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Level Calculation

This document contains a level calculation for a closed vessel using a differential pressure transmitter with an external gas purge. It provides calibration data such as vessel height measurements and specific gravities. It then calculates the transmitter range values including the lower range value (LRV), upper range value (URV), and span. Notes indicate that a negative LRV means the calibration pressure should be applied to the low side of the transmitter and that the transmitter chosen is suitable for the vessel dimensions.

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kali bangon
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Download as XLS, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
654 views11 pages

Level Calculation

This document contains a level calculation for a closed vessel using a differential pressure transmitter with an external gas purge. It provides calibration data such as vessel height measurements and specific gravities. It then calculates the transmitter range values including the lower range value (LRV), upper range value (URV), and span. Notes indicate that a negative LRV means the calibration pressure should be applied to the low side of the transmitter and that the transmitter chosen is suitable for the vessel dimensions.

Uploaded by

kali bangon
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Calculation for level

D/ P Transmitter with Wet Leg


AABBBBBABAAUSTYRENE II CLIENT : SADAF Al-Jubail

DATE : 4/2/2000 CAL. BY : DABOY REVISION : 0

TAG No. : 11LT3020 VESSEL : 27V63 Flange C to C : 973 mm

CALIBRATION DATA
h1 700 mm
h3 973 mm 100%
h0 0 mm
h1 b C to C
h2 273 mm
Sp.G. vapour : d3 0 0% h3
h0
Sp.G. wet leg : d2 1.067
h2
Sp.G. tank liquid : d1 0.824
Sp.G. tank leg h2: d0 1.067 L H
H L
H
CALCULATED RANGE

LRV 0% 4 mA -746.9 mmH2O -7.32 kPa


URV 100% 20 mA -170.1 mmH2O -1.67 kPa

SPAN 576.8 mmH2O 5.66 kPa

Note 1 : Minus sign indicates that the bench calibration pressure is to be


applied to the low-pressure side of the transmitter.

Note 2 : Check that the C to C value = or < transmitter Upper Range Limit / seal oil Sp. Gr.
Transmitter by Honeywell Model STD924
URL of transmitter 10198 mmH2O 1000.0 mBar
C to C max 9557 mmH2O 937 mBar Zero Elevation is -7.3%
LRL of transmitter 204 mmH2O 20 mBar

Chosen Transmitter is OK for the vertical C to C between the Seals.


Calculated Span is > LRL? Yes OK If "No", select another capsule range.
Is LRV < URL ? Yes, OK If "No", check h2 value (location of transmitter).

File:405953305.xls 11LT3020 VRN Issue 1 10:22:09 01/04/2019


Level Calculation for Closed Vessel
Differential Pressure Transmitter with Liquid Purge
PROJECT: CLIENT :

DATE : BY : REVISION :

TAG No. : VESSEL : Flange C to C : 1854 mm

CALIBRATION DATA
h1 1778 mm
h3 2031.8 mm 100%
h0 76.2 mm
h1 b C to C
h2 177.8 mm
Sp.G. vapour : d3 0 0% h3
h0 Purge
Sp.G. purge : d2 1.2
h2 Liquid
Sp.G. tank liquid : d1 1.1
Sp.G. tank leg h2 : d0 1.2
H L

CALCULATED RANGE

LRV 0% 4 mA -2141.0 mmH2O -209.9 mBar


URV 100% 20 mA -185.2 mmH2O -18.2 mBar

SPAN 1955.8 mmH2O 191.8 mBar

Note 1 : Minus sign indicates that the bench calibration pressure is to be


applied to the low-pressure side of the transmitter.

Note 2 : Check that the C to C value = or < transmitter Upper Range Limit / seal oil Sp. Gr.
Transmitter by Rosemount Model 1151DP-4
URL of transmitter 3803 mmH2O 372.9 mBar
C to C max 3169 mmH2O 311 mBar Zero Elevation is -56%
LRL of transmitter 634 mmH2O 62.2 mBar

Chosen Transmitter is OK for the vertical C to C between the Seals.


Calculated Span is > LRL? Yes OK If "No", select another capsule range.
Is LRV < URL ? Yes, OK If "No", check h2 value (location of transmitter).

File:405953305.xls Liquid Purge VRN Isuue 1 01/04/2019


Level Calculation for Open Vessel
Differential Pressure Transmitter

PROJECT: CLIENT :

DATE : CAL. BY : REVISION :

TAG No. : VESSEL : Flange C to C : 2500 mm

CALIBRATION DATA
h1 2000 mm
100%
h0 100 mm
h1 b
h2 0 mm
0%
h0
h2
Sp.G. tank liquid : d1 0.8
Sp.G. tank leg h2: d0 0.9
H L

CALCULATED RANGE

LRV 0% 4 mA 80.0 mmH2O 7.8 mBar Elevation


URV 100% 20 mA 1680.0 mmH2O 164.7 mBar

SPAN 1600.0 mmH2O 156.9 mBar

Note 1 : Minus sign indicates that the bench calibration pressure is to be


applied to the low-pressure side of the transmitter.

File: 405953305.xls Open Tank VRN Issue 1 01/04/2019


Liquid Interface Level Calculation for Open or Closed Tank
Differential Pressure Transmitter with Wet Leg
PROJECT: CLIENT :

DATE : 20/03/02 BY : Hareth KM REVISION :

TAG No. : 82LT7012 VESSEL : 82V05 Flange C to C : 1385 mm

CALIBRATION DATA
h4 263 mm
h1 812 mm
Zero elevation h3 1695 mm
h0 0 mm 100%
b C to C
h2 310 mm h1 h4
Sp.G. vapour : d3 0 0% h3
h0
Sp.G. wet leg : d2 1
du 0.56 h2
Sp.G. tank upper :
Sp.G. tank leg h2: d0 1
Sp.G. tank lower: dl 1 H L

CALCULATED RANGE

LRV 0% 4 mA -783.0 mmH2O -76.8 mBar


URV 100% 20 mA -425.7 mmH2O -41.7 mBar

SPAN 357.3 mmH2O 35.0 mBar

Note 1 : Minus sign indicates that the bench calibration pressure is to be


applied to the low-pressure side of the transmitter.

Note 2 : Check that the C to C value = or < transmitter Upper Range Limit / seal oil Sp. Gr.
Transmitter by Foxboro Model 863DP-M
URL of transmitter 2549 mmH2O 250.0 mBar
C to C max 2549 mmH2O 250 mBar Zero Elevation is -31%
LRL of transmitter 133 mmH2O 13 mBar

Chosen Transmitter is OK for the vertical C to C between the Seals.


Calculated Span is > LRL? Yes OK If "No", select another capsule range.
Is LRV < URL ? Yes, OK If "No", check h2 value (location of transmitter).

File: 405953305.xls Interface Wet L. VRN Issue 1 10:22:09 01/04/2019


Level Calculation for Closed Vessel
Differential Pressure Transmitter with External Gas Purge
PROJECT: CLIENT :

DATE : BY : REVISION :

TAG No. : VESSEL : Flange C to C : 2500 mm


L H
CALIBRATION DATA Gas
Purge
h1 2300 mm
100%
h0 100 mm
h1 b
0%
Sp.G. purge gas : d2 0
Sp.G. tank liquid : d1 0.8 h0

CALCULATED RANGE

LRV 0% 4 mA 80.0 mmH2O 7.8 mBar Suppression


URV 100% 20 mA 1920.0 mmH2O 188.3 mBar

SPAN 1840.0 mmH2O 180.4 mBar

Note 1 : Minus sign indicates that the bench calibration pressure is to be


applied to the low-pressure side of the transmitter.

File: 405953305.xls Gas Purge VRN Issue 1 10:22:0901/04/2019


Level Calculation for Closed Vessel.
Differential Pressure Transmitter with Two Seals
PROJECT: CLIENT :

DATE : CAL. BY : REVISION :

TAG No. : VESSEL : Flange C to C : 2540 mm

CALIBRATION DATA
h1 1778 mm
100%
h0 508 mm
h1 b C to C
Sp.Gr. vapour : d3 0 0%
h0
Sp.Gr. sealing oil : d2 0.9
Sp.Gr. tank liquid : d1 0.8

H L
CALCULATED RANGE

LRV 0% 4 mA -1879.6 mmH2O -184.3 mBar


URV 100% 20 mA -457.2 mmH2O -44.8 mBar

SPAN 1422.4 mmH2O 139.5 mBar

Note 1 : Minus sign indicates that the zero is elevated, and that the bench calibration pressure is to be
applied to the low-pressure side of the transmitter.
Note 2 :
Sealing Oil BSO-02 BSO-19 BSO-21 BSO-22 BSO-25 Syltherm DC200 Fluorocarbon
Specific Gravity 0.93 1.11 1.068 0.949 1.87 0.934 0.934 1.85
BSO = Badotherm Sealing Oil at 25 C.
Syltherm and DC200 are trademarks of Dow Corning Corp.
Note 3 : To obtain optimum performance, position the transmitter at or below the midpoint of dimension "C to C".
Note 4 : For vacuum service, position the transmitter at or lower than the lower process connection.
Pressure at H capsule of transmitter shall not be lower than 30 mbara.
Note 5 : Check that the C to C value = or < transmitter Upper Range Limit / seal oil Sp. Gr.
Transmitter by Rosemount Model 1151DP-4
URL of transmitter 3803 mmH2O 372.9 mBar
C to C max 4225 mmH2O 414 mBar Zero Elevation is -49%
LRL of transmitter 634 mmH2O 62.2 mBar

Chosen Transmitter is OK for the vertical C to C between the Seals.


Calculated Span is > LRL? Yes OK If "No"select another capsule range.
Is LRV < URL? Yes, OK If "No"select another capsule range.
Note 6 : Capillary length greater than the C to C value is for installation convenience only.
For low response time and minimizing temperature effects keep the length as short as possible.

File: 405953305.xls Two Seals VRN Issue 1 10:22:09 01/04/2019


Level Calculation for Open Vessel
Differential Pressure Transmitter with one Seal
PROJECT: CLIENT :

DATE : CAL. BY : REVISION :

TAG No. : VESSEL :

CALIBRATION DATA
h1 3048 mm
100%
h0 500 mm
h1 b
h2 2500 mm
0% h0
Sp.Gr. sealing oil : d2 0.934
Sp.Gr. tank liquid : d1 1.2 h2

H L
CALCULATED RANGE

LRV 0% 4 mA 2935.0 mmH2O 287.8 mBar Zero Suppression See Note 4


URV 100% 20 mA 6592.6 mmH2O 646.5 mBar

SPAN 3657.6 mmH2O 358.7 mBar

Note 1 : Minus sign indicates that the bench calibration pressure is to be


applied to the low-pressure side of the transmitter.

Note 2 :
Sealing Oil BSO-02 BSO-19 BSO-21 BSO-22 BSO-25 Syltherm800 DC200 Fluorocarbon
Specific Gravity 0.93 1.11 1.068 0.949 1.87 0.934 0.934 1.85
BSO = Badotherm Sealing Oil at 25 C.
Syltherm and DC200 are trademarks of Dow Corning Corp.

Note 3 : For vacuum service, position the transmitter at or lower than the lower process connection.
Pressure at H capsule of transmitter shall not be lower than 30 mbara.
Note 4 : Check that h2, the zero suppression of the transmitter = or < transmitter Upper Range Limit / seal oil Sp. Gr.
Transmitter by Rosemount Model 1151DP-5
URL of transmitter 19009 mmH2O 1864.0 mBar
h2 max 20352 mmH2O 1996 mBar Zero Suppression is 15.4%
LRL of transmitter 3172 mmH2O 311 mBar

Chosen Transmitter is OK for the calculated zero suppression.


Calculated Span is > LRL? Yes OK If "No", select another capsule range.
Is LRV < URL ? Yes, OK If "No", check h2 value (location of transmitter).
Is URV < URL ? Yes, OK If "No", check h2 value (location of transmitter).
Note 5 : Capillary length greater than the suppression value is for installation convenience only.
For low response time and minimizing temperature effects keep the length as short as possible.

File : 405953305.xls One Seal Below VRN Issue 1 01/04/2019


Level Calculation for Open Vessel
Differential Pressure Transmitter with One Seal above Process Connection
PROJECT: CLIENT :

DATE : CAL. BY : REVISION :

TAG No. : VESSEL :

CALIBRATION DATA
h1 3048 mm
100%
h2
h0 500 mm H L
h1 b
Zero elevation h2 762 mm
0%
Sp.Gr. sealing oil : d2 1.9
Sp.Gr. tank liquid : d1 1.1 h0

CALCULATED RANGE
LRV 0% 4 mA -897.8 mmH2O -88.0 mBar Zero Elevation See Note 4
URV 100% 20 mA 2455.0 mmH2O 240.7 mBar

SPAN 3352.8 mmH2O 328.8 mBar

Note 1 : Minus sign indicates that the bench calibration pressure is to be


applied to the low-pressure side of the transmitter.

Note 2 :
Sealing Oil BSO-02 BSO-19 BSO-21 BSO-22 BSO-25 Syltherm800 DC200 Fluorocarbon
Specific Gravity 0.93 1.11 1.068 0.949 1.87 0.934 0.934 1.85
BSO = Badotherm Sealing Oil at 25 C.
Syltherm and DC200 are trademarks of Dow Corning Corp.

Note 3 : For vacuum service, preferred position of the transmitter is at or below process connection.
Pressure at H capsule of transmitter shall not be lower than 30 mbara.
Note 4 : Check that h2, the zero elevation of the transmitter = or < transmitter Upper Range Limit / seal oil Sp. Gr.
Transmitter by Rosemount Model 1151DP-4
URL of transmitter 3803 mm 372.9 mbar
h2 max 2001 mm 196 mbar Zero Elevation is -23.6%
LRL of transmitter 3172 mmH2O 311 mBar
Chosen Transmitter is OK for the calculated zero elevation.
Calculated Span is > LRL? Yes OK If "No", select another capsule range.
Is LRV < URL ? Yes, OK If "No", check h2 value (location of transmitter).
Is URV < URL ? Yes, OK If "No", check h2 value (location of transmitter).

Note 5 : Capillary length greater than the elevation value is for installation convenience only.
For low response time and minimizing temperature effects keep the length as short as possible.

File : 405953305.xls One Seal Above Vrn Issue 1 01/04/2019


Level Calculation for Open Tank
Bubble Type Installation
PROJECT: CLIENT :

DATE : BY : REVISION :

TAG No. : VESSEL :


air supply H L
CALIBRATION DATA
h1 2000 mm
100%
h0 200 mm
h1 b
0%

Sp.G. tank liquid : d1 0.8


h0

CALCULATED RANGE

LRV 0% 4 mA 160 mmH2O 15.7 mBar Suppression


URV 100% 20 mA 1760 mmH2O 172.6 mBar

SPAN 1600 mmH2O 156.9 mBar

File ; 405953305.xls Bubble Level VRN Issue 1 10:22:09 01/04/2019


Interface Level Calculation for Open Tank
Bubble Type Differential Pressure Transmitter

PROJECT: CLIENT :

DATE : BY : REVISION :

TAG No. : VESSEL :


air supply H L
CALIBRATION DATA
h1 1016 mm

100%

h1
0%
Sp.G. tank upper : du 1
Sp.G. tank lower : dl 1.7

CALCULATED RANGE

LRV 0% 4 mA 1016 mmH2O 99.6 mBar Suppression


URV 100% 20 mA 1727 mmH2O 169.4 mBar

SPAN 711 mmH2O 69.7 mBar

File : 405953305.xls Bubble Interface VRN Issue 1 10:22:09 01/04/2019


Liquid Interface Level Calculation for Closed Vessel
Differential Pressure Transmitter with Two Seals
PROJECT: CLIENT :

DATE : BY : REVISION :

TAG No. : VESSEL : Flange C to C : 2960 mm


CALIBRATION DATA
h4 127 mm
h1 1270 mm

h0 254 mm 100%
b C to C
h1 h4
Sp.G. vapour : d3 0 0%
h0
Sp.G. sealing oil : d2 1.2
Sp.G. tank upper : du 0.8

Sp.G. tank lower: dl 1.1 H L

CALCULATED RANGE

LRV 0% 4 mA -2155.0 mmH2O -211.3 mBar


URV 100% 20 mA -1774.0 mmH2O -174.0 mBar

SPAN 381.0 mmH2O 37.4 mBar

Note 1 : Minus sign indicates that the zero is elevated, and that the bench calibration pressure is to be
applied to the low-pressure side of the transmitter.

Note 2 :
Sealing Oil Description BSO-02 BSO-19 BSO-21 BSO-22 BSO-25 Syltherm DC200 Fluorocarbon
Specific Gravity 0.93 1.11 1.068 0.949 1.87 0.934 0.934 1.85
BSO = Badotherm Sealing Oil at 25 C.
Syltherm and DC200 are trademarks of Dow Corning Corp.
Note 3 : To obtain optimum performance, position the transmitter at or below the midpoint of dimension "C to C".
Note 4 : For vacuum service, position the transmitter at or lower than the lower process connection.
Pressure at H capsule of transmitter shall not be lower than 30 mbara.
Note 5 : Check that the C to C value = or < transmitter Upper Range Limit / seal oil Sp. Gr.
Transmitter by Foxboro Model 863DP-M
URL of transmitter 2549 mmH2O 250.0 mBar
C to C max 2125 mmH2O 208 mBar Zero Elevation is -85%
LRL of transmitter 133 mmH2O 13 mBar
Chosen Transmitter is Not OK for the vertical C to C between the Seals.
Calculated Span is > LRL? Yes OK If "No" select another another capsule range.
Is LRV < URL? Yes, OK If "No" select another another capsule range.
Note 6 : Capillary length greater than the C to C max value is for installation convenience only.
For low response time and minimizing temperature effects keep the length as short as possible.

File : 405953305.xls Two Seal Interface VRN Issue 1 10:22:09 01/04/2019

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