Bulletin 1606

Power Supplies
Product Overview

Bulletin 1606-XLS 1606-XLE 1606-XLP

1 Type
Performance Essential Compact
Single/Three-Phase Single/Three-Phase Single/Two-Phase
Output Power 80...960 W 80...960 W 15…100 W
Input Voltage/
Primary 100…240, 323…576V AC
2 Voltage
Efficiency 91.6...95% 90...92% 80...90%
Output Voltage/
Secondary 12…15, 24, 30, 36, 48V DC 12, 24, 48V DC 5, 10...12, 12, 15, 24, 48V DC
Voltage
3 Rated Output
3.3…40 A 3.3…40 A 0.6…4.5 A
Current
Operating
-25…+70 °C -25…+70 °C -40…+70 °C
Temperature
>60 °C with derating >60 °C with derating >60 °C with derating
Range
4 Non-Operating
Temperature -40…+85 °C
Range
Certifications cULus, CE, GL, ATEX UL, CE, CSA, GL cULus, CE, CSA, GL
EN 55011 (Class B),
EN 55011 (Class B),
5 EN 55022 (Class B),
EN 55022 (Class B),
EN 61000-6-2,
EN 50081-1,
EN 61000-6-2,
EN 61000-6-2,
EN 61000-3-2 (A14), EN 61000-3-2 (A14),
Standards EN 61000-3-2 (A14),
EN 50081-1, UL 508, UL 60950,
Compliance EN 50081-1,
UL 508, UL 1950, CAN/CSA C22.2 No. 60950,
UL 508, UL 1950,
CAN/CSA C22.2 No. 107-1, RoHS
RoHS,
6 Class 1 Div. 2
RoHS,
Class 1, Div. 2
Class 1, Div. 2

- Compact redundancy module for 10…60V DC

- Buffer module for extended ride-through
Special
- Redundancy modules
Application
- Redundant power supplies
7 Products
- DC UPS
- DC converter
Product
Page 8-9 Page 8-10 Page 8-11
Selection

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www.ab.com/catalogs Preferred availability cat. nos. are bold.
8-6 Publication A117-CA001A-EN-P
 Bulletin 1606
Power Supplies
Selection Information

Bulletin 1606 — Power Supplies1 Table of Contents

 Quick mounting and connecting, innovative DIN-Rail mount, smallest
in class Product Sizing this page 0
 UL Listed NEC Class 2; Class 1, Div. 2; Semi F47; ODVA Approved Quick Guide 8-8
 Low inrush current limiting Special Applications 8-8
 PFC Active or Passive Catalog Number
 Wide range input; auto select input Explanation
Product Selection
8-9
8-9
1
 Superior overload design (continuous current, no hiccup)
 NEC Class 2 'Limited Power' options Specifications and
 Selectable operating mode (single/parallel) Approximate
Dimensions 8-13
 Superior efficiency and temperature rating
Special Modules
2
 Brownout buffer, DC to DC converter, N+1 redundancy, DC UPS
Standards Compliance
 World-wide Certifications  cULus, CE, C-Tick, ATEX
 NEC Class 2  SEMI F47 Compatible 3
 Class 1 Div. 2 (T3A)  ABS/GL/RINA (Marine)

Certifications

5
1 Not all features apply to all power supplies; see individual power supply descriptions for specifics
 A more detailed list of performance specifications can be found at the Allen-Bradley web site
http://www.ab.com/industrialcontrols/products/power_supplies/index.html

How to Select a Bulletin 1606 Power Supply 6

The Bulletin 1606 line of Power Supplies is designed with "reserve power" thereby eliminating the need to oversize your power supply to start
high inrush loads.

Steps to size a Power Supply Output Characteristic for XLS120E (5 A) Power Supply

1. Determine the "Average" continuous current of the load and the typical
inrush current.
IRATED: 5 A
ISHORT CIRCUIT: >9 A
7
IPOWER BOOST: 7.5 A
2. Select a power supply where the rated load is at/or below the current of
the device and the Peak Current is less than the short-circuit rating of the
power supply.
Output Voltage

Notes: 8
 ReservePower will deliver up to 25% additional current continuously.
 PowerBoost will deliver 150% of rated current for up to 5 s.

Example:
Application: Single Phase 120V input, 24V output, 5 A continuous current
with 7.5 A inrush current
9
Solution: 1606-XLS120E Output Current

ISHORT CIRCUIT IPOWER BOOST or 10

Cat. No. IRATED [A] (25 °C) [A] IRESERVEPOWER [A]
1606-XLS80E 3.3 5.2 5.4§
1606-XLS120E 5 9 7.5§
1606-XLS240E
1606-XLS480E
10
20
21
30
15§
30§
11
1606-XLS480E-3 20 29 30§
1606-XLSDNET4 3.8 4 —
1606-XLSDNET8 8 7 —
1606-XLE80E 3.3 5.5 3.6 12
1606-XLE120E 5 11 6
1606-XLE240E 10 16 12

§ Products with ReservePower.

♣ Short circuit current values are temperature dependent for the selected product; i.e., the higher the ambient temperature, the lower the short circuit current.
® Hiccup Overload design.
13
www.ab.com/catalogs Preferred availability cat. nos. are bold.
Publication A117-CA001A-EN-P 8-7
 Bulletin 1606
Power Supplies
Quick Guide/ Special Applications

Quick Guide
Bulletin 1606-(number from table)  Power Supply Quick Guide
0 15...40 W 50 W 60 W 72...80 W 90...100 W 120 W 180 W 240 W 480 W 720 W 960 W
XLP15A
5...5.5V — — — — — — — — — —
XLP25A
10...12V XLP30B — — — — — — — — — —
1 12...15V 1-Ph XLP15B XLP50B
XLP60BQ
XLP60BQT
— XLP90B — XL180B — — — —

12...15 V 3-Ph — — — — XLE96B — — — — — —

(+/-)12 and 15V XLP36C — — — — — — — — — —
XLS120E XLS240E
2 XLS120EA XLS240EC XLS480E
XLP15E XL60D XLS80E XLE120E XLE240E XLS480EA
XLP50E XLP95E
24...28V 1-Ph XLP30E XLP60EQ XLE80E XLE120EC — XLE240EP XLS480EC — XLS960EE
XLP50EZ XLP100E
XLP30EQ XLP60EQT XLP72E XLE120EE XLE240EE XLS480EE
XLE120EN XLE240EN

3 XLE960DX-
24...28V 2-Ph/3- XLP90E-2 XL240E-3C XLS480E-3 3N
— — — — XLE120E-2 — XL720E-3
Ph XLP100E-2 XLE240E-3 XLS480E-3C XLS960E-3

36...43V — — — — — — — — XLS480G-3 — —
4 48...56V 1-Ph — XLP50F — — XLP100F — —
XLE240F
XLS480F — XLS960FE

XLE960MX
-3N
48...56V 3-Ph — — — — — — — XLE240F-3 XLS480F-3 —
XLS960F-3
5 24V Redundant — — XL60DR — — XL120DR — XL240DR — — —
DeviceNet — — — XLEDNET3 XLSDNET4 — — XLSDNET8 — — —

 Example: For a 24...28 Volt, 3-Phase, 120 Watt power supply, the Cat. No. would be 1606-XL120E-3.

6 Special Applications
Hazardeous Location
Bulletin Number NEC Class 2 ABS/GL Marine Rating, Class 1 Div 2 ODVA Requirements Conformal Coating ATEX
All XLE Power All XLE Power
7 1606-XLE XLE80E
Supplies Supplies
XLEDNET3 XLE120EC —

XLP15A
XLP15A
XLP15B XLP15A
XLP15B
XLP15E XLP15B
XLP15E
XLP25A XLP15E
XLP25A
8 XLP30B
XLP30E
XLP25A
XLP30E
XLP30B
XLP30E
XLP36C XLP36C
XLP50B
1606-XLP XLP50B XLP50E — — —
XLP50E
XLP50E XLP50EZ
XLP50EZ
XLP50EZ XLP72E
XLP72E
9 XLP50F
XLP72E
XLP90B
XLP100E
XLP90B
XLP95E
XLP90B XLP100F
XLP100E
XLP90E-2 XLPRED
XLPRED
XLP95E
XLS240EC XLS120EA
1606-XLS ALL XLS Power All XLS Power XLSDNET4
10 XLSDNET4
Supplies Supplies1 XLSDNET8
XLS480E-C
XLS480E-3C
XLS240EA
XLS480EA
1 Cat. No. 1606-XLS240K does not have Hazardeous Location Rating.

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www.ab.com/catalogs Preferred availability cat. nos. are bold.
8-8 Publication A117-CA001A-EN-P
 Bulletin 1606
Power Supplies
Catalog Number Explanation/Product Selection

Catalog Number Explanation

Important: The following cat. no. breakdown is for explanation purposes only. It is not a product configurator. Not all combinations of fields
are valid product cat. nos. First, select the desired power supply using the Product Selection tables. Then, use this breakdown for verification 0
and explanation only.

1606 – XLS 480 E – 3

a b c d e 1
a b c e
Power Supply Type Rated Output Watts Output Voltage Multi-Phase Variations
Code Description Code Description Code Description Code Description
XLP Compact family 15 15 W A 5V DC Can be left blank 2
XLS Performance family 25 25 W 10...12V DC or 12...15 V -2 Two phase
B
XLE Essential family 30 30 W DC -3 Three phase
36 36 W C Dual +/- 12 and 15V DC Three phase, conformal
-3C
40 40 W D
E
24V DC
24...28V DC
coating
Three phase, input voltage
3
50 50 W
F 48...56V DC -3H 400V AC and 450...700V
60 60 W DC
72 72 W G 36...43V DC
Three phase, input voltage
M 48V DC -3N
80 80 W 480V AC
90 90 W d -D 360...900V - DC Only 4
95 95 W Special Functions Note: Special output signals are only
100 100 W Code Description available with the 960 W power
supply.
120 120 W Can be left blank
180 180 W C Conformal coating 5
240 240 W R Redundancy module
480 480 W P Power factor correction
720 720 W Z Removeable Terminations
960 960 W X Semi-Regulated
Regional voltage;
6
E
230V AC input only
Regional voltage;
N
120V AC input only
Product Selection A ATEX
7
1606-XLS Performance ⎯ Single- and Three-Phase
Single-Phase
Steady State

Output Output Output

Input Current
120/230 Parallel
8
Input Voltage Power [W] Voltage Current [A] Input Circuit Protection♣ [V AC] Operation DC OK Relay Cat. No.
80 24…28 3.3 1.41/0.82 Yes — 1606-XLS80E
120 24…28 5 6 A Slow Blow Fuse or 1.10/0.62 Yes  1606-XLS120E
120 24…28 5 Cat. No. 1489-A1C060 1.10/0.62 Yes  1 1606-XLS120EA 9
180 12…15 15 1.65/0.93 Yes  1606-XLS180B
240 24…28 10 2.22/1.22 Yes  1606-XLS240E

100...240V AC, 240 24…28 10 2.22/1.22 Yes  1 1606-XLS240EA

6 A Slow Blow Fuse or
110...300V DC 240
240
24…28
48…56
10
5
Cat. No. 1489-A1C060
2.22/1.22
2.22/1.22
Yes
Yes


® 1606-XLS240EC
1606-XLS240F
10
240 28…32 8 2.22/1.22 Yes  1606-XLS240K
480 24…28 20 4.56/2.48 Yes  1606-XLS480E
480 24…28 20 4.56/2.48 Yes  ® 1606-XLS480EC
480 24...48 20 4.56/2.48 Yes  1 1606-XLS480EA
11
200...240V AC 480 48…56 10 10 A Slow Blow Fuse or 4.56/2.48 Yes  1606-XLS480F
100...240V AC, Cat. No. 1489-A1C100
480 36…42 13.3 4.56/2.48 Yes  1606-XLS480G
110...300V DC

200...240V AC,
960 24…28 40 —/4.6 Yes  1606-XLS960EE
12
220...300V DC

♣ Unit has internal (not accessible/replaceable) input fuse. Additional protection is not required if used on branch circuits ≤ UL test levels.
Consult local codes and regulations for installation.
® The C suffix in the Cat. No. indicates that the product has conformal coating.
1 The A suffix in the Cat. No. indicates that the product carries the ATEX rating.
13
www.ab.com/catalogs Preferred availability cat. nos. are bold.
Publication A117-CA001A-EN-P 8-9
 Bulletin 1606
Power Supplies
Product Selection

1606-XLP Compact ⎯ Single- and Two-Phase

Single-Phase
0
Steady State
Output Power Output Output Input Current Parallel
Input Voltage [W] Voltage Current [A] Input Circuit Protection 120/230 [V AC] Operation DC OK Relay Cat. No.
5…5.5 3 0.28/.017 ⎯ 1606-XLP15A
15 12…15 1.3 0.28/.017 Yes ⎯ 1606-XLP15B 1
24…28 0.6 0.28/.017 ⎯ 1606-XLP15E
25 5…5.5 5 0.60/0.30 Yes ⎯ 1606-XLP25A
10…12 3 0.60/0.25 1606-XLP30B
⎯
30
24…28 1.3
0.60/0.35
0.54/0.30
Yes
⎯
1606-XLP30E
1606-XLP30EQ
2
100…240V AC, 36 +/- 12/15V 2.8 0.65/0.40 No ⎯ 1606-XLP36C
85…375V DC 12…15 4.2 1.00/0.60 Yes ⎯ 1606-XLP50B
24…28 2.1 0.77/0.44 Yes ⎯ 1606-XLP50E
50
24…28 2.1 10 A Slow Blow Fuse or
Cat. No. 1489-A1C100/
1.00/0.60 Yes ⎯ 1606-XLP50EZ 3
48…56 1 15 A♣ 1.00/0.60 Yes ⎯ 1606-XLP50F
54 12...15 4.5 0.91/0.54 Yes ⎯ 1606-XLP60BQ
54 12...15 4.5 0.97/0.61 Yes ⎯ 1606-XLP60BQT
60 24...48 2.1 0.98/0.58 Yes ⎯ 1606-XLP60EQ 4
60 24...48 2.1 1.05/0.66 Yes ⎯ 1606-XLP60EQT
100…120/220… 72 24…28 3 1.60/0.80 Yes ⎯ 1606-XLP72E
240V AC,
220…375V DC 90 12…15 7.5 1.90/0.90 Yes‡ ⎯ 1606-XLP90B

100…200/200… 95 24…28 3.9 2.00/0.95 No ⎯ 1606-XLP95E 5

240V AC, 24…28 4.2 2.10/1.00 Yes‡ ⎯ 1606-XLP100E
220…375V DC 100
48…56 2.1 2.10/1.00 Yes‡ ⎯ 1606-XLP100F

Two-Phase 6
Steady State
Input Current
Output Power Output Output 400...480 [V Parallel
Input Voltage [W] Voltage Current [A] Input Circuit Protection AC] Operation DC OK Relay Cat. No.

380…480V AC 90 24…28 3.75 10 A Slow Blow Fuse or 2 x 0.36 No‡ — 1606-XLP90E-2 7

Cat. No. 1489-A1C100/
380…480V AC 100 24…28 4.2 20 A♣ 2 x 0.40 Yes‡ — 1606-XLP100E-2

♣ Unit has internal (not accessible/replaceable) input fuse. Additional protection is not required if used on branch circuits ≤ UL test levels.
‡ Single/parallel operation (inclined characteristic) selectable (jumper). Consult local codes and regulations for installation.
8

9
Bulletin 1606 Back-of-Panel Brackets

Instead of snapping the power supply onto a DIN Rail, you can mount it to the back of the panel. This set consists of two steel brackets
which replace the existing DIN Rail aluminum brackets at the back of the unit.
Note: You need one set per unit.
10
Description Cat. No.
Back-of-panel bracket for XLS and XLE power supplies, below 20 A 1606-XLB
Back-of-panel bracket for XLS and XLE power supplies, 20 A and above 1606-XLC
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www.ab.com/catalogs Preferred availability cat. nos. are bold.
Publication A117-CA001A-EN-P 8-11
 Bulletin 1606
Power Supplies
Specifications/Approximate Dimensions

Bulletin 1606-XLP

0 1606-XLP50E 1606-XLP50EZ 1606-XLP50F 1606-XLP60EQ 1606-XLP60EQT

Output Volts/Watts 24...28V/50 W 48...56V/50 W 24...28V/60 W
Input Voltage (47...63 Hz) 100...240V AC wide range; 85...375V DC
Operational Range 85...264V AC
>171 ms (230V AC) >170 ms (230V AC) >107 ms (230V AC)
1 Hold-up Time
>17 ms (100V AC) >17 ms (100V AC) >24 ms (120V AC)
<1.0 A (100V AC)
Rated Input Current
<0.6 A (196V AC)
Efficiency typ. 88.5% typ. 90% typ. 88%

2 Output Voltage
24...28V
24.5V preset
48...56V
48V preset
24...28V

2.1 A (@ 24.5V), 1.05 A (@ 48V), 2.5 A (@ 24V),

Rated Output Current
1.8 A (@ 28V) 0.9 A (@ 56V) 2.1 A (@ 28V)
Ripple/Noise <50 mVpp <200 mVpp <50 mVpp

3 Operating Temperature
Range (Tamb)
-10...+70 °C
>60 °C: 1 W/K derating
-40...+70 °C
>60 °C: 1 W/K derating
Non-Operating
-40...+85 °C
Temperature Range
MTBF♣ appr. 600 000 hours > 1 292 000 h
4 Dimensions (W x H x D) 45 x 75 x 91 mm
Weight 240 g 250 g
Certifications/Standards1 1, 2, 3, 4, 5, 6, 9 1, 2, 3, 4, 5, 6
Removeable
NEC Class 2 power
Terminations;
5 Special Features
supply;
ABS/GL/RINA (Marine);
NEC Class 2 power
supply;
NEC Class 2 power
supply; NEC Class 2 power supply
Class 1 Div. 2; ABS/GL/RINA (Marine)
ABS/GL/RINA (Marine);
Semi F47
Class 1 Div. 2
1 1) = CE, 2) = UL 508 (cULus LISTED), 3) = UL 1950 (cURus), 4) = CSA C22.2, No. 60950, 5) Safety standards = IEC/EN 60950, EN 50178, 6) EMC standards =

6 EN 55011 (Class B), EN 55022 (Class B), EN 61000-6-2, 7) EMC standards = EN 61000-3-2 (A14), EN 50081-1, 9)ABS/GL/RINA (Marine)
♣ MTBF determined by Siemens norm SN 29500 at full load current and 40 °C

1606-XLP60BQ 1606-XLP60BQT 1606-XLP72E 1606-XLP90B 1606-XLP90E-2

7 Output Volts/Watts 12...15V/54 W 12...15V/54 W 24...28V/72 W

100...120/220...240V AC
12...15V/90 W 24...28V/90 W

100...120/220...240V AC;
Input Voltage (47...63 Hz) 100...240V 100...240V manual select; 2Ø, 380...480V AC
220...375V DC
220...375V DC
Operational Range 85...264V AC 85...264V AC 85...132/184...264V AC 323..552V AC

8 Hold-up Time
>113 ms (230V AC) >113 ms (230V AC) >40 ms (230V AC)
>40 ms (230V AC)
>20 ms (196V AC,
>52 ms (400V)
>25 ms (120V AC) >25 ms (120V AC) >25 ms (100V AC) >93 ms (480V)
100V AC)
<0.91 A (110V AC) <0.97 A (110V AC) <1.6 A (100V AC) <0.42 A (400V)
Rated Input Current <1.9 A
<0.54 A (230V AC) <0.61 A (230V AC) <0.8 A (220V AC) <0.36 A (480V)

9 Efficiency typ. 87.2 % typ. 87.6 % typ. 89%

24...28V
typ. 88.5%
12...15V
typ. 89%
24...28V
Output Voltage 12...15V 12...15V
24.5V preset (at 2.9 A) Preset at 12V Preset at 24.5V
4.5 A (@ 12V), 4.5 A (@ 12V), 3 A (@ 24V), 7.5 A (@ 12V), 3.75 A (@ 24V),
Rated Output Current
3.6 A (@ 15V) 3.6 A (@ 15V) 2.6 A (@ 28V) 6 A (@ 15V) 3.2 A (@ 28V)

10 Ripple/Noise <50 mVpp

-10...+70 °C
<50 mVpp
-40...+70 °C
<50 mVpp <50 mVpp <50 mVpp

Operating Temperature -10...+70 °C -10...+70 °C -10...+70 °C

60...70 °C: 1.4 W/°C 60...70 °C: 1.4 W/°C
Range (Tamb) >60 °C: 1.5 W/K derating >60 °C: 1 W/K derating >60 °C: 2 W/K derating
derating derating
Non-Operating
-40...+85 °C
Temperature Range
11 MTBF♣ — — appr. 600 000 hours appr. 500 000 hours appr. 500 000 hours
Dimensions (W x H x D) 45 x 75 x 91 mm 45 x 75 x 91 mm 45 x 75 x 91 mm 73 x 75 x 103 mm 73 x 75 x 103 mm
Weight 250 g 250 g 260 g 360 g 360 g
Certifications/Standards1 1, 2, 3, 4, 5, 6 1, 2, 3, 4, 5, 6 1, 2, 3, 4, 5, 6, 9 1, 2, 3, 4, 5, 6, 7, 9 1, 2, 3, 4, 5, 6, 7, 9
12 NEC Class 2 power NEC Class 2 power NEC Class 2 power
NEC Class 2 power
NEC Class 2 power supply supply; supply;
Special Features supply;
supply Operation down ABS/GL/RINA (Marine); ABS/GL/RINA (Marine);
ABS/GL/RINA (Marine)
to -40 °C Class 1 Div. 2 Class 1 Div. 2
1 1) = CE, 2) = UL 508 (cULus LISTED), 3) = UL 1950 (cURus), 4) = CSA C22.2, No. 60950, 5) Safety standards = IEC/EN 60950, EN 50178, 6) EMC standards =
13 EN 55011 (Class B), EN 55022 (Class B), EN 61000-6-2, 7) EMC standards = EN 61000-3-2 (A14), EN 50081-1, 9)ABS/GL/RINA (Marine)
♣ MTBF determined by Siemens norm SN 29500 at full load current and 40 °C

www.ab.com/catalogs Preferred availability cat. nos. are bold.

8-16 Publication A117-CA001A-EN-P
 Bulletin 1606
Power Supplies
Functions

Extensive Diagnostic & Monitoring Functions

Protective Features:
 Wrong battery voltage (24V instead of 12V)  Deep discharge (battery) protection
0
 Wrong battery polarity  Wrong polarity on input terminals
 Too high ambient temperature  Over-voltage protection
 Output overload or output short-circuit (malfunctioning of the internal regulation loops)
A - Status LED (green): 1
E - Signal contacts:
 Ready: Battery is charged > 85%, no wiring failure is recognized,
input voltage is sufficient and inhibit signal is not active. Ready (contact 1-2):
 Charging: Battery is charging and battery capacity is below 85%. Contact is closed when battery is charged
 Buffering: Unit is in buffer mode. more than 85%, no wiring failure is
B - Diagnosis LED (yellow):
recognized, input voltage is sufficient, and A 2
inhibit signal is not active.
 Overload: Output has switched off, due to long overload in buffer B
mode or due to high temperatures. Buffering (contact 3-4):
 Replace battery: Indicates a battery which failed the battery quality Contact is closed when unit is buffering.
C
test (SCH test). Battery should be replaced soon. 3
 Buffer time expired: Output has switched off due to settings of Replace battery (contact 5-6): D
buffer time. The signal will be stored and displayed for 15 minutes. Contact is closed when input voltage is
 Inhibit active: Indicates that buffering is disabled due to an active sufficient and battery quality test (SCH
inhibit signal. test) indicates a negative result, three
C - Check wiring LED (red): times in a row.
E 4
 Check wiring between DC UPS and battery, as well as the battery
Inhibit input (contact 7&8):
itself. Also indicates when input voltage is not in range.
The inhibit input disables buffering. In
D - Adjustor: normal mode, a static signal is required. In
 Buffer time limiter: User accessible switch which limits the
maximum buffer time in a buffer event, to save battery capacity.
buffer mode, a pulse with a minimum
length of 250 ms is required to stop
5
 End-of-charge voltage: User accessible potentiometer which sets buffering. The inhibit is stored and can be
the end-of-charge voltage. Adjust the potentiometer according to reset by cycling the input voltage.
the expected battery temperature.
6

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www.ab.com/catalogs Preferred availability cat. nos. are bold.
Publication A117-CA001A-EN-P 8-23