Predictive Valve Diagnostics using Hart protocol
Davide Brambilla GE O&G DTS FPT
Masoneilan Digital Prod. Europe
Title
TEXT
! First Bullet (use “indent” function for inserting bullets)
2
Agenda
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COMMUNICATIONS PROTOCOLS Refresh: HART
What is HART?
HART IS AN HYBRID MASTER/SLAVE COMMUNICATION PROTOCOL.
! HIGHWAY ADDRESSABLE REMOTE TRANSDUCER
! BASED ON BELL 202 FREQUENCY SHIFT KEY
! SUPERIMPOSED DIGITAL COMMUNICATION ON 4-
20MA ANALOG SIGNAL
+0.5mA
Signal 4-20mA
-0.5mA
1200Hz 2200 Hz
1 0
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COMMUNICATIONS PROTOCOLS Refresh: HART
What is HART?
Master/Slave
! Master (HART Modem) requests information from Slave
(field device)
! FSK signal doesn’t disturb 4-20mA analog signal
! Digital signal is based on 0 and 1
HART i/O TT
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COMMUNICATIONS PROTOCOLS Refresh: HART
What is HART?
2 Masters (Primary and Secondary)
! Up to two masters in the same channel
! No disruption
! Allows handheld terminals for maintenance
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COMMUNICATIONS PROTOCOLS Refresh: HART
What is HART?
Point to Point, Multidrop, Burst Mode.
! Point to Point for process control
! Multidrop mainly for monitoring
! Burst mode for continuous PV transmission
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HART is based on OSI model (7 Layers protocol)
Current HART Version is 5/6/7 (Includes WirelessHART)
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HART Refresh
HART Specifications-Commands
HART Commands are divided in 4 major groups
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HART 5 or 6 or 7
Hart 5:
is the 99% of installed base
Hart 6:
is mainly for system intergation
Hart 7:
is mainly for the wireless intergation
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HART 6 and 7
Long TAG: Increase tag lenght form 8 to 32 characters
Locate Device: Flashes a messagge on device’s dysplay «0-0-0-0»
Digital Loop Check: Sets the analog and digital output. Used to check that even Hart
output valuse are outputting corretly and device is configuring
HART Software Lock: Prevents cofiguration changes by unautorized personell
Multi Variable Statuses Provides output quality information for all variables
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HART 7
Wireless: Command for enable Wirless communication
Expand manufacutrer ID: Allows new manufacturers to register devices( the
number of manufactureres increase beyond initial estimantion)
Enhanced Multi- Variable Communication (8): Increase device output capability
from 4 variables to 8.
Time Stamp: Devices must have an internal clock. This allows a user to configure
the time between measurements for wireless devices
Trends: A device can store till 12 measurment points. Tracking the trends in the
device is benefical for wirless devices used in moniotr applications.
Syncronized Sampling: A wirless feture that enable multiple devices to measure at
a specific, syncornized time.
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Deployment for Standalone HART
1010 0101
HART
Modem
Command signal, position, actuator pressure, etc
Control
System
Analog
Out
Safe Area Field
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Deployment for Integrated Solution
SPECIALIZE
D
SOFTWARE
ASSET
MANAGEME
NT
PDH
Command signal, position, actuator pressure, etc
1010 0101 0011 1001 1110 1100
DCS
HART Trasparent Command signal, position, actuator pressure, etc
And/or FF
Safe Area Field
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Deployment for Standalone HART Multiplexor
1010 0101
MUX
Command signal, position, actuator pressure, etc
Legacy
Control
System
Analog
Out
Safe Area Field
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VA Deployment…Standalone HART Wireless
PDH
Legacy
Control
System
without
HART
nor FF IO Field
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Go wireless
• Improve visibility to critical assets to
help you maintain overall health of
assets
– Device status
– Diagnostics
– Configuration
• Reduced overall maintenance and
expedited repair cost
• Cost effective alternative for
retrofitting wired instrumentation
• Wireless is a bridge for non-HART
DCS systems
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Installation requirements
• Gateway device Existing HART
Devices
• Use PC standards
(e.g. OPC) to
connect data to
enterprise Wireless
Adapters
systems … PAM,
CBM, etc. OPC & Host
Applications
• Add wireless Valve position,
transmitter variables
Specialized
software Valve
adapters to Monitor
existing 4-20mA-
only smart devices
PV
(e.g. HART) Analog Data
Only I/O Legacy DCS
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Field wiring( power from 4-20mA signal)
NC Black Dir PWR
Red loop PWR
Vector
White RET
Loop Yellow HART
Power Green GND
supply
Loop powered
GND
(+)
(-)
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Continuous and off-line diagnostics
Continuous Diagnostics: Off-line Diagnostics:
collects information while analyzes the valve
the device is in operation condition through a set of
and alerts the host or user tests executed while the
for further analysis if valve is not in operation.
deviation found. Usually requires valve
movement.
Examples: Examples:
• Travel Deviation • Ramp test
• Pressure too low • Valve Signature
• Temperature too high, etc. • Step test, etc.
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Advanced Valve diagnostics
Valve signature enables predictive maintenance
•Friction
•Bench Range
•Response Open
•Response Closed
•Actuator Pressure
•Seating Analysis
•T86
•Hysteresis
•Dead band
•Overshoot
•Resolution
•Dead Time
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Friction signatures off line : Good diagnostic but
Customers claim: What if I can’t run valve offline?
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Solution:Friction on line
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Valve diagnostics
• Condition monitoring of control valve without disturbing the operations
• Efficient maintenance management of control valve equipment
• Improve safety by avoiding unsafe situations that could result from
malfunctions
• Increase process yields Remote
Monitoring
Data
Planning
Onsite
Condition
Support
Monitoring
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Summary
• Thousand of Smart HART Device are nowadays de-facto
ready to provide “Free” information.
• Very often a lot of free information are not readen
• New HART allow Unleashing the power of valve
diagnostics
• Flexible solutions can be find solution for your critical
assets
Thank you.
Questions: [email protected]
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Copyright
Copyright © 2015 FieldComm Group™
This document contains copyrighted material and may not be reproduced in any fashion without the written permission of the
FieldComm Group™.
TRADEMARK INFORMATION
FieldComm Group™, FOUNDATION™ Fieldbus, HART-IP™ and FDI™ are trademarks, and HART®, WirelessHART®, ROM® and SIF®
are registered trademarks of FieldComm Group, Austin, Texas, USA.
Any use of these terms hereafter in this document, or in any document referenced by this document, implies the trademark/registered
trademark. All other trademarks used in this or referenced documents are trademarks of their respective companies. For more
information, contact FieldComm Group at the address below.
Attention: FieldComm Group President
FieldComm Group
9430 Research Blvd., Ste. 1-120
Austin, TX 78759, USA
Voice: (512) 792-2300
Fax: (512) 792-2310
http://www.fieldcommgroup.org
INTELLECTUAL PROPERTY RIGHTS
The FieldComm Group (the Group) does not knowingly use or incorporate any information or data into the HART, FOUNDATION
Fieldbus and FDI protocol standards, which the Group does not own or have lawful rights to use. Should the Group receive any
notification regarding the existence of any conflicting private IPR, the Group will review the disclosure and either (A) determine there is
no conflict; (B) resolve the conflict with the IPR owner; or (C) modify the standard to remove the conflicting requirement. In no case
does the Group encourage implementers to infringe on any individual's or organization's IPR.
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