FIELD & SHOP INSPECTION AND TEST PLAN (ITP) WITH PREFABRICATION, PAINTING OF SPOOLS
AND FIELD ACTIVITIES AFTER INSTALLATION
Revision No.: R1 Contract No.: 4600003470
Date: 20-01-2019 Project No.: O.16.005
Project: EPCC for Fire Water Hydrant Modification at SR, PP, MAF, & SRIP
Contract: 4600003004
Client: ORPIC
Prepared by: Mohammed Reviewed by QA/QC Approved by
- Client: Project Manager -
Client:
Revision: R0 Date: 16/01/2018
Revision: R1 Date: 21/01/2018
PAGE 1 OF 8
FIELD & SHOP INSPECTION AND TEST PLAN (ITP)
WITH PREFABRICATION, PAINTING OF SPOOLS AND
FIELD ACTIVITIES AFTER INSTALLATION
Revision No.: R1 Contract No.: 4600003470
Date: 20-01-2019 Project No.: O.16.005
PAGE 2 OF 8
FIELD & SHOP INSPECTION AND TEST PLAN (ITP) WITH PREFABRICATION, PAINTING OF SPOOLS
AND FIELD ACTIVITIES AFTER INSTALLATION
Revision No.: R1 Contract No.: 4600003470
Date: 20-01-2019 Project No.: O.16.005
Client/Owner: ORPIC
Contractor: AL ROUBA ENT. & TRAD. LLC
TPI: Third Party Inspector
W: Witness (an Activity which requires witnessing by client with prior notification of the same. Works may proceed in case inspection is waived)
H: Hold Point (an Activity designated in approved quality plan which requires inspection, verification and acceptance by client before any further process is permitted.
The contractor shall not process activity/item beyond hold point without written approval, prior notification to client is required)
S: Surveillance (To examine the activity randomly to verify conformance)
A: Approve from Client representative
R: Review (To examine the inspection records to confirm requirements)
RW: Random Witness (An activity which requires witnessing by client with prior notification of the same. Works may proceed in case inspection is waived)
NA: Not Applicable
RT: Radiography Examination
PT: Penetrant Examination
HT: Hydrostatic Test
SP: Surface Preparation & Painting
NDE: Non-Destructive Examination
WPS: Welding Procedure Specification
PQR: Procedure Qualification Record
WPQ: Welders Qualification
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FIELD & SHOP INSPECTION AND TEST PLAN (ITP) WITH PREFABRICATION, PAINTING OF SPOOLS
AND FIELD ACTIVITIES AFTER INSTALLATION
Revision No.: R1 Contract No.: 4600003470
Date: 20-01-2019 Project No.: O.16.005
P&ID: Process & Instrument Diagram
ITP: Inspection & Test Plan
SAT: Site Acceptance Test
Supplier: The organization from which the contractor purchases equipment
Sub-contractor: The company which provides the contractor with site related activities (for example piping fabrication)
International Standards
ASME II edition 2017: Materials and Welding Consumables
ASME V edition 2017: Nondestructive Examination
ASME IX edition 2017: Welding, Brazing and Fusion Qualifications
ASME B31.3 2016: Process Piping
ISO 9712 edition 2012: Non-destructive testing – Qualification and certification of NDT personnel
SNT-TC-1A edition 2016: Personal Qualification and certification in Nondestructive Testing
EN 10204 edition 2004: types of inspection Documents
1. GENERAL
2. FIELD WELDING AT ORPIC SITE
Notes:
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FIELD & SHOP INSPECTION AND TEST PLAN (ITP) WITH PREFABRICATION, PAINTING OF SPOOLS
AND FIELD ACTIVITIES AFTER INSTALLATION
Revision No.: R1 Contract No.: 4600003470
Date: 20-01-2019 Project No.: O.16.005
Project Reference Supporting Sub- Revision
No Description Acceptance Criteria Contractor TPI/Client
Documents or Specification Document contractor change
1. Documentation
1.1 Drawings Client Drawing (P&ID's, Approved Drawing Approved H H R/A 0
Isometric, General Drawing
Arrangement,)
1.2 Surface Preparation & ORPIC Specifications ORPIC Specification Orpic H H R/A 0
Painting Procedures Specification
1.3 Pressure Testing and ORPIC specifications B31.3 2016 edition Contractors H H R/A 0
Flushing Procedure ( approved
Hydro test and RF procedures
pad)
2. Field Welding at ORPIC-Site
2.1 Received material Contractors Internal Procedure ASME II ed. 2017 RFI, Material H H W 0
inspection (Piping for storage and preservation Certificates
materials - flanges, according
fittings, pipes) EN10204 3.1
Painting reports
(If applicable)
2.2 Received material Contractors Internal Procedure ASME II ed. 2017, API RFI, Material H H W 0
inspection (Hydrants) for storage and preservation standards Certificates
according
EN10204 3.1
Painting reports
(If applicable)
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FIELD & SHOP INSPECTION AND TEST PLAN (ITP) WITH PREFABRICATION, PAINTING OF SPOOLS
AND FIELD ACTIVITIES AFTER INSTALLATION
Revision No.: R1 Contract No.: 4600003470
Date: 20-01-2019 Project No.: O.16.005
2.3 Incoming welding Contractors Internal Procedure ASME II ed. 2017-part C Material H W RW 0
consumables for storage and preservation Certificate
EN10204 3.1
2.4 PQR's ASME IX ed. 2017 ASME IX ed. 2017 Approved PQR H H R/A 0
2.5 WPS ASME IX ed. 2017 ASME IX ed. 2017 Approved WPS H H R/A 0
2.6 Welders Qualification ASME IX ed. 2017 ASME IX ed. 2017 Approved H H H 0
WPQ's
2.7 NDE Operators / NDE SNT-TC-1A or ISO9712 ASME V ed. 2017 Level II H W R/A 0
Procedures Qualification
2.8 Verification of line Red-marked isometrics Red-marked isometrics Welding H H S 0
erection, line Inspector report
alignment and support
verification, elevation
2.9 Bevel Preparation, fit Approved WPS's WPS's, joint and drawing no's Welding H H W 0
up and alignment of to be identified near the joint Inspector report
weld joints
2.10 100% Visual check of 100% cleaning of slags and AME B31.3 ed. 2016 Normal. Welding H H H 0
all weld and flange spatters, remove excess cap, Inspector report
joints Height undercut, pick up,
surface porosity, joint Id,
Welder Id completed joint
2.11 NDT(RT and PT) 10% Approved NDE Procedures AME B31.3 ed. 2016 Normal. Film Review/RT H H H 0
per line class, cover all & PT reports
welders
100% RT for golden
joints
Line check prior to pressure test (for CS piping) & Preparation of Test Package
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FIELD & SHOP INSPECTION AND TEST PLAN (ITP) WITH PREFABRICATION, PAINTING OF SPOOLS
AND FIELD ACTIVITIES AFTER INSTALLATION
Revision No.: R1 Contract No.: 4600003470
Date: 20-01-2019 Project No.: O.16.005
2.12 Physical Verification Approved red-marked RFI, Mechanical H H H 0
of Spools (Line Walk) Loop marked on P&ID, Red drawings (P&ID's, Isometrics, Clearance
marked isometric, General General Arrangement etc) Report/Test
2.13 Documentation H H H 0
checking and Review arrangement, Approved Test Verifying the completing of Package/Punch
of test pack prior to Package Formats Loop (welding, supports, package/Weld
line walk NDT.etc) history sheet
Hydrostatic testing (only for Manifold of CS pipe which are fabricated at our fabrication shop)
2.14 Flushing (before & Approved Contractors Piping System shall be clean Flushing report, H W R 0
after test) Procedure of dust, debris, foreign water quality
materials report, gauge
calibration
reports
2.15 Pressure Testing Approved Contractors ASME B31.3 ed. 2016 Hydro test H H H 0
Procedure report
2.16 Mechanical Approved Contractors Signed Test Package Mechanical H H H 0
Completion Certificate Procedure Completion
Certificate
Signed, Punch
points list
Signed
2.17 Disposal of water Approved Contractors Disposal water to a designated NA H W R 0
check Procedure location agreed with Client
Box-up
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FIELD & SHOP INSPECTION AND TEST PLAN (ITP) WITH PREFABRICATION, PAINTING OF SPOOLS
AND FIELD ACTIVITIES AFTER INSTALLATION
Revision No.: R1 Contract No.: 4600003470
Date: 20-01-2019 Project No.: O.16.005
2.18 Re-instate the piping Approved Red-marked Mechanical Completion Signed Test H H W 0
system, check the drawings (P&ID's, Isometrics, Certificate Package Format
installation of General Arrangements etc)
instruments and
hydrants, Check
blanks are removed,
Check the suitability
of the gaskets, Check
replacement of
temporary
attachments/spools if
any
Surface Preparation & Painting Procedures
2.19 Temperature and ORPIC Specification Above 5⁰ C and RH<85% H S S 0
humidity S-000-13A0-001-Rev2_001
2.20 Surface Preparation St2.5 for welds, St3 for H H H 0
weld joints, spools and ORPIC Specification damages, power tool cleaning
damaged areas for local painting
2.21 Primer 100% for weld joints and H H R/W 0
S-000-13A0-001-Rev2_001 spools, as per procedure Painting Reports
2.22 Intermediate 100% for weld joints and H H R/W 0
ORPIC Specification spools, as per procedure
2.23 Final 100% for weld joints and H H H 0
S-000-13A0-001-Rev2_001 spools, as per procedure
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