Project 9714.1.
3 – Kilinto Brewery BPO - July/2014
Rond-point J.B. Meura – 7600 Péruwelz
Tel.: +32/69.88.69.88 - Fax: +32/69.88.69.80
Maintenance training - Page 1
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
Maintenance Training
Maintenance training - Page 2
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
•TOPICS:
1. Classic Mill CLM4
2. Mashfilter MEURA 2001
3. Spent grain hopper & expeller
Maintenance training - Page 3
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER
Construction
Maintenance
Interlocks
Maintenance training - Page 4
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Construction
Incoming compressed
Movable plate
air for the membranes
Back casing
Shifting motor
Hydraulic unit
Head piping
Intermediate tank
Rails
Fixed shield
Maintenance training - Page 5
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Construction
Mash
deaeration
Incoming
compressed air for
the membranes
Rails
Head piping
Intermediate tank
Fixed shield
Mash inlet
Maintenance training - Page 6
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Construction
By pass for buffer Drain to spent
tank cleaning grain hopper
Rails
Head piping
Intermediate tank
Maintenance training - Page 7 Fixed shield
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Maintenance ELEMENTS
FILTRATION ELEMENT
CLOTH SIDE MEMBRANE SIDE
Mash inlet channels wort outlet channels Mash inlet channels
Maintenance training - Page 8
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Maintenance ELEMENTS
1) At each CIP:
Check the condition of the sheets
(estimated service life 2500 brews)
Check the conditions of membranes
(estimated service life: 5000 brassins)
Check the conditions of hoses for air
2) Once each year:
Check the polypropylene elements
Check the o-rings
Lifting handles Check the plate stops
Check the sliding supports
Remark : Replacement of cloth / membrane
Manipulate the elements using the
lifting handles and put it on a flat safe
Plate stops
surface for replacement
Sliding supports
Maintenance training - Page 9
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Maintenance ELEMENTS
2 1
1 Replacement of the cloths (lay down on a flat
surface):
Remove the old cloth
Eventually clean the grooves with high pressure (50
to 55°C)
2 Soap the introduction grooves
2
Insert the four corners of the new cloth (1)
Insert the centres on each side of the new cloth (2)
Insert the remaining parts of the new cloth
1
1 2
Use a stop and a hammer "Meura" device
Maintenance training - Page 10
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Maintenance ELEMENTS
Replacement of the membranes (lay down on a
flat surface):
• Remove the fixation screws
• Take out the old membrane (traction on the
corners)
• Eventually clean the grooves with high
pressure (50 to 55°C)
• Eventually soap the introduction grooves
• Place the edges of the new membrane in
the groove and hammer it gently in
• Replace and tight the attachment screw
again
Oil or GREASE: FORBIDDEN !
Maintenance training - Page 11
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Maintenance FIXED SHIELD
Fixed shield
Return sprocket for
longitudinal chains
Once a year:
Check the return sprockets of the chains
(no lubrication required)
Maintenance training - Page 12
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Maintenance MOBILE SHIELD
Wheels
Circlips Once a year:
Check the condition of wheels and circlips
(no lubrication required)
Maintenance training - Page 13
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Maintenance REAR CAISSON - SHIFTING
Internal
Transversal shaft
bearing Pinion and external bearing
External
pinions
and
bearing
Shifting
motor
Maintenance training - Page 14
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Maintenance REAR CAISSON - SHIFTING
1) Once a month:
Check the lubrication of coupling chain
(grease or mineral oil)
Check the tension of the coupling chain
(2-3 cm flexion in the middle – move the gear box motor if needed)
2) Every 18 months :
Check the condition of the pinions and the chain links
Maintenance training - Page 15
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Maintenance REAR CAISSON - SHIFTING
Coupling chain
Shifting
hydraulic motor
Coupling Chain
(under the cover)
Flexion of the
chain:
2 – 3 cm
Maintenance training - Page 16
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Maintenance REAR CAISSON - SHIFTING
Coupling chain
Stretching bolts (x2) Guiding
Rails
Fixation
bolts (x4)
Maintenance training - Page 17
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Maintenance REAR CAISSON - SHIFTING
Shifting shaft
Every six months:
Grease the external bearings and the internal
shaft bearing
Check the oil level in the geared box
External bearing Internal bearing
Greasing the
Greasing the internal
external bearing
bearing
Maintenance training - Page 18
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Maintenance LONGITIUDINAL CHAIN
Once a week:
Check the condition of the three springs of the
sleds
Check the lubrication of the translation chains
(spray if needed)
Check the tension of the longitudinal chains (max
3-5 cm of flexion in the middle)
If required, tighten on fixed shield :
-Move the sleds out of their start position
-Loose the bolts from the 2 plates supporting the
return pinions
Nut for stretching theq -Tighten the stretching nuts on both sides at the
central bearing
same distance from the plate (optionally remove a
link from the chain)
-Tighten back the bolts on both plates
Bolts holding
the return
pinion
Nut for stretching
Maintenance training - Page 19
the bearing return pinion
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Maintenance LONGITIUDINAL CHAIN
Once a year:
Ensure the links of the chains are in good condition
To repair: block the sleds, take out the fixation pins from their links
Disconnect the chains
Blocking hole for the sled
in the beam
Top of beam
On the rear caisson side
Blocking hole in the sled
Move the sled to bring both
blocking holes together
Maintenance training - Page 20
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Maintenance LONGITIUDINAL CHAIN
Maintenance training - Page 21
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
1. MASH FILTER Maintenance HYDRAULIC UNIT
Maintenance training - Page 22
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Maintenance HYDRAULIC UNIT
1) One month after commissioning (then once a year):
Check the oil filter and replace it if needed
2) Once a month:
Check the oil level in the hydraulic unit (jack in open position)
Check the hoses, connections and absence of leaks (check valves, solenoids,…)
3) Every 24 months:
Control the oil quality and replace if necessary
When replacing, take care to degass the pump thanks to the small screw for venting,and the jack with the
flexible hose delivered
Oil filter clogging indication
Degassing (opening)
Degassing (closing)
Degassing hose
Cover and
filling point
HP pump vent screw
Maintenance training - Page 23 Oil level indication
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Maintenance AIR PANEL
1) Every six months:
Check the air filter
2) Every year:
Check the safety valve
Check the functioning of
pressure regulation
valve
Maintenance training - Page 24
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Interlocks
• The mashfilter inlet valves
are interlocked by the
pressure in the cylinder
(min 50 bar pressure req.)
Maintenance training - Page 25
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
2. MASH FILTER Interlocks
The mashfilter opening is interlocked
by:
• Mashfilter empty level switch
• Air inlet pressure switch
• Air drain valve
• Opened position switch
Maintenance training - Page 26
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
3. SPENT GRAIN Hopper & Expellor
Construction
Maintenance
Maintenance training - Page 27
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
3. SPENT GRAIN Hopper & Expellor Construction
End bearings
Cover plate &
door
Sprayers ramp
Gear motor of the
transporter screw
Intermediate bearings
Transporter screw
Maintenance training - Page 28
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
3. SPENT GRAIN Hopper & Expellor Construction
Gear motor Spent grains inlet
Conical screw
Anti-return valve and
manhole
Drain and clearing Air inlet
Maintenance training - Page 29
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
3. SPENT GRAIN Hopper & Expellor Maintenance
1) Every month:
Check the tightness of the compression gland of the shaft (1 drop
every 3 seconds)
If necessary replace the packing
Grease the bushings (drive end and non drive end)
2) Every six months or 3,000 hours:
Check the level of oil in the gear motor
Grease the bearings
3) Every 18 months or 10,000 hours:
Replace the oil and the grease of the gear motor
4) Every 24 months:
Check and eventually replace the bronze wearing rings
Maintenance training - Page 30
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
3. SPENT GRAIN Hopper & Expellor Maintenance
Non drive end bearing :
(Greasing point)
Bronze wearing ring Internal bearing :
Composite wearing ring
Maintenance training - Page 31
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
3. SPENT GRAIN Hopper & Expellor Maintenance
Greasing point
Packing & compression
gland
Bronze wearing ring
Maintenance training - Page 32
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
3. SPENT GRAIN Hopper & Expellor Maintenance
1) Every month:
Check the tightness of the compression gland of the shaft (1 drop every 3 seconds)
If necessary replace the braid
2) Every six months or 3,000 hours:
Check the level of oil in the gear motor
Grease the bearings
3) Every 18 months or 10,000 hours:
Replace the oil and the grease of the gear motor
4) Every 24 months:
Check and eventually replace the bronze wearing ring
Check the correct operation of the anti-return valve
Maintenance training - Page 33
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
3. SPENT GRAIN Hopper & Expellor Maintenance
Bronze wearing ring
Compression gland and
braids
Maintenance training - Page 34
