CASING AND ITS TYPES
By
Muhammad Burhan Memon
Casing
Casing is the major structural component of a well. Casing is needed to:
• Maintain borehole stability
• Prevent contamination of water sands
• Isolate water from producing formations
• Control well pressures during drilling, production, and workover operations
Casing provides locations for the installation of:
• Blowout preventers
• Wellhead equipment
• Production tubing
• The cost of casing is a major part of the overall well cost, so selection of
casing size, grade, connectors, and setting depth is a primary engineering
and economic consideration.
There are Five basic types of casing strings:
• Conductor Casing
• Surface Casing
• Intermediate Casing
• Production Casing
• Liner
Conductor casing
• Conductor casing is the first string set below the structural casing (i.e.,
drive pipe or marine conductor run to protect loose near-surface
formations and to enable circulation of drilling fluid).
• The conductor isolates unconsolidated formations and water sands and
protects against shallow gas.
• This is usually the string onto which the casing head is installed.
• A diverter or a blowout prevention (BOP) stack may be installed onto
this string.
• When cemented, this string is typically cemented to the surface or to the
mudline in offshore wells.
Surface casing
• Surface casing is set to provide blowout protection, isolate water sands,
and prevent lost circulation.
• It also often provides adequate shoe strength to drill into high-pressure
transition zones.
• In deviated wells, the surface casing may cover the build section to
prevent keyseating of the formation during deeper drilling.
Intermediate casing
Intermediate casing is set to isolate:
• Unstable hole sections
• Lost-circulation zones
• Low-pressure zones
• Production zones
• It is often set in the transition zone from normal to abnormal pressure.
• The casing cement top must isolate any hydrocarbon zones.
• Some wells require multiple intermediate strings.
• Some intermediate strings may also be production strings if a liner is
run beneath them.
Production casing
Production casing is used to isolate production zones and contain
formation pressures in the event of a tubing leak. It may also be
exposed to:
• Injection pressures from fracture jobs
• Downcasing, gas lift
• The injection of inhibitor oil
• A good primary cement job is very critical for this string.
Liner
Liner is a casing string that does not extend back to the wellhead, but is
hung from another casing string. Liners are used instead of full casing
strings to:
• Reduce cost
• Improve hydraulic performance when drilling deeper
• Allow the use of larger tubing above the liner top
• Not represent a tension limitation for a rig
• Liners can be either an intermediate or a production string. Liners are
typically cemented over their entire length.