PETROM OFFSHORE
COMPRESSION & COGENERATION
PROJECT
PROPOSAL PRESENTATION
Company Presentation
Petroconst
• Petroconst SA trading company – a stock company being established 40 years ago
and having as goal the execution of construction-assembly works within the oil
industry.
• As a business partner, SC Petroconst SA Constanta provides with the execution and
performance of the following types of construction-assembly works and services:
– Assembly works related to the oil industry and to transmission of oil products – crude
oil, gas, flooding water into deposits.
– Erection of steel and high density polyethylene
pipelines installed both underground, and
overground for the delivery of various products,
such as: crude oil, gas, water, etc.
– Offshore construction-assembly works for the
development of crude oil and gas reservoirs from the Black
Sea.
– Gas supply and distribution. Civil and industrial engineering.
Water supply and sewerage.
Company Presentation
Petroconst
Offshore oil activity on the continental plateau of the Black Sea has been
developed since 1976, our company being the sole Romanian constructor
specialized in offshore assembly works, that is:
Laying out on site of the steel structures which are integral parts of the crude oil and natural gas
production platforms, such as: Jacket type structures, bridges, tie-in platforms, duty cranes,
dwelling and electric blocks.
Completion of the offshore drilling platforms for
commencement of crude oil and natural gas production
reservoirs by using oil separators, water treatment
plants for flooding into deposits, water pumping stations
for water injection into deposits, gas compressing
stations, social units.
Onshore putting-into-readiness and offshore installing of
the undersea main pipelines with 4” – 6” in diameter.
Company Presentation
Comproiect 92
S.C. " C O M P R O I E C T – 9 2 " S.A.
Our company's flexibility and dynamism determined a permanent
expansion of services we provide. We can be proud with the fact
that outfits and equipments that we, the Comproiect-92 team
realized, are successfully functioning in many places.
Through attitude and professionalism we get to earn the trust of
our clients.
We provide:
►Land surveys studies
►Pre-feasibility studies
►Feasibility studies
►Basic design
►Engineering design (details)
►Stress Analysis (e.g. Caesar II & Rohr II)
►Project Management
►Environmental assessment studies (site evaluation)
►Site supervision & inspection
►Procurement
►Technical documentation for obtaining different agreements and
authorizations necessary to begin the plant construction
►Technical assistance
►Commissioning & Start-up supervision
Company Presentation
Upetrom
Established by a group of petroleum magnates, in 1908
•Repairs of oilfield equipments
•Manufacturing of oilfield equipments
•Fabrication of oilfield equipments in Romanian conception
•Development of product range:machine tools, mining equip.
•ISO 9001/2000 API spec 6 A Other licenses
Blow out preventing Systems
Max.pressure 15000 psi
Mobile Drilling rigs up to 200 tf
Stationary Drilling rigs up to 500 tf
Cementing and fracturing units
Max.pressure 15000 psi
Proposal Presentation
Organizational & Contract Structure
PETROM
EPC - Contract
Petroconst
Construction
Project Management
Procurement
Upetrom Comproiect
Structure Design Process Design
Safe & Qualified Project Execution
Strong Project Management (TIME)
Good Teamwork
Project Hand Over
Project Presentation & Objectives
Facts & Targets
Platforms: PFS 6, PFS 7, PFS 8
Flared Gas: 45 Mio. Nm³/year
Main Targets: Reduction of current emmissions
STOP current Gas Flaring
Increase Gas Sales
Project Presentation & Objectives
Basic Technical Concept
Technical Concept
Platforms 6 & 7:
- Gas Compression Unit
- Cogeneration Unit
Transport the gas via underwater pipeline
to onshore facilities
Produce electrical energy by Cogen.-Units
Platform 8:
- Gas Compression Unit
Transport the gas via underwater pipeline
to onshore facilities
Proposal Presentation
Project Requirements
► Installation of Compressors on PF 6,7,8
► Installation of Cogeneration Units on PF 6,7
► Steel Structure Design
► Design of auxiliary equipment (Piping, Boiler, Tanks, C&I, etc.)
► Procurement of auxiliary equipment
► Steel Structure Modification
► Piping installation
► Electrical installation
► Control & Instrumentation installation
► Commissioning
► Training of clients designated staff
Proposal Presentation
Technical Concept Compression
Extinguishing agent`
Extinguishing agent`
Instrumental air
Instrumental air
Condensate pipe
Condensate pipe
Blow off pipe
Blow off pipe
Inert gas
Inert gas
COMPRESSOR 50 bar – OPF 6
COMPRESSOR 60 bar – OPF 7
Gas 2,5÷5.5 bar 15 bar
37 bar – OPF 8
Filtering STAGE I STAGE II
UNIT (LLE - Petrom) (LLE - Petrom)
40ºC Re-cooler 50ºC 40ºC Re-cooler 50ºC
(LLE - Petrom) Stage I Stage II
Natural Gas
PGSU
PFU
(LLE - Petrom) (LLE - Petrom)
NOTE: CONTROL UNIT CONTROL UNIT
Containers will be stacked on
each other on the Platform
CONTAINER STAGE I CONTAINER STAGE II
Proposal Presentation
Technical Concept Cogeneration
Stack Stack Condensate
Steam
Saturated STEAM WHRU Feed Water
Steam Network 3 ÷4 bar Deaerator
WHRU Feed Vessel
AIR 1,1 t/h
Pump
100 ºC
Gas 1500 rpm
Natural Gas 2,1÷5,1 bar 400 V
from FLARE Cond. GE G Deminerization
2204kW
Unit Water Unit
Gen - Set 5 t/d
Warm Water
80ºC Heat 90ºC
Exchanger
60ºC 80ºC
Industrial
Warm Water System Water
Auxiliary
Steam Network 3 ÷4 bar Steam Boiler 100 ºC
Feed
Saturated STEAM
1 t/h
Pump
AIR Auxiliary Boiler Feed Water
Natural Gas
Proposal Presentation
System Architecture – Control & Supervision
Ethernet
Central Control Room
Engineering
Database SERVER Work Station
Ethernet
Ethernet HUB
Ethernet
Cogeneration Control Room Compressors Control Room
Work Station Work Station
and Printer and Printer
ProfiBUS Network
Gas Engine Demin-water Unit + ESD and Compressor Compressor ESD and
and Generator Auxiliary Boiler Fire Fighting Stage I Stage II Fire Fighting
Proposal Presentation
Design & Construction Execution Concept
Project Execution Key Issues
Specification of LLE
● Specification of LLE in parallel to Basic Design
● Close contact between PPT and Designer to shorten approval time
Purchase of LLE
● Efficient & Time Saving Procurement Procedures
Prefabrication
● High grade of onshore prefabrication and testing to shorten
construction work offshore (safer & time saving)
Proposal Presentation
Project Management
To ensure a high quality in project execution and safety issues, a strong
Project Management is mandatory!!
TIME Time Management & Scheduling will be the key factor in this project
and requires high attention from the beginning
COST Effective Cost & Procurement Management will lead the project to
good performance
TEAM Only well organised TeamWork between all parties maintain a
smooth project execution
HSE & Clearly defined duties & procedures will direct to safe work
QA/QC environment and good quality
Proposal Presentation
HSEQ Philosophy
The aim of Projects HSEQ Philosophy is to obtain through clearly defined
procedures and responsibilities a high degree of work and environmental
protection as well as a high quality performance!!
These Targets will be reached by:
Complying to Romanian Laws and Petrom HSEQ Principles
Training & Development of personnel involved in the project
Implementation of HSEQ principles starting with Design Phase
Permanently HSEQ meetings & Risk Analysis involving all parties
Proposal Presentation
Project Organisation & Key Personnel
Petrom
Project Team
DCC
K. Schauerte
Project Manager
V. Constantinescu
HSE Manager QA/QC Manager
E. Apolozan S. Tivichi
Engineering Manager Construction Manager Commercial Manager Procurement Manager
G. Anton S. Jipa D. Dragoi I. Bucur
SITE SUPERVISORS
Project Presentation & Objectives
Milestone Time Schedule
Offshore Transportation is depending on accurate weather conditions
Proposal Presentation
Advantage through experience
PetroConst – Comproiect 92 – Upetrom
Platform Knowledge: Extensive experience in Petrom Black Sea Platforms
gained in decades of design & construction activities
for Petrom and others
Port Knowledge: Very good cognition of Constanta Port Authorities &
facilities as well as port regulations & workflows
Design Experience: ● Engineers with countable experience regarding
new Petrom/OMV Standards & Procedures
● Confirmed high quality of engineering works &
Project Execution