KCS- MCS Workshop
Erlangen, February 2007
Industrial Solutions and Services
Your Success is Our Goal
Topics
Optimisation
with CEMAT Process optimisation - why
KCS - MCS
Process optimisation - with CEMAT
Process optimisation - CEMAT examples
- Kiln Control KCS
- Mill Control MCS
CEMAT optimisation system - Structure
- Hardware
- Software
- Engineering
Process optimisation with CEMAT
- Commercial aspects
Industrial Solutions and Services
Your Success is Our Goal
Discussion
Process Optimisation System - why ?
Optimisation
with CEMAT
KCS - MCS Without automatic process control
the operators have to master all instable and critical situations
the operators have to adjust the setpoints of all
the interdependant controllers propperly at any time
diffrent attitudes of personal lead to diffrent production results
Industrial Solutions and Services
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Process Optimisation System - why ?
Optimisation
with CEMAT With automatic process control
KCS - MCS
the operators are freed from monotonous routine work
so that they can concentrate on the more specific tasks
the setpoints of controllers are at any time set to achive
stable production conditions at an optimum level
the production will be controlled always with the same
characteristic -
setpoint changes will be made
as quickly as necessary
as smoothly as possible
Industrial Solutions and Services
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KCS and MCS from CEMAT
THE SOLUTION for the Cement Industry
Optimisation
with CEMAT
KCS - MCS
The challenge
process optimisation
Our answer:
Industrial Solutions and Services
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KCS Kiln Optimisation System
Optimisation
with CEMAT KCS kiln control offers various benefits:
KCS - MCS
Increase efficiency through a more stable production
Increase quality through more stable sintering conditions
Extend lifetime of refractory and equipment
Increase the operator`s performance by freeing him
from time consuming routine work
Reduce energy consumption
Reduce emissions through a process control system,
Industrial Solutions and Services always being on alert
Your Success is Our Goal
KCS Kiln Control System
Optimisation
with CEMAT
KCS - MCS
Industrial Solutions and Services
Your Success is Our Goal
MCS Mill Control System
Optimisation
with CEMAT
KCS - MCS MCS mill optimisation offers various benefits:
Increase efficiency through a faster startup of the mill
Increase quality through automatic separator speed control
Increase productivity
through an automated
and continuous search for
optimal grinding conditions
Industrial Solutions and Services
Your Success is Our Goal
MCS Mill Optimisation System
Optimisation
with CEMAT M C S Highlights
KCS - MCS
Industrial Solutions and Services
Your Success is Our Goal
KCS - MCS Process Optimisation
Optimisation
with CEMAT
Conclusion :
KCS - MCS
Using the CEMAT optimisation tools means:
working with a very cost efficient package
having a system tailored to your demands which is
easy to adjust and easy to extend according to future needs
using modulare, state of the art, software
benefiting from the many features comming with SIMATIC PCS7
to be open to future development
to be open to Neuronal Networks and Fuzzy Logic
Industrial Solutions and Services
Your Success is Our Goal
KCS - MCS Process Optimisation
Optimisation
with CEMAT
KCS - MCS Example: at ICL-Platin works there are:
two kilns (with cooler)
three cement-mills
one roller-mill
optimized with the CEMAT optimisation logic modules
Industrial Solutions and Services
Your Success is Our Goal
CEMAT KCS, MCS
THE SOLUTION for the Cement Industry
Optimisation
with CEMAT
KCS - MCS
System architecture of
Cemat K/MCS
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Structure - Hardware
Optimisation
with CEMAT
KCS - MCS
Engineering Station
Server
SIMATIC S7
Operator Station
Standard
Hardware
Maintainance,
Interfacing…
Industrial Solutions and Services
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Structure - Software
Optimisation
with CEMAT
KCS - MCS modular software
each function is implemented as one single object :
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Structure - Software
Optimisation Excample : Primary Fuel Control at ICL-Platin
with CEMAT
KCS - MCS
Industrial Solutions and Services
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CEMAT – KCS and MCS
By design : easy engineering - with PCS7
Optimisation proven CEMAT quality
with CEMAT
KCS - MCS
part of the CEMAT library from SIEMENS-PCS7
Industrial Solutions and Services
Your Success is Our Goal
KCS and MCS Structure
By design : open - to the future
Optimisation
with CEMAT
KCS - MCS
High level optimisation i.e. with Neuro Fuzzy CEMAT-KCS
Project stage 2
KCS - Autopilot CEMAT-KCS
Project stage 1
Automatic kiln control with all controllers networked
Basic Process Automatisation
CEMAT-CS
(individual controllers)
Industrial Solutions and Services
Your Success is Our Goal
CEMAT - KCS
By design: fast implementation - fast results
Optimisation
with CEMAT % Availability during KCS operation
KCS - MCS 100
90
80 III
II
I
70
60
50
40
30 Siemens
Client
20
10
0
1 2 3 4 5 6 operating months
SW installation On-line operation Possibly changing/amendment
of the software configuration (OFK) fine parameterisation
Off-line test Process monitoring
re- parameterisation
first-up para - re- parameterisation
meterisation (Possibly application ofFuzzy Software Rules )
Training of client's personnel
Industrial Solutions and Services
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CEMAT Optimisation
THE SOLUTION - for the Cement Industry
Optimisation
with CEMAT
KCS - MCS
KCS - MCS
form Cemat :
Industrial Solutions and Services
Your Success is Our Goal
CEMAT - KCS
THE economic solution
Optimisation
with CEMAT
KCS - MCS
CEMAT-KCS offers a good ROI, because
Planning and implementation can be done in a short time
The system is tailored to your demand
No specific training or tool is required
Optimisation can be done by the plant`s own process people
The system is modular and open to future extensions
Industrial Solutions and Services
Your Success is Our Goal
Discussion
Contact:
Stefan Siegel
Thank you for your attention I&S IS E&C PS 121
Werner von Siemens Str 65
91052 Erlangen
Tel: +49 175 22 16372
Mail: [email protected]
Your Success is Our Goal
Industrial Solutions and Services
Your Success is Our Goal
