Electrical Safety for Industry
Electrical Safety for Industry
1. INTRODUCTION ........................................................................................................................2
2. UNGROUNDED SYSTEMS .......................................................................................................2
2.1 Effects of Ground Fault ............................................................................................2
2.2 Code Requirements .................................................................................................4
3. HIGH RESISTANCE GROUNDING (HRG).................................................................................4
3.1 Neutral Grounding Resistors ...................................................................................6
3.2 Artificial Neutrals ......................................................................................................6
4. SYSTEM CAPACITANCE ...........................................................................................................7
5. SELECTION OF HRG EQUIPMENT .........................................................................................9
5.1 Maximum Let-Through Current Values ...................................................................9
5.2 Overcurrent Protection ...........................................................................................11
6. SYSTEM INSULATION LEVELS ..............................................................................................11
7. MINING APPLICATIONS ..........................................................................................................11
8. APPLICATION OF HRG WITH NON-SELECTIVE INDICATORS ...........................................13
9. FAULT LOCATING SYSTEMS - PULSING SYSTEMS........................................................... 17
9.1 HRG Equipment ..................................................................................................... 19
9.1.1 Neutral Grounding Resistors................................................................ 19
9.1.2 Artificial Neutrals .................................................................................. 19
9.1.3 Current Limiting Resistors.................................................................... 20
9.2 Types of Pulsing Systems ..................................................................................... 21
9.2.1 Current Sensing ................................................................................... 21
9.2.2 Voltage Sensing ................................................................................... 21
9.2.3 Pulsing Module for DSP and DSA Units............................................. 21
9.2.4 Sleuth ................................................................................................... 22
9.2.5 Turbo Sleuth ......................................................................................... 22
10. SELECTIVE GROUND FAULT INDICATION ........................................................................ 22
10.1 Ground Current Meters,Type GM........................................................................ 23
10.2 Ground Fault Relays,Type MGFR........................................................................ 23
10.3 Type DSA Ground Alarm System ....................................................................... 24
10.3.1 Construction........................................................................................ 26
10.3.2 Application - General ........................................................................ 27
10.3.3 Typical System Applications ............................................................ 28
10.3.3.1 Secondary Radial Systems ............................................. 28
10.3.3.2 Secondary Selective Systems......................................... 29
10.3.4 Combination DSA and DSP .............................................................. 30
11. SECOND GROUND FAULT PROTECTION........................................................................... 31
11.1 DSP Components................................................................................................. 33
11.2 Typical DSP Systems .......................................................................................... 34
12. FUSION - THE COMBINATION OF SOLID AND HRG........................................................ 39
13. HARMONICS ........................................................................................................................ 40
14. THE DESIGN PROCESS ...................................................................................................... 40
APPENDICES
Unfortunately, the ungrounded system is susceptible to a build-up of high voltages (up to six times the nominal
system voltage) when the first fault on the system is intermittent. This high transient voltage can initiate a second
fault at the weakest insulation point on the system and thus larger, more damaging fault currents can occur. The
second phase failure to ground will usually initiate high fault currents flowing between the two insulation failures.
The overcurrent devices protecting the circuit involved should operate to clear the fault. However, a phase-to
ground-to-phase fault path impedance between them may create a high resistance arcing fault. The magnitude may
not be sufficient to operate the overcurrent devices, and will cause extensive damage to the equipment requiring
expensive repairs or an extended shutdown until the equipment can be replaced. Locating and repairing the first
ground fault is of prime importance, but in most continuous process plants this is not an easy job since some
portion of the operation would have to be shut down in order to isolate the problem area.
The ungrounded system can be regarded as a three-wire system only, thus the following discussion is valid for
both wye and delta transformer secondaries.
If one system conductor, phase C for example, becomes faulted to ground, then phase C and ground are at the
same potential, zero volts (Figure 2.1(b)). The voltages of the other two phases in the reference to ground are
increased to the system phase-to-phase voltage. This represents an increase of 73% over the normal line to
ground voltage. Furthermore, the voltages to ground are now only 60° out of phase.
Figure 2.1 (a): Ungrounded System - Normal Condition
Even though the capacitive voltages are unequal during a single line-to ground fault, the phase-to-phase voltages
(VAB, VAC, and VBC) have not changed in magnitude or phase relationship, and the system remains in service. Ground
current in the fault IG is the vector sum of the two currents IA and IB (which are 90° ahead of their respective voltages
VAG and VBG) where IA = VAG/X A and IB = VBG/XB.
X A and XB are the system capacitive reactances calculated from the capacitances of the elements of the distribution
system. (See Appendix 1.) This ground current value is used to determine the maximum ground resistance for high
resistance grounding.
If the ground fault is intermittent such as arcing, restriking or vibrating type, then severe overvoltages can occur.
Unless the fault disappears as the phase voltage passes through zero, a DC offset voltage will remain on the system
capacitance to ground. When the fault reappears the system voltage to ground will equal the sum of the DC offset
and the AC component, which will depend on the point of wave at which the fault is re-established. In this manner,
the intermittent fault can cause the system voltage to ground to rise to six or eight times the phase-to-phase voltage
leading to a breakdown of insulation on one of the unfaulted phases and the development of a phase-to-ground
to-phase fault. An intermittent type of fault is a very real danger. Therefore, early detection of this condition is of
primary importance.
2.2 CODE REQUIREMENTS
Canadian Electrical Code Part I #C22.1-02 rule 10-106(2) for alternating current systems requires wiring supplied
by an ungrounded system to be equipped with a suitable ground detection device to indicate the presence of a
ground fault. It should be noted that under rule 10-106, if a system incorporates a neutral conductor it must be
solidly grounded.
The C.E.C. Rule 10-1102 also recognizes continuously rated neutral grounding resistor systems up to a maximum
of 10A. If the value of the ground current exceeds 10A, the unit should be regarded as a solidly grounded system
and must be cleared on first ground fault. This can be done in various ways e.g. with ground fault relays on the
feeders, or a single relay with a current sensor in the grounding resistor.
National Electrical Code 2005 rule 250.21 for alternating current systems requires wiring supplied by an
ungrounded system to be equipped with a suitable ground detection device to indicate the presence of a ground
fault. It should be noted that under rule 250.20(B)(2), if a system incorporates a neutral conductor it must be
solidly grounded.
The N.E.C. Rule 250.36 also recognizes high-resistance grounded power systems, which use continuously rated
neutral grounding resistors for low ground fault current values. This can be achieved various ways, e.g. with
ground fault relays on the feeders, or a single relay with a current sensor in the grounding resistor.
The other method, using a single phase transformer connected from the wye point to ground, is shown in Figure
3.2. This method is used to allow the use of a low voltage current limiting resistor, in a medium voltage system.
The transformer is generally rated at system line-to-line voltage on the primary and 120 or 240V on the secondary.
The resistor selected will have the same equivalent wattage as the direct connected resistor shown in Figure
3.1, but reduced in ohmic value by the square of the turns ratio of the transformer. The transformer/resistor type
grounding equipment is used to allow easy adjustment of the ground current level by changes in the low voltage
secondary resistor value.
The effect of the zig-zag and wye/delta grounding transformers is very similar. First, both provide a low
impedance path for the zero-sequence currents so that, under a line-to-ground fault, zero-sequence currents can
flow into the ground at the point of the fault and back to the star point of the grounding transformer. Second, the
impedance of both types of transformers to normal three phase system current is high, so that when there is no
fault on the system only a small magnetizing current flows in the transformer winding.
In a zig-zag or interconnected star transformer, there are two identical windings on each leg. The windings are
cross-connected such that each core leg is magnetized by the currents from two phases. All windings have the
same number of turns but each pair of windings on a leg is connected so that their magneto-motive forces (MMF)
are equal and opposite. The result is that the common (star) point is forced to remain at an equipotential voltage
with respect to each phase. When a ground fault occurs, the voltage across the limiting resistor increases from
zero to a maximum of:
where E is the rated line voltage in Volts, and IG is the maximum ground current in Amperes.
Distribution transformers, either three phase or three single phase units connected in wye/delta, can also be used
as grounding transformers. The wye-connected primary should be grounded solidly with the current limiting
resistor connected across the broken delta connected secondary windings as shown in Figure 3.4. The KVA
rating of each of the transformers should be equal to one third the rated line-to-line voltage times rated ground
current for continuous duty.
This type of grounding transformer arrangement can be used on low and medium voltage systems up to 15KV.
The application of the zig-zag transformer is recommended because the required capacity of the star/delta
transformer is 1.73 times as great as that for the zig-zag transformer for the same performance. When ground
current changes are necessary on medium voltage systems due to operational requirements, star/broken-delta
connected single phase transformers with secondary grounding resistors are convenient, permitting low-voltage
modifications to be made. Tapped resistors can be used to allow adjustments to be made as systems become
larger with the connection of additional equipment.
4. SYSTEM CAPACITANCE
The line-to-ground capacitance associated with system components determines the magnitude of zero-sequence
charging current. This value of current is required for proper selection of high resistance grounding equipment.
The capacitance to ground of transformers is negligible. The large spacings between the core and the windings,
and shielding effects of the winding adjacent to the core, limit the capacitance to ground to a minimum. Overhead
line and cable capacitance to ground can be very high if considerable lengths are involved. Cable capacitance
is many times greater than the capacitance of open-line wire lines. Capacitance of cable, depending upon the
conductor size, insulation and construction, can be obtained from the manufacturer for any specific cable type
or an approximate value can be calculated using the appropriate formula for the specific cable type. Refer to
Appendix 1.
Rotating machines (synchronous motors and generators, and induction motors) are also major contributors to the
overall system capacitance to ground. Low voltage machines usually have larger capacitance values than medium
voltage units of the same rating because of lesser insulation to ground and a greater conductor and slot surface
area. Also, high speed machines have normally lower capacitance than the slow speed ones. Factors such as
number and depth of slots, type of insulation, etc. produce wide variations.
The contribution of surge capacitors applied to rotating machinery can be significant. The surge capacitors are
connected line-to-ground but selected with rated voltage at least as high as the circuit line-to-line voltage. The
positive, negative and zerosequence capacitance of the 3-phase surge capacitors are equal. The ratings and
constants for standard surge capacitors are listed in Table A1.1 in Appendix 1.
Although shunt power capacitors (used for power factor correction) have large positive and negative sequence
capacitance, they would have no zero-sequence capacitance unless the wye-point of wye-connected banks is
grounded. (On industrial power systems the wye-point of the shunt capacitor banks should never be grounded.)
The charging current of a system can be calculated by summing the zero-sequence capacitance or capacitive
reactance of all the cable and equipment connected to the system. From this the current can be calculated
from the system voltage, using the formulae listed in Appendix 1. If actual values are not available, graphs
and approximation formulae can also be used without considerable errors. (See Appendix 1) It is preferable
to measure the magnitude of the charging current on existing power systems (as described in Appendix 2) for
correct grounding equipment selection. The measured values must be adjusted to obtain the maximum current if
not all system components were in operation during the tests.
When it is impractical to measure the system charging current, the “Rule of Thumb” method may be used as
indicated in Table 4.1. Note that surge suppressors add a significant additional amount of current to the total
system leakage.
The charging current of systems 6900V and above should be carefully calculated for new systems and
measured for existing systems to select the correct grounding resistance value. Due to large variations in system
arrangements no “Rule of Thumb” sizing can be used.
It is recommended that a calculation check be made when the “Rule of Thumb” method is used to compare the
let-through current values with the actual system data.
In Table 4.2, charging current data is listed at various voltage levels. The indicated values are based on published
data of component manufacturers, or derived from actual charging current measurements.
The high resistance grounding equipment should have a voltage rating corresponding to the system voltage
as follows:
The voltage rating of the grounding resistor should be line voltage divided by root 3 (line-to-neutral voltage
rating of the system). The voltage rating of the grounding transformer should be the line-to-line voltage rating
of the system. All continuously rated, high resistance grounding equipment is designed to operate at that
rating provided:
a) The temperature of the cooling air (ambient temperature) does not exceed 40°C and the average
temperature of the cooling air for any 24-hour period does not exceed 30°C.
b) The altitude does not exceed 3300 ft. (1000 m). Standard devices may be applied in locations having an
altitude in excess of 3300 ft. (1000 m) but the dielectric strength of air insulated parts and the current-carrying
capacity will be affected. At or above 3300 ft. (1000 m) the correction factors of Table 5.1 should be applied.
Operation at higher ambient temperatures and altitudes exceeding 15,000 ft (4500 m) or unusual service
conditions necessitate special design considerations.
Particularly on medium voltage systems, at ground fault current higher than 10A, tripping on the first fault will
be required to limit the damage. Indefinite persistence of a high resistance ground fault in a motor winding may
damage the turn insulation to the extent that a turn-failure occurs, resulting in a shorted turn fault current of
many times rated current. At first, phase overcurrent relays may not detect this current since the overcurrent may
be slight. The fault current in the short-circuited turn is likely to produce local heating and further damage the
insulation to the degree that the fault escalates to a phase-to-phase fault, causing considerable motor damage.
The fault current capacity of the conductor and metallic shield of a cable are related principally to their heat
capacities and are limited by the maximum temperature under fault conditions (at conductor 250°C, at shield
150°C). Standard power cable conductor shields, e.g. helically applied copper tape, have very low fault current
capacity so a higher than rated sustained ground current will increase the temperature above the limit. After
damaging the shield and the insulation, it may escalate to a two phase or three phase fault. Even for low voltage
resistance grounded systems, it may be desirable to clear the first ground fault with a relay. For example when
equipment protection has a higher priority than service continuity.
The high resistance grounding equipment (Zig-zag transformer and grounding resistor) should have a continuous
duty rating when the service continuity (alarm on first fault) is prime concern. Short time rated devices (10
seconds, 1 minute or 10 minutes) are used on systems where the first fault is cleared automatically with a relay.
With these devices the fault must be removed within a time period of the short time rating. Note these devices
should be ideally protected by a relay with inverse time current characteristics. The relay should be set to pick-up
at or below the maximum continuous current rating of the resistor. The time duration will be increased according
to I2t = K (a constant). For example, at 50% rated current, a 10 second rated resistor can only carry current for
40 seconds. In any case the relay characteristics must co-ordinate with the characteristic de-rating curve of the
grounding resistor to prevent damage to the resistor.
Table 5.2 Recommended Fuse Sizes for Continuous Duty Rated Artificial Neutral
It would be preferable to use an overcurrent protective device of adequate short circuit rating which
simultaneously opens all ungrounded conductors in lieu of fuses to prevent single phasing. Presently, however,
the lowest rating available on the market of high interrupting capacity, low voltage molded case circuit breakers is
15-20A, and the high cost of the medium voltage devices makes their application prohibitive.
If desired, on low voltage systems the protective current limiting fuses can be monitored by a blown fuse relay
which may be used directly or through an auxiliary relay to activate the shunt trip mechanism of a circuit breaker
or a 3 pole contactor. Short time rated neutral grounding resistors should also be protected by inverse current
relays as previously described in Section 5.1.
6. SYSTEM INSULATION LEVELS FOR MEDIUM VOLTAGE SYSTEMS
For medium voltage systems above 5KV, the Insulated Power Cable Engineers Association (IPCEA) have
requirements in which conductor insulation thickness for a particular voltage is determined by the length of time
that a phase-to-ground fault is allowed to persist. Three thickness sizes are specified and are related by the terms
100%, 133% and 173% levels to be applied as follows:
a) 100% level, where the clearing time will not exceed 1 minute.
b) 133% level, where the clearing time exceeds 1 minute, but does not exceed 1 hour.
c) 173% level, where the clearing time exceeds 1 hour.
Obviously the 100% level can be used on any system whether solidly or resistance grounded, providing phase-to-
ground faults are cleared in the specified time. This will almost inevitably require fault relaying.
The 133% and 173% levels will apply mainly to ungrounded and high resistance grounded systems, since other
forms of grounding will most probably involve ground fault currents that could not be tolerated even for the time
permitted. Selection between the 133% and 173% level of insulation will be determined by the time required,
after identification of the faulted feeder, to perform an orderly shutdown of the process being served. The effect
of full line-to-line voltage appearing on the unfaulted phases of all other system components such as monitors,
controllers, switchgear, transformers and capacitors does not require special consideration, but it should be
expected that some life may be sacrificed when they operate frequently for extended periods of time.
7. MINING APPLICATIONS
High resistance grounding equipment or permanently installed electrical distribution systems used in mines
should be selected and applied as recommended for process industries.
When mobile equipment is connected to the distribution system the grounding equipment and the ground fault
protection should be designed to comply with ‘CSA Std. M421-00 Use of Electricity in Mines’, which requires that:
mobile equipment operating at more than 300V shall have ground fault protection and ground conductor
monitoring. The neutral be grounded through a neutral grounding device in such a manner as to limit the possible
rise of ground fault potential to a maximum of 100V.
Although the code requires instantaneous fault clearing in coal mines (Paragraph 6.11.2), time delayed tripping is
generally acceptable in other mining operations. Local mining codes should be checked for time delay requirements.
The grounding resistor usually has a continuous current rating of 5A, 10A, 15A, 25A or 50A depending on the
particular system for which the resistor is designed. The impedance of the ground wire shall not exceed the
values to limit the voltage drop external to the grounding resistor to maximum 100V.
Table 7.1 Maximum Ground Impedance For Mining
RESISTOR RATING AMPS MAX GROUND WIRE IMPEDANCE OHMS PRODUCT I X R (V)
5 20 100
10 10 100
15 6.5 100
25 4 100
50 2 100
The permitted ground wire impedance is the sum of the impedance of the grounding conductor of all trailing
cables. The resistance value of the grounding device is normally designed to operate a selected ground relay at
the highest sensitivity level to provide maximum protection. It is recommended that the pick-up of the ground
fault relay shall be 5 amps or less when used with a current relay, or 80% when a voltage relay is used. Typical
protection systems are shown in Figure 7.1 (current relay) and Figure 7.2 (voltage relay).
NOTE: The one advantage of using a potential transformer in place of the current transformer for the ground fault
protection is that the potential transformer monitors the continuity of the neutral grounding resistor, such that an
open circuit in the resistor would cause early operation of the voltage relay (VR). Redundancy is often obtained by
the use of both current sensing and voltage sensing.
The trailing cables must conform with Paragraph 4.1.2 of the CSA Std. C22.5-1977. For medium voltage
applications and when increased insulation levels are required on low voltage systems, the types SHD and
SHD-GC cables should be used. Both types are available with cross-linked polyethylene or ethylene-propylene
(EPR) insulation with natural rubber, polyethylene, polychloroprene or polyurethane jacket for 5KV, 8KV and 15KV
insulation level. The type SHD cables are made with three uninsulated ground wires, one in each interstice. The
type SHD-GC cables are made with one insulated AWG. No. 8 ground check and two uninsulated ground wires,
one in each interstice.
When individual power conductor shielding is not required, type G (SGO) portable cables can be used for low
voltage applications. The type G cables are made with 3 uninsulated ground wires, one in each interstice.
In each type and size of trailing cable assembly, the size of ground wires conforms with IPCEA recommendations.
Cables operating on circuits over 750V or, in coal mines, over 125V must have a grounded shielding consisting
of tinned copper wire mesh, or the equivalent; and this shielding shall be, throughout the length of the cable, in
contact with the interstitial grounding conductor. (Paragraph 4.1.2.10 of CSA Std. C22.5-1977).
Since the phase-to-ground voltages change substantially when a ground fault occurs, the presence of the fault
is detected by any of these devices by monitoring the phase-to-ground voltages of the system. Under normal
conditions, the phase-to-ground voltages are equal because the distributed capacitance of the phases are
equal (as discussed in Section 2.1). When a ground fault occurs, the voltage to ground of the faulted phase is
reduced and those of the other two phases increased. Indicator lights connected across the line to ground can,
therefore, be used to show the faulted condition, i.e. the light on the faulted phase will turn off to show that
phase is faulted.
The conventional ground detectors provide the minimum requirement of phase indication, but cannot stabilize the
system voltage. To provide protection against over-voltages to ground due to intermittent ground faults, it is still
necessary to apply high-resistance grounding of some type, as previously described.
The I-Gard type GIL ground indicating lamps with appropriate voltage rating can be used for any ungrounded
or high resistance grounded low voltage system, as required by the Canadian Electrical Code and the National
Electrical Code. For voltages in excess of 600V, three single phase potential transformers, wye/wye-connected,
can be used to match the 240V indicator (GIL-2) to the system.
This basic unit provides the minimum protection by visual indication only and requires constant supervision.
Figure 8.1(a) illustrates the next step up and shows a typical system with a GIL indicator unit and a voltage
sensing relay connected across the grounding resistor. The relay provides an audible alarm or other function such
as a remote lamp, or PLC input. Alarm indication can be obtained from the resistor using the voltage across the
resistor or the current flowing through it, as can be seen from Figure 8.1(a), (b) and (d) for wye and delta systems.
In the latter two cases, a type MGFR Relay with a ground current sensor, mounted on the connection between
either the wye point and the grounding resistor or the grounding resistor and ground, can also be used for alarm
purposes or for breaker control.
The next level of protection is use of a type GADD Relay, which combines a phase lamp type indication with a
voltage relay. (See Figure 8.1(c)). It also provides a visual warning indication in addition to the phase indication. It
operates by voltage measurement of the line-to-ground voltages. The system voltage is divided by a resistor
network, type DDR2. This resistor network is used by the GADD to match it to systems with different voltages.
It divides the system to ground voltages to electronic levels. The type DDR2 alarm resistor unit is a separate
component in its own enclosure and not part of the grounding resistor or artificial neutral in any way.
The type DDR2 alarm resistor units are available for direct connection (Figure 8.2(a) and (b)) up to 600V. On systems
over 600V line-to-line, it is necessary to use potential transformers to monitor the phase voltages (Figure 8.2(c) and
(d)). The potential transformers must have a primary rating equal to line-to-line voltage with a secondary rating of
120V. High accuracy is not required. The DDR2 burden on the PT is minimal at less than 1VA. The type DDR2-1
alarm resistor unit (rated 120V) is then connected to the secondary of the potential transformers.
Figure 8.1 (A) Indication on wye system with voltage derived alarm from voltage sensing relay
Figure 8.1 (B) Indication on wye system with current derived alarm using MGFR relay
Figure 8.1 (C) Indication with delta system, and voltage derived alarm with GADD relay
Figure 8.1 (D) Indication on delta system with current derived alarm using MGFR relay
To take maximum advantage of the full capabilities of the high resistance grounding, there are various systems
for locating faults without interruption of the service. For example, the I-Gard Type GM meters and DSA fault
indicators can be used to detect which feeder or branch circuit has the fault by lamp indication (DSA indicator) or
meter deflection (GM meter). One DSA can be used to detect faults at all levels of the system right down to the
individual loads connected to the system to a maximum of 152 branches.
Figure 8.2 (D) Medium voltage wye system with DDR2-1 connection
A cost-effective way to locate faults is by use of a scheme, which uses a clip-on ammeter to trace the fault
current. The ammeter is sometimes affected by external fields, which may swamp the ground fault current reading
and so an alternative scheme commonly used is to pulse the fault current to make the signal more visible
during measurements. Such schemes are shown in Figures 9.2(a) to 9.2(d). The pulse system includes a pulsing
contactor to short out a portion of the grounding resistor (or adding a second grounding resistor in parallel),
a cycle timer to energize the pulsing contactor about 20-60 times per minute, and a manual NORMAL/PULSE
switch to start and stop the pulsing. It includes a ground fault relay to detect the resistor current to allow the
pulse operation, such that it can only pulse when a fault is detected. Such schemes usually include indicator
lights to show the status. e.g. NORMAL, FAULTED and PULSE ON. An ammeter is also a useful option.
The current pulse may be anywhere from two to five Amperes higher than the continuous ground fault current.
Generally, a 5A pulse in addition to the continuous ground current is recommended, but it should not exceed 10
amps maximum. Figure 9.2(a) indicates a directly connected low voltage, wye system. Figure 9.2(b) uses a step-
down transformer for medium voltage wye systems.
Figure 9.2 (C) Illustrates the use of a tapped resistor for adjustment of the continuous current
Figure 9.2 (D) Shows the connection of a medium voltage, broken delta arrangement
The clip-on ammeter, required for signal tracing can be purchased from a number of sources. The method is
to clamp the probe around all three conductors for a suspected branch circuit and observe on the indicator if a
pulsing current is present or not. If it is not, then the branch does not carry fault current and another branch is
selected and tested. The process continues until one is located which indicates a fault. The branch circuits of this
cable are then tested similarly, and so on, until the fault is located.
NOTE: Tracing the signal on systems where the conductors are in conduits can be more difficult because the
fault current tends to return through the conduit of the circuit involved. To the extent that this happens, the return
current in the conduit cancels out the tracing current flowing out through the conductor to the point of the fault.
Fortunately, this cancellation effect is not usually 100%. The return current may divide into unpredictable paths
and return to the source partly on the equipment grounding system (steel structures, etc.).
With the recommended very sensitive clip-on ammeters, which are relatively insensitive to other magnetic effects,
the definite signature of the pulsing ground fault current can usually be traced.
For medium voltage systems a broken delta transformer will be normally employed, as in Figure 9.2(d). The
secondaries of the transformers are connected in series with a current limiting resistor. For pulse operation,
tapped or dual resistors can be used to increase the current as for low voltage systems. The configurations
possible are numerous.
In voltage sensing pulsing systems, the ground fault is sensed by detection of the voltage shift in line to ground
voltages, using a voltage shift relay such as the GADD Relay.
In current sensing pulsing systems, the ground fault is typically sensed by a ground current relay, such as type
MGFR through a type T3A current sensor mounted on the neutral to ground connection. The pick-up setting of
the ground fault relay should be field adjusted to 50% or higher, but not exceeding 100% of the selected tap value
of the current limiting grounding resistor.
Either system can be found in a standalone unit or switchboard cubicle. The grounding resistor is usually
incorporated into the pulsing system enclosure. It will be connected to the wye point of the main power
The built-in test circuit provides a functional test, to assure correct operation of the ground fault relay.
An optional voltage failure relay for remote alarm and/or blown fuse alarm for the grounding transformers can
also be provided.
In addition to the normal and fault indications in the fault detection panel, other devices such as an I-Gard
DSA unit can provide visual indication of the faulted phase and which feeder has the fault so that the search
can be narrowed down to a particular branch circuit.
9.2.3 PULSING MODULE FOR DSP AND DSA UNITS TYPE DS-PM
After the DSP or DSA indicates an alarm condition identifying the faulty feeder and the faulty phase, quite
often locating the fault does not get done in a timely manner, thus leaving the distribution system exposed to
a second fault on another phase.
To help locate the first fault, pulsing systems are used. Yet there are many legacy systems with Type DSP
MKII or DSA units where pulsing systems have not yet been installed.
An optional card Type DS-PM is available which can be added to the existing DSP or DSA main frame in
a designated slot to provide the pulsing control. Used for selective ground fault indication and metering
information, DS-PM takes one space in any DSP or DSA rack. An OHMNI-PM neutral grounding resistor
incorporating the pulsing circuit is installed in place of the existing neutral grounding resistor. The output
of the DS-PM is wired to the OHMNI-PM.
With the DS-PM installed, when the DSP or DSA shows an alarm and the fault needs to be located, simply start
the pulsing and trace the fault, using the special CT with the ammeter. The locating time is generally reduced to
an hour. No breaker needs to be tripped. All material can be retrofitted quite simply and cost effectively.
• DS-PM Module
• OHMNI-PM
• Tracing CT
9.2.5 TURBO SLEUTH PORTABLE GROUND FAULT DETECTION AND PULSING UNIT
I-Gard Turbo Sleuth is a portable pulsing ground fault detection system that can be temporarily installed on
any 480 or 600V transformer. Capable of being used without power interruption on any resistance grounded
or ungrounded system, Turbo Sleuth provides plant wide fault location capability through a single portable
convenient device. Completely compatible with both wye configured systems on its own or delta configured
systems with its unique add on zig-zag artificial neutral, it detects and locates ground faults quickly.
The unit is provided with heavy duty casters and can be rolled in to connect to a live system quickly by twist-
lock power connectors. It incorporates the same four essential elements as noted in 9.2.4.
High resistance grounding equipment in the form of a neutral grounding resistor or an artificial neutral is required
to provide the ground reference current to assist in the sensing of the ground fault.
If GM meters are to be used for meter indication, the full-scale deflection of the meters should be equal to the
maximum ground fault current limited by the high resistance grounding. The GM is available in 1A, 2A, 5A and
10A scales.
The application of selective ground fault indication to a system with single power source (Figure 10.1(a)) and to a
double-ended (Two Sources) substation (Figure 10.(b)) is straightforward.
Type GM meters are used exclusively with Type T current sensors, I-Gard types T2A (2 in. dia.), T3A (3 in. dia.),
T6A (6 in. dia.) and T9A (9 in. dia.) toroids.
If used for trip on first fault, as in the case of a short-time rated device, the MGFR Relay must not be set to a pick-
up level that is close to the maximum ground current of the system. The reason is that it may not trip at all due to
tolerance in the settings or other factors. A convenient level is 50% of the maximum ground current, set by
the grounding resistor.
If trip only on a double-fault is desired, the MGFR can be used in Figure 10.1(c) with a pick-up setting of 100A.
Priority can be achieved by selecting different time delays for the relays so that the relay with the least priority
trips first, thus clearing the double-fault situation and leaving the higher priority circuit connected.
For each feeder relay, a correctly sized zero-sequence current sensor should be used, encircling all phase
conductors, but not the grounding conductor, shield, or armour of the cable. MGFR relays are used with current
sensors I-Gard types T2A (2 in. dia.), T3A (3 in. dia.), T6A (6 in. dia.) and T9A (9 in. dia.) toroids.
10.3 TYPE DSA GROUND ALARM SYSTEM
One system that combines the voltage alarm and feeder indication in one unit is the I-Gard type DSA ground
alarm system, which can indicate faults on up to 152 circuits on the system. It can be used as a fault locating tool
to indicate faults on branch circuits down to any level instead of having to try to trace faults with a clamp-on
probe in a pulsing system. The DSA indicates which branch is affected at a glance. Typical system connections
can be seen in Figures 10.3.1 to 10.3.3.
The type DSA ground alarm system can be applied to any high resistance grounded three phase electrical
distribution system up to 15 KV, where the required auxiliary equipment, such as artificial neutrals or neutral
grounding resistors, alarm resistor units and zero-sequence current sensors are properly selected and
applied. The system can only be successfully applied when the “alarm only” concept will insure the service
continuity, i.e. the system insulation is good, so that a single ground fault will not escalate to a two phase or three
phase fault, and effective supervision exists.
The type DSA alarm system can be used, therefore, where second fault tripping is not required, or where
second ground fault tripping cannot be achieved. For example, low interrupting capacity circuit opening
devices such as motor starting contactors cannot be relied upon to clear the double-fault. Selective ground
fault indication will assist the operator to make the necessary operational changes for orderly shutdown
(standby unit start up and faulted unit disconnection). Typical application area is large motor control centres or
similar distribution arrangements.
The DSA ground alarm units can also be used as second level indication in conjunction with Type DSP ground
alarm/trip unit. The DSP can be used to provide doublefault instantaneous protection for the main feeders with
the DSA providing fault location indication on the down-stream branch circuits. See Figure 10.3.3.(a).
Alternatively the DSA can be used with the DSP system the other way round, e.g. with the DSA providing
indication only on the main feeders and the DSP protecting down-stream equipment from double-fault damage.
See Figure 10.3.3.(b). This system is effective where the likelihood of faults on the main bus is remote, and the
DSA serves to indicate which feeder is faulted. For example, if feeders serve different buildings the building with
the fault is identified by the DSA. The DSP in that building can then be inspected.
The DSA is a modular, rack-mounted unit with a base unit (DSA-MF2) capable of holding up to 8 plug-in modules.
Each module can monitor 4 circuits. The system is expandable by addition of an extender frame (DSA-EF) which
can hold a further 10 modules. Up to 3 extender frames can be added to the base frame to allow up to 152 circuits
to be monitored. The plug-in ability of the modules allows for easy serviceability.
The type DSA ground alarm unit is specifically designed for selective feeder indication. It provides visual indication
and alarm contacts when a ground fault occurs anywhere on the distribution system. It will indicate the faulted
phase (A, B, and C phase lamps), and which feeder is faulted (4 lamps on each feeder module). It is equipped
with an ALARM/METER bar graph display to measure in METER mode the magnitude of the ground fault current
as percentage of the maximum ground current of the system. The METER can be used to measure total system
leakage or individual feeder leakage.
Figure 10.1 (A) Selective (branch) fault indication using GM meters and GADD
Figure 10.1 (B) Selective ground fault indication - double source normally open tie
Figure 10.1 (C) Selective ground fault indication with trip on second fault
10.3.1 CONSTRUCTION
The plug in modular rack system offers maximum flexibility for “custom-made” systems. Any DSA system can
be arranged from the following components (Table 10.1) according to the distribution system requirements:
DS-MAC Adaptor Cable to RESET multiple DSA units from any DSA
1 None None 32
1 1 None 72
1 2 1 112
1 3 2 152
For correct arrangement of any DSA alarm system, the basic rules are as follows:
1. One base unit/control module (DSA-CM2) should be provided for each distribution system. Protection of
separate power systems cannot be combined in one DSA unit.
2. One alarm resistor Unit, type DDR2, with suitable voltage rating should be provided for each control
module (DSA-CM2).
3. The maximum circuit capacity of the main frame (DSA-MF2) with, and without, extender frame (DSA-EF) is
tabulated along with the hardware requirements in Tables 10.1 and 10.2.
4. Toroidal zero-sequence current sensors, such as catalogue no. T2A (2 in. dia.), T3A (3 in. dia.), T6A (6 in.
dia.) and T9A (9 in. dia.) can be used without limitation.
5. Rectangular zero-sequence current sensors, such as catalogue no. R4-17A, R7-13A and R8-26A may also
be used, but the let-through current of the high resistance grounding equipment must be 5A or more. The
positioning of the busbars or cables through the sensor window is important.
6. The maximum cable length to any current sensor should not exceed 1,000 ft. (300 meters) of 14 AWG
wire. Maximum ground current allowed by the ground resistors must not change under any configuration
of system, i.e. artificial neutrals cannot be paralleled when systems are joined together by tie breakers, for
example. This would cause the feeder modules to indicate at the wrong fault level, as they are set for a
particular ground current in the control module.
Although the selection of the high resistance grounding method seems to be straight forward, the protection
requirement on a specific system arrangement may necessitate the application of artificial neutrals on wye-
connected systems.
When the DSA system is used on a double-ended substation with a normally open tie breaker, two neutral
grounding resistors, or two artificial neutrals connected to the line sides of the main breakers and two alarm
resistor units connected to the busses should be used. The let-through current of each high resistance
grounding equipment should be equal to the total capacitive charging current of both systems. The line side
connection of the high resistance grounding equipment of the main breaker will ensure that the maximum
ground current does not change when the tie breaker is closed. (Assuming that the transformers are never
operated in parallel, one main will be open when the tie is closed). This is required for correct DSA operation,
since doubling the ground current level would make it impossible to maintain a single alarm level.
In multiple transformer substations separate DSA base and DDR2 units should be installed, i.e. one for each
transformer, since each section can be isolated (tie breakers open) and must operate in this configuration as
separate systems.
In certain distribution systems, operation requirements can change the number of interconnected systems.
When the ON/OFF switching of the grounding devices is not adequate to maintain a single ground current
level under all operating conditions, additional resistor control is necessary to vary the let-through current of
the individual grounding device.
10.3.3 TYPICAL SYSTEM APPLICATIONS
The following recommended protection schemes are for typical distribution arrangements, but they can
be modified to include any special requirements. The schemes can also be applied to any distribution
arrangement when the basic, previously listed application rules are logically followed. In industrial power
systems, the most commonly used distribution arrangements are:
a) the secondary radial, and
b) the secondary selective systems.
Other arrangements such as double bus, close loop secondary, star bus (also called synchronizing bus) are
variations of the two basic systems.
Figure 10.3.1(a): Unit substation - Selective ground fault ndication - High resistance grounding is provided
with a neutral grounding resistor (and DDAI artificial neutral if required) connected at the transformer.
Figure 10.3.1(b): Unit substation with alternate supply - Selective ground fault indication -
High resistance grounding is provided with DDAI because one unit that will be common to both sources
has to be connected to the main bus, and thus no wye point is available. Note: If the sources were wye-
connected then two grounding resistors could be used – one on each source.
Figure 10.3.1 (A) Unit substation with DSA system, selective single level fault indication
Figure 10.3.1 (B) Unit substation with altermate supply, selective indication with DSA system fault on one phase
Figure 10.3.2 illustrates a typical double-source board arrangement with a normally closed tie breaker.
A DSA is used on both halves of the board to provide selective indication with or without the tie breaker
closed. The following points should be noted:
2. This ensures that the let-through current is maintained at the nominal value under all conditions
of operation.
a) Open Main/Closed Tie – One resistor only, provides current to both sides of the system
b) Open Tie/Closed Mains – Each resistor provides current to half of the system on each side
3. Single-rated high resistance grounding equipment can be used with a normally open tie breaker
with main-tie-main interlocks, since only one resistor will be used at a time.
In any case, the use of a shielded 2-wire cable between the DSA frames connects the RESET and alarm
SILENCE controls together when the tie breaker is closed. This allows both systems to be controlled
from one unit, which can be especially useful when the frames are located in different areas. Special
connecting cables, DS-MAC, with 30 pin connectors, are used to connect to each frame. The leads from
the DS-MAC are then connected to terminal blocks, which provide terminations for the interconnecting
cable. The cable length can be up to 1000 ft. in length.
Figure 10.3.3 (A) Two-level ground fault system with DSP on mains and DSA on feeders
Figure 10.3.3 (B) Two-level ground fault system with DSA on mains and DSP on feeders
On the other hand, if the second fault occurs on a different feeder some distance away, or the fault develops into
an arcing fault, the ground impedance between the two faults will limit the fault, which cannot be cleared quickly
by the overcurrent devices, and it can cause severe damage.
Protection against second ground faults can be provided when each feeder is equipped with a zero-sequence
current sensor. Utilizing the sensor outputs through current relays, the protecting feeder breakers can be tripped
when the fault current exceeds a predetermined level of say, 10 to 20 times the system charging current level.
Figure 11.1 shows a typical system with a GADD for detection of the first fault. MGFR relays provide selective
indication and second ground fault protection. Indication of fault level appears on the numeric display on the
MGFR relays. Each feeder relay may be set as shown.
Figure 11.1 Double- fault detection with MGFR relays
Different time delays can be used to prioritize the feeder branches; however, time delays may cause excessive
damage to occur during double-fault, short circuit conditions.
There is a system that provides a simpler solution with greater flexibility: the type DSP ground alarm/trip unit.
The DSP offers an instantaneous trip to minimize damage in the event of a double-fault, while providing a priority
selection between different feeder circuits, so that only one feeder trips on the double-fault.
Like the DSA, the DSP is a modular system with a 19 in. rack type mainframe (DSPMF2) and plug-in units
(Modules). The mainframe includes a combination power supply/control module in the first three slots of the
frame, leaving 8 slots free for the feeder modules. Like the DSA, the system is expandable by addition of an
extender frame (DSP-EF) which can hold a further 10 modules. Up to three extender frames can be added to
provide up to 38 modules. Although they appear similar, the frames of the DSP and the DSA are different. The
slots are keyed to prevent installation of DSA feeder modules in a DSP frame and vice versa.
The control module (DSP-CM2) indicates which phase is faulted, and the magnitude of the fault is provided by a
combination ALARM/METER bar-graph indicator. The bar-graph indicates ALARM by lighting up 100%; otherwise
it acts as a level indicator. An alarm relay is included with Form C contacts to alert the maintenance personnel to
the event of a fault on the system.
The control module also indicates, with ALARM, if the DDR2 fuses are blown.
To set the feeder modules to the correct calibration it is only necessary to set one ground current switch located
in the control module. The control module is identical to that for the DSA system. Feeder modules for the DSP are
different from those of the DSA, however. They have only one sensor input, but they provide a Form C contact for
trip control of circuit breakers. The module indicates the first fault with a single LED indicator when the ground
current in the sensor reaches 50% of the maximum system ground current – as determined by the grounding
resistor. TRIP level is fixed at 80A primary sensor current.
Time delay may be either instantaneous or delayed depending on the PRIORITY setting of the feeder module,
compared to that of the other feeder module(s) which, in a double-fault situation, must necessarily have ‘seen’ the
fault also. To ensure that only the least important breaker trips, a priority system SIFT (Selective instantaneous
feeder trip) is employed. The feeder modules are set to one of 16 levels of priority selection using a switch located
on each module. When two modules are required to trip, the one which is set to the lower priority number, trips
instantly. If they are set to the same number, then the feeder which faulted first, trips first. Note that a delay of at
least 200ms must occur between faults, for the prioritysystem to work. Faults occurring simultaneously, will not
be prioritized, and both breakers will trip at the same time.
SPECIAL MODULES
Two other feeder modules are offered which provide a trip output on the first fault. These are used in systems
where the damage to equipment takes precedence to the continuity of service. The DSP-FM/T trips instantly on
first fault and the DSP-FM/TD trips on first fault after a delay, set by the user.
TEST MODULE
Although the modules are designed to be pulled out of the frame, with the power on, it is not uncommon for a
breaker to be tripped when the module is pulled. In order to check modules for priority setting, a test module
DSP-TM is available to read the priority of each module without removing it. The module requires two slots in the
frame to be available. In addition, the test module can check the functionality of each feeder module and it’s SIFT
circuit operation. One test module can be moved from system to system, but it requires that two blank plates be
installed whenever one is removed for an extended period of time, to cover the open slots. The test module can
also test those modules in the extender frames, if any.
The DSP uses the same Zero Sequence CTs as the DSA - See Section 10.3.1 for sensor details.
Table 11.1 DSP Component
DS-MAC Adaptor Cable for Priority Bus, Silence and Reset, when combined with other DSP units.
1 None None 8
1 1 None 18
1 2 1 28
1 3 2 38
Figure 11.2 shows a typical Unit Substation with a single-level protection using a DSP system. A sensor on the main
provides transformer fault protection.
Figure 11.2 Unit substation single level DSP protection
The feeder modules are used to trip breakers in the event of a fault exceeding 80A. This can only occur when there
is a double-fault situation. The double-fault might involve the transformer and one of the feeders in which case only
the one faulted feeder will trip.
Note that the main will not trip unless there is a transformer fault. Also a double-fault on the bus or on two feeders
will not trip the main breaker, because the sensor ‘sees’ the double-fault as a line-to-line fault which is, to it, a load
current. However, usually the fault will be on two of the feeders. The priority system operates to determine the least
important (low priority) module and allows that module to trip.
Obviously, the main will be set at Priority 15 (highest). The associated breaker ‘trips and clears the double-fault,
leaving only a single fault on the system. At that time the tripped feeder module will show a flashing red LED
(tripped), and the faulted (higher priority) module will show a continuous red LED. The ALARM indication will
be ON and audible alarm (if any) will be operated. At this time, an operator will normally SILENCE the alarm and
proceed to locate the faults if possible. Figure 11.3 shows a double-source switchboard with a normally open tie
breaker. In this case the two halves of the board operate independently under normal conditions, where
both mains are energized. In this case the priorities are set as required for each set of feeders, with important
feeders such as operating rooms, elevators, paper, and steel rolling, etc. being set at higher numbers, and low
priorities such as chillers, or heating, set at lower numbers. It is acceptable to use the same priority number for
equal circuits for priority selection.
When one of the mains is de-energized for maintenance or black-out, the tie may be closed to allow the other main
to provide service. Because of the position of the grounding resistor, up-stream of the main breakers, only one
grounding resistor will be used on the system therefore the let-through current of the system remains unchanged.
No adjustments have to be made to the DSP system as a result. The tie breaker is associated with an 8-Pole relay
which connects the two priority buses together, when the tie breaker is closed. This allows priority levels to be
shared across the system of two DSP frames, and the two act as one system.
Figure 11.3 Double source, single level DSP protection - normally open tie
Figure 11.4: This diagram illustrates a two level system with DSP at both levels. In this case it is necessary to switch
out the priority buses of those feeders which are switched off to prevent the priority bus from being loaded by the
de-energized DSP. This is accomplished by relays R3 and R5 in this scheme.
Figure 11.5: In cases where there is a standby generator for emergency use, a separate grounding resistor will
normally be required for the generator to provide the first-fault current to the emergency switchboard. The transfer
switch (ATS) is arranged to close relay R when the utility power is ON, thus combining the priority of
the main and level 2 DSP systems. With the utility down, the transfer switch closes on the generator, which opens
the priority bus relay R and the emergency board operates as a standalone sytem with its own DSP priority settings
only taking effect.
Figure 11.5 Unit substation with standby generator and DSP protection
Figure 11.6: This switchboard is similar to Figure 11.3 with a double-ended single level configuration. The difference
is that in this case, the tie breaker can be closed to operate both sources in parallel. This requires the use of special
grounding resistors with tapped elements, or parallel elements to provide double rated resistance.
The problem is that when both sources are connected, the grounding resistors (or artificial neutrals) are also
connected in parallel to double the ground current. To prevent this, relays RI and R2, with contacts from the main
breakers shown, are used to switch out part of the grounding resistor when both mains are closed. This doubles
the resistance of the grounding resistors when the sources are paralleled. In this way the ground current is kept at
the same level with the tie closed or opened and with or without both mains closed.
Figure 11.6 Double source, single level DSP protection with normally closed tie breaker
Figure 11.7: The system shown in Figure 11.7 illustrates the use of extender frames to increase the number of circuits
protected. Note that the extender frame can be connected at any level, and not just at the second level.
Figure 11.7 Double source, single level DSP protection with normally open tie breaker
showing extender frame connection
Figure 11.8: This system is similar to that of Figure 11.6, except that three sources are involved which can be
connected in parallel through the tie breakers. The relay logic is similar to that of Figure 11.6. In this case the
grounding resistors must be triple rated, with values of R, 2R and 3R where R is the resistance of the elements
which provides the nominal rate current, at the system voltage according to:
Amperes
Figure 11.8 Triple source, single levelp DSP protection with normally closed tie breakers
Often it is required to provide a remote indication of feeder faults as well as trip breakers on double-faults. The DSP
can only provide a signal from its ALARM contacts (which can be used to alert a remote station by including it in a
PLC input), but not from the feeder modules which provide only a trp contact. The use of DSP-FM/T Modules from
the same sensor as the DSP-FM (standard module) provides both trip (double-fault) and alarm (single fault) contacts,
although it takes two slots in the mainframe to do this. The DSP-FM/T trips on first fault and the contacts can be
used to drive a PLC or remote lamp indicator.
The current limiting fuse provides such a ground path for the fault current level to flow. Time-current coordination
and selectivity is maintained when the size of the fuse is suitably larger than the overcurrent device. For example
a 15A breaker or a 15A fuse near the load and a 100A fuse in the FSR.
Should the fault occur in a higher part of the distribution system the fuse in this case would be faster than the
overcurrent device in the distribution equipment thus opening and allowing the fault current to shift to the resistor.
The resistor controls the fault current to a value which can be safely carried continuously. The fault is annunciated
and can be repaired at a suitable time, thus power flow to loads is maintained by not causing a trip or shutdown.
There are many processes and installations where this mode of operation is desirable.
FSR is not suitable to be used in 3 phase, 4 wire systems with single phase or unbalanced loads, as the electrical
codes require that the neutral remain at ground potential at all times. The neutral can rise to 347V in 347/600V
system when FSR is used so FSR is not applicable and not permitted on 3 phase 4 wire systems.
FSR is also not suitable for 3 phase 3 wire systems where first fault trip is not desired and where power continuity
is important. Because FSR effectively grounds the system, upon occurrence of a fault it opens, and the resistor
now controls the current, maintaining the power flow to the load. In such applications, FSR does not add anything
to the system which would be more effectively served by other resistive grounding techniques. The Fusion
solution to system grounding combines both the solidly grounded functionality and resistance grounded system
characteristics. Application of zero-sequence sensors with I-Gard Type DSA or DSP ground the existing fault
alarm or trip unit will indicate faulted feederand faulted phase. The fault can thus be quickly located by using one
of the several I-Gard pulsing systems and repaired at a planned shut down.
13. HARMONICS
Certain electrical equipment, such as variable frequency drives (VFD), transformers with high exciting currents,
converting apparatus (rectifiers, inverters), and arc discharge lighting equipment (fluorescent, mercury vapour,
and sodium vapour types) produce harmonics in the load currents. The harmonics do not contribute to ground
current as long as there is no fault on the system. The current levels are usually very small and have negligible
effect on ground fault relaying. If, however, a ground fault occurs on the DC side of the rectifiers used in VFD’s
and DC systems, it will not be detected by any of the normal ground fault detectors, because it produces a DC
ground current, which cannot be measured by a current transformer. Faults occurring on the variable frequency
output of the variable frequency drives require a ground fault relay which can operate over the frequency range of
the drive.
A complete single line diagram, containing the transformer data, type and size of the interrupters, the type and
current rating of the overcurrent devices, the cable size, type and length of all feeders, load types and sizes,
etc., is required for the ground fault protection system design. Additional information, such as operating modes
and interlocking systems, special switching arrangement, etc., may influence the design if it is known. The level
of supervision can also be a major factor: unattended systems may require fully automatic protection schemes,
while selective indication may be sufficient for attended ones, where preventative and corrective maintenance can
be scheduled.
ohms/phase
ZERO-SEQUENCE CAPACITANCE
microFarads
(μF)/phase
CHARGING CURRENT
Amperes
WHERE
ƒ = Frequency in Hz.
C0 = Capacitance to ground in μF
E = Line-to-line system voltage
CABLE CAPACITANCE
The capacitance of any type of cable may be calculated from the specific inductive capacitance (also called SIC,
dielectric constant, or permittivity) as follows:
TRANSFORMERS
OVERHEAD LINE
CHARGING CURRENT
Where:
L = Line lengths in ft./1000
E = Line-to-line operating voltage in KV.
CABLE
Typical 0, values are plotted in Figure 1.1 for paper or varnish cambric insulated cables. Ten percent of the values
may be used for single conductor nonshielded cables when in metallic conduit. The approximate charging current
of a motor can be calculated by the following formula:
Amperes
SURGE CAPACITORS
Surge capacitors, if connected from line to ground, contribute to the charging current also. Standard ratings and
constants are tabulated in Table 1.1. The charging current of non-standard surge capacitors also can be calculated:
DANGER
Hazard of Electrical Shock, Burn or Explosion
On low voltage systems, the charging current can be measured by intentionally grounding one phase as shown
in Figure A2.1. The apparatus required for measurement on low voltage systems consists of an ammeter with
ranges up to 10 amps, an HRC fuse and a disconnecting switch with adequate continuous and interrupting rating,
such as a QMQB switch or a circuit breaker connected in series as shown in the diagram. The fuse is provided for
equipment and personnel protection against the occurrence of a ground fault on one of the other phases while
the measurement is being made. For this test, the entire system should be energized if possible.
It is recommended that a properly rated variable resistor should also be connected in the circuit to minimize
transient changes in the system charging current when the phase conductor is brought to ground potential by
progressively decreasing the resistance to zero. With the resistance set for maximum, the current should be
limited to half the estimated charging current (Table A2.1).
(ohms), where
3lCO= the estimated charging current
An essential requirement is a firm electrical connection to one phase of the system. As the measurement can
be made anywhere on the system one of the best ways is to de-energize a part of the system, bolt or clamp the
ground, bolt or clamp on the electrical apparatus to one phase, and then re-energize the system. During the tests
it is required that the entire system be energized. The test procedure should adhere to the following sequence.
All resistance of the variable resistors should be in before closing the disconnect switch ahead of the fuse. After
closing the disconnect switch slowly, reduce the resistance to zero, the ammeter will indicate the system (3IC0)
charging current. It is advisable to have several ranges available on the ammeter but the disconnecting switch
should always be opened before a range change is made to eliminate the possibility of opening the circuit with
the range switch.
To remove the test connections, the sequence should be reversed. First, increase the resistance to maximum,
and then open the disconnecting switch. Although the three phases usually have approximately equal charging
currents, all three should be measured, and the average value used. By using properly rated equipment, similar
measurements may be made on medium voltage systems also.
SUMMARY
GROUND FAULT PROTECTION ON UNGROUNDED AND HIGH RESISTANCE GROUNDED SYSTEMS
Ungrounded distribution systems are used in industrial installations due to their ability to provide continuous
service with a ground fault on one phase. A single phase failure to ground does not cause high current to flow
because the current is limited by the capacitance of the other two phases, but the voltage to ground of the
other phases rises 73% stressing the insulation of cables and other equipment connected to the system. It is a
common practice to run a faulted ungrounded system until it is convenient to shut it down for repairs.
Unfortunately, an ungrounded system is susceptible to a build-up of high voltages (up to six times the nominal
system voltage) when the first fault on the system is of the intermittent arcing type. This high voltage can initiate
a second fault at the weakest insulation point on the system and thus larger, more damaging fault currents can
occur. The second phase failure to ground on the same feeder will usually cause high fault currents to flow
between the two insulation failures.
The overcurrent devices protecting the circuit involved should operate to clear the fault. However, a phase-to-
ground- to-phase fault on two different feeders with a high ground path impedance between them, or insulation
failure that may not be complete, causes a high resistance fault to develop, resulting in smaller magnitudes of
current flowing into the faulted areas. The magnitude will not be sufficient to operate the overcurrent devices, and
will cause extensive damage to the equipment, requiring expensive repairs or an extended shutdown until the
equipment can be replaced.
Locating and repairing the first ground fault is of prime importance, but in most continuous process plants
this is not an easy job, since some portion of the operation would have to be shut down in order to isolate the
problem area.
Overvoltages caused by interrittent arcing faults, can be held at phase-to-phase voltage by grounding the
system neutral through a resistance, which limits the ground current to a value equal to or greater than the
capacitive charging current of the system. This can be achieved on a wye-connected system by a neutral
grounding resistor, connected between the wye point and ground, and on a delta-connected system by
applying an artificial neutral.
SYSTEM CAPACITANCE
The line-to-ground capacitance associated with system components determines the magnitude of zero-sequence
charging current. This value of current is required for proper selection of high resistance grounding equipment.
The charging current of a system can be calculated by summing the zero-sequence capacitance or determining
capacitive reactance of all the cable and equipment connected to the system. From this the current can be
calculated. If actual values are not available, graphs and approximation formula can also be used.
In Canada, the high resistance grounding concept can be applied on any low and medium voltage system if the
ground fault current does not exceed 5A, by Canadian Electrical Code.
In the USA, the high resistance grounding concept can be applied to any low voltage system (< 1000V) if the
ground fault current is limited to a “low value” by NEC. A “low value” is considered to be 10A or less. At higher
ground fault currents values, tripping on the first fault is required to limit the burning damage on systems.
The high resistance grounding equipment should have a continuous duty rating when the service continuity is
prime concern. Short time rated devices (10 seconds, 1 minute or 10 minutes) can also be applied, but the fault
must be removed within the time period of the short time rating.
2. Indication of which phase and provision of selectable alarm pick-up as percentage unbalance in the phase to
ground voltage due to fault on one phase.
Use: Ground Alarm Relay Type GADD, with Alarm Resistor Unit Type DDR2.
3. To provide a source of fault current, and at the same time reduce transient overvoltages caused by intermittent
ground faults on ungrounded systems, neutral grounding resistors are required (Type NGR). If the transformer
secondary is star (Wye) connected, only the NGR will be necessary; however, if the secondary winding is delta
connected then a zig-zag transformer with a grounding resistor is recommended.
The two together compose the artificial neutral (Type DDAI). On indoor 1A and 2A units up to 600V, the resistor
and zig-zag transformer are combined in one enclosure. All others require the use of two separate devices.
Use: NGR and DDAI
4. For alarm and indication of which feeder and which phase is required, then use of a comprehensive type DSA
multi-circuit alarm unit is required. A neutral grounding resistor Type NGR and/or artificial neutral, and DDR-2
alarm resistor unit, is essential. Up to 32 feeders are provided in one relay frame and it can be extended by using
extender frames.
Use: Type DSA, DDR-2 and NGR or DDAI.
5. In the high resistance grounded system, power continuity is critical, and it is expected that the system will
continue to operate with one ground fault. To provide protection in the event of a subsequent ground fault on
another feeder and another phase.
Use: Type DSP system protection unit with neutral grounding resistor and DDR-2 alarm resistor unit.
6. On high resistance grounded systems where there are few circuits, alarm only on first fault and trip only on
double-fault.
Use: MGFR ground fault relay along with items indicated in 2 and 3.
NOTE: Zero-sequence current sensors type R (rectangular window) or type T (Toroidal) are applied to detect
ground fault current on individual feeders being monitored. Toroidal are preferred when possible.
While every effort has been made to ensure the accuracy of the information contained in this document, I-Gard
assumes no responsibility for any errors or omissions. The contents are provided for the guidance of qualified
personnel only, and I-Gard assumes no liability for any applications arising from the use, or misuse, of the
material contained therein. This document is subject to change, as required, without notice.
NOTES
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