BY: J J NAIKAR PROJECT: ASSIGNMENT-4

TCE Consulting Engineers Limited

DATE: 08-10-10 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

CABLE SIZING CALCULATION

1 FEEDER DATA REMARKS

1.1 Incoming / Outgoing & Designation 415V Motor feeder protected by Fuse and Contactor
1.2 Rating, 3 PH kW / kVA 11
1.3 Voltage kV 0.42
1.4 Power Factor (p.f) 0.8 As per clause
1.5 Efficiency (Effy) 0.85 TCE.M1-EL-71

1.6 Type of Earthing Earthed / Unearthed

1.7 (a) Current IFL kVA (Amp.)

3 * kV
(b) Current IFL kW (Motor) (Amp.)
22.24
3 * kV * Effy. * p.f
1.8 Type of Protection (CB / Fuse / MCB / MCCB) Fuse and Contactor

1.9 (a) 3 Phase - Fault Current (Ish) (kAmp.)

(b) Fault Clearing Time (t) ( Secs)

Ref. Annexure
1.10 Estimated Length (L) km 0.085
1.11 Permissible Voltage drop(a)Running % 3
(b) Starting % 15
2 LAYING CONDITIONS Tray/ Buried Duct Derating
ReF. KEI catal
Trench/ in Factor given in Annex
Air ground
2.1 Ambient Temperature Deg. C 50 0.9
2.2 Grouping / Spacing with other cables 0.98
ReF. KEI catal
2.3 Thermal Resistivity Deg.C cm /W given in Annex
2.4 Depth of Burial cm
2.5 Overall Derating Factor ODF 0.882
3 TYPE OF CABLE TO BE USED Value of k (Amp./ sq.mm)

(To be ü Marked ) Al (Cond.) Cu (Cond.)

3.1 PVC 75 112
3.2 XLPE (a) 22 / 33 kV 94 140
(b) 11 kV 94 140
(c) 6.6 kV 94 140
3.3 (d) 415V 94 ü 140

4 CABLE SIZING

4.1 Based on Full Load Current

#VALUE!
(a) Cable rating required (I / ODF) Amp.
No.of
(b) Cable for above rating Type Rating(Amps)
runs/ph ReF. KEI catal
given in Annex
FORM NO. 010 R0
BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 08-10-10 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF
ReF. KEI catal
Arm 3C given in Annex
97 1
25sq.m

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 08-10-10 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

4.2 Based on Short Circuit Current

(a) Ish * √ t τ ΣΗ =Α Area of cond .

Sq. mm
0.00

kκ
For Contactor Controlled Feeder (HT
(b) only) I2t of cable chosen shall be 1.5*I2t of Sq. mm
associated fuse
4.3 Estimated Cable Size ReF. KEI catal
Sq. mm 25 given in Annex
( Higher of 4.1 & 4.2 )

5 CHECK FOR VOLTAGE DROP

5.1 Cable Size Sq. mm 25 For 1 runs
5.2 R (at cond. temp) ohm/ph./kM 1.54 1.5400 ReF. KEI catal
given in Annex
X ohm/ph./kM 0.08 0.0800
PF (Running--Starting) P.F. 0.8 Running 0.2 Starting
5.3 √3 * I FL( R Cos ∅ + X Sin ∅) * L
% Drop #VALUE!
kV * 10000
5.4 √3 * ISTG ( R Cos ∅ + X Sin ∅) * L
kV * 10000 % Drop #VALUE!
(Refer Note - 1 below)
5.5
Is the voltage drop within permissible
limits? (If not select higher size of cable Yes / No #VALUE!
and check for voltage drop)

5.6 Cable Size considering Voltage Drop Sq. mm 25

Size No. of No.of
6.0 RECOMMENDED CABLE SIZE Type
(Sq.mm) Cores runs/ph
Arm 3C
(Higher of 4.3 and 5.6) 25 3 1
XLPE

Total procurement length of cable per 0.085 km

feeder

1.9/3.3 kV (E) Al. Arm. 1Rx 3C x 25 sqmm XLPE 3ph

NOTE:
1) Load angle shall correspond to starting condition of Motor.
2) For 220, 110 & 24V DC system, Voltage drop = 2*I*R*L / V
where I = Current, R = Resistance, L= Length of Cable & V= System Voltage
3) For Single Phase AC, Voltage drop = 2*I*(RCos + XSin ∅ ) * L / V ∅

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

REMARKS

As per clause 6.2 of

TCE.M1-EL-713-001.

Ref. Annexure-2

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1
FORM NO. 010 R0
ASSIGNMENT-4

CABLE
REV.NO.: R1
ReF. KEI catalog
given in Annexure-1

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: Gopalpur Fr-Cr Project SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

CABLE SIZING CALCULATION

1 FEEDER DATA REMARKS

1.1 Incoming / Outgoing & Designation 415V Motor feeder protected by Fuse and Contactor
1.2 Rating, 3 PH kW / kVA 41080
1.3 Voltage kV 33
1.4 Power Factor (p.f) 0.9 As per clause
1.5 Efficiency (Effy) 0.95 TCE.M1-EL-71

1.6 Type of Earthing Earthed / Unearthed

1.7 (a) Current IFL kVA (Amp.)

718.71
3 * kV
(b) Current IFL kW (Motor) (Amp.)
3 * kV * Effy. * p.f
1.8 Type of Protection (CB / Fuse / MCB / MCCB) VCB

1.9 (a) 3 Phase - Fault Current (Ish) (kAmp.) 40

(b) Fault Clearing Time (t) ( Secs) 1

Ref. Annexure
1.10 Estimated Length (L) km 0.735
1.11 Permissible Voltage drop(a)Running % 3
(b) Starting % 15
2 LAYING CONDITIONS Tray/ Buried Duct Derating
ReF. KEI catal
Trench/ in Factor given in Annex
Air ground
2.1 Ambient Temperature Deg. C 50 0.7
2.2 Grouping / Spacing with other cables 0.96
ReF. KEI catal
2.3 Thermal Resistivity Deg.C cm /W given in Annex
2.4 Depth of Burial cm
2.5 Overall Derating Factor ODF 0.672
3 TYPE OF CABLE TO BE USED Value of k (Amp./ sq.mm)

(To be ü Marked ) Al (Cond.) Cu (Cond.)

3.1 PVC 75 112
3.2 XLPE (a) 22 / 33 kV 94 140
(b) 11 kV 94 140
(c) 6.6 kV 94 140
3.3 (d) 415V 94 ü 140

4 CABLE SIZING

4.1 Based on Full Load Current

1069.51
(a) Cable rating required (I / ODF) Amp.
No.of
(b) Cable for above rating Type Rating(Amps)
runs/ph ReF. KEI catal
given in Annex
FORM NO. 010 R0
BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: Gopalpur Fr-Cr Project SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF
ReF. KEI catal
Arm 1C given in Annex
684 2
500sq.m

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: Gopalpur Fr-Cr Project SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

4.2 Based on Short Circuit Current

425.53
(a) Ish * √ t τ ΣΗ =Α Area of cond .
Sq. mm
kκ
For Contactor Controlled Feeder (HT
(b) only) I2t of cable chosen shall be 1.5*I2t of Sq. mm
associated fuse
4.3 Estimated Cable Size ReF. KEI catal
Sq. mm 500 given in Annex
( Higher of 4.1 & 4.2 )

5 CHECK FOR VOLTAGE DROP

5.1 Cable Size Sq. mm 500 For 2 runs
5.2 R (at cond. temp) ohm/ph./kM 0.0808 0.0404 ReF. KEI catal
given in Annex
X ohm/ph./kM 0.083 0.0415
PF (Running--Starting) P.F. 0.8 Running 0.2 Starting
5.3
√3 * I FL ( R Cos ∅ + X Sin ∅) * L % Drop 0.1586
kV * 10000
5.4 √3 * I STG ( R Cos ∅ + X Sin ∅) * L
kV * 10000 % Drop 0.8108
(Refer Note - 1 below)
5.5
Is the voltage drop within permissible
limits? (If not select higher size of cable Yes / No YES
and check for voltage drop)

5.6 Cable Size considering Voltage Drop Sq. mm 500

Size No. of No.of
6.0 RECOMMENDED CABLE SIZE Type
(Sq.mm) Cores runs/ph
Arm 1C
(Higher of 4.3 and 5.6) 500 1 2
XLPE

Total procurement length of cable per 4.41 km

feeder

33 kV (E) Al. Arm. 6Rx 1C x 500 sqmm XLPE 3ph

NOTE:
1) Load angle shall correspond to starting condition of Motor.
2) For 220, 110 & 24V DC system, Voltage drop = 2*I*R*L / V
where I = Current, R = Resistance, L= Length of Cable & V= System Voltage
3) For Single Phase AC, Voltage drop = 2*I*(RCos + XSin ∅ ) * L / V ∅

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

REMARKS

As per clause 6.2 of

TCE.M1-EL-713-001.

Ref. Annexure-2

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1
FORM NO. 010 R0
ASSIGNMENT-4

CABLE
REV.NO.: R1
ReF. KEI catalog
given in Annexure-1

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

CABLE SIZING CALCULATION

1 FEEDER DATA REMARKS

1.1 Incoming / Outgoing & Designation 415 V Incomer to plant 1 a)/b) sub distribution
1.2 Rating, 3 PH kW / kVA 200
1.3 Voltage kV 0.42
1.4 Power Factor (p.f) 0.8 As per clause
1.5 Efficiency (Effy) 0.85 TCE.M1-EL-71

1.6 Type of Earthing Earthed / Unearthed

1.7 (a) Current IFL kVA (Amp.)

274.93
3 * kV
(b) Current IFL kW (Motor) (Amp.)
3 * kV * Effy. * p.f
1.8 Type of Protection (CB / Fuse / MCB / MCCB) ACB

1.9 (a) 3 Phase - Fault Current (Ish) (kAmp.) 50

(b) Fault Clearing Time (t) ( Secs) 0.5

Ref. Annexure
1.10 Estimated Length (L) km 0.45
1.11 Permissible Voltage drop(a)Running % 2
(b) Starting %
2 LAYING CONDITIONS Tray/ Buried Duct Derating
ReF. KEI catal
Trench/ in Factor given in Annex
Air ground
2.1 Ambient Temperature Deg. C 50 0.9
2.2 Grouping / Spacing with other cables 0.93
ReF. KEI catal
2.3 Thermal Resistivity Deg.C cm /W given in Annex
2.4 Depth of Burial cm
2.5 Overall Derating Factor ODF 0.837
3 TYPE OF CABLE TO BE USED Value of k (Amp./ sq.mm)

(To be ü Marked ) Al (Cond.) Cu (Cond.)

3.1 PVC 75 112
3.2 XLPE (a) 22 / 33 kV 94 140
(b) 11 kV 94 140
(c) 6.6 kV 94 140
3.3 (d) 415V 94 ü 140

4 CABLE SIZING

4.1 Based on Full Load Current

328.47
(a) Cable rating required (I / ODF) Amp.
No.of
(b) Cable for above rating Type Rating(Amps)
runs/ph ReF. KEI catal
given in Annex
FORM NO. 010 R0
BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF
ReF. KEI catal
Arm 3C given in Annex
520 4
400sq.m

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

4.2 Based on Short Circuit Current

376.12
(a) Ish * √ t τ ΣΗ =Α Area of cond .
Sq. mm
kκ
For Contactor Controlled Feeder (HT
(b) only) I2t of cable chosen shall be 1.5*I2t of Sq. mm
associated fuse
4.3 Estimated Cable Size ReF. KEI catal
Sq. mm 400 given in Annex
( Higher of 4.1 & 4.2 )

5 CHECK FOR VOLTAGE DROP

5.1 Cable Size Sq. mm 400 For 4 runs
5.2 R (at cond. temp) ohm/ph./kM 0.1023 0.0256 ReF. KEI catal
given in Annex
X ohm/ph./kM 0.0712 0.0178
PF (Running--Starting) P.F. 0.8 Running
5.3
√3 * I FL ( R Cos ∅ + X Sin ∅) * L % Drop 1.5888
kV * 10000
5.4 √3 * I STG ( R Cos ∅ + X Sin ∅) * L
kV * 10000 % Drop -
(Refer Note - 1 below)
5.5
Is the voltage drop within permissible
limits? (If not select higher size of cable Yes / No NO
and check for voltage drop)

5.6 Cable Size considering Voltage Drop Sq. mm 400

Size No. of No.of
6.0 RECOMMENDED CABLE SIZE Type
(Sq.mm) Cores runs/ph
Arm 3C
(Higher of 4.3 and 5.6) 400 3 4
XLPE

Total procurement length of cable per 1.8 km

feeder

1.9/3.3kV (E) Al. Arm. 4Rx 3C x 400 sqmm XLPE 3ph

NOTE:
1) Load angle shall correspond to starting condition of Motor.
2) For 220, 110 & 24V DC system, Voltage drop = 2*I*R*L / V
where I = Current, R = Resistance, L= Length of Cable & V= System Voltage
3) For Single Phase AC, Voltage drop = 2*I*(RCos + XSin ∅ ) * L / V ∅

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

REMARKS

As per clause 6.2 of

TCE.M1-EL-713-001.

Ref. Annexure-2

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1
FORM NO. 010 R0
ASSIGNMENT-4

CABLE
REV.NO.: R1
ReF. KEI catalog
given in Annexure-1

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

CABLE SIZING CALCULATION

1 FEEDER DATA REMARKS

1.1 Incoming / Outgoing & Designation 415V Incomer to PCC protected by ACB
1.2 Rating, 3 PH kW / kVA 2000
1.3 Voltage kV 0.42
1.4 Power Factor (p.f) 0.8 As per clause
1.5 Efficiency (Effy) 0.85 TCE.M1-EL-71

1.6 Type of Earthing Earthed / Unearthed Unearthed

1.7 (a) Current IFL kVA (Amp.)

2749.29
3 * kV
(b) Current IFL kW (Motor) (Amp.)
3 * kV * Effy. * p.f
1.8 Type of Protection (CB / Fuse / MCB / MCCB) ACB

1.9 (a) 3 Phase - Fault Current (Ish) (kAmp.) 50

(b) Fault Clearing Time (t) ( Secs) 1

Ref. Annexure
1.10 Estimated Length (L) km 0.075
1.11 Permissible Voltage drop(a)Running % 2
(b) Starting %
2 LAYING CONDITIONS Tray/ Buried Duct Derating
ReF. KEI catal
Trench/ in Factor given in Annex
Air ground
2.1 Ambient Temperature Deg. C 50 0.9
2.2 Grouping / Spacing with other cables 0.9
ReF. KEI catal
2.3 Thermal Resistivity Deg.C cm /W given in Annex
2.4 Depth of Burial cm
2.5 Overall Derating Factor ODF 0.81
3 TYPE OF CABLE TO BE USED Value of k (Amp./ sq.mm)

(To be ü Marked ) Al (Cond.) Cu (Cond.)

3.1 PVC 75 112
3.2 XLPE (a) 22 / 33 kV 94 140
(b) 11 kV 94 140
(c) 6.6 kV 94 140
3.3 (d) 415V 94 ü 140

4 CABLE SIZING

4.1 Based on Full Load Current

3394.18
(a) Cable rating required (I / ODF) Amp.
No.of
(b) Cable for above rating Type Rating(Amps)
runs/ph ReF. KEI catal
given in Annex
FORM NO. 010 R0
BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF
ReF. KEI catal
Arm 1C given in Annex
810 5
630sq.m

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

4.2 Based on Short Circuit Current

531.91
(a) Ish * √ t τ ΣΗ =Α Area of cond .
Sq. mm
kκ
For Contactor Controlled Feeder (HT
(b) only) I2t of cable chosen shall be 1.5*I2t of Sq. mm
associated fuse
4.3 Estimated Cable Size ReF. KEI catal
Sq. mm 630 given in Annex
( Higher of 4.1 & 4.2 )

5 CHECK FOR VOLTAGE DROP

5.1 Cable Size Sq. mm 630 For 5 runs
5.2 R (at cond. temp) ohm/ph./kM 0.0648 0.0130 ReF. KEI catal
given in Annex
X ohm/ph./kM 0.075 0.0150
PF (Running--Starting) P.F. 0.8 Running
5.3
√3 * I FL ( R Cos ∅ + X Sin ∅) * L % Drop 1.6469
kV * 10000
5.4 √3 * I STG ( R Cos ∅ + X Sin ∅) * L
kV * 10000 % Drop -
(Refer Note - 1 below)
5.5
Is the voltage drop within permissible
limits? (If not select higher size of cable Yes / No NO
and check for voltage drop)

5.6 Cable Size considering Voltage Drop Sq. mm 630

Size No. of No.of
6.0 RECOMMENDED CABLE SIZE Type
(Sq.mm) Cores runs/ph
Arm 3C
(Higher of 4.3 and 5.6) 630 1 5
XLPE

Total procurement length of cable per 1.125 km

feeder

1.9/3.3 kV (E) Al. Arm. 5Rx 1C x 630 sqmm XLPE 3ph

NOTE:
1) Load angle shall correspond to starting condition of Motor.
2) For 220, 110 & 24V DC system, Voltage drop = 2*I*R*L / V
where I = Current, R = Resistance, L= Length of Cable & V= System Voltage
3) For Single Phase AC, Voltage drop = 2*I*(RCos + XSin ∅ ) * L / V ∅

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

REMARKS

As per clause 6.2 of

TCE.M1-EL-713-001.

Ref. Annexure-2

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1
FORM NO. 010 R0
ASSIGNMENT-4

CABLE
REV.NO.: R1
ReF. KEI catalog
given in Annexure-1

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

CABLE SIZING CALCULATION

1 FEEDER DATA REMARKS

1.1 Incoming / Outgoing & Designation 415V Bulk feeder to PDB protected by ACB
1.2 Rating, 3 PH kW / kVA 500
1.3 Voltage kV 0.42
1.4 Power Factor (p.f) 0.8 As per clause
1.5 Efficiency (Effy) 0.85 TCE.M1-EL-71

1.6 Type of Earthing Earthed / Unearthed Unearthed

1.7 (a) Current IFL kVA (Amp.)

687.32
3 * kV
(b) Current IFL kW (Motor) (Amp.)
3 * kV * Effy. * p.f
1.8 Type of Protection (CB / Fuse / MCB / MCCB) ACB

1.9 (a) 3 Phase - Fault Current (Ish) (kAmp.) 50

(b) Fault Clearing Time (t) ( Secs) 0.5

Ref. Annexure
1.10 Estimated Length (L) km 0.25
1.11 Permissible Voltage drop(a)Running % 2
(b) Starting %
2 LAYING CONDITIONS Tray/ Buried Duct Derating
ReF. KEI catal
Trench/ in Factor given in Annex
Air ground
2.1 Ambient Temperature Deg. C 50 0.9
2.2 Grouping / Spacing with other cables 0.9
ReF. KEI catal
2.3 Thermal Resistivity Deg.C cm /W given in Annex
2.4 Depth of Burial cm
2.5 Overall Derating Factor ODF 0.81
3 TYPE OF CABLE TO BE USED Value of k (Amp./ sq.mm)

(To be ü Marked ) Al (Cond.) Cu (Cond.)

3.1 PVC 75 112
3.2 XLPE (a) 22 / 33 kV 94 140
(b) 11 kV 94 140
(c) 6.6 kV 94 140
3.3 (d) 415V 94 ü 140

4 CABLE SIZING

4.1 Based on Full Load Current

848.55
(a) Cable rating required (I / ODF) Amp.
No.of
(b) Cable for above rating Type Rating(Amps)
runs/ph ReF. KEI catal
given in Annex
FORM NO. 010 R0
BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF
ReF. KEI catal
Arm 3C given in Annex
520 5
400sq.m

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

4.2 Based on Short Circuit Current

376.12
(a) Ish * √ t τ ΣΗ =Α Area of cond .
Sq. mm
kκ
For Contactor Controlled Feeder (HT
(b) only) I2t of cable chosen shall be 1.5*I2t of Sq. mm
associated fuse
4.3 Estimated Cable Size ReF. KEI catal
Sq. mm 400 given in Annex
( Higher of 4.1 & 4.2 )

5 CHECK FOR VOLTAGE DROP

5.1 Cable Size Sq. mm 400 For 5 runs
5.2 R (at cond. temp) ohm/ph./kM 0.1023 0.0205 ReF. KEI catal
given in Annex
X ohm/ph./kM 0.0712 0.0142
PF (Running--Starting) P.F. 0.8 Running
5.3
√3 * I FL ( R Cos ∅ + X Sin ∅) * L % Drop 1.7653
kV * 10000
5.4 √3 * I STG ( R Cos ∅ + X Sin ∅) * L
kV * 10000 % Drop -
(Refer Note - 1 below)
5.5
Is the voltage drop within permissible
limits? (If not select higher size of cable Yes / No NO
and check for voltage drop)

5.6 Cable Size considering Voltage Drop Sq. mm 400

Size No. of No.of
6.0 RECOMMENDED CABLE SIZE Type
(Sq.mm) Cores runs/ph
Arm 3C
(Higher of 4.3 and 5.6) 400 3 5
XLPE

Total procurement length of cable per 1.25 km

feeder

1.9/3.3 kV (E) , Al, Arm, 5Rx 3C x 400 sqmm XLPE 3ph

NOTE:
1) Load angle shall correspond to starting condition of Motor.
2) For 220, 110 & 24V DC system, Voltage drop = 2*I*R*L / V
where I = Current, R = Resistance, L= Length of Cable & V= System Voltage
3) For Single Phase AC, Voltage drop = 2*I*(RCos + XSin ∅ ) * L / V ∅

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

REMARKS

As per clause 6.2 of

TCE.M1-EL-713-001.

Ref. Annexure-2

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1
FORM NO. 010 R0
ASSIGNMENT-4

CABLE
REV.NO.: R1
ReF. KEI catalog
given in Annexure-1

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

CABLE SIZING CALCULATION

1 FEEDER DATA REMARKS

1.1 Incoming / Outgoing & Designation 6.6kV feeder for Auxilliary Transformer
1.2 Rating, 3 PH kW / kVA 10000
1.3 Voltage kV 6.6
1.4 Power Factor (p.f) 0.9 As per clause
1.5 Efficiency (Effy) 0.95 TCE.M1-EL-71

1.6 Type of Earthing Earthed / Unearthed Unearthed

1.7 (a) Current IFL kVA (Amp.)

874.77
3 * kV
(b) Current IFL kW (Motor) (Amp.)
3 * kV * Effy. * p.f
1.8 Type of Protection (CB / Fuse / MCB / MCCB) CB

1.9 (a) 3 Phase - Fault Current (Ish) (kAmp.) 31.5

(b) Fault Clearing Time (t) ( Secs) 0.16

Ref. Annexure
1.10 Estimated Length (L) km 0.5
1.11 Permissible Voltage drop(a)Running % 2
(b) Starting %
2 LAYING CONDITIONS Tray/ Buried Duct Derating
ReF. KEI catal
Trench/ in Factor given in Annex
Air ground
2.1 Ambient Temperature Deg. C 50 0.9
2.2 Grouping / Spacing with other cables 0.98
ReF. KEI catal
2.3 Thermal Resistivity Deg.C cm /W given in Annex
2.4 Depth of Burial cm
2.5 Overall Derating Factor ODF 0.882
3 TYPE OF CABLE TO BE USED Value of k (Amp./ sq.mm)

(To be ü Marked ) Al (Cond.) Cu (Cond.)

3.1 PVC 75 112
3.2 XLPE (a) 22 / 33 kV 94 140
(b) 11 kV 94 140
(c) 6.6 kV 94 ü 140
3.3 (d) 415V 94 140

4 CABLE SIZING

4.1 Based on Full Load Current

991.81
(a) Cable rating required (I / ODF) Amp.
No.of
(b) Cable for above rating Type Rating(Amps)
runs/ph ReF. KEI catal
given in Annex
FORM NO. 010 R0
BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF
ReF. KEI catal
Arm 3C given in Annex
294 4
150sq.m

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

4.2 Based on Short Circuit Current

134.04
(a) Ish * √ t τ ΣΗ =Α Area of cond .
Sq. mm
kκ
For Contactor Controlled Feeder (HT
(b) only) I2t of cable chosen shall be 1.5*I2t of Sq. mm
associated fuse
4.3 Estimated Cable Size ReF. KEI catal
Sq. mm 150 given in Annex
( Higher of 4.1 & 4.2 )

5 CHECK FOR VOLTAGE DROP

5.1 Cable Size Sq. mm 240 For 4 runs
5.2 R (at cond. temp) ohm/ph./kM 0.3 0.0750 ReF. KEI catal
given in Annex
X ohm/ph./kM 0.1 0.0250
PF (Running--Starting) P.F. 0.8 Running
5.3
√3 * I FL ( R Cos ∅ + X Sin ∅) * L % Drop 0.8609
kV * 10000
5.4 √3 * I STG ( R Cos ∅ + X Sin ∅) * L
kV * 10000 % Drop -
(Refer Note - 1 below)
5.5
Is the voltage drop within permissible
limits? (If not select higher size of cable Yes / No NO
and check for voltage drop)

5.6 Cable Size considering Voltage Drop Sq. mm 150

Size No. of No.of
6.0 RECOMMENDED CABLE SIZE Type
(Sq.mm) Cores runs/ph
Arm 3C
(Higher of 4.3 and 5.6) 150 3 1
XLPE

Total procurement length of cable per 0.5 km

feeder

6.35/11kV (E) Al. Arm. 1Rx 3C x 150 sqmm XLPE 3ph

NOTE:
1) Load angle shall correspond to starting condition of Motor.
2) For 220, 110 & 24V DC system, Voltage drop = 2*I*R*L / V
where I = Current, R = Resistance, L= Length of Cable & V= System Voltage
3) For Single Phase AC, Voltage drop = 2*I*(RCos + XSin ∅ ) * L / V ∅

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

REMARKS

As per clause 6.2 of

TCE.M1-EL-713-001.

Ref. Annexure-2

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1
FORM NO. 010 R0
ASSIGNMENT-4

CABLE
REV.NO.: R1
ReF. KEI catalog
given in Annexure-1

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

CABLE SIZING CALCULATION

1 FEEDER DATA REMARKS

1.1 Incoming / Outgoing & Designation 6.6kV feeder for Auxilliary Transformer
1.2 Rating, 3 PH kW / kVA 630
1.3 Voltage kV 6.6
1.4 Power Factor (p.f) 0.9 As per clause
1.5 Efficiency (Effy) 0.95 TCE.M1-EL-71

1.6 Type of Earthing Earthed / Unearthed Unearthed

1.7 (a) Current IFL kVA (Amp.)

55.11
3 * kV
(b) Current IFL kW (Motor) (Amp.)
3 * kV * Effy. * p.f
1.8 Type of Protection (CB / Fuse / MCB / MCCB) CB

1.9 (a) 3 Phase - Fault Current (Ish) (kAmp.) 31.5

(b) Fault Clearing Time (t) ( Secs) 0.16

Ref. Annexure
1.10 Estimated Length (L) km 0.5
1.11 Permissible Voltage drop(a)Running % 2
(b) Starting % 15
2 LAYING CONDITIONS Tray/ Buried Duct Derating
ReF. KEI catal
Trench/ in Factor given in Annex
Air ground
2.1 Ambient Temperature Deg. C 50 0.9
2.2 Grouping / Spacing with other cables 0.98
ReF. KEI catal
2.3 Thermal Resistivity Deg.C cm /W given in Annex
2.4 Depth of Burial cm
2.5 Overall Derating Factor ODF 0.882
3 TYPE OF CABLE TO BE USED Value of k (Amp./ sq.mm)

(To be ü Marked ) Al (Cond.) Cu (Cond.)

3.1 PVC 75 112
3.2 XLPE (a) 22 / 33 kV 94 140
(b) 11 kV 94 140
(c) 6.6 kV 94 ü 140
3.3 (d) 415V 94 140

4 CABLE SIZING

4.1 Based on Full Load Current

62.48
(a) Cable rating required (I / ODF) Amp.
No.of
(b) Cable for above rating Type Rating(Amps)
runs/ph ReF. KEI catal
given in Annex
FORM NO. 010 R0
BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF
ReF. KEI catal
Arm 3C given in Annex
301 1
150sq.m

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

4.2 Based on Short Circuit Current

134.04
(a) Ish * √ t τ ΣΗ =Α Area of cond .
Sq. mm
kκ
For Contactor Controlled Feeder (HT
(b) only) I2t of cable chosen shall be 1.5*I2t of Sq. mm
associated fuse
4.3 Estimated Cable Size ReF. KEI catal
Sq. mm 150 given in Annex
( Higher of 4.1 & 4.2 )

5 CHECK FOR VOLTAGE DROP

5.1 Cable Size Sq. mm 150 For 1 runs
5.2 R (at cond. temp) ohm/ph./kM 0.264 0.2640 ReF. KEI catal
given in Annex
X ohm/ph./kM 0.0894 0.0894
PF (Running--Starting) P.F. 0.8 Running 0.2 starting
5.3
√3 * I FL ( R Cos ∅ + X Sin ∅) * L % Drop 0.1915
kV * 10000
5.4 √3 * I STG ( R Cos ∅ + X Sin ∅) * L
kV * 10000 % Drop 0.6091
(Refer Note - 1 below)
5.5
Is the voltage drop within permissible
limits? (If not select higher size of cable Yes / No YES
and check for voltage drop)

5.6 Cable Size considering Voltage Drop Sq. mm 150

Size No. of No.of
6.0 RECOMMENDED CABLE SIZE Type
(Sq.mm) Cores runs/ph
Arm 3C
(Higher of 4.3 and 5.6) 150 3 1
XLPE

Total procurement length of cable per 0.5 km

feeder

6.35/11kV (E) Al. Arm. 1x 3C x 150 sqmm XLPE 3ph

NOTE:
1) Load angle shall correspond to starting condition of Motor.
2) For 220, 110 & 24V DC system, Voltage drop = 2*I*R*L / V
where I = Current, R = Resistance, L= Length of Cable & V= System Voltage
3) For Single Phase AC, Voltage drop = 2*I*(RCos + XSin ∅ ) * L / V ∅

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

REMARKS

As per clause 6.2 of

TCE.M1-EL-713-001.

Ref. Annexure-2

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1
FORM NO. 010 R0
ASSIGNMENT-4

CABLE
REV.NO.: R1
ReF. KEI catalog
given in Annexure-1

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

CABLE SIZING CALCULATION

1 FEEDER DATA REMARKS

1.1 Incoming / Outgoing & Designation 6.6kV Motor feeder protected by Fuse and Contactor
1.2 Rating, 3 PH kW / kVA 500
1.3 Voltage kV 6.6
1.4 Power Factor (p.f) 0.9 As per clause
1.5 Efficiency (Effy) 0.95 TCE.M1-EL-71

1.6 Type of Earthing Earthed / Unearthed Unearthed

1.7 (a) Current IFL kVA (Amp.)

3 * kV
(b) Current IFL kW (Motor) (Amp.)
51.16
3 * kV * Effy. * p.f
1.8 Type of Protection (CB / Fuse / MCB / MCCB) Fuse and Contactor

1.9 (a) 3 Phase - Fault Current (Ish) (kAmp.)

(b) Fault Clearing Time (t) ( Secs)

Ref. Annexure
1.10 Estimated Length (L) km 0.2
1.11 Permissible Voltage drop(a)Running % 3
(b) Starting % 15
2 LAYING CONDITIONS Tray/ Buried Duct Derating
ReF. KEI catal
Trench/ in Factor given in Annex
Air ground
2.1 Ambient Temperature Deg. C 50 0.9
2.2 Grouping / Spacing with other cables 0.96
ReF. KEI catal
2.3 Thermal Resistivity Deg.C cm /W given in Annex
2.4 Depth of Burial cm
2.5 Overall Derating Factor ODF 0.864
3 TYPE OF CABLE TO BE USED Value of k (Amp./ sq.mm)

(To be ü Marked ) Al (Cond.) Cu (Cond.)

3.1 PVC 75 112
3.2 XLPE (a) 22 / 33 kV 94 140
(b) 11 kV 94 140
(c) 6.6 kV 94 ü 140
3.3 (d) 415V 94 140

4 CABLE SIZING

4.1 Based on Full Load Current

#VALUE!
(a) Cable rating required (I / ODF) Amp.
No.of
(b) Cable for above rating Type Rating(Amps)
runs/ph ReF. KEI catal
given in Annex
FORM NO. 010 R0
BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF
ReF. KEI catal
Arm 3C given in Annex
100 1
25sq.m

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

4.2 Based on Short Circuit Current

0.00
(a) Ish * √ t τ ΣΗ =Α Area of cond .
Sq. mm
kκ
For Contactor Controlled Feeder (HT
(b) only) I2t of cable chosen shall be 1.5*I2t of Sq. mm
associated fuse
4.3 Estimated Cable Size ReF. KEI catal
Sq. mm 25 given in Annex
( Higher of 4.1 & 4.2 )

5 CHECK FOR VOLTAGE DROP

5.1 Cable Size Sq. mm 25 For 1 runs
5.2 R (at cond. temp) ohm/ph./kM 1.54 1.5400 ReF. KEI catal
given in Annex
X ohm/ph./kM 0.08 0.0800
PF (Running--Starting) P.F. 0.8 Running 0.2 starting
5.3
√3 * I FL ( R Cos ∅ + X Sin ∅) * L % Drop #VALUE!
kV * 10000
5.4 √3 * I STG ( R Cos ∅ + X Sin ∅) * L
kV * 10000 % Drop #VALUE!
(Refer Note - 1 below)
5.5
Is the voltage drop within permissible
limits? (If not select higher size of cable Yes / No #VALUE!
and check for voltage drop)

5.6 Cable Size considering Voltage Drop Sq. mm 25

Size No. of No.of
6.0 RECOMMENDED CABLE SIZE Type
(Sq.mm) Cores runs/ph
Arm 3C
(Higher of 4.3 and 5.6) 25 3 1
XLPE

Total procurement length of cable per 0.2 km

feeder

6.35/11 kV (E) Al. Arm. 1x 3C x 25 sqmm XLPE 3ph

NOTE:
1) Load angle shall correspond to starting condition of Motor.
2) For 220, 110 & 24V DC system, Voltage drop = 2*I*R*L / V
where I = Current, R = Resistance, L= Length of Cable & V= System Voltage
3) For Single Phase AC, Voltage drop = 2*I*(RCos + XSin ∅ ) * L / V ∅

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

REMARKS

As per clause 6.2 of

TCE.M1-EL-713-001.

Ref. Annexure-2

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1
FORM NO. 010 R0
ASSIGNMENT-4

CABLE
REV.NO.: R1
ReF. KEI catalog
given in Annexure-1

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

CABLE SIZING CALCULATION

1 FEEDER DATA REMARKS

1.1 Incoming / Outgoing & Designation 6.6kV Motor feeder
1.2 Rating, 3 PH kW / kVA 290
1.3 Voltage kV 6.6
1.4 Power Factor (p.f) 0.9 As per clause
1.5 Efficiency (Effy) 0.95 TCE.M1-EL-71

1.6 Type of Earthing Earthed / Unearthed Unarthed

1.7 (a) Current IFL kVA (Amp.)

3 * kV
(b) Current IFL kW (Motor) (Amp.)
29.67
3 * kV * Effy. * p.f
1.8 Type of Protection (CB / Fuse / MCB / MCCB) CB

1.9 (a) 3 Phase - Fault Current (Ish) (kAmp.) 31.5

(b) Fault Clearing Time (t) ( Secs) 0.16

Ref. Annexure
1.10 Estimated Length (L) km 0.2
1.11 Permissible Voltage drop(a)Running % 3
(b) Starting % 15
2 LAYING CONDITIONS Tray/ Buried Duct Derating
ReF. KEI catal
Trench/ in Factor given in Annex
Air ground
2.1 Ambient Temperature Deg. C 50 0.9
2.2 Grouping / Spacing with other cables 0.9
ReF. KEI catal
2.3 Thermal Resistivity Deg.C cm /W given in Annex
2.4 Depth of Burial cm
2.5 Overall Derating Factor ODF 0.81
3 TYPE OF CABLE TO BE USED Value of k (Amp./ sq.mm)

(To be ü Marked ) Al (Cond.) Cu (Cond.)

3.1 PVC 75 112
3.2 XLPE (a) 22 / 33 kV 94 140
(b) 11 kV 94 140
(c) 6.6 kV 94 ü 140
3.3 (d) 415V 94 140

4 CABLE SIZING

4.1 Based on Full Load Current

#VALUE!
(a) Cable rating required (I / ODF) Amp.
No.of
(b) Cable for above rating Type Rating(Amps)
runs/ph ReF. KEI catal
given in Annex
FORM NO. 010 R0
BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF
ReF. KEI catal
Arm 3C given in Annex
301 1
150sq.m

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

4.2 Based on Short Circuit Current

134.04
(a) Ish * √ t τ ΣΗ =Α Area of cond .
Sq. mm
kκ
For Contactor Controlled Feeder (HT
(b) only) I2t of cable chosen shall be 1.5*I2t of Sq. mm
associated fuse
4.3 Estimated Cable Size ReF. KEI catal
Sq. mm 150 given in Annex
( Higher of 4.1 & 4.2 )

5 CHECK FOR VOLTAGE DROP

5.1 Cable Size Sq. mm 150 For 1 runs
5.2 R (at cond. temp) ohm/ph./kM 0.264 0.2640 ReF. KEI catal
given in Annex
X ohm/ph./kM 0.0894 0.0894
PF (Running--Starting) P.F. 0.8 Running 0.2 Starting
5.3
√3 * I FL ( R Cos ∅ + X Sin ∅) * L % Drop #VALUE!
kV * 10000
5.4 √3 * I STG ( R Cos ∅ + X Sin ∅) * L
kV * 10000 % Drop #VALUE!
(Refer Note - 1 below)
5.5
Is the voltage drop within permissible
limits? (If not select higher size of cable Yes / No #VALUE!
and check for voltage drop)

5.6 Cable Size considering Voltage Drop Sq. mm 150

Size No. of No.of
6.0 RECOMMENDED CABLE SIZE Type
(Sq.mm) Cores runs/ph
Arm 3C
(Higher of 4.3 and 5.6) 150 3 1
XLPE

Total procurement length of cable per 0.2 km

feeder

6.35/11kV (E) Al. Arm. 1 x 3C x 150 sqmm XLPE 3ph

NOTE:
1) Load angle shall correspond to starting condition of Motor.
2) For 220, 110 & 24V DC system, Voltage drop = 2*I*R*L / V
where I = Current, R = Resistance, L= Length of Cable & V= System Voltage
3) For Single Phase AC, Voltage drop = 2*I*(RCos + XSin ∅ ) * L / V ∅

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

REMARKS

As per clause 6.2 of

TCE.M1-EL-713-001.

Ref. Annexure-2

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1
FORM NO. 010 R0
ASSIGNMENT-4

CABLE
REV.NO.: R1
ReF. KEI catalog
given in Annexure-1

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

CABLE SIZING CALCULATION

1 FEEDER DATA REMARKS

1.1 Incoming / Outgoing & Designation 6.6kV Motor feeder
1.2 Rating, 3 PH kW / kVA 380
1.3 Voltage kV 6.6
1.4 Power Factor (p.f) 0.9 As per clause
1.5 Efficiency (Effy) 0.95 TCE.M1-EL-71

1.6 Type of Earthing Earthed / Unearthed Unarthed

1.7 (a) Current IFL kVA (Amp.)

3 * kV
(b) Current IFL kW (Motor) (Amp.)
38.88
3 * kV * Effy. * p.f
1.8 Type of Protection (CB / Fuse / MCB / MCCB) CB

1.9 (a) 3 Phase - Fault Current (Ish) (kAmp.) 31.5

(b) Fault Clearing Time (t) ( Secs) 0.16

Ref. Annexure
1.10 Estimated Length (L) km 0.2
1.11 Permissible Voltage drop(a)Running % 3
(b) Starting % 15
2 LAYING CONDITIONS Tray/ Buried Duct Derating
ReF. KEI catal
Trench/ in Factor given in Annex
Air ground
2.1 Ambient Temperature Deg. C 50 0.9
2.2 Grouping / Spacing with other cables 0.9
ReF. KEI catal
2.3 Thermal Resistivity Deg.C cm /W given in Annex
2.4 Depth of Burial cm
2.5 Overall Derating Factor ODF 0.81
3 TYPE OF CABLE TO BE USED Value of k (Amp./ sq.mm)

(To be ü Marked ) Al (Cond.) Cu (Cond.)

3.1 PVC 75 112
3.2 XLPE (a) 22 / 33 kV 94 140
(b) 11 kV 94 140
(c) 6.6 kV 94 ü 140
3.3 (d) 415V 94 140

4 CABLE SIZING

4.1 Based on Full Load Current

#VALUE!
(a) Cable rating required (I / ODF) Amp.
No.of
(b) Cable for above rating Type Rating(Amps)
runs/ph ReF. KEI catal
given in Annex
FORM NO. 010 R0
BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF
ReF. KEI catal
Arm 3C given in Annex
301 1
150sq.m

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

4.2 Based on Short Circuit Current

134.04
(a) Ish * √ t τ ΣΗ =Α Area of cond .
Sq. mm
kκ
For Contactor Controlled Feeder (HT
(b) only) I2t of cable chosen shall be 1.5*I2t of Sq. mm
associated fuse
4.3 Estimated Cable Size ReF. KEI catal
Sq. mm 150 given in Annex
( Higher of 4.1 & 4.2 )

5 CHECK FOR VOLTAGE DROP

5.1 Cable Size Sq. mm 150 For 1 runs
5.2 R (at cond. temp) ohm/ph./kM 0.264 0.2640 ReF. KEI catal
given in Annex
X ohm/ph./kM 0.0894 0.0894
PF (Running--Starting) P.F. 0.8 Running 0.2 Starting
5.3
√3 * I FL ( R Cos ∅ + X Sin ∅) * L % Drop #VALUE!
kV * 10000
5.4 √3 * I STG ( R Cos ∅ + X Sin ∅) * L
kV * 10000 % Drop #VALUE!
(Refer Note - 1 below)
5.5
Is the voltage drop within permissible
limits? (If not select higher size of cable Yes / No #VALUE!
and check for voltage drop)

5.6 Cable Size considering Voltage Drop Sq. mm 150

Size No. of No.of
6.0 RECOMMENDED CABLE SIZE Type
(Sq.mm) Cores runs/ph
Arm 3C
(Higher of 4.3 and 5.6) 150 3 1
XLPE

Total procurement length of cable per 0.2 km

feeder

6.35/11kV (E) Al. Arm. 1 x 3C x 150 sqmm XLPE 3ph

NOTE:
1) Load angle shall correspond to starting condition of Motor.
2) For 220, 110 & 24V DC system, Voltage drop = 2*I*R*L / V
where I = Current, R = Resistance, L= Length of Cable & V= System Voltage
3) For Single Phase AC, Voltage drop = 2*I*(RCos + XSin ∅ ) * L / V ∅

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

REMARKS

As per clause 6.2 of

TCE.M1-EL-713-001.

Ref. Annexure-2

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1
FORM NO. 010 R0
ASSIGNMENT-4

CABLE
REV.NO.: R1
ReF. KEI catalog
given in Annexure-1

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

CABLE SIZING CALCULATION

1 FEEDER DATA REMARKS

1.1 Incoming / Outgoing & Designation 6.6kV Motor feeder
1.2 Rating, 3 PH kW / kVA 550
1.3 Voltage kV 6.6
1.4 Power Factor (p.f) 0.9 As per clause
1.5 Efficiency (Effy) 0.95 TCE.M1-EL-71

1.6 Type of Earthing Earthed / Unearthed Unarthed

1.7 (a) Current IFL kVA (Amp.)

3 * kV
(b) Current IFL kW (Motor) (Amp.)
56.27
3 * kV * Effy. * p.f
1.8 Type of Protection (CB / Fuse / MCB / MCCB) CB

1.9 (a) 3 Phase - Fault Current (Ish) (kAmp.) 31.5

(b) Fault Clearing Time (t) ( Secs) 0.16

Ref. Annexure
1.10 Estimated Length (L) km 0.2
1.11 Permissible Voltage drop(a)Running % 3
(b) Starting % 15
2 LAYING CONDITIONS Tray/ Buried Duct Derating
ReF. KEI catal
Trench/ in Factor given in Annex
Air ground
2.1 Ambient Temperature Deg. C 50 0.9
2.2 Grouping / Spacing with other cables 0.93
ReF. KEI catal
2.3 Thermal Resistivity Deg.C cm /W given in Annex
2.4 Depth of Burial cm
2.5 Overall Derating Factor ODF 0.837
3 TYPE OF CABLE TO BE USED Value of k (Amp./ sq.mm)

(To be ü Marked ) Al (Cond.) Cu (Cond.)

3.1 PVC 75 112
3.2 XLPE (a) 22 / 33 kV 94 140
(b) 11 kV 94 140
(c) 6.6 kV 94 ü 140
3.3 (d) 415V 94 140

4 CABLE SIZING

4.1 Based on Full Load Current

#VALUE!
(a) Cable rating required (I / ODF) Amp.
No.of
(b) Cable for above rating Type Rating(Amps)
runs/ph ReF. KEI catal
given in Annex
FORM NO. 010 R0
BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF
ReF. KEI catal
Arm 3C given in Annex
301 1
150sq.m

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

4.2 Based on Short Circuit Current

134.04
(a) Ish * √ t τ ΣΗ =Α Area of cond .
Sq. mm
kκ
For Contactor Controlled Feeder (HT
(b) only) I2t of cable chosen shall be 1.5*I2t of Sq. mm
associated fuse
4.3 Estimated Cable Size ReF. KEI catal
Sq. mm 150 given in Annex
( Higher of 4.1 & 4.2 )

5 CHECK FOR VOLTAGE DROP

5.1 Cable Size Sq. mm 150 For 1 runs
5.2 R (at cond. temp) ohm/ph./kM 0.264 0.2640 ReF. KEI catal
given in Annex
X ohm/ph./kM 0.0894 0.0894
PF (Running--Starting) P.F. 0.8 Running 0.2 Starting
5.3
√3 * I FL ( R Cos ∅ + X Sin ∅) * L % Drop #VALUE!
kV * 10000
5.4 √3 * I STG ( R Cos ∅ + X Sin ∅) * L
kV * 10000 % Drop #VALUE!
(Refer Note - 1 below)
5.5
Is the voltage drop within permissible
limits? (If not select higher size of cable Yes / No #VALUE!
and check for voltage drop)

5.6 Cable Size considering Voltage Drop Sq. mm 150

Size No. of No.of
6.0 RECOMMENDED CABLE SIZE Type
(Sq.mm) Cores runs/ph
Arm 3C
(Higher of 4.3 and 5.6) 150 3 1
XLPE

Total procurement length of cable per 0.2 km

feeder

6.35/11kV (E) Al. Arm. 1 x 3C x 150 sqmm XLPE 3ph

NOTE:
1) Load angle shall correspond to starting condition of Motor.
2) For 220, 110 & 24V DC system, Voltage drop = 2*I*R*L / V
where I = Current, R = Resistance, L= Length of Cable & V= System Voltage
3) For Single Phase AC, Voltage drop = 2*I*(RCos + XSin ∅ ) * L / V ∅

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

REMARKS

As per clause 6.2 of

TCE.M1-EL-713-001.

Ref. Annexure-2

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1
FORM NO. 010 R0
ASSIGNMENT-4

CABLE
REV.NO.: R1
ReF. KEI catalog
given in Annexure-1

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

CABLE SIZING CALCULATION

1 FEEDER DATA REMARKS

1.1 Incoming / Outgoing & Designation 6.6kV Incomer to Switchboard Two Incoming
1.2 Rating, 3 PH kW / kVA 10000 Feeders

1.3 Voltage kV 6.6

1.4 Power Factor (p.f) 0.9 As per clause
1.5 Efficiency (Effy) 0.95 TCE.M1-EL-71

1.6 Type of Earthing Earthed / Unearthed Med. Res. Earthed

1.7 (a) Current IFL kVA (Amp.)

874.77
3 * kV
(b) Current IFL kW (Motor) (Amp.)
3 * kV * Effy. * p.f
1.8 Type of Protection (CB / Fuse / MCB / MCCB) CB

1.9 (a) 3 Phase - Fault Current (Ish) (kAmp.) 31.5

(b) Fault Clearing Time (t) ( Secs) 1

Ref. Annexure
1.10 Estimated Length (L) km 0.2
1.11 Permissible Voltage drop(a)Running % 2
(b) Starting %
2 LAYING CONDITIONS Tray/ Buried Duct Derating
ReF. KEI catal
Trench/ in Factor given in Annex
Air ground
2.1 Ambient Temperature Deg. C 50 0.9
2.2 Grouping / Spacing with other cables 0.98
ReF. KEI catal
2.3 Thermal Resistivity Deg.C cm /W given in Annex
2.4 Depth of Burial cm
2.5 Overall Derating Factor ODF 0.882
3 TYPE OF CABLE TO BE USED Value of k (Amp./ sq.mm)

(To be ü Marked ) Al (Cond.) Cu (Cond.)

3.1 PVC 75 112
3.2 XLPE (a) 22 / 33 kV 94 140
(b) 11 kV 94 140
(c) 6.6 kV 94 140
3.3 (d) 415V 94 140

4 CABLE SIZING

4.1 Based on Full Load Current

991.81
(a) Cable rating required (I / ODF) Amp.
No.of
(b) Cable for above rating Type Rating(Amps)
runs/ph ReF. KEI catal
given in Annex
FORM NO. 010 R0
BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF
ReF. KEI catal
Arm 3C given in Annex
510 2
240sq.m

FORM NO. 010 R0

BY: J J NAIKAR PROJECT: ASSIGNMENT-4
TCE Consulting Engineers Limited
DATE: 10-11-2010 DOC. NO. :
CHD.: CLIENT: SUBJECT : CABLE
DATE: JOB NO. : 912 OFFICE: DEPT. : EL SH. NO. : OF

4.2 Based on Short Circuit Current

225.00
(a) Ish * √ t τ ΣΗ =Α Area of cond .
Sq. mm
kκ
For Contactor Controlled Feeder (HT
(b) only) I2t of cable chosen shall be 1.5*I2t of Sq. mm
associated fuse
4.3 Estimated Cable Size ReF. KEI catal
Sq. mm 240 given in Annex
( Higher of 4.1 & 4.2 )

5 CHECK FOR VOLTAGE DROP

5.1 Cable Size Sq. mm 240 For 2 runs
5.2 R (at cond. temp) ohm/ph./kM 0.1023 0.0512 ReF. KEI catal
given in Annex
X ohm/ph./kM 0.079 0.0395
PF (Running--Starting) P.F. 0.8 Running
5.3
√3 * I FL ( R Cos ∅ + X Sin ∅) * L % Drop 0.2967
kV * 10000
5.4 √3 * I STG ( R Cos ∅ + X Sin ∅) * L
kV * 10000 % Drop -
(Refer Note - 1 below)
5.5
Is the voltage drop within permissible
limits? (If not select higher size of cable Yes / No NO
and check for voltage drop)

5.6 Cable Size considering Voltage Drop Sq. mm 400

Size No. of No.of
6.0 RECOMMENDED CABLE SIZE Type
(Sq.mm) Cores runs/ph
Arm 3C
(Higher of 4.3 and 5.6) 240 3 2
XLPE

Total procurement length of cable per 0.4 km

feeder

6.35/11 kV Al. Arm. 2Rx 3C x 240 sqmm XLPE 3ph

NOTE:
1) Load angle shall correspond to starting condition of Motor.
2) For 220, 110 & 24V DC system, Voltage drop = 2*I*R*L / V
where I = Current, R = Resistance, L= Length of Cable & V= System Voltage
3) For Single Phase AC, Voltage drop = 2*I*(RCos + XSin ∅ ) * L / V ∅

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

REMARKS
Two Incoming
Feeders

As per clause 6.2 of

TCE.M1-EL-713-001.

Ref. Annexure-2

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1
FORM NO. 010 R0
ASSIGNMENT-4

CABLE
REV.NO.: R1
ReF. KEI catalog
given in Annexure-1

FORM NO. 010 R0

ASSIGNMENT-4

CABLE
REV.NO.: R1

ReF. KEI catalog

given in Annexure-1

ReF. KEI catalog

given in Annexure-1

FORM NO. 010 R0