India Tengda 2×330MW Coal-Fired Power Plant Project -- Electric Commissioning Scheme

Part V
Commissioning Scheme for Synchronization System

Sichuan Tongneng Electric Science

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India Tengda 2×330MW Coal-Fired Power Plant Project -- Electric Commissioning Scheme

Contents

1. Overview
2. Purpose of Commissioning
3. Commissioning standard
4. General Situation and Basic Technical Parameters of Equipment
5. Instruments & Equipment for Commissioning
6. Scope of Commissioning
7. Organization and Work Division
8. Requirements for commissioning
9. Commissioning Method and Working Procedures
10. Quality Control Measures
11. Safety Precautions in Commissioning

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 India Tengda 2×330MW Coal-Fired Power Plant Project -- Electric Commissioning Scheme

1 Overview

The juxtaposition point of dynamotor unit and power grid of India Tengda 2×330MW

Coal-Fired Power Plant Project is arranged on the outlet 220kV side breaker at the side of high

voltage of main transformer. To totally check the secondary equipments, automatic devices and

indicating instruments of synchronous system to ensure that the automatic quasi-synchronization

can run into operation reliably through the dynamotor synchronous test.

2 Purpose of Commissioning

2.1 Find out the danger possibly hidden in the synchronization circuit.

2.2 Check and verify the correctness and integrality of synchronization circuit.

2.3 Check and verify the correctness of synchronous parallel process.

3 Commissioning standard

3.1 Specifications for Start-up and Acceptance of Capital Construction Engineering of Thermal

Power Plant (1996 Edition) DLBDJ [1996] No.159

3.2 Regulations for Start-up and Commissioning of Thermal Power Engineering DLBJSXTSJZ

[1996] No.40

3.3 Standard for Quality Inspection and Evaluation of Thermal Power Engineering Adjustment

and Commissioning DLBJSXTSJZ [1996] No. 111

3.4 Standard for Quality Inspection and Evaluation of Thermal Power Construction (Electric

Chapter)

3.5 Evaluation Standard for Reaching Set Standards and Going into Production of Thermal Power

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 India Tengda 2×330MW Coal-Fired Power Plant Project -- Electric Commissioning Scheme

Unit (1998 Edition) (Ministry of Electric Industry)

3.6 Dynamic Evaluation Method for Reaching Set Standards and Going into Production of

Thermal Power Unit (Trial) (1998 Edition) (State Power Corporation)

3.7 Code of Safety Operation in Power Engineering Construction DL5009.96 (Part of thermal

power plant)

3.8 Code of Safety Operation in Power Engineering Construction (Electric part of power plant

and substation)

3.9 Technical Specification for Power Construction and Acceptance Check (Electric part)

3.10 Typical Outline for Quality Supervision and Inspection of Key Projects of Thermal Power,

Transportation and Transformation Engineering

3.11 Typical Outline for Quality Supervision and Inspection of Complete Set Commissioning

under Full Load of Capital Engineering of Power Construction

3.12 Standard for Electric Device Installation Engineering Electric Equipment Hand-over Test

GB50150

3.13 Electric Relay

3.14 Inspection Regulation for Electric Indication Instrument

3.15 Inspection Rule for Relaying Protection and Power Grid Security Automatic Device

3.16 Measures for Accident Prevention of Relaying Protection and Security Automatic Equipment

in Electric System

3.17 Regulation for Fieldwork Security of Relaying Protection and Power Grid Security

Automatic Device

3.18 The technical data provided by manufacturer and relevant design drawing provided by design

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 India Tengda 2×330MW Coal-Fired Power Plant Project -- Electric Commissioning Scheme

unit

3.19 The relevant checking and acceptance document of quality management of the unit

4 General Situation and Basic Technical Parameters of Equipment (parameters are not

available at present)

5 Commissioning scope

The commissioning scope contains the automatic devices and relevant secondary circuits of

synchronous system of dynamotor-transformer unit, including the circuit connecting the DCS

system and excitation system (control and signal).

6 Instruments & Equipment for Commissioning

M2000 3-phase microprocessor-based protective testing instrument, double-clamp phase testing

instrument, WFLC-2B transient recorded waveform analyzing instrument of China Electric Power

Research Institute, multimeter, etc.

7 Organization and Work Division

7.1 The commissioning unit should be responsible for on-site direction and test work.

7.2 The power plant should be responsible to contact the operator and harmonize the operating

mode.

7.3 The power plant should be responsible for the work related to equipment operation.

8 Requirements for commissioning

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 India Tengda 2×330MW Coal-Fired Power Plant Project -- Electric Commissioning Scheme

8.1 The installation and commissioning of the primary and secondary equipment of

dynamotor--transformer have been accomplished and are accordance with the regulations and

standards so that they are qualified with the conditions of start-up.

8.2 The name and code of the electrical equipment in electriferous area are complete; the

electriferous equipments have clear symbol; the transformer substation and each distribution

section are locked.

8.3 The commissioning site has been cleared up completely; the falsework has been removed; the

road is smooth; the lighting is sufficient; the cable holes have been plugged; the cover plate of

cable trench has been well covered; and the fireproofing facilities have been checked and

accepted.

8.4 The tap position of main transformer and factory higher voltage transformer has been placed in

the setting position according to the operating requirements, and the DC resistance of setting

position has been measured with a qualified result.

8.5 The failure oil discharge system of main transformer and factory higher voltage transformer is

qualified with using conditions. The gas relay has been blown off.

8.6 The fireproofing facilities in electriferous area are complete and qualified with using

conditions.

8.7 The big interlocking transmission test of dynamotor, boiler and electrical equipment is correct.

8.8 All electriferous area should be free of person and work ticket when the test is started up.

8.9 The relay protection device has been set in accordance with the Protection Setting List and is

qualified with the operating conditions.

8.10 The static commissioning of excitation regulator of dynamotor transformer unit has been

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 India Tengda 2×330MW Coal-Fired Power Plant Project -- Electric Commissioning Scheme

finished and is qualified with the requirements of manufacturer and relevant regulations.

8.11 The transmission test of the protection, excitation and control circuit of dynamotor

transformer unit has been accomplished with a correct result.

8.12 The static commissioning of synchronization device has been accomplished and the result is

accordance with the requirements of manufacturer and relevant regulations.

8.13 The commissioning and setting of synchronization lock relay is accomplished and the result

is accordance with the requirements of manufacturer and relevant regulations.

8.14 The inspection of synchronization secondary circuit is finished with a correct result.

8.15 The simulation of synchronization system and the breaker test of relay have been

accomplished with a correct result.

9 Commissioning method and working procedure

9.1 Preparation before test

9.1.1 All personnel taken part in the test work of synchronization system should read this measure

carefully to learn the duty and question the confused part of this measure before start-up.

9.1.2 The testing personnel should prepare relevant drawing, data, testing instrument, test

recording table for checking and recording.

9.1.3 In order to prevent incorrect electricity transporting and voltage stepping up, the high (low)

voltage breaker and isolating switch of transformer and dynamotor should be kept at the

disconnecting place and the 6kV side breaker and isolating switch of factory higher voltage

transformer should be kept at the out pulling place. No body could start the operation unless

there’s operating command from commissioning headquarters.

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 India Tengda 2×330MW Coal-Fired Power Plant Project -- Electric Commissioning Scheme

9.1.4 To verify there’s no open-circuit phenomenon in the secondary current circuit and

short-circuit phenomenon in the secondary voltage circuit.

9.1.5 To adjust and connect the recording oscillograph so as to check the correctness of

synchronization system and record the dynamotor voltage and the relationship between

amplitude, phase and frequency of system voltage at the paralleling point when the

dynamotor is in assumptive synchronous juxtaposition operation and synchronous

juxtaposition operation.

9.2 Assumptive synchronization test

9.2.1 To check and verify that the 220kV outgoing wire isolating switch at the side of high voltage

of main transformer is kept at the disconnecting place, the 220kV outgoing wire grounding

switch at the side of high voltage of main transformer is kept at the disconnecting place, and

the 220kV outgoing wire breaker at the side of high voltage of main transformer is kept at

the disconnecting place.

9.2.2 To check and verify that the switch at the neutral point of main transformer is kept at the

connecting place.

9.2.3 To check and verify that the PT and primary and secondary fuse have been put in the

dynamotor outlet; to check and verify that the power fuses of all protective circuit and

control circuit of dynamotor transformer unit should be well, the specification should be in

accordance with the design requirements, and enough spare parts should be provided.

9.2.4 To check and verify that all protections have been put in the dynamotor transformer unit.

9.2.5 To check and verify that the excitation system has been provided with the electriferous

conditions (Refers to Complete Set Starting Measure of Excitation for details).

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 India Tengda 2×330MW Coal-Fired Power Plant Project -- Electric Commissioning Scheme

9.2.6 To check and verify that the PT of 220kV bus has been electriferous.

9.2.7 To trigger the dynamotor and increase the voltage to a rating value, 24kV for primary and

110V for secondary; the primary voltage at the side of high voltage of main transformer is

235KV, and the secondary voltage is 110V.

9.2.8 To operate the synchronous operating switch on DCS to guide into the 220kV bus PT

synchronous voltage, and observe the action status of synchronous lock relay TJJ.

9.2.9 To use the automatic synchronous operating switch on DCS to operate the

microprocessor-based automatic quasi-synchronization device.

9.2.10 To observe whether the direction of voltage regulating and frequency regulating of

automatic quasi-synchronization device is coincident with the indicating of voltage difference

and periodic waveform difference or not. When the condition is qualified, use the

microprocessor-based automatic quasi-synchronization device to close the 220kV breaker at

the side of high voltage of main transformer.

9.2.11 To exit the automatic synchronizing switch and synchronizing switch on DCS.

9.2.12 To start aside the 220kV breaker at the side of high voltage of main transformer and revert

or verify relevant signal, and there should be no abnormal signal or failure signal.

9.3 The automatic quasi-synchronization juxtaposition of dynamotor and system

9.3.1 Close the grounding switch at the neutral point of main transformer in accordance with the

operating requirements.

9.3.2 Check and verify that the 220kV isolating switch at the side of high voltage of main

transformer is closed.

9.3.3 Check the voltage of dynamotor, the rating value should be: 24kV for primary and 110V for

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 India Tengda 2×330MW Coal-Fired Power Plant Project -- Electric Commissioning Scheme

secondary; the primary voltage at the side of high voltage of main transformer is 235KV, and the

secondary voltage is 110V.

9.3.4 Operate the synchronizing switch to guide into the 220kV bus PT synchronous voltage.

9.3.5 Contact the operator for approval of parallel operation and contact the technical personnel of

dynamotor, boiler and thermal equipment for preparation of parallel operation.

9.3.6 When the condition is qualified, use the automatic synchronous switch to operate the

microprocessor-based automatic quasi-synchronization device on DCS or control table, and

use the microprocessor-based automatic quasi-synchronization device to close the 220kV

breaker at the side of high voltage of main transformer.

9.3.7 After the parallel operation signal of unit is verified, disconnect the automatic synchronizing

switch and synchronizing switch.

9.3.8 After the juxtaposition of dynamotor and system is accomplished, the operation should be

done with the initial load. To revert or verify relevant signal, and there should be no

abnormal signal or failure signal.

10 Quality Control Measures

10.1 During the test, the simulation test of breaker, speed adjusting system and excitation system

of synchronization system should be operated and accomplished on the electric DCS. Check

and verify the correctness and integrality of microprocessor-based automatic

quasi-synchronization device and relevant circuit.

10.2 The relevant regulations and quality management and control documents should be strictly

implemented during commissioning.

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 India Tengda 2×330MW Coal-Fired Power Plant Project -- Electric Commissioning Scheme

11 Safety cautions during commissioning

11.1 Personal safety

11.1.1 Must wear safety helmet if entering construction site.

11.1.2 Strictly observe the Code of Electric Safety Operation and the Regulation for Fieldwork

Security of Relaying Protection and Power Grid Security Automatic Device.

11.2 Equipment safety

11.2.1 The personnel for testing must carefully learn the commissioning measures and

test scheme and know the test methods, steps and safety precautions well

specified in the measures.

11.2.2 All personnel taken part in the test must do examination and preparation works well before

test according to the division of labor.

11.2.3 The main equipments used in the test should be looked after by appointed person, and the

test should be carried out based on the procedures.

11.2.4 The connections should be strictly done in accordance with the requirements of the

scheduled scheme or drawings. The test should be stopped immediately if occurs abnormal

phenomenon. Do not carry on the test until the reasons have been found.

11.2.5 Pay attention to cooperate with the technical personnel of dynamotor, boiler and thermal

equipment during the test to prevent the unit from some abnormal status, e.g. abnormity in

speed adjusting circuit, reverse power of dynamotor, and ensure the safety of the unit.

11.2.6 Cut off the power supply and remove all temporary connections for test use after the test.

11.2.7 The works of fireproofing, burglarproof and safety protection should be done well.

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 India Tengda 2×330MW Coal-Fired Power Plant Project -- Electric Commissioning Scheme

11.3 Safety of testing instrument

11.3.1 The operation should be strictly done in accordance with the operating instructions and

regulations of instruments.

11.3.2 The power supply and voltage for test use should meet the requirements of instruments.

11.3.3 Clean the exterior of the instruments after use, pack the instruments and put

them into box.

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