PRIMARY HEAT EXCHANGER, PROJECT NO.
-1628 1
SEC.-HE-301 TO SEC.-HE-304 & SEC.-HE-309 TO SEC.-HE-312
REV.0
PV Elite 2019 Licensee: DEV ENGINEERS
FileName : MDC-SEC.-HE-301,302,304,309,310,311,312, REV.0
Flg Calc [Int P]: L.S.B.FLANGE Flng: 3 12:48pm May 4,2019
Flange Input Data Values Description: L.S.B.FLANGE :
LEFT END BONNETFLANGE
Description of Flange Geometry (Type) Integral Ring
Design Pressure P 7.00 kgf/cm²
Design Temperature 120 °C
Internal Corrosion Allowance ci 0.0000 mm
External Corrosion Allowance ce 0.0000 mm
Use Corrosion Allowance in Thickness Calcs. No
Attached Shell Inside Diameter B 397.0000 mm
Integral Ring Inside Diameter 406.5600 mm
Flange Outside Diameter A 530.000 mm
Flange Thickness t 38.0000 mm
Thickness of Hub at Small End go 4.7800 mm
Thickness of Hub at Large End g1 10.0000 mm
Length of Hub h 4.7800 mm
Flange Material SA-516 70
Flange Material UNS number K02700
Flange Allowable Stress At Temperature Sfo 1406.10 kgf/cm²
Flange Allowable Stress At Ambient Sfa 1406.10 kgf/cm²
Bolt Material SA-193 B7
Bolt Allowable Stress At Temperature Sb 1757.68 kgf/cm²
Bolt Allowable Stress At Ambient Sa 1757.68 kgf/cm²
Length of Weld Leg at Back of Ring tw 0.0000 mm
Number of Splits in Ring Flange n 0
Diameter of Bolt Circle C 480.000 mm
Nominal Bolt Diameter a 16.0000 mm
Type of Threads TEMA Metric
Number of Bolts 20
Flange Face Outside Diameter Fod 450.000 mm
Flange Face Inside Diameter Fid 397.000 mm
Flange Facing Sketch 2, Code Sketch 1b
Gasket Outside Diameter Go 450.000 mm
Gasket Inside Diameter Gi 397.000 mm
Gasket Factor m 2.0000
Gasket Design Seating Stress y 112.49 kgf/cm²
Column for Gasket Seating 2, Code Column II
Gasket Thickness tg 3.0000 mm
Length of Partition Gasket lp 397.0000 mm
Width of Partition Gasket tp 5.0000 mm
Partition Gasket Factor mPart 0.0000
Partition Gasket Design Seating Stress yPart 0.00 kgf/cm²
ASME Code, Section VIII Division 1, 2017
Corroded Flange ID, Bcor = B+2*Fcor 397.000 mm
Corroded Large Hub, g1Cor = g1-ci 10.000 mm
PRIMARY HEAT EXCHANGER, PROJECT NO.-1628 2
SEC.-HE-301 TO SEC.-HE-304 & SEC.-HE-309 TO SEC.-HE-312
REV.0
PV Elite 2019 Licensee: DEV ENGINEERS
FileName : MDC-SEC.-HE-301,302,304,309,310,311,312, REV.0
Flg Calc [Int P]: L.S.B.FLANGE Flng: 3 12:48pm May 4,2019
Corroded Small Hub, g0Cor = go-ci 4.780 mm
Code R Dimension, R = (C-B)/2 - g1 31.500 mm
Gasket Contact Width, N = (Go - Gi) / 2 26.500 mm
Basic Gasket Width, bo = N / 2 13.250 mm
Effective Gasket Width, b = Cb sqrt(bo) 9.173 mm
Gasket Reaction Diameter, G = Go - 2 * b 431.655 mm
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:
= 0.785 * G² * Peq
= 0.785 * 431.7² * 7
= 10243.781 kgf
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P + 2 * lp * bPart * mPart * P
= 2 * 9.173 * 3.142 * 431.7 * 2 * 7
+ 2.0 * 397 * 2.5 * 0 * 7
= 3482.880 kgf
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor² * P / 4
= 3.142 * 397² *7/4
= 8664.995 kgf
Pressure Force on Flange Face [Ht]:
= H - Hd
= 10244 - 8665
= 1578.785 kgf
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 10244 + 3483 + 0, 0 )
= 13726.660 kgf
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G + yPart * bPart * lp
= 112.5*9.173*3.141*431.7+0*2.5*397
= 13992.594 kgf
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 13727/1758, 13993/1758
= 7.961 cm²
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 16 + 6 * 38/(2 + 0.5)
= 123.200 mm
Actual Circumferential Bolt Spacing [Bs]:
= C * sin( pi / n )
= 480 * sin( 3.142/20 )
= 75.089 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 75.09/( 2 * 16 + 38 )), 1 )
= 1.0357
Bolting Information for TEMA Metric Thread Series (Non Mandatory):
Distance Across Corners for Nuts 31.180 mm
Circular Wrench End Diameter a 0.000 mm
-------------------------------------------------------------------------
Minimum Actual Maximum
-------------------------------------------------------------------------
Bolt Area, cm² 7.961 27.665
Radial Distance between Hub and Bolts: 20.640 31.500
Radial Distance between Bolts and Edge: 20.640 25.000
Circ. Spacing between the Bolts: 44.450 75.089 123.200
-------------------------------------------------------------------------
PRIMARY HEAT EXCHANGER, PROJECT NO.-1628 3
SEC.-HE-301 TO SEC.-HE-304 & SEC.-HE-309 TO SEC.-HE-312
REV.0
PV Elite 2019 Licensee: DEV ENGINEERS
FileName : MDC-SEC.-HE-301,302,304,309,310,311,312, REV.0
Flg Calc [Int P]: L.S.B.FLANGE Flng: 3 12:48pm May 4,2019
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 27.66 * 1758/(112.5 * 3.142 * (450 + 397 ) )
= 16.245 mm
Flange Design Bolt Load, Gasket Seating [W]:
= Sa * ( Am + Ab ) / 2
= 1758 * ( 7.961 + 27.66 )/2
= 31309.12 kgf
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 13727 - 10244
= 3482.88 kgf
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 480 - 431.7 )/2
= 24.1727 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 31.5 + 10 + 24.17 )/2
= 32.8363 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 31.5 + ( 10/2.0 )
= 36.5000 mm
Summary of Moments for Internal Pressure: (kgf-m.)
Loading Force | Distance | Bolt Corr | Moment |
----------------------------------------------------------------------------
End Pressure, Md 8665. | 36.5000 | 1.0357 | 328. |
Face Pressure, Mt 1579. | 32.8363 | 1.0357 | 54. |
Gasket Load, Mg 3483. | 24.1727 | 1.0357 | 87. |
Gasket Seating, Matm 31309. | 24.1727 | 1.0357 | 784. |
Total Moment for Operation, Mop 468. kgf-m.
Total Moment for Gasket seating, Matm 784. kgf-m.
Effective Hub Length, ho = sqrt(Bcor*goCor) 43.562 mm
Hub Ratio, h/h0 = HL / H0 0.110
Thickness Ratio, g1/g0 = (g1Cor/goCor) 2.092
Flange Factors for Integral Flange:
Factor F 0.903
Factor V 0.429
Factor f 3.523
Factors from Figure 2-7.1 K = 1.335
T = 1.782 U = 7.554
Y = 6.874 Z = 3.557
d = 17535.617 mm ³ e = 0.0207 mm ^-1
Stress Factors ALPHA = 1.788
BETA = 2.050 GAMMA = 1.003
DELTA = 3.129 Lamda = 4.132
Longitudinal Hub Stress, Operating [SHo]:
= ( f * Mop / Bcor ) / ( L * g1² )
= (3.523*468.5/397)/(4.132*10²)
= 1006.10 kgf/cm²
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1² )
= (3.523*783.9/397)/(4.132*10²)
= 1683.47 kgf/cm²
Radial Flange Stress, Operating [SRo]:
= ( Beta * Mop / Bcor ) / ( L * t² )
PRIMARY HEAT EXCHANGER, PROJECT NO.-1628 4
SEC.-HE-301 TO SEC.-HE-304 & SEC.-HE-309 TO SEC.-HE-312
REV.0
PV Elite 2019 Licensee: DEV ENGINEERS
FileName : MDC-SEC.-HE-301,302,304,309,310,311,312, REV.0
Flg Calc [Int P]: L.S.B.FLANGE Flng: 3 12:48pm May 4,2019
= (2.05*468.5/397)/(4.132*38²)
= 40.54 kgf/cm²
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t² )
= (2.05*783.9/397)/(4.132*38²)
= 67.84 kgf/cm²
Tangential Flange Stress, Operating [STo]:
= ( Y * Mo / (t² * Bcor) ) - Z * SRo
= (6.874*468.5/(38²*397))-3.557*40.54
= 417.53 kgf/cm²
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t² * Bcor) ) - Z * SRa
= (6.874*783.9/(38²*397))-3.557*67.84
= 698.63 kgf/cm²
Average Flange Stress, Operating [SAo]:
= ( SHo + max( SRo, STo ) ) / 2
= (1006+max(40.54,417.5))/2
= 711.81 kgf/cm²
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= (1683+max(67.84,698.6))/2
= 1191.05 kgf/cm²
Bolt Stress, Operating [BSo]:
= Wm1 / Ab
= 13727/27.66
= 496.18 kgf/cm²
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (13993/27.66)
= 505.79 kgf/cm²
Flange Stress Analysis Results: kgf/cm²
Operating | Gasket Seating |
Actual Allowed | Actual Allowed |
-----------------------------------------------------------------
Longitudinal Hub 1006.| 1793.| 1683.| 1793.|
Radial Flange 41.| 1406.| 68.| 1406.|
Tangential Flange 418.| 1406.| 699.| 1406.|
Maximum Average 712.| 1406.| 1191.| 1406.|
Bolting 496.| 1758.| 506.| 1758.|
Minimum Required Flange Thickness 37.109 mm
Estimated M.A.W.P. ( Operating ) 12.473 kgf/cm²
Estimated M.A.W.P. ( Gasket Seating ) 9.2 kgf/cm²
Estimated Finished Weight of Flange at given Thk. 28.5 kg
Estimated Unfinished Weight of Forging at given Thk 28.5 kg
Flange Rigidity Based on Required Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:
= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * 788.9/1.042 * 100000 * 0.429/( 3.905 * 2067025 *
4.782 * 43.56 * 0.3 )
= 0.702 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:
= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * 471.5/1.042 * 100000 * 0.429/( 3.905 * 2007974
* 4.782 * 43.56 * 0.3 )
= 0.432 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:
PRIMARY HEAT EXCHANGER, PROJECT NO.-1628 5
SEC.-HE-301 TO SEC.-HE-304 & SEC.-HE-309 TO SEC.-HE-312
REV.0
PV Elite 2019 Licensee: DEV ENGINEERS
FileName : MDC-SEC.-HE-301,302,304,309,310,311,312, REV.0
Flg Calc [Int P]: L.S.B.FLANGE Flng: 3 12:48pm May 4,2019
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:
= 52.14 * Ma / Bsc * Cnv_fac * V / ( Lambda * Eamb * go2 * ho * Ki )
= 52.14 * 783.9/1.036 * 100000 * 0.429/( 4.132 * 2067025 *
4.782 * 43.56 * 0.3 )
= 0.663 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:
= 52.14 * Mo / Bsc * Cnv_fac * V / ( Lambda * Eop * goc2 * ho * Ki )
= 52.14 * 468.5/1.036 * 100000 * 0.429/( 4.132 * 2007974
* 4.782 * 43.56 * 0.3 )
= 0.408 (should be <= 1)
Minimum Design Metal Temperature Results:
Thickness Ratio = 0.325, Temperature Reduction per Fig. UCS 66.1 = 78 °C
Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C
Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Note: UCS-66(b)(-c) was considered in the flange MDMT calculation.
Required Fillet Weld Leg size for Slip on Flanges:
For Slip on Flanges designed as Optional per 2-4 sketches (8-10a):
= min( ( max( min( tn, tx ),( 6 mm or 1/4 inch ) )/0.7 ), g0 )
= min( ( max( min( 4.78, 2*4.78 ), 6 )/0.7 ), 4.78 )
= 4.780 mm
For Slip on Flanges designed as Integral per 2-4 sketch (7):
= max( 0.25( g0 - ci ), ( 6 mm or 1/4 inch ) )
= max( 0.25( 4.78 - 0 ), 6 )
= 6.000 mm
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2019
PRIMARY HEAT EXCHANGER, PROJECT NO.-1628 6
SEC.-HE-301 TO SEC.-HE-304 & SEC.-HE-309 TO SEC.-HE-312
REV.0
PV Elite 2019 Licensee: DEV ENGINEERS
FileName : MDC-SEC.-HE-301,302,304,309,310,311,312, REV.0
Flg Calc [Int P]: L.S.B.FLANGE Flng: 3 12:48pm May 4,2019
