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Flexitallic SWG PDF

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502 views50 pages

Flexitallic SWG PDF

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Quang Nhật
Copyright
© © All Rights Reserved
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SPIRAL WOUND GASKETS

A member of the

www.flexitallic.eu
FLEXITALLIC SPIRAL WOUND GASKETS

Contents Page

Worldwide Customer Service Network 2


Introduction 3
Gasket Identification 4
Available Gasket Materials 5
Gasket Selection 6

Dimensional Data 7
Table 1 – Style CG & CGI to ASME B16.20 to suit ASME B16.5 FLG – Imperial Sizes 8
Table 2 – Style CG & CGI to ASME B16.20 to suit ASME B16.5 FLG – Metric Sizes 9
Table 3 – Inner Ring Dimensions for Style CGI to ASME B15.20 10
Table 4 – Style CG & CGI to suit small Dia Screwed or Slip-On FLG 10
Table 5 – Maximum Bore of ASME B16.5 FLG 11
Table 6 – Style CG & CGI to ASME B16.20 to suit Large Dia ASME B16.47 Series B FLG – Imperial Sizes 12
Table 7 – Style CG & CGI to ASME B16.20 to suit Large Dia ASME B16.47 Series B FLG – Metric Sizes 14
Table 7 – Style CG & CGI to ASME B16.20 to suit Large Dia ASME B16.47 Series A and BS 3293 FLG 15
Table 8 – Style CG & CGI to suit Large Dia FLG – Imperial Sizes 16
Table 9 – Style CG & CGI to suit Large Dia FLG – Metric Sizes 18
Table 10 – Style CG & CGI to suit Large Dia FLG 20
Table 11 – Style CG & CGI to BS 3381 to suit BS 1560 & ASME B16.5 FLG – Imperial Sizes 22
Table 12 – Style CG & CGI to BS 3381 to suit BS 1560 & ASME B16.5 FLG – Metric Sizes 23
Table 13 – Style CG & CGI to BS 10 FLG 24
Table 14 – Style CG & CGI to BS 4865 Part 2 to suit BS 4504 FLG 25
Table 15 – Style CG & CGI to suit DIN Flanges 26
Table 16 – Style R to suit ASME B16.5 and BS 1560 FLG 27
Table 17 – Style RIR to suit ASME B16.5 and BS 1560 FLG 28
Table 18 – Style CG & CGI to suit JIS FLG 29
Table 19 – Style CG & CGI to suit JIS FLG 29
Table 20 – Style CG-RJ & CGI-RJ Replacements for Ring Type Joint Gaskets 30
Table 21 – Style 625 for Clamp-Type and other Non-Standard Flange Assemblies 31

Useful Technical Data 32


Assembly Techniques 32
Table 22 – Recommended Torque CG Spiral Wound Gaskets 33
Table 23 – Recommended Torque CGI Spiral Wound Gaskets 34
Table 24 – Bolting Data for ASME B16.5 and BS 1560 FLG 35
Table 25 – Facing Dimensions for ASME B16.5 and BS 1560 FLG 36

Special Application Gaskets 37


Special CGI with Spiral Wound Outer Ring Gaskets fr Heat Exchangers 37
Carrier Ring Gaskets 38
Style LS & LSI Low Stress Gaskets 39
Boiler Cap and Manhole Cover Gaskets 40
Table 26 – Style M, MC & MCS 41
Table 27 – Style T 42
Thermiculite 835 Heat Treated Inconel X-750 Spiral Wound Gaskets 43
Mulit-Class Spiral Wound Gaskets 44
Baker Gaskets 45

For more information visit www.flexitallic.eu 1


WORLDWIDE CUSTOMER SERVICE NETWORK

Innovative Product Range Inside Industry


We have a rich history of innovation, which has seen We pride ourselves on not simply supplying
us lead the industry with many new products. products, but by supporting customers with
a detailed knowledge of their industry and
Over the years, our products have gained a reputation
application, so that products and services are
for quality, reliability and technology that is second to
tailored to their specific needs.
none.
This unique approach means that we focus on
Customised Engineering Solutions providing more than just a product, but also a
complete solution that adds genuine value to
Our Application Engineering, Production Engineering
our clients.
and R&D teams work closely together to design,
develop and manufacture bespoke sealing solutions.
Global Distribution... Local Support
We have been responsible for a number of truly
Our products are distributed through a global
revolutionary products, including Thermiculite®,
network of Allied Distributors.
Sigma® and the Flange Rescue Gasket, which ensure
we are able to continually meet the ever more These carefully selected distribution partners
stringent requirements of our customers. are strategically located within their territory
to deliver the best possible service and products
Our Commitment to Quality to our customers. This approach means our
products and know-how is available to the
We place great emphasis on maintaining international
global industries we service.
quality standards such as ISO 9001, API 6A and API
17D, to ensure we meet the highest possible standards
for all our products and services.
We also invest heavily in test and quality assurance
equipment to maintain our reputation for the highest
quality products.
Our materials are subjected to a wide range of tests
as specified by statutory regulations and customer
requirements. These approvals enable our customers
to make informed choices as to the suitability of a
product for each and every application.

Allied distributors

2 For more information visit www.flexitallic.eu


INTRODUCTION

First and Foremost


The concept of spiral wound gasket construction Metal Strip
was originated by Flexitallic in 1912, inaugurating Filler Material
the beginning of a new era in safe, effective sealing.
The primary purpose for this development was the
increasingly severe temperatures and pressures
used by U.S. refinery operators in the first half of
the century.

The necessity for a gasket to have the ability to


recover cannot be over emphasised. The effects
of pressure and temperature fluctuations, the
temperature differential across the flange face,
together with bolt stress relaxation and creep,
demand a gasket with adequate flexibility and
recovery to maintain a seal even under these varying
service conditions. The Flexitallic Spiral Wound
Gasket is the precision engineered solution to such
problems, meeting the most exacting conditions of
both temperature and pressure in flanged joints and
similar assemblies and against virtually every known
corrosive and toxic media.

This publication is designed to facilitate the


specification and ordering of standard Flexitallic
Spiral Wound Gaskets. Dimensional data for the basic
styles - Style CG, Style CGI, Style R and Style RIR are
detailed on respective tables.

For more information visit www.flexitallic.eu 3


GASKET IDENTIFICATION

Gaskets are colour coded to help expedite the selection and identity of the gaskets you need. The colour on the outside
edge of the centering ring identifies both the winding and filler materials. The metallic winding material is designated by
a solid colour. The filler materials are designated by colour stripes at equal intervals on the outside edge of the centering
ring. Flexitallic colour coding meets the industry standard for metal and filler materials listed in ASME B16.20.

METALLIC
WINDING
MATERIALS
The metallic winding
material is designated by
a solid colour identification
around the outside edge of 304SS 316LSS 317L 321SS
the centering ring. Yellow Green Maroon Turquoise

347SS 310SS 304LSS 309SS 430SS


Blue No colour No colour No colour No colour

Alloy 20 Titanium® Inconel® 600/625 Incoloy® 800/825 Inconel® X750


Black Purple Gold White No Colour

Hastelloy® C276 Hastelloy® B2 Nickel 200 Zirconium Carbon Steel


Beige Brown Red No colour Silver

NON METALLIC
FILLERS
The gasket filler materials
are designated by a
number of stripes placed
at equal intervals around
Monel® Duplex the outside edge of the PTFE Flexicarb®
Orange No colour centering ring. White Stripe Gray Stripe

Flexite Super® Ceramic Thermiculite® 835


Pink Stripe Light Green Stripe Light Blue Stripe

4 For more information visit www.flexitallic.eu


AVAILABLE GASKET MATERIALS

METAL WINDING STRIP FILLER MATERIAL GUIDE RING MATERIAL


AS STANDARD Flexicarb® flexible graphite AS STANDARD
Stainless Steel type 304 Thermiculite® 835 Carbon Steel
316L Flexite Super®
PTFE OTHERS
OTHERS Ceramic Stainless Steel type 304
Stainless Steel type 304L Non-sintered PTFE 304L
309 316
310 Thermiculite®, FLEXITALLIC’S 316L
316Ti proprietary high-temperature, 316Ti
317L sealing material is comprised 310
321 of chemically exfoliated and 321
347 thermally exfoliated vermiculite. 347
430 This revolutionary patented 410
17-7PH product simulates the structure INCONEL® 600
ALLOY 20 of exfoliated graphite but with 625
one notable exception... gaskets
MONEL® MONEL®
made with Thermiculite® maintain
TITANIUM® their integrity, even at extreme TITANIUM®
NICKEL® 200 temperatures. NICKEL
INCONEL® type 600 INCOLOY® type 800
Thermiculite® is thermally
625 stable, ensuring against thermal 825
X-750 oxidation, at temperatures in ALLOY 20
HASTELLOY® type B2 excess of 1800ºF (Thermiculite® HASTELLOY® type B-2
C276 835). C276
INCOLOY® type 800
825
DUPLEX
ZIRCONIUM®
TANTALUM®
COPPER
PHOS-BRONZE

NOTES
Selected materials should be compatible with operating temperature and chemicals. If in doubt, contact Flexitallic Technical Department.
If PTFE is subjected to temperatures above 250°C (500°F) decomposition starts to occur slowly, increasing rapidly above 400°C (750°F).
Care should be taken to avoid inhaling the resultant fumes, which may produce hazardous effects.

IDENTIFICATION REQUIREMENTS

For more information visit www.flexitallic.eu 5


GASKET IDENTIFICATION WHAT GASKET SHOULD I SELECT?

Style CG - Utilises an Style CGI - A Style CG Style R - Basic construction Style RIR - Solid inner metal
external ring which accurately gasket fitted with internal type. Inner and outer ring acts as a compression
centers gasket on flange face, ring which gives an additional diameters are reinforced with stop and fills the annular
provides additional radial compression limiting stop several plies of metal without space between flange bore
strength to prevent gasket and provides heat and filler to give greater stability and the inside diameter of
blow-out and acts as a corrosion barrier protecting and better compression the gasket.Designed to
compression stop. A general gasket windings and and sealing characteristics. prevent accumulation of
purpose gasket suitable for preventing flange erosion. Suitable for tongue and solids, reduce turbulent
use with flat face and raised Suitable for use with flat groove or male and female or flow of process fluids and
face flanges up to and face and raised face flanges. grooved to flat face flange minimise erosion at flange
inclusive of class 2500. See note at bottom of page 8 assemblies. faces. Suitable for male and
See note at bottom of page 8 for inner ring requirements. female pipe flanges.
for inner ring requirements.

Published as an indication of which Flexitallic spiral wound gasket best


suits different pipe flange configurations and service conditions.
SELECTION GUIDE

Flange Face

Raised Face Flat Face Male and Female Tongue and Groove Flat Face to Recess

Recommended
Gasket Style
For general duties

Style CG Style CG Style R* Style R* Style R*

Recommended
Gasket Style
For high pressure/
temperature duty,
also for gaskets
with PTFE filler,
corrosive or
fluctuating pressure
or temperature
service conditions. Style CGI** Style CGI** Style RIR** Style RIR** Style RIR**

*It is essential that Style R gaskets are fitted with a compression stop. Without a correctly dimensioned stop the gasket can easily be over-compressed
resulting in failure. To provide a compression stop the depth of the tongue, groove or recess should be controlled to provide optimum compressed gasket
thickness with metal to metal contact on the flange faces (see tables on Page 28 and 32).
** See note at bottom of page 8 for inner ring requirements

6 For more information visit www.flexitallic.eu


DIMENSIONAL DATA

STYLE CG & CGI GASKETS TO SUIT STANDARD RAISED FACE AND FLAT FACE FLANGES
SPECIAL GASKETS
*Style CG *Style CGI
Gaskets of special design can be
engineered and fabricated using
the same basic fundamentals of
Flexitallic Spiral Wound Gasket
design and construction to cover
a wide range of applications in
installations for which there are no
industry-wide standards. Special
gaskets have been designed for
valves, pumps, compressors,
turbines, boilers, heat exchangers,
etc.Consult with Flexitallic
engineers as early in the design
stage as possible.

GOVERNMENT SPECIFICATIONS
Flexitallic Spiral Wound Gaskets
All CG and CGI Gaskets for these standard flanges are 0.175 in (4.5mm) thick, fitted with
are available in accordance with
0.125 in (3.2mm) thick solid metal rings, unless otherwise stated.
Military Specifications MIL-G-
24716, and MIL-G-15342, latest
revisions. When making an inquiry,
Flexitallic style CG and CGI Spiral ASME B16.5
refer to the proper Government
Wound Gaskets can be manufactured BS 1560
Specification number.
in accordance with all relevant gasket BS 10
standards to suit the following flange ASME B16.47 SERIES B (API 605)
designations. ASME B16.47 SERIES A (MSS SP 44)
BS 4504
Please note that gaskets for non- DIN FLANGES
standard flanges are also readily JIS FLANGES
available.

WHEN ORDERING PLEASE SPECIFY EXAMPLE


GASKET STYLE FLEXITALLIC STYLE “CGI” SPIRAL WOUND GASKET
NOMINAL PIPE SIZE (NPS) 4”

PRESSURE RATING CLASS 900

GASKET STANDARD ASME B16.20

WINDING MATERIALS 316L/FLEXICARB (FG)

OUTER RING MATERIAL CARBON STEEL

INNER RING MATERIAL 316L

Note: Please select correct gasket style for your particular application. See page 6 “Gasket Selection”.

For more information visit www.flexitallic.eu 7


DIMENSIONAL DATA

STYLE CG & CGI* TO ASME B16.20 TO SUIT ASME B16.5 FLANGES

CG CGI

TABLE 1
OUTSIDE DIAMETER
OF SEALING INNER DIAMETER OF SEALING ELEMENT OUTER DIAMETER OF CENTERING RING
NOM ELEMENT
PIPE
SIZE CLASS CLASS
CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS
150, 300, 900, 1500,
150 300 400 600 900 1500 2500 150 300 400 600 900 1500 2500
400, 600 2500

1/4 7/8 - 1/2 1/2 1/2 1/2 - - - 1-3/4 1-3/4 1-3/4 1-3/4 - - -

1/2 1-1/4 1-1/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 1-7/8 2-1/8 2-1/8 2-1/8 2-1/2 2-1/2 2-3/4

3/4 1-9/16 1-9/16 1 1 1 1 1 1 1 2-1/4 2-5/8 2-5/8 2-5/8 2-3/4 2-3/4 3

1 1-7/8 1-7/8 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4 2-5/8 2-7/8 2-7/8 2-7/8 3-1/8 3-1/8 3-3/8

1-1/4 2-3/8 2-3/8 1-7/8 1-7/8 1-7/8 1-7/8 1-9/16 1-9/16 1-9/16 3 3-1/4 3-1/4 3-1/4 3-1/2 3-1/2 4-1/8

1-1/2 2-3/4 2-3/4 2-1/8 2-1/8 2-1/8 2-1/8 1-7/8 1-7/8 1-7/8 3-3/8 3-3/4 3-3/4 3-3/4 3-7/8 3-7/8 4-5/8

2 3-3/8 3-3/8 2-3/4 2-3/4 2-3/4 2-3/4 2-5/16 2-5/16 2-5/16 4-1/8 4-3/8 4-3/8 4-3/8 5-5/8 5-5/8 5-3/4

2-1/2 3-7/8 3-7/8 3-1/4 3-1/4 3-1/4 3-1/4 2-3/4 2-3/4 2-3/4 4-7/8 5-1/8 5 -/8 5-1/8 6-1/2 6-1/2 6-5/8

3 4-3/4 4-3/4 4 4 4 4 3-3/4 3-5/8 3-5/8 5-3/8 5-7/8 5 -/8 5-7/8 6-5/8 6-7/8 7-3/4

3-1/2 5-1/4 5-1/4 4-1/2 4-1/2 4-1/8 4-1/8 4-1/8 4-1/8 - 6-3/8 6-1/2 6 -/8 6-3/8 7-1/2 7-3/8 -

4 5-7/8 5-7/8 5 5 4-3/4 4-3/4 4-3/4 4-5/8 4-5/8 6-7/8 7-1/8 7 7-5/8 8-1/8 8-1/4 9-1/4

4-1/2 6-1/2 6-1/2 5-1/2 5-1/2 5-5/16 5-5/16 5-5/16 5-5/16 - 7 7-3/4 7 -/8 8-1/4 9-3/8 9-1/8 -

5 7 7 6-1/8 6-1/8 5-13/16 5-13/16 5-13/16 5-5/8 5-5/8 7-3/4 8-1/2 8 -/8 9-1/2 9-3/4 10

6 8-1/4 8-1/4 7-3/16 7-3/16 6-7/8 6-7/8 6-7/8 6-3/4 6-3/4 8-3/4 9-7/8 9 -/4 10-1/2 11-3/8 11-1/8 12-1/2

8 10-3/8 10-1/8 9-3/16 9-3/16 8-7/8 8-7/8 8-3/4 8-1/2 8-1/2 11 12-1/8 12 12-5/8 14-1/8 13-7/8 15-1/4

10 12-1/2 12-1/4 11-5/16 11-5/16 10-13/16 10-13/16 10-7/8 10-1/2 10-5/8 13-3/8 14-1/4 l4 -/8 15-3/4 17-1/8 17-1/8 18-3/4

12 14-3/4 14-1/2 13-3/8 13-3/8 12-7/8 12-7/8 12-3/4 12-3/4 12-1/2 16-1/8 16-5/8 16 -/2 18 19-5/8 20-1/2 21-5/8

14 16 15-3/4 14-5/8 14-5/8 14-1/4 14-1/4 14 14-1/4 - 17-3/4 19-1/8 19 19-3/8 20-1/2 22-3/4 -

16 18-1/4 18 16-5/8 16-5/8 l6-1/4 l6-1/4 l6-1/4 16 - 20-1/4 21-1/4 21 -/8 22 -/4 22-5/8 25-1/4 -

18 20-3/4 20-1/2 18-11/16 18-11/16 18-1/2 18-1/2 18-1/4 18-1/4 - 21-5/8 23-1/2 23 -/8 24-1/8 25-1/8 27-3/4 -

20 22-3/4 22-1/2 20-11/16 20-11/16 20-1/2 20-1/2 20-1/2 20-1/4 - 23-7/8 25-3/4 25 -/2 26-7/8 27-1/2 29-3/4 -

24 27 26 3/4 24 3/4 24 3/4 24-3/4 24-3/4 24-3/4 24-1/4 - 28-1/4 30-1/2 30 -/4 31-1/8 33 35-1/2 -

DIMENSIONS IN INCHES.
*For Style CGI - see Table 3 for Inner Ring dimensions.
Gasket sizes 1/4” to 3” Class 300, 400 & 600 as well as sizes 1/2” to 2-1/2” Class 900 & 1500 are identical within their respective nominal pipe sizes,
therefore inventories need not be duplicated.
In accordance with ASME B16.20, Inner Rings are mandatory for the following flange designations (see Table 3).
Class 900 - NPS 24 to 48
Class 1500 - NPS 12 to NPS 24
Class 2500 - NPS 4 to NPS 12
All PTFE filled gaskets
All flexible graphite gaskets unless otherwise requested by the customer
ASME B16.20 does not include dimensions for NPS 1/4, 3-1/2, or 4-1/2, or Class 400 Flanges up to NPS 3 and Class 900 Flanges
up to NPS 2-1/2.

8 For more information visit www.flexitallic.eu


DIMENSIONAL DATA

STYLE CG & CGI* TO ASME B16.20 TO SUIT ASME B16.5 FLANGES

CG CGI

TABLE 2
OUTSIDE DIAMETER
OF SEALING INNER DIAMETER OF SEALING ELEMENT OUTER DIAMETER OF CENTERING RING
NOM ELEMENT
PIPE
SIZE CLASS CLASS
CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS CLASS
150, 300, 900, 1500,
150 300 400 600 900 1500 2500 150 300 400 600 900 1500 2500
400, 600 2500

1/4 22.2 - 12.7 12.7 12.7 12.7 - - - 44.5 44.5 44.5 44.5 - - -
1/2 31.8 31.8 19.1 19.1 19.1 19.1 19.1 19.1 19.1 47.8 54.1 54.1 54.1 63.5 63.5 69.9
3/4 39.6 39.6 25.4 25.4 25.4 25.4 25.4 25.4 25.4 57.2 66.8 66.8 66.8 69.9 69.9 76.2
1 47.8 47.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 66.8 73.2 73.2 73.2 79.5 79.5 85.9
1-1/4 60.5 60.5 47.8 47.8 47.8 47.8 39.6 39.6 39.6 76.2 82.6 82.6 82.6 88.9 88.9 104.9
1-1/2 69.9 69.9 54.1 54.1 54.1 54.1 47.8 47.8 47.8 85.9 95.3 95.3 95.3 98.6 98.6 117.6
2 85.9 85.9 69.9 69.9 69.9 69.9 58.7 58.7 58.7 104.9 111.3 111.3 111.3 143.0 143.0 146.1
2-1/2 98.6 98.6 82.6 82.6 82.6 82.6 69.9 69.9 69.9 124.0 130.3 130.3 130.3 165.1 165.1 168.4
3 120.7 120.7 101.6 101.6 101.6 101.6 95.3 92.2 92.2 136.7 149.4 149.4 149.4 168.4 174.8 196.9
3-1/2 133.4 133.4 114.3 114.3 104.8 104.8 104.8 104.8 - 161.9 165.1 161.9 161.9 190.5 187.3 -
4 149.4 149.4 127.0 127.0 120.7 120.7 120.7 117.6 117.6 174.8 181.1 177.8 193.8 206.5 209.6 235.0
4-1/2 165.1 165.1 139.7 139.7 134.9 134.9 134.9 134.9 - 177.8 196.9 193.7 209.6 238.1 231.8 -
5 177.8 177.8 155.7 155.7 147.6 147.6 147.6 143.0 143.0 196.9 215.9 212.9 241.3 247.7 254.0 279.4
6 209.6 209.6 182.6 182.6 174.8 174.8 174.8 171.5 171.5 222.3 251.0 247.7 266.7 289.1 282.7 317.5
8 263.7 257.3 233.4 233.4 225.6 225.6 222.3 215.9 215.9 279.4 308.1 304.8. 320.8 358.9 352.6 387.4
10 317.5 311.2 287.3 287.3 274.6 274.6 276.4 266.7 270.0 339.9 362.0 358.9 400.1 435.1 435.1 476.3
12 374.7 368.3 339.9 339.9 327.2 327.2 323.9 323.9 317.5 409.7 422.4 419.1 457.2 498.6 520.7 549.4
14 406.4 400.1 371.6 371.6 362.0 362.0 355.6 362.0 - 450.9 485.9 482.6 492.3 520.7 577.9 -
16 463.6 457.2 422.4 422.4 412.8 412.8 412.8 406.4 - 514.4 539.8 536.7 565.2 574.8 641.4 -
18 527.1 520.7 474.7 474.7 469.9 469.9 463.6 463.6 - 549.4 596.9 593.9 612.9 638.3 704.9 -
20 577.9 571.5 525.5 525.5 520.7 520.7 520.7 514.4 - 606.6 654.1 647.7 682.8 698.5 755.7 -
24 685.8 679.5 628.7 628.7 628.7 628.7 628.7 616.0 - 717.6 774.7 768.4 790.7 838.2 901.7 -

DIMENSIONS IN MILLIMETERS.
*For Style CGI - see Table 3 for Inner Ring dimensions.
Gasket sizes 1/4” to 3” Class 300, 400 & 600 as well as sizes 1/2” to 2-1/2” Class 900 & 1500 are identical within their respective nominal pipe sizes,
therefore inventories need not be duplicated.
In accordance with ASME B16.20, Inner Rings are mandatory for the following flange designations (see Table 3).
Class 900 - NPS 24 to 48
Class 1500 - NPS 12 to NPS 24
Class 2500 - NPS 4 to NPS 12
All PTFE filled gaskets
All flexible graphite gaskets unless otherwise requested by the customer
ASME B16.20 does not include dimensions for NPS 1/4, 3-1/2, or 4-1/2, or Class 400 Flanges up to NPS 3 and Class 900 Flanges
up to NPS 2-1/2.

For more information visit www.flexitallic.eu 9


DIMENSIONAL DATA

STANDARD INSIDE DIAMETERS OF INNER RINGS FOR STYLE CGI GASKETS


TO ASME B16.20 TO SUIT ASME B16.5 FLANGES
TABLE 3 See Table 4 for small diameter screwed and slip-on flanges.
NON PRESSURE CLASS
PIPE
SIZE 150 300 400 600 900 1500 2500

1/2 0.56 14.22 0.56 14.22 0.56 14.22 0.56 14.22 0.56 14.22 0.56 14.22 0.56 14.22
3/4 0.81 20.57 0.81 20.57 0.81 20.57 0.81 20.57 0.81 20.57 0.81 20.57 0.81 20.57
1 1.06 26.92 1.06 26.92 1.06 26.92 1.06 26.92 1.06 26.92 1.06 26.92 1.06 26.92
1-1/4 1.50 38.10 1.50 38.10 1.50 38.10 1.50 38.10 1.31 33.27 1.31 33.27 1.31 33.27
1-1/2 1.75 44.45 1.75 44.45 1.75 44.45 1.75 44.45 1.63 41.40 1.63 41.40 1.63 41.40
2 2.19 55.63 2.19 55.63 2.19 55.63 2.19 55.63 2.06 52.32 2.06 52.32 2.06 52.52
2-1/2 2.62 66.55 2.62 66.55 2.62 66.55 2.62 66.55 2.50 63.60 2.50 63.50 2.50 63.50
3 3.19 81.03 3.19 81.03 3.19 81.03 3.19 81.03 3.10 78.74 3.10 78.74 3.10 78.74
4 4.19 106.43 4.19 106.43 4.04 102.62 4.04 102.62 4.04 102.62 3.85 97.79 3.85 97.79
5 5.19 131.83 5.19 131.63 5.05 128.27 5.05 128.27 5.05 128.27 4.90 124.46 4.90 124.46
6 6.19 157.23 6.19 157.23 6.10 154.64 6.10 154.94 6.10 154.95 5.80 147.32 5.80 147.32
8 8.50 215.90 8.50 215.90 8.10 205.74 8.10 205.74 7.75 196.85 7.75 196.85 7.75 196.85
10 10.56 288.22 10.56 268.22 10.05 255.27 10.05 255.27 9.69 246.13 9.69 246.13 9.69 246.13
12 12.50 317.50 12.50 317.50 12.10 307.34 12.10 307.34 11.50 292.10 11.50 292.10 11.50 292.10
14 13.75 349.28 13.75 349.25 13.50 342.80 13.50 342.90 12.63 320.80 12.63 320.80 - -
16 15.75 400.05 15.75 400.05 15.35 389.89 15.35 389.89 14.75 374.65 14.50 388.30 - -
18 17.69 449.33 17.69 449.33 17.25 438.15 17.25 438.15 16.75 425.45 16.75 425.45 - -
20 19.69 500.13 19.69 500.13 19.25 488.95 19.25 488.95 19.00 482.60 18.75 476.25 - -
24 23.75 603.25 23.75 603.25 23.25 590.55 23.25 590.65 23.25 590.55 22.75 577.85 - -

DIMENSIONS IN INCHES & MILLIMETERS.


In accordance with ASME B16.20, Inner Rings are mandatory for the following flange designations (see Table 3).
Class 900 - NPS 24 to 48
Class 1500 - NPS 12 to NPS 24
Class 2500 - NPS 4 to NPS 12
All PTFE filled gaskets
All flexible graphite gaskets unless otherwise requested by the customer
ASME B16.20 does not include dimensions for NPS 1/4, 3-1/2, or 4-1/2, or Class 400 Flanges up to NPS 3 and Class 900 Flanges up
to NPS 2-1/2.

STYLE CG & CGI


TO SUIT ASME B16.5 & BS 1560 SMALL DIAMETER SCREWED OR SLIP-ON FLANGES

TABLE 4
SEALING ELEMENT GUIDE RING OUTSIDE DIAMETER
Nom. Inner
Pipe Ring Inside Outside Class Class Class Class Class Class
Size Inside Dia. Dia. Dia. 150 300 400 600 900 1500

1/4 - - 9/16 14.3 7/8 22.2 1-3/4 44.5 1-3/4 44.5 1-3/4 44.5 1-3/4 44.5 - - - -
1/2 9/16 14.3 15/16 23.8 1-1/4 31.8 1-7/8 47.6 2-1/8 54.0 2-1/8 54.0 2-1/8 54.0 2-1/2 63.5 2-1/2 63.5
3/4 13/16 20.6 1-3/16 30.2 1-9/16 39.7 2-1/4 57.2 2-5/8 66.7 2-5/8 66.7 2-5/8 66.7 2-3/4 69.9 2-3/4 69.9
1 1-1/16 27.0 1-7/16 36.5 1-7/8 47.6 2-5/8 66.7 2-7/8 73.0 2-7/8 73.0 2-7/8 73.0 3-1/8 79.4 3-1/8 79.4
1-1/4 1-3/8 34.9 1-7/8 47.6 2-3/8 60.3 3 76.2 3-1/4 82.6 3-1/4 82.6 3-1/4 82.6 3-1/2 88.9 3-1/2 88.9
1-1/2 1-5/8 41.3 2-1/8 54.0 2-3/4 69.9 3-3/8 85.7 3-3/4 95.3 3-3/4 95.3 3-3/4 95.3 3-7/8 98.4 3-7/8 98.4

DIMENSIONS IN INCHES & MILLIMETERS.


NOTE: The above style CG & CGI Spiral Wound Gaskets are dimensioned to suit existing screwed or slip-on flanges for NPS 1/4 to 1-1/2 ASME
B16.5 & BS 1560 flanges.

10 For more information visit www.flexitallic.eu


DIMENSIONAL DATA

MAXIMUM BORE OF ASME B16.5 FLANGES


FOR USE WITH STYLE CG & CGI SPIRAL WOUND GASKETS

This table shows the maximum bore of flanges for which the Spiral Wound gasket dimensions shown are recommended
considering the tolerances involved, possible eccentric installation, and the possibility that the gasket may extend into the
assembled flange bore.

TABLE 4
FLANGE PRESSURE CLASS
SIZE
(NPS) 75 150 300 400 600 900 1500* 2500*

1/2

3/4 WN flange WN flange


only b only b
1
No flanges
1-1/4 Use Class WN flange only b
No flanges
1500
SO flange c Use Class SO flange c
1-1/2 WN flange b 600 WN flange b

2 SO flange c SO flange c
WN flange, WN flange,
2-1/2 any bore b any bore

SO flange c
3
WN flange,
any bore WN flange with SW bore
4 (includes nozzle d but
No flanges excludes SO flange
6
WN flange with
Schedule 10S bore
8 described in ASME B36.19M
(includes nozzle d
10 but excludes
SO flange SO flange)
12 WN flange, any bore

14 WN Flange with
Schedule 80 bore
(excludes nozzle
16 WN flange with
and SO flange)
Schedule 10S bore described
18 in ASME B36.19M No flanges
(excludes nozzle d
20 and SO flange) e

24

NOTES:
SO = slip on and threaded; WN = welding neck; SW = standard wall.
a Inner rings are required for Class 900 gaskets, NPS 24; Class 1500 gaskets, NPS 12 through NPS 24; and Class 2500 gaskets; NPS 4 through
NPS 12. These inner rings may extend into the pipe bore a maximum of 0.06 inch (1.5 millimeters) under the worst combination of maximum bore,
eccentric installation, and additive tolerances.
b In these sizes the gasket is suitable for welding-neck flange with a standard-wall bore, if the gasket and the flanges are assembled concentrically.
This also applies to nozzle. It is the user's responsibility to determine if the gasket is satisfactory for a flange of any larger bore.
c Gaskets in these sizes are suitable for slip-on flanges only if the gaskets and flanges are assembled concentrically.
d A nozzle is a long welding neck; the bore equals the flange NPS.
e An NPS 24 gasket is suitable for nozzles.
* Spiral Wound gasket dimensions for use on screwed or slip-on flanges - see Table 4.

For more information visit www.flexitallic.eu 11


DIMENSIONAL DATA

STYLE CG & CGI TO ASME B16.20


TO SUIT LARGE DIAMETER ASME B16.47 SERIES B FLANGES • CLASS 75–300

TABLE 6

CLASS 75 CLASS 150 CLASS 300

NOM SEALING SEALING SEALING


PIPE CENTERING
ELEMENT CENTERING INNER ELEMENT CENTERING INNER ELEMENT
SIZE RING
RING RING RING RING
OUTSIDE
OUTSIDE INSIDE OUTSIDE INSIDE
INSIDE OUTSIDE INSIDE OUTSIDE INSIDE OUTSIDE DIA.
DIA. DIA. DIA. DIA.
DIA. DIA. DIA. DIA. DIA. DIA. ELEMENT

26 26-1/4 27 27-7/8 25-3/4 26-1/2 27-1/2 28-9/16 25-3/4 26-1/2 28 30-3/8

28 28-1/4 29-1/8 29-7/8 27-3/4 28-1/2 29-1/2 30-9/16 27-3/4 28-1/2 30 32-1/2

30 30-1/4 31-1/8 31-7/8 29-3/4 30-1/2 31-1/2 32-9/16 29-3/4 30-1/2 32 34-7/8

32 32-1/4 33-1/8 33-7/8 31-3/4 32-1/2 33-1/2 34-11/16 31-3/4 32-1/2 34 37

34 34-1/4 35-1/8 35-7/8 33-3/4 34-1/2 35-3/4 36-13/16 33-3/4 34-1/2 36 39-1/8

36 36 1/4 37-1/4 38-5/16 35-3/4 36-1/2 37-3/4 38-7/8 35-3/4 36-1/2 38 41-1/4

38 - - - 37-3/4 38-3/8 39-3/4 41-1/8 38-1/4 39-3/4 41-1/4 43-1/4

40 - - - 39-3/4 40-1/4 41-7/8 43-1/8 40-1/4 41-3/4 43-1/4 45-1/4

42 42-1/4 43-1/4 44-5/16 41-3/4 42-1/2 43-7/8 45-1/8 42-3/4 43-3/4 45-1/4 47-1/4

44 - - - 43-3/4 44-1/4 45-7/8 47-1/8 44-1/4 45-3/4 47-1/4 49-1/4

46 - - - 45-3/4 46-1/2 48-3/16 49-7/16 46-3/8 47-7/8 49-3/8 51-7/8

48 48-3/8 49-1/2 50-1/2 47-3/4 48-1/2 50 51-7/16 48-1/2 49-3/4 51-5/8 53-7/8

50 - - - 49-3/4 50-1/2 52-3/16 53-7/16 49-7/8 51-7/8 53-3/8 55-7/8

52 - - - 51-3/4 52-1/2 54-3/16 55-7/16 51-7/8 53-7/8 55-3/8 57-7/8

54 54 3/8 55-5/8 56-5/8 53-3/4 54-1/2 56 57-5/8 53-3/4 55-1/4 57-1/4 60-1/4

56 - - - 56 56-7/8 58-3/16 59-5/8 56-1/4 58-1/4 60 62-3/4

58 - - - 58-3/16 59-1/16 60-3/16 62-3/16 58-7/16 60-7/16 61-15/16 65-3/16

60 60 1/2 61-3/4 62-7/8 60-7/16 61-5/16 62-7/16 64-3/16 61-5/16 62-9/16 64-3/16 67-3/16

DIMENSIONS IN INCHES.
NOTE: Gasket dimensions to suit Class 75 flanges are not specified in ASME B16.20. These gaskets have been dimensioned to suit the flanges.

12 For more information visit www.flexitallic.eu


DIMENSIONAL DATA

STYLE CG & CGI TO ASME B16.20


TO SUIT LARGE DIAMETER ASME B16.47 SERIES B FLANGES • CLASS 75–300

TABLE 6.1

CLASS 400 CLASS 600 CLASS 900*

NOM SEALING SEALING SEALING


PIPE ELEMENT ELEMENT ELEMENT CENTERING
INNER CENTERING INNER CENTERING INNER
SIZE RING
RING RING RING RING RING
OUTSIDE
INSIDE OUTSIDE INSIDE OUTSIDE INSIDE
DIA.
DIA. INSIDE OUTSIDE DIA. DIA. INSIDE OUTSIDE DIA. DIA. INSIDE OUTSIDE ELEMENT
DIA. DIA. DIA. DIA. DIA. DIA.

26 25-3/4 26-1/4 27-1/2 29-3/8 25-3/8 26-1/8 28-1/8 30-1/8 26-1/4 27-1/4 29-1/2 33

28 27-5/8 28-1/8 29-1/2 31-1/2 27 27-3/4 39-3/4 32-1/4 28-1/4 29-1/4 31-1/2 35-1/2

30 29-5/8 30-1/8 31-3/4 33-3/4 29-5/8 30-5/8 32-5/8 34-5/8 31-3/4 30-3/4 33-3/4 37-3/4

32 31-1/2 32 33-7/8 35-7/8 31-1/4 32-3/4 34-3/4 36-3/4 33 34 36 40

34 33-1/2 34-1/8 35-7/8 37-7/8 33-1/2 35 37 39-1/4 35-1/4 36-1/4 38-1/4 42-1/4

36 35-3/8 36-1/8 38 40-1/4 35-1/2 37 39 41-1/4 36-1/4 37-1/4 39-1/4 44-1/4

38 37-1/2 38-1/4 40-1/4 42-1/4 37-1/2 39 41 43-1/2 39-3/4 40-3/4 42-3/4 47-1/4

40 39-3/8 40-3/8 42-3/8 44-3/8 39-3/4 41-1/4 43-1/4 45-1/2 41-3/4 43-1/4 45-1/4 49-1/4

42 41-3/8 42-3/8 44-3/8 46-3/8 42 43-1/2 45-1/2 48 43-3/4 45-1/4 47-1/4 51-1/4

44 43-1/2 44-1/2 46-1/2 48-1/2 43-3/4 45-3/4 47-3/4 50 45-1/2 47-1/2 49-1/2 53-7/8

46 46 47 49 50-3/4 45-3/4 47-3/4 49-3/4 52-1/4 48 50 52 56-1/2

48 47-1/2 49 51 53 48 50 52 54-3/4 50 52 54 58-1/2

50 49-1/2 51 53 55-1/4 50 52 54 57 - - - -

52 51-1/2 53 55 57-1/4 52 54 56 59 - - - -

54 53-1/4 55-1/4 57-1/4 59-3/4 54-1/4 56-1/4 58-1/4 61-1/4 - - - -

56 55-1/4 57-1/4 59-1/4 61-3/4 56-1/4 58-1/4 60-1/4 63-1/2 - - - -

58 57-1/4 59-1/4 61-1/4 63-3/4 58 60-1/2 62-1/2 65-1/2 - - - -

60 59-3/4 61-3/4 63-3/4 66-1/4 60-1/4 62-3/4 64-3/4 68-1/4 - - - -

DIMENSIONS IN INCHES.
*Inner rings are mandatory for Class 900 flanges, NPS 26 to 48.
NOTE: Gasket dimensions to suit Class 75 flanges are not specified in ASME B16.20. These gaskets have been dimensioned to suit the flanges.

For more information visit www.flexitallic.eu 13


DIMENSIONAL DATA

STYLE CG & CGI TO ASME B16.20


TO SUIT LARGE DIAMETER ASME B16.47 SERIES B FLANGES • CLASS 75–300

TABLE 7

CLASS 150 CLASS 300

NOM SEALING SEALING CENTERING


PIPE INNER ELEMENT CENTERING INNER ELEMENT RING
SIZE RING RING RING
OUTSIDE
INSIDE OUTSIDE INSIDE
INSIDE OUTSIDE INSIDE OUTSIDE DIA.
DIA. DIA. DIA.
DIA. DIA. DIA. DIA. ELEMENT

26 654.1 673.1 698.5 725.4 654.1 673.1 711.2 771.7

28 704.9 723.9 749.3 776.2 704.9 723.9 762.0 825.5

30 755.7 774.7 800.1 827.0 755.7 774.7 812.8 886.0

32 806.5 825.5 850.9 881.1 806.5 825.5 863.6 939.8

34 857.3 876.3 908.1 935.0 857.3 876.3 914.4 993.9

36 908.1 927.1 958.9 987.6 908.1 927.1 965.2 1047.8

38 958.9 974.9 1009.7 1044.7 971.6 1009.7 1047.8 1098.6

40 1009.7 1022.4 1063.8 1095.5 1022.4 1060.5 1098.6 1149.4

42 1060.5 1079.5 1114.6 1146.3 1085.9 1111.3 1149.4 1200.2

44 1111.3 1124.0 1165.4 1197.1 1124.0 1162.1 1200.2 1251.0

46 1162.1 1181.1 1224.0 1255.8 1178.1 1216.2 1254.3 1317.8

48 1212.9 1231.9 1270.0 1306.6 1231.9 1263.7 1311.4 1368.6

50 1263.7 1282.7 1325.6 1357.4 1267.0 1317.8 1355.9 1419.4

52 1314.5 1333.5 1376.4 1408.2 1317.8 1368.6 1406.7 1470.2

54 1365.3 1384.3 1422.4 1463.8 1365.3 1403.4 1454.2 1530.4

56 1422.4 1444.8 1478.0 1514.6 1428.8 1479.6 1524.0 1593.9

58 1478.0 1500.0 1528.8 1579.6 1484.4 1535.2 1573.3 1655.8

60 1535.2 1557.3 1586.0 1630.4 1557.3 1589.0 1630.4 1706.6

DIMENSIONS IN MILLIMETERS.
NOTE: Gasket dimensions to suit Class 75 flanges are not specified in ASME B16.20. These gaskets have been dimensioned to suit the flanges.

14 For more information visit www.flexitallic.eu


DIMENSIONAL DATA

STYLE CG & CGI TO ASME B16.20


TO SUIT LARGE DIAMETER ASME B16.47 SERIES B FLANGES • CLASS 75–300

TABLE 7.1

CLASS 400 CLASS 600 CLASS 900*

NOM SEALING CENTERIN SEALING CENTERI SEALING CENTERING


PIPE INNER ELEMENT INNER ELEMENT INNER ELEMENT
G NG RING
SIZE RING RING RING
RING RING OUTSIDE
INSIDE INSIDE INSIDE
DIA. INSIDE OUTSIDE OUTSIDE DIA. INSIDE OUTSIDE OUTSIDE DIA. INSIDE OUTSIDE DIA.
DIA. DIA. DIA. DIA. DIA. DIA. DIA. DIA. ELEMENT

26 654.1 666.8 698.5 746.3 644.7 663.7 714.5 765.3 666.8 692.2 749.3 838.2

28 701.8 714.5 749.3 800.1 685.8 704.9 755.7 819.2 717.6 743.0 800.1 901.7

30 752.6 765.3 806.5 857.3 752.6 778.0 828.8 879.6 781.1 806.5 857.3 958.9

32 800.1 812.8 860.6 911.4 793.8 831.9 882.7 933.5 838.2 863.6 914.4 1016.0

34 850.9 866.9 911.4 962.2 850.9 889.0 939.8 997.0 895.4 920.8 971.6 1073.2

36 898.7 917.7 965.2 1022.4 901.7 939.8 990.6 1047.8 920.8 946.2 997.0 1124.0

38 952.5 971.6 1022.4 1073.2 952.5 990.6 1041.4 1104.9 1009.7 1035.1 1085.9 1200.2

40 1000.3 1025.7 1076.5 1127.3 1009.7 1047.8 1098.6 1155.7 1060.5 1098.6 1149.4 1251.0

42 1051.1 1076.5 1127.3 1178.1 1066.8 1104.9 1155.7 1219.2 1111.3 1149.4 1200.2 1301.8

44 1104.9 1130.3 1181.1 1231.9 1111.3 1162.1 1212.9 1270.0 1155.7 1206.5 1257.3 1368.6

46 1168.4 1193.8 1244.6 1289.1 1162.1 1212.9 1263.7 1327.2 1219.2 1270.0 1320.8 1435.1

48 1206.5 1244.6 1295.4 1346.2 1219.2 1270.0 1320.8 1390.7 1270.0 1320.8 1371.6 1485.9

50 1257.3 1295.4 1346.2 1403.4 1270.0 1320.8 1371.6 1447.8 - - - -

52 1308.1 1346.2 1397.0 1454.2 1320.8 1371.6 1422.4 1498.6 - - - -

54 1352.6 1403.4 1454.2 1517.7 1378.0 1428.8 1479.6 1555.8 - - - -

56 1403.4 1454.2 1505.0 1568.5 1428.8 1479.6 1530.4 1612.9 - - - -

58 1454.2 1505.0 1555.8 1619.3 1473.2 1536.7 1587.5 1663.7 - - - -

60 1517.7 1568.5 1619.3 1682.8 1530.4 1593.9 1644.7 1733.6 - - - -

DIMENSIONS IN MILLIMETERS.
*Inner rings are mandatory for Class 900 flanges, NPS 26 to 48.
NOTE: Gasket dimensions to suit Class 75 flanges are not specified in ASME B16.20. These gaskets have been dimensioned to suit the flanges.

For more information visit www.flexitallic.eu 15


DIMENSIONAL DATA

STYLE CG & CGI TO ASME B16.20


TO SUIT LARGE DIAMETER ASME B16.47 SERIES A FLANGES • CLASS 150–300

TABLE 8

CLASS 150 CLASS 300

NOM SEALING SEALING CENTERING


PIPE INNER ELEMENT CENTERING INNER ELEMENT RING
SIZE RING RING RING
OUTSIDE
INSIDE OUTSIDE INSIDE
INSIDE OUTSIDE INSIDE OUTSIDE DIA.
DIA. DIA. DIA.
DIA. DIA. DIA. DIA. ELEMENT

22 - 22-3/4 24 26 - 22-3/4 24-3/4 27-3/4

26 25-3/4 26-1/2 27-3/4 30-1/2 25-3/4 27 29 32-7/8

28 27-3/4 28-1/2 29-3/4 32-3/4 27-3/4 29 31 35-3/8

30 29-3/4 30-1/2 31-3/4 34-3/4 29-3/4 31-1/4 33-1/4 37-1/2

32 31-3/4 32-1/2 33-7/8 37 31-3/4 33-1/2 35-1/2 39-5/8

34 33-3/4 34-1/2 35-7/8 39 33-3/4 35-1/2 37-1/2 41-5/8

36 35-3/4 36-1/2 28-1/8 41-1/4 35-3/4 37-5/8 39-5/8 44

38 37-3/4 38-1/2 40-1/8 43-3/4 37-1/2 38-1/2 40 41-1/2

40 39-3/4 40-1/2 42-1/8 45-3/4 39-1/2 40-1/4 42-1/8 43-7/8

42 41-3/4 42-1/2 44-1/4 48 41-1/2 42-1/4 44-1/8 45-7/8

44 43-3/4 44-1/2 46-3/8 50-1/4 43-1/2 44-1/2 46-1/2 48

46 45-3/4 46-1/2 48-3/8 52-1/4 45-5/8 46-3/8 48-3/8 50-1/8

48 47-3/4 48-1/2 50-3/8 54-1/2 47-5/8 48-5/8 50-5/8 52-1/8

50 49-3/4 50-1/2 52-1/2 56-1/2 49 51 53 54-1/4

52 51-3/4 52-1/2 54-1/2 58-3/4 52 53 55 56-1/4

54 53-1/2 54-1/2 56-1/2 61 53-1/4 55-1/4 57-1/4 58-3/4

56 55-1/2 56-1/2 58-1/2 63-1/4 55-1/4 57-1/4 59-1/4 60-3/4

58 57-1/2 58-1/2 60-1/2 65-1/2 57 59-1/2 61-1/2 62-3/4

60 59-1/2 60-1/2 62-1/2 67-1/2 60 61-1/2 63-1/2 64-3/4

DIMENSIONS IN INCHES
The above style CG gasket dimensions are also suitable tar NPS 26 to 48 class 150 and NPS 26 to 36 class 300 BS 3293 flanges.

16 For more information visit www.flexitallic.eu


DIMENSIONAL DATA

STYLE CG & CGI TO ASME B16.20


TO SUIT LARGE DIAMETER ASME B16.47 SERIES A FLANGES • CLASS 400–600–900

TABLE 8.1
CLASS 400 CLASS 600 CLASS 900*

NOM SEALING SEALING CENTERIN SEALING CENTERING


INNER ELEMENT CENTERING INNER ELEMENT INNER ELEMENT
PIPE G RING
RING RING RING RING
SIZE RING OUTSIDE
INSIDE OUTSIDE INSIDE INSIDE
DIA. INSIDE OUTSIDE DIA. DIA. INSIDE OUTSIDE OUTSIDE DIA. INSIDE OUTSIDE DIA.
DIA. DIA. DIA. DIA. DIA. DIA. DIA. ELEMENT

22 - 22-3/4 24-3/4 27-5/8 - 22-3/4 34-3/4 28-7/8 - - - -

26 26 27 29 32-3/4 25-1/2 27 29 34-1/8 26 27 29 34-3/4

28 28 29 31 35-1/8 27-1/2 29 31 36 28 29 31 37-1/4

30 29-3/4 31-1/4 33-1/4 37-1/4 29-3/4 31-1/4 33-1/4 38-1/4 30-1/4 31-1/4 33-1/4 39-3/4

32 32 33-1/2 35-1/2 39-1/2 32 33-1/2 35-1/2 40-1/4 32 33-1/2 35-1/2 42-1/4

34 34 35-1/2 37-1/2 41-1/2 34 35-1/2 37-1/2 42-1/4 34 35-1/2 37-1/2 44-3/4

36 36-1/8 37-5/8 39-5/8 44 36-1/8 37-5/8 39-5/8 44-1/2 36-1/4 37-3/4 39-3/4 47-1/4

38 37-1/2 38-1/4 40-1/4 42-1/4 37-1/2 39 41 43-1/2 39-3/4 40-3/4 42-3/4 47-1/4

40 39-3/8 40-3/8 42-3/8 44-3/8 39-3/4 41-1/4 43-1/4 45-1/2 41-3/4 43-1/4 45-1/4 49-1/4

42 41-3/8 42-3/8 44-3/8 46-3/8 42 43-1/2 45-1/2 48 43-3/4 45-1/4 47-1/4 51-1/4

44 43-1/2 44-1/2 46-1/2 48-1/2 43-3/4 45-3/4 47-3/4 50 45/1/2 47-1/2 49-1/2 53-7/8

46 46 47 49 50-3/4 45-3/4 47-3/4 49-3/4 52-1/4 48 50 52 56-1/2

48 47-1/2 49 51 53 48 50 52 54-3/4 50 52 54 58-1/2

50 49-1/2 51 53 55-1/4 50 52 54 57 - - - -

52 51-1/2 53 55 57-1/4 52 54 56 59 - - - -

54 53-1/4 55-1/4 57-1/4 59-3/4 54-1/4 56-1/4 58-1/4 61-1/4 - - - -

56 55-1/4 57-1/4 59-1/4 61-3/4 56-1/4 58-1/4 60-1/4 63-1/2 - - - -

58 57-1/4 59-1/4 61-1/4 63-3/4 58 60-1/2 62-1/2 65-1/2 - - - -

60 59-3/4 61-3/4 63-3/4 66-1/4 60-1/4 62-3/4 64-3/4 68-1/4 - - - -

DIMENSIONS IN INCHES
NOTE: There are no class 900 flanges NPS 50 and larger.
*lnner rings are mandatory for class 900 flanges, NPS 26 to 48.
For ASME B16.47 Series A flanges NPS 12 to 24 use gasket dimensions listed on page 8, for ASME B 16.5 flanges.
The above style CG gasket dimensions are also suitable for NPS 26 to 36 class 400 and 600 BS 3293 flanges.

For more information visit www.flexitallic.eu 17


DIMENSIONAL DATA

STYLE CG & CGI TO ASME B16.20


TO SUIT LARGE DIAMETER ASME B16.47 SERIES A FLANGES • CLASS 150–300

TABLE 9

CLASS 150 CLASS 300

NOM SEALING SEALING CENTERING


PIPE INNER ELEMENT CENTERING INNER ELEMENT RING
SIZE RING RING RING
OUTSIDE
INSIDE OUTSIDE INSIDE
INSIDE OUTSIDE INSIDE OUTSIDE DIA.
DIA. DIA. DIA.
DIA. DIA. DIA. DIA. ELEMENT

26 654.1 673.1 704.9 774.7 654.1 685.8 736.6 835.2

28 704.9 723.9 755.7 831.9 704.9 736.6 787.4 898.7

30 755.7 774.7 806.5 882.7 755.7 793.8 844.6 952.5

32 806.5 825.5 860.6 939.8 806.5 850.9 901.7 1006.6

34 857.3 876.3 911.4 990.6 857.3 901.7 952.5 1057.4

36 908.1 927.1 968.5 1047.8 908.1 955.8 1006.6 1117.6

38 958.9 977.9 1019.3 1111.3 952.5 977.9 1016.0 1054.1

40 1009.7 1028.7 1070.1 1162.1 1003.3 1022.4 1070.1 1114.6

42 1060.5 1079.5 1124.0 1219.2 1054.1 1073.2 1120.9 1165.4

44 1111.3 1130.3 1178.1 1276.4 1104.9 1130.3 1181.1 1219.2

46 1162.1 1181.1 1228.9 1327.2 1152.7 1178.1 1228.9 1273.3

48 1212.9 1231.9 1279.7 1384.3 1209.8 1235.2 1286.0 1324.1

50 1263.7 1282.7 1333.5 1435.1 1244.6 1295.4 1346.2 1378.0

52 1314.5 1333.5 1384.3 1492.3 1320.8 1346.2 1397.0 1428.8

54 1358.9 1384.3 1435.1 1549.4 1352.6 1403.4 1454.2 1492.3

56 1409.7 1435.1 1485.9 1606.6 1403.4 1454.2 1505.0 1543.1

58 1460.5 1485.9 1536.7 1663.7 1447.8 1511.3 1562.1 1593.9

60 1511.3 1536.7 1587.5 1714.5 1524.0 1562.1 1612.9 1644.7

DIMENSIONS IN MILLIMETERS
The above style CG gasket dimensions are also suitable tar NPS 26 to 48 class 150 and NPS 26 to 36 class 300 BS 3293 flanges.

18 For more information visit www.flexitallic.eu


DIMENSIONAL DATA

STYLE CG & CGI TO ASME B16.20


TO SUIT LARGE DIAMETER ASME B16.47 SERIES A FLANGES • CLASS 400–600–900

TABLE 9.1

CLASS 400 CLASS 600 CLASS 900*

NOM SEALING CENTERIN SEALING CENTERI SEALING CENTERING


PIPE INNER ELEMENT INNER ELEMENT INNER ELEMENT
G NG RING
SIZE RING RING RING
RING RING OUTSIDE
INSIDE INSIDE INSIDE
DIA. INSIDE OUTSIDE OUTSIDE DIA. INSIDE OUTSIDE OUTSIDE DIA. INSIDE OUTSIDE DIA.
DIA. DIA. DIA. DIA. DIA. DIA. DIA. DIA. ELEMENT

26 660.4 685.8 736.6 831.9 647.7 685.8 736.6 866.9 660.4 685.8 736.6 882.7

28 711.2 736.6 787.4 892.3 698.5 736.6 787.4 914.4 711.2 736.6 787.4 946.2

30 755.7 793.8 844.6 946.2 755.7 793.8 844.6 971.6 768.4 793.8 844.6 1009.7

32 812.8 850.9 901.7 1003.3 812.8 850.9 901.7 1022.4 812.8 850.9 901.7 1073.2

34 863.6 901.7 952.5 1054.1 863.6 901.7 952.5 1073.2 863.6 901.7 952.5 1136.7

36 917.7 955.8 1006.6 1117.6 917.7 955.8 1006.6 1130.3 920.8 958.9 1009.7 1200.2

38 952.5 971.6 1022.4 1073.2 952.5 990.6 1041.4 1104.9 1009.7 1035.1 1085.9 1200.2

40 1000.3 1025.7 1076.5 1127.3 1009.7 1047.8 1098.6 1155.7 1060.5 1098.6 1149.4 1251.0

42 1051.1 1076.5 1127.3 1178.1 1066.8 1104.9 1155.7 1219.2 1111.3 1149.4 1200.2 1301.8

44 1104.9 1130.3 1181.1 1231.9 1111.3 1162.1 1212.9 1270.0 1155.7 1206.5 1257.3 1368.6

46 1168.4 1193.8 1244.6 1289.1 1162.1 1212.9 1263.7 1327.2 1219.2 1270.0 1320.8 1435.1

48 1206.5 1244.6 1295.4 1346.2 1219.2 1270.0 1320.8 1390.7 1270.0 1320.8 1371.6 1485.9

50 1257.3 1295.4 1346.2 1403.4 1270.0 1320.8 1371.6 1447.8 - - - -

52 1308.1 1346.2 1397.0 1454.2 1320.8 1371.6 1422.4 1498.6 - - - -

54 1352.6 1403.4 1454.2 1517.7 1378.0 1428.8 1479.6 1555.8 - - - -

56 1403.4 1454.2 1505.0 1568.5 1428.8 1479.6 1530.4 1612.9 - - - -

58 1454.2 1505.0 1555.8 1619.3 1473.2 1536.7 1587.5 1663.7 - - - -

60 1517.7 1568.5 1619.3 1682.8 1530.4 1593.9 1644.7 1733.6 - - - -

DIMENSIONS IN MILLIMETERS
NOTE: There are no class 900 flanges NPS 50 and larger.
*lnner rings are mandatory for class 900 flanges, NPS 26 to 48.
For ASME B16.47 Series A flanges NPS 12 to 24 use gasket dimensions listed on page 8, for ASME B 16.5 flanges.
The above style CG gasket dimensions are also suitable for NPS 26 to 36 class 400 and 600 BS 3293 flanges.

For more information visit www.flexitallic.eu 19


DIMENSIONAL DATA

STYLE CG & CGI


TO SUIT LARGE DIAMETER FLANGES • CLASS 75–125

TABLE 10
CLASS 75 - SLIP-ON AND BLIND† CLASS 75 - WELD-NECK AND BLIND† CLASS 125
Sealing Element Centering Sealing Element Centering Sealing Element Centering
Nom. Ring Nom. Ring Nom. Ring
Pipe Inside Outside Outside Pipe Inside Outside Outside Pipe Inside Outside Outside
Size Dia. Dia. Dia. Size Dia. Dia. Dia. Size Dia. Dia. Dia.

26 27 28-1/4 30-1/8 26 26-1/2 27-3/4 28-3/4 26 26-1/2 27-3/4 30-1/2


28 29 30-1/4 32-1/8 28 28-1/2 29-3/4 30-3/4 28 28-1/2 29-3/4 32-3/4
30 31 32-1/4 34-1/8 30 30-1/2 31-3/4 32-3/4 30 30-1/2 31-3/4 34-3/4
32 33-1/8 34-3/8 36-3/8 32 32-1/2 33-3/4 35-1/8 32 32-1/2 33-7/8 37
34 35-1/8 36-1/2 38-3/8 34 34-1/2 35-7/8 37-1/8 34 34-1/2 35-7/8 39
36 37-1/8 38-1/2 40-3/8 36 36-1/2 37-7/8 39-1/8 36 36-1/2 38-1/8 41-1/4
38 - - - 38 - - - 38 38-1/2 40-1/8 43-3/4
40 - - - 40 - - - 40 40-1/2 42-1/8 45-3/4
42 43-1/4 44-3/4 46-5/8 42 42-1/2 44 45-5/8 42 42-1/2 44-1/4 48
44 - - - 44 - - - 44 44-1/2 46-3/8 50-1/4
46 - - - 46 - - - 46 46-1/2 48-3/8 52-1/4
48 49-1/4 50-7/8 52-5/8 48 48-1/2 50-1/8 51-5/8 48 48-1/2 50-3/8 54-1/2
50 - - - 50 - - - 50 50-1/2 52-1/2 56-1/2
52 - - - 52 - - - 52 52-1/2 54-1/2 58-3/4
54 55-3/8 57-3/4 59-1/8 54 54-1/2 56-3/8 57-7/8 54 54-1/4 56-1/2 61
60 61-3/8 63-3/8 65-1/8 60 60-1/2 62-1/2 63-7/8 60 60-1/2 62-1/2 67-1/2
66 67-1/2 69-1/2 71-3/4 66 66-1/2 68-1/2 70-1/4 66 71 72-3/4 74-1/4
72 73-1/2 75-1/2 77-3/4 72 72-1/2 74-1/2 76-1/4 72 77-1/2 79-1/4 80-3/4
84 - - - 84 - - - 84 90-1/4 92 93-1/2
96 - - - 96 - - - 96 103 104-3/4 106-1/4

DIMENSIONS IN INCHES.
†Outside diameter, facing diameter and drilling of Class 75 Blind flanges depend on whether they are to be used against weld-neck or slip-on flanges.
*Where Style CGI gaskets are required, inner ring I.D. must be specified. Standard Practice is to user inner rings with an I.D. that is 0.125 in (3.2 mm)
greater than the flange bore.

20 For more information visit www.flexitallic.eu


DIMENSIONAL DATA

STYLE CG & CGI


TO SUIT LARGE DIAMETER FLANGES • CLASS 175–350

TABLE 10.1
CLASS 175 CLASS 250 CLASS 350
Sealing Element Centering Sealing Element Centering Sealing Element Centering
Nom. Ring Nom. Ring Nom. Ring
Pipe Inside Outside Outside Pipe Inside Outside Outside Pipe Inside Outside Outside
Size Dia. Dia. Dia. Size Dia. Dia. Dia. Size Dia. Dia. Dia.

26 26-1/2 27-3/4 29-1/8 26 26-1/2 27-3/4 32-3/4 26 26-1/2 27-3/4 29-5/8


28 28-1/2 29-3/4 31-1/8 28 28-1/2 29-3/4 35-1/4 28 28-1/2 29-3/4 31-5/8
30 30-1/2 31-3/4 33-3/8 30 30-1/2 31-3/4 37-1/2 30 30-1/2 31-3/4 33-7/8
32 32-1/2 33-3/4 35-3/8 32 32-1/2 33-7/8 39-3/4 32 32-1/2 33-7/8 35-7/8
34 34 -1/2 35-7/8 37-1/2 34 34-1/2 35-7/8 41-3/4 34 34-1/2 35-7/8 37-7/8
36 36-1/2 37-7/8 39-1/2 36 36-1/2 38-1/8 44 36 36-1/2 38-1/8 40-3/8
38 38-1/2 39-7/8 41-1/2 38 38-1/2 40-1/8 46 38 38-1/2 40-1/8 42-3/8
40 40-1/2 42 43-1/2 40 40-1/2 42-1/8 48-1/4 40 40-1/2 42-1/8 44-3/8
42 42-1/2 44 45-7/8 42 42-1/2 44-1/4 50-3/4 42 42-1/2 44-1/4 46-5/8
44 44-1/2 46 47-7/8 44 44-1/2 46-3/8 53 44 44-1/2 46-3/8 49
46 46-1/2 48 49-7/8 46 46-1/2 48-3/8 55-1/4 46 46-1/2 48-3/8 51
48 48-1/2 50-1/8 51-7/8 48 48-1/2 50-3/8 58-3/4 48 48-1/2 50-3/8 53
50 50-1/2 52-1/4 53-7/8 50 - - - 50 - - -
52 52-1/2 54-3/8 56-1/8 52 - - - 52 52-1/2 54-1/4 57-3/8
54 54-1/2 56-3/8 58-1/8 54 - - - 54 54-1/2 56-1/2 59-3/8
60 60-1/2 62-1/2 64-1/8 60 - - - 60 60-1/2 62-1/2 65-3/8
66 67-1/8 68-7/8 70-1/8 66 - - - 66 66-1/2 68-1/2 72-1/2
72 73-3/8 75-1/8 76-5/8 72 - - - 72 75-1/4 77 78-1/2
84 87 88-3/4 90-1/4 84 - - - 84 88-3/8 90-1/8 91-5/8
96 99 100-3/4 102-1/4 96 - - - 96 100-3/4 102-1/2 104

DIMENSIONS IN INCHES.

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DIMENSIONAL DATA

STYLE CG & CGI TO BS3381


TO SUIT BS 1560 & ASME B16.5 FLANGES

TABLE 11
CLASS 300 to 1500 CLASS CLASS CLASS CLASS CLASS
CLASS 150 300 600 CLASS 2500
INNER 400 900 1500
NOM RING
PIPE SEALING CENTERING SEALING SEALING CENTERING
CENTERING RING
ELEMENT RING ELEMENT ELEMENT RING
SIZE
INSIDE INSIDE OUTSIDE OUTSIDE INSIDE OUTSIDE INSIDE OUTSIDE OUTSIDE
DIA. DIA. DIA. DIA. OUTSIDE DIAMETER
DIA. DIA. DIA. DIA. DIA.

1/4 - 1/2* 7/8 1-3/4 1/2* 7/8 1-3/4 1-3/4 1-3/4 - - - - -

1/2 9/16 3/4* 1-1/4 1-7/8 3/4* 1-1/4 2-1/8 2-1/8 2-1/8 2-1/2 2-1/2 3/4 1-1/4 2-3/4

3/4 13/16 1-1/16* 1-9/16 2-1/4 1* 1-9/16 2-5/8 2-5/8 2-5/8 2-3/4 2-3/4 1 1-9/16 3

1 1-1/16 1-5/16* 1-7/8 2-5/8 1-1/4 1-7/8 2-7/8 2-7/8 2-7/8 3-1/8 3-1/8 1-1/4 1-7/8 3-3/8

1-1/4 1-3/8 1-13/16* 2-3/8 3 1-3/4 2-3/8 3-1/4 3-1/4 3-1/4 3-1/2 3-1/2 1-9/16 2-3/8 4-1/8

1-1/2 1-5/8 2-1/8 2-3/4 3-3/8 2* 2-3/4 3-3/4 3-3/4 3-3/4 3-7/8 3-7/8 1-7/8 2-3/4 4-5/8

2 2-1/16 2-3/4 3-3/8 4-1/8 2-5/8 3-3/8 4-3/8 4-3/8 4-3/8 5-5/8 5-5/8 2-5/16 3-3/8 5-3/4

2-1/2 2-1/2 3-1/4 3-7/8 4-7/8 3-1/8 3-7/8 5-1/8 5-1/8 5-1/8 6-1/2 6-1/2 2-3/4 3-7/8 6-5/8

3 3-1/16 4 4-3/4 5-3/8 3-3/4 4-3/4 5-7/8 5-7/8 5-7/8 6-5/8 6-7/8 3-5/8 4-3/4 7-3/4

3-1/2 3-9/16 4-1/2 5-1/4 6-3/8 4-1/4 5-1/4 6-1/2 6-3/8 6-3/8 - - - - -

4 4-1/16 5 5-7/8 6-7/8 4-3/4 5-7/8 7-1/8 7 7-5/8 8-1/8 8-1/4 4-3/4 5-7/8 9-1/4

4-1/2 4-9/16 5-9/16 6-1/2 7 5-5/16 6-1/2 7-3/4 - - - - - - -

5 5-1/16 6-1/16 7 7-3/4 5-13/16 7 8-1/2 8-3/8 9-1/2 9-3/4 10 5-13/16 7 11

6 6-1/16 7-1/8 8-1/4 8-3/4 6-7/8 8-1/4 9-7/8 9-3/4 10-1/2 11-3/8 11-1/8 6-7/8 8-1/4 12-1/2

8 8 9-1/8 10-3/8 11 8-7/8 10-3/8 12-1/8 12 12-5/8 14-1/8 13-7/8 8-7/8 10-3/8 15-1/4

10 10 11-5/16 12-1/2 13-3/8 11-1/16 12-1/2 14-1/4 14-1/8 15-3/4 17-1/8 17-1/8 11-1/16 12-1/2 18-3/4

12 11-15/16 13-3/8 14-3/4 16-1/8 13-1/8 14-3/4 16-5/8 16-1/2 18 19-5/8 20-1/2 13-1/8 14-3/4 21-5/8

14 13-1/2 14-5/8 16 17-3/4 14-3/8 16 19-1/8 19 19-3/8 20-1/2 22-3/4 - - -

16 15-1/2 16-5/8 18-1/4 20-1/4 16-3/8 18-1/4 21-1/4 21-1/8 22-1/4 22-5/8 25-1/4 - - -

18 17-1/2 18-3/4 20-3/4 21-5/8 18-1/2 20-3/4 23-1/2 23-3/8 24-1/8 25-1/8 27-3/4 - - -

20 19-1/2 20-3/4 22-3/4 23-7/8 20-1/2 22-3/4 25-3/4 25-1/2 26-7/8 27-1/2 29-3/4 - - -

24 23-1/2 24-7/8 27 28-1/4 24-5/8 27 30-1/2 30-1/4 31-1/8 33 35-1/2 - - -

DIMENSIONS IN INCHES.
*These gasket dimensions are not suitable for use with threaded or slip on flanges.
See Table 4 for special sizes.
In accordance with BS 3381 all class 900, 1500 and 2500 gaskets and all gaskets containing PTFE filler material shall have an inner ring.

22 For more information visit www.flexitallic.eu


DIMENSIONAL DATA

STYLE CG & CGI


TO SUIT BS 1560 & ASME B16.5 FLANGES

TABLE 12
CLASS 300 to 1500 CLASS CLASS CLASS CLASS CLASS
CLASS 150 CLASS 2500
INNER 300 400 600 900 1500
NOM RING
PIPE SEALING CENTERING SEALING SEALING CENTERING
ELEMENT RING ELEMENT CENTERING RING ELEMENT RING
SIZE
INSIDE INSIDE OUTSIDE OUTSIDE INSIDE OUTSIDE INSIDE OUTSIDE OUTSIDE
DIA. DIA. DIA. DIA. OUTSIDE DIAMETER
DIA. DIA. DIA. DIA. DIA.

/
1 4 - 12.7* 22.2 44.5 12.7* 22.2 44.5 44.5 44.5 - - - - -
/
1 2 14.3 19.1* 31.8 47.6 19.1* 31.8 54.0 54.0 54.0 63.5 63.5 19.1 31.8 69.9
/
3 4 20.6 27.0* 39.7 57.2 25.4* 39.7 66.7 66.7 66.7 69.9 69.9 25.4 39.7 76.2
1 27.0 33.3* 47.6 66.7 31.8* 47.6 73.0 73.0 73.0 79.4 79.4 31.8 47.6 85.7
1/1 4 34.9 46.0* 60.3 76.2 44.5* 60.3 82.6 82.6 82.6 88.9 88.9 39.7 60.3 104.8
11/2 41.3 54.0 69.9 85.7 50.8* 69.9 95.3 95.3 95.3 98.4 98.4 47.6 69.9 117.5
2 52.4 69.9 85.7 104.8 66.7 85.7 111.1 111.1 111.1 142.9 142.9 58.7 85.7 146.1
21/2 63.5 82.6 98.4 123.8 79.4 98.4 130.2 1302 130.2 165.1 165.1 69.9 98.4 168.3
3 77.8 101.6 120.7 136.5 95.3 120.7 149.2 149.2 149.2 168.3 174.6 92.1 120.7 196.9
31/2 90.5 114.3 133.4 161.9 108.0 133.4 165.1 161.9 161.9 - - - - -
4 103.2 127.0 149.2 174.6 120.7 149.2 181.0 177.8 193.7 206.4 209.6 120.7 149.2 235.0
4 115.9 141.3 165.1 177.8 134.9 165.1 196.9 - - - - - - -
5 128.6 154.0 177.8 196.9 147.6 177.8 215.9 212.7 241.3 247.7 254.0 147.6 177.8 279.4
6 154.0 181.0 209.6 222.3 174.6 209.6 250.8 247.7 266.7 288.9 282.6 174.6 209.6 317.5
8 203.2 231.8 263.5 279.4 225.4 263.5 308.0 304.8 320.7 358.8 352.4 225.4 263.5 387.4
10 254.0 287.3 317.5 339.7 281.0 317.5 362.0 358.8 400.1 435.0 435.0 281.0 317.5 476.3
12 303.2 339.7 374.7 409.6 333.4 374.7 422.3 419.1 457.2 498.5 520.7 333.4 374.7 549.3
14 342.9 371.5 406.4 450.9 365.1 406.4 485.8 482.6 492.1 520.7 577.9 - - -
16 393.7 422.3 463.6 514.4 415.9 463.6 539.8 536.6 565.2 574.7 641.4 - - -
18 444.5 476.3 527.1 549.3 469.9 527.1 596.9 593.7 612.8 638.2 704.9 - - -
20 495.3 527.1 577.9 606.4 520.7 577.9 654.1 647.7 682.6 698.5 755.7 - - -
24 596.9 631.8 685.8 717.6 625.5 685.8 774.7 768.4 790.6 838.2 901.7 - - -

DIMENSIONS IN MILLIMETERS.
*These gasket dimensions are not suitable for use with threaded or slip on flanges.
See Table 4 for special sizes.
In accordance with BS 3381 all class 900, 1500 and 2500 gaskets and all gaskets containing PTFE filler material shall have an inner ring.

For more information visit www.flexitallic.eu 23


DIMENSIONAL DATA

STYLE CG & CGI


TO SUIT BS10 FLANGES

TABLE 13
TABLE TABLE TABLE TABLE F to R TABLE TABLE TABLE TABLE TABLE TABLE T
TABLE D & E TABLE S
D-R D E F H J K R
NOM
PIPE INNER SEALING CENTERING SEALING CENTERING RING SEALING CENTERING SEALING CENTERING
SIZE RING ELEMENT RING ELEMENT ELEMENT RING ELEMENT RING

ID ID OD OD OD ID OD OUTSIDE DIAMETER ID OD OD ID OD OD

1/2 9/16 1-1/32 1 -5/32 2-1/8 2-1/8 1-1/32 1-17/32 2-1/8 2-5/8 2-5/8 2 -5/8 2-5/8 3/4 1-1/4 2-3/4 3/4 1-1/4 3-1/4
3/4 1-3/16 1-1/4 1-11/16 2-3/8 2-3/8 1-1/4 1-3/4 2-3/8 2-5/8 2-5/8 2-5/8 2-5/8 1 1-9/16 2-3/4 1 1-9/16 3-1/4
1 1-1/16 1-9/16 2-1/16 2-3/4 2-3/4 1-9/16 2-3/16 2-13/16 2-13/16 2-13/16 3-1/8 3-1/8 1-1/4 1-7/8 3-1/4 1-1/4 1-7/8 3-1/2
1-1/4 1-5/16 1-7/8 2-3/8 2-15/16 2-15/16 1-7/8 2-1/2 3-1/4 3-1/4 3-1/4 3-1/4 3-1/4 1-1/2 2-3/16 3-1/2 1-5/8 2-5/16 3-7/8
1-1/2 1-9/16 2-1/8 2-5/8 3-3/8 3-3/8 2-1/8 2-3/4 3-1/2 3-1/2 3-1/2 3-3/4 3-3/4 1-3/4 2-1/2 4 1-7/8 2-5/8 4-1/2
2 2-1/16 2-5/8 3-1/8 3-7/8 3-7/8 2-5/8 3-1/4 4-3/8 4-3/8 4-1/4 4-3/8 4-3/8 2-1/4 3-1/8 4-1/2 2-3/8 3-1/4 5
2-1/2 2-9/16 3-1/4 3-7/8 4-3/8 4-3/8 3-1/4 4 5-1/8 5-1/8 5 5 5 2-7/8 3-3/4 5 3 3-7/8 5-5/8
3 3-1/16 3-13/16 4-7/16 5-1/8 5-1/8 3-13/16 4-9/16 5-7/8 5-7/8 5-3/4 5-3/4 5-3/4 3-3/8 4-1/4 5-5/8 3-1/2 4-1/2 6-1/2
3-1/2 3-9/16 4-5/16 4-15/16 5-7/8 5-7/8 4-5/16 5-1/16 6-3/8 6-3/8 6-1/4 6-3/8 6-3/8 3-7/8 4-3/4 6-5/8 4 5-1/8 7-3/8
4 4-1/16 4 -7/8 5-1/2 6-3/8 6-3/8 4-7/8 5-5/8 6-7/8 6-7/8 6-3/4 6-7/8 6-7/8 4-3/8 5-3/8 7 4-1/2 5-5/8 8-1/8
4-1/2 4-9/16 5-3/8 6 6-7/8 6-7/8 5-3/8 6 -/4 7-1/2 7-1/2 7-3/8 7-3/8 7-3/8 4-7/8 5-7/8 7-1/2 5 6-1/4 9
5 5-1/16 5-7/8 6-1/2 7-5/8 7-5/8 5-7/8 6-3/4 8-1/2 8-1/2 8-3/8 8-3/8 8-3/8 5-3/8 6-3/8 8-3/8 5-1/2 6-3/4 9-5/8
6 6-1/16 6-7/8 7-1/2 8-5/8 8-1/2 6-7/8 7-3/4 9-1/2 9-1/2 9-3/8 9-3/8 9-3/8 6-3/8 7-3/8 9-3/4 6-1/2 7-3/4 11-1/4
7 7-1/16 7-7/8 8-5/8 9-5/8 9-1/2 7-7/8 8-7/8 10-3/4 10-3/4 10-5/8 10-1/2 10-1/2 7-3/8 8-5/8 11-3/8 7-1/2 9 13-1/8
8 8-1/16 8-7/8 9-5/8 10-7/8 10-3/4 8-7/8 9-7/8 12 12 11-7/8 11-1/2 11-3/4 8-3/8 9-5/8 12-3/4 8-1/2 10 14-1/2
9 9-1/16 9-7/8 10-5/8 12-1/8 12 9-7/8 10-7/8 13-1/8 13-1/8 13 13 13 9-1/2 10-3/4 14-1/8 9-5/8 11-1/4 16-1/8
10 10-1/16 10-7/8 11-5/8 13-1/4 13-1/4 11 12 14-1/8 14-1/8 14 14 14-1/4 10-1/2 11-7/8 15-1/2 10-5/8 12-1/4 17-3/4
11 11-1/16 11-7/8 12-5/8 14-1/4 14-1/4 12 13 15-1/8 15-1/8 15 15-1/8 15-7/8 11-1/2 12-7/8 17-1/8 11-5/8 13-1/4 19-1/4
12 12-1/16 12-7/8 13-3/4 15-1/4 15-1/8 13 14-1/8 16-3/8 16-3/8 16-1/4 15 7/8 16-7/8 12-5/8 14 18-1/2 12-3/4 14-1/2 20-3/4
13 13-1/16 14-1/2 15-3/8 16-1/2 16-3/8 14-1/4 15-3/8 17-1/2 17-1/2 17-3/8 17 3/4 18-1/4 13-5/8 15-1/8 19 3/4 13 3/4 15 1/2 22
14 14-1/16 15-1/2 16-3/8 17-5/8 17-5/8 15-1/4 16-3/8 18-1/2 18-1/2 18-3/8 18-3/4 19-1/2 14-5/8 16-1/8 21-1/4 - - -
15 15-1/16 16-1/2 17-3/8 18-5/8 18-5/8 16-1/4 17-3/8 19-1/2 19-1/2 19-3/8 20 20-1/2 15-3/4 17-1/4 22-7/8 - - -
16 16-1/16 17-1/2 18-3/8 19-5/8 19-5/8 17-1/2 18-3/4 20-3/4 20-3/4 20-5/8 21 21-3/4 16-3/4 18-3/8 24-1/4 - - -
17 17-1/16 18-5/8 19-5/8 20-7/8 20-3/4 18-1/2 19-7/8 22 22 21-7/8 22-1/4 22-3/4 - - - - - -
18 18-1/16 19-5/8 20-5/8 22-1/8 22-1/8 19-1/2 20-7/8 22-7/8 22-7/8 22-3/4 24-3/8 25-1/8 - - - - - -
19 19-1/16 20-5/8 21-5/8 23-1/8 23-1/8 20-5/8 22-1/8 24-1/8 24-1/8 24 - - - - - - - -
20 20-1/16 21-5/8 22-5/8 24-3/8 24-3/8 21-5/8 23-1/8 25-3/8 25-3/8 25-1/4 26-1/2 27-1/4 - - - - - -
21 21-1/16 22-5/8 23-3/4 25-5/8 25-1/2 22-5/8 24-3/8 26-3/8 26-3/8 26-1/4 - - - - - - - -
22 22-1/16 23-5/8 24-3/4 26-1/2 26-1/2 23-5/8 25-3/8 27-3/8 27-3/8 27-1/4 28-3/4 29-3/4 - - - - - -
23 23-1/16 24-5/8 25-3/4 27-1/2 27-1/2 24-5/8 26-3/8 28-1/2 28-1/2 28-3/8 - - - - - - - -
24 24-1/16 25-5/8 26-3/4 28-3/4 28-5/8 25-5/8 27-3/8 29-1/2 29-1/2 29-3/8 - - - - - - - -

DIMENSIONS IN INCHES.
NOTE: Special gasket dimensions are required when an inner ring is fitted to gaskets for Tables S and T. Please request details.

24 For more information visit www.flexitallic.eu


DIMENSIONAL DATA

STYLE CG & CGI TO BS4865 PART 2


TO SUIT BS 4504 FLANGES

TABLE 14
SEALING ELEMENT CENTERING RING
NOM INNER RING
PN10-PN40 OUTSIDE DIAMETER
PIPE INSIDE
SIZE DIAMETER
Inside Dia. Outside Dia. PN10 PN16 PN25 PN40

10 15 23.6 36.4 48 48 48 48
15 19 27.6 40.4 53 53 53 53
20 24 33.6 47.4 63 63 63 63
25 30 40.6 55.4 73 73 73 73
32 39 49.6 66.4 84 84 84 84
40 45 55.6 72.4 94 94 94 94
50 56 67.6 86.4 109 109 109 109
65 72 83.6 103.4 129 129 129 129
80 84 96.6 117.4 144 144 144 144
100 108 122.6 144.4 164 164 170 170
125 133 147.6 170.4 194 194 196 196
150 160 176.6 200.4 220 220 226 226
200 209 228.6 255.4 275 275 286 293
250 262 282.4 310.4 330 331 343 355
300 311 331.6 360.4 380 386 403 420
350 355 374.6 405.4 440 446 460 477
400 406 425.6 458.4 491 498 517 549
450 452 476.6 512.4 541 558 567 574
500 508 527.6 566.4 596 620 627 631
600 610 634.6 675.4 698 737 734 750
700 710 734.0 778.5 813 807 836 -
800 811 835.0 879.5 920 914 945 -
900 909 933.0 980.5 1020 1014 1045 -

DIMENSIONS IN MILLIMETERS.
The use of an inner ring is recommended for gaskets for use with PN25 and PN4O flanges.
Inner rings may be fitted also to gaskets for use with PN1O and PN16 flanges.
Ring thickness 2.97 mm to 3.33 mm.

For more information visit www.flexitallic.eu 25


DIMENSIONAL DATA

STYLE CG & CGI


TO SUIT DIN FLANGES PN 10–PN 160

TABLE 15
INNER RING SEALING SEALING ELEMENT OUTSIDE DIAMETER (DN)
INSIDE ELEMENT
DIAMETER INSIDE DIAMETER PN10-PN40 PN64-PN250 PN10 PN16 PN25 PN40 PN64 PN100 PN160 PN250

10 18 24 34 34 46 46 46 46 56 56 56 67
15 23 29 39 39 51 51 51 51 61 61 61 72
20 28 34 46 - 61 61 61 61 72 72 - -
25 35 41 53 53 71 71 71 71 82 82 82 83
32 43 49 61 - 82 82 82 82 87 87 - -
40 50 56 68 68 92 92 92 92 103 103 103 109
50 61 70 86 86 107 107 107 107 113 119 119 124
65 77 86 102 106 127 127 127 127 138 144 144 154
80 90 99 115 119 142 142 142 142 148 154 154 170
100 115 127 143 147 162 162 168 168 174 180 180 202
125 140 152 172 176 192 192 194 194 210 217 217 242
150 167 179 199 203 217 217 224 224 247 257 257 284
175 189 199 225 231 247 247 254 265 277 287 284 316
200 216 228 248 252 272 272 284 290 309 324 324 358
250 267 279 303 307 327 328 340 352 364 391 388 442
300 318 330 354 358 377 383 400 417 424 458 458 538
350 360 376 400 404 437 443 457 474 486 512 - -
400 410 422 450 456 488 495 514 546 543 572 - -
500 510 522 550 556 593 617 624 628 657 704 - -
600 610 622 650 656 695 734 731 747 764 813 - -
700 710 722 756 762 810 804 833 852 879 - - -
800 810 830 864 870 917 911 942 974 988 - - -
900 910 930 964 970 1017 1011 1042 1084 1108 - - -
1000 1010 1030 1074 1080 1124 1128 1154 1194 1220 - - -

DIMENSIONS IN MILLIMETERS.
The use of an inner ring is recommended for gaskets for use with PN100 Flanges and above.
Gasket dimensions are available to suit PN250 and above, consult the technical department.
Ref: EN1514 - Standard

26 For more information visit www.flexitallic.eu


DIMENSIONAL DATA

STYLE R
FOR USE WITH MALE & FEMALE AND TONGUE & GROOVE ASME B16.5 & BS 1560 FLANGES

(b) Style R-3 indicates gaskets for use with When ordering special Style R gaskets for non-
large tongue and groove flanges. standard flanges and for special applications,
furnish complete data on Flexitalllc Gasket
c) Style R-4 indicates gaskets for use with
Engineering Data Form.
small tongue and groove flanges.
NOTE - The following Style R gaskets are
*As a general rule, the use of Flexitallic Spiral
interchangeable:
Wound Gaskets with small male and female
flange facings is not recommended. Style R-1 and R-3 gaskets
Dimensional limitations established by the • 1/4” sizes - Classes 150, 300, 400 and 600
proportions of the small tongue and groove are interchangeable.
facings limit the possibility of increasing gasket • 1/2” sizes - Classes 150, 300, 400, 600, 900,
Standard Style R gaskets embody all the dimensions to improve the load carrying 1500 and 2500 (R-3 only) are interchangeable.
exclusive features of Flexitallic design for capacity in the higher pressure series. For this • All R-1 and R-3 gaskets in Classes 300, 400
keeping compression values in balance with reason, it is suggested that large tongue and and 600 are interchangeable within their size
bolting and providing adequate resilience groove facings be selected for new category.
to compensate for variable stresses construction when class 900, 1500 and 2500 • All R-1 and R-3 gaskets in Classes 900 and
encountered in service. Standard Style R flanges are to be used. Style R-4 gaskets may 1500 are interchangeable within their size
gaskets are manufactured to a nominal be compressed an additional amount when category.
thickness of .125" (3.2mm). Optimum exposed to the higher bolt loads, but not to the
compression is in the range of .090" to degree that the gasket will be crushed due to Style R-4 gaskets
.100" (2.3mm to 2.5mm) thick. the radial support provided by the confining • 1/2” sizes - interchangeable with all NPS 1/2”
groove. R-1 and R-3 gaskets within the same pressure
There are three types of Style R gaskets:
Special Style R gaskets are adaptable to non- rating.
(a) Style R-1 indicates gaskets for use • 3/4” interchangeable with all 3/4” R-1 and
with large male and female flanges.* standard flanges and can be designed and
manufactured according to specifications for R-3 gaskets within the same pressure rating.
high and low pressure applications and for • All R-4 gaskets in Classes 300 through 2500
severe corrosive conditions. are interchangeable within their size category.
TABLE 16
STYLE R1 FOR LARGE MALE AND FEMALE STYLE R3 FOR LARGE TONGUE AND GROOVE STYLE R4 FOR SMALL TONGUE AND GROOVE
NOM
PIPE Sealing Element Sealing Element Sealing Element Sealing Element
SIZE Class 150 -1500 Class 2500 Class 150 - 2500 Class 150 - 2500
ID OD ID OD ID OD ID OD

1/4 1/2 12.7 1 25.4 - - - -- 1/2 12.7 1 25.4 - - - -


1/2 1 25.4 1-3/8 34.9 13/16 20.6 1-3/8 34.9 1 25.4 1-3/8 34.9 1 25.4 1-3/8 34.9
3/4 1-5/16 33.3 1-11/16 42.9 1-1/16 27.0 1-11/16 42.9 1-5/16 33.3 1-11/16 42.9 1-5/16 33.3 1-11/16 42.9
1 1-1/2 38.1 2 50.8 1-1/4 31.8 2 50.8 1-1/2 38.1 2 50.8 1-1/2 38.1 1-7/8 47.6
11/4 1-7/8 47.6 2-1/2 63.5 1-5/8 41.3 2-1/2 63.5 1-7/8 47.6 2-1/2 63.5 1-7/8 47.6 2-1/4 57.2
11/2 2-1/8 54.0 2-7/8 73.0 1-7/8 47.6 2-7/8 73.0 2-1/8 54.0 2-7/8 73.0 2-1/8 54.0 2-1/2 63.5
2 2-7/8 73.0 3-5/8 91.1 2-3/8 60.3 3-5/8 92.1 2-7/8 73.0 3-5/8 92.1 2-7/8 73.0 3-1/4 82.6
21/2 3-3/8 85.7 4-1/8 104.8 3 76.2 4-1/8 104.8 3-3/8 85.7 4-1/8 104.8 3-3/8 85.7 3-3/4 95.3
3 4-1/4 108.0 5 127.0 3-3/4 95.3 5 127.0 4-1/4 108.0 5 127.0 4-1/4 108.0 4-5/8 117.5
31/2 4-3/4 120.7 5-1/2 139.7 - - - - 4-3/4 120.7 5-1/2 139.7 4-3/4 120.7 5-1/8 130.2
4 5-3/16 131.8 6-3/16 157.2 4-3/4 120.7 6-3/16 157.2 5-3/16 131.8 6-3/16 157.2 5-3/16 131.8 5-11/16 144.5
41/2 5-11/16 144.5 6-3/4 171.5 - - - - 5-11/16 144.5 6-3/4 171.5 - - - -
5 6-5/16 160.3 7-5/16 185.7 5-3/4 146.1 7-5/16 185.7 6-5/16 160.3 7-5/16 185.7 6-5/16 160.3 6-13/16 173.0
6 7-1/2 190.5 8-1/2 215.9 6-3/4 171.5 8-1/2 215.9 7-1/2 190.5 8-1/2 215.9 7-1/2 190.5 8 203.2
8 9-3/8 238.1 10-5/8 269.9 8-3/4 222.3 10-5/8 269.9 9-3/8 238.1 10-5/8 269.9 9-3/8 238.1 10 254.0
10 11-1/4 285.8 12-3/4 323.9 10-3/4 273.1 12-3/4 323.9 11-1/4 285.8 12-3/4 323.9 11-1/4 285.8 12 304.8
12 13-1/2 342.9 15 381.0 13 330.2 15 381.0 13-1/2 342.9 15 381.0 13-1/2 342.9 l4-1/4 362.0
14 14-3/4 374.7 16-1/4 412.8 - - - - 14-3/4 374.7 16-1/4 412.8 14-3/4 374.7 15-1/2 393.7
16 17 425.5 18-1/2 469.9 - - - - 17 425.5 18-1/2 469.9 16-3/4 425.5 17-5/8 447.7
18 19-1/4 489.0 21 533.4 - - - - 19-1/4 489.0 21 533.4 19-1/4 489.0 20-1/8 511.2
20 21 533.4 23 584.2 - - - - 21 533.4 23 584.2 21 533.4 22 558.2
24 25-1/4 641.4 27-1/4 692.2 - - - - 25-1/4 641.4 27-1/4 692.2 25-1/4 641.4 26-1/4 666.8

DIMENSIONS IN INCHES & MILLIMETERS.


*It is essential that Style R gaskets are fitted with a compression stop. Without a correctly dimensioned stop the gasket can easily be over-compressed
resulting in failure. To provide a compression stop the depth of the tongue, groove or recess should be controlled to provide optimum compressed gasket
thickness with metal to metal contact on the flange faces (see tables on Page 28 and 32).
Note: Style R3 for NPS 1/4 are for class 150 to 600 only. Style R3 for NPS 4-1/2 are for class 150 to 1500 only.

For more information visit www.flexitallic.eu 27


DIMENSIONAL DATA

STYLE RIR
FOR USE WITH LARGE MALE & FEMALE ASME B16.5 AND BS 1560 FLANGES
TABLE 17
STYLE R1 FOR LARGE MALE AND FEMALE
NOM Inner Sealing Element Sealing Element
PIPE Ring Class 150 - 1500 Class 2500
SIZE
ID ID OD ID OD

1/4 - - 1/2 12.7 1 25.4 - - - -

1/2 9/16 14.3 1 25.4 1-3/8 34.9 13/16 20.6 1-3/8 34.9

3/4 13/16 20.6 1-5/16 33.3 1-11/16 42.9 1-1/16 27.0 1-11/16 42.9

1 1-1/16 27.0 1-1/2 38.1 2 50.8 1-1/4 31.8 2 50.8

1-1/4 1-3/8 34.9 1-7/8 47.6 2-1/2 63.5 1-5/8 41.3 2-1/2 63.5

1-1/2 1-5/8 41.3 2-1/8 54.0 2-7/8 73.0 1-7/8 47.6 2-7/8 73.0

2 2-1/16 52.4 2-7/8 73.0 3-5/8 92.1 2-3/8 60.3 3-5/8 92.1

2-1/2 2-1/2 63.5 3-3/8 85.7 4-1/8 104.8 3 76.2 4-1/8 104.8

3 3-1/16 77.8 4-1/4 108.0 5 127.0 3-3/4 95.3 5 127.0

3-1/2 3-9/16 90.5 4-3/4 120.7 5-1/2 139.7 - - - -

4 4-1/16 103.2 5-3/16 131.8 6-3/16 157.2 4-3/4 120.7 6-3/16 157.2

4-1/2 4-9/16 115.9 5-11/16 144.5 6-3/4 171.5 - - - -

5 5-1/16 128.6 6-5/16 160.3 7-5/16 185.7 5-3/4 146.1 7-5/16 185.7

6 6-1/16 154.0 7-1/2 190.5 8-1/2 215.9 6-3/4 171.5 8-1/2 215.9

8 8 203.2 9-3/8 238.1 10-5/8 269.9 8-3/4 222.3 10-5/8 269.9

10 10 254.0 11-1/4 285.8 12-3/4 323.9 10-3/4 273.1 12-3/4 323.9

12 11-15/16 303.2 13-1/2 342.9 15 381.0 13 330.2 15 381.0

14 13-1/2 342.9 14-3/4 374.7 16-1/4 412.8 - - - -

16 15-1/2 393.7 16-3/4 425.5 18-1/2 469.9 - - - -

18 17-1/2 444.5 19-1/4 489.0 21 533.4 - - - -

20 19-1/2 495.3 21 533.4 23 584.2 - - - -

24 23-1/2 596.9 25-1/4 641.4 27-1/4 692.2 - - - -

DIMENSIONS IN INCHES & MILLIMETERS.

Standard ‘RIR’ gaskets are manufactured to 0.125" (3.2mm)


thickness. The gasket features a solid metal inner ring
nominally 0.090" (2.3mm) thick, as an integrated part of its
design. The inner ring provides a positive stop preventing the
gasket from over compression and possible damage.
Special styles are available in other thickness.

28 For more information visit www.flexitallic.eu


DIMENSIONAL DATA

STYLE CG & CGI TO SUIT JIS FLANGES. PRESSURE RATING 10Kgf/cm2 - 20Kgf/cm2

TABLE 18
PRESSURE RATING 10Kgf/cm2 PRESSURE RATING 16 to 20Kgf/cm2
Inner Sealing Element Centering Inner Sealing Element Centering
Nom. Ring Ring Nom. Ring Ring
Pipe Inside Inside Outside Outside Pipe Inside Inside Outside Outside
Size Dia. Dia. Dia. Dia. Size Dia. Dia. Dia. Dia.

10 - 24 37 52 10 18 24 37 52
15 - 28 41 57 15 22 28 41 57
20 - 34 47 62 20 28 34 47 62
25 - 40 53 74 25 34 40 53 74
32 - 51 67 84 32 43 51 67 84
40 - 57 73 89 40 49 57 73 89
50 - 69 89 104 50 61 69 89 104
65 - 87 107 124 65 77 87 107 124
80 - 98 118 134 80 89 99 119 140
90 - 110 130 144 90 102 114 139 150
100 - 123 143 159 100 115 127 152 165
125 - 148 173 190 125 140 152 177 202
150 - 174 199 220 150 166 182 214 237
175 - 201 226 245 175 - - - -
200 - 227 252 270 200 217 233 265 282
225 - 252 277 290 225 - - - -
250 - 278 310 332 250 268 288 328 354
300 - 329 361 377 300 319 339 379 404
350 - 366 406 422 350 356 376 416 450
400 - 417 457 484 400 407 432 482 508
450 - 468 518 539 450 458 483 533 573
500 - 518 568 594 500 508 533 583 628
550 - 569 619 650 550 559 584 634 684
600 - 620 670 700 600 610 635 685 734
DIMENSIONS IN MILLIMETERS.

STYLE CG & CGI TO SUIT JIS FLANGES. PRESSURE RATING 30Kgf/cm2 - 63Kgf/cm2

TABLE 19
PRESSURE RATING 30Kgl/cm2 PRESSURE RATING 40Kgf/cm2 PRESSURE RATING 63Kgf/cm2
Inner Sealing Element Centering Inner Sealing Element Centering Inner Sealing Element Centering
Nom. Ring Ring Nom. Ring Ring Nom. Ring Ring
Pipe Inside Inside Outside Outside Pipe Inside Inside Outside Outside Pipe Inside Inside Outside Outside
Size Dia. Dia. Dia. Dia. Size Dia. Dia. Dia. Dia. Size Dia. Dia. Dia. Dia.

10 18 24 37 59 10 15 21 34 59 10 15 21 34 64
15 22 28 41 64 15 18 24 37 64 15 18 24 37 69
20 28 34 47 69 20 23 29 42 69 20 23 29 42 75
25 34 40 53 79 25 29 35 48 79 25 29 35 48 80
32 43 51 67 89 32 38 44 60 89 32 38 44 60 90
40 49 57 73 100 40 43 51 67 100 40 43 51 67 107
50 61 69 89 114 50 55 63 79 114 50 55 63 79 125
65 68 78 98 140 65 68 78 98 140 65 68 78 98 152
80 80 90 110 150 80 80 90 110 150 80 80 90 110 162
90 92 102 127 162 90 92 102 127 162 90 92 102 127 179
100 104 116 141 172 100 104 116 141 182 100 104 116 141 194
125 128 140 165 207 125 128 140 165 224 125 128 140 165 235
150 153 165 197 249 150 153 165 197 265 150 153 165 197 275
200 202 218 250 294 200 202 218 250 315 200 202 218 250 328
250 251 271 311 360 250 251 271 311 378 250 251 271 311 394
300 300 320 360 418 300 300 320 360 434 300 300 320 360 446
350 336 356 396 463 350 336 356 396 479 350 336 356 396 488
400 383 403 453 524 400 383 403 453 531 400 383 403 453 545
DIMENSIONS IN MILLIMETERS.

For more information visit www.flexitallic.eu 29


DIMENSIONAL DATA

STYLE CG-RJ & CGI-RJ SPIRAL WOUND GASKETS


FOR USE IN ASME B16.5 AND API 6A RING JOINT FLANGES
CG-RJ and CGI-RJ Spiral Wound Gaskets are designed for use, as a replacement
maintenance item, of standard oval and octagonal ring joint gaskets. These gaskets
are available for NPS 1/2 to 24 and pressure classes 150 to 1500. Gasket thickness
is 0.175" ( 4.5mm) and the outer ring thickness is 0.125" (3.2mm).

Style CGI-RJ gaskets are fitted with an inner ring 0.125 (3.2mm) thick. Flexitallic
recommends CGI-RJ gaskets for pressure classes 900 and above, and where
operating temperatures are above 572 F (300 C). Consult our technical department
for CGI-RJ gasket dimensions.
Note: Clearance dimensions between flange faces should be checked on close
coupling pipework prior to installation of CG-RJ and CGI-RJ gaskets to ensure that
optimum compression can be achieved without over stressing bolts and or flanges.
It is the user’s responsibility to ensure that there is sufficient clearance between the
flange bore and ring groove for proper seating of the gasket.
Dimensions are listed below for CG-RJ Spiral Wound Gaskets. Flexitallic’s technical
department should be consulted for CGI-RJ and API gasket sizes.

TABLE 20
Pressure Class

NOM 150 300 400 600 900 1500


PIPE
SIZE Gasket Ring Gasket Ring Gasket Ring Gasket Ring Gasket Ring Gasket Ring

ID OD OD ID OD OD ID OD OD ID OD OD ID OD OD ID OD OD

1/2 - - - 11/16 1-1/16 2-1/8 11/16 1-1/16 2-1/8 11/16 1-1/16 2-1/8 11/16 1-1/16 2-1/2 11/16 1-1/16 2-1/2

3/4 - - - 7/8 1-5/16 2-5/8 7/8 1-5/16 2-5/8 7/8 1-5/16 2-5/8 7/8 1-3/8 2-3/4 7/8 1-3/8 2-3/4

1 1-1/8 1-5/8 2-5/8 1-1/8 1-5/8 2-7/8 1-1/8 1-5/8 2-7/8 1-1/8 1-5/8 2-7/8 1-1/8 1-5/8 3-1/8 1-1/8 1-5/8 3-1/8

1-1/4 1-7/16 1-7/8 3 1-7/16 2 3-1/4 1-7/16 2 3-1/4 1-7/16 2 3-1/4 1-7/16 2 3-1/2 1-7/16 2 3-1/2

1-1/2 1-11/16 2-3/16 3-3/8 1-11/16 2-3/8 3-3/4 1-11/16 2-3/8 3-3/4 1-11/16 2-3/8 3-3/4 1-11/16 2-3/8 3-7/8 1-11/16 2-3/8 3-7/8

2 2-1/8 2-7/8 4-1/8 2-1/8 2-3/4 4-3/8 2-1/8 2-3/4 4-3/8 2-1/8 2-3/4 4-3/8 2-1/4 3-1/4 5-5/8 2-1/4 3-1/4 5-5/8

2-1/2 2-3/4 3-5/16 4-7/8 2-3/4 3-5/16 5-1/8 2-3/4 3-5/16 5-1/8 2-3/4 3-5/16 5-1/8 2-9/16 3-5/8 6-1/2 2-9/16 3-5/8 6-1/2

3 3-5/16 3-15/16 5-3/8 3-5/16 3-15/16 5-7/8 3-5/16 3-15/16 5-7/8 3-5/16 3-15/16 5-7/8 3-3/16 4-3/16 6-5/8 3-3/16 4-11/16 6-7/8

4 4-5/16 5-3/16 6-7/8 4-5/16 5-3/16 7-1/8 4-5/16 5-3/16 7 4-5/16 5-3/16 7-5/8 4-1/4 5-3/16 8-1/8 4-1/4 5-11/16 8-1/4

5 5-5/16 6-3/16 7-3/4 5-5/16 6-7/16 8-1/2 5-5/16 6-7/16 8-3/8 5-5/16 6-7/16 9-1/2 5-5/16 6-7/16 9-3/4 5-1/16 6-15/16 10

6 6-5/16 7-3/16 8-3/4 6-7/16 7-5/8 9-7/8 6-7/16 7-5/8 9-3/4 6-7/16 7-5/8 10-1/2 6-5/16 7-5/8 11-3/8 6-5/16 7-9/16 11-1/8

8 8-1/4 9-3/16 11 8-1/4 9-15/16 12-1/8 8-1/4 9-15/16 12 8-1/4 9-15/16 12-5/8 8-1/4 9-15/16 14-1/8 8-1/8 9-3/4 13-7/8

10 l0-5/16 11-7/16 13-3/8 l0-5/16 12 14-1/4 10-5/16 12 14-1/8 l0-5/16 12 15-3/4 l0-5/16 12 17-1/8 10-1/4 11-7/8 17-1/8

12 12-3/16 13-9/16 16-1/8 12-7/8 14-1/4 16-5/8 12-7/8 14-1/4 16-1/2 12-7/8 14-1/4 18 12-7/8 14-1/4 19-5/8 11-15/16 13-13/16 20-1/2

14 13-7/16 14-15/16 17-3/4 14-1/4 15-3/4 19-1/8 14-1/4 15-3/4 19 14-1/4 15-3/4 19-3/8 13-13/16 15-9/16 20-1/2 13-7/16 15-3/16 22-3/4

16 15-1/2 16-15/16 20-1/4 16-1/4 17-3/4 21-1/4 16-1/4 17-3/4 21-1/8 16-1/4 17-3/4 22-1/4 15-9/16 17-9/16 22-5/8 15 17 25-1/4

18 17-1/4 19 21-5/8 18-1/4 20-1/4 23-1/2 18-1/4 20-1/4 23-3/8 18-1/4 20-1/4 24-1/8 17-11/16 19-15/16 25-1/8 17-1/4 19-1/2 27-3/4

20 19-3/4 21-1/8 23-7/8 20-1/4 22-3/16 25-3/4 20-1/4 22-3/16 25-1/2 20-1/4 22-3/16 26-7/8 19-11/16 21-15/16 27-1/2 19-3/16 21-7/16 29-3/4

24 23-1/2 25-1/4 28-1/4 24-1/4 26-5/16 30-1/2 24-1/4 26-5/16 30-1/4 24-1/4 26-5/16 31-1/8 23-3/16 25-15/16 33 23-1/4 25-1/2 35-1/2

DIMENSIONS IN INCHES.

30 For more information visit www.flexitallic.eu


DIMENSIONAL DATA

STYLE 625 GASKETS


FOR CLAMP-TYPE AND OTHER NON-STANDARD FLANGE ASSEMBLIES
Style 625 gaskets were originally designed by Flexitallic
for clamp-type closures in aircraft, but are now widely
used wherever space limitations indicate the need for a
wafer-thin or narrow spiral wound gasket.

Style 625 gaskets are manufactured to a nominal


thickness of .0625", with compression to .050" - .055".

Style 625 gaskets embody all of the exclusive features of


Flexitallic design for keeping compression values in
balance with bolting and providing correct resiliency to
compensate for variable stresses encountered in service.

Style 625 gaskets can be manufactured from any


combination of materials shown on page 5. Please check
with Flexitallic for manufacturing limitations on Style 625
gasket larger than 8" l.D. or 3/8" radial width.

TABLE 21
GASKET GASKET GASKET ORIGINAL
I.D. 0.D. IDENTIFICATION PART
(Inches) (Inches) NUMBER NUMBER

1-1/8 1-5/8 VC-06-1.00 750244-3


1-3/8 1-7/8 VC-06-1.25 750244-4
1-5/8 2-1/8 VC-06-1.50 750244-5
1-7/8 2-3/8 VC-06-1.75 750244-6

2-1/8 2-5/8 VC-06-2.00 750244-7


2-3/8 2-7/8 VC-06-2.25 750244-8
2-5/8 3-1/8 VC-06-2.50 750244-9
2-7/8 3-3/8 VC-06-2.75 750244-10

3-1/8 3-5/8 VC-06-3.00 750244-11


3-1/4 3-3/4 VC-06-3.15 750244-12
3-3/8 3-7/8 VC-06-3.25 750244-13
3-5/8 4-1/8 VC-06-3.50 750244-14

3-7/8 4-3/8 VC-06-3.75 750244-15


4-1/8 4-5/8 VC-06-4.00 750244-16
4-5/8 5-1/8 VC-06-4.50 750244-17
5-1/8 5-5/8 VC-06-5.00 750244-18
5-5/8 6-1/8 VC-06-5.50 750244-19
6-1/8 6-5/8 VC-06-6.00 750244-20

DIMENSIONS IN INCHES.

For more information visit www.flexitallic.eu 31


USEFUL TECHNICAL DATA

ASSEMBLY TECHNIQUES

Gasket Style Selection


Ensure that the correct style of gasket has been selected for the appropriate application.

Note:
See note at bottom of page 8 for inner ring requirements. All PTFE filled Spiral Wound Gaskets for raised face and flat
face flanges should utilise an inner and outer guide ring. When using Style ‘R’ Spiral Wound Gaskets ensure that a
compression stop is incorporated into the flange arrangement.

Required Gasket Compression


For optimum sealing performance Flexitallic Spiral Wound Gaskets should be compressed to the following thicknesses:

INITIAL GASKET THICKNESS RECOMMENDED COMPRESSED THICKNESS


0.0625in (1.6mm) 0.050in/0.055in (1.3/1.4mm) Spiral Wound Gaskets with internal or external
0.100in (2.5mm) 0.075in/0.080in (1.9/2.0mm) guide rings i.e. Style CG and CGI, should be
0.125in (3.2mm) 0.090in/0.100in (2.3/2.5mm) fully compressed to the guide ring. This will not
0.175in (4.5mm) 0.125in/0.135in (3.2/3.4mm) damage the gasket or affect the sealing
0.250in (6.4mm) 0.180in/0.200in (4.6/5.1mm) performance, since the rings are provided as
0.285in (7.2mm) 0.200in/0.220in (5.1/5.6mm) a compression limiting stop.

Flanges
Check that the flange faces are clean, in good condition and with a turned surface finish within the following range Ra
3.2 to 6.3 micro metres (125 to 250 micro inches).

Bolting
Ensure that the correct bolting material is utilised to suit the operating conditions, taking into account the limitation of
low yield strength bolts.
Ensure that the use of bolt lubrication is employed. For torque tightening methods Flexitallic recommends the use of
molybdenum disulphide bolt lubrication or similar nickel based compound. Do not apply any lubricants when using PTFE
coated fasteners. Consult with the coating manufacturers for product specific friction coefficients.

Tightening Procedures
Controlled tightening procedures should be used when installing Spiral Wound Gaskets. Flexitallic recommends that the
use of hydraulic tensioning equipment be considered where possible for bolt diameters 1-1/4" and above. Please refer
to Flexitallic's Design Criteria for further technical information.

Stress Relaxation of Bolt Steels and Alloys at


Upper Temperature Limits The Importance of Bolt Lubrication

100
B8
100 (10)
Residual Stress (% of initial stress retained

Lubricated with
B17/660 molybdenum
75 disulphide
80 (8)
As received
Load KN (tons)
after 1000 hours)

condition from
B8M manufacturer
60 (6)
50

Dry bolt with


40 (4) no lubrication

25 B80A

B7 20 (2)
Carbon Steel B16

0
27 (20) 54 (40) 81 (60) 108 (80) 136 (100) 163 (120)
0 212 392 572 752 932 1112 1292 1472
Torque Nm (lbft)
Temperature °F

32 For more information visit www.flexitallic.eu


USEFUL TECHNICAL DATA

RECOMMENDED TORQUE
TORQUE TABLE FOR CG SPIRAL WOUND GASKETS

TABLE 22
CLASS 150 CLASS 300 CLASS 400 CLASS 600
NPS (in.)
Min Torque Max Torque Min Torque Max Torque Min Torque Max Torque Min Torque Max Torque
0.5 30 40 30 40 30 40 30 40
0.75 30 40 60 70 60 70 60 70
1 30 40 60 70 60 70 60 70
1.25 30 40 60 70 60 70 60 70
1.5 30 60 100 120 100 120 100 120
2 60 90 60 70 60 70 60 70
2.5 60 110 100 120 100 120 100 120
3 90 120 100 120 100 120 100 120
3.5 60 90 100 120 160 190 170 210
4 70 120 100 140 160 200 190 240
5 100 160 110 160 210 260 280 360
6 130 200 110 160 190 240 260 330
8 180 200 180 260 310 400 400 510
10 170 320 250 290 340 440 500 590
12 240 320 360 420 510 640 500 610
14 300 490 360 420 500 890 680 800
16 310 490 500 590 680 800 800 940
18 500 710 500 680 680 810 1100 1290
20 430 710 500 740 800 940 1100 1290
24 620 1000 800 1030 1500 1750 2000 2340

CLASS 900 CLASS 1500 CLASS 2500


NPS (in.)
Min Torque Max Torque Min Torque Max Torque Min Torque Max Torque
0.5 70 120 70 100 50 100
0.75 70 120 70 100 70 100
1 110 190 110 160 110 160
1.25 110 190 135 170 210 250
1.5 170 290 200 250 310 360
2 110 190 130 170 220 250
2.5 170 290 190 250 300 360
3 140 230 265 360 460 500
4 255 420 415 520
5 360 600 585 800
6 300 500 530 680
Not Applicable Use CGI
8 485 800 845 1100
10 505 800 1565 2000
12 570 850
14 630 940
16 910 1290
Not Applicable Use CGI
18 1570 2340
20 1745 2570
24 Not Applicable Use CGI

NOTES:
Torque Values are in ft.-lbs., and assume Alloy Steel Bolts (A193 B7 w/ 2H Nuts) with oil/graphite lubrication.
(Nut factors used on these charts are within .15 to .19)
Flexitallic does not generally recommend a bolt stress above 60,000 PSI.
Torque values limit minimum and maximum gasket seating stresses based upon pressure class and certain operating
conditions.(i.e: maximum pressure ratings for given pressure class,not hydrotest pressure), Extreme operating conditions such
as high temperature may reduce bolt yield strength. Caution should be used in these applications. The above torque values
are for general use only. For critical or extreme applications (high temperature/pressure) consult with Flexitallic engineering.
Flexitallic does not accept responsibility for the misuse of this information.

For more information visit www.flexitallic.eu 33


USEFUL TECHNICAL DATA

RECOMMENDED TORQUE
TORQUE TABLE FOR CGI SPIRAL WOUND GASKETS

TABLE 23
CLASS 150 CLASS 300 CLASS 400 CLASS 600
NPS (in.)
Min Torque Max Torque Min Torque Max Torque Min Torque Max Torque Min Torque Max Torque
0.5 30 50 30 40 30 40 30 40
0.75 30 50 60 80 60 80 60 80
1 30 60 60 80 60 80 60 80
1.25 30 60 60 80 60 80 60 80
1.5 30 60 100 140 100 140 100 140
2 60 120 60 80 60 80 60 80
2.5 60 120 100 140 100 140 100 140
3 90 120 100 150 100 150 100 150
3.5 60 120 100 170 160 290 170 290
4 70 120 100 200 160 320 190 320
5 100 200 110 200 210 320 280 490
6 130 200 110 200 190 320 260 460
8 180 200 180 320 310 490 400 700
10 170 320 250 460 360 710 500 800
12 240 320 360 700 510 1000 500 850
14 300 490 360 610 500 870 680 950
16 310 490 500 920 680 1250 800 1210
18 490 710 500 1000 680 1340 1100 1790
20 430 710 500 1000 800 1430 1100 1640
24 620 1000 800 1600 1500 2270 2000 2670

CLASS 900 CLASS 1500 CLASS 2500


NPS (in.)
Min Torque Max Torque Min Torque Max Torque Min Torque Max Torque
0.5 70 120 70 100 50 100
0.75 70 120 70 100 63 100
1 110 190 110 160 110 160
1.25 110 190 140 164 210 250
1.5 170 290 200 250 310 360
2 110 190 130 170 220 250
2.5 170 290 190 250 300 360
3 140 230 270 360 460 500
4 260 420 420 520 710 800
5 360 600 590 800 1280 1500
6 300 500 530 680 1870 2200
8 485 800 850 1100 1780 2200
10 505 800 1570 2000 3040 4400
12 560 850 1500 2200 4610 5920
14 630 940 2120 3180
16 910 1290 2940 4400
18 1570 2340 3950 5920
20 1745 2570 5150 7720
24 2945 5140 8340 12500

NOTES:
Torque Values are in ft.-lbs., and assume Alloy Steel Bolts (A193 B7 w/ 2H Nuts) with oil/graphite lubrication.
(Nut factors used on these charts are within .15 to .19)
Flexitallic does not generally recommend a bolt stress above 60,000 PSI.
Torque values limit minimum and maximum gasket seating stresses based upon pressure class and certain operating
conditions.(i.e: maximum pressure ratings for given pressure class,not hydrotest pressure), Extreme operating conditions
such as high temperature may reduce bolt yield strength. Caution should be used in these applications. The above torque
values are for general use only. For critical or extreme applications (high temperature/pressure) consult with Flexitallic
engineering.
Flexitallic does not accept responsibility for the misuse of this information.

34 For more information visit www.flexitallic.eu


USEFUL TECHNICAL DATA

BOLTING DATA
FOR ASME B16.5 & BS 1560 FLANGES

TABLE 24
CLASS 150 CLASS 300 CLASS 400 CLASS 600
NOM
PIPE FLANGE NO. BOLT B.C. FLANGE NO. BOLT B.C. FLANGE NO. BOLT B.C. FLANGE NO. BOLT B.C.
SIZE DIA. OF DiA. DIA. DIA. OF DIA. DIA. DIA. OF DIA. DIA. DIA. OF DIA. DIA.
BOLTS BOLTS BOLTS BOLTS

1/4 3-3/8 4 1/2 2-1/4 3-3/8 4 1/2 2-1/4 3-3/8 4 1/2 2-1/4 3-3/8 4 1/2 2-1/4
1/2 3-1/2 4 1/2 2-3/8 3-3/4 4 1/2 2-5/8 3-3/4 4 1/2 2-5/8 3-3/4 4 1/2 2-5/8
3/4 3-7/8 4 1/2 2-3/4 4-5/8 4 5/8 3-1/4 4-5/8 4 5/8 3-1/4 4-5/8 4 5/8 3-1/4
1 4-1/4 4 1/2 3-1/8 4-7/8 4 5/8 3-1/2 4-7/8 4 5/8 3-1/2 4-7/8 4 5/8 3-1/2
1-1/4 4-5/8 4 1/2 3-1/2 5-1/4 4 5/8 3-7/8 5-1/4 4 5/8 3-7/8 5-1/4 4 5/8 3-7/8
1-1/2 5 4 1/2 3-7/8 6-1/8 4 3/4 4-1/2 6-1/8 4 3/4 4-1/2 6-1/8 4 3/4 4-1/2
2 6 4 5/8 4-3/4 6-1/2 8 5/8 5 6-1/2 8 5/8 5 6-1/2 8 5/8 5
2-1/2 7 4 5/8 5-1/2 7-1/2 8 3/4 5-7/8 7-1/2 8 3/4 5-7/8 7-1/2 8 3/4 5-7/8
3 7-1/2 4 5/8 6 8-1/4 8 3/4 6-5/8 8-1/4 8 3/4 6-5/8 8-1/4 8 3/4 6-5/8
3-1/2 8-1/2 8 5/8 7 9 8 3/4 7-1/4 9 8 7/8 7-1/4 9 8 7/8 7-1/4
4 9 8 5/8 7-1/2 10 8 3/4 7-7/8 10 8 7/8 7-7/8 10-3/4 8 7/8 8-1/2
5 10 8 3/4 8-1/2 11 8 3/4 9-1/4 11 8 7/8 9-1/4 13 8 1 10-1/2
6 11 8 3/4 9-1/2 12-1/2 12 3/4 10-5/8 12-1/2 12 7/8 10-5/8 14 12 1 11-1/2
8 13-1/2 8 3/4 11-3/4 15 12 7/8 13 15 12 1 13 16-1/2 12 1-1/8 13-3/4
10 16 12 7/8 14-1/4 17-1/2 16 1 15-1/4 17-1/2 16 1-1/8 15-1/4 20 16 1-1/4 17
12 19 12 7/8 17 20-1/2 16 1-1/8 17 3/4 20-1/2 16 1-1/4 17-3/4 22 20 1-1/4 19-1/4
14 21 12 1 18-3/4 23 20 1-1/8 20-1/4 23 20 1-1/4 20-1/4 23-3/4 20 1-3/8 20-3/4
16 23-1/2 16 1 21-1/4 25-1/2 20 1-1/4 22-1/2 25-1/2 20 1-3/8 22-1/2 27 20 1-1/2 23-3/4
18 25 16 1-1/8 22-3/4 28 24 1-1/4 24-3/4 28 24 1-3/8 24-3/4 29-1/4 20 1-5/8 25-3/4
20 27-1/2 20 1-1/8 25 30-1/2 24 1-1/4 27 30-1/2 24 1-1/2 27 32 24 1-5/8 28-1/2
24 32 20 1-1/4 29-1/2 36 24 1-1/2 32 36 24 1-3/4 32 37 24 1-7/8 33

DIMENSIONS IN INCHES.

TABLE 24.1
CLASS 900 CLASS 1500 CLASS 2500
NOM
PIPE FLANGE NO. BOLT B.C. FLANGE NO. BOLT B.C. FLANGE NO. BOLT B.C.
SIZE DIA. OF DiA. DIA. DIA. OF DIA. DIA. DIA. OF DIA. DIA.
BOLTS BOLTS BOLTS

1/2 4-3/4 4 3/4 3-1/4 4-3/4 4 3/4 3-1/4 5-1/4 4 3/4 3-1/2
3/4 5-1/8 4 3/4 3-1/2 5-1/8 4 3/4 3-1/2 5-1/2 4 3/4 3-3/4
1 5-7/8 4 7/8 4 5-7/8 4 7/8 4 6-1/4 4 7/8 4-1/4
1-1/4 6-1/4 4 7/8 4-3/8 6-1/4 4 7/8 4-3/8 7-1/4 4 1 5-1/8

1-1/2 7 4 1 4-7/8 7 4 1 4-7/8 8 4 1-1/8 5-3/4


2 8-1/2 8 7/8 6-1/2 8-1/2 8 7/8 6-1/2 9-1/4 8 1 6-3/4
2-1/2 9-5/8 8 1 7-1/2 9-5/8 8 1 7-1/2 10-1/2 8 1-1/8 7-3/4
3 9-1/2 8 7/8 7-1/2 10-1/2 8 1-1/8 8 12 8 1-1/4 9

4 11-1/2 8 1-1/8 9-1/4 12-1/4 8 1-1/4 9-1/2 14 8 1-1/2 10-3/4


5 13-3/4 8 1-1/4 11 14-3/4 8 1-1/2 11-1/2 16-1/2 8 1-3/4 12-3/4
6 15 12 1-1/8 12-1/2 15-1/2 12 1-3/8 12-1/2 19 8 2 14-1/2
8 18-1/2 12 1-3/8 15-1/2 19 12 1-5/8 15-1/2 21-3/4 12 2 17-1/4

10 21-1/2 16 1-3/8 18-1/2 23 12 1 7/8 19 26-1/2 12 2-1/2 21-1/4


12 24 20 1-3/8 21 26-1/2 16 2 22-1/2 30 12 2-3/4 24-3/8
14 25-1/4 20 1-1/2 22 29-1/2 16 2-1/4 25 - - - -
16 27-3/4 20 1-5/8 24-1/4 32-1/2 16 2-1/2 27-3/4 - - - -

18 31 20 1-7/8 27 36 16 2-3/4 30-1/2 - - - -


20 33-3/4 20 2 29-1/2 38-3/4 16 3 32-3/4 - - - -
24 41 20 2-1/2 35-1/2 46 16 3-1/2 39 - - - -

DIMENSIONS IN INCHES.

For more information visit www.flexitallic.eu 35


USEFUL TECHNICAL DATA

FACING DIMENSIONS
FOR ASME B16.5 & BS 1560 FLANGES • CLASS 150, 300, 400, 600, 900, 1500 AND 2500

TABLE 25
OUTSIDE DIAMETER See Note 3 OUTSIDE DIAMETER See Note 3 HEIGHT

RAISED FACE, RAISED FACE


NOM LAPPED, I.D. OF LARGE I.D. OF LARGE &
PIPE LARGE MALE, LARGE FEMALE & LARGE & SMALL MALE
SIZE & LARGE SMALL SMALL & SMALL LARGE SMALL SMALL SMALL RAISED FACE & TONGUE DEPTH OF
TONGUES MALE TONGUE TONGUE GROOVE FEMALE GROOVE GROOVE CLASS CLASS GROOVE OR
See Note 5 See Notes See Note 5 See Notes See Note 5 See Note 4 See Note 5 See Note 3 150 & 300 400, 600, 900 FEMALE
4&5 3&5 See Note 5 See Note 5 1500 & 2500
R S T U w X V Z See Note 1 See Note 2

1/2 1-3/8 22/32 1-3/8 1 1-7/16 25/32 1-7/16 15/16 1/16 1/4 3/16
3/4 1-11/16 15/16 1-11/16 1-5/16 1-3/4 1 1-3/4 1-1/4 1/16 1/4 3/16
1 2 1-3/16 1-7/8 1-1/2 2-1/16 1-1/4 1-15/16 1-7/16 1/16 1/4 3/16
1-1/4 2-1/2 1-1/2 2-1/4 1-7/8 2-9/16 1-9/16 2-5/16 1-13/16 1/16 1/4 3/16
1-1/2 2-7/8 1-3/4 2-1/2 2-1/8 2-15/16 1-13/16 2-9/16 2-1/16 1/16 1/4 3/16
2 3-5/8 2-1/4 3-1/4 2-7/8 3-11/16 2-5/16 3-5/16 2-13/16 1/16 1/4 3/16
2-1/2 4-1/8 2-11/16 3-3/4 3-3/8 4-3/16 2-3/4 3-13/16 3-5/16 1/16 1/4 3/16
3 5 3-5/16 4-5/8 4-1/4 5-1/16 3-3/8 4-11/16 4-3/16 1/16 1/4 3/16
3-1/2 5-1/2 3-13/16 5-1/8 4-3/4 5-9/16 3-7/8 5-3/16 4-11/16 1/16 1/4 3/16
4 6-3/16 4-5/16 5-11/16 5-3/16 6-1/4 4-3/8 5-3/4 5-1/8 1/16 1/4 3/16
5 7-5/16 5-3/8 6-13/16 6-5/16 7-3/8 5-7/16 6-7/8 6-1/4 1/16 1/4 3/16
6 8-1/2 6-3/8 8 7-1/2 8-9/16 6-7/16 8-1/16 7-7/16 1/16 1/4 3/16
8 10-5/8 8-3/8 10 9-3/8 10-11/16 8-7/16 10-1/16 9-5/16 1/16 1/4 3/16
10 12-3/4 10-1/2 12 11-1/4 12-13/16 10-9/16 12-1/16 11-3/16 1/16 1/4 3/16
12 15 12-1/2 14-1/4 13-1/2 15-1/16 12-9/16 14-5/16 13-7/16 1/16 1/4 3/16
14 16-1/4 13-3/4 15-1/2 14-3/4 16-5/16 13-13/16 15-9/16 14 -1/16 1/16 1/4 3/16
16 18-1/2 15-3/4 17-5/8 16-3/4 18-9/16 15-13/16 17-11/16 16-11/16 1/16 1/4 3/16
18 21 17-3/4 20-1/8 19-1/4 21-1/16 17-13/16 20-3/16 19-3/16 1/16 1/4 3/16
20 23 19-3/4 22 21 23-1/16 19-13/16 22-1/16 20-15/16 1/16 1/4 3/16
24 27-1/4 23-3/4 26-1/4 25-1/4 27-5/16 23-13/16 26-5/16 25-3/16 1/16 1/4 3/16

DIMENSIONS IN INCHES.

NOTES:
1. Regular facing for class 150 and 300 steel flanged fittings and companion flange standards is a 1/16” raised face included in the minimum flange
thickness dimensions. A 1/16” raised face may be supplied also on the class 400, 600, 900, 1500, and 2500 flange standards, but it must be
added to the minimum flange thickness.
2. Regular facing for class 400, 600, 900, 1500, and 2500 flange thickness dimensions.
3. Tolerance of plus or minus 0.016 in. (1/64”) is allowed on the inside and outside diameters of all facings.
4. For small male and female joints care should be taken in the use of these dimensions to insure that pipe used is thick enough to permit sufficient
bearing surface to prevent the crushing of the gasket. The dimensions apply particularly on lines where the joint is made on the end of the pipe.
Screwed companion flanges for small male and female joints are furnished with plain face and are threaded with American Standard Locknut Thread.
5. Gaskets for male-female and tongue-groove joints shall cover the bottom of the recess with minimum clearances taking into account the tolerances
prescribed in Note 3.

36 For more information visit www.flexitallic.eu


SPECIAL APPLICATION GASKETS

HEAT EXCHANGER GASKETS

Special HE-CGI Gaskets With Spiral Wound Outer Ring


(ALTERNATIVES HE-CG, HE-CGI)
Flexitallic special HE-CGI Gaskets with spiral wound outer ring are primarily
designed for TEMA male and female flanges and are custom built to suit the design
conditions of individual heat exchanger vessels. These gaskets are available in an
extensive range of materials.
This style incorporates several special features, as follows:
1. The outer wound nose to ensure correct sealing element location in the flange
recess.
2. A spiral wound sealing element to ensure a positive seal under fluctuating
temperature and pressure conditions.
3. A solid metal inner ring to protect the sealing element and act as a compression
stop. As an optional extra, inner rings can also be supplied with nylon location
screws to secure the gasket to the flange on assembly.
4. Can be supplied with pass partition bars in any configuration. Pass bars are
secured to the inner ring and can be supplied in either solid metal or double
Style HE-CG jacketed construction.

Style HE-CGI

Heat exchangers with flat face or raised face flanges should ultilise style CG and
CGI Spiral Wound Gaskets.

For more information visit www.flexitallic.eu 37


SPECIAL APPLICATION GASKETS

CARRIER RING GASKETS


The carrier ring concept consists of a solid metal ring with a machined
recess in each face. Spiral Wound Gaskets are then located in each of the
machined recesses.
This type of arrangement has been successfully used in sealing problematic
flanges and vessels in the nuclear, power and petrochemical industries.
The major benefits of the carrier ring assembly are due to the double spiral
wound gasket being present. This results in a very high recovery gasket,
ensuring that the bolt load is maintained on the sealing elements when
arduous pressure / temperature cycling occurs in service, thus maintaining
a seal.
Carrier rings can be used on flat face, raised face or tongue and groove type flange, as well as non standard
flange configurations. They can be supplied for both small and large diameter nominal bores up to class 2500
pressure rating. Carrier rings are also tailor made to suit specific flange arrangements and design conditions.

Typical Applications
The carrier ring concept has been extensively used in
the power generation industries, petrochemical and
nuclear industries. Typical applications are as follows:
Heat Exchanger
Operating Pressure: 2900 psi
Temperature: 200ºC
Tube Sheet
H.P. Heaters, Fossil Fired Generators,
H.O.T. Construction, Steam Service
Operating Pressure: 700 psi
Temperature: 370ºC
Materials Ultilised
316L/Flexicarb®
17-7PH/Flexicarb®
Inc X750 HT (Special high recovery material)
Catalytic Crackers
720ºC, Regenerators, 2980 mm OD
Hydrocarbon Service, Refineries

38 For more information visit www.flexitallic.eu


SPECIAL APPLICATION GASKETS

STYLE LS™ & LSI LOW STRESS RANGE OF SPIRAL WOUND GASKETS
The LS gasket offers the same high integrity seal
associated with the spiral wound gasket however, the LS Colour coded and stamped centering •
and LSI has been designed in such a way that compression ring for easy product identification
and sealing requirements are achieved under very low Spiral wound design significantly •
seating stresses. These gaskets are intended for use on reduces gasket creep
class 150 and 300 applications, where customers
traditionally do not use Spiral Wound Gaskets due to Metallic inner ring •
contains and protects
concerns about exceeding allowable design stresses. sealing elements

Traditional Spiral Wound Gasket with Inner Ring

LSI Gasket
• Available with Flexicarb,
Thermiculite™, or
PTFE filler

• Low Stress construction seals


at sheet gasket torques Patent #5161807/5275423
LS Gasket

• Metallic centering ring provides blowout


resistance and compression stop
The traditional spiral wound gasket has its steel windings
protruding above the compression stop; this requires a
significant loading stress to compress the gasket to its
optimum operating thickness. The LS and LSI gaskets have
only soft Flexicarb® or PTFE filler protruding above metal
windings and guide ring; therefore as the gasket is
compressed, the Flexicarb® or PTFE filler is readily
LOWER BOLT STRESS-REDUCED FUGITIVE EMISSIONS
compressed thus producing the sealing mechanism at an
earlier stage as compared to the conventionally manufactured Flexitallic recommended minimum bolt torque figures
spiral wound gasket. for use with the “LSI” gasket on ASME/B16.5 flanges.*
TORQUE TORQUE
NPS (IN.) NPS (IN.)
FT.LBS. FT.LBS.
Flexitallic LSI vs. PTFE Sheet 1/2 25 5 83
800 3/4 25 6 83
5000
700
1 25 8 83

4000 600 1 1/4 25 10 133


Gasket Stress (psi)

1 1/2 25 12 133
Temperature (°F)

500
3000
400
2 50 14 204
1/16” PTFE Sheet
Temperature
300 2 1/2 50 16 204
2000 LSI Gasket

200 3 50 18 295
1000 100 3 1/2 50 20 296

0 0 4 50 24 417
0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
Elapsed Test Time (hours) NOTE: MINIMUM REQUIRED TORQUES MAY BE EVEN LOWER DEPENDING ON
GASKET SIZE AND BOLT MATERIALS. PLEASE CONTACT FLEXITALLIC’S TECHNICAL
DEPARTMENT FOR MORE INFORMATION.
“Above torque values are for class 150 ASME flanges.
TORQUE VALUES FOR 300# AVAILABLE ON REQUEST.
The “LSI” gasket retains more of its initial stress or
tightness, even when subjected to high temperatures,
unlike PTFE sheet gaskets.
AVAILABLE IN A VARIETY OF METALS, ENGINEERED
TO SUIT SPECIFIC APPLICATIONS.

For more information visit www.flexitallic.eu 39


SPECIAL APPLICATION GASKETS

SPIRAL WOUND GASKETS


FOR BOILER CAP AND MANHOLE COVER ASSEMBLIES
Gaskets for boiler handhole, tubecap and manhole covers • High safety factor related to specific operating
incorporating the unique Flexitallic Spiral Wound profile and conditions
specially manufactured with Flexicarb® filler, are ideal for corrosive, • Compression loadings proportional to safe stresses
high pressure or temperature duties. Flexitallic’s anticipation of of cover assemblies
developments in modern steam generating and engineering
• Resilient under concentrated and fluctuating loads
equipment and ability to design to specific requirements are the
guarantee of the perfect seal at minimum maintenance cost with • Prolonged trouble-free service
consistently high standards of performance. • Reduced seat cleaning time

StyIe M & MC & MCS


Spiral Wound Gaskets for Boiler
Manhole Cover Assemblies.
The Flexitallic manhole gasket spiral
constructions incorporate modified
compression values to provide seating
loads within the normal range of cover
assemblies.

Size/Range Specification
Available in circular, obround, and oval
shapes to suit standard manhole plate
configurations.

StyIe T
Spiral Wound Gaskets for Boiler
Handhole and Tubecap Assemblies.
The design features of the basic Flexitallic
spiral wound construction alleviate the
need for sealing compound. Particularly
suitable where old and pitted faces have
rendered other gaskets ineffective.

Size/Range Specification
Available in several standard shapes:
Supplied in thicknesses of 3.2mm
(0.125in.) or 4.5mm (0.175 in.). The
standard thickness of 4.5mm (0.175in.)
is recommended for use in assemblies
where the seat is relatively broad and
bolting load is low.

Materials To Order
Standard materials are Type 304 Stainless Steel and Flexicarb With all orders or inquiries please submit following:
windings. Special materials to suit specific operating conditions a) Name of boiler or equipment manufacturer
are available. b) Gasket style
c) Dimensions of gasket
d) Gasket thickness
e) Flange width of gasket
f) Pressure service rating
g) Gasket material preference

40 For more information visit www.flexitallic.eu


SPECIAL APPLICATION GASKETS

STYLES M & MC
FOR MANHOLE COVER ASSEMBLIES

TABLE 26
Style M NOMINAL
l.D. FLANGE
STYLE DIMENSIONS THICKNESS WIDTH
(inches) (inches) (inches)

M-OvaI 10 x 15 .250 15/16


M-Oval 10 x 16 .250 15/16
M-Oval 11 x 15 .250 15/16
MC-Oval 11 x 15 .250 13/16
M-Oval 11 x 15 .175 3/4
M-Oval 11 x 15 .175 15/16
M-Oval 11 x 15 .175 1/2
M-Oval 11 x 15 .175 11/4
M-Oval 11 x 15 .250 11/4
M-Obround 11-1/16 x 14-7/8 .250 15/16
Style MC M-Obround 11-7/16 x 15-1/16 .250 15/16
M-Oval 12 x 16 .250 15/16
MC-Oval 12 x 16 .250 13/16
M-Oval 12 x 16 .175 1/2
M-Oval 12 x 16 .175 3/4
M-Oval 12 x 16 .175 15/16
M-Oval 12 x 16 .175 1-1/4
M-OvaI 12 x 16 .250 1-1/4
M-Obround 12 x 16 .250 15/16
M-Obround 12 x 16 .250 1-1/4
MC-Oval 12-1/8 x 16-1/8 .250 13/16
M-Obround 14 x 16 .175 3/4
M-Round 14 .175 3/4
M-Round 16-1/16 .175 3/4
NOTE: When ordering gaskets specify operating pressure and temperature and type of steel desired.

Style MCS Flexitallic Style MCS Spiral Wound Gaskets


In keeping with our tradition of taking a leadership role in the gasket
industry we are pleased to introduce the Flexitallic style MCS spiral wound
gasket for use on boiler manhole cover assemblies. The style MCS gasket is
an exclusive Flexitallic design, consisting of a Flexitallic spiral wound gasket
with an integral solid metal inner and/or outer ring. The spiral wound sealing
element provides resilience, strength, blowout resistance and superior
sealability. The solid metal rings prevent over-compression of the gasket,
which is especially important on high pressure boilers. In addition, the rings
provide stability and facilitate proper positioning of the gasket on the cover
which prevents pinching, shouldering, and other gasket damage resulting
from misalignment, irregular plate contours and fillets.
Style MCS
Flexitallic style MCS Spiral Wound Gaskets are available in a wide range of
materials for standard, as well as special design manhole cover assemblies,
with inner & in pressure classes of 0-499 psi, 0-999 psi, and 1000 psi and higher. For
outer rings
additional information on Flexitallic style MCS Spiral Wound Gaskets,
contact the Flexitallic plant nearest you.

For more information visit www.flexitallic.eu 41


SPECIAL APPLICATION GASKETS

STYLE T
FOR BOILER HANDHOLE AND TUBECAP ASSEMBLIES • 0-499 lbs, 0-999 lbs, 1000 lbs & above.
Specify operating temperature, pressure and type of steel.
TABLE 27
NOMINAL FLANGE NOMINAL FLANGE
IDENTIFICATION SHAPE I.D. WIDTH IDENTIFICATION SHAPE I.D. WIDTH
(inches) (inches) (inches) (inches)

American Engineering Obround 3-5/16 x 3-11/16 3/16 Foster Wheeler (con’t.) Round 3-1/8 or 3-1/16 3/8
Round 3-5/16 3/16 Round 4-1/8 or 4-1/16 3/8
Babcock and Wilcox Rect. 4-15/16 x 5-3/16 7/32
No.41 Obround 2-9/64 x 2-33/64 5/32 Geary
No.40 Diamond 3-3/8 x 3-3/4 3/16 31/2” Obround 3-13/16 x 4-5/8 3/8
No.48 Oval 3-13/16 x 4-3/4 7/32 4” Obround 4-1/4 x 5-1/4 7/16
No.79 Obround 4-5/32 x 4-25/32 1/4 4” (.285" Thick) Obround 4-1/4 x 5 1/4 7/16
No.24 Oval 4-1/2 x 5-1/2 7/32 Heine Obround 3-5/8 x 4-5/8 3/8
No.76 Oval 5-1/32 x 5-31/32 1/4 Round 3-5/8 3/8
2” Econ. Round 1-5/8 1/4
International Oval 2-19/32 x 3-19/32 7/16
No.47 Round 2-1/32 3/16
No.32 Round 3 1/4 Keeler Diamond 4-1/4 x 5-1/4 3/8
No.70 Round 3-9/32 3/16 Round 4-1/4 3/8
No.89 Round 3-7/16 5/32 Obround 3x4 3/8
No.92 Round 4-1/32 1/4 Murray Obround 3-5/8 x 4-9/16 3/8
No.28 Rect. 4-13/16 x 5 7/32 Obround 3-5/8 x 4-9/16 7/16
Badenhausen Obround 4-1/32 X 4-29/32 3/8
(See Riley Stoker) Oil Field Obround 2-1/2 x 3-1/2 3/8
Bros Oval 3x4 3/8
HB-5 and HB-10 Round 2-1/4 1/4 Oval 3-1/2 x 4-1/2 3/8
HB-6 and HB-11 Round 3-3/8 1/4 Oval 4-1/16 x 5-1/16 7/16
HB-12 Round 4-1/4 1/4 Orr & Sembower Oval 2-23/32 x 3-21/32 3/8
HB-8 and HB-13 Obround 3-3/8 x 4-1/4 1/4 Oval 3-13/32 x 4-13/32 3/8
HB-14 Obround 4-1/4 x 5 1/4 Pacific Round 1-1/2 1/2
Bucyrus-Erie Round 2 1/2
Q227 Obround 3 x 4-1/2 3/8 Round 2-1/2 1/2
0260 Oval 4x6 7/16 Page
0208 Round 2-1/2 1/4 Larrabee Oval 2-27/32 x 3-29/32 3/8
Casey-Hedges Obround 4-1/4 x 5-1/8 3/8 Junior Oval 3-1/8 x 4-1/8 3/8
Page Oval 3-1/8 x 4-1/4 3/8
Cleaver-Brooks Obround 2-27/32 x 3-19/32 5/16 P-B Oval 3-5/16 x 4-5/16 3/8
Obround 3-9/32 x 4-17/32 3/8 Drum Oval 3-25/32 x 5-13/32 5/8
Obround 4x6 3/8 Consol Round 2-3/16 3/8
Combustion Engineering Riley Stoker
24N-L1206 Diamond 3 x 3-7/8 1/4 W-C22 Oval 3-17/32 x 4-17/32 5/16
29N-L839 Diamond 3-3/8 x 4-1/4 1/4 W-C2 Obround 3-23/32 x 5-23/32 11/32
30N-L866 Diamond 3-5/8 x 4-1/2 1/4 W-C16 Round 1-31/32 3/8
33N-L1205 Diamond 3-3/4 x 4-5/8 1/4 W-C6 Round 3-9/32 5/16
31N-L579 Diamond 4-1/4 x 5-1/8 1/4 W-C9 Square 4x4 11/32
21N-L1291 Obround 2-1/8 x 2-1/2 5/32 Square 5-1/2 x 5-1/2 3/8
22N Oval 2-1/8 x 2-5/8 7/32
Springfield Oval 3-17/32 x 4-17/32 5/16
23N Obround 2-25/32 x 3-13/32 7/32
Oval 4-1/16 x 5-1/16 3/8
25N-L1 278 Obround 3-1/8 x 4-1/8 3/16 Square 5-1/2 x 5-1/2 3/8
27N Diamond 3-3/8 x 3-3/4 3/16 Square 7-3/8 x 7-3/8 5/8
28N-L1277 Obround 3-3/8 x 3-7/8 3/16
32N Oval 4-1/2 x 5-1/2 7/32 Superheater Obround 2-21/32 x 3-9/32 15/64
1N-L1272 Round 1-1/2 3/16 Obround 3-3/32 x 4-3/32 1/4
7N-L1131 Round 1-3/4 3/16 Obround 3-11/32 x 3-23/32 3/16
3N-L1274 Round 2-5/8 7/32 Obround 3-3/8 x 3-3/8 1/4
Round 15/16 3/16
4N-L740 Round 3-1/8 1/4
Round 3-3/32 1/4
L741 Round 3-3/8 1/4
5N-L902 Round 3-5/8 1/4 Union
5N-L744 Round 4-1/8 1/4 3 1/4” Pear 3-7/16 x 4-7/16 3/8
51N Rect. 4-13/16 x 5 7/32 Pear 3-1/2 x 4-1/2 3/8
52N-L1117 Rect. 4-7/8 x 5-3/16 7/32 Pear 4-1/4 x 5-1/4 3/8
PB9474 Obround 4-1/8 x 4-7/8 3/16 (.285” Thick) Pear 4-1/4 x 5-1/4 3/8
PB9474 Round 3-1/2 3/16 Oval 3-1/2 x 4-1/2 3/8
Oval 3x4 3/8
Connelly Obround 3 x 3-15/16 3/8
Vogt Oval 3x4 5/16
Edge Moor Oval 4-1/8 x 5-1/4 3/8 Oval 3-3/8 x 4-1/4 7/32
Round 2-1/2 1/2 Oval 3-1/4 x 4-1/2 5/16
Round 4-1/16 15/32 Oval 3-3/4 x 5 3/8
Erie City Pear 3-1/2 x 4-5/8 3/8 Oval 4x5 5/16
Obround 3 x 4-1/2 3/8 Oval 4x6 3/8
Oval 3-1/32 x 4-1/32 5/16 Oval 4-1/4 x 5-1/8 7/32 (new)
Oval 3-17/32 x 4-17/32 5/16 Oval 4-1/4 x 5-1/8 5/16 (old)
Oval 4-1/32 x 5-1/32 5/16 Oval 4-9/32 X 5-5/32 7/32
Oval 4-1/32 x 6-1/32 3/8 31/2” Round 3-19/32 3/8
Round 3-1/2 3/8 Round 4-1/8 3/8
Ward Square 4-7/8 x 4-7/8 1/4
Foster Wheeler Diamond 4x5 3/8
Wickes Pear 4-1/8 x 5-1/8 9/32
23/4” Obround 2-25/32 x 3-13/32 7/32 Pear 4-1/4 x 5-1/8 3/8
Obround 3x4 3/8 D2300 Oval 3x4 5/16
315/16” Obround 3-11/32 x 3-31/32 7/32 D2301 Oval 3-1/2 x 4-1/2 5/16
Oval 4-3/16 x 5-3/16 5/16 D2361 Oval 4x5 5/16
Round 15/16 5/32 D2724 Oval 4x6 5/16
Round 2-1/32 13/64 Round 4-1/8 3/8
Round 2-1/32 15/64 Round 4-1/4 3/8
Round 2-1/8 or 2-1/16 3/8

42 For more information visit www.flexitallic.eu


SPECIAL APPLICATION GASKETS

THERMICULITE® 835 HEAT TREATED INCONEL X-750 SPIRAL WOUND GASKET

Increased Safety. Proven Results.


Proven Cost Savings.
Severe cyclic conditions? For the most demanding cyclic
conditions, the choice is Flexitallic’s Thermiculite 835 Spiral Wound
Gasket with Heat Treated Inconel X-750 winding.
Differential thermal expansion and contraction of components in a
bolted joint, due to the effects of cyclic conditions, requires that
extra resiliency be built into the joint or the gasket to compensate
for fluctuating load conditions.
Normal gasket materials do not provide sufficient resiliency, and
therefore cannot compensate for the adverse effects of cyclic
conditions. Special Heat Treated Inconel X-750 gasket materials
have been developed by Flexitallic to ensure that joint integrity is
maintained during thermal cycles.
In OEM and End User testing comparing the performance of
standard 316L SS windings vs. Heat Treated Inconel X-750 Thermiculite 835 Spiral Wound Gasket with
windings (precipitation hardened), HT Inconel X-750 winding Heat Treated Inconel X-750 Winding
material significantly increased the yield strength resulting in
increased springback before leakage, or usable recovery.

Full Scale Test Results (averaged)


Gasket Dimensions 40-5/8” x 42” x .175”

Heat Treated Inconel


Winding Material 316L SS
X-750

Initial Thickness 0.178” 0.179”

Compressed Thickness 0.122” 0.121”

Total Springback 0.011” 0.013”

Springback to Leakage @ 2500


0.0038” 0.0078”
psi Test Pressure

Specify Flexitallic’s proprietary precipitation hardened Inconel


X-750 windings in applications where there are concerns about:
• Cyclic conditions
• Differential thermal expansion and contraction
• Radial shear
• Bolt relaxation
Ethylene Cracker Unit
• Hot torquing
• Mating flanges of dissimilar metals

When ordering this material it is important that you specify


PRECIPITATION HARDENED INCONEL X750 WINDINGS,
OR INCONEL X750HT.

For more information visit www.flexitallic.eu 43


SPECIAL APPLICATION GASKETS

MULTI-CLASS SPIRAL WOUND GASKET

• One gasket accommodates both Class 150 and 300 flanges


(Class 150 to 600 in NPS 1/2 through NPS 3)
• Reduces inventory requirements
• Easy to install… Less than half the studs
• Multiple metal windings & fillers available
• Also available with inner rings

44 For more information visit www.flexitallic.eu


SPECIAL APPLICATION GASKETS

THE BAKER* GASKET


FOR HF ACID & OTHER HAZARDOUS CHEMICAL APPLICATIONS

Problem
A leak occurs on HF service
• HF can attack the bolts causing bolt failure.
• A small emission goes undetected.

Solution
• Prevents HF attacking the bolts.
• Early detection of small leaks.
• Containment of HF emissions.
• Improves maintenance (detect & repair).
• Requires no modification to the flanges.
• Designed to suit Class 150 & 300 flanges.
• Contains no respirable fibers.

What are the benefits?


The Baker gasket offers the user the reliability
of a spiral wound gasket with the additional
back-up of an emissions containment system
should a leak occur. Reduced maintenance
costs through an improved ‘Detect & Repair’
program. Improvements in plant operators
Health & Safety profile.

A PTFE ring is attached to the


external guide ring. Any emissions will be
confined within the flange arrangement.

PTFE Channel Ring

Any HF emissions are focused to the tagged


area where a reaction with the detector paint
can be easily observed. This concept has
been successfully field tested.

Spiral Wound Gasket utilising


PTFE or Flexicarb filler materials

*Patent Pending

For more information visit www.flexitallic.eu 45


THE ACADEMY OF JOINT INTEGRITY

Flexitallic is proud to be a founding partner


of The Academy of Joint Integrity.

Training Courses Location


The Academy of Joint Integrity offers The Academy has dedicated facilities within the UK (Aberdeen, Teesside,
Accredited and Awareness Training Humberside and West Yorkshire) and globally via our overseas operations.
Courses to all personnel who are actively
involved in the assembly and tightening
of flanged bolted connections. Mentoring
Course
and assessment programmes also Training can be delivered in a variety of ways:
complement the training provision. • At the Academy, utilising our purpose built training centres
All our training courses are given by • At the clients premises, utilising mobile training rigs and equipment
industry professionals who themselves
have current and relevant industry-based • Via ‘Blended Training’ using a web based learning portal with a unique
experience. E-Learning programme.

The Academy is a member of the Energy Benefits


Institute and has contributed to the latest
• Legislation compliance
UK Oil and Gas best practice guidelines,
specific to Joint Integrity Management. • Motivated workforce with best practice skills
The Academy is also an active member • Reduced costs with increased asset integrity
of an ASME sub-committee, developing • Access to the latest technical standards and procedures
new initiatives for Pressure Boundary
Bolted Flange Joint Assembly. • Sealing and integrity modules providing greater knowledge
• Alliance and structured support from a world class technical / training team.
Academy training courses incorporate
Energy Institute, European (EN1591 part For further information on the range of courses available visit
4) and ASME PCC-1-2010 methods and www.academyofjointintegrity.com
procedures.

“Fundamental to successful joint integrity is the training


of the personnel involved in the process of inspection,
assembly and tightening of bolted connections.
To address Human Factor issues, The Academy provides
a range of cost effective tailored training courses to suit
the needs of the client/contractor.”
Gary Milne, Technical Training Manager

46 For more information visit www.flexitallic.eu


The content of this Dimensional and Order Guide relates to Flexitallic’s products as supplied. The information contained herein is given in good faith, but no
liability will be accepted in relation to same. The revision of products, pursuant to Flexitallic’s policy of continuous development, as well as the acquisition of
further information, may necessitate revisions to parts or all of this document. Flexitallic’s Technical Sales Department will be pleased to update customers,
on request. As the company’s products are used for a multiplicity of purposes, and as Flexitallic has no control over the method of their application or use,
Flexitallic must exclude all conditions or warranties, express or implied, as to their products and/or their fitness for any particular purpose. Any technical
cooperation between the Company and its customers is given for the customer’s assistance only, and without liability on the part of Flexitallic.

Flexitallic guarantees that any product of its manufacture, which, upon examination by a Flexitallic representative, is found to be defective in either
workmanship or material whereby it is suitable under proper usage and service for the purpose for which is was designed, will be replaced or repaired free
of charge including transportation charges but not cost of installation or, at our option, the purchase price will be refunded. The products are not guaranteed
as to performance under any specific service nor for any specific period of time. The sale of our products under any other warranty or guarantee express or
implied is not authorised by the company.

WARNING:
Properties/applications shown throughout this brochure are typical. Your specific application should not be undertaken without independent study and
evaluation for suitability. For specific application recommendations consult Flexitallic. Failure to select the proper sealing products could result in property
damage and/or serious personal injury.

Performance data published in this brochure has been developed from field testing, customer field reports and/or in-house testing.

While the utmost care has been used in compiling this brochure, we assume no responsibility for errors. Specifications subject to change without notice.
This edition cancels all previous issues. Subject to change without notice.

Flexitallic is a registered trademark for gaskets, seals and other products of Flexitallic.

For more information visit www.flexitallic.eu 47


48 For more information visit www.flexitallic.eu
UNITED KINGDOM UNITED STATES CANADA CHINA
Flexitallic Ltd Flexitallic L.P. AGS Flexitallic, INC. Flexitallic Sealing
Technology Co. Ltd
Scandinavia Mill 6915 Highway 225 4340 - 78 Avenue Edmonton Building 3 South
Hunsworth Lane Deer Park Alberta T6B 3J5 Wujiang Export
Cleckheaton Texas 77536 CANADA Processing Zone
West Yorkshire USA 688 Pangjin Road
BD19 4LN Wujiang, Jiangsu 215200
UK P.R. CHINA
Tel. +44 1274 851273 Tel. +1 281 604 2400 Tel. +780-466-5050 Tel. +86 512 6303 2839
Fax. +44 1274 300303 Fax. +1 281 604 2415 Fax. +780-465-1177 Fax. +86 512 6303 2879

The FDS Group


Flexitallic is a member of the FDS Group. All member companies
play a part in the improvement of industrial processes and
safety of operations in diverse sectors such as oil production,
oil refining, petrochemical and energy. Client service, technical
support and innovative solutions, in all aspects of the industrial
sealing business, are the core of the strategy shared by the
companies that are part of the Group.
OCT 2012 - REV 1

A member of the

www.flexitallic.eu

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