Minco Sensors
Minco Sensors
INTRODUCTION
Section 1: Introduction - Solutions Guide Section 6: Sanitary Sensors
Your solutions guide....................................................................................1-4 Probes...............................................................................................................6-2
Solutions for industry applications ........................................................1-5 Assemblies......................................................................................................6-3
Solutions for optimal performance ...........................................1-6 to 1-7 Installation and accessories......................................................................6-4
TemptranTM temperature transmitters ..................................................1-8
Custom and integrated solutions ...........................................................1-9
ASSEMBLIES
RTD, thermocouple, or thermistor? .....................................................1-10 Section 7: Miniature Sensors
Choosing sensor elements......................................................................1-11 Embedment RTDs ........................................................................................7-2
RTD connections: 2-wire, 3-wire, 4-wire?...........................................1-12 Embedment thermocouples....................................................................7-3
Resistance/temperature tables ..............................................1-13 to 1-14 Non-sparking embedment sensors ..........................................7-4 to 7-7
Thermocouple voltage/temperature tables.....................................1-14 Bolt-on sensors..............................................................................................7-8
Temperature coefficient of resistance (TCR).....................................1-15 Economy sensors..........................................................................................7-9
SensorCalc program..................................................................................1-15 Installation and accessories ...................................................................7-10
PROBES
Miscellaneous specifications and codes ............................................1-15
Material selection guide ..........................................................................1-16
Section 8: Stators RTDs
Increased safety RTDs ....................................................................8-2 to 8-3
Section 2: Temperature Sensor Assemblies Single element RTDs ......................................................................8-4 to 8-5
Tip-sensitive spring loaded ..........................................................2-2 to 2-3 Dual element RTDs ......................................................................................8-6
ACCESSORIES
Tip-sensitive direct immersion....................................................2-4 to 2-5 Corona resistant RTD...................................................................................8-7
Tip-sensitive with thermowells...................................................2-6 to 2-7 Machinery protection products..............................................................8-8
High temp. with thermowells......................................................2-8 to 2-9
Explosionproof/Flameproof ....................................................2-10 to 2-15
Flameproof ....................................................................................2-16 to 2-21 Section 9: HVAC Sensors
Eurostyle.........................................................................................2-22 to 2-23 Chill-Out™ combination sensor..................................................9-2 to 9-3
Specifying custom assemblies...............................................................2-24 Averaging temperature sensors .............................................................9-4
INSTRUMENTS
Duct and outside air temperature sensors .........................................9-5
Room air temperature sensors ................................................................9-6
Section 3: Probes Flexible Thermal-Ribbon™ pipe sensors ..............................................9-7
Tip-sensitive RTDs and thermocouples ...................................3-2 to 3-3 Humidity sensor/transmitter assembly ...................................9-8 to 9-9
Fast response RTDs..........................................................................3-4 to 3-5 Hazardous area humidity assembly.....................................9-10 to 9-11
Bayonet mount tip-sensitive RTDs, thermocouples............3-6 to 3-7 Intrinsically safe humidity assembly....................................9-12 to 9-13
Electrically isolated RTDs, thermocouples ..............................3-8 to 3-9 Thermal Vial™ temperature sensing system .....................9-14 to 9-15
550°C RTDs, thermocouples....................................................3-10 to 3-11 Refrigeration and freezer temperature system...............................9-16
SANITARY
SENSORS
600°C RTDs....................................................................................................3-12 Fluid immersion temperature sensors ...............................................9-17
Mineral-insulated RTDs ............................................................................3-13 Elements and probes................................................................................9-18
Compact plug sensor................................................................................3-14 Temptran 4 to 20 mA transmitters.......................................................9-19
Integrated sensor transmitter................................................................3-15
Conductivity level sensor.........................................................3-16 to 3-17
How to shorten cut-to-length probes ................................................3-18 Section 10: Thermal-Ribbons™
MINIATURE
Thermal-Ribbons™ .....................................................................10-2 to 10-3
SENSORS
PFA, FEP encapsulation tubing..............................................................3-18
Thermal-Tabs™.............................................................................10-2 to 10-3
Discoil™ Thermal-Ribbons ......................................................................10-4
Section 4: Accessories Strip sensing Thermal-Ribbons.............................................................10-5
Connection heads............................................................................4-2 to 4-3 Thermistor Thermal-Ribbons.................................................................10-6
Spring-loaded holders ................................................................................4-4 Thermocouple Thermal-Ribbons .........................................................10-6
Fluid immersion fittings .............................................................................4-5 Installation and accessories ...................................................................10-7
STATOR RTDs
Economy thermowells ................................................................................4-6
HVAC thermowells........................................................................................4-6
Reduced tip thermowells...........................................................................4-7 Section 11: Elements
Tapered thermowells...................................................................................4-7 Wire-wound elements .............................................................................11-2
Flanged thermowells...................................................................................4-8 Thin-film elements ....................................................................................11-2
Bayonet fittings .............................................................................................4-9 Installation....................................................................................................11-3
HVAC SENSORS
Extensions .......................................................................................................4-9 Extension leads...........................................................................................11-3
Metric accessories ......................................................................................4-10
Feedthroughs ..............................................................................................4-11
Leadwire and cable seal............................................................4-12 to 4-13 Section 12: Reference
Elastomer rubber-filled cable.................................................................4-14 Part number index .....................................................................12-2 to 12-3
Extension wire .............................................................................................4-15 Industry specifications.............................................................................12-4
Next steps .....................................................................................................12-5
THERMAL-
Section 5: Instruments RIBBONS
RTD transmitters ...............................5-2 to 5-5, 5-8 to 5-9, 5-12 to 5-13
Thermocouple transmitters .....5-6 to 5-7, 5-10 to 5-11, 5-14 to 5-15
Isolated transmitters.....................................................................5-8 to 5-11
Field rangeable transmitters ...................................................5-12 to 5-15
Programmable transmitters ....................................................5-16 to 5-17
HART® transmitters ....................................................................5-18 to 5-19
ELEMENTS
Page 1-3
Your Sensors & Instruments Solutions Guide
Also ask:
• What is the sensed medium (a surface or immersed in solid,
liquid or gas)? 3. Compare sensor construction alternatives for best fit
• Is the medium chemically reactive (corrosive) or hazardous and ease of use
(explosive)?
While a sensing technology may appear to be capable of
• Is there high electromagnetic interference potential from
meeting the requirements of your application, the actual sensor
power switching, rectification, or radio waves?
packaging and construction must be evaluated in order to
select the optimal cost/performance balance from the available
Finally, define the significance of these performance
technology options.
specifications in your application?
• sensing accuracy at a calibration point and/or over
Regardless of which sensing technology you consider, the
a temperature span
packaging of the sensor introduces some level of specification
• repeatability
compromise in terms of cost, performance or durability. Use
• stability
this guide to compare Minco’s various sensor constructions and
• sensor time constant
instrumentation solutions to find the best fit for your
• insulation resistance
application.
2. Determine which sensing technology options meet your 4. Obtain parts for testing as prototypes in your application
requirements Minco has a wide selection of standard sensor components that
Several potential sensing technologies may meet the can often be used for prototype testing and production
essential environmental and performance specifications systems. We would appreciate the opportunity to discuss your
of your application. This section of the Sensors and Instruments application with you. We can help ensure that the right sensor
Solutions Guide will provide you with a basic understanding of construction is selected for your application as well as any
Minco’s sensing and instrumentation technology. For more accessory components. Often times, we are able to offer
information go to www.minco.com. recommendations for customization to improve performance
and/or lower installed cost.
Page 1-4
Solutions for Industry Applications
INTRODUCTION
Process Control and Building Automation Machinery and Motor Protection
Minco temperature and humidity sensors and instruments are Minco RTDs and Thermocouples are used worldwide to
used in process and HVAC/R applications in the most critical en- safeguard valuable rotating apparatus machinery. Accurate
vironments. Our sensing solutions achieve the lowest total cost and fast-responding temperature measurement provides
of ownership (TCO) while maintaining accuracy, reliability and overtemperature protection, and our sensors can be
ease of installation. manufactured to integrate with any instrumentation package.
Page 1-5
Solutions for Optimal Performance
Minco offers the perfect fit for any temperature and humidity
sensing application. From miniature detectors to 100 foot
•
averaging thermometer and heavy duty probe assemblies,
our selection lets you choose the best model for your needs.
• High accuracy humidity sensors and transmitters We have extensive machining capabilities in a variety
of materials:
• Signal conditioning
• Stainless steel in various grades • Brass
• Linearizing transmitters with 4 to 20 mA, 1 to 5 VDC
or other voltage/current outputs, and HART® Protocol • Copper • Monel
• Bendable case designs or preformed to your specifications • Stainless steel overbraid or flexible armor
• Assembly with fittings, connection heads, thermowells, • Flat ribbon leads or sensor/flex circuit hybrids
connectors, feedthroughs
Page 1-6
INTRODUCTION
Lamination Solution: Minco specializes in fast response RTDs. Most models
in this guide have a time constant of 2 seconds or less.
Minco’s winding and lamination technology enables
Certain custom-designed models are faster yet.
manufacture of flat, flexible sensors in any size or shape.
The custom Thermal-Ribbon™ Time constant is defined as the time it takes a sensor to reflect
below has a wire element to 63% of a step temperature change:
average temperatures over
its entire area.
Repeatability/stability: Repeatability tells how well the sensor Self-heating: The measuring current through an RTD can raise
repeats subsequent readings at the same temperature. Stability its temperature above the true value.
is the absence of long term drift. In many cases, the user is less
Solution: As a general rule, limit current to 5 mA for industrial
concerned with absolute accuracy than with the ability of a sen-
applications. Most Minco RTDs, and especially Thermal-
sor to maintain a process at the same point once properly set.
Ribbons, have a large surface area to dissipate heat and reduce
Solution: Platinum RTDs are the most stable sensor in common self-heating effects.
use and are used to interpolate over the standard temperature
scale from -260 to 962°C. Ordinary industrial models will drift
Custom designs
less than 0.1°C per year in normal use.
If you have special requirements - or an OEM design -
Minco can typically manufacture a custom sensor solution
Time lag: When temperatures change rapidly, sensors may not to improve accuracy and reduce cost at the same time.
keep up. Contact Minco Sales and Customer Service today to discuss
your application.
Page 1-7
Temptran™ Transmitter Solutions
Page 1-8
Custom and Integrated Solutions
INTRODUCTION
Minco designs and manufactures three different product lines, all coordinated in the same facility for faster, seamless integration that
can decrease your time-to-market. This makes us unique in our ability to customize and integrate components into turnkey assemblies
and complete solutions. All of our components can be designed, manufactured, and integrated to perfectly fit your application while
providing matched system accuracy.
Custom Solutions
Minco’s customized products provide an affordable solution to meet your exact specifications. We work diligently to
build our products with the greatest efficiency, quality, and accuracy to meet your critical standards and ensure ROI.
Thermofoil™ Heaters
• Thin and flexible, Thermofoil heaters provide critical temperature uniformity
and rapid thermal response
• Profiled and multi-zone heaters put the heat exactly where you need it
• Limitless shape and size possibilities offer a precise fit in virtually any application
• Leadwire, flex circuit or solder pad terminations offer easy integration into your assembly
Flex Circuits
• Single sided, double sided, multilayer and rigid-flex circuits with high layer counts meet
your interconnection needs
• Fine lines, circuit forming and selective bonding add to space and weight savings
• Stiffeners, pins, connectors and full turnkey electronics packaging offer efficient integration
into your application
• Inductive communication coils can be integrated with flex circuits to provide critical
communication assemblies
Integrated Solutions
All of Minco’s products - Thermofoil Heaters, Flex Circuits, Sensors, Instruments - can be
integrated into a single component for greater efficiency. Whether it is a complete thermal
optimization system or interconnection application, Minco's design engineers will partner
with you to ensure success.
With integrated solutions there is less work on your end, and less that can go wrong.
Our integrated assemblies truly lower your total cost of ownership (TCO) because of
less front end assembly, easy installation, and unparalleled quality and reliability.
Page 1-9
RTD, Thermocouple, or Thermistor?
Resistance temperature detectors (RTDs) • Ruggedness: The inherent simplicity of thermocouples
makes them resistant to shock and vibration.
An RTD sensing element consists of a wire coil or deposited film
of pure metal. The element’s resistance increases with • Small size/fast response: A fine-wire thermocouple junction
temperature in a known and repeatable manner. RTDs exhibit takes up little space and has low mass, making it suitable for
excellent accuracy over a wide temperature range and point sensing and fast response. Note, however, that many
represent the fastest growing segment among industrial Minco RTDs have time constants faster than equivalent
temperature sensors. Their advantages include: thermocouples.
• Temperature range: Minco models cover temperatures from Thermistors
-260 to 650°C (-436 to 1202°F).
A thermistor is a resistive device composed of metal oxides
• Repeatability and stability: The platinum resistance formed into a bead and encapsulated in epoxy or glass.
thermometer is the primary interpolation instrument A typical thermistor shows a large negative temperature
used by the National Institute of Standards and Technology coefficient. Resistance drops dramatically and non-linearly
from -260 to 962°C. Ordinary industrial RTDs typically drift less with temperature. Sensitivity is many times that of RTDs but
than 0.1°C/year. useful temperature range is limited. Some manufacturers offer
• Sensitivity: The voltage drop across an RTD provides thermistors with positive coefficients. Linearized models are
a much larger output than a thermocouple. also available.
• Linearity: Platinum and copper RTDs produce a more There are wide variations of performance and price between
linear response than thermocouples or thermistors. RTD thermistors from different sources. Typical benefits are:
non-linearities can be corrected through proper design • Low sensor cost: Basic thermistors are quite inexpensive.
of resistive bridge networks. However, models with tighter interchangeability or extended
• Low system cost: RTDs use ordinary copper extension temperature ranges often cost more than RTDs.
leads and require no cold junction compensation. • High sensitivity: A thermistor may change resistance by
• Standardization: Manufacturers offer RTDs to industry tens of ohms per degree temperature change, versus a
standard curves, most commonly 100 Ω platinum to fraction of an ohm for RTDs.
EN60751 (Minco element code PD or PM). • Point sensing: A thermistor bead can be made the size of
a pin head for small area sensing.
Thermocouples
A thermocouple consists of two wires of dissimilar metals
welded together into a junction. At the other end of the RTD Thermocouple Thermistor
signal wires, usually as part of the input instrument, is
-80 to 150°C
another junction called the reference junction, which is Temp. -260 to 850°C -270 to 1800°C
(-112 to 302°F)
electronically compensated for its ambient temperature. range (-436 to 1562°F) (-454 to 3272°F)
(typical)
Heating the sensing junction generates a thermoelectric
potential (emf ) proportional to the temperature difference Sensor cost Moderate Low Low
between the two junctions. This millivolt-level emf, when System cost Moderate High Moderate
compensated for the known temperature of the reference Stability Best Low Moderate
junction, indicates the temperature at the sensing tip. Sensitivity Moderate Low Best
Thermocouples are simple and familiar. Designing them Linearity Best Moderate Poor
into systems, however, is complicated by the need for special • General purpose
extension wires and reference junction compensation. Thermo- • Best sensitivity
sensing
couple advantages include: • Highest • Narrow ranges
Specify for: • Highest accuracy
temperatures (e.g. medical)
• Temperature
• Extremely high temperature capability: Thermocouples • Point sensing
averaging
with precious metal junctions may be rated as high as 1800°C
(3272°F).
Page 1-10
Choosing Sensor Elements
RTD element types
INTRODUCTION
Platinum is the most widely specified RTD element type due to its wide temperature range, stability, and standardization between
manufacturers. Copper, nickel, and nickel-iron can offer comparable accuracy at lower cost in many applications.
Element Temperature Benefits Typical base Sensitivity TCR Ω/Ω/°C
material range resistance (Avg. Ω/°C, 0 to
100°C)
• Greatest range
-260 to 650°C 100 Ω at 0°C 0.39 0.00375 to
Platinum • Best stability
(-436 to 1202°F) 1000 Ω at 0°C 3.90 0.003927
• Good linearity
-100 to 260°C
Copper • Best linearity 10 Ω at 25°C 0.04 0.00427
(-148 to 500°F)
-100 to 260°C • Low cost 100 Ω at 0°C 0.62 0.00618
Nickel
(-148 to 500°F) • High sensitivity 120 Ω at 0°C 0.81 0.00672
604 Ω at 0°C 3.13
-100 to 204°C • Low cost 0.00518 to
Nickel-iron 1000 Ω at 70°F 4.79
(-148 to 400°F) • Highest sensitivity 0.00527
2000 Ω at 70°F 9.58
Page 1-11
RTD Connections: 2-Wire, 3-Wire, 4-Wire?
R1 L1
Because an RTD is a resistance type sensor, resistance RT
introduced by connecting copper extension wires between the ES EO
L2
RTD and control instrument will add to readings. Furthermore,
this additional resistance is not constant but increases with R2 R3
Page 1-12
Resistance/Temperature Tables
INTRODUCTION
Platinum elements
Element code PJ PA PB PD, PE* PN PL PH PP PG PF PW PS
Resistance at 0°C 25.5 Ω 100 Ω 100 Ω 100 Ω 200 Ω 470 Ω 500 Ω 500 Ω 500 Ω 1000 Ω 1000 Ω 10k Ω
TCR (Ω/Ω/°C) 0.00392 0.00392 0.00391 0.00385 0.00385 0.00392 0.00392 0.00391 0.00385 0.00385 0.00375 0.00385
Sensitivity (Average Ω/°C) 0.1 0.392 0.391 0.385 0.77 1.845 1.963 1.955 1.925 3.85 3.75 38.5
Temperature (°C) Resistance (ohms)
-200 4.33 17.00 17.26 18.52 37.04 79.88 84.98 86.30 92.60 185.20 1,852
-180 6.56 25.72 25.97 27.10 54.19 120.88 128.59 129.84 135.48 270.96 2,710
-160 8.75 34.31 34.54 35.54 71.09 161.28 171.57 172.72 177.72 355.43 3,554
-140 10.91 42.80 43.01 43.88 87.75 201.15 213.99 215.03 219.38 438.76 4,388
-120 13.05 51.19 51.37 52.11 104.22 240.57 255.93 256.83 260.55 521.10 5,211
-100 15.17 59.49 59.64 60.26 120.51 279.58 297.43 298.19 301.28 602.56 6,026
-80 17.27 67.71 67.83 68.33 136.65 318.23 338.55 339.17 341.63 683.25 6,833
-60 19.35 75.87 75.96 76.33 152.66 356.57 379.53 379.80 381.64 763.28 7,633
-40 21.41 83.96 84.03 84.27 168.54 394.63 419.82 420.13 421.35 842.71 846.57 8,427
-20 23.46 92.01 92.04 92.16 184.32 432.43 460.03 460.19 460.80 921.60 923.55 9,216
0 25.50 100.00 100.00 100.00 200.00 470.00 500.00 500.00 500.00 1000.00 1000.00 10,000
20 27.53 107.95 107.92 107.79 215.59 507.35 539.73 539.58 538.96 1077.94 1075.96 10,779
40 29.54 115.85 115.78 115.54 231.08 544.47 579.23 578.92 577.70 1155.41 1151.44 11,554
60 31.54 123.70 123.60 123.24 246.48 581.38 618.49 618.02 616.21 1232.42 1226.44 12,324
80 33.53 131.50 131.38 130.90 261.79 618.06 657.51 656.90 654.48 1308.97 1300.96 13,090
100 35.51 139.26 139.11 138.51 277.01 654.53 696.31 695.54 692.53 1385.06 1375.00 13,851
120 37.48 146.97 146.79 146.07 292.14 690.77 734.86 733.94 730.34 1460.68 1448.56 14,607
140 39.43 154.64 154.42 153.58 307.17 726.79 773.18 772.11 767.92 1535.84 1521.63 15,358
160 41.37 162.25 162.01 161.05 322.11 762.59 811.27 810.05 805.27 1610.54 1594.22 16,105
180 43.31 169.82 169.55 168.48 336.96 798.18 849.12 847.75 842.39 1684.78 1666.33 16,848
200 45.22 177.35 177.04 175.86 351.71 833.54 886.74 885.22 879.28 1758.56 1737.96 17,586
220 47.13 184.82 184.49 183.19 366.38 868.68 924.12 922.46 915.94 1831.88 1809.11 18,319
240 49.02 192.25 191.89 190.47 380.95 903.59 961.27 959.46 952.36 1904.73 1879.78 19,047
260 50.91 199.64 199.24 197.71 395.42 938.29 998.18 996.22 988.56 1977.12 1949.96 19,771
280 52.78 206.97 206.55 204.91 409.81 972.77 1034.86 1032.76 1024.52 2049.05 2019.67 20,490
300 54.64 214.26 213.81 212.05 424.10 1007.03 1071.31 1069.06 1060.26 2120.52 2088.89 21,205
320 56.48 221.50 221.02 219.15 438.30 1041.06 1107.51 1105.12 1095.76 2191.52 2157.63 21,915
340 58.32 228.70 228.19 226.21 452.41 1074.88 1143.49 1140.95 1131.03 2262.06 2225.89 22,621
360 60.14 235.85 235.31 233.21 466.43 1108.47 1179.23 1176.55 1166.07 2332.14 2293.67 23,321
380 61.95 242.95 242.38 240.18 480.35 1141.85 1214.73 1211.91 1200.88 2401.76 2360.96 24,018
400 63.75 250.00 249.41 247.09 494.18 1175.00 1250.00 1247.04 1235.46 2470.92 2427.78 24,709
420 65.54 257.01 256.39 253.96 507.92 1207.93 1285.03 1281.94 1269.81 2539.62 2494.11 25,396
440 67.31 263.97 263.32 260.79 521.57 1240.64 1319.83 1316.60 1303.92 2607.85 2559.96 26,078
460 69.07 270.88 270.21 267.56 535.12 1273.14 1354.40 1351.03 1337.81 2674.62 2625.33 26,756
480 70.83 277.75 277.04 274.29 548.59 1305.41 1388.73 1385.22 1371.46 2742.93 2690.22 27,429
500 72.56 284.57 283.84 280.98 561.96 1337.46 1422.83 1419.18 1404.89 2808.78 2754.63 28,098
520 74.29 291.34 290.58 287.62 575.23 1369.28 1456.69 1452.91 1438.08 2876.16 28,762
540 76.01 298.06 297.28 294.21 588.42 1400.89 1490.31 1486.40 1471.04 2942.08 29,421
560 77.71 304.74 303.93 300.75 601.51 1432.28 1523.70 1519.66 1503.77 3007.54 30,075
580 79.40 311.37 310.54 307.25 614.51 1463.45 1556.86 1552.68 1536.27 3072.54 30,725
600 81.08 317.96 317.09 313.71 627.42 1494.39 1589.78 1585.47 1568.54 3137.08 31,371
620 82.75 324.49 323.60 320.12 640.23 1525.12 1622.47 1618.02 1600.58 3201.16
640 84.40 330.98 330.07 326.48 1555.62 1654.92 1650.35
660 86.04 337.43 336.49 332.79 1585.91 1687.14 1682.43
680 87.67 343.82 342.86 339.06 1615.97 1719.12 1714.29
700 89.29 350.17 349.18 345.28 1645.81 1750.87 1745.91
720 351.46
740 357.59
760 363.67
780 369.71
800 375.70
820 381.65
840 387.55
850 390.48
* PD is the most common platinum sensor element used by industry. PE has a wider manufacturing tolerance than PD.
Note: More element options and complete tables in 1°C or 1°F increments are available from Minco at www.minco.com/
Page 1-13
Resistance/Temperature Tables
Most RTD tables follow the modified Callendar-Van Dusen equation:
or some variation thereof, where Rt is the modified resistance at temperature t, R0 is the ice point resistance, and A, B, and C are
coefficients describing a given thermometer. Download Minco’s white paper entitled Resistance Thermometry: Principles and Applications
of Resistance Thermometers and Thermistors at www.minco.com for a complete set of equations and coefficients for numerical
calculation of resistance vs temperature.
Copper Nickel Nickel-iron Thermistors
Element code CA NA FA FB FC TA TB TF TK
Base 10 Ω 120 Ω 604 Ω 1000 Ω 2000 Ω 2252 Ω 10k Ω 50k Ω 10k Ω
resistance at 25°C at 0°C at 0°C at 70°F at 70°F at 25°C at 25°C at 25°C at 25°C
TCR (Ω /Ω /°C) .00427 .00672 .00518 .00527 .00527 R25/R125 = 29.2 R25/R125 = 23.5 R25/R125 = 31.2 R25/R125 = 26.6
Sensitivity (Average Ω/°C) 0.039 0.806 3.133 4.788 9.576 -72 -287 -1523 -324
Temperature (°C) Resistance (ohms)
-100 5.128 372.79
-80 5.923 66.60 410.73 1660 K 3558 K
-60 6.712 79.62 452.82 316.5 K 845.9 K
-40 7.490 92.76 499.06 75.79 K 239.8 K 1380 K 348.9 K
-20 8.263 106.15 549.46 826.90 1653.81 21.87 K 78.91 K 431.8 K 100.2 K
0 9.035 120.00 604.00 908.40 1816.81 7355 29.49 K 155.6 K 33.15 K
20 9.807 134.52 660.97 995.04 1990.09 2814 12.26 K 62.24 K 12.52 K
40 10.580 149.79 720.79 1086.49 2172.99 1200 5592 26.64 K 5323
60 11.352 165.90 783.45 1182.50 2365.01 560.3 2760 12.31 K 2510
80 12.124 182.84 848.97 1282.83 2565.66 282.7 1458 6117 1293
100 12.897 200.64 917.33 1387.21 2774.44 152.8 816.8 3256 718.5
120 13.669 219.29 988.54 1495.42 2990.84 87.7 481.8 1836 425.0
140 14.442 238.85 1062.60 1607.18 3214.37 53.0 297.2
160 15.217 259.30 1139.50 1722.26 3444.54
180 15.996 280.77 1219.26 1840.41 3680.84
200 16.776 303.46 1301.86 1961.38 3922.77
220 17.555 327.53
240 18.335 353.14
260 19.116 380.31
Note: More element options and complete tables in 1°C or 1°F increments are available from Minco at www.minco.com
Page 1-14
Temperature Coefficient of Resistance (TCR)
INTRODUCTION
TCR differentiates RTDs by their resistance/temperature curves. Stated another way, TCR is the average resistance increase per
Sometimes called alpha ( α ), it is specified in various ways by degree of a hypothetical RTD measuring 1 Ω at 0°C.
different manufacturers.
The most common use of TCR is to distinguish between curves
In this guide TCR is the RTD’s resistance change from 0 to 100°C, for platinum, which is available with TCRs ranging from 0.00375
divided by the resistance at 0°C, divided by 100°C: to 0.003927. The highest TCR indicates the highest purity
platinum, and is mandated by ITS-90 for standard platinum
thermometers.
There are no technical advantages of one TCR versus another
For example, a platinum thermometer measuring 100 Ω at 0°C
in practical industrial applications. 0.00385 platinum is the
and 139.11 Ω at 100°C has TCR 0.00391 Ω/Ω/°C:
most popular worldwide standard and is available in both
wire-wound and thin-film elements.
In most cases, all you need to know about TCR is that it must be
For a copper RTD, 10 Ω at 25°C, TCR is: properly matched when replacing RTDs or connecting them to
instruments.
SensorCalc Program
RTD and thermocouple tables are available online at You can create and store tables in a variety of formats. You can
www.minco.com also enter resistances and coefficients for custom tables, using
Callendar-Van Dusen or ITS-90 equations.
| Page 1-15
Material Selection Guide
This guide lists the least expensive materials compatible with various corrosive media. The user should also consider
unusual temperatures or levels of concentration. Contact Minco Sales and Customer Service for assistance.
Medium °F (°C) Material Medium °F (°C) Material
Acetic acid 212 (100) Monel Hydrofluoric acid 60% 212 (100) Monel
Acetic anhydride 300 (149) Nickel Hydrogen fluoride, dry 175 (79) Steel
Acetone 212 (100) 304 SS Hydrofluogilicic acid 40% 212 (100) Monel
Acetylene 400 (204) 304 SS Hydrogen peroxide 10-100% 125 (52) 304 SS
Alcohols 212 (100) 304 SS Kerosene 300 (149) Steel
Alum. (Potassium or sodium) 300 (149) Hastelloy C Lacquers & thinners 300 (149) 304 SS
Aluminum chloride 212 (100) Hastelloy B Lactic acid 300 (149) 316 SS
Aluminum sulfate 212 (100) 316 SS Lime 212 (100) 316 SS
Ammonia, dry 212 (100) 316 SS Linseed oil 75 (24) Steel
Ammonium hydroxide 212 (100) 316 SS Magnesium chloride 50% 212 (100) Nickel
Ammonium chloride 50% 300 (149) Monel Magnesium hydroxide (or oxide) 75 (24) 304 SS
Ammonium nitrate 300 (149) 304 SS Magnesium sulphate 40% 212 (100) 304 SS
Ammonium sulfate 212 (100) 316 SS Mercuric chloride 10% 75 (24) Hastelloy C
Amyl acetate 300 (149) 304 SS Mercury 100% 700 (371) Steel
Aniline 25 (-4) Monel Methylene chloride 212 (100) 304 SS
Asphalt 250 (121) 304 SS Methyl chloride, dry 75 (24) Steel
Atmosphere (industrial and marine) 304 SS Milk, fresh or sour 180 (82) 304 SS
Barium compounds See calcium Molasses See glucose
Beer 70 (21) 304 SS Natural gas 70 (21) 304 SS
Benzene 212 (100) Steel Nitric acid 75 (24) 304 SS
Benzoic acid 212 (100) 316 SS Nitric acid 300 (149) 316 SS
Bleaching powder 15% 70 (21) Monel Oxygen 75 (24) Steel
Borax 212 (100) Brass Oleic acid See fatty acids
Bordeaux mixture 200 (93) 304 SS Oxalic acid 212 (100) Monel
Boric acid 400 (204) 316 SS Photographic bleaching 100 (38) 304 SS
Bromine, dry 125 (52) Monel Palmitic acid See fatty acids
Butane 400 (204) Steel Phosphoric acid 212 (100) 316 SS
Butyric acid 212 (100) Hastelloy C Phenol 212 (100) 316 SS
Calcium bisulphite 75 (24) Hastelloy C Potassium compounds See sodium compounds
Calcium chloride 212 (100) Hastelloy C Propane 300 (149) Steel
Calcium hydroxide 20% 300 (149) Hastelloy C Rosin 100% 700 (371) 316 SS
Calcium hypochlorite See bleaching powder Sea water 75 (24) Monel
Carbolic acid See phenol Soap & detergents 212 (100) 304 SS
Carbon dioxide, dry 800 Brass Sodium bicarbonate 20% 212 (100) 316 SS
Carbonated water 212 (100) 304 SS Sodium bisulphite 20% 212 (100) 304 SS
Carbonated beverages 212 (100) 304 SS Sodium bisulphate 20% 212 (100) 304 SS
Carbon disulfide 200 (93) 304 SS Sodium carbinate 40% 212 (100) 316 SS
Carbon tetrachloride 125 (52) Monel Sodium chloride 30% 300 (149) Monel
Chlorine, dry 100 (38) Monel Sodium chromate 212 (100) 316 SS
Chlorine, moist 100 (38) Monel Salt or brine See sodium chloride
Chloracetic acid 212 (100) Monel Sodium cyanide 212 (100) 304 SS
Chloroform, dry 212 (100) Monel Sodium hydroxide 30% 212 (100) 316 SS
Chromic acid 300 (149) Hastelloy C Sodium hypochlorite 10% 75 (24) Hastelloy C
Cider 300 (149) 304 SS Sodium nitrate 40% 212 (100) 304 SS
Citric acid 212 (100) Hastelloy C Sodium nitrite 20% 75 (24) 316 SS
Copper (10) chloride 212 (100) Hastelloy C Sodium phosphate 10% 212 (100) Steel
Copper (10) nitrate 300 (149) 316 SS Sodium silicate 10% 212 (100) Steel
Copper (10) sulfate 300 (149) 316 SS Sodium sulfide 30% 212 (100) 316 SS
Copper plating solution (cyanide) 180 (82) 304 SS Sodium sulfite 10% 212 (100) 316 SS
Copper plating solution (acid) 75 (24) 304 SS Sodium sulfate 30% 212 (100) 304 SS
Corn oil 200 (93) 304 SS Sodium thiosulfate 212 (100) 304 SS
Creosote 200 (93) 304 SS Steam 304 SS
Crude oil 300 (149) Monel Stearic acid See fatty acids
Ethyl acetate See lacquer thinner Sugar solution See glucose
Ethyl chloride, dry 500 (260) Steel Sulfur 500 (260) 304 SS
Ethylene glycol (uninhibited) 212 (100) 304 SS Sulfur chloride, dry 75 (24) 316 SS
Ethylene oxide 75 (24) Steel Sulfur dioxide, dry 500 (260) 316 SS
Fatty acids 500 (260) 316 SS Sulfur trioxide, dry 500 (260) 316 SS
Ferric chloride 75 (24) Hastelloy C Sulfuric acid 10% 212 (100) 316 SS
Ferric sulphate 300 (149) 304 SS Sulfuric acid 10-90% 212 (100) Hastelloy B
Formaldehyde 40% 212 (100) 316 SS Sulfuric acid 90-100% 212 (100) 316 SS
Formic acid 300 (149) 316 SS Sulfuric acid, fuming 175 (79) Hastelloy C
Freon 300 (149) Steel Sulfurous acid 20% 75 (24) 316 SS
Fluorine, anhydrous 100 (38) 304 SS Titanium tetrachloride 75 (24) 316 SS
Furfural 450 (232) 316 SS Tannic acid 40% 75 (24) Hastelloy B
Gasoline 300 (149) Steel Toluene 75 (24) Steel
Glucose 300 (149) 304 SS Trichloracetic acid 75 (24) Hastelloy B
Glue, pH 6-8 300 (149) 304 SS Trichloroethylene, dry 300 (149) Monel
Glycerine 212 (100) Brass Turpentine 75 (24) 316 SS
Hydrobromic acid 212 (100) Hastelloy C Varnish 150 (66) Steel
Hydrochloric acid 37-38% 225 (107) Hastelloy B Zinc chloride 212 (100) Hastelloy B
Hydrogen chloride, dry 500 (260) 304 SS Zinc sulfate 212 (100) 316 SS
Hydrocyanic acid 212 (100) 304 SS
Page 1-16
SECTION 2: ASSEMBLIES
Page 2-1
Tip-sensitive Spring-loaded RTDs
5.0" (127 mm) MAX. INSERTION DEPTH D
1.0" (25 mm) MINIMUM
Page 2-2
Tip-sensitive Spring-loaded Thermocouples
5.0" (127 mm) MAX. INSERTION DEPTH D
1.0" (25 mm) MINIMUM
ASSEMBLIES
0.250" (6.4 mm)
½ –14 NPT DIAMETER
Page 2-3
Tip-sensitive Direct Immersion RTDs
5.0" (127 mm) MAX. INSERTION DEPTH D
CONDUIT THREAD
Temperature Transmitters
Minco's Temptran™ RTD transmitters provide a 4 to 20 mA
signal or HART® Protocol that can be sent over long distances
Overview with a simple 2-wire system. See Section 5 for complete
temperature transmitter specifications.
Mount sensors directly in fluid flow for fast response. Probes are
rated to 100 psi (6.9 bar). For use in non-corrosive fluids only. Special high-accuracy calibration: For high system accuracy,
specify transmitters with matched calibration. Calibration data
• RTD probe for use to 260°C (500°F)
traceable to NIST will also be provided. Get more information
• Adjustable fluid seal fitting on page 5-22.
Page 2-4
Tip-sensitive Direct Immersion Thermocouples
ASSEMBLIES
0.250" (6.4 mm)
½ –14 NPT DIAMETER
Page 2-5
Tip-sensitive RTDs with Thermowells
WITH EXTENSION: 11.0" (279 mm) MAX. THERMOWELL
NO EXTENSION: 6.2" (165 mm) MAX. LENGTH U
7.2" (183 mm) WITH EXTENSION 2.5"
Temperature Transmitters
2.6" (66.0 mm) NO EXTENSION (64 mm)
Minco's Temptran™ RTD transmitters provide a 4 to 20 mA
signal or HART® Protocol that can be sent over long distances
0.5" with a simple 2-wire system. See Section 5 for complete
PROCESS (12.7 mm)
THREAD DIAMETER temperature transmitter specifications.
DIAMETER:
½ –14 NPT THREAD: 0.625" (15.9 mm)
CONDUIT THREAD ¾ –14 NPT THREAD: 0.750" (19.0 mm) Special high-accuracy calibration: For high system accuracy,
SHOWN WITH STAINLESS STEEL HEAD AND UNION/NIPPLE EXTENSION
specify transmitters with matched calibration. Calibration data
Overview traceable to NIST will also be provided. Get more information
Thermowells protect sensors from the effects of fluid flow and on page 5-22.
pressure. These assemblies are spring-loaded for positive probe
contact against the bottom of the thermowell. The probe’s cop- Specification and order options
per alloy tip provides superior time response and reduces error
AS5140 Assembly number
from stem conduction. AS5140: Single element RTD
• 316 stainless steel thermowell AS5141: Dual element RTD
CA Sensing element from table
• Tip-sensitive RTD probe for use to 260°C (500°F) 60 Thermowell length U:
Specify in 0.1" increments (Ex: 60 = 6.0 inches)
• Spring-loaded probe
Z Leads per sensing element:
• Cast iron, stainless steel, or aluminum connection head Y = 2 leads
Z = 3 leads (required for CA and CC elements)
X = 4 leads (PD elements only)
Specifications 2 Conduit thread:
1 = 1/2 - 14 NPT
Temperature range: -50 to 260°C (-58 to 500°F).
2 = 3/4 - 14 NPT
Material: C Connection head:
Probe: Stainless steel with copper alloy tip. C = Cast iron
Connection head: Cast iron, aluminum, or stainless steel. A = Aluminum
Thermowell: 316 stainless steel. S = Stainless steel
Extension: Stainless steel. 1 Thermowell process thread:
1 = 1/2 - 14 NPT
Pressure rating: 7000 psi (483 bar) at 21°C, 2 = 3/4 - 14 NPT
reducing to 6300 psi (433 bar) at 260°C. U Extension option:
P = Coupling/nipple extension
Standard U dimensions: 2.5, 4.5, 6.0, 7.5, 8.0, 10.5, 13.5, 16.5, N = No extension
and 22.5". U = Union/Nipple extension
To order sensor assembly, stop here.
Insulation resistance: 100 megohms minimum at
To order with transmitters (single platinum element only) add:
100 VDC, leads to case.
520 Temptran™ transmitter model:
Connection: Terminal block for wires to AWG 14. 211 = TT211: Fixed Range (2-lead RTDs)
520 = TT520: Programmable (2, 3, & 4-lead RTDs)
Time constant: 17 seconds typical in moving water.
521 = TT521: HART® Programmable (2, 3, & 4-lead RTDs)
A Temperature range codes starting on page 5-20 or at
Sensing elements www.minco.com
Element Code 1 Calibration:
1 = Nominal calibration
Platinum (0.00392 TCR) 100 Ω ±0.5% at 0°C PA
2 = Match calibrated, 0.75% total system accuracy.
Platinum (0.00385 TCR) 100 Ω ±0.1% at 0°C PD For other calibration options, contact Minco
(Meets EN60751, Class B) AS5140CA60Z2C1U520A1 = Sample part number
Platinum (0.00385 TCR) 100 Ω ±0.5% at 0°C PE
Copper (0.00427 TCR) 10 Ω ±0.2% at 25°C CA
(dual) 10 Ω ±0.5% at 25°C CC
Nickel (0.00672 TCR) 120 Ω ±0.5% at 0°C NA
Specifications subject to change
Page 2-6
Tip-sensitive Thermocouples with Thermowells
WITH EXTENSION: 11.0" (279 mm) MAX. THERMOWELL
NO EXTENSION: 6.2" (165 mm) MAX. LENGTH U
7.2" (183 mm) WITH EXTENSION 2.5"
2.6" (66.0 mm) NO EXTENSION (64 mm)
ASSEMBLIES
0.5"
PROCESS (12.7 mm)
THREAD DIAMETER
DIAMETER:
½ –14 NPT THREAD: 0.625" (15.9 mm)
CONDUIT THREAD ¾ –14 NPT THREAD: 0.750" (19.0 mm)
Page 2-7
550°C RTDs with Thermowells
WITH EXTENSION: 11.0" (279 mm) MAX. THERMOWELL
NO EXTENSION: 6.2" (165 mm) MAX. LENGTH U
7.2" (183 mm) WITH EXTENSION 2.5"
2.6" (66.0 mm) NO EXTENSION (64 mm)
0.5"
PROCESS (12.7 mm)
THREAD
DIAMETER:
DIAMETER Temperature Transmitters
½ –14 NPT THREAD: 0.625" (15.9 mm)
CONDUIT THREAD ¾ –14 NPT THREAD: 0.750" (19.0 mm) Minco’s Temptran™ RTD transmitters provide a 4 to 20 mA
SHOWN WITH STAINLESS STEEL HEAD AND UNION/NIPPLE EXTENSION
signal or HART® Protocol that can be sent over long distances
Overview with a simple 2-wire system. See Section 5 for complete
Sense temperature in high-pressure fluids and gases. These temperature transmitter specifications.
assemblies are spring-loaded for positive probe contact against
Special high-accuracy calibration: For high system accuracy,
the bottom of the thermowell.
specify transmitters with matched calibration. Calibration data
• 316 stainless steel thermowell traceable to NIST will also be provided. Get more information
on page 5-22.
• RTD probe for use to 550°C (1022°F)
• Spring-loaded probe Specification and order options
• Cast iron, stainless steel, or aluminum connection head AS5160 Assembly number AS5160
Note: For temperatures less than 260°C (500°F), assemblies using
PB Sensing element from table
tip-sensitive sensors are recommended. 105 Thermowell length U:
Specify in 0.1" increments (Ex: 105 = 10.5 inches)
Z Leads per sensing element:
Specifications Y = 2 leads
Z = 3 leads
Temperature range: X = 4 leads (PD elements only)
Thermowell and sensor: -100 to 550°C (-148 to 1022°F). 2 Conduit thread:
Connection head: 1 = 1/2 - 14 NPT
Cast iron: 260°C (500°F) max. 2 = 3/4 - 14 NPT
Aluminum: 316°C (600°F) max. C Connection head:
Stainless steel: 121°C (250°F) max. C = Cast iron
A = Aluminum
Material: S = Stainless steel
Probe: 316 stainless steel. 1 Thermowell process thread:
Connection head: Cast iron, aluminum, or stainless steel. 1 = 1/2 - 14 NPT
Thermowell: 316 stainless steel. 2 = 3/4 - 14 NPT
Extension: Stainless steel. U Extension option:
P = Coupling/nipple extension
Pressure rating: 7000 psi (483 bar) at 21°C, reducing to 2500 N = No extension
psi (172 bar) at 550°C. U = Union/Nipple extension
Standard U dimensions: 2.5, 4.5, 6.0, 7.5, 8.0, 10.5, 13.5, 16.5, To order sensor assembly, stop here.
To order with transmitters add:
and 22.5".
520 Temptran™ transmitter model:
Insulation resistance: 10 megohms min. at 211 = TT211: Fixed Range (2-lead RTDs)
100 VDC, leads to case. 520 = TT520: Programmable (2, 3, & 4-lead RTDs)
521 = TT521: HART® Programmable (2, 3, & 4-lead RTDs)
Connection: Terminal block for wires to 14 AWG.
A Temperature range codes starting on page 5-20
Time constant: 23 seconds typical in moving water. or at www.minco.com
1 Calibration:
1 = Nominal calibration
Sensing elements 2 = Match calibrated, 0.75% total system accuracy.
Element Code For other calibration options, contact Minco
AS5160PB105Z2C1U520A1 = Sample part number
Platinum (0.00391 TCR) 100 Ω ±0.1% at 0°C PB
Platinum (0.00385 TCR) 100 Ω ±0.1% at 0°C PD
(Meets EN60751, Class B)
Page 2-8
550°C Thermocouples with Thermowells
WITH EXTENSION: 11.0" (279 mm) MAX. THERMOWELL
NO EXTENSION: 6.2" (165 mm) MAX. LENGTH U
7.2" (183 mm) WITH EXTENSION 2.5"
2.6" (66.0 mm) NO EXTENSION (64 mm)
ASSEMBLIES
0.5"
PROCESS (12.7 mm)
THREAD DIAMETER
DIAMETER:
½ –14 NPT THREAD: 0.625" (15.9 mm)
CONDUIT THREAD ¾ –14 NPT THREAD: 0.750" (19.0 mm)
Page 2-9
Explosionproof/Flameproof RTD Sensors
Ex d IIC
AEx d IIC
CONDUIT THREAD
Page 2-10
Assembly numbers
ASSEMBLIES
Probe diameters 0.215" (5.5 mm) 0.236" (6.0 mm) 0.250" (6.4 mm)
Number of elements Single Dual Single Dual Single Dual
Tip-sensitive AS760 AS761 AS700 AS701 AS720 AS721
All stainless AS762 AS763 AS702 AS703 AS722 AS723
MgO filled (platinum only) AS704 AS724 AS725
Fitting Process thread Pressure Rating L REF. Head Code Minimum Insertion
Depth (mm)
Welded 1/
2 - 14 NPT 200 psi (13.8 bar) 4.4" (112 mm) CH104 0* 47
Welded 1/
2 - 14 NPT 200 psi (13.8 bar) 4.2" (106 mm) CH106 1* 47
Welded G 1/2 200 psi (13.8 bar) 4.2" (107 mm) CH104 2* 47
Welded G 1/2 200 psi (13.8 bar) 4.0" (101 mm) CH106 3* 47
Adjustable spring-loaded 1/ - 14 NPT
2 50 psi (3.4 bar) 5.7" (144 mm) CH104 4 27
Adjustable spring-loaded 1/ - 14 NPT
2 50 psi (3.4 bar) 5.4" (138 mm) CH106 5 27
Adjustable spring-loaded G 1/2 50 psi (3.4 bar) 5.7" (144 mm) CH104 6 27
Adjustable spring-loaded G 1/2 50 psi (3.4 bar) 5.4" (138 mm) CH106 7 27
Fixed spring-loaded 1/ - 14 NPT
2 None 4.4" (112 mm) CH104 8** 27
Fixed spring-loaded 1/ - 14 NPT
2 None 4.2" (106 mm) CH106 9** 27
* 0.250 diameter only for all stainless and MgO probes (not available in tip-sensitive, 0.215" diameter or 0.236" diameter probes).
** 0.236 and 0.250 diameters only for fixed spring-loaded fittings.
Note: Connection head dimensions are found on pages 4-2 to 4-3.
Page 2-11
Explosionproof/Flameproof
Thermocouple Sensors
Ex d IIC
AEx d IIC
CONDUIT THREAD
Page 2-12
Connection head and fitting options
ASSEMBLIES
CH104: Aluminum IP65, Type 3 and 4.
CH106: 316L stainless steel IP66, Type 3, 4, and 4X.
Fitting Process thread Pressure Rating L REF. Head Code Minimum Insertion
Depth (mm)
Welded 1/
2 - 14 NPT 200 psi (13.8 bar) 4.4" (112 mm) CH104 0* 47
Welded 1/
2 - 14 NPT 200 psi (13.8 bar) 4.2" (106 mm) CH106 1* 47
Welded G 1/2 200 psi (13.8 bar) 4.2" (107 mm) CH104 2* 47
Welded G 1/2 200 psi (13.8 bar) 4.0" (101 mm) CH106 3* 47
Adjustable spring-loaded 1/ - 14 NPT
2 50 psi (3.4 bar) 5.7" (144 mm) CH104 4 27
Adjustable spring-loaded 1/ - 14 NPT
2 50 psi (3.4 bar) 5.4" (138 mm) CH106 5 27
Adjustable spring-loaded G 1/2 50 psi (3.4 bar) 5.7" (144 mm) CH104 6 27
Adjustable spring-loaded G 1/2 50 psi (3.4 bar) 5.4" (138 mm) CH106 7 27
Fixed spring-loaded 1/ - 14 NPT
2 None 4.4" (112 mm) CH104 8** 27
Fixed spring-loaded 1/ - 14 NPT
2 None 4.2" (106 mm) CH106 9** 27
* Welded fitting only available with 0.250 Mg0 filled probes [minimum insertion (2.5” 63mm)]
** 0.236 and 0.250 diameters only for fixed spring-loaded fittings.
Note: Connection head dimensions are found on pages 4-2 to 4-3.
Assembly numbers
Probe diameters 0.215" (5.5 mm) 0.236" (6.0 mm) 0.250" (6.4 mm)
Number of elements Single Dual Single Dual Single Dual
Tip-sensitive AS766 AS767 AS706 AS707 AS726 AS727
MgO filled AS708 AS709 AS728 AS729
Page 2-13
Explosionproof/Flameproof RTDs
with Transmitters
L REF. INSERTION DEPTH D
27 mm MINIMUM Ex d IIC
AEx d IIC
Temperature Transmitters
Minco’s Temptran™ RTD transmitters provide a 4 to 20 mA or
CONDUIT THREAD HART® Protocol signal that can be sent over long distances
with a simple 2-wire system.
Overview Leadwires:
2-lead RTD: TT211, TT520, TT521
• Tip sensitive, all stainless or MgO filled RTD probe
3-lead RTD: TT520, TT521
• Temptran™ transmitter for long signal path 4-lead RTD: TT520, TT521
Temperature range: -50 to 260°C (-58 to 500°F). See Section 5 for complete temperature transmitter
specifications.
Material:
Probe: Stainless steel (tip sensitive models have copper alloy tip).
Hazardous area requirements
Holder: Stainless steel.
Connection head: For more information on how to classify a hazardous
Copper free aluminum alloy (CH104) area, methods of protection, and the various standards
316L stainless steel (CH106). and agencies (including FM, CSA, CENELEC and ATEX),
visit www.minco.com.
Pressure rating: See table on next page.
Insulation resistance: 10 megohms min. at 100 VDC,
leads to case.
Connection: Terminal block for wires to 14 AWG.
Time constant: Typical value in moving water.
Tip sensitive:
Single element 1.5 seconds.
Dual element 5 seconds.
All stainless and MgO filled: 10 seconds.
Explosionproof and flameproof ratings:
National and Canadian Electrical Code:
Class I, Divisions 1 and 2, Groups B, C, and D,
Class II, Groups E, F, and G,
T6 (Ta = 40°C),
T2 (Ta = 260°C). Ta limited to 160°C for CSA Class II locations.
National Electrical Code (Article 505):
Class I, Zones 1 and 2, AEx d IIC,
T6 (Ta =40°C), T2 (Ta = 260°C).
Canadian Electrical Code (IEC 60079):
Zones 1 and 2, Ex d IIC,
T6 (Ta = 40°C), T2 (Ta = 260°C).
Specifications subject to change
Page 2-14
Connection head and fitting options
CH104: Aluminum IP65, Type 3 and 4. Temperature transmitter
ASSEMBLIES
CH106: 316L stainless steel IP66, Type 3, 4, and 4X. range codes
Fitting Process thread Pressure Rating L REF. Head Code Minimum Popular ranges below.
Insertion More range codes
Depth (mm) starting on page 5-20 and at
Welded 1/ - 14 NPT
2 200 psi (13.8 bar) 4.4" (112 mm) CH104 0* 47 www.minco.com
Welded 1/
2 - 14 NPT 200 psi (13.8 bar) 4.2" (106 mm) CH106 1* 47 Code Range
Welded G 1/2 200 psi (13.8 bar) 4.2" (107 mm) CH104 2* 47 EO -50 to 100°C -58 to 212°F
Welded G 1/2 200 psi (13.8 bar) 4.0" (101 mm) CH106 3* 47 BC -30 to 30°C -22 to 86°F
Adjustable 1/ - 14 NPT
2 50 psi (3.4 bar) 5.7" (144 mm) CH104 4 27 S -17.8 to 37.8°C 0 to 100°F
spring-loaded AC -17.8 to 93.3°C 0 to 200°F
Adjustable 1/
2 - 14 NPT 50 psi (3.4 bar) 5.4" (138 mm) CH106 5 27 AN -17.8 to 148.9°C 0 to 300°F
spring-loaded AG -17.8 to 260°C 0 to 500°F
Adjustable G 1/2 50 psi (3.4 bar) 5.7" (144 mm) CH104 6 27 AP -6.7 to 21.1°C 20 to 70°F
spring-loaded A -6.7 to 48.9°C 20 to 120°F
Adjustable G 1/2 50 psi (3.4 bar) 5.4" (138 mm) CH106 7 27 N 0 to 50°C 32 to 122°F
spring-loaded
C 0 to 100°C 32 to 212°F
Fixed 1/
2 - 14 NPT None 4.4" (112 mm) CH104 8** 27
J 0 to 150°C 32 to 302°F
spring-loaded
K 0 to 200°C 32 to 392°F
Fixed 1/
2 - 14 NPT None 4.2" (106 mm) CH106 9** 27
spring-loaded V 10 to 65.6°C 50 to 150°F
P 37.8 to 179.4°C 100 to 355°F
* 0.250 diameter only for all stainless and MgO probes.
(not available in tip-sensitive, 0.215" diameter or 0.236" diameter probes)
BH 50 to 150°C 122 to 302°F
** 0.236 and 0.250 diameters only for fixed spring-loaded fittings.
Note: Connection head dimensions are found on page 4-2.
Page 2-15
Flameproof RTD Sensors –
Metric Dimensioned
PROBE Ø
PROCESS THREAD:
½ - 14 NPT (SHOWN) OR
II 2 G Ex d IIC T6 ISO 228/1-G ½
ATEX
CONDUIT THREAD
Page 2-16
Fitting options
Process L REF.
Fitting Code Pressure Rating
Thread CH356 CH357/CH358
ASSEMBLIES
Fluid Seal 1/
2 - 14 NPT 4.6" (116 mm) 0* 50psi (3.4 bar)
Fluid Seal G 1/
2 4.4" (111 mm) 1* 50psi (3.4 bar)
Set screw spring-loaded 2 - 14 NPT 5.3" (135 mm) 5.6" (143 mm) 2 50psi (3.4 bar)
1/
Welded 1/
2 - 14 NPT 4.2"(107 mm) 4.5" (115 mm) 6** 200psi (13.8 bar)
Welded G 1/2 4.0" (101 mm) 4.3" (109 mm) 7** 200psi (13.8 bar)
Release knob spring-loaded 2 - 14 NPT 5.4" (137 mm) 5.7" (145 mm) 8 50psi (3.4 bar)
1/
Page 2-17
Flameproof Thermocouple Sensors –
Metric Dimensioned
L REF. INSERTION DEPTH D
(35 mm MINIMUM)
0344
PROBE Ø
PROCESS THREAD:
½ - 14 NPT (SHOWN) OR
II 2 G Ex d IIC T6 ISO 228/1-G ½
ATEX
CONDUIT THREAD
Page 2-18
Fitting options
L REF.
Fitting Process Thread Code Pressure Rating
CH356 CH357/CH358
ASSEMBLIES
Fluid Seal 1/
2 - 14 NPT 4.6" (116 mm) 0* 50psi (3..4 bar)
Fluid Seal G 1/
2 4.4" (111 mm) 1* 50psi (3..4 bar)
Set screw spring-loaded 1/
2 - 14 NPT 5.3" (135 mm) 5.6" (143 mm) 2 50psi (3..4 bar)
Set screw spring-loaded G 1/
2 5.0" (128mm) 5.4" (136 mm) 3 50psi (3..4 bar)
Fixed spring-loaded 2 - 14 NPT 4.5" (115 mm) 4 None
1/
Welded 1/
2 - 14 NPT 4.2"(107 mm) 4.5" (115 mm) 6** 200psi (13.8 bar)
Welded G 1/2 4.0" (101 mm) 4.3" (109 mm) 7** 200psi (13.8 bar)
Release knob spring-loaded 1/
2 - 14 NPT 5.4" (137 mm) 5.7" (145 mm) 8 50psi (3..4 bar)
Release knob spring-loaded G 1/2 5.2" (132 mm) 5.5" (140 mm) 9 50psi (3..4 bar)
* Not available with CH356 stainless steel connection head.
** 0.250" (6.4mm) for MgO only (not available in tip-sensitive or 0.236" diameter models).
Page 2-19
Flameproof RTDs With Transmitters –
Metric Dimensioned
L REF. INSERTION DEPTH D
(35 mm MINIMUM)
0344
PROBE Ø
PROCESS THREAD:
½ - 14 NPT (SHOWN) OR
ISO 228/1-G ½
II 2 G Ex d IIC T6
Specifications
Temperature range: -50 to 260°C (-58 to 500°F).
Material:
Tip-sensitive probe: Stainless steel with copper alloy tip.
All stainless RTD: Stainless steel.
MgO filled RTD: Stainless steel.
Fittings: Stainless steel.
Connection head:
CH356: 316L stainless steel IP66, Type 3, 4, and 4X.
CH357: Aluminum alloy IP65, Type 3 and 4.
CH358: Epoxy coated aluminum alloy IP66, Type 3, 4, and 4X. Hazardous area requirements
Pressure rating: For more information on how to classify a hazardous
Spring-loaded holder: 50 psi (3.4 bar). area, methods of protection, and the various standards
Fluid seal fitting: 100 psi (6.9 bar). and agencies (including FM, CSA, CENELEC and ATEX),
visit www.minco.com.
Insulation resistance: 100 megohms min. at 100 VDC, leads to
probe case.
Connection: Terminal block for wires to 14 AWG.
Time constant: Typical value in moving water.
Tip sensitive:
Single element 1.5 seconds.
All stainless and MgO filled: 10 seconds.
Page 2-20
Fitting options
L REF.
Fitting Process Thread Code Pressure Rating
CH356 CH357/CH358
ASSEMBLIES
Fluid Seal 2 - 14 NPT 4.6" (116 mm) 0* 50psi (3.4 bar)
1/
Set screw spring-loaded G 1/2 5.0" (128mm) 5.4" (136 mm) 3 50psi (3.4 bar)
Fixed spring-loaded 1/ - 14 NPT 4.5" (115 mm) 4 None
2
Welded 1/ - 14 NPT 4.2"(107 mm) 4.5" (115 mm) 6** 200psi (13.8 bar)
2
Welded G 1/2 4.0" (101 mm) 4.3" (109 mm) 7** 200psi (13.8 bar)
Release knob spring-loaded 1/ - 14 NPT 5.4" (137 mm) 5.7" (145 mm) 8 50psi (3.4 bar)
2
Release knob spring-loaded G 1/2 5.2" (132 mm) 5.5" (140 mm) 9 50psi (3.4 bar)
* Not available with CH356 stainless steel connection head. ** 0.250" (6.4mm) for all stainless and MgO only
(not available in tip-sensitive or 0.236" diameter models).
RTD Assembly Numbers
Connection Head CH356 Stainless CH357 Aluminum CH358 Epoxy Coated
Probe Diameters 0.236" (6.0mm) 0.250" (6.4mm) 0.236" (6.0mm) 0.250" (6.4mm) 0.236" (6.0mm) 0.250" (6.4mm)
Number of elements Single Single Single Single Single Single
Tip Sensitive AS800 AS810 AS830 AS840 AS860 AS870
All Stainless AS802 AS812 AS832 AS842 AS862 AS872
MgO Platinum AS804 AS814 AS834 AS844 AS864 AS874
Notes:
CH356: 316L stainless steel IP66, Type 3, 4, and 4X. Sensing elements
CH357: Aluminum alloy IP65, Type 3 and 4.
CH358: Epoxy coated aluminum alloy IP66, Type 3, 4, and 4X.
RTD sensing element Code
Get more information on connection heads on pages 4-2 to 4-3. Platinum (0.00392 TCR) 100 Ω ±0.5% at 0°C PA
Platinum (0.00385 TCR) 100 Ω ±0.1% at 0°C PD
Temperature transmitter range codes (Meets EN60751, Class B)
Popular ranges below. More range codes on pages 5-20 Platinum (0.00385 TCR) 100 Ω ±0.5% at 0°C PE
and at www.minco.com
Specification and order options
Code Range
AS800 Assembly number from table
EO -50 to 100°C -58 to 212°F
4 Fitting from table
BC -30 to 30°C -22 to 86°F
PD Sensing element from table
S -17.8 to 37.8°C 0 to 100°F 100 Insertion depth D (in mm): (35-3000 mm)
AC -17.8 to 93.3°C 0 to 200°F 2 Leads per sensing element:
AN -17.8 to 148.9°C 0 to 300°F Y = 2 leads (n/a for copper)
AG -17.8 to 260°C 0 to 500°F Z = 3 leads
X = 4 leads
AP -6.7 to 21.1°C 20 to 70°F
3 Conduit thread:
A -6.7 to 48.9°C 20 to 120°F 3 = 1/2 - 14 NPT
N 0 to 50°C 32 to 122°F 4 = 3/4 - 14 NPT
C 0 to 100°C 32 to 212°F 5 = M20 x 1.5
J 0 to 150°C 32 to 302°F TT520 Temptran™ model number:
K 0 to 200°C 32 to 392°F TT211: Fixed Range (2-lead RTDs)
TT520: Programmable (2, 3, & 4-lead RTDs)
V 10 to 65.6°C 50 to 150°F
TT521: HART® Programmable (2, 3, & 4-lead RTDs)
P 37.8 to 179.4°C 100 to 355°F
N Temperature range code from table
BH 50 to 150°C 122 to 302°F
1 Calibration:
1 = Nominal calibration
2 = Match calibrated, 0.75% total system accuracy.
For other calibration options, contact Minco
AS8004PD10023TT520N1 = Sample part number
Specifications subject to change
Page 2-21
Eurostyle Sensors
CABLE GLAND
Overview Specifications
These low priced assemblies come complete with thermowells, Temperature range: -50 to 260°C (-58 to 500°F).
spring-loaded probes, and connection heads. They provide
accurate sensing and quick response in liquid or air streams. Material:
Specify U.S. or metric thread for global compatibility. Probe: Stainless steel with copper alloy tip.
Connection head: Cast aluminum.
• Compact, economical RTD or thermocouple assembly Thermowell: 300 series stainless steel.
• Metric straight thread or U.S. tapered thread Pressure rating: 2755 psi (190 bar) at 25°C, reducing to 493 psi
• Tip-sensitive probe for use to 260°C (500°F) (34 bar) at 600°C.
• Optional European Form B connection head to DIN 43729 Insulation resistance: 10 megohms min. at 100 VDC, leads to
case. Ungrounded junctions only on thermocouples.
• Stainless steel thermowell
Connection: Terminal block for wires to 14 AWG.
Time constant: Typical in moving water:
Temperature Transmitters RTD: 35 seconds.
Minco’s Temptran™ RTD transmitters provide a 4 to 20 mA Thermocouple: 27 seconds.
signal or HART® Protocol that can be sent over long distances
with a simple 2-wire system. See Section 5 for complete
temperature transmitter specifications.
Special high-accuracy calibration: For high system accuracy,
specify transmitters with matched calibration. Calibration data
traceable to NIST will also be provided. Get more information
on page 5-22.
Page 2-22
Sensing elements Thermocouple specification and order options
ASSEMBLIES
RTD sensing element Code AS5245 Assembly number:
Platinum (0.00392 TCR) 100 Ω ±0.5% at 0°C PA AS5245: Single junction TC
AS5246: Dual junction TC
Platinum (0.00385 TCR) 100 Ω ±0.1% at 0°C PD
E Junction type:
(Meets EN60751, Class B) E = Chromel-Constantan
Platinum (0.00385 TCR) 100 Ω ±0.5% at 0°C PE J = Iron-Constantan
Copper 10 Ω ±0.2% at 25°C CA K = Chromel-Alumel
(dual) (0.00427 TCR) 10 Ω ±0.5% at 25°C T = Copper-Constantan
CC
G Junction grounding:
Nickel (0.00672 TCR) 120 Ω ±0.5% at 0°C NA G = Grounded
U = Ungrounded
135 TW length U in 0.1" increments
Specify in 0.1" increments
RTD specification and order options [Ex: 135 = 13.5 inches (343 mm)]
P
AS5240 Assembly number:
AS5240: Single element RTD 3 Conduit thread:
1 = 1/2 - 14 NPT
AS5241: Dual element RTD
2 = 3/4 - 14 NPT
PD Sensing element from table
3 = PG cable gland (Eurostyle only)
40 TW length U in 0.1" increments
[Ex: 40 = 4.0 inches (102 mm)] E Connection head:
A = Standard aluminum head
Z Leads per sensing element: E = Eurostyle aluminum head
Y = 2 leads
Z = 3 leads (required for CA/CC) 3 TW process thread:
1 = 1/2 - 14 NPT
X = 4 leads (single element only)
2 = 3/4 - 14 NPT
2 Conduit thread:
1 = 1/2 - 14 NPT 3 = ISO 228/1 - G 1/2
2 = 3/4 - 14 NPT To order sensor assembly, stop here.
3 = PG cable gland (Eurostyle only) To order with transmitters, add:
A Connection head: TT520 Temptran™ model:
A = Standard aluminum head 520 = TT520: Programmable, Hockey Puck
E = Eurostyle aluminum head 521 = TT521: HART® Programmable, Hockey Puck
1 TW process thread: A Temperature range codes starting on page 5-20
1 = 1/2 - 14 NPT or at www.minco.com
2 = 3/4 - 14 NPT AS5245EG135P3E3520A = Sample part number
3 = ISO 228/1 - G 1/2
To order sensor assembly, stop here.
To order with transmitters, add:
TT520 Temptran™ model:
TT520: Programmable (2, 3, & 4-lead RTDs)
TT521: HART® Programmable (2, 3, & 4-lead RTDs)
A Temperature range codes starting on page 5-20 or
at www.minco.com
1 Calibration:
1 = Nominal calibration
2 = Match calibrated, 0.75% total system accuracy.
For other calibration options, contact Minco
AS5240PD40Z2A1TT520A1 = Sample part number
Page 2-23
Specifying Custom Assemblies
The standard assemblies in this section will fit a wide variety of 4. Attach a connection head
installations. However, for more versatility you can create new
Finish off your assembly with a connection head for termina-
assemblies from the probes, accessories, and transmitters in
tion to remote extension wires. See page 4-2 for specifications.
the pages listed.
Factors to consider are:
Follow these steps:
• Connection head size
1. Choose a probe • Temperature rating
Select an RTD or thermocouple from Section 3. The section
includes tip-sensitive, high temperature, and fast response • Correct pipe threads for fitting and conduit
models. Some have integral fittings or bayonet lockcaps. • Number of terminals or wire nuts
Factors to consider are: • Hazardous area requirements
• Temperature rating
5. Install a transmitter
• Compatibility with receiving instruments Transmitters convert sensor output to a 4 to 20 mA current
• Probe style and diameter signal, immune to leadwire resistance. See Section 5 for RTD
and thermocouple transmitters.
• Accuracy vs. cost
Factors to consider are:
2. Add a fitting • Transmitter accepts sensor input
See Section 4 for probe mounting fittings. Adjustable fittings,
combined with cut-to-length probes, allow instant fabrication of • Transmitter fits connection head
assemblies to any length required. Included are spring-loaded • Ambient temperature range acceptable
holders, pressure fittings, and bayonet-style fittings.
6. How to calculate probe length
Factors to consider are:
All Minco fittings have probe length adders to help you deter-
• Temperature rating mine total probe length. Total length L is the insertion depth D
• Probe diameter plus the adder A.
PROBE CASE LENGTH L
• Correct NPT threads
ADDER A INSERTION DEPTH D
• Pressure ratings
• Compatibility with environment
Page 2-24
SECTION 3: PROBES
Page 3-1
Tip-sensitive RTDs & Thermocouples
Page 3-2
Model numbers: RTD’s
PROBES
Element Model for probe diameter:
0.188" 0.215" 0.250" STOCKED PARTS AVAILABLE
(4.8 mm) (5.5 mm) (6.4 mm)
Single element RTDs: No armor over leads
Platinum (0.00392 TCR)
S54PA S51PA S53PA
100 Ω ±0.5% at 0°C
Platinum (0.00385 TCR) Specification and order options: RTD’s
100 Ω ±0.06% at 0°C S56NA Model number from table
S554PM S551PM S553PM
(Meets EN60751,
Class A) 125 Case length:
Specify in 0.1" increments
Platinum (0.00385 TCR) (Ex: 125 = 12.5 inches)
100 Ω ±0.1% at 0°C
S854PD S851PD S853PD Y # of leads per sensing element:
(Meets EN60751, Y = 2 leads
Class B)
Z = 3 leads (req’d for copper elements)
Platinum (0.00385 TCR) X= 4 leads (PD only)
S884PE S881PE S883PE
100 Ω ±0.5% at 0°C
36 Lead length in inches
Copper (0.00427 TCR)
S54CA S51CA S53CA S56NA125Y36 = Sample part number
10 Ω ±0.2% at 25°C
Nickel (0.00672)
S54NA S51NA S53NA
120 Ω ±0.5% at 0°C
Single element RTDs: With armor over leads
Page 3-3
Fast Response RTDs
Sensing elements
RTD sensing element Code
Platinum (0.00392 TCR) 100 Ω ±0.5% at 0°C PA
Platinum (0.00385 TCR) 100 Ω ±0.1% at 0°C PD
(Meets EN60751, Class B)
Platinum (0.00385 TCR) 100 Ω ±0.5% at 0°C PE
Platinum (0.00385 TCR) 1000 Ω ±0.1% at 0°C PF
(N/A for model S602)
Copper (0.00427 TCR) 10 Ω ±0.2% at 25°C CA
Nickel (0.00672 TCR) 120 Ω ±0.5% at 0°C NA
S601, S603
Overview Specification and order options:
These probes have rugged stainless steel cases for use in high
Fast response probes
pressures or corrosive fluids. Yet their time constants are com-
Specify 0.125" or 0.188" for fastest response, 0.250" or 0.215"
parable to copper-tipped probes at 2 to 4 seconds, compared
for greater strength and cut-to-length capability (PTFE and SS
to 8 to 10 seconds for other all-stainless probes.
braid models).
• All-stainless steel probes for use to 260°C (500°F)
S604 Model number:
• Unique low-mass element reacts quickly to temperature changes S601: Ø 0.215" (5.5 mm) Cut-to-length probe
S602: Ø 0.125" (3.2 mm)
• Non-armor models can be user-shortened
S603: Ø 0.250" (6.4 mm) Cut-to-length probe
S604: Ø 0.188" (4.8 mm)
Specifications
PD Sensing element from table
Temperature range: -269 to 260°C (-452 to 500°F).
140 Case length:
Case material: Specify in 0.1" increments (Ex: 140 = 14.0 inches)
S601, S603, S604: 316 stainless steel. X Number of leadwires:
Y = 2 leads
S602, S614: 304/305 stainless steel.
Z = 3 leads (required for copper elements)
Case length: X = 4 leads (PD only)
Minimum case length: 36 Lead length in inches
S602, S604: 2.0" (50.8 mm) with PTFE insulated leads; T Covering over leadwires: (S, A not available on S602)
3.0" (76.2 mm) with SS braid over leads. T = PTFE only S = Stainless steel braid
S601, S603: 3.0" (76.2 mm). A = Stainless steel armor
Maximum case length: S604PD140X36T = Sample part number
48" (1220 mm), longer on special order.
Time constant: Typical in moving water: Short probes
S602, S604, S614: 2 seconds. S614 Model number (case with fixed length of 2.4" (61 mm))
S601: 3 seconds. PA Sensing element from table
S603: 4 seconds. Z Number of leadwires:
Pressure rating: 1500 psi (103 bar). Y = 2 leads
Z = 3 leads (required for copper elements)
Leads: 2, 3, or 4 leadwires, AWG 22, stranded copper with PTFE X = 4 leads (PD only)
insulation, stainless steel braid, or stainless steel armor. 12 Lead length in inches
For 2-lead RTDs add 0.03 Ω per foot of combined S Covering over leadwires:
case and lead length to element tolerance T = PTFE only S = Stainless steel braid
(model S602 has AWG 26; add 0.08 Ω per S614PAZ12S = Sample part number
foot for 2-lead).
Insulation resistance: 1000 megohms
minimum at 500 VDC, leads to case.
Vibration: Withstands 10 to 2000 Hz
at 20 G’s minimum per MIL-STD-202,
STOCKED PARTS AVAILABLE
Method 204, Test Condition D.
Shock: Withstands 100 G’s
minimum sine wave shock
of 8 milliseconds duration.
Specifications subject to change
Page 3-4
Fast Response Immersion RTDs
Sensing elements
RTD sensing element Code
Platinum (0.00392 TCR) 100 Ω ±0.5% at 0°C PA
Platinum (0.00385 TCR) 100 Ω ±0.1% at 0°C PD
(Meets EN60751, Class B)
Platinum (0.00385 TCR) 100 Ω ±0.5% at 0°C PE
Platinum (0.00385 TCR) 1000 Ω ±0.1% at 0°C PF
(N/A for model S602)
Copper (0.00427 TCR) 10 Ω ±0.2% at 25°C CA
PROBES
Nickel (0.00672 TCR) 120 Ω ±0.5% at 0°C NA
Page 3-5
Bayonet Mount Tip-sensitive RTDs
Page 3-6
Bayonet Mount Tip-sensitive Thermocouples
PROBES
Overview Specification and order options
Bayonet mounting provides easy and inexpensive spring-
TC360 Model number:
loaded installation of probes into solids. All models have TC360 = Single junction
a copper alloy tip for fast time response and increased tip TC361 = Dual junction
sensitivity. E Junction type:
E = Chromel-Constantan
See page 4-9 for bayonet fittings or page 4-10 for metric J = Iron-Constantan
fittings. K = Chromel-Alumel
• Lockcap and spring for twist-and-release spring-loading T = Copper-Constantan
G Junction grounding:
• Accurate sensing to 260°C (500°F) G = Grounded
U = Ungrounded
95 Case length:
Specify in 0.1" increments (Ex: 95 = 9.5 inches)
Specifications
A Covering over leadwires:
Temperature range: -50 to 260°C (-58 to 500°F). T = PTFE only
G = Glass braid
Case: Stainless steel with copper alloy tip.
A = Stainless steel armor
Minimum case length: 3.0" (76.2 mm).
S = Stainless steel overbraid
Maximum case length: 48" (1220 mm), longer on special order.
12 Lead length in inches
Leads: Solid thermocouple wire, AWG 20 (single) or AWG 24 TC360EG95A12 = Sample part number
(dual). Specify PTFE insulation, glass braid insulation, stainless
steel braid over glass braid, or stainless steel armor over PTFE.
Time constant: Typical value in moving water:
Grounded junction: 1.5 seconds.
Ungrounded junction: 7 seconds.
Insulation resistance: 10 megohms minimum at 100 VDC,
leads to case, ungrounded junctions only.
Vibration: Withstands 10 to 2000 Hz at 20 G’s minimum per
MIL-STD-202, Method 204, Test Condition D.
Shock: Withstands 100 G’s minimum sine wave shock of
8 milliseconds duration.
Page 3-7
Electrically Isolated RTDs
Page 3-8
Electrically Isolated Thermocouples
Overview
PROBES
• Electrically isolated sensing tip for “hot” bearings Time constant: Typical value in moving water:
Grounded junction: 1.5 seconds.
• Accurate sensing to 260°C (500°F)
Ungrounded junction: 7 seconds.
• Copper alloy tip for fast time response and increased tip sensitivity
Insulation resistance: 10 megohms min. at 100 VDC, leads to
case, ungrounded junctions only.
Specifications
Specification and order options
Dielectric strength of isolation insulator: 1000 volts RMS at 60
Hz for 30 seconds, between case sections, 1 mA max. leakage TC2198 Model number: TC2198
current. E Junction type:
E = Chromel-Constantan
Pressure rating: 30 psi (2.1 bar).
J = Iron-Constantan
Vibration: Withstands 10 to 2000 Hz at 20 G’s minimum per K = Chromel-Alumel
MIL-STD-202, Method 204, Test Condition D. T = Copper-Constantan
U Junction grounding:
Shock: Withstands 100 G’s minimum sine wave shock of G = Grounded
8 milliseconds duration. U = Ungrounded
Temperature Range: -50 to 260°C (-58 to 500°F). 225 Case length:
Specify in 0.1" increments (Ex: 225 = 22.5 inches)
Case: Stainless steel with copper alloy tip. T Covering over leadwires:
Minimum case length: 4.0" (101.6 mm). T = PTFE only
A = Stainless steel armor plus shrink tubing
Maximum case length: 48" (1220 mm), longer on special order.
S = SS braid over PTFE (5" min. case length)
Leads: Solid thermocouple wire, AWG 20 (AWG 24 for stainless 48 Lead length in inches
steel braid option). Specify PTFE insulation or PTFE with stainless TC2198EU225T48 = Sample part number
steel armor and shrink tubing over all.
Page 3-9
550°C RTD Probes
• 0.188" diameter straight and bayonet RTDs Cut-to-length: Ø 0.250" (6.4 mm)
Element Model
Specifications Platinum (0.00391 TCR) 100 Ω ±0.1% at 0°C S80PB
Temperature range: Platinum (0.00385 TCR)* 100 Ω ±0.1% at 0°C S81PD
-100 to 550°C (-148 to 1022°F). *Meets EN60751, Class B
Leadwires: 500°C (932°F) max.
Specification and order options
Case: 316 stainless steel.
Minimum case length: S74PD Model number from table
0.250" diameter: S80, S81: 4.0" (101.6 mm). 145 Case length:
Specify in 0.1" increments (Ex: 145 = 14.5 inches)
0.188" diameter: S71, S72: 2.0" (50.8 mm)
Z Number of leads:
S73, S74: 3.0" (76.2 mm).
Y = 2 leads Z = 3 leads
Maximum case length: 48" (1220 mm), longer
6 Lead length in inches
on special order.
S74PD145Z6 = Sample part number
Pressure rating: 1500 psi (103 bar).
Vibration: Withstands 10 to 2000 Hz at 20 G’s
minimum per MIL-STD-202, Method 204, Test
Condition D.
STOCKED PARTS AVAILABLE
Shock: Withstands 100 G’s minimum sine wave
shock of 8 milliseconds duration.
Leads: 2 or 3 leadwires, AWG 22, stranded copper
with mica/glass insulation. For 2-lead RTDs add
0.04 Ω per foot of combined case and lead length
to element tolerance.
Specifications subject to change
Page 3-10
550°C Thermocouple Probes
PROBES
ARMOR OPTION SHOWN 0.188" (4.8 mm)
DIAMETER
Page 3-11
600°C RTDs
LEAD LENGTH CASE LENGTH
Overview
These RTDs cover the full temperature scale of the internation-
al standard EN60751. Precision sensing elements are capable of
measurements from -200 to 600°C (-328 to 1112°F) with typical
ice point drift less than ±0.05°C. Leadwire options:
Code Description Max. temp.*
• Platinum elements to EN60751, Class A or B
G Mica/glass insulated stranded copper, 600°C
• English and metric diameters AWG 22. 1112°F
T PTFE insulated stranded copper, 260°C
AWG 22. 500°F
Specifications C AWG 24, PTFE insulated, stranded
260°C
Element: Platinum, 100 Ω at 0°C, TCR = 0.00385 Ω/Ω/°C. copper wires with silver-plated copper
500°F
braid and PTFE over all (4 leads only).
Temperature range: -200 to 600°C (-328 to 1112°F). Reduced
* Temperature rating for leads and last 2" of case.
temperature rating for leads and last 2" (50 mm) of case — see
leadwire chart.
Case: 316 stainless steel. Specification and order options
Minimum case length: 2.0" (50.8 mm). Probe diameter Model S914 Model number from table
Maximum case length: 48.0" (1220 mm),
0.188" (4.8 mm) S914
longer on special order. PD 100 Ω Platinum, 0.00385 TCR
0.236" (6.0 mm) S912
06 Tolerance at 0°C:
Tolerance: EN60751 Class A or B. 0.250" (6.4 mm) S913 06 = ±0.06%, EN60751 Class A
Class A: ± 0.06% 12 = ±0.12%, EN60751 Class B
Class B: ± 0.12% G Leadwire code from table
Repeatability: Meet IEC requirements. Typical shift less than 120 Case length:
Specify in 0.1" increments (Ex: 120 = 12.0 inches)
0.05°C (0.02 Ω) at 0°C after ten cycles over range.
X Number of leads:
Stability: Meet IEC stability specifications after 250 hours expo- Z = 3 leads
sure to extremes of temperature range. Typical drift is less than X = 4 leads
0.05°C (0.02 Ω) at 0°C. 24 Lead length in inches
Vibration: Will withstand 10 to 5000 Hz at 2 G’s minimum per BS Probe termination:
BS= Boot and spring
EN60751.
B = Boot only
Shock: Will withstand 250 mm drop onto 8 mm thick steel N = No boot or spring
plate (approximately 1400 G’s for 0.08 ms). S914PD06G120X24BS = Sample part number
Time constant: 10 seconds typical in moving water.
Pressure rating: 1000 psi (69 bar) at 25°C.
Insulation resistance: 10 megohms minimum at 100 VDC,
leads to case.
Page 3-12
Mineral-insulated RTDs
Overview
Mineral-insulated RTDs provide LEAD LENGTH CASE LENGTH
excellent performance, even when 2.5" 1.5" 0.3" (7.6 mm)
exposed to high levels of shock (64 mm) (38 mm) DIA.
PROBES
Probes can be bent around a mandrel diameter at least 3 times Single element models
the probe diameter without kinking.
Probe diameter Max. temp. Case material Model
Custom designed RTDs and thermocouples are available.
0.236" (6.0 mm) 550°C (1022°F) 316 stainless steel S942
• Mineral MgO packing protects element from shock and 0.236" (6.0 mm) 650°C (1202°F) Inconel 600 S932
contamination 0.250" (6.4 mm) 550°C (1022°F) 316 stainless steel S943
• Field bendable 0.250" (6.4 mm) 650°C (1202°F) Inconel 600 S933
0.188" (4.8 mm) 550°C (1022°F) 316 stainless steel S944
• Inconel or stainless steel sheath
• High precision RTD elements for stable, repeatable Dual element model
measurements Probe diameter Max. temp. Case material Model
• Dual sensing element model S953 is excellent for 0.250" (6.4 mm) 550°C (1022°F) 316 stainless steel S953
redundancy and failure protection
Specification and order options
Page 3-13
Compact Plug Sensor
Page 3-14
Integrated Sensor/Transmitter
PROBES
Overview
The TT363 is an integrated platinum RTD temperature sensor
with 4-20mA current loop output. Combines transmitter
capability with a platinum sensing element in a single
package for an easier-to-install temperature sensing solution.
• Power and signal are provided through a Specification and order options
4-20mA current loop connection.
TT363 Model number:
• Sensor measuring and operating range is from TT363 Temperature Sensor/Transmitter
-50 to 300°F (-45.5 to 148.9°C). AN Range Code:
• The high-temperature plastic case and electronics can be Temperature range code
used in applications with an ambient temperature up to [AN = -17.8 to 148.9°C(0 to 300°F)]
185°F (85°C). 20 Case Length:
10 =1.0"
• Connection is made using an industry-standard 20 = 2.0"
Packard/Delphi: Metri-pack 150 connector. 30 = 3.0"
40 = 4.0"
P2 Thread size:
Specifications P2 = 1/8 -27 NPT
P4 = 1/4 -18 NPT
Output: 4-20mA over range specified, linear with temperature. P6 = 3/8 -18 NPT
P8 = 1/2 -14 NPT
Sensor Operating Temperature: -50 to 300°F (-45.5 to 148.9°C)
S Case Material:
Ambient Temperature: S = Stainless Steel
Operation: -40 to 185°F (-40 to 85°C), non-condensing TT363AN20P2S = Sample Part Number
Storage: -67 to 212°F (-55 to 100°C), non-condensing Contact Minco to learn more about custom design options for your application.
Supply Voltage: 7.6 to 35VDC, reverse polarity protected
TT363 Mating Cable Assembly
Loop resistance: Maximum allowable resistance of the
signal-carrying loop, including wires and load resistors • 72" Shielded cable
given by: Rloopmax = (Vsupply-7.6)/.02Amps • 2-conductor, AWG #18, copper braid shield with drain wire
Warmup drift: Less than +/-0.025mA; stable within 30 minutes. • Terminated with a female Metri-pack 150 connector
Ambient temperature error: Less than +/-0.15mA
Voltage Stability: Change in loop current < ±.01 mA from Specification and order options:
7.6 to 35 VDC TT363 Mating Cable Assembly
Sensor Housing: Stainless steel sensor case with a choice of AC203350 Model Number: AC203350
NPT threads; transmitter body is nylon with 30% glass plastic
L72 72" lead length
encapsulation; end connector (Packard/Delphi: Metri-pack 150)
AC203350L72 = Sample Part Number
Specifications subject to change
Page 3-15
Conductivity Level Sensor
Overview
The LT364 Level Sensor provides point fluid detection with
virtually any conductive fluid. Two 316 stainless steel pins
provide for operation in mildly corrosive fluids within plastic or
metal containers. Fluid presence is measured by passing a low
voltage AC signal between the stainless steel probes. The use
of an AC voltage eliminates the effects of galvanic corrosion on
the probes. Power to the sensor and output from the sensor is Loop resistance: Maximum allowable resistance of the
derived from a current loop. Sensor output is 8 mA with fluid signal-carrying loop, including wires and load resistors
present and 16 mA with no fluid present. given by: Rloopmax = (Vsupply-7.6)/.02Amps
Page 3-16
Wiring Diagram
PROBES
Dimensional Drawings
Side View
2 0.150 (2)
0.70
1
Ø0.175 (2)
0.39 .068
0.53
Specifications subject to change
Page 3-17
How to Shorten Cut-to-length Probes
Shorten probes easily with a tubing cutter The AC101248 probe cutting system makes clean, precise cuts.
Page 3-18
S E C T I O N 4 : ACC E S S O R I E S
Page 4-1
Connection Heads
Dimensions in inches (mm) Body/gasket IP/NEMA Max Pipe thread Temptran™ Approx. Model
material Rating Temp. codes models weight
H
CH103
SENSOR
3.5 (89) H THREAD
A Nickel-plated cast IP55 All models
3.5 (89) L L 316°C 2.0 lbs.
iron with SS chain/ Type 3 P1, P2, P3, P4 except TT220 CH103
1.9 (48) D T (600°F) (0.9 kg.)
1.9 (48) T
silicone gasket and 4 and TT221
CONDUIT D
THREAD B
H
CH366
3.0 (76) H White
IP55 All models
3.7 (94) L polypropylene 110°C 0.2 lbs.
L Type 3 P3 only except TT220 CH366
1.37 (35) D (FDA approved)/ (230°F) (0.1 kg.)
T and 4 and TT221
1.9 (48) T neoprene gasket
D
H
CH359
SENSOR
3.5 (89) H THREAD
A IP55 All models
3.5 (89) L Aluminum/ 316°C 0.8 lbs.
L
Type 3 P1, P2, P3, P4 except TT220 CH359
2.0 (51) D T silicone gasket (600°F) (0.4 kg.)
and 4 and TT221
1.75 (44) T
CONDUIT D
THREAD B
CH301 H PIPE
THREADS
2.33 (59.2) H (2)
Dimensions in inches (mm) Body/gasket material Hazardous IP/NEMA Max Approx. Model
location rating Rating Temp. weight
Explosionproof/flameproof heads FM/CSA approved
CH104:
H
4.60 (116.8) L Division 1; Division 2 IP65
SENSOR
THREAD Copper-free aluminum/ 121°C* 1.5 lbs.
3.50 (88.9) H A Class I, Groups B, C, D; Type 3 and CH104
1.63 (41.4) D
Buna-N O-ring (250°F) (0.7 kg.)
Class II, Groups E, F, G; 4
3.35 (85.1) T Class I, Zone 1, AEx d
L
CH106: T IIC;
4.20 (106.7) L Zone 1, EX d IIC; IP66
Stainless steel/ 121°C* 2.4 lbs.
3.50 (88.9) H T6 (Ta = 40°C), Type 3, 4, CH106
CONDUIT D Buna-N O-ring (250°F) (1.1 kg.)
1.35 (34.3) D THREAD B T2 (Ta = 260°C) and 4X
3.22 (81.8) T
*Maximum temperature increases to 500°F (260°C) if O-ring is removed. Environmental rating drops to Type 3, IP54.
Specifications subject to change
Page 4-2
Dimensions in inches (mm) Body/gasket material Hazardous IP/NEMA Max Approx. Model
location rating Rating Temp. weight
Explosionproof heads FM/CSA approved
CH405/CH407/ H SENSOR
THREAD Division 1; IP54 260°C
CH342/CH343/ A Copper-free aluminum CH405
Class I, Groups A, B, C, D; Type 3 (500°F)
CH330/CH328: Class II, Groups E, F, G;
4.60 (116.8) L Copper-free aluminum/ Class III IP65
CH407
3.60 (91.4) H L Buna-N O-ring (FM approved only) Type 3 and 4
T
1.63 (41.4) D 1.4 lbs.
Copper-free aluminum, gray
3.70 (96.0) T
epoxy coat, no chain/ 121°C (0.6 kg.) CH342
Division 1; (250°F)
Buna-N O-ring IP66
CONDUIT D Class I, Groups B, C, D;
THREAD B Type 3, 4
Copper-free aluminum, gray Class II, Groups E, F, G;
and 4X
epoxy coat, with chain/ CH343
Buna-N O-ring
Note: The following models have lower cost but no FM/CSA approval or label.
ACCESSORIES
Division 1; IP65
Aluminum/ Buna-N O-ring CH330
Class I, Groups B, C, D; Type 3 and 4 121°C 1.4 lbs.
Aluminum with FDA approved Class II, Groups E, F, G; IP66 (250°F) (0.6 kg.)
white epoxy coat, no Class III Type 3, 4 CH328
chain/Buna-N O-ring and 4X
Flameproof heads CENELEC/ATEX approved II 2G Ex d IIC T6
CH357/CH358: H SENSOR
4.49 (114) L THREAD Copper-free aluminum/ IP65
A Zone 1, Group IIC CH357
3.60 (91.4) H Buna-N O-ring Type 3 and 4
1.63 (41.4) D 55°C 1.4 lbs.
3.78 (96.0) T L Copper-free aluminum, (104°F) (0.6 kg.)
T
CH356: epoxy coated/Buna-N IP66 CH358
4.20 (106.7) L O-ring Zone 1, Group IIC Type 3, 4 and
3.50 (88.9) H 4X
D
1.35 (34.3) D CONDUIT 121°C 2.4 lbs.
THREAD B Stainless steel/Buna-N O-ring CH356
3.22 (81.8) T (250°F) (1.1 kg.)
Notes:
Replacement terminal boards · View photos of terminal boards under accessories at www.minco.com
· All Temptran™ transmitter models may be used with connection heads on these pages.
Model 6-position 8-position · AC103133 dual miniature Temptran™ mounting kit fits CH104, CH106, and CH356.
board board CH106 and CH356 also require AC103625 modification.
CH103 AC103029 AC101926 · AC103528 dual miniature Temptran™ mounting kit fits CH342, CH343, CH405,
CH104 AC1039 AC101122 CH407, CH328, CH330, CH357, and CH358.
CH106 AC1039 AC101122 · See Section 5 for more information.
CH301 AC101377T6
CH302 AC101377T6 Specification and order options
CH328 AC1039 AC101122 CH104 Model number from table
CH330 AC1039 AC101122 P2 Pipe thread code: Thread A Thread B
P1 = 3/ - 14
4
1/ - 14
2
CH331 AC100427
P2 = 3/ - 14
4
3/ - 14
4
CH335 AC100427 AC101926
P3 = 1/ - 14
2
1/ - 14
2
CH339 AC100427 AC101926 P4 = 1/ - 14 3/ - 14
2 4
CH342 AC1039 AC101122 P5 (CH356 only) = 1/2 - 14 M20 x 1.5
CH343 AC1039 AC101122 P6 (CH356 only) = 3/4 - 14 M20 x 1.5
CH356 AC1039 AC101122 T Connection type:
CH357 AC1039 AC101122 T = Terminal board for wires AWG 14 or smaller
CH358 AC1039 AC101122 W = Wire nuts for wires AWG 14 to 22
CH359 AC100427 AC101926 6 Number of terminal posts or wire nuts:
0, 6 or 8 (see terminal board table at right for model options)
CH360 AC100427 AC101926 T0: transmitter mounting hardware
CH405 AC1039 AC101122 W0: empty enclosure
CH407 AC1039 AC101122 CH104P2T6 = Sample part number
Specifications subject to change
Page 4-3
Spring-loaded Holders
Exclusive Minco user-friendly design!
Minco’s spring-loaded holders provide a quick and simple Spring pressure holds the probe tip in contact with the meas-
installation and removal of probe sensors — pull out and uring surface for faster response and more reliable measure-
twist the knob, insert the probe until it bottoms out, ments. Many models feature a rubber O-ring that doesn’t crimp
and release the knob. the probe but prevents oil leakage to 50 psi (3.4 bar) at up to
To remove probe, 260°C. High temperature models are usable to 450°C. Nylon
pull out and versions provide electrical insulation.
twist the
knob.
ALL PARTS STOCKED
Page 4-4
Fluid Immersion Fittings
Overview
Install probes directly into fluid streams and pressure vessels. Be sure to check the pressure ratings of probes intended for
Simply position the fitting on the probe and tighten the direct immersion.
sealing nut.
Fluid seal fittings are best for moderate temperatures and
pressures. Pressure fittings, constructed of stainless steel, can
withstand corrosive media and greater extremes of pressure
ALL PARTS STOCKED
and temperature.
Note: Available up to 10 pieces or contact Minco Customer Service
Fluid seal fittings to 260°C (500°F)
Body material Thread “CH” Process thread Adder “A” Probe Ø Model
(Total length) inch (mm)
ACCESSORIES
None 1/
8 - 27 NPT FG143
0.188 (4.8)
None 4 - 18 NPT FG140
1/
None 1/
8 - 27 NPT 1.2” min. FG126
Brass 0.215 (5.5)
None 1/
4 - 18 NPT (31 mm) FG120
None 1/
8 - 27 NPT FG151
0.250 (6.4)
None 4 - 18 NPT FG130
1/
Page 4-5
Economy and HVAC Thermowells
Page 4-6
Reduced Tip and Tapered Thermowells
ACCESSORIES
may be necessary for sufficient immersion in small pipes.
Stainless steel: 900°C (1650°F).
Spring-loaded probe installation is recommended, using either
Standard U dimensions: 2.5, 4.5, 6.0, 7.5, 8.0, 10.5, 13.5, 16.5,
spring-loaded holders or bayonet-mount probes. 0.250" diame-
and 22.5". Other dimensions available.
ter probes provide the best fit.
Body material Process thread (NPT)
For fastest time response, Minco can furnish thermowells with 3
/4 - 14 1 - 11 1/2
heat sink compound in the tip. This eliminates the air gap 304 stainless steel TW477 TW252
between the probe and inside wall of the well and can reduce 316 stainless steel TW1218 TW1237
time constant by as much as 50%. Order AC101750.
Diameter Q 0.875" (22 mm) 1.06" (27 mm)
Contact Minco Sales and Customer Service for other thermowell Hex size 1.125" (29 mm) 1.375" (35 mm)
styles and materials.
Pressure ratings
Reduced tip thermowell specifications Body material Temperature
½ - 14 NPT THERMOWELL LENGTH U 0.500 21°C (70°F) 538°C (1000°F) 650°C (1200°F)
(12.7)
DIA. Q 2.5 (63.5) DIA. 304 stainless steel 7000 psi 4500 psi 1650 psi
483 bar 310 bar 114 bar
316 stainless steel 7000 psi 5100 psi 2500 psi
0.260
(6.6) I.D.
483 bar 352 bar 172 bar
PROCESS
THREAD 0.120 (3) WALL Monel 6500 psi 1500 psi
PROBE INSERTION 0.25 448 bar 103 bar
DEPTH = U + 1.5" (6.4)
DIMENSIONS ARE
IN INCHES (MM)
Temperature limit:
Stainless steel: 900°C (1650°F).
Specification and order options
Monel: 538°C (1000°F). TW222 Model number from table
U
Standard U dimensions: 2.5, 4.5, 6.0, 7.5, 8.0, 10.5, 13.5,
45 Thermowell length U:
16.5, and 22.5". Other dimensions available. Specify in 0.1" increments (Ex: 45 = 4.5 inches)
Body material Process thread (NPT) TW222U45 = Sample part number
1
/2 - 14 3
/4 - 14 1 - 11 1/2
304 stainless steel TW239 TW228 TW238
316 stainless steel TW222 TW248 TW234
Monel TW1204 TW447 TW1231
Diameter Q 0.625" (16 mm) 0.750" (19 mm) 0.875" (22 mm) STOCKED PARTS AVAILABLE
Hex size 1.125" (29 mm) 1.375" (35 mm)
Page 4-7
Flanged Thermowells
Overview
Flanged thermowells are available in three standard flange
sizes: 1.0", 1.5", and 2.0" per ANSI B16.5. Specify U dimension
and pressure rating.
Immerse the thermowell at least 2.5" (65 mm) for accurate read-
ings. The well should extend beyond the center of the fluid stream
without touching the opposite wall. Installation in an elbow or tee
may be necessary for sufficient immersion in small pipes.
PROBE INSERTION DEPTH = U + (A - 0.25") Thread: 1/2 -14 NPT internal thread.
Probe diameter: 0.250" (6.4 mm).
Standard U dimensions: 2.5, 4.5, 6.0, 7.5, 8.0, 10.5, 13.5, 16.5,
TW1220 Flanged Tapered Thermowell and 22.5". Other dimensions available.
DIM A THERMOWELL LENGTH U
Page 4-8
Bayonet Fittings, Extensions
Bayonet adapter style Body material Thread “CH” Process thread Hex size Adder “A” Probe diameter Model
ACCESSORIES
Note: Temperature limit: 871°C (1600°F) PROBE CASE LENGTH
FITTING
ADDER A INSERTION DEPTH
Style Length Galvanized steel to 260°C (500°F) Stainless steel to 871°C (1600°F)
FG563 FG537
1.2” (34 mm)
Adder C: 0.2" (5mm) Adder C: 0.2" (5mm)
FG556L20 FG579L20
2.0" (51 mm)
Adder C: 1.0" (25mm) Adder C: 1.0" (25mm)
FG556L30 FG579L30
3.0" (76 mm)
Adder C: 2.0" (51mm) Adder C: 2.0" (51mm)
Nipple
FG556L40 FG579L40
4.0" (102 mm)
Adder C: 4.0" (102mm) Adder C: 4.0" (102mm)
FG556L60 FG579L60
6.0" (152 mm)
Adder C: 5.0" (127mm) Adder C: 5.0" (127mm)
FG602 FG854
Coupling Same as Adder B length
Adder B: 1.7" (43mm) Adder B: 1.4" (36mm)
Note: All threads are 1/2 -14 NPT [2]. PROBE CASE LENGTH
FITTING INSERTION DEPTH
ADDER A C
B
Page 4-9
Metric Accessories
Overview
Metric fittings and thermowells help you design your Fluid seal fittings: Fluid seal fittings are a low cost solution
equipment to meet global standards. Use these fittings to where a connection head is not required.
install Minco sensors in process lines, rotating machinery,
Bayonet adapters: Bayonet adapters work with Minco’s spring-
and all types of industrial equipment.
loaded bayonet fitted probes.
Special threads and accessories are available.
Adapter bushings: Adapter bushings allow fitting 1/2 - 14 NPT
See Eurostyle Sensors Assemblies on page 2-22.
fittings into metric threaded process connections.
Fluid seal spring-loaded holders: Spring-loaded holders Thermowells: Thermowells provide high-pressure protection
provide fast installation and simple adjustment or removal and allow probe replacement without opening the system.
of probes. Minco’s unique designs work with straight probes
and provide sealing for the typical oil pressures found in
rotating machines.
Body material Temp. Pressure Thread Process Hex Probe Model
limit rating “CH” thread size diameter
0.188”
303 series MFG812P477
(4.8 mm)
stainless steel G 1/2 1 /16"
1
per
260°C 3.4 bar
/4 - 14 NPT ISO 228/1
3 (27 mm) 0.215" MFG812P546
(500°F) (50 psi) (5.5 mm)
DIN 1.4300, parallel
Fluid seal spring-loaded holder AISI 303 0.250"
Probe length adder A: 3.6" (91mm) MFG812P635
(6.4 mm)
Silicone rubber
O-ring: 17.2 bar 9
/16 "
R 1/4
260°C (250 psi) (14 mm) 0.250"
Brass None ISO /17
MFG816
Fluid seal fitting (500°F) Brass compression (6.4 mm)
tapered
Probe length adder A: ring: 34.5 bar
1.1" min. (28 mm) (500 psi)
303 series
stainless steel R 1/8
871°C 0.188"
per No fluid seal None ISO 7/1 None MFG817
(1600°F) (4.8 mm)
Bayonet adapter DIN 1.4300, tapered
Probe length adder A: 1.2" (31 mm) AISI 303
303 series
stainless steel G 1/2
871°C /2 - 14 NPT
1
1 1/16"
per No fluid seal ISO 228/1 All MFG811
(1600°F) (Female) (27 mm)
Adapter bushing DIN 1.4300, parallel
Probe length adder A: 1.2" (31 mm) AISI 303
U
Page 4-10
Feedthroughs - Prevent Oil Seepage
ACCESSORIES
Overview Specifications
Feedthroughs provide an oil-tight-seal where a cable exits a Material: Stainless steel with epoxy potting.
machine housing. The stainless steel tube is epoxy filled and
Temperature limit: 149°C (300°F).
each wire is sealed to the individual conductor. This prevents
wicking of oil inside the wires as well as leakage around the Pressure limit: 25 psi (1.7 bar).
wire insulation. The pressure rating to 25 psi (1.7 bar) is suitable
Sheath Ø Max. Cable Ø Model
for most oil and coolant pump systems.
0.188" (4.8 mm) 0.12" (3.0 mm) AC958
Feedthroughs can be ordered as an accessory to any sensor 0.215" (5.5 mm) 0.14" (3.6 mm) AC717
in this guide. When ordering feedthroughs with case style B 0.250" (6.4 mm) 0.17" (4.3 mm) AC718
bearing sensors, the spring and retaining ring are automatically 0.375" (9.5 mm) 0.26" (6.6 mm) AC961
included. Fluid seal fittings allow easy installation of
feedthroughs into standard NPT threaded machine housings.
See page 4-4, 4-5 or 4-10 (metric) for fluid seal fittings, or page Specification and order options
4-12 for transitions through housings.
AC717 Model number from table
B6 Lead length B or C in inches (specify one):
B = Lead end
C = Sensor end
D250 Feedthrough length D in 0.01" increments:
Min. length: 1.6" (40.6 mm) (Ex: 250 = 2.50")
AC717B6D250 = Sample part number
Page 4-11
FG Series Cable Seals
Prevent oil wicking with bearing embedment sensors
Overview
Minco’s FG series cable seals prevent oil wicking with bearing embedment sensors in rotating equipment. They were specifically
designed for use with Minco’s innovative elastomer filled cables to prevent oil wicking along the sensor cable. FG series seals can also
be used to seal around individual leadwires and rigid tubing. The seals include a grommet that provides a tight seal and also allows
adjustment of the cable or leadwire position.
Configurations
FG series cable seals are available in three configurations, all of which perform the same basic function of providing an adjustable,
oil-tight seal on Minco elastomer filled cables, leadwires, rigid probes or feed-through tubing.
• Feed-through grommet
• Feed-through grommet • Split grommet
• ATEX certified
Installation Specifications
The split grommet on the FG3015 fits over the cable where
Fitting material Stainless steel (303 or 316)
access to the cable ends isn’t practical. The feed-through
grommet on the FG1015 and FG4015 requires the cables to be Grommet material Fluoroelastomer or Neoprene
threaded through the grommet. Tightening the fitting com- Temperature range Fluoroelastomer:
presses the grommet, forming the seal. To adjust the position (grommet) -40 to 90°C (-40 to 194°F)
of the cables in the seal, simply loosen the fitting to decom- Neoprene: -40 to 75°C (-40 to 167°F)
press the grommet and pull the wire or cable through the Pressure 50 psi (3.4 bar) at 20°C
grommet to the desired position and retighten the fitting. Ingress protection IP65/IP66
rating*
Note:
• Plugs are provided to fill unused holes on 6-hole and ATEX certification* Approved for use in hazardous locations
split grommets. defined by IEC/EN 60079-0, IEC/EN
• Insulated leadwires must be used; do not use bare 60079-1, and IEC/EN 60079-7, ATEX
stranded leadwires. Directive 94/9/EC (FM 13ATEX0027 U),
• Wires must be oil sealed on sensor end. and II 2 G Ex db IIC, Ex eb IIC.
*FG4014 and FG4015 only
Page 4-12
Ordering Information Fitting Body/Cap Only
FG products can be ordered as complete assemblies or as piece To configure your fitting body/cap, select from the options list-
parts (fitting body and grommet kit separately). ed below to determine the complete part number. Use the
code shown in blue for each selection. Fitting bodies do not
Cable Seal Assemblies include grommet and compression plugs, and washer.
To configure your assembly, select from the options listed FG1014 Model number:
below to determine the complete assembly part number. FG1014: Cable seal fitting body only
Use the code shown in blue for each selection. Assemblies FG4014: Cable seal fitting body only (ATEX)
include fitting body, grommet and compression plugs, and P1 Pipe thread code:
washer (1015). Code Connection Process Overall Connection
thread thread length hex size
FG1015 Model number:
FG1015: Cable seal assembly (feed-through grommet) P1 1/2" 14 NPT 3/4" 14 NPT 3.25" 1-1/8"
FG3015: Cable seal assembly (split grommet) P2 3/4” 14 NPT
FG4015: Cable seal assembly (feed-through, ATEX) P3 1/2" 14 NPT 1/2" 14 NPT
P1 Pipe thread code: P4 3/4" 14 NPT
ACCESSORIES
Code Connection Process Overall Connection P5 NONE 1/2" 14 NPT 2.50"
thread thread length hex size
P6 3/4" 14 NPT
P1 1/2" 14 NPT 3/4" 14 NPT 3.25" 1-1/8"
P7 1/2" 14 NPT 1/2" 14 NPT 3.25"
P2 3/4” 14 NPT (FEMALE)
P8 3/4" 14 NPT
P3 1/2" 14 NPT 1/2" 14 NPT
P9 3/4" 14 NPT 3/4" 14 NPT 3.35" 1-3/8"
P4 3/4" 14 NPT (FEMALE)
P5 NONE 1/2" 14 NPT 2.50" SS Fitting material:
P6 3/4" 14 NPT SS = Stainless steel, type 303
P7 1/2" 14 NPT 1/2" 14 NPT 3.25" ST = Stainless steel, type 316
P8 (FEMALE) 3/4" 14 NPT FG4015P1SS = Sample part number
P9 3/4" 14 NPT 3/4" 14 NPT 3.35"
(FEMALE)
1-3/8" Grommet Kits
SS Fitting material: To configure your grommet kit, select from the options listed
SS = Stainless steel, type 303 below to determine the complete part number. Use the code
ST = Stainless steel, type 316 shown in blue for each selection. Kits include grommet and
1V130 Grommet hole quantity, material and size: compression plugs, and washer (1015).
Hole Material Grommet Cable/conductor AC1015 Kit type:
qty. Neo- Fluoro- hole Ø Ø range AC1015 = Feed-through grommet
prene elastomer AC3015 = Split grommet design
AC4015 = Feed-through grommet, ATEX certified
1015, 1015, 3015
4015 4015 1V130 Grommet hole quantity, material and size:
1 1V130 0.130” 0.100” to 0.130” Hole Material Grommet Cable/conductor
qty. Neo- Fluoro- hole Ø Ø range
1V160 1V160 0.160” 0.130” to 0.160”
prene elastomer
1V220 1V220 0.220” 0.190” to 0.220”
1015, 1015, 3015
2 2N130 2V130 0.130” 0.100” to 0.130” 4015 4015
2N160 2V160 0.160” 0.130” to 0.160” 1 1V130 0.130” 0.100” to 0.130”
2N190 2V190 0.190” 0.160” to 0.190” 1V160 1V160 0.160” 0.130” to 0.160”
2N220 2V220 2V220 0.220” 0.190” to 0.220” 1V220 1V220 0.220” 0.190” to 0.220”
3 3N130 3V130 0.130” 0.100” to 0.130” 2 2N130 2V130 0.130” 0.100” to 0.130”
3V160 0.160” 0.130” to 0.160” 2N160 2V160 0.160” 0.130” to 0.160”
3N190 3V190 3V190 0.190” 0.160” to 0.190” 2N190 2V190 0.190” 0.160” to 0.190”
4 4V100 0.100” 0.080’ to 0.100” 2N220 2V220 2V220 0.220” 0.190” to 0.220”
4V130 4V130 0.130” 0.100” to 0.130” 3 3N130 3V130 0.130” 0.100” to 0.130”
4V160 4V160 0.160” 0.130” to 0.160” 3V160 0.160” 0.130” to 0.160”
6 6N050 6V050 6V050 0.050” 0.030” to 0.050” 3N190 3V190 3V190 0.190” 0.160” to 0.190”
FG4015P1SS1V130 = Sample part number 4 4V100 0.100” 0.080’ to 0.100”
4V130 4V130 0.130” 0.100” to 0.130”
4V160 4V160 0.160” 0.130” to 0.160”
6 6N050 6V050 6V050 0.050” 0.030” to 0.050”
AC10151V130 = Sample part number
Specifications subject to change Note: Order the 6-hole version to seal around PTFE-insulated wires.
Page 4-13
Sealed Elastomer Rubber-filled Cable -
Prevent Oil Seepage
Insulated wire
SPECIFY OVERALL LEAD LENGTH BEARING OR
IN SENSOR PART NUMBER PROBE SENSOR Elastomer
J C
(BRAID AND FEP) 2.0" MAX. Lead size AWG Number of leads Grommet hole Ø
(50 mm)
20 2 0.160
24 2 0.130
24 3 and 4 0.160
Overview 24 6 0.190
Model AC100324 is a sensor cable with elastomer fill between 26 - 28 2, 3, 4, and 6 0.130
the wires, stainless steel braid, and outer jacket. This fill can 30 2, 3, and 4 0.100
extend along the entire length of the cable, or a specified 30 6 0.130
portion. Seal the outside of the cable with an FG1015, FG3015
or FG4015 leadwire and cable seal fitting. See page 4-12 for Number of Case Grommet hole ø Learn more
more information. sensing style Leads/RTD about FG1015,
elements FG3015 or FG4015
While the AC100324 provides a good seal, a minuscule amount 2 3
of oil may escape inside the individual wires. 1 A .130 .160 leadwire and cable
B .130 .160 seal fittings on
C .130 .130 page 4-12.
Specifications
D .100 .100
Temperature range: -50° C to 125°C (-58°F to 257°F). 2 A .160 .190
Tolerance on lead length: +1/-0" (+25/-0mm) for lead lengths B .130 .130
24" or less; +5/-0% for lead length greater than 24". C .100 .130
B length: Cable is filled starting at leadwire end of cable. Specify elastomer filled cables directly in miniature
Tubing ends at B length; stainless steel braid extends to case. sensor part numbers on pages 7-2 to 7-9 or add to
any sensor as part of an assembly.
C length: Cable is filled starting 2" from case. If J length is
specified, stainless steel braid extends to lead end. Specification and order options
J length: Unfilled FEP extension length. AC100324 Model number
B24 Elastomer filled length B or C in inches
(if not specified, entire length will be filled)
Using the AC100324 with B = Lead end
FG1015/FG3015/FG4015 oil seal fittings C = Sensor end
(Max fill length = 240")
To order standard filled cable, stop here.
To order an optional jacket extension add:
J Jacket extension
AC100324B24J = Sample part number
Note: The sensor model number dictates all specifications other than the
When selecting the FG1015, FG3015 or FG4015 for use with elastomer filled length B or C and optional extension J. You must specify
silicone filled cable use the grommet hole size from the tables. sensor model including SS braid covering over the leadwires when ordering.
Some sensor models do not include the option for SS braid lead covering;
contact Minco for assistance with these sensors.
Specifications subject to change
Page 4-14
Extension Wire
Overview
Use extension wire and cable to connect sensor leadwires to
remote instrumentation. Unless informed otherwise, wire and
cable will be supplied in continuous lengths. Ends are not
stripped.
ACCESSORIES
Description Temperature Color Model number for AWG
Limit 22 26 WS122R Model number from table
White WS122W WS126W 10 Length in feet
Single conductor wire, stranded Red WS122R WS126R WS122R10 = Sample part number
260°C (500°F)
PTFE insulation Blue WS122B WS126B
Yellow WS122Y WS126Y
Single conductor wire, stranded, White WS222W
550°C (1022°F)
mica/glass insulation Red tracer WS222R
3 conductor cable, PTFE insulation, Red/White/
260°C (500°F) WS322S WS326S
stainless steel braid over all White
Red/White/
6 conductor cable, PTFE insulation,
260°C (500°F) White/Blue/ WS426S
stainless steel braid over all
Yellow/Yellow
3 conductor cable, PTFE insulation, Red/White/
260°C (500°F) WS522T
copper shield and PTFE jacket over all White
Page 4-15
S E C T I O N 5 : I N S T R U M E N TS
Page 5-1
Miniature Temptran™ RTD Transmitters
TT111 only
TT111, TT211
TT211 only
Page 5-2
Miniature RTD Transmitters
INSTRUMENTS
Dimensions in inches (mm) TT111PD1C = Sample part number
0.08
(2.0)
ZERO MAX.
0.50
(12.7)
1 2 3 4 SPAN
1.0
(25.4)
0.25
(6.4)
Wiring Diagram
TT111
TT211
RED 1 DC
BROWN 2 SUPPLY
4 TO 20 R1
BLACK 3 mA LOOP COPPER LEADS,
ORNG 4 TWISTED PAIR CONTROLLER LINE
AND/OR INDICATOR POWER
Page 5-3
TT246 RTD Transmitters
Page 5-4
RTD input types
Special high-accuracy calibration
2 or 3-wire resistance thermometer:
For high system accuracy, specify transmitters with matched
Element Code calibration. Temptrans match calibrated to a sensor are
Platinum (0.00392 TCR) 100 Ω at 0°C PA always ordered as assemblies.
Platinum (0.00391 TCR) 100 Ω at 0°C PB
Platinum (0.00385 TCR) 100 Ω at 0°C PD, PE
Specification and order options:
Platinum (0.00385 TCR) 1000 Ω at 0°C PF
Platinum (0.00375 TCR) 1000 Ω at 0°C PW TT246 Model Number:
Copper (0.00427 TCR) 10 Ω at 25°C CA PB RTD element code from table
Nickel-iron (0.00518 TCR) 604 Ω at 0°C FA
1
Nickel-iron (0.00527 TCR) 1000 Ω at 70°F FB
Nickel-iron (0.00527 TCR) 2000 Ω at 70°F FC K Temperature range code starting on page 5-20
[Ex: K = 0 to 200°C (32 to 392°F)]
Nickel (0.00672 TCR) 120 Ω at 0°C NA
TT246PB1K = Sample part number
INSTRUMENTS
Dimensions in inches (mm)
ZERO A SPAN
SENSOR
SIGNAL 0.188 (4.8) DIA. [2]
(TT246 HAS
THREE
SIGNAL
3
1.30
(33.0) TERMINALS)
1
2
0.65
(16.5)
0.320 (8.1) DIA. [2]
A LED 0.725
(18.42)
1.725 (43.8) 1.10 (27.9)
DIAMETER SECTION A-A
Wiring Diagram
Page 5-5
TT205 Thermocouple Transmitters
TT205
Thermocouple Transmitter
Page 5-6
TT205 TT205 Dimensions in inches (mm)
Ambient temperature: 0.08
(2.0)
ZERO MAX.
Operating: -10 to 60°C (14 to 140°F). 0.50
(12.7)
Storage: -55 to 100°C (-67 to 212°F).
1 2 3 4 SPAN
Ambient temperature effects: ±0.036% of span per °C. 1.0
(25.4)
Cold junction compensation drift: ±0.05°C per °C. 0.25
(6.4)
Minimum span: 150°C (270°F).
0.149 (3.8) I.D. 0.675 (17.1)
THROUGH MOUNTING USE #6
SCREW THROUGH OR
1.5 (38.1) #8 THREAD FORMING 1.09 (27.1)
SCREW
Specification and order options
INSTRUMENTS
J TC junction type: 2
4 TO 20
SUPPLY
R1
E = Chromel-Constantan 3 mA LOOP COPPER LEADS,
4 TWISTED PAIR CONTROLLER LINE
J = Iron-Constantan AND/OR INDICATOR POWER
K = Chromel-Alumel
THERMOCOUPLE CONTROL ROOM
T = Copper-Constantan
1 Output: 4 to 20 mA DC
Page 5-7
TT518 Programmable Temperature Transmitter
Overview
This transmitter amplifies a signal from a RTD or linear resist-
ance, and it turns the signal into a current which increases from
4 to 20 milliamperes as the temperature or input signal increas-
es. This industry-standard 4-20mA signal travels thousands of
feet over a pair of wires, ignoring electrical interference and
bringing the temperature, accurately, into your computer or
controller. Drawing power directly from the signal line, only 2
wires are needed for power and signal.
• RTD or Ohm input
• Accurate, Stable 4–20mA Output
• PC and field-programmable Electrical Specifications
• FM Approved Intrinsically Safe Ambient temperature range: -40°C to +85°C
Page 5-8
Inputs (common specifications) Output
Max. offset: 50% of selected max. value The 4-20 mA output follows the TT518 input configuration,
Cable resistance per wire (max.): 10Ω reflecting the temperature and/or resistance. The unit is pro-
tected against polarity reversal. The output signal action can
Sensor current: >0.2mA, <0.4mA be reversed with respect to the input signal. Sensor and/or
Effect of sensor cable resistance: cable errors can be programmed to cause the output to go
(3-wire): < 0.002 Ω/Ω to a fixed value.
INSTRUMENTS
Basic accuracy: (-25/200) Ranging:
PD/PF (Pt100/1000): <±0.3°C Specify temperature range in either °C or °F.
Linear Resistance: <±0.2Ω For example, -25° to +200°C = 4 to 20 mA.
C Display Units:
Temperature coefficient: C = Celsius
PD/PF (Pt100/1000): <±0.01°C/°C F = Fahrenheit
Linear Resistance: <±20mΩ/°C 1 Calibration:
Current output: 1 = Nominal
2 = Matched to sensor ±0.75% of span
Signal range: 4 - 20 mA
For other calibration options, contact Minco
Min. signal range: 16 mA
Z Sensor Leads:
Load resistance : < (Vsup. – 8) / 0.023 [Ω] Z = 3-lead RTD
Load stability: ± 0.01% of span / 100 Ω
TT518PD(-25/200)C1Z : Sample part number
Sensor error detection:
Programmable: 3.5 - 23 mA, or no action
Namur NE43 Downscale/Upscale: 3.5 mA/ 23 mA
Approvals:
EMC: EN 61326-1
ATEX.: KEMA 03ATEX1535
FM: 2D5A7
CSA: 1125003
GOST R: Yes
GOST Ex: Yes
DNV Marine: Stand. F. Certification No. 2.4
Input
The input type is selected to be one of these types:
• RTD (3-wire): PT100, PT1000
• High level
Page 5-9
TT519 Programmable Temperature Transmitter
Overview
This transmitter amplifies a signal from a thermocouple, and
it turns the signal into a current which increases from 4 to 20
milliamperes as the temperature or input signal increases.
This industry-standard 4-20mA signal travels thousands of
feet over a pair of wires, ignoring electrical interference and
bringing the temperature, accurately, into your computer or
controller. Drawing power directly from the signal line, only
2 wires are needed for power and signal.
• Thermocouple or Voltage Input
• Accurate, Stable 4–20mA Output
• PC and field-programmable
Electrical Specifications
• Galvanically Isolated
Ambient temperature range: -40°C to +85°C
Because amplification and conversion of the input signal is Warm-up time: 5 min.
performed within a few feet of the sensor, electrical interfer-
Communication interface: PC Interface/Loop Link
ence in noisy environments is eliminated. The transmitter can
be mounted at the field location in a standard DIN form B Signal/noise ratio: Min. 60 dB
head or on a DIN rail inside a local box.
Response time (programmable): 1 sec. to 60 sec.
Update time: 440 msec.
Applications
Calibration temperature: 20 to 28°C
• Single temperature measurement
Effect of supply voltage change: < 0.005% of span/ VDC
EMC-lmmunity influence: < ±0.5% of span
Configuration
The TT519 is delivered configured to the customer’s Electrical Isolation, test/operation: 1.5kVAC/50VAC
specifications, including the transmitter’s measurement Vibration: IEC 600 68-2-6 Test FC
range and thermocouple type.
Lloyd's specification no. 1: 4 g / 2 - 100 Hz
2
Max. wire size: AWG14 (1.5 mm )
PC programming
The TT519 transmitter can be configured via a standard PC Air humidity: 0 - 95% RH
using a programming kit. It can be configured before installa- Dimensions: ∅1.73 x 0.84 in (∅44 x 20.2mm)
tion or while installed in the process - even in hazardous areas.
Tightness (enclosure/terminal): IP 68 / IP00
Communication is 2-way, so set-up and serial/tag numbers can
be retrieved from the transmitter. Weight: 50g
Page 5-10
Inputs (common specifications) Output
Max. offset: 50% of selected max. value The 4-20 mA output follows the TT519 input configuration,
Input: reflecting the temperature. The unit is protected against
Type Minimum Maximum Minimum
polarity reversal. The output signal action can be reversed with
Value Value Span
respect to the input signal. Sensor and/or cable errors can be
E -100°C +1000°C 50°C
J -100°C +1200°C 50°C programmed to cause the output to go to a fixed value.
K -180°C +1372°C 50°C
T -200°C +400°C 50°C
B +400°C +1820°C 100°C Specification and order options:
N -180°C +1300°C 50°C
R -50°C +1760°C 100°C TT519 Model Number: TT519 Temperature Transmitter
S -50°C +1760°C 100°C K Sensor Type:
E=Type E Thermocouple
J=Type J Thermocouple
INSTRUMENTS
Basic accuracy: K=Type K Thermocouple
TC type E, J, K, L, N, T: <±1°C T=Type T Thermocouple
TC type B, R, S: <±2°C B=Type B Thermocouple
N=Type N Thermocouple
Temperature coefficient: R=Type R Thermocouple
TC type E, J, K, T: <±0.05°C/°C S=Type S Thermocouple
TC type B, N, R, S: <±0.2°C/°C V = Voltage Input
Voltage: <±1uV/°C (-25/200) Ranging:
Cold Junction Compensation: <±1°C Specify temperature range in either °C or °F.
For example, -25° to +200°C = 4 to 20 mA.
Current output: C Display Units:
Signal range: 4 - 20 mA C = Celsius
Min. signal range: 16 mA F = Fahrenheit
Load resistance : < (Vsup. – 7.2) / 0.023 [Ω] 1 Calibration:
Load stability: ± 0.01% of span / 100 Ω 1 = Nominal
Sensor error detection: Y Sensor Leads:
Programmable: 3.5 - 23 mA, or no action Y = 2-lead Thermocouple
Namur NE43 Downscale/Upscale: 3.5 mA/ 23 mA TT519K(-25/200)C1Y: Sample part number
Approvals:
EMC: EN 61326-1
ATEX.: KEMA 06ATEX0062
GOST R: Yes
GOST Ex: Yes
DNV Marine: Stand. F. Certification No. 2.4
Input
The input type is selected to be one of these types:
• Type E, J, K, T, B, N, R, S Thermocouple
• Voltage Input
Page 5-11
TT273 Field Rangeable RTD
Temperature Transmitter
Overview
Model TT273 is a 2-wire temperature transmitter for 2 or 3-lead TT273 RTD
100 Ω platinum RTDs. The transmitter converts the RTD Temperature Transmitter
temperature into a linearized 4 to 20 mA DC current signal.
Because this current signal is immune to leadwire and electrical
noise, the TT273 lets you obtain accurate temperature readings
from RTDs thousands of feet away. An ordinary twisted pair of
wires carries both the temperature signal and power for the Ambient temperature effects:
transmitter’s electronics. ±0.018% of span/°C (±0.01% of span/°F).
An LED conveniently indicates the status of the control loop. Warmup drift: ±0.1% of span max., assuming
The brightness is directly proportional to the loop current. A Vsupply = 24 VDC and Rloop = 250 Ω.
very bright LED indicates an open RTD; a dark LED signals a Stable within 15 minutes.
shorted RTD or loss of current loop power. Input/output isolation (optional): 600 VRMS, 1 minute.
• 4 to 20 mA current signal Supply voltage:
• Fits standard 35 mm DIN rail Non-Isolated: 10 to 45 volts DC with no load.
Isolated: 13 to 45 volts DC with no load.
• Field-calibrate to your temperature range Reverse polarity protected.
• Optional high-accuracy calibration to Minco RTDs for Voltage effect: ±0.001% of span per volt.
improved accuracy; see next page and page 5-22 for more
information Lead wire compensation: (3-wire RTD)
±0.05% of span per Ω, up to 25 Ω in each leg.
• Optional Input/Output isolation to 600 VRMS
Maximum load resistance: The maximum allowable resistance
of the signal-carrying loop is given by this formula:
Specifications
Non-Isolated:
Output: 4 to 20 mA DC over specified range.
Calibration accuracy: ±0.2% of span.
Isolated:
Linearity: ±0.2% of span, reference to actual sensor temperature.
Adjustments: Maximum output current: 28 mA.
Zero: -50 to 150°C (-58 to 302°F).
Connections: Terminal block accepts wires from AWG 22 to
Span: 50 to 600°C (90 to 1080°F).
AWG 14.
Ambient temperature:
Physical: Polycarbonate, DIN rail enclosure.
Operating: -40 to 85°C (-40 to 185°F).
Storage: -55 to 100°C (-67 to 212°F). Weight: 4.2 oz. (119 g).
Page 5-12
RTD input types Specification and order options
2 or 3-wire 100 Ω platinum RTD. TT273 Model number
Element Code PD RTD element code from table
Platinum (0.00392 TCR) 100Ω at 0°C PA 1 Output: 4 to 20 mA DC
Platinum (0.00391 TCR) 100Ω at 0°C PB N Input/Output:
Platinum (0.00385 TCR) 100Ω at 0°C PD, PE N = Non-isolated
I = Isolated
(-25/50) Factory preset temp. range:
Special high-accuracy calibration (4 mA/20 mA temperature)
Range is user adjustable.
For high system accuracy, specify transmitters with matched Refer to the Zero and Span specifications.
calibration. Temptrans match calibrated to a sensor are always C Temperature scale:
ordered as assemblies. Common examples are shown in F = Fahrenheit
INSTRUMENTS
Section 2. C = Celsius
TT273PD1N(-25/50)C = Sample part number
SLIDING
CATCH
PWR 35 mm DIN
2.95 RAIL MOUNT
(74.9) ZERO
SPAN
DIP SWITCH
RANGE SELECTION
0.886 3.875
(22.5) (98.4)
Wiring diagram
TT273
ZERO
SPAN
PWR
RESISTANCE DC
THERMOMETER SUPPLY
4 TO 20 COPPER LEADS, R1
mA LOOP TWISTED PAIR
CONTROLLER
AND/OR INDICATOR LINE POWER
CONTROL ROOM
Page 5-13
TT274 Field Rangeable Thermocouple
Temperature Transmitter
Overview
Model TT274 is a 2-wire temperature transmitter for types J
and K thermocouples. The transmitter converts the thermocou-
ple’s millivolt signal to a 4 to 20 mA DC current signal. Because
this current signal is immune to leadwire and electrical noise,
the TT274 lets you obtain accurate temperature readings from TT274 Thermocouple
thermocouples thousands of feet away. An ordinary twisted Temperature Transmitter
pair of wires carries both the temperature signal and power for
the transmitter’s electronics.
Ambient temperature:
With the isolation option, the mV input signal from the thermo- Operating: -40 to 85°C (-40 to 185°F).
couple is electrically isolated from the 4 to 20 mA output, Storage: -55 to 100°C (-67 to 212°F).
allowing use of grounded thermocouples with multiple TT274s
operating from the same power supply. Ambient temperature effects: ±0.036% of span/°C (±0.02% of
span/°F).
An LED conveniently indicates the status of the control loop.
The brightness is directly proportional to the loop current. A Cold junction compensation drift: ±0.03°C/°C for -25 to 70°C
dark LED signals an open sensor or loss of current loop power. ambients. ±0.06°C/°C for -40 to -25°C and 70 to 85°C ambients.
Page 5-14
Specification and order options
TT274 Model number
K T/C element code
J = Type J thermocouple
K = Type K thermocouple
1 Output: 4 to 20 mA DC
N Input/Output:
N = Non-isolated
I = Isolated
INSTRUMENTS
(-25/200) Factory preset temp. range:
(4 mA/20 mA temperature)
Range is user adjustable.
Refer to the Zero and Span specifications.
C Temperature scale:
F = Fahrenheit
C = Celsius
TT274K1N(-25/200)C = Sample part number
SLIDING
CATCH
PWR 35 mm DIN
2.95 RAIL MOUNT
(74.9) ZERO
SPAN
DIP SWITCH
RANGE SELECTION
0.886 3.875
(22.5) (98.4)
Wiring diagram
TT274
ZERO
SPAN
PWR
DC
THERMOCOUPLE
SUPPLY
4 TO 20 COPPER LEADS, R1
mA LOOP TWISTED PAIR
CONTROLLER
AND/OR INDICATOR LINE POWER
CONTROL ROOM
Page 5-15
Programmable Transmitters
Overview
Models TT520 and TT530 are programmable
transmitters designed for process control
and other applications. Both transmitters
use a 4-20mA current loop output and are
PC programmable to accept a signal from a
thermocouple, a Resistance Temperature
TT520
Detector (RTD), or a millivolt signal. Model TT520
can be mounted at the field location in a standard DIN
form B head or on a DIN rail inside a local box (with an AC807
Minco DIN rail adapter), whereas model TT530 can be
mounted vertically or horizontally on a DIN rail.
• T/C, RTD, or mV input TT530
Page 5-16
Specifications and order options Dimensions in inches (mm)
TT520 Model Number: 0.93 (23,5)
TT520 Temperature Transmitter 4.09 (104,0)
TT530 DIN Rail Temperature Transmitter 11 12 13 14
PD Sensor Type:
PD = 100Ω Platinum RTD (0.00385)
PF = 1000Ω Platinum RTD (0.00385)
E = Type E Thermocouple
J = Type J Thermocouple
4.29 (109,0) 3.54 (90,0)
K = Type K Thermocouple
T = Type T Thermocouple
(-25/200) Temperature Range:
Specify temperature range in either °C or °F.
For example, -25° to +200°C = 4 to 20 mA.
C Temperature Units: 41 42 43 44
C = Celsius
F = Fahrenheit
INSTRUMENTS
1 Calibration:
1 = Nominal
Wiring Diagrams
2 = Matched to sensor ±0.75% span
For other calibration options, contact Minco
Y Sensor Leads:
Y = 2-lead RTD (or thermocouple)
Z = 3-lead RTD
X = 4-lead RTD
TT520PD(-25/200)C1Y = Sample part number
1.30 (33,0)
1 2
0.75
(19,1)
6 3
5 4
0.255 (6,48) DIA.
1.74 (44,2)
Page 5-17
Programmable Transmitters w/ HART® Protocol
Communication interface: HART® and PC interface
Page 5-18
Specifications and order options Wiring Diagrams
TT521 Model Number:
TT521 Temperature Transmitter with
HART® Protocol
TT531 DIN Rail Temperature Transmitter
with HART® Protocol
PD Sensor Type:
PD = 100Ω Platinum RTD (0.00385)
PF = 1000Ω Platinum RTD (0.00385)
E = Type E Thermocouple
J = Type J Thermocouple
K = Type K Thermocouple
T = Type T Thermocouple
(-25/200) Temperature Range:
Specify temperature range in either °C or °F.
For example, -25° to +200°C = 4 to 20 mA.
C Temperature Units:
C = Celsius
F = Fahrenheit
1 Calibration:
INSTRUMENTS
1 = Nominal
2 = Matched to sensor ±0.75% span
For other calibration options, contact Minco
Y Sensor Leads:
Y = 2-lead RTD (or thermocouple)
Z = 3-lead RTD
X = 4-lead RTD
TT521PD(-25/200)C1Y = Sample part number
1 2
6 3
5 4
0.255 (6,48) DIA.
0.93 (23,5)
4.09 (104,0)
11 12 13 14
41 42 43 44
Specifications subject to change
Page 5-19
Temptran™ Temperature Ranges
Below is a list of commonly selected Temptran temperature If you do not find the temperature range required by your
ranges. The endpoints of the temperature range correspond application, go to www.minco.com for a complete list of
to the Temptran’s 4 and 20 mA signals. Choose the smallest temperature ranges. Custom ranges are also available
possible span for best accuracy. Be sure to check the for a small setup charge. Contact Minco Sales and Customer
temperature limits of the sensor you specify. Service for more information.
Page 5-20
For more temperature ranges (over 400 options) go to www.minco.com
RTD Temptrans Thermocouple Temptrans
Temperature Range TT111, TT115, TT211, TT829 TT246, TT220 TT221 TT205
Range Zero °F Span °F Zero °C Span °C Platinum Other Elements T/C types T/C types
code elements* elements
HU 0 1300 -17.8 704.4 K
BY 14 104 -10.0 40.0 PA PB PD PE PA PB PD PE
AJ 14 122 -10.0 50.0 PA PB PD PE PA PB PD PE
AP 20 70 -6.7 21.1 PA PB PD PE PF PW PA PB PD PE
GV 20 100 -6.7 37.8 PA PB PD PE PF PW PA PB PD PE
A 20 120 -6.7 48.9 PA PB PD PE PF PW FA FB FC NA PA PB PD PE PF
HE 20 240 -6.7 115.6 PA PB PD PE
AF 20 320 -6.7 160.0 PA PB PD PE FA FB
QE 22 122 -5.6 50.0 PA PB PD PE
GW 23 131 -5.0 55.0 PA PB PD PE
U 30 80 -1.1 26.7 PA PB PD PE PF PW FB FC PA PB PD PE
DA 30 90 -1.1 32.2 PA PB PD PE PF PW FC PA PB PD PE
DP 30 100 -1.1 37.8 PA PB PD PE PF PW
BI 30 130 -1.1 54.4 PA PB PD PE PF PW PA PB PD PE PF PW
DQ 30 150 -1.1 65.6 PA PB PD PE FB PA PB PD PE
KK 30 180 -1.1 82.2 PA PB PD PE
INSTRUMENTS
EV 30 230 -1.1 110.0 PA PB PD PE PA PB PD PE
BN 30 240 -1.1 115.6 PA PB PD PE PF PW FB PA PB PD PE
BJ 30 250 -1.1 121.1 PA PB PD PE PF PW NA PA PB PD PE FA
GQ 32 100 0.0 37.8 PA PB PD PE PF PW PA PB PD PE
EG 32 104 0.0 40.0 PA PB PD PE PF PW PA PB PD PE
N 32 122 0.0 50.0 PA PB PD PE PF PW FB FC PA PB PD PE
HL 32 167 0.0 75.0 PA PB PD PE PA PB PD PE
C 32 212 0.0 100.0 PA PB PD PE PF PW FB FC NA PA PB PD PE CA NA JT
QR 32 257 0.0 125.0 PA PB PD PE
DL 32 280 0.0 137.8 PA PB PD PE PA PB PD PE
J 32 302 0.0 150.0 PA PB PD PE PF PU PW FC NA PA PB PD PE CA J J
K 32 392 0.0 200.0 PA PB PD PE PU NA PA PB PD PE CA JK J
LX 32 400 0.0 204.4 PA PB PD PE
BW 32 482 0.0 250.0 PA PB PD PE NA PA PB PD PE EJKT J
LF 32 572 0.0 300.0 PA PB PD PE PA PB PD PE JT
JW 32 932 0.0 500.0 PA PB PD PE PA PB PD PE JK K
HA 32 1112 0.0 600.0 PA PB PD PE PF PW K
GF 32 1472 0.0 800.0 PA PB PD PE PA PB PD PE K K
SG 33.8 123.8 1.0 51.0 PA PB PD PE
H 40 90 4.4 32.2 PA PB PD PE PF PW FB PA PB PD PE
BU 40 100 4.4 37.8 PA PB PD PE PF PW
QL 40 120 4.4 48.9 PF PW FC
BK 40 140 4.4 60.0 PA PB PD PE PF PW FB PA PB PD PE
KH 40 240 4.4 115.6 PA PB PD PE PF PW PA PB PD PE
KP 42 92 5.6 33.3 PA PB PD PE
DU 45 95 7.2 35.0 PA PB PD PE PA PB PD PE
DX 50 100 10.0 37.8 PA PB PD PE PF PW PA PB PD PE
AH 50 110 10.0 43.3 PA PB PD PE FB PA PB PD PE
ED 50 120 10.0 48.9 PA PB PD PE PF PW FB
V 50 150 10.0 65.6 PA PB PD PE PF PW FA FB NA PA PB PD PE
AV 50 230 10.0 110.0 PA PB PD PE PF PW PA PB PD PE J
BF 50 250 10.0 121.1 PA PB PD PE PF PW PA PB PD PE PF PW ET
AO 50 300 10.0 148.9 PA PB PD PE PA PB PD PE CA FA
KF 50 400 10.0 204.4 PA PB PD PE PA PB PD PE
D 70 220 21.1 104.4 PA PB PD PE PF PW FB FC PA PB PD PE
E 100 500 37.8 260.0 PA PB PD PE PF PW PA PB PD PE
BH 122 302 50.0 150.0 PA PB PD PE PA PB PD PE T
BL 200 500 93.3 260.0 PA PB PD PE PF PW K
* Element codes (PA, PB, PD, PE, etc.) are defined in the Resistance/Temperature Tables on page 1-13 Specifications subject to change
Page 5-21
Temptran™ Calibration & Accessories
Special high-accuracy calibration
Standard transmitters can be calibrated to the nominal resistance values of the RTD at the zero and span points. Total system error
includes the tolerance of both the transmitter and the RTD sensor. If you order Minco Temptrans calibrated to the actual resistance of
the RTD (traceable to NIST), this effectively eliminates the sensor tolerance from the system accuracy specifications.
Temptrans match calibrated to a sensor are always ordered as assemblies. Common examples are shown in Section 2.
Model Description
Recalibration
AC805 DIN EN50022 Rail
Minco prints RTD resistance values right on the Temptran label AC807 Adapter for EN50022
to simplify recalibration. You simply connect a resistance
decade box or “RTD simulator” in place of the RTD, dial in the
correct values, and adjust zero and span.
Because Minco platinum RTDs are extremely stable in typical AC807
ADAPTER
installations (0.1°C or better), you can trust the printed values
for many years.
AC103528 AC103133
mounting kit mounting kit
Page 5-22
Loop-powered Indicators
TI196 Head-mounted Indicator AC102765 Pipe Mounting Hardware Kit TI350 Indicator
INSTRUMENTS
Overview TI350 indicator
The display range is field programmable via coarse dip The TI350 features a washdown compatible digital readout for
switches and two fine adjustment potentiometers. Wiring is local indication of temperature. Sensors and transmitters are
easy. Simply connect the indicator in series with the 4 to 20 mA specified separately. Optional Temptran model TT321 will fit
loop. Forward voltage drop is only 2.8 VDC. inside the case along with the meter. Other 4 to 20 mA
• Local indication of process variable for convenient visual transmitters may be mounted outside the case and used
verification with this device.
Page 5-23
TI196 head-mounted indicator TI350 indicator
Specifications Specifications
Input: 4 to 20 mA DC series connection Input: 4 to 20 mA DC series connection
Forward Voltage Drop: 2.8 volts DC maximum. Forward Voltage Drop: 2.8 volts DC maximum.
Display: 0.59” (15mm) high, 3-1/2 digit LCD, with °C/°F Display: 0.59” (15mm) high, 3-1/2 digit LCD, with °C/°F
descriptor. descriptor.
Display Update: 3 times per second. Display Update: 3 times per second.
Underrange Indication: -1 in MSD (Most Significant Digit). Underrange Indication: -1 in MSD (Most Significant Digit).
Decimal: User programmable to 1 position or absent Decimal: User programmable to 1 position or absent
(i.e. 1XX.X or 1XXX). (i.e. 1XX.X or 1XXX).
Enclosure Rating: NEMA 4X, IP66 Dimensions (box only): 2.6" W x 4.5" L x 2.2" D
(65 mm W x 115 mm H x 56 mm D).
Dimensions (connection head): 4.5" W x 4.5" H x 3.4" D
(144 mm W x 114 mm H x 87 mm D). TI350 specification and order options
TI196 specification and order options TI350 Model number TI350
(0/100) Temperature range:
TI196 Model number TI196 (4 mA temp./20 mA temp.), user adjustable
P3 Pipe thread size:
P2 = 3/4 - 14 NPT (sensor and conduit) C Display:
C = Celsius
P3 = 1/2 - 14 NPT (sensor and conduit) F = Fahrenheit
(0/100) Temperature range: TI350(0/100)C = Sample part number
(4 mA temp./20 mA temp.), user adjustable
C Display: Note: Sensors and transmitters are specified separately.
C = Celsius
F = Fahrenheit
TI196P3(0/100)C = Sample part number
Page 5-24
CT224 12-Channel Temperature Alarm/Monitor
Overview
The CT224 consists of a 12-Channel temperature monitor/
over-temperature alarm and MincoSoft™ CT224 Software. It is
the next generation in temperature monitoring equipment
from Minco designed to meet the needs of electric machinery
protection. The 12-channel scanning capability, standard
RS485/RS232 interface and Windows-compatible software
INSTRUMENTS
utility for system configuration and data logging provide
over-temperature and under-temperature protection and
critical feedback to safeguard expensive machinery.
• UL and cUL recognized to help meet regulatory compliance
• PC programmable with Windows compatible software makes
monitoring easy and efficient, allowing quick reprogramming
and extensive data logging
• Mix and match sensor input types for freedom to adapt to
pre-installed bearing and apparatus sensors
Software
• Ability to monitor 12 inputs allows you to monitor stator
sensors from two motors MincoSoft™ CT224 software features:
• Five outputs, relays or logic offers either internal relay trips or • Compatibility with Microsoft® Windows® operating system
flexibility of external control • User-friendly configuration program
• Logic outputs can be used with external SSRs • Save unlimited set-up configurations
• Prevent costly damage to motors, generators, transformers, • Commission mode to test configurations before implementation
and other equipment
• Continuously displayed measurement and relay status of all
• Power loss protection 12 channels
• 24 independent trip points (2 per channel) • Data-logging
• Programmable deadband (hysteresis)
Applications
• Rugged steel enclosure • Generators
• Can be used as a 4-channel on/off controller • Motors
• Display High, Low, or Any valid zones • Turbines
• Self-calibrating • Compressors
• Pumps
Page 5-25
Specifications Programming: Programmable from front panel or via RS485
Input: 1 to 12 RTDs (2 or 3-wire), thermocouples, or 4 to 20 mA or RS232 interface using Modbus protocol. PC software is
current loops. Accepts any combination of input types. included for data logging, commissioning, and configuration.
Program settings may be password protected.
Standard Input types:
RTD: Firmware fault protection: Watchdog resets microprocessor if
-200 to 700°C: PA (Platinum / 100 Ω / 0.00392 Ω/Ω/°C) it fails to perform program sequence.
-200 to 700°C: PB (Platinum / 100 Ω / 0.00391 Ω/Ω/°C) Enclosure: Steel case; NEMA 4 front panel.
-200 to 850°C: PD/PE (Platinum / 100 Ω / 0.00385 Ω/Ω/°C)
-200 to 600°C: PF (Platinum / 1000 Ω / 0.00385 Ω/Ω/°C) Ambient temperature rating: 0 to 60°C (32 to 140°F).
-80 to 260°C: NA (Nickel / 120 Ω / 0.00672 Ω/Ω/°C) Connections: Terminal blocks at rear accept wires to AWG 12.
-100 to 260°C: CA (Copper / 10 Ω / 0.00427 Ω/Ω/°C)
Thermocouple: Leadwire resistance compensation: Up to 30 Ω per leadwire
-270 to 1000°C: Type E -270 to 1150°C: Type K for RTDs with no effect on reading.
-200 to 1200°C: Type J -270 to 400°C: Type T Dimensions: 7.5 x 11.5 x 2” (191 x 292 x 51 mm).
4 to 20 mA current loop: Pressure (PSI, Bar), Humidity (%), Mounting: Panel mount enclosure. Cutout size of 6.8" x 10.6"
Temperature (°F, °C), Vibration (G), and process variable (mA, VDC) (173 x 269 mm).
Note: 4 to 20 mA inputs must be linear with respect to the
measured variable. Weight: 3.8 lbs. (1.72 kg.).
Input scan rate: 1.5 seconds maximum to scan all 12 channels. Approvals: UL 508, CSA C22.2 No. 14-M91.
Page 5-26
CT424 Temperature Alarm/Monitor
User-programmable three input temperature monitor system
Overview
Minco’s CT424 consists of a 3-channel temperature monitor
and alarm system that controls three relay outputs based on
user-programmable set points to help safeguard expensive
machinery.
Features
INSTRUMENTS
The CT424 offers users a completely programmable monitor
and alarm with improved measurement range and universal
inputs. The microprocessor-based design maintains accuracy
over a wide range of temperatures and conducts regular self-
checks to ensure correct operation. Additionally, one of the
relay outputs is specifically designed for control of a cooling
fan, and the user-configurable fan exercise option extends the
fan life and reduces bearing lock-up. Other key features
include:
• Universal inputs of 100 and 1000 Ω platinum RTDs and Types
E and K thermocouples
• Configurable through the front-panel interface, MODBUS
Applications
over USB or the isolated RS-485, PC software included for Minco’s CT424 temperature monitor and alarm is designed
data logging and configuration with the specifications for dry-type transformer monitoring
}and protection. Additional applications include use in pumps,
• User-configurable measurement range to Celsius or
compressors and motors.
Fahrenheit scale
• Large, dimmable 7-digit LED display allows easy
programming and visibility at various distances and Specification and order options
lighting conditions
CT424 Model number
• Dual password design allows certain users to have full
configuration access and others, set points only CT424A AC power, 120-240VAC
50-60Hz, 120-240VDC
• Non-volatile memory storage of per-channel min/max CT424B DC power: 21-36VDC
temperatures for recall in the event of power-loss
• Electrically isolated 4-20mA output signal allows for
connection to PLCs or remote displays
• UL/cUL recognition (CT424A and CT424B) and CE
certification (CT424A)
Page 5-27
Technical Specifications
Page 5-28
CT325 Miniature DC Temperature Controller
Overview
The CT325 Miniature DC Temperature Controller is designed for
use with Minco Thermofoil™ heaters and RTD or thermistor CT325 DC Controller
sensors. It offers inexpensive on/off temperature control of
your process or equipment with accuracy many times better
than bimetal thermostats. Easily read and adjust the set point
temperature using a voltmeter, then monitor the actual signal Specifications
temperature at the other end. Operating from your 4.75 to 60
volt DC power supply, the controller can switch up to 4 amps Input: 100 Ω or 1000 Ω platinum RTD, 0.00385 Ω/Ω/°C,
power to the heater. A bright LED indicates when power is 2 or 3-leads, or 50 k Ω NTC thermistor, 2-lead.
INSTRUMENTS
applied to the heater. Setpoint range: 2 to 200°C (36 to 392°F) for platinum RTD
The entire unit is epoxy filled for moisture resistance, with a input. 25 to 75°C (77 to 167°F) for thermistor input.
through-hole for a mounting bolt. A terminal block provides Consult factory for other ranges.
the power input, sensor input and heater output connections. Setpoint stability: ±0.02% of span/°C.
• Tight control in a small package means that enclosures or Vtemp signal: 0.010 V/°C over specified range.
panel spaces are not required which allows successful
Platinum RTD sensor Thermistor sensor
portable device implementation
2°C 0.02 V 25°C 0.25 V
• Simple control without complicated programming can 50°C 0.50 V 50°C 0.50 V
reduce set-up time
100°C 1.00 V 75°C 0.75 V
• Three-wire RTD connection cancels lead resistance for highly 200°C 2.00 V
accurate temperature readings Accuracy: ±1% of span Accuracy: ±2% of span
• Solid state on-off control with adjustable set point improves Linearity: ±0.1% of span Linearity: ±2% of span
durability compared to electro-mechanical devices Deadband: ±0.1°C (0.2°F).
• Flexible heating control compliments all Minco Thermofoil™ Input power: 4.75 to 60 VDC.
Heaters for convenient off the shelf operation
Output: Open drain, 4 amps max. DC.
• Uses standard 100 Ω or 1000 Ω platinum RTD or
50 kΩ thermistor sensor input Leadwire compensation: (3-wire RTD) ±0.06°C/ Ω for 100 Ω or
1000 Ω platinum up to 25 Ω per leg.
• Single DC power source provides power to the controller and
heater up to 240 watts Fault protection: Heater disabled on RTD short or thermistor
open. No heater protection; external fuse is recommended.
Applications Operating ambient temperature range: -40 to 70°C (-40 to 158°F).
• IV solutions for medical/surgical applications
Relative humidity: 0 to 95% non-condensing.
• Military batteries
Physical: Polycarbonate case, epoxy sealed for moisture resistance.
• Enclosures to maintain the temperature of electronics
Weight: 1 oz. (28g).
• Ruggedized laptop LCDs and hardrives
Connections: Terminal block for wires AWG 22 to AWG 14.
Custom design options
Mounting: Mounting hole for #6 screw through or #8 thread
Minco can customize the design of the CT325 for special appli-
forming screw.
cations. Specific temperature ranges, other sensor options, and
special packaging are possible for volume OEM applications.
Specifications subject to change
Page 5-29
Sensor type Code Wiring diagrams
100Ω platinum RTD (0.00385 TCR) PD
1 2 3 4 5 6 7
1000Ω platinum RTD (0.00385 TCR) PF
Fuse
50 kΩ thermistor R25/R125 = 31.2 TF
DC +
Note: 50kW thermistor sensor TS665TF is available on page 10-6 Power RTD
Supply –
C Temperature range:
A = 25 to 75°C (thermistor only)
C = 2 to 200°C (RTD only)
1 Dead band: Heater
1 = 0.1°C
CT325PD1C1 = Sample part number
AC powered heaters
The CT325 can provide the control signal to an external solid
state relay to switch AC power. Use a DC supply voltage suitable
for both the CT325 and SSR.
CT325
1 2 3 4 5 6 7
Fuse
DC +
Dimensions in inches (mm) Power
Supply –
RTD
+ –
3 INPUT 4
AC Solid
(27.7) 2 OUTPUT 1 State Relay
.69
(17.5) Neutral
115 VAC
Line
Fuse
Mounting Hole
1.50 Heater
(38.1)
1 2 3 4 5 6 7
0.149 (3.8)
1.00 I.D. THRU
(25.4)
Setpoint
Adjust
Vtemp STOCKED PARTS AVAILABLE
Vsetpoint Test Points
GND
Heat Indicator
Page 5-30
CT335 PC Board Mount Temperature Controller
Overview
The CT335 is an OEM micro-processor based temperature
controller that offers two sensor inputs, and two outputs.
This low cost, PCB mount style proportional controller is
great for system integration.
The CT335 multiple output options make it more versatile than
other temperature controllers. Option 1) one output capable of
handling up to 6 Amps. Option 2) Two open drain outputs with
3 Amps each. Option 3) one open drain output that can handle
up to 3 Amps and a logic output option to work with an exter-
nal SSR for higher power.
AC207473 USB to SPI Converter Kit:
• Proportional and On/Off control
The AC207473 allows the user to configure the CT335 from
• Two inputs and two outputs (solid state) a PC. It is ideal for prototyping and early-stage development.
It consists of a CT335 USB to SPI converter, power supply,
• Small package designed for PCB mounting
INSTRUMENTS
USB cable, and software CD for easy user interface.
• Able to handle up to 6 Amps
• Operates on 7.5-60 volts DC Operation
• Low cost The CT335 controller can be configured to On/Off or
Proportional control. On/Off control offers faster reaction time
and better accuracy over thermostats. The CT335 Proportional
Specifications control minimizes temperature overshoot and gives steadier
temperature control by reducing the time the heater/load stays
Sensor Inputs:
on as the process temperature approaches the set-point. Note
100Ω at 0ºC Pt RTD, 2-leads (0.00385 TCR) that actual outputs depend on the system’s configuration and
1000 Ω at 0ºC Pt RTD, 2-leads (0.00385 TCR) controlling parameters. See below.
Output Options:
One output of 6A On/Off Control
Two outputs of 3A each
One 3A output and one logic output (0-5V) On/Off
Controlling Parameters: PV
Temperature
Set-point
Dead-band for On/Off Control: 0.1 to 10ºC
Proportional band for Proportional Control: 0.1 to 10ºC
Ambient:
Operating temperature: -40 to 70ºC (-40 to 158ºF)
Storage temperature: -55 to 85ºC (-67 to 185ºF)
Relative humidity: 90%, non-condensing Time
Set-point
Page 5-31
Wiring with Different Output Options: Specifications and order options
CT335 Model Number: CT335
Option 1: One output of 6A PD Sensor Types:
PD = 100Ω Platinum RTD (-40 to 200°C)
PF = 1000Ω Platinum RTD
1 Output Options:
1. one output of 6A
2. two outputs of 3A
3. one 3A output and 1 logic output
P Control Method:
O = On/Off
P = Proportional
10 Dead-band or Proportional Band
1 = 0.1° C
10 = 1.0° C
Option 2: Two outputs of 3A each 100 = 10.0º C
T100 Setpoint Temperature
(Min = - 40ºC, Max = 200ºC):
XXXX = Setpoint in 0.1ºC increments
Example: 100 = 10.0ºC
103 = 10.3ºC
-200 = -20.0ºC
CT335PD1T100 = Sample part number
Dimensions
Page 5-32
CT15 Temperature Controller & Alarm
CT15 Controller
INSTRUMENTS
Overview Specifications
The CT15 is an easy-to-use controller with sophisticated PID Selectable inputs:
control. It can also be a single or 2-stage alarm (using alarm RTD: 2 or 3-wire, Minco types PD or PE (100 Ω EN60751 platinum).
feature plus control relay) to monitor motors and generators Thermocouple: Type J (factory default), K, T (selectable).
for overheating.
Input impedance:
• RTD or thermocouple input Thermocouple: 3 megohms minimum.
RTD current: 200 μ A maximum.
• Control modes: Self-Tune, pre-set or programmable PID, or
On/Off Sensor break or short protection: De-energizes control
outputs to protect system.
• Bright red LED display
Loop break protection: Error message is initiated and output
• Ramp to setpoint
is turned off in case of shorted sensor or open heater circuit.
• Digital sensor input correction Break time adjustable from OFF to 99 minutes.
• Digital input filter adjustable for noisy or jittery processes Cycle rate: 1to 80 seconds.
• Four security levels Setpoint range: Selectable from -212 to 1371°C (-350 to
2500°F), input dependent.
• Setpoint limits
Display: One 4 digit, 7 segment, 0.3" high LED. Display shows
• Non-volatile memory needs no battery backup
the measured temperature unless a control key is pressed,
• Input fault timer then it will display the item value.
• Alarms at one or two temperatures Control action: Reverse (usually heating) or Direct (usually
cooling), selectable.
• Alarm Relay option is programmable for high, low, absolute, or
deviation, can be reset manually or automatically, and controls Ramp/Soak: One ramp, 0 to 100 hours.
a single electromechanical relay with voltage-free contacts
Page 5-33
Specifications continued Specification and order options
Accuracy: ±0.25% of span ±1 count. CT15 Model number
Resolution: 1° or 0.1°, selectable. 1 Alarm:
0 = No
Line voltage stability: ±0.05% over supply voltage range. 1 = Yes
Temperature stability: 4 μV/°C (2.3 μV/°F) typical, 8 μV/°C 2 Input:
(4.5 μV/°F) max. (100 ppm/°C typical, 200 ppm/°C max.). 1 = J, K, or T thermocouple
2 = 100 Ω platinum RTD, type PD or PE
Isolation: Relay and SSR outputs are isolated. Pulsed voltage
1 Output:
output must not share a common ground with the input. 1 = Built-in AC SSR
2 = Pulsed voltage (5 VDC)
Supply voltage: 100 to 240 VAC nom., +10/-15%, 50 to 400 Hz,
3 = Mechanical relay
single phase; 132 to 240 VDC, nom., +10/-20%. 5 VA maximum.
Note: Do not confuse controller power with heater power. The CT15121 = Sample part number
controller does not supply power to the heater, but only acts as Note: See page 5-37 for controller accessories.
a switch. For example, the controller could be powered by
115 VAC, but controlling 12 VDC to the heater.
Operating temperature range: -10 to 55°C (14 to 131°F).
Memory backup: Non-volatile memory (no batteries required). Dimensions shown in inches (mm)
Control output ratings: 1.89
(48)
AC SSR (SPST): 3.5 A @ 250 VAC @ 25°C
(77°F); derates to 1.25 A @ 55°C (131°F).
Minimum 48 VAC and 100mA required. 1.89
An SSR is recommended for longer life than (48)
a mechanical relay.
Switched voltage (non-isolated):
5 VDC @ 25 mA. 5.04 (128)
Mechanical relay, SPST Form A (Normally Open):
3 A resistive, 1.5 A inductive @ 250 VAC;
pilot duty: 250 VA; 2 A @ 125 VAC or
1 A @ 250 VAC. 1.76
(44.7)
Alarm relay, SPST Form A (Normally Open):
3 A resistive, 1.5 A inductive @ 250 VAC;
pilot duty: 250 VA; 2 A @ 125 VAC or 0.45 (12)
1 A @ 250 VAC.
PANEL CUTOUT: 1.775" × 1.775" (45 mm × 45 mm)
Weight: 227g (8 oz.). MAXIMUM PANEL THICKNESS: 0.25" (6.35 mm)
Agency approvals: UL & CSA.
DIMENSIONS IN INCHES (mm)
Page 5-34
CT16A Temperature Controller
CT16A Controller
INSTRUMENTS
This economical controller packs sophisticated PID control into segments with front-panel activation and a selectable time
a compact 1/16 DIN enclosure. A wide range of control modes, base (CT16A3)
sensor input types, and relay or SSR outputs give versatile • Auto / Manual option easily switches to manual control for
control of Thermofoil™ heaters and lets you easily connect to set up or experiments (CT16A3)
other electronics.
• RS-232 or RS-485 Serial Communications access the
• Dual displays continuously show the set point and the actual temperature readings and all control parameters (optional)
temperature reading in resolutions of 1°, 0.1°, or engineering
units • Retransmit either the sensed temperature or the set point as a
voltage or current signal to a computer or recorder (optional)
• Universal Input fits any sensor: Select from 10 thermocouple
types, 4 RTD types, voltage, and current signals • 4-Stage Set Point to quickly switch from one temperature to
the next (optional)
• Isolated Outputs for safe, easy wiring
• Loop Break protection handles sensor or heater failure
Specifications
• Peak / Valley records the maximum and minimum
temperatures Selectable inputs:
RTD: 2 or 3-wire, Minco types
• Front panel is waterproof and corrosion-resistant, making it PD or PE (100 Ω EN60751 platinum),
ideal for sanitary applications. Illuminated keypad for easy PA (100 Ω NIST platinum),
operation PF (1000 Ω EN60751 platinum), or
• Limit the temperatures which the operator can set via four NA (120 Ω Nickel).
password-protected Security Levels Thermocouple: Type J (factory default), K, T, L, E, R, S, B, C, or N.
DC current: 0-20 mA or 4-20 mA (use with Temptran™ transmitters).
• Controller can Self-Tune for best PID control
DC voltage: 0-10 or 2-10 VDC, -10 to 10 mVDC, scalable.
• Control modes: Self-Tune, pre-set or adjustable PID values,
Input impedance:
simple On/Off control, and open loop
Voltage: 5000 Ω.
• Fuzzy Logic provides better response time and reduces Thermocouple: 3 megohms minimum.
overshoot in processes with unpredictable inputs Current: 10 Ω.
RTD current: 200 μ A.
• Alarms at one or two temperatures
• Alarm Relay option is programmable for high, low, absolute, or
deviation, can be reset manually or automatically, and controls
a single electromechanical relay with voltage-free contacts
Specifications subject to change
Page 5-35
Specifications continued Control output ratings:
AC SSR (SPST): 2.0 A combined outputs
Sensor break or short protection:
A & B @ 240 VAC @ 25°C (77°F);
Selectable output: disabled, average output before fault,
derates to 1.0 A @ 55°C (131°F).
or preprogrammed output.
An SSR is recommended for longer life than a
Adjustable delay: 0.0 to 540.0 minutes.
mechanical relay.
Loop break protection: Error message is initiated and output is Mechanical relay, SPST Form A (Normally Open) or Form B
turned off in case of shorted sensor or open heater circuit. (Normally Closed):
Break time adjustable from OFF to 9999 seconds. 3 A resistive, 1.5 A inductive @ 240 VAC;
pilot duty: 240 VA; 2 A @ 120 VAC or 1 A @ 240 VAC.
Cycle rate: 1 to 80 seconds.
Switched voltage (isolated): 15 VDC @ 20 mA.
Setpoint range: Selectable from -212 to 2320°C (-350 to Current (isolated): 0 to 20 mA, 600 Ω max.
4208°F), input dependent. DC SSR: 1.75 A @ 32 VDC max.
Displays: Two, 4 digit, 7 segment, 0.3" high LEDs. Process Value Alarm relay, SPST Form A (Normally Open):
red, Setpoint Value green. °C or °F. 3 A @ 240 VAC resistive;
1/10 HP @ 120 VAC.
Control action: Reverse (usually heating) or Direct (usually
cooling), selectable.
Specifications and order options
Ramp/soak: (CT16A3 only) 16 separate ramp and soak times
are adjustable in minutes or seconds from 0 to 9999. When the CT16A Model number
program has ended, you may choose to repeat, hold, revert to 2 Feature set:
local setpoint, or turn the outputs off. 2 = Standard
3 = Enhanced (ramp & soak, Auto/manual)
Accuracy: ±0.25% of span ±1 count.
1 Alarm relay:
Resolution: 1° or 0.1°, selectable. 0 = No
1 = Yes
Line voltage stability: ±0.05% over supply voltage range. 1 Output A:
1 = Built-in AC SSR
Temperature stability: 4 μV/°C (2.3 μV/°F) typical, 8 μV/°C
2 = Pulsed voltage (15 VDC) for external SSR
(4.5 μV/°F) max. (100 ppm/°C typical, 200 ppm/°C max.).
3 = Mechanical relay, SPST (normally open)
Isolation: 4 = Mechanical relay, SPST (normally closed)
Relay and SSR: 1500 VAC to all other inputs and outputs. 5 = Current
8 = DC SSR
SP1 and SP2 current and voltage: 500 VAC to all other inputs
and outputs, but not isolated from each other. 0 Output B:
0 = None
Process output (options 934, 936): 500 VAC to all other inputs 1 = Built-in AC SSR
and outputs. 2 = Pulsed voltage (15 VDC) for external SSR
3 = Mechanical relay, SPST (normally open)
Supply voltage: 100 to 240 VAC nom., +10/-15%, 50 to 400 Hz,
4 = Mechanical relay, SPST (normally closed)
single phase; 132 to 240 VDC, nom., +10/-20%. 5 VA maximum.
5 = Current
Note: Do not confuse controller power with heater power. The
-948 Options on next page (leave blank for none)
controller does not supply power to the heater, but only acts as
CT16A2110-948 = Sample part number
a switch. For example, the controller could be powered by
115 VAC, but controlling 12 VDC to the heater.
Operating temperature range:
-10 to 55°C (14 to 131°F).
Memory backup: Non-volatile memory
(no batteries required).
Page 5-36
CT16A - Options and Accessories
INSTRUMENTS
AC1001
Page 5-37
S E C T I O N 6 : S A N I TA RY S E N S O R S
Probes ......................................................................................................................6-2
Assemblies............................................................................................................6-3
Installation and accessories .......................................................................6-4
Page 6-1
Sanitary RTD Probes
CASE LENGTH
Overview
Install directly into process lines for fast response. Cases, made
of polished 316 stainless steel, are free of cracks and crevices 0.25" (6.4 mm)
DIAMETER
that might shelter bacteria. External cables will withstand wash-
down; optional stainless steel armor prevents abrasion wear.
Tri-clamp® caps are standard. Contact Minco for other styles.
Note that clamp and gasket are not part of the assembly.
Get more information on page 6-4.
Specifications
Sensing element: Platinum RTD, 100 Ω ±0.1% at 0°C,
TCR = 0.00385 Ω/Ω/°C (Meets EN60751, Class B).
Specification and order options
Temperature range:
Probe: -100 to 200°C (-148 to 392°F). S5020PD Model number:
S5020PD: Single element
External leadwires: -100 to 121°C (-148 to 250°F).
S5022PD: Dual element
Material: 316 stainless steel. Z Number of leads per sensing element:
Y = 2 leads
Finish: Z = 3 leads
Standard: #4 finish per 3-A standard 74-02, 32 microinches max.
30 Case length in 0.1" increments:
Pharmaceutical (optional): Polished to mirror finish and Standard lengths:
passivated. 10 microinches typical. 30 = 3.0"
40 = 4.0"
Pressure rating: 500 psi (34.5 bar).
50 = 5.0"
Leadwires: AWG 22, polyimide insulation; optional stainless steel A Lead covering:
armor. Polyolefin shrink tubing wrap standard over either option. T = Tubing
A = Armor
Time constant: 2 seconds.
60 Lead length in inches
Self-heating: 50 mW/°C typical in moving water. TC Sanitary cap style:
TC = Tri-clamp®
Insulation resistance:
20 Nominal diameter:
Single element probes: 1000 megohms minimum at 500 VDC, 10 = 1.0"
leads to case. 15 = 1.5"
20 = 2.0"
Dual element probes: 100 megohms minimum at 100 VDC,
between elements and leads to case. P Case finish:
S = Standard finish
P = Pharmaceutical finish
S5020PDZ30A60TC20P = Sample part number
Page 6-2
Sanitary RTD Assemblies
3.6" (91 mm) 1.4" PROBE 3.6" (91 mm) 2.5" THERMOWELL
CH328 EPOXY-COATED ALUMINUM HEAD SHOWN. (36 mm) LENGTH (64 mm) LENGTH
SEE PAGES 4-2 FOR OTHER MODELS. 0.25"
(6.4 mm) 1.5"
· CAST IRON: MODEL CH103 RADIUS (38 mm)
· POLYPROPYLENE: MODEL CH366;
· STAINLESS STEEL: MODEL CH335, CH360
4.6" 4.6"
(117 mm) 0.25" (6.4 mm) (117 mm) 0.25" (6.4 mm)
DIAMETER RADIUS
0.375" (9.5 mm)
DIAMETER
0.23" (5.8 mm)
DIAMETER
Specifications
Specification and order options
Sensing element: Platinum RTD, 100 Ω ±0.1% at 0°C,
AS5000PD Model number:
TCR = 0.00385 Ω/Ω/°C (Meets EN60751, Class B).
SANITARY
SENSORS
Probe assembly:
Temperature range: -100 to 200°C (-148 to 392°F). AS5010PD: Single element
AS5012PD: Dual element
Material: Thermowell assembly:
Probe: 316 stainless steel. AS5000PD: Single element
Spring-loaded holder on thermowell version: 300 series AS5002PD: Dual element
stainless steel. Z Number of leads per element:
Y = 2 leads
Finish: Z = 3 leads
Standard: #4 finish per 3-A standard 74-02, 32 microinches max. 50 Probe or thermowell length in 0.1" increments:
Pharmaceutical (optional): Polished to mirror finish and Standard lengths: 30 (3.0"), 40 (4.0"), 50 (5.0")
passivated. 10 microinches typical. TC Sanitary cap style:
TC = Tri-Clamp®
Pressure rating: 500 psi (34.5 bar).
15 Nominal diameter:
Leadwires: Polyimide insulated leads, 4" (102 mm) long. 10 = 1.0"
15 = 1.5"
Time constant: 20 = 2.0"
Probe assembly: 2 seconds. E Connection head:
Thermowell assembly: 4 seconds. C = Cast iron
E = Epoxy coated alum.
Self-heating: Typical value in moving water. N = White polypropylene
Probe assembly: 50 mW/°C S = Stainless steel (CH335)
Thermowell assembly: 25 mW/°C. SS = Stainless steel (CH360)
3 Conduit thread:
Insulation resistance: 3 = 1/2 - 14 NPT
Single element probes: 1000 megohms min. at 500 VDC, 4 = 3/4 - 14 NPT (N/A with N or S connection heads)
leads to case.
S Case finish:
Dual element probes: 100 megohms min. at 100 VDC, S = Standard finish
between elements and leads to case. P = Pharmaceutical finish
AS5000PDZ50TC15E3S = Sample part number
Page 6-3
Installation and Accessories
Installation
Accessories
Tri-Clamp fittings, manufactured by Tri-Clover, consist of two
identical pipe faces with a gasket between them. A hinged
clamp holds the two flanges together.
Page 6-4
S E C T I O N 7 : M I N I AT U R E S E N S O R S
Embedment RTDs........................................................................................7-2
Embedment Thermocouples................................................................7-3
Non-sparking Embedment Sensors ..................................7-4 to 7-7
Bolt-on sensors ..............................................................................................7-8
Economy sensors..........................................................................................7-9
Installation and accessories ................................................................7-10
Page 7-1
Embedment RTDs
Element TCR Case style A Case style B Case style C Case style D
Ω/Ω/°C Case L: 0.250" (6.4 mm) Case L: 0.250" (6.4 mm) Case L: 0.300" (7.6 mm) Case L: 0.300" (7.6 mm)
Case Ø: 0.275" (7.0 mm) Case Ø: 0.188" (4.8 mm) Case Ø: 0.125" (3.2 mm) Case Ø: 0.080" (2.0 mm)
Flange Ø: 0.250" (6.4 mm)
Page 7-2
Embedment Thermocouples
Leadwire Case style A Case style B Case style C Case style D
Case L: 0.250" (6.4 mm) Case L: 0.250" (6.4 mm) Case L: 0.300" (7.6 mm) Case L: 0.300" (7.6 mm)
Case Ø: 0.275" (7.0 mm) Case Ø: 0.188" (4.8 mm) Case Ø: 0.125" (3.2 mm) Case Ø: 0.080" (2.0 mm)
Flange Ø: 0.250" (6.4 mm)
Specifications Babbitt tip: Factory applied babbitt tip, available on case styles
A and B, reduces the danger of overheating the sensor when
Temperature range: -184 to 260°C (-300 to 500°F). installed in babbitt layer.
Copper-Constantan (Type T):
AWG 24: 200°C (392°F) maximum, Leads: See table for sizes and options. Dual element models
AWG 30: 150°C (302°F) maximum. with AWG 24 stranded leadwires are available with a single
stainless steel braid over all four wires. This option is recom-
Time constant: Typical value in moving water: mended for use with integral feedthroughs. See below for
Grounded junction: 0.3 seconds. more information.
Ungrounded junction: 6 seconds (case style A) to 1 second
(case style C).
STOP OIL SEEPAGE!
MINIATURE
SENSORS
Specification and order options Feedthroughs provide an oil tight seal where a cable
exits a machine housing. The stainless steel tube is
TC311 Model number from table epoxy filled and each wire is sealed to the individual
E Junction type: conductor. This prevents wicking of oil inside the wires
E = Chromel-Constantan K = Chromel-Alumel
as well as leakage around the wire insulation. Pressure
J = Iron-Constantan T = Copper-Constantan
rating to 25 psi (1.7 bar.) See page 4-11 for details.
U Junction grounding:
G = Grounded U = Ungrounded Leadwire and cable seal models FG1015, FG3015 and
36 Lead length in inches FG4015 seal RTD or thermocouple leadwires where they
S Covering over leadwires: exit oil-filled bearing housings of rotating equipment.
T = PTFE insulated leads only Both versions include a grommet that provides the seal
S = Stainless steel overbraid with PTFE insulated leads and allows adjustment of the wire or cable position.
F = FEP over PTFE insulated leads
See page 4-12 for details.
R = FEP over stainless steel braid and PTFE insulated leads
E = FEP over stainless steel braid, with elastomer fill and Elastomer rubber-filled cable has elastomer fill between
PTFE insulated leads (max fill length 240”) the wires, stainless steel braid, and outer jacket. This fill
(Stop here for case style C or D; no installation variable) can extend along the entire length of the cable, or a
B0 Optional Installation/Accessory option: specified portion. The outside of the cable can be sealed
B0 = No babbitt metal or accessories
with an FG1015, FG3015 and FG4015 fitting. See Leadwire
B1 = Babbitt metal applied
Covering Options on Miniature Sensors on
AC1 = Supplied with AC171 spring and AC172 series ring
(case style B only) pages 7-2 to 7-10.
AC2 = Supplied with AC171 spring and AC1038 ring For more information on the problems
(case style B only)
of oil seepage and various solutions,
AC3 = Supplied with AC171 spring and AC915-1 ring
visit www.minco.com
(case style B only)
TC311EU36SB0 = Sample part number Specifications subject to change
Page 7-3
Non-sparking Embedment Sensors
Specification and order options:
RTD non-sparking embedment sensors
ATEX
II 3G Ex nA IIC u S102617PD Model number from next page
3 Number of leads per sensing element (2, 3 or 4):
CA or PD elements not available with 2 leads
4 leads available on all single elements and
dual S102618 and S102662 only
F Covering over leadwires:
T = PTFE insulated leads only
Overview S = Stainless steel overbraid with PTFE
• Non-sparking embedment sensors insulated leads
for monitoring the temperature of thrust bearings F = FEP over PTFE insulated leads
E = FEP over stainless steel braid with
• Four case styles offer a variety of installation options elastomer fill and PTFE Insulated leads
(max. fill length 240")
• Certified for use in Zone 2, Group IIC hazardous areas
48 Lead length in inches
(Stop here for case style C or D; no installation variable)
Specifications
B0 Optional Installation/Accessory option:
Temperature range: -50 to 200°C (-58 to 392°F), reducing to B0 = No babbitt metal or accessories
125°C (257°F) when elastomer filled cable is ordered. B1 = Babbitt metal applied
AC1 = Supplied with AC171 spring and
Case: Tin plated copper alloy. AC172 series ring (case style B only)
Babbitt tip: Factory applied babbitt tip, available on case style AC2 = Supplied with AC171 spring and
AC1038 ring (case style B only)
A, B, and short style B, reduces the danger of overheating the
AC3 = Supplied with AC171 spring and
sensor when installed in babbitt layer.
AC915-1 ring (case style B only)
Leads: S102617PD3F48B0 = Sample part number
RTD: stranded copper with PTFE insulation.
Stainless steel braid, FEP over PTFE and FEP over stainless
Thermocouple non-sparking embedment sensors
steel braid with elastomer fill are optional.
Thermocouple: stranded, PTFE insulated, twisted pairs. TC102621E Model number from next page
Stainless steel braid, FEP over PTFE and FEP over stainless
U Junction grounding:
steel braid with elastomer fill are optional. G = Grounded
U = Ungrounded
Leadwire size (AWG):
48 Lead length in inches
RTD
Case styleNumber of leads F Covering over leadwires:
T = PTFE insulated leads only
2 3 4 6 8 S = Stainless steel overbraid with PTFE
A 24 24 24 24 insulated leads
B 24 24 28 28 28 F = FEP over PTFE insulated leads
C 24 26 30 30 E = FEP over stainless steel braid with
elastomer fill and PTFE Insulated leads
Short B 24 26 28 30
(max. fill length 240")
Thermocouple
(Stop here for case style C or D; no installation variable)
All cases 24 24
B0 Optional Installation/Accessory option:
Time constant: 3.0 seconds (case style A), typical in moving water. B0 = No babbitt metal or accessories
B1 = Babbitt metal applied
Insulation resistance: 10 megohms minimum at 100 VDC, leads AC1 = Supplied with AC171 spring and
to case. AC172 series ring (case style B only)
AC2 = Supplied with AC171 spring and
AC1038 ring (case style B only)
AC3 = Supplied with AC171 spring and
AC915-1 ring (case style B only)
TC102621EU48FB0 = Sample part number
Specifications subject to change
Page 7-4
RTD Element TCR Case style A Case style B Case style C Short case style B
Ω/Ω/°C Case L: 0.250" (6.4 mm) Case L: 0.250" (6.4 mm) Case L: 0.300" (7.6 mm) Case L: .188" (4.8 mm)
Case Ø: 0.275" (7.0 mm) Case Ø: 0.188" (4.8 mm) Case Ø: 0.125" (3.2 mm) Case Ø: .188" (4.8 mm)
Flange Ø: 0.250" (6.4 mm) Flange Ø: 0.250" (6.4 mm)
Thermocouple Case style A Case style B Case style C Short case style B
Junction Type Case L: 0.250" (6.4 mm) Case L: 0.250" (6.4 mm) Case L: 0.300" (7.6 mm) Case L: .188" (4.8 mm)
Case Ø: 0.275" (7.0 mm) Case Ø: 0.188" (4.8 mm) Case Ø: 0.125" (3.2 mm) Case Ø: .188" (4.8 mm)
Flange Ø: 0.250" (6.4 mm) Flange Ø: 0.250" (6.4 mm)
MINIATURE
SENSORS
Single Dual Single Dual Single Dual Single Dual
E = Chromel-Constantan TC102620E TC102620EE TC102621E TC102621EE TC102622E TC102622EE TC102663E TC102663EE
J = Iron-Constantan TC102620J TC102620JJ TC102621J TC102621JJ TC102622J TC102622JJ TC102663J TC102663JJ
K = Chromel-Alumel TC102620K TC102620KK TC102621K TC102621KK TC102622K TC102622KK TC102663K TC102663KK
T = Copper-Constantan TC102620T TC102620TT TC102621T TC102621TT TC102622T TC102622TT TC102663T TC102663TT
Page 7-5
Non-sparking Embedment Sensors
II 3G CE Ex nA IIC IECEx DEK 11.001
Specification and order options:
RTD non-sparking embedment sensors
S207596PD Model number from next page
3 Number of leads per sensing element (2, 3 or 4):
CA or PD elements not available with 2 leads
4 leads available on all single elements and
dual S207596 + S207598 only
Overview E Covering over leadwires:
T = PTFE insulated leads only
• Non-sparking embedment sensors S = Stainless steel overbraid with PTFE
for monitoring the temperature of thrust bearings insulated leads
F = FEP over PTFE insulated leads
• Four case styles offer a variety of installation options E = FEP over stainless steel braid, with
• Certified for use in Zone 2, Group IIC hazardous areas, elastomer fill and PTFE insulated leads
defined by IEC 60079-0 and IEC 60079-15 (max. fill length 240")
72 Lead length in inches
(Stop here for case style C; no installation variable)
Specifications
AC1 Optional Installation/Accessory option
Temperature range: -50 to 200°C (-58 to 392°F), reducing to B0 = No babbitt metal or accessories
125°C (257°F) when elastomer filled cable is ordered. B1 = Babbitt metal applied
AC1 = Supplied with AC171 spring and
Case: Tin plated copper alloy. AC172 series ring (case style B only)
AC2 = Supplied with AC171 spring and
Babbitt tip: Factory applied babbitt tip, available on case style AC1038 ring (case style B only)
A, B, and short style B, reduces the danger of overheating the AC3 = Supplied with AC171 spring and
sensor when installed in babbitt layer. AC915-1 ring (case style B only)
Leads: S207596PD3E72AC1 = Sample part number
RTD: stranded copper with PTFE insulation.
Stainless steel braid, FEP over PTFE and FEP over stainless
steel braid with elastomer fill are optional. Thermocouple non-sparking embedment sensors
Thermocouple: stranded, PTFE insulated, twisted pairs. TC207600K Model number from next page
Stainless steel braid, FEP over PTFE and FEP over stainless U Junction grounding:
steel braid with elastomer fill are optional. G = Grounded
U = Ungrounded
Leadwire size (AWG): 72 Lead length in inches
RTD S Covering over leadwires:
Case styleNumber of leads T = PTFE insulated leads only
S = Stainless steel overbraid with PTFE
2 3 4 6 8
insulated leads
A 24 24 24 24 F = FEP over PTFE insulated leads
B 24 24 28 28 28 E = FEP over stainless steel braid, with
C 24 26 30 30 elastomer fill and PTFE insulated leads
Short B 24 24 28 28 (max fill length 240”)
(Stop here for case style C; no installation variable)
Thermocouple
B0 Optional Installation/Accessory option
All cases 24 24 B0 = No babbitt metal or accessories
B1 = Babbitt metal applied
Time constant: 3.0 seconds (case style A), typical in moving water. AC1 = Supplied with AC171 spring and
Insulation resistance: 10 megohms minimum at 100 VDC, leads AC172 series ring (case style B only)
AC2 = Supplied with AC171 spring and
to case.
AC1038 ring (case style B only)
AC3 = Supplied with AC171 spring and
AC915-1 ring (case style B only)
Specifications subject to change TC207600KU72SB0 = Sample part number
Page 7-6
RTD Element TCR Case style A Case style B Case style C Short case style B
Ω/Ω/°C Case L: 0.250" (6.4 mm) Case L: 0.250" (6.4 mm) Case L: 0.300" (7.6 mm) Case L: .188" (4.8 mm)
Case Ø: 0.275" (7.0 mm) Case Ø: 0.188" (4.8 mm) Case Ø: 0.125" (3.2 mm) Case Ø: .188" (4.8 mm)
Flange Ø: 0.250" (6.4 mm) Flange Ø: 0.250" (6.4 mm)
Thermocouple Case style A Case style B Case style C Short case style B
Junction Type Case L: 0.250" (6.4 mm) Case L: 0.250" (6.4 mm) Case L: 0.300" (7.6 mm) Case L: .188" (4.8 mm)
Case Ø: 0.275" (7.0 mm) Case Ø: 0.188" (4.8 mm) Case Ø: 0.125" (3.2 mm) Case Ø: .188" (4.8 mm)
Flange Ø: 0.250" (6.4 mm) Flange Ø: 0.250" (6.4 mm)
MINIATURE
SENSORS
Single Dual Single Dual Single Dual Single Dual
E = Chromel-Constantan TC207600E TC207600EE TC207601E TC207601EE TC207602E TC207602EE TC207603E TC207603EE
J = Iron-Constantan TC207600J TC207600JJ TC207601J TC207601JJ TC207602J TC207602JJ TC207603J TC207603JJ
K = Chromel-Alumel TC207600K TC207600KK TC207601K TC207601KK TC207602K TC207602KK TC207603K TC207603KK
T = Copper-Constantan TC207600T TC207600TT TC207601T TC207601TT TC207602T TC207602TT TC207603T TC207603TT
Page 7-7
Bolt-on Temperature Sensors
Dimensions Temp. Element Case Leadwire Model
W x L x T (max.) range options material
0.50 x 1.00 x 0.188" (12.7 x 25.4 x
-70 to 500°C Stainless AWG 22, Mica-glass
4.8 mm) w/ 0.161" (4.1 mm) PD, PF, PW S101730
(-94 to 932°F) steel insulated
diameter hole
0.29 x 1.25 x 0.188" (7.4 x 31.8 x -70 to 500°C Stainless AWG 22,
PD, PF, PW S101731
4.8 mm) with 0.161" (4.1 mm) hole (-94 to 932°F) steel Mica-glass insulated
-50 to 260°C Nickel plated 2 lead: AWG 24, 3 lead:
0.265" (6.7 mm) ID ring lug PD, PE, PF, NB S101732
(-58 to 500°F) copper AWG 26, PTFE insulated
0.50 x 0.375 x 0.188" (12.7 x 9.5 x -50 to 260°C Stainless
PD, PE, PF, NB S101733
4.8 mm) with 0.166" (4.2 mm) hole (-58 to 500°F) steel 2 lead: AWG 24,
1 3 7
/4 - 20 x /8" long thread with /16" 3 lead: AWG 26,
S101734
hex head -50 to 260°C PD, PE, PF, NB Stainless PTFE insulated
M6 x 1 thread, 10 mm long, with (-58 to 500°F) steel with SS braid cover
S101797
10 mm hex
Overview Specifications
Bolt-on temperature sensors are designed for easy installation
Time constant: Less than 10 seconds in moving water.
in industrial and commercial environments. The sensors
can be mounted on machines, against process pipes, or Insulation resistance: 10 megohms minimum at 100 VDC,
embedded directly into a machined part. Threaded leads to case.
fasteners install in seconds and can be easily removed Vibration: Withstands 10 to 2000 Hz at 20 G’s minimum per
for installation at another location. MIL-STD-202. Method 204, test condition D.
These sensors are ideal for process control measurements,
test and verification of existing systems, and retrofitting Element specifications* Code
existing machines. Standard designs allow prototyping Platinum (0.00385 TCR) 100 Ω ±0.12% at 0°C
PD
without high setup costs, while significant discounts are (EN60751, Class B)
available for large quantities. Platinum (0.00385 TCR) 100 Ω ±0.36% at 0°C PE
Platinum (0.00385 TCR) 1000 Ω ±0.12% at 0°C PF
Standard platinum and nickel RTD elements provide stable and
Platinum (0.00375 TCR) 1000 Ω ±0.12% at 0°C PW
reliable output compatible with most control and monitoring
Nickel 0.00618 TCR) 100 Ω ±0.22% at 0°C
systems. Physically interchangeable designs allow you to easily NB
(DIN43760 NI100, Class B)
customize your installation to different instrumentation. Minco *See descriptions for element options on each model.
can also provide custom RTD, thermistor or thermocouple
elements in these packages, or specialized case designs
to meet your application needs.
• Removable and reusable
• Wide temperature range
• Configurations to fit most applications STOCKED PARTS AVAILABLE
• Standard 100 Ω platinum, 1000 Ω platinum and
100 Ω nickel elements
Page 7-8
Economy Sensors
MINIATURE
SENSORS
Economy sensors are designed to be a component of your final
S102408 Model number from table
assembly. With insulated leads preattached and strain relieved,
final construction is easy and reliable. PD Element code from table
3 Number of leads:
• Insulated leads of variable length, installed and strain relieved 2 leads (not recommended for PD models) or
3 leads (only option for S102410PD)
• Wide temperature range
G Leadwire covering:
• Configurations to fit most applications E = Enamel (S102404)
G = Glass (S102408 and S102410)
• Standard 100 Ω platinum, 1000 Ω platinum and 120 Ω nickel R = Silicone rubber (S102406)
elements T = PTFE (S102405, S102407, S102409, S102737)
40 Leadwire length in inches: 40" (1000 mm) standard
Specifications S102408PD3G40 = Sample part number
Insulation resistance: 10 megohms minimum at 100 VDC,
leads to case.
Vibration: Withstands 10 to 2000 Hz at 20 G’s minimum
per MIL-STD-202. Method 204, test condition D.
Page 7-9
Installation and Accessories
Case style A 0.278/0.281" AC172 and AC915 retaining ring for case style B
(7.1 mm) Ø BORE
Install case style A sensor just BABBIT A
below the babbitt layer, then LAYER
puddle the babbitt metal over SENSOR
the sensor tip and smooth. Read BEARING
SHOE
Engineering Instruction #164 and
0.188" LEADWIRE
Engineering Instruction #167 for (4.8 mm)
0.010" REF (0.25 mm)
complete details.
Feedthroughs
AC197 terminal block
Feedthroughs provide an oil tight seal where a cable exits a
Three tin-plated brass terminals. 0.75" (19.0 mm)
machine housing. The stainless steel tube is epoxy filled and DIAMETER
Glass-filled PTFE body.
each wire is sealed to the individual conductor. This prevents
wicking of oil inside the wires as well as leakage around the AC196 terminal block
wire insulation. Pressure rating to 25 psi (1.7 bar).
Same as AC197 except polyamide-imide body for radiation
See page 4-12 for more information.
resistance to 109 rads.
Page 7-10
S E C T I O N 8 : S TATO R W I N D I N G S E N S O R S
• Install between stator windings for continuous protection of motors and generators
• Increased safety sensors for use in hazardous areas
• Single and dual elements offer high reliability
• Sensor dimensions to fit any machine
• Class F or Class H
Page 8-1
Increased Safety Stator Winding Temp. Sensors
Page 8-2
Wire-wound or thin-film RTD element
Wire-wound RTDs, embedded in stator slots, are the most
common method for measuring winding temperature in large
motors. The wire-wound element extends through most of the
body length and measures the average temperature of the
winding.
Thin-film RTDs are identical, except for the size of the sensing
element. Because the thin-film element is small, approximately
0.08" x 0.09" (2.0 mm x 2.3 mm), it senses the temperature in
only one small spot of the winding. Thin-film elements are best
suited for shorter length stator sensors.
Width
STATOR RTDs
0.118" [3.0 mm] S100052PD S100052PE S100052NB S100052PA
0.138" [3.5 mm] S100053PD S100053PE S100053NB S100053PA
0.157" [4.0 mm] S100054PD S100054PE S100054NB S100054PA
Page 8-3
Single Element Stator Winding RTDs
Overview Specifications
Flat, laminated “stick” RTDs fit in slots between stator windings Temperature limit:
to monitor temperature rise and prevent overheating. The Class F: 155°C (311°F)
National Electrical Manufacturers Association (NEMA) Class H: 180°C (356°F).
recognizes embedded detectors as a standard protection for
Body material:
motor and generator insulation. Unlike on-off devices, RTDs
Class F: Epoxy glass
provide continuous sensing for earlier warning without
Class H: High temperature epoxy glass.
unnecessary tripouts.
Standard sizes (others available):
The sensing elements of stator RTDs extend through most of
the body length to provide an average temperature reading. Thickness
0.030 (.76) 0.050 (1.3) 0.078 (2.0) 0.125 (3.2)
This eliminates the danger of a point-type sensor missing a inches (mm)
localized hot spot. Six sensors are recommended for each Length
6.0 (152) 10.0 (254) 11.0 (279) 12.0 (305)
motor, two per phase. Locate sensors near the hottest point of inches (mm)
the windings for best performance. Standard 0.219 (5.6)
0.260 (6.6) 0.305 (7.7) 0.315 (8.0)
body width 0.344 (8.7)
0.406 (10) 0.455 (12) 0.500 (13)
Minco stator RTDs meet the specifications of ANSI C50.10-1990, inches (mm) 0.563 (14)
0.656 (17) 0.750 (19) 0.875 (22)
general requirements for synchronous motors. 1.000 (25)
Note: Order any width from 0.219" (5.6mm) to 2.500" (64mm)
Custom designs
Leadwires: 2, 3, or 4, stranded copper with PTFE or polyimide
Minco designs and builds custom models for many insulation. Other leadwire coverings available.
applications. We offer unmatched capabilities because we 0.125" thick: AWG 18.
control all steps of the production from element to finished 0.078" thick: AWG 22.
product. Examples of special options include: 0.050" thick: AWG 26.
• Thermocouple elements 0.030" thick: AWG 30 (no lead bulge);
AWG 18 (0.110" lead bulge);
• Thermistor elements (PTC or NTC)
Cable (0.110" lead bulge).
• Dual sensors with different elements (for example, one
Dielectric strength: 3200 VRMS at 60 Hz, tested between the
copper and one platinum element)
leads and external flat body surface for 1 to 5 seconds.
• Ex rated sensors for equipment in hazardous areas.
See page 8-2 for more information.
• Electrically conductive coating
• Special leadwire or cable
Page 8-4
Class F (155°C) RTDs
Element Model thickness:
0.030" 0.050" 0.078" 0.125"
(.76mm) (1.3mm) (2.0mm) (3.2mm)
Platinum (0.00392 TCR)
S1320PA1 S7682PA S11PA S8015PA
100 Ω ±0.5% at 0°C
Platinum (0.00385 TCR)
100 Ω ±0.12% at 0°C S8009PD1 S8013PD S8011PD S8015PD
(Meets EN60751, Class B)
Platinum (0.00385 TCR)
S8009PE1 S8013PE S8011PE S8015PE
100 Ω ±0.5% at 0°C
Copper (0.00427 TCR)
S1120CA1 S23CA S3CA S8015CA
10 Ω ±0.2% at 25°C
Nickel (0.00672 TCR)
S1140NA1 S24NA S4NA S8015NA
120 Ω ±0.5% at 0°C
STATOR RTDs
S8010PE1 S8014PE S8012PE S8016PE
100 Ω ±0.5% at 0°C S8015, 4-lead: 420
Copper (0.00427 TCR) S8016, 2 or 3-lead: 320
S1220CA1 S7401CA S18CA S8016CA
10 Ω ±0.2% at 25°C S8016, 4-lead: 420
Nickel (0.00672 TCR) S100305: 310
S1240NA1 S7401NA S15NA S8016NA S100415: 310
120 Ω ±0.5% at 0°C
All other 2 or 3-lead models: 219
Notes: All other 4-lead models: 320
1
Leadwires: AWG 30; lead bulge: 0.045" thick, extending into the body a Z Number of leads:
maximum of 0.62". Y = 2 leads (PA, PE, NA only)
2
Z = 3 leads
Leadwires: AWG 18; lead bulge: 0.110" thick, extending into the body a
X = 4 leads
maximum of 1.75".
36 Lead length in inches
3
Leadwires: AWG 30 with PTFE jacket overall; lead bulge: 0.110" thick,
S3CA110T344Z36 = Sample part number
extending into the body a maximum of 1.75".
Page 8-5
Dual Element Stator Winding RTDs
LEAD
LENGTH BODY LENGTH
BODY WIDTH
Overview
Dual element stator winding RTDs provide extra protection
Leadwires: 2 or 3 (per element) stranded copper with PTFE or
for motors and generators. The second element can be a
polyimide insulation. Other leadwire coverings available.
back up in case of damage, or use one element for input to a
0.125" thick: AWG 18.
temperature display at the machine and the other for control
0.078" thick: AWG 22.
room monitoring.
0.050" thick: AWG 26.
Standard models are available with thickness options of 0.030" 0.030" thick: AWG 30.
to 0.125", with sensing elements to match most instrumentation.
Dielectric strength: 3200 VRMS at 60 Hz, tested between the
leads and external flat body surface for 1 to 5 seconds.
Custom designs
Minco designs and builds custom models for many applica- Class H (180°C) RTDs
tions. We offer unmatched capabilities because we control all
Element Model for thickness:
steps of the production from element to finished product.
Examples of special options include: 0.030" * 0.050" 0.078" 0.125"
Platinum
• Thermocouple elements (0.00392 TCR) S9030PAPA S9050PAPA S9078PAPA S9125PAPA
100 Ω ±0.5% at 0°C
• Thermistor elements (PTC or NTC)
Platinum
• Dual sensors with different elements (for example, one (0.00385 TCR)
copper and one platinum element) 100 Ω ±0.12% at 0°C S9030PDPD S9050PDPD S9078PDPD S9125PDPD
(Meets EN60751,
• Ex rated sensors for equipment in hazardous areas. Class B)
See page 8-2 for more information. Platinum
• Electrically conductive coating (0.00385 TCR) S9030PEPE S9050PEPE S9078PEPE S9125PEPE
100 Ω ±0.5% at 0°C
• Special leadwire or cable Copper
(0.00427 TCR) S9030CACA S9050CACA S9078CACA S9125CACA
10 Ω ±0.2% at 25°C
Specifications
Nickel
Temperature limit: 180°C (356°F), class H. (0.00672 TCR) S9030NANA S9050NANA S9078NANA S9125NANA
120 Ω ±0.5% at 0°C
Body material: High temperature epoxy glass.
*Model has a lead bulge 0.045" (0.11mm) thick, extending into the body a
Standard sizes: maximum of 0.62" (1.6mm).
Page 8-6
Corona Resistant Stator RTD
Overview
Motor manufacturers that use variable speed drives for
flexibility and high performance can experience corona related
problems. PWM inverters can create high voltage spikes
exceeding 1600 volts. Minco has answered the call with a
corona resistant RTD. This RTD is specifically designed for the
latest generation of variable frequency drives for AC motors.
Minco uses special materials and manufacturing techniques to
create an RTD that is virtually corona-proof, eliminating the
need for expensive reactors or filters for the sensors.**
• Designed for AC motors with variable frequency drives (VFD)
• Proprietary design* resists detrimental effects of corona
S8025: corona resistant RTD
• Protect expensive motors with an inexpensive overtemperature
warning system Specification and order options
• Tested to 10,000 VAC without failure S8025 Model Number
PA Sensing element
• Widths from 0.305" to 1.25" PA = Platinum, 100 Ω ±0.5%, 0.00392
120 Body length:
• Lengths from 7" to 30"
Specify in 0.1" increments
Specifications - Model S8025 (Example: 120 = 12.0")
Minimum = 70; maximum = 300
Temperature: 180°C (356°F); Class H. T Leadwire insulation:
Thickness: 0.030" (0.075" max. thickness over lead bulge). T = PTFE
K = Polyimide
Length: 7" to 30". 500 Body width:
Specify in 0.001" increments
Width: 0.305" to 1.25" (2 and 3 lead models); 0.344" to 1.25"
STATOR RTDs
(Example: 500 = 0.500")
(4 lead models).
Minimum = 305 (2 and 3 lead models)
Leadwires: 2, 3, or 4 AWG #22, stranded copper; PTFE or Minimum = 344 (4 lead models)
polyimide insulation. Maximum = 1250
Z Number of leads per element:
Element: Platinum; 100 Ω ±0.5% at 0°C; 0.00392 TCR. Y = 2 leads
Body material: Polyimide, corona resistant. Z = 3 leads
X = 4 leads
Dielectric strength: Body: 8000 VRMS at 60 Hz; Leads and 36 Lead length in inches
leadwire exit (0.5" into body): 5000 VRMS at 60 Hz. F Leadwire configuration
F = Flat
T = Twisted
S8025PA120T500Z36F = Sample part number
LEAD LENGTH BODY LENGTH
Notes:
BODY WIDTH
* Patent pending
** Reducing the effects of corona on motor windings is
the responsibility of the motor manufacturer
Page 8-7
Machinery Protection Products
See page 5-25 for details. See page 10-5 for details.
Page 8-8
S E C T I O N 9 : H VAC S E N S O R S
Page 9-1
Chill-OutTM Combination Sensor
Bendable Aluminum
Overview
• Two sensors in one easily installed package: a solid state low
temperature cut-out ("Freeze Stat") and an averaging resistance
temperature sensor.
• Mount in any direction — horizontal installation is not required. Ultra Flexible PVC Coated
Steel Armor
• Easily formed aluminum or ultra flexible plenum-rated PVC coated Specification and order options
galvanized steel armor sensor case.
AS103759 Model number
• Relay and control circuitry self contained in rugged housing.
PF Element Type:
Mounts on either side of enclosure with a locknut (included).
PF = 1000 Ω RTD (0.00385 Platinum)
• Failure detection feature — relay changes state if power is lost 38 Switching Temperature: 38°F
• 4 to 20 mA temperature loop output available with optional Specify 30 to 44°F
Temptran™ (ordered separately — see Section 5 for more N Relay reset option:
information) N = Non-latching (auto reset)
L = Latching (manual reset)
Specifications E = Latching (panel mounted reset)
Note: option ‘E’ requires enclosure ‘L’
Switching temperature: 38°F factory pre-set, user adjustable from
30°F to 44°F. 10 Case length: 10 feet
A Case type:
Accuracy: ±0.9°F (±0.5°C) typical.
A = Aluminum
Power requirement: 24V AC or DC. B = Brass
Relay contact: User specified 1 Relay Rating:
Standard relay, SPDT (2" x 4" utility box) 1 = 0.3A
0.3 A at 125 VAC, Max. Voltage 125 VAC, or 2 = 25A, VAC powered controller/coil
1A at 30 VDC, Max. Voltage 110 VDC 3 = 25A, VDC powered controller/coil
Note: option 2 or 3 requires enclosure ‘L’
Optional power relay, DPST (4" x 4" utility box)
S Enclosure:
25 A at 277 VAC
N = No enclosure
25 A at 120 VAC
S = Standard utility box (2” x 4”)
1 HP at 120 VAC
L = Large utility box (4” x 4”)
2 HP at 277 VAC
W = Weatherproof utility box (2” x 4”)
Sensor case length: 10 feet standard, lengths up
AS103759PF38N10A1S = Sample part number
to 50 feet available by special order.
Page 9-2
Chill-Out Sensor Interface Setpoint Adjustment
SET POINT ADJUSTMENT
36°F 38°F
32°F 42°F
44°F
30°F
TEMPERATURE SENSOR [RED]
TEMPERATURE SENSOR [RED]
ALARM OUTPUT [BLUE]
(NC CONTACT, OPENS WHEN POWER APPLIED)
ALARM OUTPUT [ORANGE]
(NO CONTACT, CLOSES WHEN POWER APPLIED)
24VAC (COM) [BLACK]
24VAC [WHITE]
2.0 REF L ± .5 FT
2.5 REF 10.0 FT ± .5 FT
Ø .375
Ø .375
¾ - 14 NPSM (Z)
¾ - 14 NPSM
HOT
HVAC SENSORS
8 6 4 2 RESET SWITCH (OPTIONAL)
HOT LED
110
VAC
NEUTRAL
0
Ø .375 TEMPERATURE SENSOR [RED]
110 VAC OUTPUT TEMPERATURE SENSOR [RED]
(N) ALARM OUTPUT, NC [BLUE]
NEUTRAL ALARM OUTPUT, NO [ORANGE]
¾ - 14 NPSM
24VAC (N) [BLACK]
24VAC (H) [WHITE]
24 VAC
or
24 VDC
HOT
Page 9-3
Averaging Temperature Sensors
Bendable
Overview Averaging Sensor
Enclosure: Sheath Diameter:
Sense temperature of air streams in ducts and plenums. W 2.12" (54 mm) 0.188" (4.8 mm)
Sensors include a junction box with gasket to prevent leakage H 4.00" (102 mm)
D 1.75" (44 mm)
and vibration noise.
These sensors have a continuous element to sense true
average temperature along their entire length. They provide
accurate composite readings in locations where air may be
stratified into hot and cold layers.
Rigid
Rigid averaging sensors have a brass case. Bendable models Averaging Sensor
have aluminum sheaths (copper on special order), formable to Enclosure:
Sheath
a radius of 4". Bendable sensors can criss-cross ducts to average W 2.12" (54 mm)
Diameter:
temperatures in two dimensions. H 4.00" (102 mm)
0.188" (4.8 mm)
D 1.75" (44 mm)
See page 5-2 for optional 4 to 20 mA temperature transmitters.
Specification and order options:
Specifications
Rigid averaging sensors
Temperature range:
Probe: -45.5 to 135°C (-50 to 275°F). S456PE Model number from table
Gasket: 100°C (212°F) max. Y Number of leads:
Y = 2 leads
Leadwires: AWG 22, PTFE insulated, 8" (200 mm) long. Z = 3 leads
Moisture resistance: Meet MIL-STD-202, Method 104, Test 12 Insertion depth in inches:
Condition B. 1 inch = 25.4 mm
Standard lengths: 12, 18, 24, 36, 48, 60, 72"
S456PEY12 = Sample part number
Special options:
• Lengths to 100 feet(30 m) • Weatherproof connection box
Bendable averaging sensors
• Sensor only, no box • Thermistor averaging sensors Model number from table
S457PE
Z Number of leads:
Model numbers Y = 2 leads
RTDs TCR Rigid Bendable Z = 3 leads
(Tolerance: ±0.25% at 70°F) Ω/Ω/°C averaging averaging 24 Insertion length in feet:
sensors sensors 1 foot = 0.3 m
*Platinum 100 Ω at 0°C 0.00391 S423PB S447PB Standard lengths: 6, 12, 24 feet
*Platinum 100 Ω at 0°C 0.00385 S456PE S457PE S457PEZ24 = Sample part number
*Platinum 1000 Ω at 0°C 0.00385 S493PF S475PF
*Platinum 1000 Ω at 0°C 0.00375 S492PW S488PW To order with transmitter, add
Nickel-iron 1000 Ω at 70°F 0.00527 S421FB S445FB
Nickel-iron 2000 Ω at 70°F 0.00527 S422FC S446FC TT111 Transmitter Models
TT111: Fixed Range (2 leads)
*HW 3000 Ω at -30.2°C 0.00262 S20080PX S15215PX
TT211: Fixed Range (2 leads)
* These averaging sensors use a proprietary
TT321: Fixed Range (3 leads)
sensing element that closely matches the
Contact for other transmitter options.
platinum curve over the specified range.
A Temperature Range Code:
A = 20°F to 120°F (-6.7°C to 48.9°C)
Contact for complete list of available temp. codes.
1 Calibration:
STOCKED PARTS AVAILABLE 1 = Nominal Calibration
2 = Match Calibrated,
0.75% Total System Accuracy
Contact for other calibration options.
Specifications subject to change TT111A1 = Sample part number addition
Page 9-4
Duct and Outside Air Temperature Sensors
Duct Point Sensor
Overview Enclosure:
Sense temperature of air streams in ducts and plenums. W 2.12" (54 mm) Outside Air Sensor
Sensors include a junction box with gasket to prevent H 4.00" (102 mm)
D 1.75" (44 mm) Dimensions:
leakage and vibration noise. L 5.6" (142 mm)
These point-sensing thermometers feature a fast-responding H 1.6" (41 mm)
W 1.3" (33 mm)
aluminum sensing tip.
Custom options include a NEMA 4 weatherproof connection
box and an all stainless steel probe.
Outside air sensors are designed to mount on conduit outside your
Probe Diameter:
building. They include an elbow type enclosure and sun shield.
0.25" (6.4 mm)
See page 5-2 for optional 4 to 20 mA temperature transmitters. 0.188" (4.8 mm) at tip
HVAC SENSORS
Model numbers
TT111 Transmitter Models
Element TCR Duct point Outside air TT111: Fixed Range (2 leads)
Ω /Ω/°C sensors sensors TT211: Fixed Range (2 leads)
RTDs TT321: Fixed Range (3 leads)
Contact for other transmitter options.
Platinum 100 Ω ±0.1% at 0°C 0.00391 S408PB S414PB
A Temperature Range Code:
Platinum 100 Ω ±0.1% at 0°C 0.00385 S450PD S454PD
A = 20°F to 120°F (-6.7°C to 48.9°C)
(Meets EN60751, Class B)
Contact for complete list of available temp. codes.
Platinum 1000 Ω ±0.1% at 0°C 0.00385 S451PF S455PF 1 Calibration:
Platinum 1000 Ω ±0.1% at 0°C 0.00375 S484PW S486PW 1 = Nominal Calibration
Nickel-iron 1000 Ω ±0.12% at 70°F 0.00527 S406FB S412FB 2 = Match Calibrated,
Nickel-iron 2000 Ω ±0.12% at 70°F 0.00527 S407FC S413FC 0.75% Total System Accuracy
HW 3000 Ω at -30.2°C 0.00262 S100060PX S100062PX 3 = Match Calibrated,
R25
0.5% Total System Accuracy
Thermistors ¼R125
4 = Match Calibrated,
Thermistor 2,252 Ω ±1% at 25°C 29.2 TS430TA TS428TA 0.2% or 1°C Total System Accuracy
Thermistor 10,000 Ω ±1% at 25°C 23.5 TS431TB TS429TB Contact for other calibration options.
Specifications subject to change TT111A1 = Sample part number addition
Page 9-5
Room Air Temperature Sensors
Compact Wall-mount Full Size Wall-mount Moisture resistance: Meets MIL-STD-202,
Dimensions: Dimensions:
Method 104, Test Condition B.
W 3.12" (79 mm) W 2.75" (70 mm)
H 2.09" (54 mm) H 4.50" (114 mm) Transmitters: Full size sensors with 2 leads can use
D 1.80" (46 mm) D 1.56" (40 mm)
Temptran™ transmitter model TT115 installed within
the sensor enclosure. A variety of transmitters are
Explosionproof Wall- Flush Wall-mount available for all other sensor models. Transmitters must
mount Dimensions: be installed in a separate enclosure from the sensor.
Dimensions: W 2.75" (70 mm)
W 1.60" (41 mm) H 4.50" (114 mm) Specification and order options:
H 5.55" (141 mm) D 0.18" (5 mm)
D 2.05" (52 mm) Compact and full size
S472PB Model number from table
Overview Y Number of leads:
Y = 2 leads Z = 3 leads
Minco’s room air sensors are available with a variety of enclo- 4 Lead length in inches: (stocked only in 4")
sures that meet most standard and explosionproof HVAC/R K0 Knockouts (full size only):
installations. The sensors can be match calibrated with a Minco K0= No knockouts
Temptran™ (temperature transmitter) for increased accuracy K1= Knockouts for wiremold raceway
and reliability. S472PBY4K0 = Sample part number
Note: For replacement cover only, order part AC692KO or
Room air sensors are designed for wall mounting. Choose from AC692K1 for full size, AC551 for compact.
two plastic enclosure styles with brushed aluminum faceplates
or a flushmount stainless steel model.
Explosionproof and flush-mount
S100147PD Model number from table
The full-size enclosure and flushmount fit over standard Y Number of leads:
junction boxes. The full size enclosure has optional Y = 2 leads Z = 3 leads
knockouts for Wiremold raceway surface wiring. Just S100147PDY = Sample part number
remove knockouts with pliers. This enclosure may also
include a 4-20 mA temperature transmitter; specify
model AS200655. STOCKED PARTS AVAILABLE
The compact room air sensor mounts
directly on drywall.
Element TCR Compact Full size Explosion- Flush
The explosionproof sensor housing is UL Ω /Ω/°C room air room air proof mount
listed and CSA approved for Class I, Groups sensors sensors wall-mount room air
C and D; Class II, Groups E, F, and G; and sensors sensors
Class III. Download Application Aid #19 for RTDs
more hazardous area information and the Platinum
0.00391 S405PB S472PB
various standards and agencies (including 100 Ω ±0.1% at 0°C
FM, CSA, CENELEC and ATEX) at Platinum
100 Ω±0.1% at 0°C 0.00385 S448PD S473PD S100147PD S101456PD
www.minco.com.
(Meets EN60751, Class B)
Specifications Platinum
0.00385 S449PF S474PF S100148PF S101456PF
1000 Ω ±0.1% at 0°C
Temperature range: Platinum
-45.5 to 100°C (-50 to 212°F) 0.00375 S483PW S489PW S101608PW S101456PW
1000 Ω ±0.1% at 0°C
Temperature range (with TT115 transmitter): Nickel-iron 0.00527 S403FB S470FB
Zero: -40 to 10°C (-40 to 50°F) 1000 Ω ±0.12% at 70°F
Span: 25 to 100°C (45 to 180°F) Nickel-iron
0.00527 S404FC S471FC
2000 Ω ±0.12% at 70°F
Max upper temperature: 85°C (185°F)
HW
0.00262 S1000064PX S1000063PX
Leadwires: 3000 Ω at -30.2°C
R25
Full size and compact: AWG 22, Thermistors ¼R125
PTFE insulated, 4" (100 mm) long. Thermistor
29.2 TS426TA TS424TA TS100149TA TS101769TA
Explosionproof and flush mount: AWG 26, 2,252 Ω ±1% at 25°C
PTFE insulated, 6" (150 mm) Thermistor
23.5 TS427TB TS425TB TS100150TB TS101769TB
inside cover. 10,000 Ω ±1% at 25°C
Page 9-6
Flexible Thermal-Ribbon™ Pipe Sensors
Overview Specifications
Flexible Thermal-Ribbon™ sensors mount on the pipe surface Body material: Silicone rubber with polyimide backing.
so there’s no expense of a pipefitter to drain, drill, and tap the
pipe for a thermowell because there is no thermowell! When Temperature range:
properly installed and insulated, the accuracy and response of RTD: -62 to 200°C (-80 to 392°F).
a Thermal-Ribbon equals an immersed thermowell assembly. Thermistor: -45.5 to 135°C (-50 to 275°F).
Options include stainless steel braid over leadwires to prevent Leadwires: AWG 24, silicone rubber.
abrasion damage and pressure-sensitive adhesive for easier Moisture resistance: Meets MIL-STD-202, Method 104,
mounting (smooth surfaces only). Test Condition B.
See Section 5 for optional 4 to 20 mA temperature
transmitters. Model numbers
Element TCR Ω /Ω/°C Model
RTDs
Platinum 100 Ω ±0.1% at 0°C 0.00391 S464PB
Platinum 100 Ω ±0.1% at 0°C 0.00385 S467PD
(Meets EN60751, Class B)
Platinum 1000 Ω ±0.1% at 0°C 0.00385 S468PF
Nickel-iron 1000 Ω ±0.12% at 70°F 0.00527 S462FB
Nickel-iron 2000 Ω ±0.12% at 70°F 0.00527 S463FC
HW 3000 Ω at -30.2°C 0.00262 S100001PX
R25
Thermistors /R125
Thermistor 2,252 Ω ±1% at 25°C 29.2 TS436TA
Thermistor 10,000 Ω ±1% at 25°C 23.5 TS437TB
Note: Tape the Thermal-Ribbon in place beneath a layer of insulation.
HVAC SENSORS
Thermal-Ribbons to pipes. 1" wide rolls, 6 or 36 foot lengths.
A Adhesive backing:
#6 RTV adhesive A = No adhesive
Room temperature vulcanizing adhesive for attaching Thermal- B = Pressure-sensitive adhesive
Ribbons to surfaces. 3 oz. (89 ml) tube. S467PDZ36A = Sample part number
Page 9-7
Humidity Sensor/Transmitter Assembly
Space
Wall/Duct
Outside Air (OSA)
Overview Specifications
Minco humidity and humidity/temperature transmitters are Ambient Temperature:
designed using an advanced microprocessor. Digital signal Operating:
processing allows these transmitters to precisely match the Room: -10 to 150°F (-23 to 65°C), non-condensing.
characteristics of the humidity sensor to a wide range of RH Wall/Duct/OSA: -10 to 185°F (-23 to 85°C), non-condensing.
and temperature values found in the many applications the Storage:
product serves. Room: -58 to 150°F (-50 to 65°C), non-condensing.
Wall/Duct/OSA: -58 to 185°F (-50 to 85°C), non-condensing.
The humidity sensor is composed of an integrated circuit (IC)
with a stable polymer element and platinum RTD that is used for Supply voltage: 9.5 to 35 VDC, non-polarized.
temperature compensation. This sensor offers outstanding resist-
Voltage effect: ±.001% of span/volt from 9.5 to 35 VDC.
ance to airborne contaminant and chemicals, and is protected
by a sintered stainless steel filter which resists condensation. Loop resistance: The maximum allowable resistance of the
signal-carrying loop, including extension wires and load resis-
• Wall/Duct/OSA mounting configurations
tors, is given by this formula: Rloopmax = (Vsupply - 9.5)/0.02 AMPS.
• Accuracies of ±1% or ±2% RH For example, if supply voltage is 24 VDC, the loop resistance
must be less than 725 Ω.
• Temperature compensated
Adjustments: Zero and span field adjustments, non-interacting.
• Temperature output option
Time Constant: 50 seconds in slow moving air.
• Two-point field calibration
Connections: Screw terminals (22-14 AWG wire).
• NIST traceable calibrations
Weight:
Room: 0.19 lb (.084 kg).
Applications Wall/Duct/OSA: 1.20 lb (0.55 kg).
Building environmental control systems (HVAC), hospitals, food
Minimum output current: 3.5 mA
storage, warehouses, clean rooms, pharmaceutical, freezers,
drying equipment, and emissions monitoring. Maximum output current: 23 mA.
Page 9-8
Humidity Transmitter AH429 and AH439 AH429 = Humidity Transmitter
Output: 4-20 mA DC = 0% to 100% RH. AH439 = Humidity/Temperature Transmitter
Sensing Element: Capacitive monolithic IC.
Accuracy: Includes temperature, linearity, hysteresis, and
AH439 Specification and order options
repeatability.
±1% from 10% to 80% RH @ 25 to 35°C or AH439 Model number:
±2% from 0% to 90% RH @ 25°C R Enclosure
(±3% from 0% to 90% RH @ 15 to 50°C) D: Duct mount, 8" probe length
(±5% from 0% to 90% RH @ 0 to 82°C) O: Outside Air/Wall mount, 4" probe length
with shield, weather resistant enclosure
S: Space mount
W: Wall mount, 4" probe length, weather
Temperature Transmitter (AH439 only) resistant enclosure
Output: 4-20 mA DC over the specified temperature range. R: Remote probe, 4" probe length
1 Outputs: 4 to 20 mA DC
Sensing element: 1000 Ω platinum; 2 lead resistance
N10 Calibration accuracy (humidity transmitter)
thermometer, 0.00385 TCR. N10: ±1% from 10% to 80% (25 to 35°C)
Accuracy: Includes resistance thermometer tolerance, calibra- with NIST certificate
tion accuracy, linearity, and ambient temperature effects. N20: ±2% from 0% to 90% (25 to 35°C)
with NIST certificate
±.75% of Temptran™ span for 32 to 122°F ambient.
S20: ±2% from 0% to 90% (25 to 35°C)
±1.50% of Temptran™ span for -13 to 185°F ambient.
S Temperature transmitter range
EN: -20°F to 140°F
S: 0°F to 100°F
AH429 Specification and order options A: 20°F to 120°F
BI: 30°F to 130°F
AH429 Model number: KK: 30°F to 180°F
R Enclosure N: 32°F to 122°F
D: Duct mount, 8" probe length H: 40°F to 90°F
O: Outside Air/Wall mount, 4" probe length More temperature range codes starting on
with shield, weather resistant enclosure page 5-20 or www.minco.com
S: Space mount
T1 Sensing element cover
W: Wall mount, 4" probe length, weather (omitted on “S” space mount models)
resistant enclosure T0= Sintered stainless steel; pressed on cover
R: Remote probe, 4" probe length T1= Sintered stainless steel; screw on cover
1 Output: 4 to 20 mA DC T2= Slotted stainless steel; screw on cover
HVAC SENSORS
N10 Calibration accuracy (humidity transmitter) (NA on "O" outside air models)
N10: ±1% from 10% to 80% (25 to 35°C) To order enclosure D, O, S or W, stop here.
with NIST certificate To order enclosure R (remote probe), add:
N20: ±2% from 0% to 90% (25 to 35°C)
with NIST certificate A Probe mounting location
S20: ±2% from 0% to 90% (25 to 35°C) A = Side mounting B = Bottom mounting
T1 Sensing element cover 48 Remote probe cable length (in inches)
(omitted on "S" space mount models) 48" and 96" are standard lengths
T0= Sintered stainless steel; pressed on cover AH439R1N10ST1A48 = Sample part number
T1= Sintered stainless steel; screw on cover
T2= Slotted stainless steel; screw on cover
(NA on "O" outside air models)
To order enclosure D, O, S or W, stop here.
To order enclosure R (remote probe), add:
A Probe mounting location
A = Side mounting B = Bottom mounting
48 Remote probe cable length (in inches)
48" and 96" are standard lengths
AH429R1N10T1A48 = Sample part number Specifications subject to change
Page 9-9
Hazardous Area Humidity Assembly
Overview Specifications
Models AH71_, AH72_, and AH73_ series are 2-wire tempera- Output(s):
ture compensated humidity transmitters that are FM and CFM Humidity: 4 to 20 mA DC = 0% to 100% RH.
approved for use in hazardous locations. Intrinsically safe mod- Temperature: 4 to 20 mA DC over specified range (optional)
els are available with an optional temperature transmitter out-
Humidity Range: 0 – 100% RH
put. The AH73 is also available with an optional digital display
for remote indication of relative humidity and temperature. Sensing Element:
Humidity: Thin film capacitive element.
The transmitters utilize a thin film capacitive humidity sensor
Temperature: 1000 ohm platinum RTD, 0.00385 TCR
which provides outstanding sensitivity and chemical robustness.
The transmitter converts the humidity sensor’s signal into a 4 to Temperature Effect: ±0.03% RH/°C ±1% from 10°C to 85°C
20 mA DC current, which changes proportionally from 4 mA at
Operating Temperature:
0% RH to 20 mA at 100% RH. The optional temperature loop
Transmitter:
produces a second 4 to 20 mA DC output where the current
-40 to 176°F (-40 to 80°C), non-condensing.
changes from 4 mA at the lowest temperature of the range, to
-4 to 176°F (-20 to 80°C), non-condensing, model AH73.
20 mA at the top of the temperature range. The leads that
Sensor:
supply power also carry the current signal.
-40 to 302°F (-40 to 150°C).
• Accuracy of ±2.5% RH
Storage Temperature:
• Temperature compensated -58 to 185°F (-50 to 85°C), non-condensing.
Page 9-10
Accuracy: Includes linearity, hysteresis, repeatability, and Accessories:
voltage effects. Sintered Filter Replacement Part Number: AC103512
Humidity: ±2.5% from 10% to 80% RH @ 25°C, ±3.5% from Slotted Filter Replacement Part Number: AC103513
80% to 90% RH @ 25°C. Pipe Mounting Kit for AH72/AH73 Part Number: AC102765
Temperature: ±0.5°F(0.27°C) @ 77°F (25°C) or +/- 0.75% of span, Wall Mounting Kit for AH71 Part Number: AC103168
whichever is greater. Duct Mounting Kit for AH71 Part Number: AC103253
Adjustments: Zero and Span field adjustments, non-interacting.
Time Constant: 50 seconds in slow moving air. Specification and order options
AH73 Model number
Connections: Screw terminals (22-14 AWG wire). AH71 Industrial grade humidity transmitter with
Weight: optional temperature transmitter,
CH106 connection head, display NA
AH71_ 2.84 lbs (1.29 kg).
AH72 Industrial grade humidity transmitter with
AH72_, AH73_ 4.46 lbs (2.02 kg). optional temperature transmitter,
Min. output current: 3.8 mA. connection head, display NA
AH73 Industrial grade humidity transmitter with
Max. output current: 22 mA. optional temperature transmitter,
connection head, display available
Filter: 60 micron stainless-steel sintered filter
(replacement P/N : AC103512) 1 Probe diameter
1 = 0.375"
Factory Mutual Approvals: Pipe Thread Code
P3
Explosionproof with intrinsically safe sensor: Code Process Conduit
Suitable for the following hazardous area locations: P3 1/ - 14NPT
2
1/ - 14NPT
2
Class I, Division 1, 2, Groups B, C, D P4 1/ - 14NPT
2
3/ - 14NPT
4
Class II, Division 1, 2, Groups E, F, G P5 G1/2A 1/ - 14NPT
2
Class III, Division 1, 2 P6 G1/2A 3/ - 14NPT
4
HVAC SENSORS
Class III, Division 2 C = Display, metric units (AH73_series only)
F = Display, English units (AH73_series only)
Transmitter entity parameters: N = No display (AH71_ and AH72_ series only)
Vmax = 28 volts; Imax = 100 mA; Ci = 0.037 μF and Li = 0 mH. 1 Signal output
1 = 4 to 20mA
Transmitter ranges:
N25 Calibration accuracy (humidity transmitter)
Code Transmitter range N25 ±2.5% from 10% to 80% (25°C)
NT No temperature transmitter with NIST certificate
EN -20°F to 140°F S25: ±2.5% from 10% to 80% (25°C)
S 0°F to 100°F EN Temperature transmitter range from table
A 20°F to 120°F AH731P3L120T1HT490F1N25EN = Sample part number
BI 30°F to 130°F
KK 30°F to 180°F
N 32°F to 122°F
H 40°F to 90°F
Page 9-11
Intrinsically Safe Humidity Assembly
Temperature Effect: ±0.03% RH/°C ±1% from 10°C to 85°C
Operating Temperature:
Transmitter:
-40 to 176°F (-40 to 80°C), non-condensing.
-4 to 176°F (-20 to 80°C), non-condensing, model AH75.
Sensor:
-40 to 176°F (-40 to 80°C),
Storage Temperature:
-58 to 185°F (-50 to 85°C), non-condensing.
Models AH74 and AH75 are 2-wire temperature compensated Voltage effect: ±0.001% of span/volt from 9.5 to 28 VDC.
humidity transmitters that are FM and CFM approved as Loop resistance: The maximum allowable resistance of the sig-
intrinsically safe for use in hazardous locations. Both models nal-carrying loop, including extension wires and load resistors,
are available with an optional temperature transmitter output. is given by this formula: Rloopmax = (Vsupply - 9.5)/0.02 AMPS).
AH75 incorporates a digital display for remote indication of
relative humidity and temperature. Accuracy: Includes linearity, hysteresis, repeatability, and
voltage effects.
The transmitters utilize a thin film capacitive humidity sensor Humidity: ±2.5% from 10% to 80% RH @ 25°C, ±3.5% from
which provides outstanding sensitivity and chemical robust- 80% to 90% RH @ 25°C.
ness. The transmitter converts the humidity sensor’s signal into Temperature: ±0.5°F(0.27°C) @ 77°F (25°C) or +/- 0.75% of span,
a 4 to 20 mA DC current, which changes proportionally from 4 whichever is greater.
mA at 0% RH to 20 mA at 100% RH. The optional temperature
loop produces a second 4 to 20 mA DC output where the Adjustments: Zero and Span field adjustments,
current changes from 4 mA at the lowest temperature of the non-interacting.
range, to 20 mA at the top of the temperature range. The leads Time Constant: 50 seconds in slow moving air.
that supply power also carry the current signal.
Connections: Screw terminals (22-14 AWG wire).
• Accuracy of ±2.5% RH
Weight:
• Temperature compensated
AH74 0.54 lbs (245 g).
• Temperature output option AH75 0.61 lbs (276 g).
• Two-point field calibration Min. output current: 3.8 mA.
• NIST traceable calibrations
Max. output current: 22 mA.
Applications Filter: 60 micron stainless-steel sintered filter
Building automation systems (HVAC), hospitals, food (replacement P/N : AC103512)
storage,warehouses, clean rooms, pharmaceutical, drying
Factory Mutual Approvals:
equipment, and emissions monitoring.
Intrinsically safe:
Specifications Suitable for the following hazardous area locations:
Class I, Division 1, Groups A, B, C, D
Output(s):
Class I, Zone 0, AEx ia IIC T4
Humidity: 4 to 20 mA DC = 0% to 100% RH.
Non-Incendive:
Temperature: 4 to 20 mA DC over specified range (optional).
Suitable for the following hazardous area locations:
Humidity Range: 0 – 100% RH Class I, Division 2, Groups A, B, C, D
Page 9-12
Dimensions:
Transmitter ranges:
Probe Location A
Code Transmitter range
NT No temperature transmitter 4.550
EN -20°F to 140°F
S 0°F to 100°F
2.200
A 20°F to 120°F
BI 30°F to 130°F
KK 30°F to 180°F
N 32°F to 122°F CONNECTION BOX
H 40°F to 90°F
PROBE
HVAC SENSORS
T1 Filter Type:
SENSOR PROBE
T1 = Sintered Stainless Steel CAP
T2 = Slotted Stainless Steel CONNECTION BOX
Page 9-13
Thermal Vial™ Temperature Sensing System
TCR: .00385 Ω/Ω/°C nominal from 0°C to 100°C.
Operating temperature range:
Probe and vial: -200 to 120°C (-328 to 248°F).
Transmitter: -25 to 85°C (-13 to 185°F).
Insulation resistance: 1000 megohms minimum at 500 VDC,
leads to probe case.
Leads: AWG #22, stranded, TFE insulated, with TFE jacket overall.
Thermal vial: Polyethylene bottle with cap.
Thermowell: Delrin material.
Overview
Transmitter: 4-20 mA output; 8.5 to 35 VDC loop powered.
• Ideal for ultralow freezers, laboratories, blood banks,
walk-in freezers and refrigerators, even incubators— Connection box: Polycarbonate enclosure, NEMA 4X.
anywhere accurate sensing of the contents instead
of the air is a vital concern.
• Sealed Polyethylene Thermal Vial™ eliminates spillage and Specification and order options
contamination. Simply fill with fluid such as ethylene glycol, AS103282 Model number
alcohol, water, or a cryopreservative to accurately emulate PD Sensing element, .00385 TCR:
the material being stored or processed. PM = 100 Ω Platinum ±.06%, Class A
PD = 100 Ω Platinum ±.12%, Class B
• Large (50 mm x 50 mm) footprint of the single well vial
PF = 1000 Ω Platinum ±.12%
provides stability on a shelf or rack. Holds 175 ml (6 oz) of fluid.
72 Cable length in inches
Other vial configurations are available. See next page.
D Vial configuration:
• Platinum RTD probe is constructed of 316 Stainless Steel and S = Single thermowell, standard vial
operates to -200°C (-328°F). D = Dual thermowell
T = Triple thermowell
• Metal shielded cable is rugged and washdown proof. M = Single thermowell, miniature vial
L = Single thermowell, large vial
• 4 to 20 mA transmitter is match calibrated to the RTD for
C Connection box type:
improved system accuracy. C = Indicating °C F = Indicating °F
B = Non-indicating
• System accuracy is a variable
75 System accuracy:
• NIST certificate and calibration data supplied at no 75 = .75% of span 50 = .50% of span
additional cost. 20= .20% of span or .1°C, whichever is greater
EZ Temptran temperature range code:
• Additional accessories available. EZ = -100/0°C (-148/32°F)
M = -50/50°C (-58/122°F)
• Customizable for validation requirements. C = 0/100°C ( 32/212°F)
• Connection box and indicator are polycarbonate and NEMA More ranges starting on page 5-20.
4X sealed to be washdown proof. AS103282PD72D75CEZ = Sample part number
Specifications
Probe case: Stainless steel.
Element: Platinum.
Resistance (excluding leadwire resistance):
PM platinum: 100.00 Ω ±.06% at 0°C (32°F) (Class A).
PD platinum: 100.00 Ω ±.12% at 0°C (32°F) (Class B).
PF platinum: 1000.00 Ω ±.12% at 0°C (32°F).
Page 9-14
Thermal Vial™ Accessories
.45 REF
[11.4]
7/16 HEX
2.5 REF
[64]
Temperature Meter
4.52 REF
[115] Span STRIP
Zero
.5 [13] MIN
Available Accessories
Dual/triple Single well
well bracket bracket
Single
Description Capacity Model
Single 6 oz. 175 ml AC101394
Dual 8 oz. 250 ml AC102026 Loop-powered indicating Non-indicating
Triple 8 oz. 250 ml AC102647 Description Model
Mini 2 oz. 60 ml AC103316 Loop-powered indicating TI350
Large 32 oz. 1000 ml AC102551 Non-indicating CH102777
Page 9-15
Refrigeration & Freezer Temperature System
Overview
• Ideal for refrigerated rooms, freezers, cold storage facilities
and laboratories — anywhere an accurate, rugged, and
weatherproof temperature sensor is needed.
• 100 Ω platinum RTD probe is constructed of 316 stainless
steel to be resistant to most chemicals, including ammonia.
Operates to -452°F (-269°C).
• 4 to 20 mA transmitter is epoxy potted to protect circuitry
from condensation and ice. Operates in ambient
temperatures down to -13°F (-25°C).
• Transmitter is match calibrated to RTD for 0.75% system
accuracy. Free NIST certificate.
Specification and order options
• Enclosure is gasketed and moisture resistant.
AS100279 Assembly number
• RTD probe is available in lengths ranging from 2 inches to 48 PD 100 Ω platinum RTD
inches, and the probe can be center-mounted for through-
the-wall installation, or end-mounted for flush-to-the-wall 67 Probe length:
Specify in 0.1" increments
mounting. (Ex: 67 = 6.7 inches)
Temperature range for 4-20 mA output:
Specifications M
M = -50 to 50°C (-58 to 122°F)
Temperature range: AD = -40 to 48.9°C (-40 to 120°F)
Probe: -269 to 260°C (-452 to 500°F). DN = -30 to 50°C (-22 to 122°F)
Transmitter: -25 to 85°C (-13 to 185°F). S = -18 to 37.8°C (0 to 100°F)
BY = -10 to 40°C (14 to 104°F)
RTD probe: 100 Ω platinum, 0.00385 TCR. Other ranges are available starting on
page 5-20.
Transmitter: 4-20 mA output, 8.5 to 35 VDC loop powered.
AS100279PD67M = Sample part number
2.75 0.10 2.30 PROBE
(70) (2.5) (58) LENGTH
½ - 14 NPT
[3]
4.50
(114) 0.25
(6.4) DIA.
8 HEX
7
Page 9-16
Fluid Immersion Temperature Sensors
5.8" (147 mm) THERMOWELL LENGTH U
HVAC SENSORS
TT111 Transmitter Models
Model numbers TT111: Fixed Range (2 leads)
Element TCR Model number TT211: Fixed Range (2 leads)
Ω/Ω/°C TT321: Fixed Range (3 leads)
Contact for other transmitter options.
Platinum 100 Ω ±0.1% at 0°C 0.00391 S478PB Temperature Range Code:
A
Platinum 100 Ω ±0.1% at 0°C 0.00385 S479PD A = 20°F to 120°F (-6.7°C to 48.9°C)
(Meets EN60751, Class B) Contact for complete list of available temp. codes.
Platinum 1000 Ω ±0.1% at 0°C 0.00385 S480PF 1 Calibration:
Platinum 1000 Ω ±0.1% at 0°C 0.00375 S490PW* 1 = Nominal Calibration
Nickel-iron 1000 Ω ±0.12% at 70°F 0.00527 S476FB* 2 = Match Calibrated,
Nickel-iron 2000 Ω ±0.12% at 70°F 0.00527 S477FC* 0.75% Total System Accuracy
3 = Match Calibrated,
HW 3000 Ω at -30.2°C 0.00262 S100061PX*
0.5% Total System Accuracy
* Maximum temperature is 130°C (266°F). 4 = Match Calibrated,
0.2% or 1°C Total System Accuracy
Note: These sensors are intended for use in slow-moving fluid streams. Contact for other calibration options.
For applications where fluid velocity exceeds 3 ft/s, you may need to use TT111A1 = Sample part number addition
a thermowell assembly as an alternative. Contact Minco Sales and Customer
Service for additional information. Specifications subject to change
Page 9-17
Elements & Probes
Overview Specification and order options:
These models feature fast-responding RTD or thermistor elements in Probes
aluminum cases (except stainless steel on S482PW) with PTFE insulated S411PB Model number from table
leadwires. They can be assembled into probes or used separately as all- 60 Case length:
purpose sensors. Specify in 0.1" increments
(Ex: 60 = 6.0 inches)
Probes consist of elements assembled into stainless steel extension tubes.
Minimum length is 3"
They are not suitable for direct fluid immersion but may be used with
Z Number of leads:
thermowells. See Section 4 for thermowell options. Y = 2 leads
See Section 5 for optional 4 to 20 mA temperature transmitters. Z = 3 leads (platinum only)
4 Lead length in inches
S411PB60Z4 = Sample part number
Element Elements
LEAD LENGTH 2.00"* S458PD Model number from table
(50.8 mm) Z Number of leads:
Y = 2 leads
Z = 3 leads (platinum only)
0.188" (4.8 mm) DIAMETER 4 Lead length in inches
MODEL S482PW IS 2.4" (60.3 mm) LONG S458PDZ4 = Sample part number
Page 9-18
Temptran™ 4 to 20 mA Transmitters
HVAC SENSORS
ature) of 0.75% of span when you order specially calibrated
Temptrans with any RTD in the HVAC/R Sensors Section.
(An RTD with standard transmitter will deviate about 1-2%
of span.) Tighter accuracies are available on special order.
Page 9-19
S E C T I O N 1 0 : T H E R M A L- R I B B O N S ™
Thermal-Ribbons™.........................................................................10-2 to 10-3
Thermal-Tabs™..................................................................................10-2 to 10-3
Discoil™ Thermal-Ribbons ..........................................................................10-4
Strip sensing Thermal-Ribbons ...............................................................10-5
Thermistor Thermal-Ribbons....................................................................10-6
Thermocouple Thermal-Ribbons...........................................................10-6
Installation and accessories.......................................................................10-7
Page 10-1
Thermal-Tab™ and Thermal-Ribbon™ Sensors
Install these compact sensors anywhere for accurate point sens- • Fast response surface sensing in aerospace, medical and
ing and fast response. All Thermal-Tab modules use a thin-film industrial devices
RTD element. All Thermal-Ribbon models conform to EN60751
• Rugged lamination construction
Class B tolerance when ordered with a PD platinum element.
• Polyimide, silicone rubber or Mylar™ insulation
• All models are RoHS compliant
Thermal-Tab Specifications
Dimensions Element Insulation Temperature Leadwires Time Features Model
W x L x Tmax options range constant*
0.20 x 0.50 x 0.08"
(5 x 12 x 2 mm) Polyimide with -50 to 155°C AWG 26, Stocked for
PD, PF, PW 0.8 sec. S665
elastomer cover coat -58 to 311°F PTFE insulated immediate shipment
0.20 x 0.60 x 0.08" PD, PF, PW, AWG 26, PTFE
(5 x 15 x 2 mm) -50 to 200°C Platinum
PS, NB, NA, Polyimide or polyimide 1.0 sec. S17624
-58 to 392°F models in stock
NJ insulated
0.20 x 0.60 x 0.08" AWG 26, PTFE
(5 x 15 x 2 mm) PD, PF, PW, -50 to 260°C Highest temperature
Polyimide film or polyimide 0.4 sec. S100820
PS -58 to 500°F capability
insulated
0.20 x 0.60 x 0.12" Silicone rubber with AWG 24, Waterproof; suitable
(5 x 15 x 3 mm) -50 to 155°C
PD, PF, PW elastomer cover and Silicone 1.3 sec. for continuous S667
-58 to 311°F
foil backing insulated immersion
0.20 x 0.60 x 0.045" AWG 26, PTFE
(5 x 15 x 1.15 mm) -50 to 200°C
PD, PF, PW Polyimide film or polyimide 0.6 sec. Thinnest profile S100725
-58 to 392°F
insulated
0.30 x 0.60 x 0.10" PD, PF, PW, AWG 22, PTFE Heavier leadwire for
(7 x 15 x 2.5 mm) -50 to 200°C
PS, NB, NA, Polyimide film or polyimide 1.2 sec. applications requiring S100724
-58 to 392°F
NJ insulated ruggedized design
0.40 x 0.80 x 0.08" Larger surface area
PD, PF, PW, AWG 26, PTFE
(10 x 20 x 2 mm) -50 to 200°C for easier handling
PS, NB, NA, Polyimide film or polyimide 0.9 sec. S100723
-58 to 392°F and maximum
NJ insulated
adhesive bond
0.40 x 0.80 x 0.08" High temperature
PD, PF, PW, AWG 26, PTFE
(10 x 20 x 2 mm) -50 to 220°C rating, available with
PS, NB, NA, Silicone rubber or polyimide 1.5 sec. S100721
-58 to 428°F wide range of ele-
NJ insulated
ment options
Thermal-Ribbon Specifications
0.20 x 1.50 x 0.030" Wire-wound
(5.1 x 38.1 x 0.8 mm) -200 to 200°C AWG 34, nickel-iron for
FA Polyimide 0.15 sec. S38
-328 to 392°F PTFE insulated high resistance
in small package
0.30 x 0.30 x 0.025"
(7.6 x 7.6 x 0.7 mm) Polyimide with foil -200 to 200°C AWG 28, Wire-wound
PD, PE 0.15 sec. S651
backing -328 to 392°F PTFE insulated element
Specifications, continued
Leadwire insulation codes
S25, S38, S651, S665, S667 Leave blank
S17624, S100721, S100723, S100724, S100725, S100820 T = PTFE insulated wires K = Polyimide insulated wires
Specifications subject to change
Page 10-2
Sensing elements Specifications and order options
Sensing element specifications** Code S17624 Model number from table
Platinum (0.00385 TCR) 100 Ω ±0.12% at 0°C PD Sensing element from table
PD
(EN60751, Class B) Z Number of leads:
Platinum (0.00385 TCR) 100 Ω ±0.22% at 0°C PE Y = 2 leads Z = 3 leads (N/A on S25, S38)
Platinum (0.00385 TCR) 1000 Ω ±0.12% at 0°C PF X = 4 leads (N/A on S25, S38 or S665/S667)
Platinum (0.00375 TCR) 1000 Ω ±0.12% at 0°C PW T Leadwire insulation code from table at left
Platinum (0.00385 TCR) 10,000 Ω ±0.12% at 0°C PS 24 Lead length in inches: S665/S667: 60" max.
A Adhesive backing:
Nickel-iron (0.00518 TCR) 604 Ω ±0.26% at 0°C FA
A = No adhesive
Nickel (0.00618 TCR) 100 Ω ±0.22% at 0°C B = Pressure-sensitive adhesive (PSA)
NB
(DIN43760 NI100, Class B) Stop here for all models except S665 or S667.
Nickel (0.00672 TCR) 120 Ω ±0.50% at 0°C NA For models S665 and S667, add:
Nickel (0.00618 TCR) 1,000 Ω ±0.22% at 0°C C Compliancy:
NJ
(DIN43760 NI1000, Class B) C = RoHS Compliance
** See table on previous page for element options on each model. S665PDY40AC = Sample part number
Notes: PSA reduces temperature range to -20 to 177°C
Waterproof model (-4 to 350°F) and adds 0.005" (0.1 mm) to thickness.
Check with Minco for suitability Contact Minco Sales and Customer Service today
in other liquids. to discuss your application.
THERMAL-
RIBBONS
STOCKED PARTS AVAILABLE
Page 10-3
Discoil™ Thermal-Ribbons
Overview
Install these compact sensors anywhere for accurate point
sensing. Discoil™ RTD elements are wound on a single plane for
faster time response.
Specifications
Dimensions Element Insulation Temperature Leadwires Time Features Model
W x L x Tmax options range constant*
0.79 x 1.87 x 0.055"
(20 x 47.5 x 1.4 mm) Only 0.010" thick
Polyimide
solder pad version shown (Optional) AWG over element, fast
(clear -73 to 200°C
PD, PE 24, PTFE insulat- 0.10 sec. time response, plat- S17422
polyester -100 to 392°F
ed inum PD accuracy
available)
available
1.00 x 1.25 x 0.090"
(25.4 x 31.8 x 2.3 mm) PB11, PB22 Silicone S32
AWG 24, High temperature
rubber with -62 to 220°C
silicone rubber 0.2 sec. rating, platinum PD
polyimide -80 to 428°F
insulated accuracy available
PD12, PE22 backing S385
Page 10-4
Strip Sensing Thermal-Ribbons™
Overview
These models average temperatures along their length to eliminate point measurement errors. Wrap them around cylinders or
adhere them to flat surfaces.
Specifications
Dimensions Element Insulation Temperature Lead- Time Features Model
W x L x Tmax options range wires constant*
0.50 x 1.25 x 0.050" (12.7 x 31.8 x 1.3 mm)
PA, PE, -73 to 200°C Easy motor
Polyimide 0.17 sec. S3238
CA, NA -100 to 392°F installations
Note: Available up to 10 pieces or contact Minco Customer Service Specifications subject to change
Page 10-5
Thermistor Thermal-Tab™
Overview
Model TS665 and TS667 offer extremely sensitive NTC thermistors for applications with small temperature changes.
Model TS667 also features waterproof construction, making it suitable for continuous immersion.
Specifications
Dimensions Element Insulation Temp. range Leadwires Time Feature Model
W x L x Tmax options constant
0.20 x 0.47 x 0.079"
Polyimide with AWG 26,
(5.0 x 12.0 x 2.0 mm) 0.8 sec. Small, low-cost TS665
elastomer cover coat PTFE insulated
-50 to 125°C
0.20 x 0.60 x 0.118" TF, TK
Silicone rubber with (-58 to 257°F) Waterproof, suitable
(5.0 x 15.2 x 3.0 mm) AWG 24,
elastomer cover and 1.3 sec. for continuous TS667
Silicone insulated
foil backing immersion
Notes: Tmax is measured over the lead bulge. TS665 is suitable for the CT325 temperature controller (page 5-20). *Time constant is in water at 1 m/sec.
Thermocouple Thermal-Ribbon™
Overview
TC40 is a patch-style thermocouple that adheres to all types of surfaces for quick and easy mounting.
Page 10-6
Thermal-Ribbon Installation and Accessories
Thermal-Ribbons lend themselves to a variety of installation #6 RTV cement
methods. You should avoid repeated bending during the instal-
Room temperature vulcanizing cement for mounting silicone
lation process, and Thermal-Ribbons should not flex in use
rubber Thermal-Ribbons to flat or curved surfaces. It is avail-
unless they are specifically designed to do so. Take care to
able in 3 oz. (89 ml) tubes. Contact Minco for other adhesives
secure leadwires so they do not pull against sensor bodies.
usable with Kapton™ or Mylar™ Thermal-Ribbons.
Leadwires should be routed along the sensed surface a short
distance so that they do not sink heat away from the sensing Shrink bands
element. Listed below are some standard installation methods.
Minco shrink bands are pre-stretched plastic strips with
Pressure sensitive adhesive adhesive at both ends. Use them to mount Thermal-Ribbons
to cylinders. Simply wrap the band around the sensor and
PSA (option B in part number) is the simplest mounting
cylinder, secure the ends, and heat to shrink in place.
method, but it is restricted to flat surfaces and temperatures
To order, specify band width and cylinder diameter.
below 177°C (350°F). PSA is usually factory applied to the
mounting surface of the Thermal-Ribbon. To install, just remove #21 Polyimide tape
the backing paper and press in place.
High temperature tape with silicone-based adhesive. Useful for
#20 stretch tape quick mounting of Thermal-Ribbon or Thermal-Tab sensors to
flat surfaces. Makes a strong but removable bond to most
High temperature silicone rubber tape for mounting Thermal-
smooth and clean surfaces. Maximum operating temperature is
Ribbons to pipes or other cylinders as shown above. It comes
150°C. 0.5 inch wide x 108 ft. long roll.
in 1" wide rolls, 6 or 36 feet long.
THERMAL-
RIBBONS
Thermal Ribbons for pipe sensing Minco manufactures flexible Thermofoil™ etched-foil
Thermal Ribbons make a practical, economical alternative heaters for precision temperature control of critical
to traditional immersed sensors for sensing fluid tempera- applications. We can integrate heaters with Thermal-
tures in pipes or tanks. They mount directly on pipe Ribbons and other sensors and controllers to provide
surfaces, so there is no need to tap and drain systems to
complete turnkey thermal solutions.
install thermowells. If the Thermal-Ribbon is installed
correctly, tests show that the thermal response is as quick
and accurate as traditional invasive sensors. See page 9-7 Learn more about Thermofoil heater solutions at
for Thermal-Ribbons specially designed for pipe sensing. www.minco.com
Page 10-7
S E C T I O N 1 1 : E L E M E N TS
Page 11-1
Wire-wound & Thin-film Elements
Overview: Wire-wound Elements Overview: Thin-film Elements
Use these elements for general purpose sensing in probes or Thin film elements offer low cost and resistances to 10k Ω.
equipment. PD models meet EN60751, Class B. Specifications
Tolerance: ±0.12% (EN60751 Class B) To order optional ±0.06%
Specifications
tolerance (EN60751 Class A), change 12 to 06 for ±0.06%
Temperature range: See table below. Some elements may be
(EN60751 Class A). Not available with S101162PD, S101163PF,
used down to -269°C in certain applications. Contact factory or S19827PS.
for advice on cryogenic use. Material: Aluminum oxide substrate with fused glass cover.
Element Body: Glass-coated ceramic Dimensional tolerance:
Resistance Tolerance: ± 0.1% at 0°C 400, 600°C elements: ±0.02" (0.5 mm).
Lead Length Tolerance: ± 0.4" (10.2mm) SMT models: Length x Width ±0.008 (0.2 mm),
TCR: 0.00385 Ω/Ω/°C Thickness ±0.004 (0.1 mm).
Element Diameter tolerance: ±0.005" (0.13 mm) TCR: 0.00385 Ω/Ω/°C.
Element Length tolerance: ±0.06 (1.5 mm) Repeatability: ±0.1°C or better.
Stability: Drift less than 0.1°C/year in normal use.
Repeatability: ±0.1°C or better
Vibration: Withstands 20 G’s minimum at 10 to 2,000 Hz.
Stability: Drift less than 0.1°C/year (normal use)
Shock: Withstands 100 G’s minimum sine wave shock of
Vibration: Withstands 20 G’s minimum at 10 to 2,000 Hz. 8 milliseconds duration.
Shock: Withstands 100G’s minimum sine wave shock of
8 milliseconds duration Order options: order part number from table.
Dimensions in inches (mm) R (0°C) Temp. range Leads Model
550°C wire-wound elements
0.040 ø -20 to 550°C 0.006” (0.15 mm) ø
(1.020) 0.45 (11.4) 1.0 (25) S200PD
(-4 to 1022°F) Platinum
0.058 ø
S201PD
(1.47) 0.40 (10.2) 1.0 (25) 0.010” (0.25 mm) ø
0.077 ø Platinum clad palladium
(1.96) 0.30 (7.6) 1.0 (25) 100 Ω S202PD
Page 11-2
Installation & Accessories
Installation
Ceramic elements can be assembled into probes or potted Model AC888
inside holes in heat sinks and platens. Ceramic cement is Insulation: Mica/glass, glass braid over connections
recommended for high temperature potting. Epoxy is Maximum temperature: 550°C (1022°F).
recommended for intermediate temperatures.
Lead Maximum diameter over lead bundle in inches (mm)
Round elements provide the best time response in round sheaths AWG 2 leads 3 leads 4 leads
and holes. Flat thin film elements can be bonded to surfaces. 22 0.16 (4.0) 0.20 (5.1) 0.20 (5.1)
Elements are calibrated at the end of their leads. The leads
Model AC889
have resistances ranging from 0.6 to 2.4 Ω per foot, so you
Insulation: Polyimide, FEP tubing over connections
should connect extension leads as close as possible to the end
of the element leads to maintain tolerance. Maximum temperature: 200°C (392°F).
Lead Maximum diameter over lead bundle in inches (mm)
Minco can supply elements with extension leadwires welded
AWG 2 leads 3 leads 4 leads
onto the sensor leads. Use the standard models below or
22 0.14 (3.5) 0.16 (4.0) 0.17 (4.3)
contact us for a quote on your custom design. 26 0.13 (3.3) 0.15 (3.8) 0.15 (3.8)
One final note: Ceramic elements are fragile and can suffer 30 0.11 (2.8) 0.12 (3.0) 0.12 (3.0)
damage or loss of accuracy from improper installation. In many
cases, the best alternative is to buy a complete encased probe Model AC101828
assembly from Minco. Take advantage of our expertise and Insulation: Glass braid, glass braid over connections
equipment for best overall performance and value. Maximum temperature: 550°C (1022°F).
Lead Maximum diameter over lead bundle in inches (mm)
#8 high temperature cement
AWG 2 leads 3 leads 4 leads
#8 comes as a powder in 1 oz. packages. Just add water to form 27 0.10 (2.5) 0.12 (3.0) 0.13 (3.3)
a potting compound rated to 850°C (1562°F). solid
leads
Page 11-3
SECTION 12: REFERENCE
Page 12-1
Part Number Index
Accessories AC101656 ..............6-4 AS800.........2-16, 2-20 AS869....................2-18 CH356......................4-3 FG563 ......................4-9 S25 .........................10-2
#6 RTV AC101657 ..............6-4 AS801.........2-16, 2-20 AS870.........2-16, 2-20 CH357......................4-3 FG579 ......................4-9 S32 .........................10-4
adhesive ......9-7, 10-7
AC101750......4-6, 4-7 AS802.........2-16, 2-20 AS871.........2-16, 2-20 CH358......................4-3 FG602 ......................4-9 S34 .........................10-5
#8 high temperature
AC101828............11-3 AS803.........2-16, 2-20 AS872.........2-16, 2-20 CH359......................4-2 FG709 ......................4-9 S35 .........................10-5
cement .................11-3
AC101926 ..............4-3 AS804.........2-16, 2-20 AS873.........2-16, 2-20 CH360......................4-2 FG714 ......................4-9 S38 .........................10-2
#20 stretch
tape...............9-7, 10-7 AC102026............9-15 AS805.........2-16, 2-20 AS874.........2-16, 2-20 CH366......................4-2 FG801 ......................4-4 S39 .........................10-4
#21 Polyimide AC102074............9-15 AS806....................2-18 AS875.........2-16, 2-20 CH405......................4-3 FG802 ......................4-4 S44............................3-6
tape .......................10-7 AC102551............9-15 AS807....................2-18 AS876....................2-18 CH407......................4-3 FG810 ......................4-4 S51............................3-2
AC171 ...................7-10 AC102647............9-15 AS808....................2-18 AS877....................2-18 CH102777............9-15 FG854 ......................4-9 S52............................3-8
AC172 ...................7-10 AC102708 ..............4-3 AS809....................2-18 AS878....................2-18 FG911 ......................4-4 S53............................3-2
AC190 ...................7-10 AC102732............9-15 AS810.........2-16, 2-20 AS879....................2-18 Controllers FG912 ......................4-4 S54............................3-2
AC191 ...................7-10 AC102734............5-27 AS811.........2-16, 2-20 AS5000....................6-3 CT15..............5-33, 8-8 FG914 ......................4-4 S56............................3-2
AC192 ...................7-10 AC102765.5-24, 9-11 AS812.........2-16, 2-20 AS5002....................6-3 CT16A ...................5-35 FG1015 .................4-12 S57............................3-2
AC195 ...................7-10 AC103133 ...4-3, 5-22 AS813.........2-16, 2-20 AS5004....................2-2 CT224. ..........5-25, 8-8 FG3015 .................4-12 S59............................3-2
AC196 ...................7-10 AC103168............9-11 AS814.........2-16, 2-20 AS5005....................2-2 CT325....................5-29 FG101072...............4-4 S71 .........................3-10
AC197 ...................7-10 AC103253............9-11 AS815.........2-16, 2-20 AS5010....................6-3 CT335....................5-31 FG101078...............4-4 S72 .........................3-10
AC551......................9-6 AC103316............9-15 AS816....................2-18 AS5012....................6-3 CT424....................5-27 FG101080...............4-4 S73 .........................3-10
AC692......................9-6 AC103512............9-11 AS817....................2-18 AS5140....................2-6 MFG811................4-10 S74 .........................3-10
AC717 ...................4-11 AC103513............9-11 AS818....................2-18 AS5141....................2-6 Fittings MFG812................4-10 S80 .........................3-10
AC718 ...................4-11 AC103528 ...4-3, 5-22 AS819....................2-18 AS5145....................2-7 FG110-1 ..................4-4 MFG816................4-10 S81 .........................3-10
AC743 ...................5-36 AC203350...........3-14, AS830.........2-16, 2-20 AS5146....................2-7 FG111 ......................4-4 MFG817................4-10 S151 .........................3-2
AC744 ...................5-36 .....................3-15, 3-16
AS831.........2-16, 2-20 AS5160....................2-8 FG112 ......................4-4 MTW1208 ............4-10 S153 .........................3-2
AC745 ...................5-36 AS832.........2-16, 2-20 AS5165....................2-9 FG113-1 ..................4-4 S154 .........................3-2
AC746 ...................5-36 Assemblies
AS833.........2-16, 2-20 AS5191....................2-3 FG114-1 ..................4-4 Humidity S156 .........................3-2
AC766......................9-7 AS700.........2-10, 2-14
AS834.........2-16, 2-20 AS5192....................2-3 FG116 ......................4-4 AH429 .....................9-8 S157 .........................3-2
AC805 ...................5-22 AS701....................2-10
AS835.........2-16, 2-20 AS5200....................2-4 FG117 ......................4-4 AH439 .....................9-8 S159 .........................3-2
AC807 ...................5-22 AS702.........2-10, 2-14
AS836....................2-18 AS5201....................2-4 FG120 ......................4-5 AH471 ...................9-10 S200.......................11-2
AC887 ...................11-3 AS703....................2-10
AS837....................2-18 AS5205....................2-5 FG122 ......................4-5 AH472 ...................9-10 S201.......................11-2
AC888 ...................11-3 AS704.........2-10, 2-14
AS838....................2-18 AS5206....................2-5 FG126 ......................4-5 AH473 ...................9-10 S202.......................11-2
AC889 ...................11-3 AS706....................2-12
AS839....................2-18 AS5240 .................2-22 FG130 ......................4-5 AH474 ...................9-12 S203.......................11-2
AC915 ...................7-10 AS707....................2-12
AS840.........2-16, 2-20 AS5241 .................2-22 FG132 ......................4-5 AH475 ...................9-12 S204.......................11-2
AC958 ...................4-11 AS708....................2-12
AS841.........2-16, 2-20 AS5245 .................2-22 FG140 ......................4-5 S212.......................11-2
AC961 ...................4-11 AS709....................2-12
AS842.........2-16, 2-20 AS5246 .................2-22 FG141 ......................4-5 Indicators S214.......................11-2
AC996 ...................5-36 AS720.........2-10, 2-14
AS843.........2-16, 2-20 AS100279 ............9-16 FG142 ......................4-5 TI196......................5-23 S245.......................11-2
AC1001.................5-36 AS721....................2-10
AS844.........2-16, 2-20 AS103282 ............9-14 FG143 ......................4-5 TI350 ..........5-23, 9-15 S247.......................11-2
AC1009.................5-36 AS722.........2-10, 2-14
AS845.........2-16, 2-20 AS103759...............9-2 FG144 ......................4-9 S249.......................11-2
AC1015.................4-12 AS723....................2-10 Level
AS846....................2-18 FG145 ......................4-5 S251.......................11-2
AC1039 ...................4-3 AS724.........2-10, 2-14 LT364.....................3-16
AS847....................2-18 Connection Heads FG151 ......................4-5 S304 .........................7-2
AC3015.................4-12 AS725....................2-10
AS848....................2-18 CH103......................4-2 FG180 ......................4-9 S305 .........................7-2
AC100324............4-14 AS726....................2-12 RTDs
AS849....................2-18 CH104......................4-2 FG210 ......................4-4 S306 .........................7-2
AC100375............3-18 AS727....................2-12 S2............................10-5
AS860.........2-16, 2-20 CH106......................4-2 FG213 ......................4-4 S307 .........................7-2
AC100427 ..............4-3 AS728....................2-12 S3 ..............................8-4
AS861.........2-16, 2-20 CH301......................4-2 FG214 ......................4-4 S308 .........................7-2
AC101122 ..............4-3 AS729....................2-12 S4 ..............................8-4
AS862.........2-16, 2-20 CH302......................4-2 FG215 ......................4-4 S309 .........................7-2
AC101377 ..............4-3 AS760.........2-10, 2-14 S11............................8-4
AS863.........2-16, 2-20 CH328......................4-3 FG216 ......................4-4 S324 .........................7-2
AC100427 ..............4-3 AS761....................2-10 S13............................8-4
AS864.........2-16, 2-20 CH330......................4-3 FG310 ......................4-4 S325 .........................7-2
AC101248............3-18 AS762.........2-10, 2-14 S15............................8-4
AS865.........2-16, 2-20 CH335......................4-2 FG313 ......................4-4 S326 .........................7-2
AC101377 ..............4-3 AS763....................2-10 S18............................8-4
AS866....................2-18 CH339......................4-2 FG314 ......................4-4 S330 .........................7-2
AC101394............9-15 AS766....................2-12 S23............................8-4
AS867....................2-18 CH342......................4-3 FG537 ......................4-9 S331 .........................7-2
AC101540............9-15 AS767....................2-12 S24............................8-4
AS868....................2-18 CH343......................4-3 FG556 ......................4-9 S332 .........................7-2
Page 12-2
RTDs cont. S475 .........................9-4 S912.......................3-12 S19827..................11-2 S102410..................7-9 TC357.......................3-2 TT190 .............................
....replace with TT519
S340 .........................7-2 S476.......................9-17 S913.......................3-12 S20080 ....................9-4 S102617..................7-4 TC358.......................3-2
TT205.......................5-6
S341 .........................7-2 S477.......................9-17 S914.......................3-12 S100001..................9-7 S102618..................7-4 TC359.......................3-2
TT220 .............................
S342 .........................7-2 S478.......................9-17 S932.......................3-13 S100050..................8-2 S102619..................7-4 TC360.......................3-7
....replace with TT520
S385.......................10-4 S479.......................9-17 S933.......................3-13 S100051..................8-2 S102662..................7-4 TC361.......................3-7
TT221 .............................
S386.......................10-5 S480.......................9-17 S942.......................3-13 S100052..................8-2 S102737..................7-9 TC2084 ....................7-3 ....replace with TT520
S400.......................9-18 S482.......................9-18 S943.......................3-13 S100053..................8-2 S200050..................8-2 TC2096 ....................7-3 TT211.......................5-2
S401.......................9-18 S483 .........................9-6 S944.......................3-13 S100054..................8-2 S200051..................8-2 TC2162 ....................7-3 TT246.......................5-4
S402.......................9-18 S484 .........................9-5 S953.......................3-13 S100057 ...............9-18 S200052..................8-2 TC2198 ....................3-9 TT273 ....................5-12
S403 .........................9-6 S485.......................9-18 S1120.......................8-4 S100060..................9-5 S200053..................8-2 TC2303 ....................7-3 TT274 ....................5-14
S404 .........................9-6 S486 .........................9-5 S1140.......................8-4 S100061 ...............9-17 S200054..................8-2 TC2520 ....................7-3 TT363 ....................3-15
S405 .........................9-6 S488 .........................9-4 S1220.......................8-4 S100062..................9-5 S205459 ...............3-14 TC2623 ....................7-3 TT518.......................5-8
S406 .........................9-5 S489 .........................9-6 S1240.......................8-4 S100063..................9-6 S207595..................7-6 TC2698 ....................7-3 TT519 ....................5-10
S407 .........................9-5 S490.......................9-17 S1320.......................8-4 S100064..................9-6 S207596..................7-6 TC2741 ....................7-3 TT520 ....................5-16
S408 .........................9-5 S492 .........................9-4 S1420.......................8-4 S100144 ...............11-2 S207597..................7-6 TC2837 ....................7-3 TT521 ....................5-18
S409.......................9-18 S493 .........................9-4 S3238............8-8, 10-5 S100147..................9-6 S207598..................7-6 TC102620 ...............7-5 TT530 ....................5-16
S410.......................9-18 S551 .........................3-2 S4026.......................7-2 S100148..................9-6 TC102621 ...............7-5 TT531 ....................5-18
S411.......................9-18 S553 .........................3-2 S5020.......................6-2 S100305..................8-4 Thermistors TC102622 ...............7-5
S412 .........................9-5 S554 .........................3-2 S5022.......................6-2 S100415..................8-4 TS424.......................9-6 TC102663 ...............7-5 Wire/Cable
S413 .........................9-5 S557 .........................3-2 S7304.......................7-2 S100721 ...............10-2 TS425.......................9-6 TC207600 ...............7-6 WS122B ................4-15
S414 .........................9-5 S559 .........................3-2 S7401.......................8-4 S100723 ...............10-2 TS426.......................9-6 TC207601 ...............7-6 WS122R ................4-15
S421 .........................9-4 S601 .........................3-4 S7682.......................8-4 S100724 ...............10-2 TS427.......................9-6 TC207602 ...............7-6 WS122W...............4-15
S422 .........................9-4 S602 .........................3-4 S7746.......................7-2 S100725 ...............10-2 TS428.......................9-5 TC207603 ...............7-6 WS122Y ................4-15
S423 .........................9-4 S603 .........................3-4 S7792.......................7-2 S100820 ...............10-2 TS429.......................9-5 WS126B ................4-15
S445 .........................9-4 S604 .........................3-4 S7908.......................7-2 S100837 ...............9-18 TS430.......................9-5 Thermowells WS126R ................4-15
S446 .........................9-4 S614 .........................3-4 S8009.......................8-4 S101162 ...............11-2 TS431.......................9-5 TW201.....................4-6 WS126W...............4-15
S447 .........................9-4 S623 .........................3-5 S8010.......................8-4 S101163 ...............11-2 TS436.......................9-7 TW203.....................4-6 WS126Y ................4-15
S448 .........................9-6 S628 .........................3-5 S8011.......................8-4 S101456..................9-6 TS437.......................9-7 TW204.....................4-6 WS222R ................4-15
S449 .........................9-6 S634 .........................3-5 S8012.......................8-4 S101503 ...............11-2 TS438 ....................9-18 TW222.....................4-7 WS222W...............4-15
S450 .........................9-5 S639 .........................3-5 S8013.......................8-4 S101608..................9-6 TS439 ....................9-18 TW228.....................4-7 WS322S ................4-15
S451 .........................9-5 S651.......................10-2 S8014.......................8-4 S101730..................7-8 TS440 ....................9-18 TW234.....................4-7 WS326S ................4-15
S454 .........................9-5 S665.......................10-2 S8015.......................8-4 S101731..................7-8 TS441 ....................9-18 TW238.....................4-7 WS426S ................4-15
S455 .........................9-5 S667.......................10-2 S8016.......................8-4 S101732..................7-8 TS665 ....................10-6 TW239.....................4-7 WS522T ................4-15
S456 .........................9-4 S844 .........................3-6 S8025.......................8-7 S101733..................7-8 TS667 ....................10-6 TW248.....................4-7 WT120G ...............4-15
S457 .........................9-4 S851 .........................3-2 S9030.......................8-6 S101734..................7-8 TS100149 ...............9-6 TW252.....................4-7 WT120S ................4-15
S458.......................9-18 S852 .........................3-8 S9050.......................8-6 S101797..................7-8 TS100150 ...............9-6 TW447.....................4-7 WT120T ................4-15
S459.......................9-18 S853 .........................3-2 S9078.......................8-6 S101907..................7-2 TS101769 ...............9-6 TW477.....................4-7 WT124G ...............4-15
S460.......................9-18 S854 .........................3-2 S9125.......................8-6 S101908..................7-2 TW488..........4-6, 9-17 WT124S ................4-15
S461.......................9-18 S856 .........................3-2 S11016 ....................8-4 S101909..................7-2 Thermocouples TW1204 ..................4-7 WT124T ................4-15
S462 .........................9-7 S857 .........................3-2 S11636 ....................7-2 S101910..................7-2 TC40.......................10-6 TW1218 ..................4-7
S463 .........................9-7 S859 .........................3-2 S12414 ....................7-2 S101911..................7-2 TC171 ....................3-11 TW1219 ..................4-8
S464 .........................9-7 S874 .........................3-6 S13282 ....................7-2 S101912..................7-2 TC173 ....................3-11 TW1220 ..................4-8
S467 .........................9-7 S881 .........................3-2 S14320 ....................7-2 S101913..................7-2 TC311.......................7-3 TW1231 ..................4-7
S468 .........................9-7 S882 .........................3-8 S14405 ....................7-2 S102404..................7-9 TC312.......................7-3 TW1237 ..................4-7
S470 .........................9-6 S883 .........................3-2 S14455 ....................7-2 S102405..................7-9 TC333.......................7-3
Transmitters
S471 .........................9-6 S884 .........................3-2 S14456 ....................7-2 S102406..................7-9 TC344.......................7-3
TT111............5-2, 9-19
S472 .........................9-6 S886 .........................3-2 S15215 ....................9-4 S102407..................7-9 TC354.......................3-2
REFERENCE
TT115............9-6, 9-19
S473 .........................9-6 S887 .........................3-2 S17422..................10-4 S102408..................7-9 TC355.......................3-2
TT176 .............................
S474 .........................9-6 S889 .........................3-2 S17624..................10-2 S102409..................7-9 TC356.......................3-2
....replace with TT518
Page 12-3
Industry Specifications for Sensors
Page 12-4