:54pm Dec 19,2018

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 0.1379 = 0.7 * tmin. 0.2651 = 0.7 * Wo in
Pad Weld 0.0625 = 0.5*TminPad 0.1768 = 0.7 * Wp in

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 56.271 psig

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 0.1552 in

The Cut Length for this Nozzle is, Drop + Ho + H + T : 8.4052 in

Input Echo, WRC107/537 Item 1, Description: Noz N3 Fr20 :

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.1250 in
Vessel Diameter Dv 120.000 in
Vessel Thickness Tv 0.250 in

Design Temperature 139.99 °F

Vessel Material SA-240
Vessel Cold S.I. Allowable Smc 27100.00 psi
Vessel Hot S.I. Allowable Smh 27100.00 psi

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 0.1250 in
Nozzle Diameter Dn 7.981 in
Nozzle Thickness Tn 0.322 in
Nozzle Material SA-312
Nozzle Cold S.I. Allowable SNmc 22300.00 psi
Nozzle Hot S.I. Allowable SNmh 21900.11 psi

Thickness of Reinforcing Pad Tpad 0.250 in

Diameter of Reinforcing Pad Dpad 14.000 in

Design Internal Pressure Dp 15.000 psig

Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P 217.7 lbf
Longitudinal Shear (SUS) Vl 144.3 lbf
Circumferential Shear (SUS) Vc 213.1 lbf
Circumferential Moment (SUS) Mc 481.1 in-lb
Longitudinal Moment (SUS) Ml 315.8 in-lb
Torsional Moment (SUS) Mt 548.8 in-lb

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:

Radial Load P 217.7 lbf
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FileName : NOZZLE CALC
Nozzle Calcs.: Noz N3 Fr20 Nozl: 7 6:54pm Dec 19,2018

Circumferential Shear VC 213.1 lbf

Longitudinal Shear VL 144.3 lbf
Circumferential Moment MC 481.1 in-lb
Longitudinal Moment ML 315.8 in-lb
Torsional Moment MT 548.8 in-lb

Dimensionless Parameters used : Gamma = 160.83

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.063 4C 25.933 (A,B)
N(PHI) / ( P/Rm ) 0.063 3C 21.027 (C,D)
M(PHI) / ( P ) 0.063 2C1 0.071 (A,B)
M(PHI) / ( P ) 0.063 1C 0.106 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.063 3A 5.348 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.063 1A 0.089 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.063 3B 17.285 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.063 1B 0.040 (A,B,C,D)

N(x) / ( P/Rm ) 0.063 3C 21.027 (A,B)

N(x) / ( P/Rm ) 0.063 4C 25.933 (C,D)
M(x) / ( P ) 0.063 1C1 0.111 (A,B)
M(x) / ( P ) 0.063 2C 0.072 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.063 4A 7.956 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.063 2A 0.049 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.063 4B 5.280 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.063 2B 0.062 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (psi)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -249| -249| -249| -249| -202| -202| -202| -202|
Circ. Bend. P | -662| 662| -662| 662| -986| 986| -986| 986|
Circ. Memb. MC | 0| 0| 0| 0| -30| -30| 30| 30|
Circ. Bend. MC | 0| 0| 0| 0| -486| 486| 486| -486|
Circ. Memb. ML | -63| -63| 63| 63| 0| 0| 0| 0|
Circ. Bend. ML | -142| 142| 142| -142| 0| 0| 0| 0|
| |
Tot. Circ. Str.| -1118| 491| -706| 334| -1705| 1240| -671| 327|
------------------------------------------------------------------------------------------------
Long. Memb. P | -202| -202| -202| -202| -249| -249| -249| -249|
Long. Bend. P | -1027| 1027| -1027| 1027| -665| 665| -665| 665|
Long. Memb. MC | 0| 0| 0| 0| -44| -44| 44| 44|
Long. Bend. MC | 0| 0| 0| 0| -264| 264| 264| -264|
Long. Memb. ML | -19| -19| 19| 19| 0| 0| 0| 0|
Long. Bend. ML | -219| 219| 219| -219| 0| 0| 0| 0|
| |
Tot. Long. Str.| -1469| 1025| -990| 624| -1223| 634| -606| 196|
------------------------------------------------------------------------------------------------
Shear VC | 41| 41| -41| -41| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -28| -28| 28| 28|
Shear MT | 12| 12| 12| 12| 12| 12| 12| 12|
| |
Tot. Shear| 54| 54| -29| -29| -15| -15| 40| 40|
------------------------------------------------------------------------------------------------
Str. Int. | 1477| 1030| 993| 627| 1705| 1240| 691| 338|

Dimensionless Parameters used : Gamma = 300.00 ( 481.50)

PV Elite 2017 Licensee: 3DLABS 23
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N3 Fr20 Nozl: 7 6:54pm Dec 19,2018

Dimensionless Loads for Cylindrical Shells at Pad edge:

-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.102 4C ! 36.898 (A,B)
N(PHI) / ( P/Rm ) 0.102 3C ! 19.768 (C,D)
M(PHI) / ( P ) 0.102 2C1 ! 0.023 (A,B)
M(PHI) / ( P ) 0.102 1C ! 0.070 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.102 3A ! 12.519 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.102 1A ! 0.063 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.102 3B ! 27.689 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.102 1B ! 0.014 (A,B,C,D)

N(x) / ( P/Rm ) 0.102 3C ! 19.768 (A,B)

N(x) / ( P/Rm ) 0.102 4C ! 36.898 (C,D)
M(x) / ( P ) 0.102 1C1 ! 0.052 (A,B)
M(x) / ( P ) 0.102 2C ! 0.036 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.102 4A ! 25.843 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.102 2A ! 0.027 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.102 4B ! 11.659 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.102 2B ! 0.018 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (psi)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -1067| -1067| -1067| -1067| -572| -572| -572| -572|
Circ. Bend. P | -1952| 1952| -1952| 1952| -5835| 5835| -5835| 5835|
Circ. Memb. MC | 0| 0| 0| 0| -130| -130| 130| 130|
Circ. Bend. MC | 0| 0| 0| 0| -1901| 1901| 1901| -1901|
Circ. Memb. ML | -189| -189| 189| 189| 0| 0| 0| 0|
Circ. Bend. ML | -279| 279| 279| -279| 0| 0| 0| 0|
| |
Tot. Circ. Str.| -3488| 973| -2551| 795| -8439| 7033| -4375| 3492|
------------------------------------------------------------------------------------------------
Long. Memb. P | -572| -572| -572| -572| -1067| -1067| -1067| -1067|
Long. Bend. P | -4333| 4333| -4333| 4333| -3029| 3029| -3029| 3029|
Long. Memb. MC | 0| 0| 0| 0| -269| -269| 269| 269|
Long. Bend. MC | 0| 0| 0| 0| -799| 799| 799| -799|
Long. Memb. ML | -79| -79| 79| 79| 0| 0| 0| 0|
Long. Bend. ML | -366| 366| 366| -366| 0| 0| 0| 0|
| |
Tot. Long. Str.| -5352| 4048| -4459| 3475| -5167| 2492| -3028| 1432|
------------------------------------------------------------------------------------------------
Shear VC | 77| 77| -77| -77| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -52| -52| 52| 52|
Shear MT | 14| 14| 14| 14| 14| 14| 14| 14|
| |
Tot. Shear| 91| 91| -63| -63| -38| -38| 66| 66|
------------------------------------------------------------------------------------------------
Str. Int. | 5356| 4050| 4461| 3476| 8440| 7034| 4378| 3494|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (psi)

PV Elite 2017 Licensee: 3DLABS 24
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N3 Fr20 Nozl: 7 6:54pm Dec 19,2018

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 2397| 2412| 2397| 2412| 2397| 2412| 2397| 2412|
Circ. Pl (SUS) | -313| -313| -185| -185| -232| -232| -172| -172|
Circ. Q (SUS) | -804| 804| -520| 520| -1472| 1472| -499| 499|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 1198| 1198| 1198| 1198| 1198| 1198| 1198| 1198|
Long. Pl (SUS) | -221| -221| -182| -182| -294| -294| -204| -204|
Long. Q (SUS) | -1247| 1247| -807| 807| -929| 929| -401| 401|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 41| 41| -41| -41| -28| -28| 28| 28|
Shear Q (SUS) | 12| 12| 12| 12| 12| 12| 12| 12|
Pm (SUS) | 2397| 2412| 2397| 2412| 2397| 2412| 2397| 2412|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 2085| 2100| 2213| 2228| 2165| 2180| 2225| 2240|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1553| 2908| 1691| 2748| 718| 3652| 1727| 2740|

Stress Summation Comparison (psi):

Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 2412 27100 | Passed |
Pm+Pl (SUS) | 2240 40650 | Passed |
Pm+Pl+Q (TOTAL)| 3652 81300 | Passed |

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (psi)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 7207| 7222| 7207| 7222| 7207| 7222| 7207| 7222|
Circ. Pl (SUS) | -1257| -1257| -878| -878| -702| -702| -441| -441|
Circ. Q (SUS) | -2231| 2231| -1673| 1673| -7736| 7736| -3933| 3933|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 3603| 3603| 3603| 3603| 3603| 3603| 3603| 3603|
Long. Pl (SUS) | -651| -651| -492| -492| -1337| -1337| -797| -797|
Long. Q (SUS) | -4700| 4700| -3967| 3967| -3829| 3829| -2230| 2230|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 77| 77| -77| -77| -52| -52| 52| 52|
Shear Q (SUS) | 14| 14| 14| 14| 14| 14| 14| 14|
Pm (SUS) | 7207| 7222| 7207| 7222| 7207| 7222| 7207| 7222|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 5951| 5966| 6331| 6346| 6505| 6520| 6766| 6781|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 5469| 8211| 5513| 8021| 1568| 14256| 2834| 10715|

Stress Summation Comparison (psi):

Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 7222 27100 | Passed |
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FileName : NOZZLE CALC
Nozzle Calcs.: Noz N3 Fr20 Nozl: 7 6:54pm Dec 19,2018

Pm+Pl (SUS) | 6781 40650 | Passed |

Pm+Pl+Q (TOTAL)| 14256 81300 | Passed |
PV Elite 2017 Licensee: 3DLABS 26
FileName : NOZZLE CALC
Nozzle Summary: Step: 13 6:54pm Dec 19,2018

Nozzle Calculation Summary:

Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

| psig | | psig | | in | Path | Stresses |
----------------------------------------------------------------------------------------------
Noz N1 Fr20 | 28.83 | ... | ... | OK | 0.188 | OK | No Calc[*] |
Noz N2 Fr20 | 54.04 | ... | ... | OK | 0.188 | OK | Passed |
Noz N3 Fr20 | 56.27 | ... | ... | OK | 0.188 | OK | Passed |
Noz N4 Fr20 | 42.34 | ... | ... | OK | 0.188 | OK | Passed |
----------------------------------------------------------------------------------------------

MAWP Summary:
Minimum MAWP Nozzles : 28.827 Nozzle : Noz N1 Fr20
Minimum MAWP Shells/Flanges : 0.060 Element :
Minimum MAPnc Shells/Flanges : 0.242 Element :
--------------------------------------------------------
Computed Vessel M.A.W.P. : 0.060 psig

[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.

Note: MAWPs (Internal Case) shown above are at the High Point.

Check the Spatial Relationship between the Nozzles

From Node | Nozzle Description | Y Coordinate | Layout Angle | Dia. Limit |

| | in | deg | in |
------------------------------------------------------------------------------
20 | Noz N1 Fr20 | 48.250 | 0.000 | 6.636 |
20 | Noz N2 Fr20 | 48.250 | 45.000 | 12.630 |
20 | Noz N3 Fr20 | 48.250 | 60.000 | 16.462 |
20 | Noz N4 Fr20 | 48.250 | 90.000 | 27.500 |

The nozzle spacing is computed by the following:

= Sqrt( ll² + lc² ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.

No interference violations have been detected !
PV Elite 2017 Licensee: 3DLABS 27
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N4 Fr20 Nozl: 8 6:54pm Dec 19,2018

INPUT VALUES, Nozzle Description: Noz N4 Fr20 From : 20

Pressure for Reinforcement Calculations P 15.000 psig

Temperature for Internal Pressure Temp 140 °F

Shell Material SA-240

Shell Allowable Stress at Temperature Sv 27100.00 psi
Shell Allowable Stress At Ambient Sva 27100.00 psi

Inside Diameter of Cylindrical Shell D 120.0000 in

Shell Finished (Minimum) Thickness t 0.2500 in
Shell Internal Corrosion Allowance c 0.1250 in
Shell External Corrosion Allowance co 0.0000 in

Distance from Bottom/Left Tangent 48.25 in

User Entered Minimum Design Metal Temperature -20.00 °F

Type of Element Connected to the Shell : Nozzle

Material SA-312
Material UNS Number S30600
Material Specification/Type Smls. & wld. pipe
Allowable Stress at Temperature Sn 21900.11 psi
Allowable Stress At Ambient Sna 22300.00 psi

Diameter Basis (for tr calc only) ID

Layout Angle 90.00 deg
Diameter 14.0000 in.

Size and Thickness Basis Nominal

Nominal Thickness tn 10

Flange Material SA-182 F316

Flange Type Slip on

Corrosion Allowance can 0.1250 in

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 12.0000 in

Weld leg size between Nozzle and Pad/Shell Wo 0.3750 in
Groove weld depth between Nozzle and Vessel Wgnv 0.2500 in
Inside Projection h 0.0000 in
Weld leg size, Inside Element to Shell Wi 0.0000 in

Pad Material SA-240

Pad Allowable Stress at Temperature Sp 27100.00 psi
Pad Allowable Stress At Ambient Spa 27100.00 psi
Diameter of Pad along vessel surface Dp 24.0000 in
Thickness of Pad te 0.2500 in
Weld leg size between Pad and Shell Wp 0.2500 in
Groove weld depth between Pad and Nozzle Wgpn 0.2500 in
Reinforcing Pad Width 5.0000 in
ASME Code Weld Type per UW-16 None

Class of attached Flange 150

Grade of attached Flange GR 2.2

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

| |
PV Elite 2017 Licensee: 3DLABS 28
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Nozzle Calcs.: Noz N4 Fr20 Nozl: 8 6:54pm Dec 19,2018

| |
| |
| |
__________/| |
____/|__________\| |
| \ | |
| \ | |
|________________\|__|

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: Noz N4 Fr20

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 13.500 in.

Actual Thickness Used in Calculation 0.250 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (15.0*60.125)/(27100*1.0-0.6*15.0)
= 0.0333 in

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(Sn*E-0.6*P) per UG-27 (c)(1)
= (15.0*6.88)/(21900*1.0-0.6*15.0)
= 0.0047 in

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 0.1297 in
Wall Thickness per UG16(b), tr16b = 0.1875 in
Wall Thickness, shell/head, internal pressure trb1 = 0.1583 in
Wall Thickness tb1 = max(trb1, tr16b) = 0.1875 in
Wall Thickness tb2 = max(trb2, tr16b) = 0.1875 in
Wall Thickness per table UG-45 tb3 = 0.4530 in

Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 0.453, max( 0.1875, 0.1875 ) ]
= 0.1875 in

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.1297, 0.1875 )
= 0.1875 in

Available Nozzle Neck Thickness = 0.875 * 0.250 = 0.219 in --> OK

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained : 570.0, Allowable : 21900.1 psi Passed
Expansion : 0.0, Allowable : 54680.1 psi Passed
Occasional : 408.8, Allowable : 29127.1 psi Passed
Shear : 226.7, Allowable : 15330.1 psi Passed

Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.

Note:
The flange pressure ratio is less than 0.35. Impact testing in not
required due to low stress per UHA-51(g).

Design Pressure/Ambient Rating = 15.00/275.00 = 0.055

PV Elite 2017 Licensee: 3DLABS 29
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N4 Fr20 Nozl: 8 6:54pm Dec 19,2018

Nozzle Calculations per App. 1-10: Internal Pressure Case:

Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 0.25 - 0.125
= 0.125 in

Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance
= 120.0/2 + 0.125
= 60.125 in

Effective Length of Vessel Wall [LR]:

Note : Pad Thk >= 0.5T and Pad Width >= 8(Shell Thk + Pad Thk)
= 8( t + te )
= 8( 0.125 + 0.25 )
= 3.000 in

Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )
= 0.125 + 0.78 * sqrt( 6.875 * 0.125 )
= 0.848 in

Thickness Limit Candidate [LH2]:

= Lpr1 + T
= 12.0 + 0.125
= 12.125 in

Thickness Limit Candidate [LH3]:

= 8( t + te )
= 8( 0.125 + 0.25 )
= 3.000 in

Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]
= min[ 0.848, 12.125, 3.0 )
= 0.848 in

Effective Vessel Thickness [teff]:

= t + te
= 0.125 + 0.25
= 0.375 in

Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (13.75 + 0.125)/( sqrt((120.25 + 0.375) * 0.375)) )
= 2.063

Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :

Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )
= 0.125 * 3.0 * max( 2.063/4, 1 )
= 0.375 in²

Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 0.125 * 0.848
= 0.106 in²

Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412
= 0.5 * 0.3752
= 0.070 in²
PV Elite 2017 Licensee: 3DLABS 30
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N4 Fr20 Nozl: 8 6:54pm Dec 19,2018

Area Contributed by the Reinforcing Pad [A5]:

= min( W * te , LR * te )
= min( 5.0 * 0.25, 3.0 * 0.25 )
= 0.750 in²

The total area contributed by A1 through A5 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43 + frp( A5 )
= 0.375+1.0(0.106+0.0)+0.07+0.0+0.0+1.0(0.75)
= 1.301 in²

Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 27100.0 * 1.0
= 40650.0 psi

Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )
= 15.0 * 6.875( 0.848 - 0.125 )
= 74.6 lbf

Determine Force acting on the Shell [fS]:

= P * Reff( LR + tn )
= 15.0 * 60.125( 3.0 + 0.125 )
= 2818.4 lbf

Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc
= 15.0 * 60.125 * 6.875
= 6200.4 lbf

Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 6.875( 0.848 - 0.125 ) + 60.125( 3.0 + 0.125 + 6.875 )
= 606.2 in²

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 40650.0/( 2 * 606.221/1.301 - 60.125/0.375 )
= 52.7 psig

Maximum Allowable Working Pressure Candidate [Pmax2]:

= S[t/Reff]
= 27100.0[ 0.125/60.125]
= 56.3 psig

Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )
= min( 52.699, 56.341 )
= 52.699 psig

Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT
= ( 74.568 + 2818.36 + 6200.392 )/1.301
= 6987.752 psi

General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff
= 15.0 * 60.125/0.375
= 2405.0 psi

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 6987.752 - 2405.0, 2405.0 )
= 11570.5 psi
PV Elite 2017 Licensee: 3DLABS 31
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N4 Fr20 Nozl: 8 6:54pm Dec 19,2018

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress Sallow 40650.00 psi
Local Primary Membrane Stress PL 11570.50 psi
Maximum Allowable Working Pressure Pmax 52.70 psig

Strength of Nozzle Attachment Welds per 1-10 and U-2(g)

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 6.875 + 0.125 )/6.875
= 1.018 For set-in Nozzles

Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )
= pi/2 * ( 6.875 + 0.125 )
= 10.996 in

Weld Length of Pad to Shell Weld [LtauP]:

= pi/2 * ( Rn + tn + W )
= pi/2 * ( 6.875 + 0.125 + 5.0 )
= 18.850 in

Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:

= 0.265, 0.177, 0.000, in

Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(6200*1.02,1.5*21900.1(0.106+0.0),pi/4*15.0*6.88^2*1.02^2)
= 577.268 lbf

Discontinuity Force [fws]:

= fwelds * t * S/( t * S + te * Sp )
= 577.3*0.12*27100/(0.125*27100+0.25*27100)
= 192.423 lbf

Discontinuity Force [fwp]:

= fwelds * te * Sp / ( t * S + te * Sp )
= 577.3*0.25*27100/(0.125*27100+0.25*27100)
= 384.845 lbf

Shear Stress [tau1]:

= fws / ( Ltau * ( 0.6 * tw1 + 0.49 * L43T ) )
= 192.423/( 10.996 * ( 0.6 * 0.125 + 0.49 * 0.0 ) )
= 233.333 psi

Shear Stress [tau2]:

= fwp / ( Ltau * ( 0.6 * tw2 + 0.49 * L41T ) )
= 384.845/( 10.996 * ( 0.6 * 0.25 + 0.49 * 0.265 ) )
= 125.031 psi

Shear Stress [tau3]:

= fwp / ( Ltau * ( 0.49 * L42T ) )
= 384.845/( 18.85 * ( 0.49 * 0.177 ) )
= 235.705 psi

Maximum Shear Stress in the Welds:

= max( tau1, tau2, tau3 )
= max( 233.333, 125.031, 235.705 )
= 235.7 must be less than or equal to 27100.0 psi

Weld Size Calculations, Description: Noz N4 Fr20

Intermediate Calc. for nozzle/shell Welds Tmin 0.1250 in

Intermediate Calc. for pad/shell Welds TminPad 0.1250 in
PV Elite 2017 Licensee: 3DLABS 32
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N4 Fr20 Nozl: 8 6:54pm Dec 19,2018

Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 0.0875 = 0.7 * tmin. 0.2651 = 0.7 * Wo in
Pad Weld 0.0625 = 0.5*TminPad 0.1768 = 0.7 * Wp in

Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 42.343 psig

The Drop for this Nozzle is : 0.4097 in

The Cut Length for this Nozzle is, Drop + Ho + H + T : 12.6597 in

Input Echo, WRC107/537 Item 1, Description: Noz N4 Fr20 :

Diameter Basis for Vessel Vbasis ID

Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.1250 in
Vessel Diameter Dv 120.000 in
Vessel Thickness Tv 0.250 in

Design Temperature 139.99 °F

Vessel Material SA-240
Vessel Cold S.I. Allowable Smc 27100.00 psi
Vessel Hot S.I. Allowable Smh 27100.00 psi

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID

Corrosion Allowance for Nozzle Can 0.1250 in
Nozzle Diameter Dn 13.500 in
Nozzle Thickness Tn 0.250 in
Nozzle Material SA-312
Nozzle Cold S.I. Allowable SNmc 22300.00 psi
Nozzle Hot S.I. Allowable SNmh 21900.11 psi

Thickness of Reinforcing Pad Tpad 0.250 in

Diameter of Reinforcing Pad Dpad 24.000 in

Design Internal Pressure Dp 15.000 psig

Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:

Radial Load (SUS) P 460.6 lbf
Longitudinal Shear (SUS) Vl 272.7 lbf
Circumferential Shear (SUS) Vc 442.3 lbf
Circumferential Moment (SUS) Mc 1180.4 in-lb
Longitudinal Moment (SUS) Ml 819.5 in-lb
Torsional Moment (SUS) Mt 1270.6 in-lb

Use Interactive Control No

WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No

Compute Pressure Stress per WRC-368 No

Note:
WRC Bulletin 537 provides equations for the dimensionless curves
found in bulletin 107. As noted in the foreword to bulletin 537,
"537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107 Stress Calculation for SUStained loads:

Radial Load P 460.6 lbf
Circumferential Shear VC 442.3 lbf
PV Elite 2017 Licensee: 3DLABS 33
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N4 Fr20 Nozl: 8 6:54pm Dec 19,2018

Longitudinal Shear VL 272.7 lbf

Circumferential Moment MC 1180.4 in-lb
Longitudinal Moment ML 819.5 in-lb
Torsional Moment MT 1270.6 in-lb

Dimensionless Parameters used : Gamma = 160.83

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.102 4C 22.350 (A,B)
N(PHI) / ( P/Rm ) 0.102 3C 14.178 (C,D)
M(PHI) / ( P ) 0.102 2C1 0.039 (A,B)
M(PHI) / ( P ) 0.102 1C ! 0.071 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.102 3A 6.484 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.102 1A 0.076 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.102 3B 16.491 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.102 1B 0.023 (A,B,C,D)

N(x) / ( P/Rm ) 0.102 3C 14.178 (A,B)

N(x) / ( P/Rm ) 0.102 4C 22.350 (C,D)
M(x) / ( P ) 0.102 1C1 0.071 (A,B)
M(x) / ( P ) 0.102 2C ! 0.039 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.102 4A 11.911 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.102 2A 0.035 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.102 4B 6.573 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.102 2B 0.033 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (psi)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -455| -455| -455| -455| -288| -288| -288| -288|
Circ. Bend. P | -756| 756| -756| 756| -1388| 1388| -1388| 1388|
Circ. Memb. MC | 0| 0| 0| 0| -55| -55| 55| 55|
Circ. Bend. MC | 0| 0| 0| 0| -625| 625| 625| -625|
Circ. Memb. ML | -97| -97| 97| 97| 0| 0| 0| 0|
Circ. Bend. ML | -133| 133| 133| -133| 0| 0| 0| 0|
| |
Tot. Circ. Str.| -1443| 338| -980| 265| -2358| 1670| -997| 530|
------------------------------------------------------------------------------------------------
Long. Memb. P | -288| -288| -288| -288| -455| -455| -455| -455|
Long. Bend. P | -1400| 1400| -1400| 1400| -769| 769| -769| 769|
Long. Memb. MC | 0| 0| 0| 0| -101| -101| 101| 101|
Long. Bend. MC | 0| 0| 0| 0| -288| 288| 288| -288|
Long. Memb. ML | -38| -38| 38| 38| 0| 0| 0| 0|
Long. Bend. ML | -188| 188| 188| -188| 0| 0| 0| 0|
| |
Tot. Long. Str.| -1915| 1260| -1462| 962| -1615| 501| -834| 126|
------------------------------------------------------------------------------------------------
Shear VC | 53| 53| -53| -53| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -33| -33| 33| 33|
Shear MT | 11| 11| 11| 11| 11| 11| 11| 11|
| |
Tot. Shear| 64| 64| -42| -42| -22| -22| 44| 44|
------------------------------------------------------------------------------------------------
PV Elite 2017 Licensee: 3DLABS 34
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N4 Fr20 Nozl: 8 6:54pm Dec 19,2018

Str. Int. | 1924| 1265| 1465| 964| 2358| 1670| 1008| 535|

Dimensionless Parameters used : Gamma = 300.00 ( 481.50)

Dimensionless Loads for Cylindrical Shells at Pad edge:
-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.174 4C ! 25.384 (A,B)
N(PHI) / ( P/Rm ) 0.174 3C ! 8.163 (C,D)
M(PHI) / ( P ) 0.174 2C1 ! 0.009 (A,B)
M(PHI) / ( P ) 0.174 1C ! 0.070 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.174 3A ! 8.168 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.174 1A ! 0.046 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.174 3B ! 16.098 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.174 1B ! 0.006 (A,B,C,D)

N(x) / ( P/Rm ) 0.174 3C ! 8.163 (A,B)

N(x) / ( P/Rm ) 0.174 4C ! 25.384 (C,D)
M(x) / ( P ) 0.174 1C1 ! 0.026 (A,B)
M(x) / ( P ) 0.174 2C ! 0.036 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.174 4A ! 24.658 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.174 2A ! 0.018 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.174 4B ! 6.685 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.174 2B ! 0.007 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (psi)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -1554| -1554| -1554| -1554| -499| -499| -499| -499|
Circ. Bend. P | -1661| 1661| -1661| 1661| -12345| 12345| -12345| 12345|
Circ. Memb. MC | 0| 0| 0| 0| -122| -122| 122| 122|
Circ. Bend. MC | 0| 0| 0| 0| -2005| 2005| 2005| -2005|
Circ. Memb. ML | -166| -166| 166| 166| 0| 0| 0| 0|
Circ. Bend. ML | -184| 184| 184| -184| 0| 0| 0| 0|
| |
Tot. Circ. Str.| -3567| 124| -2864| 89| -14972| 13729| -10718| 9962|
------------------------------------------------------------------------------------------------
Long. Memb. P | -499| -499| -499| -499| -1554| -1554| -1554| -1554|
Long. Bend. P | -4669| 4669| -4669| 4669| -6410| 6410| -6410| 6410|
Long. Memb. MC | 0| 0| 0| 0| -368| -368| 368| 368|
Long. Bend. MC | 0| 0| 0| 0| -783| 783| 783| -783|
Long. Memb. ML | -69| -69| 69| 69| 0| 0| 0| 0|
Long. Bend. ML | -216| 216| 216| -216| 0| 0| 0| 0|
| |
Tot. Long. Str.| -5456| 4317| -4883| 4022| -9116| 5270| -6813| 4441|
------------------------------------------------------------------------------------------------
Shear VC | 93| 93| -93| -93| 0| 0| 0| 0|
Shear VL | 0| 0| 0| 0| -57| -57| 57| 57|
Shear MT | 11| 11| 11| 11| 11| 11| 11| 11|
| |
Tot. Shear| 105| 105| -82| -82| -46| -46| 69| 69|
------------------------------------------------------------------------------------------------
Str. Int. | 5461| 4320| 4886| 4024| 14973| 13729| 10719| 9963|

------------------------------------------------------------------------------------------------
PV Elite 2017 Licensee: 3DLABS 35
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N4 Fr20 Nozl: 8 6:54pm Dec 19,2018

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (psi)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 2397| 2412| 2397| 2412| 2397| 2412| 2397| 2412|
Circ. Pl (SUS) | -552| -552| -357| -357| -344| -344| -233| -233|
Circ. Q (SUS) | -890| 890| -623| 623| -2014| 2014| -763| 763|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 1198| 1198| 1198| 1198| 1198| 1198| 1198| 1198|
Long. Pl (SUS) | -327| -327| -249| -249| -556| -556| -353| -353|
Long. Q (SUS) | -1588| 1588| -1212| 1212| -1058| 1058| -480| 480|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 53| 53| -53| -53| -33| -33| 33| 33|
Shear Q (SUS) | 11| 11| 11| 11| 11| 11| 11| 11|
Pm (SUS) | 2397| 2412| 2397| 2412| 2397| 2412| 2397| 2412|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 1847| 1862| 2042| 2057| 2054| 2069| 2164| 2179|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 1676| 2764| 1682| 2681| 457| 4082| 1401| 2944|

Stress Summation Comparison (psi):

Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 2412 27100 | Passed |
Pm+Pl (SUS) | 2179 40650 | Passed |
Pm+Pl+Q (TOTAL)| 4082 81300 | Passed |

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (psi)

| Stress Intensity Values at |

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 7207| 7222| 7207| 7222| 7207| 7222| 7207| 7222|
Circ. Pl (SUS) | -1721| -1721| -1387| -1387| -621| -621| -377| -377|
Circ. Q (SUS) | -1846| 1846| -1477| 1477| -14351| 14351| -10340| 10340|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 3603| 3603| 3603| 3603| 3603| 3603| 3603| 3603|
Long. Pl (SUS) | -569| -569| -430| -430| -1922| -1922| -1185| -1185|
Long. Q (SUS) | -4886| 4886| -4453| 4453| -7193| 7193| -5627| 5627|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0| 0| 0| 0| 0| 0| 0| 0|
Shear Pl (SUS) | 93| 93| -93| -93| -57| -57| 57| 57|
Shear Q (SUS) | 11| 11| 11| 11| 11| 11| 11| 11|
Pm (SUS) | 7207| 7222| 7207| 7222| 7207| 7222| 7207| 7222|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 5489| 5504| 5823| 5838| 6586| 6601| 6830| 6845|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 5496| 7940| 5625| 7646| 7766| 20951| 3525| 17185|

Stress Summation Comparison (psi):

PV Elite 2017 Licensee: 3DLABS 36
FileName : NOZZLE CALC
Nozzle Calcs.: Noz N4 Fr20 Nozl: 8 6:54pm Dec 19,2018

Type of | Max. S.I. S.I. Allowable | Result |

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 7222 27100 | Passed |
Pm+Pl (SUS) | 6845 40650 | Passed |
Pm+Pl+Q (TOTAL)| 20951 81300 | Passed |
PV Elite 2017 Licensee: 3DLABS 37
FileName : NOZZLE CALC
Nozzle Schedule: Step: 12 6:54pm Dec 19,2018

Nozzle Schedule:

Nominal or | Schd | Flg | Nozzle | Wall | Reinforcing Pad | Cut |

Flg |
Actual | or FVC | Type | O/Dia | Thk | Diameter Thk | Length |
Class |
Description Size | Type | | in | in | in in | in |
|
-------------------------------------------------------------------------------------------------
---
Noz N1 Fr20 | 3.000 in | 40 |SlipOn| 3.500 | 0.216 | ... | ... | 4.28 |
150 |
Noz N2 Fr20 | 6.000 in | 40 |SlipOn| 6.625 | 0.280 | 10.62 | 0.25 | 6.34 |
150 |
Noz N3 Fr20 | 8.000 in | 40 |SlipOn| 8.625 | 0.322 | 14.00 | 0.25 | 8.41 |
150 |
Noz N4 Fr20 | 14.000 in | 10 |SlipOn| 14.000 | 0.250 | 24.00 | 0.25 | 12.66 |
150 |

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.

Nozzle Material and Weld Fillet Leg Size Details (in):

| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
Noz N1 Fr20 | SA-312 | 0.250 | 0.375 | ... | ... | ... |
Noz N2 Fr20 | SA-312 | 0.250 | 0.375 | 0.250 | 0.250 | ... |
Noz N3 Fr20 | SA-312 | 0.250 | 0.375 | 0.250 | 0.250 | ... |
Noz N4 Fr20 | SA-312 | 0.250 | 0.375 | 0.250 | 0.250 | ... |

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

| Elev/Distance | Layout | Proj | Proj | Installed in |

Description | From Datum | Angle | Outside | Inside | Component |
| in | deg | in | in | |
---------------------------------------------------------------------------------------------
Noz N1 Fr20 | 46.281 | 0.0 | 4.00 | 0.00 | Node: 20 |
Noz N2 Fr20 | 46.281 | 45.0 | 6.00 | 0.00 | Node: 20 |
Noz N3 Fr20 | 46.281 | 60.0 | 8.00 | 0.00 | Node: 20 |
Noz N4 Fr20 | 46.281 | 90.0 | 12.00 | 0.00 | Node: 20 |

Weld Sizes for Slip On/Socket Weld Nozzle Flanges per UW-21:

Nozzle to Flange Fillet Weld Leg dimension [xmin]:

= min( 1.4 * tn, Hub Thickness )

The Nozzle Wall thicknesses shown below are in the corroded condition. Hubs
are considered to be straight.

Nominal or Actual | Schd | Flg | Noz. | Wall | Hub | Throat | xmin |

PV Elite 2017 Licensee: 3DLABS 38
FileName : NOZZLE CALC
Nozzle Schedule: Step: 12 6:54pm Dec 19,2018

Description Size | or FVC | Type | O/Dia | Thk | Thk | Thk | Thk |

| Type | | in | in | in | in | in |
---------------------------------------------------------------------------------------------
Noz N1 Fr20 3.000 in | 40 |SlipOn| 3.500 | 0.091 | 0.340 | 0.089 | 0.127 |
Noz N2 Fr20 6.000 in | 40 |SlipOn| 6.625 | 0.155 | 0.405 | 0.152 | 0.217 |
Noz N3 Fr20 8.000 in | 40 |SlipOn| 8.625 | 0.197 | 0.470 | 0.193 | 0.276 |
Noz N4 Fr20 14.000 in | 10 |SlipOn| 14.000 | 0.125 | 0.805 | 0.122 | 0.175 |