Jayawant Shikshan Prasarak Mandal's

IMPERIAL COLLEGE OF
ENGINEERING AND
RESEARCH
 INDEX

SL. No Name of Assignment Page Number

01 Flange Coupling Assembly 01

02 Fixture Assembly 02

03 Shock Absorber Assembly 05

04 Single Cylinder Engine Assembly 08

05 Pulley Support Assembly 10

06 Plumber Block Assembly 13

07 Press Tool Assembly 15

08 Double Bearing Assembly 17

09 Bench Wise Assembly 19

10 Crosshead Assembly 22

11 Butterfly Valve Assembly 25

12 V-Block Assembly 27

13 Wheel Support Assembly 29

14 Stock Bracket Assembly 31

Flange Coupling Assembly 1

Flange Coupling Assembly

In this project, you will create the exploded views of the Flange Coupling assembly. The
exploded state of the Flange Coupling assembly is shown in Figure 1. The dimensions of
the components are given in Figures 2 through 4.

Figure 1 The completed exploded view of the Flange Coupling assembly

Figure 2 Dimensions and views of the flange Figure 3 Dimensions and views of the Bolt

Figure 4 Dimensions and the Views of the nut

Fixture Assembly 1

Fixture Assembly
Create all the components of the Fixture assembly and then assemble them, as shown in
Figure 1. The details of the components of the Fixture assembly are shown in
Figures 2 through 5.

Figure 1 The Fixture assembly

Figure 2 Dimensions of the End Plate

2 Student Project

Figure 3 Dimensions of the Disk

Figure 4 Dimensions of the Support Pin and the Bolt

Fixture Assembly 3

Figure 5 Dimensions of the Spacer, Center Pin, and the Nut

Shock Assembly 1

Shock Assembly
In this project, you will create all components of the Shock assembly and then assemble
them, as shown in Figure 1. Also create an exploded state of the assembly, as shown in
Figure 2. The dimensions of the components are shown in Figures 3 through 10.

Figure 1 The Shock assembly

Figure 2 The exploded state of the Shock Assembly

2 Student Project

Figure 3 Dimensions for Bracket Figure 4 Dimensions for Pivot

Figure 5 Dimensions for U-Support

Shock Assembly 3

Figure 6 Dimensions for Bushing Figure 7 Dimensions for Self-locking nut

Figure 8 Dimensions for Washer Figure 9 Dimensions for Hexagonal bolt

Figure 10 Dimensions for Castle nut

 Worksheet #11 – a simple (short) engine model

Components are to be the

following: 5)
1) Crankcase-block
2) Crankshaft
3) Conrod
4) Pin
5) Piston 3)
The critical variable in this
design exercise is the piston
stroke, which must initially
be 60mm, and must then be
able to be increased to a
maximum of 100mm.

The crank throw defines the 4)

stroke of the piston. You
must consider what other 2)
model features need to
change with the stroke,
particularly within the
crankcase-block.

At top dead center the

piston top must be flush with
the crankcase-block top 1)
surface.

Piston stroke

At bottom dead center the bottom

of the piston skirt must be flush
with the underside of the
crankcase-block

Crank throw.

Top dead center. Bottom dead center.

Simple engine modelling exercise Page 1 of 2

Neill Hughes, 10/14/09
 Use the following outside basic dimensions as a start for your modelling.

3) Conrod.

1) Crankcase-block.

5) Piston.

2) Crankshaft. 4) Pin.

Simple engine modelling exercise Page 2 of 2

Neill Hughes, 10/14/09
Pulley Support Assembly 1

Pulley Support Assembly

Create the components of the Pulley Support assembly and then assemble them, as shown in
Figure 1. After creating the assembly, create its exploded view, as shown in Figure 2. The
dimensions of the components are given in Figures 4 through 8.

Figure 1 The Pulley Support assembly

Figure 2 Exploded view of the Pulley Support assembly

2 Student Project

Figure 4 Dimensions of the Pulley Figure 5 Dimensions of the Bushing

Figure 6 Left-side view of the Bracket Figure 7 Sectioned front view of the

Figure 8 Dimensions of the Washer, Cap Screw, Turn Screw, and Nut
Pulley Support Assembly 3

Figure 3 Parts list for the Pulley Support assembly

Plummer Block Assembly 1

Plummer Block Assembly

In this project, you will create the components of the Plummer Block assembly, as shown in
Figure 1 and then assemble them. The dimensions of the components are given in Figures 2
through 4.

Figure 1 The Plummer Block assembly

Figure 2 Views and dimensions of the Casting

2 Student Project

Figure 3 Views and dimensions of the Cap

Figure 4 Views and dimensions of Brasses, Nut, Lock Nut, and Bolt
Press Tool Assembly 1

Press Tool Assembly

In this project, you will create the Press Tool assembly shown in Figure 1. The exploded state
of the assembly is shown in Figure 2 and the dimensions of the components of the Press Tool
assembly are shown in Figures 2 through 5.

Figure 1 The completed Press Tool assembly after assembling the

Top Plate with the assembly

Figure 2 The exploded view of the Press Tool as- Figure 3 Figure showing the Bottom Plate
sembly
2 Student Project

Figure 4 Dimensions and views of the Top Figure 5 Dimensions and views of the Guide Pillar
Plate and Guide Bush
Double Bearing Assembly 1

Double Bearing Assembly

In this project, you will create the Double Bearing assembly shown in Figure 1. The exploded
state of the assembly is shown in Figure 2 and the dimensions of the components of the
Double Bearing assembly are shown in Figures 3 through 7.

Figure 1 The completed Double Bearing Figure 2 The exploded view of the Double
assembly Bearing assembly

Figure 3 Top view of the Base Figure 4 Top view of the Cap

Figure 5 Front view of the Base Figure 6 Front view of the Cap
2 Student Project

Figure 7 Dimensions and drawing views of the Bushing and the Bolt
Bench Vice Assembly 1

Bench Vice Assembly

In this project, you will create the Bench Vice assembly. Figures B through E shows the views
and dimensions of the components of the Bench Vice assembly.

Figure 1 The Bench Vice assembly

Figure 2 Views and dimensions of the base

2 Student Project

Figure 3 Views and dimensions of the Vice Jaw

Figure 4 Views and dimensions of various components of the Bench Vice assembly
Bench Vice Assembly 3

Figures 5 Views and dimensions of various components of the Bench Vice assembly
Crosshead Assembly 1

Crosshead Assembly
In this project, you will create all components of the Crosshead assembly and then assemble
them, as shown in Figure 1. Also you will create an exploded state, shown in Figure 2. The
dimensions of the components are shown in Figures 3 through 7.

Figure 1 The Crosshead assembly

Figure 2 The exploded state of Crosshead assembly

2 Student Project

Figure 3 Front view and the right-side view of the Body

Figure 4 Dimensions of Keep Plate Figure 5 Dimensions of Piston Rod

Figure 6 Dimensions of the Brasses and Bolt

Crosshead Assembly 3

Figure 7 Dimensions of Nut

Butterfly Valve Assembly 1

Butterfly Valve Assembly

Create the components of the Butterfly Valve assembly and then assemble them, as shown in
Figure 1. The dimensions of the components are shown in Figures 2 through 7. Assume the
missing dimensions.

Figure 1 The Butterfly Valve assembly

Figure 2 Dimensions of the Body

2 Student Project

Figure 3 Dimensions of the Shaft Figure 4 Dimensions of the Retainer

Figure 5 Top view of the Arm Figure 6 Sectional front view of the Arm

Figure 7 Dimensions of the Plate, Nut, and Screw

V-Block Assembly 1

V-Block Assembly
Create all the components of the V-Block assembly and then assemble them, as shown in
Figure 1. The dimensions of the components are shown in Figures 2 and 2.

Figure 1 The V-Block assembly

Figure 2 Views and dimensions of the V-Block body

2 Student Project

Figure 3 Views and dimensions of the U-Clamp and Fastener

Wheel Support Assembly 1

Wheel Support Assembly

Create all the components of the Wheel Support assembly and then assemble them, as shown
in Figure 1. The dimensions of the components are shown in Figures 2 through 6.

Figure 1 The Wheel Support assembly

Figure 2 Dimensions of the Base Figure 9-3 Dimensions of the Support

Figure 4 Front view of the Wheel Figure 5 Sectioned side view of the Wheel
2 Student Project

Figure 6 Dimensions of the Shoulder Screw, Bolt, Nut, Bushing,

and Washer
Stock Bracket Assembly 1

Stock Bracket Assembly

In this project, you will create the Stock Bracket assembly shown in Figure 1. The details of
the components of the Stock Bracket assembly are shown in Figures 2 through 8.

Figure 1 The Stock Bracket assembly

Figure 2 Top and front views of the Stock Support Base

2 Student Project

Figure 3 Front and right-side views of the Stock Figure 4 Top and front views of the Adjusting Screw
Support Roller Nut

Figure 5 Front and right-side views of the Support Roller Bracket

Figure 6 Views of the Adjusting Nut Handle and

Adjusting Screw Guide
Stock Bracket Assembly 3

Figure 7 Views of the Support Adjusting Screw Figure 8 Top and front views of the Thrust
Bearing