PROPOSED WORKSHOP & ADMIN BUILDING FOR

TATA INTERNATIONAL UNITECH SENEGAL.

PRE-ENGINEERED BUILDING
DESIGN BASIS REPORT

DESIGN & BUILD: ANVIL Projects LLP

STEEL FABRICATOR: PKM Metal Building System

STEEL DESIGNER: Marmag Infra Pvt. Ltd.

ANVIL Projects LLP

P
17/24, Second Floor, North Mada Street, Behind Saidapet Court, Srinagar Colony, Saidapet, Chennai – 600 015. [email protected]
M/s TATA INTERNATIONAL ANVIL Projects
UNITECH, #17/24, Second Floor, North Mada Street,
Srinagar Colony, Saidapet, Chennai – 600 015.
PIKINE, SENEGAL. [email protected]
Site: Senegal Doc. No.: Project No.: Date: 24/08/19
AA09 Rev.: 0
Title: PEB Design Basis Report

1. INTRODUCTION

This document describes the structural layout, loads and load combinations, material
properties and methodology used for analysis and design of the Tata Motor Service Centre
Pikine, Senegal. as per the relevant codes and standards. The overall plan dimension of the
proposed Steel building is 103.345 m x 36.960 m. The steel structure is analysed and designed
using STAAD Pro software using relevant codes and standards. The scope of work is to design
the superstructure.

pg. 2
M/s TATA INTERNATIONAL ANVIL Projects
UNITECH, #17/24, Second Floor, North Mada Street,
Srinagar Colony, Saidapet, Chennai – 600 015.
PIKINE, SENEGAL. [email protected]
Site: Senegal Doc. No.: Project No.: Date: 24/08/19
AA09 Rev.: 0
Title: PEB Design Basis Report

2. STRUCTURAL DESCRIPTION

This section describes the basic structural description and layout of the proposed structure.
The structure is described with images as shown below. The Overall plan dimension of
proposed steel building is 103.345 m x 36.960 m. the mezzanine floor level at 3.4m from FFL.
The Eave height of the structure is 7.833 m from FFL. The main frame bay spacing of the
structure is 6.4 m (Max.) and gable end frame bay spacing of the structure is 5m (Max.). Roof
slope 1 in 10. This all details follow as per the client inputs.

Table 2.1 Building Description

SL NO DESCRIPTION DETAILS

1 Building Occupancy Warehouse

2 Width (m) 103.345 C/C

3 Length (m) 36.960 C/C

4 Clear height (m) from F.F. L 6.8

5 Roof slope 1 in 10

6 Wind bracings Roof and Wall bracing

7 Roof sheeting 0.5 mm thick Galvalume sheet

8 Wall cladding 0.5 mm thick Galvalume sheet above brick wall

9 Brick wall height 6.1m from the F.F.L (Max.)

10 Rolling shutter 4 No’s

pg. 3
M/s TATA INTERNATIONAL ANVIL Projects
UNITECH, #17/24, Second Floor, North Mada Street,
Srinagar Colony, Saidapet, Chennai – 600 015.
PIKINE, SENEGAL. [email protected]
Site: Senegal Doc. No.: Project No.: Date: 24/08/19
AA09 Rev.: 0
Title: PEB Design Basis Report

Fig.2.1 Plan View of Ground floor.

Fig.2.2 Plan View of Mezzanine floor.

pg. 4
M/s TATA INTERNATIONAL ANVIL Projects
UNITECH, #17/24, Second Floor, North Mada Street,
Srinagar Colony, Saidapet, Chennai – 600 015.
PIKINE, SENEGAL. [email protected]
Site: Senegal Doc. No.: Project No.: Date: 24/08/19
AA09 Rev.: 0
Title: PEB Design Basis Report

3. CODES AND STANDARDS

This section lists out the applicable codes and standards for the analysis and design of the
Tata Motor Service Centre Pikine, Senegal.

1. AISC-ASD CODE– 1989, Specifications for Structural Steel Buildings.

2. SANS 10160 (part 1) 2009– Basis of structural design and actions for buildings and
industrial structures - Basis of structural design

3. SANS 10160 (part 2) 2009 - Basis of structural design and actions for buildings and
industrial structures - Self-weight and imposed loads

4. SANS 10160 (part 3) 2009 - Basis of structural design and actions for buildings and
industrial structures - Wind actions

5. IS 801: 1975 - Code of Practice for Use of Cold-Formed Light Gauge Steel Structural
Members in General Building Construction

6. IS: 811-1987 Specification for Cold formed Light gauge Structural Steel Sections

7. IS: 4923 - 1997, Hollow Steel Sections for structural use- Specification.

8. IS 2062: 2011, Steel for general structural purposes, Bureau of Indian Standards (BIS)

pg. 5
M/s TATA INTERNATIONAL ANVIL Projects
UNITECH, #17/24, Second Floor, North Mada Street,
Srinagar Colony, Saidapet, Chennai – 600 015.
PIKINE, SENEGAL. [email protected]
Site: Senegal Doc. No.: Project No.: Date: 24/08/19
AA09 Rev.: 0
Title: PEB Design Basis Report

4. STRUCTURAL SYSTEM & METHODOLOGY

4.1 Structural System

STAAD Pro Analysis and design software is used for the analysis and design of the Steel
structure using AISC ASD. For the analysis 3D skeleton is modelled and analysed by using the
STAAD Pro analysis and design software. The full skeleton model is done by using the beam
element in staad. Bay spacing, internal columns spacing, height and slope are followed as per
the input drawings and technical specifications submitted by client. The main frame is
considered as moment resisting frame to control the deflection in the same plane
The purlins, Girts and other secondary members are designed as per the relevant codes and
standards, using in-house standards and spread-sheets.

Fig 4.1: Rendered View of Steel structure, from STAAD pro.

pg. 6
M/s TATA INTERNATIONAL ANVIL Projects
UNITECH, #17/24, Second Floor, North Mada Street,
Srinagar Colony, Saidapet, Chennai – 600 015.
PIKINE, SENEGAL. [email protected]
Site: Senegal Doc. No.: Project No.: Date: 24/08/19
AA09 Rev.: 0
Title: PEB Design Basis Report

4.2 Material Properties

The material properties are used for defining the stiffness calculation of the modelled
structural members in the analysis.

Table-4.1 Elastic Properties of Materials

Sl. Material Member description Elastic Modulus Poisson’s Ratio Unit weight
No. (kN/m2) (kN/m3)
1 High Strength Steel Built up sections, Base 2 x 108 0.3 78.5
(fy =350 N/mm2) plates etc.
2 Mild steel Bracing 2 x 108 0.3 78.5
(fy =250 N/mm2)
3 High Strength cold form Purlin, eave strut etc. 2 x 108 0.3 78.5
Steel (fy =350 N/mm2)
4 Hotrolled steel Tie Beam 2 x 108 0.3 78.5
(fy = 310 N/mm2)

pg. 7
M/s TATA INTERNATIONAL ANVIL Projects
UNITECH, #17/24, Second Floor, North Mada Street,
Srinagar Colony, Saidapet, Chennai – 600 015.
PIKINE, SENEGAL. [email protected]
Site: Senegal Doc. No.: Project No.: Date: 24/08/19
AA09 Rev.: 0
Title: PEB Design Basis Report

5. LOADS AND LOAD COMBINATIONS

This section describes the various loads considered for the analysis and design of the Tata
Motor Service Centre Pikine, Senegal. The loads and load calculations are described below.

5.1 Dead Load (DL)

Dead load consists of the self-weight of the structure, its connections and other accessories.
Dead loads are considered as per the client specifications.

Table 5.1 Dead load

SL NO ITEMS WEIGHT

1 Self-weight factor for members including connections (15%) 1.15

2 Roofing Sheet 5 kg/m2

3 Wall cladding 5 kg/m2

4 Flange braces, sag rods etc. 5 kg/m2

5 Collateral loads (as per client input) 50 kg/m2

6 Purlin weight 4.3kg/m2

7 Girts weight 4.3kg/m2

8 Floor Finish in Mezzanine floor 100 kg/m2

9 Decking Sheet Profile - (ComFlor 46/0.9/S280 decking.) 10.02kg/m2

pg. 8
M/s TATA INTERNATIONAL ANVIL Projects
UNITECH, #17/24, Second Floor, North Mada Street,
Srinagar Colony, Saidapet, Chennai – 600 015.
PIKINE, SENEGAL. [email protected]
Site: Senegal Doc. No.: Project No.: Date: 24/08/19
AA09 Rev.: 0
Title: PEB Design Basis Report

5.2 LIVE LOAD(LL)

Live loads are the gravity loads produced by the use and occupancy of the structure. Live loads
are as in the client specifications.

Live load on Roof (Only maintenance): 25 kg/ m2 (As per South African
code - SANS 10160-2).

Live load on Mezzanine floor (Parts store area): 10 kN/ m2 (As per client
specifications).

Live load on Mezzanine floor (Service Reception area): 4 kN/ m2 (As per client
specifications).

5.3 Wind Load (WL)

The loads due to wind are calculated as per the provisions specified in SANS 10160 (Part-3).
Wind load parameters are given in table 5.2.

Table 5.2 Wind load parameters

Parameters

Regional basic wind speed, Vb 36.11 m/s

Terrain Category 2

Design life of the building 50 years

Roughness Factor, Cr(z) 1.057

Topography Factor, Co(z) 1.1

Air density,ρ 1.06 kg/m3

pg. 9
M/s TATA INTERNATIONAL ANVIL Projects
UNITECH, #17/24, Second Floor, North Mada Street,
Srinagar Colony, Saidapet, Chennai – 600 015.
PIKINE, SENEGAL. [email protected]
Site: Senegal Doc. No.: Project No.: Date: 24/08/19
AA09 Rev.: 0
Title: PEB Design Basis Report

Peak Wind speed, Vb,peak: 1.4Vb

1.4 * 36.11
50.554 m/s
The relationship between wind speed and wind pressure is as follows,

Design Wind Speed Vp(z): Cr(z)* Co(z)* Vb,peak

Design Wind pressure is calculated as Pz: 0.5* ρ *Vp(z)2;

Height Vb Cr(z) Co(z) ρ Vb,peak Vp(z) qp(z)

(m) (m/s) (m/s) (m/s) (kN/m2)

12 36.11 1.057 1.1 1.06 50.554 58.78 1.83

Table 5.3 Internal pressure coefficients Cpi

0o -0.3

90o -0.3

180o 0.2

270o -0.1

Table 5.4 External pressure coefficients on Walls, Cpe

Wall

A B C D E

0o -1.2 -0.8 -0.5 0.7 -0.3

90o -1.2 -0.8 -0.5 0.7 -0.3

180o -1.2 -0.8 -0.5 0.7 -0.3

270o -1.2 -0.8 -0.5 0.7 -0.3

pg. 10
M/s TATA INTERNATIONAL ANVIL Projects
UNITECH, #17/24, Second Floor, North Mada Street,
Srinagar Colony, Saidapet, Chennai – 600 015.
PIKINE, SENEGAL. [email protected]
Site: Senegal Doc. No.: Project No.: Date: 24/08/19
AA09 Rev.: 0
Title: PEB Design Basis Report

Table 5.5 External pressure coefficients on Roof, Cpe

ROOF

F G H I J

0o -1.644 -1.172 -0.579 -0.586 0.116

90o -1.579 -1.3 -0.693 -0.593 -

180o -1.644 -1.172 -0.579 -0.586 0.116

270o -1.579 -1.3 -0.693 -0.593 -

5.4 Load Combinations

The Structural steel building is designed for both strength and serviceability criteria. For the
strength design, load combinations as specified in AISC ASD shall be used. For ascertaining
safety under service load conditions, the Factored load combinations as specified in AISC ASD
shall be used. Various load combinations as per the partial safety factors given in AISC ASD
are listed below for strength and serviceability criteria.

STEEL STRUCTURE LOAD COMBINATIONS

STRENGTH DESIGN SERVICEABILITY DESIGN

1. 1.0 DL 1. 1.0 DL + 1.0 LL
2. 1.0 DL + 1.0 LL 2. 1.0 DL+ 1.0 WL
3. 1.0 DL + 1.0WL 3. 1 DL + 0.75 LL + 0.75 WL
4. 0.6 DL+ 1.0WL
5. 1 DL + 0.75 LL + 0.75 WL

Abbreviations: DL=dead load, LL=Live load, WL= wind load.

pg. 11
M/s TATA INTERNATIONAL ANVIL Projects
UNITECH, #17/24, Second Floor, North Mada Street,
Srinagar Colony, Saidapet, Chennai – 600 015.
PIKINE, SENEGAL. [email protected]
Site: Senegal Doc. No.: Project No.: Date: 24/08/19
AA09 Rev.: 0
Title: PEB Design Basis Report

6. ANALYSIS & DESIGN

The steel building is modelled as 3D skeleton with beam elements of varying section sizes to
get an optimum economy. The frames are provided with Pinned supports and wind columns
are provided with pinned supports. The bracings are 32 mm dia. rod sections and they provide
stability to the building in the longitudinal direction. The building structure is analysed and
designed for the loads mentioned in section 5. The connections are designed as per the
relevant codes and standards, using in-house standards and spread-sheets as well as Limcon
software. The connection calculations are given in annexure –A.

6.1 Analysis & design of the typical frame – Strength Ratios:

All section sizes are safe as per the design and the utilisation ratios are as given in the
following figure.

Fig 6.1 - Typical Main Frame without mezzanine floor, from STAAD pro.

Fig 6.2 - Typical Main Frame with mezzanine floor, from STAAD pro.

pg. 12
M/s TATA INTERNATIONAL ANVIL Projects
UNITECH, #17/24, Second Floor, North Mada Street,
Srinagar Colony, Saidapet, Chennai – 600 015.
PIKINE, SENEGAL. [email protected]
Site: Senegal Doc. No.: Project No.: Date: 24/08/19
AA09 Rev.: 0
Title: PEB Design Basis Report

6.2 Bending Moment

The static analysis is aimed at providing the stress distributions over the entire structure for
static loads for this DR. The bending moment diagram (BMD) of the structure for the load
envelope is provided below.

Fig 6.3 - Typical main frame BMD for load Envelope

6.3 Deflection Limits – Limit State of Serviceability

The deflection limits is considered from AISC ASD. For columns, the lateral deflection limit is
Height/100. For beams, vertical deflection limit is Span/150.

Fig 6.4 - Critical Deflection pattern for the Typical Frame without mezzanine.

pg. 13
M/s TATA INTERNATIONAL ANVIL Projects
UNITECH, #17/24, Second Floor, North Mada Street,
Srinagar Colony, Saidapet, Chennai – 600 015.
PIKINE, SENEGAL. [email protected]
Site: Senegal Doc. No.: Project No.: Date: 24/08/19
AA09 Rev.: 0
Title: PEB Design Basis Report

Fig 6.5 - Critical Deflection pattern for the Typical Frame with mezzanine.

Maximum lateral displacement for column: 61 mm < 6800/100 = 68 mm.

Maximum vertical displacement for rafter: 204 mm < 37190/180 = 207 mm

pg. 14
M/s TATA INTERNATIONAL ANVIL Projects
UNITECH, #17/24, Second Floor, North Mada Street,
Srinagar Colony, Saidapet, Chennai – 600 015.
PIKINE, SENEGAL. [email protected]
Site: Senegal Doc. No.: Project No.: Date: 24/08/19
AA09 Rev.: 0
Title: PEB Design Basis Report

ANNEXURE – A.

TYPICAL CONNECTION CALCULATIONS

pg. 15
User
Job: D19056 -- Connection: BP&AB-1 19-08-2019
16:12:53

CONNECTION: BP&AB-1 - Base Plate

Column: COL TABERMAINCOLU Gr.A53
Base plate: 280x20x560 Gr.A36 - Weld: 3/16" FW/483

280 280

140
75
75
140

180 180

Foundation: 836.2 x 416.2 x 2000 deep (reinf.) - 1-1/2" thick grout pad
HD Bolts: 6 x M24 4.6/S/N - 600 embedment

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LIMCON V3.63.1.11 C:\Users\Public\Documents\Limcon\D19056

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Job: D19056 -- Connection: BP&AB-1 19-08-2019
16:12:53

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LIMCON V3.63.1.11 C:\Users\Public\Documents\Limcon\D19056

User
Job: D19056 -- Connection: BP&AB-1 19-08-2019
16:12:53


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LIMCON V3.63.1.11 C:\Users\Public\Documents\Limcon\D19056

User
Job: D19056 -- Connection: BP&AB-2 19-08-2019
18:12:34

CONNECTION: BP&AB-2 - Base Plate

Column: COL WINDCOLUMN Gr.A53
Base plate: 280x20x460 Gr.A36 - Weld: 3/16" FW/483

230 230

140
75
75
140

100 100

Foundation: 836.2 x 416.2 x 2000 deep (reinf.) - 1-1/2" thick grout pad
HD Bolts: 4 x M24 4.6/S/N - 600 embedment

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LIMCON V3.63.1.11 C:\Users\Public\Documents\Limcon\D19056

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Job: D19056 -- Connection: BP&AB-2 19-08-2019
18:12:34

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LIMCON V3.63.1.11 C:\Users\Public\Documents\Limcon\D19056

User
Job: D19056 -- Connection: BP&AB-2 19-08-2019
18:12:34


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LIMCON V3.63.1.11 C:\Users\Public\Documents\Limcon\D19056

User
Job: D19056 -- Connection: BP&AB-2_2 19-08-2019
17:18:57

CONNECTION: BP&AB-2_2 - Base Plate

Column: COL BOXSECTION Gr.A53
Base plate: 450x20x450 Gr.A36 - Weld: 3/16" FW/483

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Foundation: 836.2 x 496.2 x 2000 deep (reinf.) - 1-1/2" thick grout pad
HD Bolts: 4 x M24 4.6/S/N - 600 embedment

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LIMCON V3.63.1.11 C:\Users\Public\Documents\Limcon\D19056

User
Job: D19056 -- Connection: BP&AB-2_2 19-08-2019
17:18:57

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LIMCON V3.63.1.11 C:\Users\Public\Documents\Limcon\D19056

User
Job: D19056 -- Connection: BP&AB-2_2 19-08-2019
17:18:57


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LIMCON V3.63.1.11 C:\Users\Public\Documents\Limcon\D19056

User
Job: D19056 -- Connection: BP&AB-3 19-08-2019
16:14:20

CONNECTION: BP&AB-3 - Base Plate

Column: COL MEZZANINECOLUMN Gr.A53
Base plate: 240x20x360 Gr.A36 - Weld: 3/16" FW/483

180 180

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Foundation: 836.2 x 416.2 x 2000 deep (reinf.) - 1-1/2" thick grout pad
HD Bolts: 4 x M20 4.6/S/N - 600 embedment

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LIMCON V3.63.1.11 C:\Users\Public\Documents\Limcon\D19056

User
Job: D19056 -- Connection: BP&AB-3 19-08-2019
16:14:20


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LIMCON V3.63.1.11 C:\Users\Public\Documents\Limcon\D19056

User
Job: D19056 -- Connection: BP&AB-3 19-08-2019
16:14:20

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LIMCON V3.63.1.11 C:\Users\Public\Documents\Limcon\D19056

User
Job: CONNECTIONS -- Connection: SPLICE_2 30-08-2019
11:51:29

CONNECTION: SPLICE_2 - Bolted Moment End Plate

End plate: 240x20x1060 Gr.S355 - Stiffener: 140x10x230
Flange weld: CJPGW/483 - Web weld: 1/4" FW/483
Bolts: 8 x M24 8.8/S/N in 2 cols. at 150 gauge

60
80
170

385
Gr.S355
RAFTER770 RAFTER770
590
C1 B1

170

1/4"
Plates: 45.3 kg
Bolts: 5.8 kg
Welds: 0.4 kg

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LIMCON V3.63.1.11 ...\CONNECTIONS

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Job: CONNECTIONS -- Connection: SPLICE_2 30-08-2019
11:51:29

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LIMCON V3.63.1.11 ...\CONNECTIONS

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Job: CONNECTIONS -- Connection: SPLICE_2 30-08-2019
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LIMCON V3.63.1.11 ...\CONNECTIONS