FAB operational flow
Inform customer
Incoming inspection standard
machine PM
Manuals for the material proof, confirms
every lot.
Calibration
Outsource for unavailable
surface finish
6S action must be implemented
Apply anti-rust
START
Received order
Inform customer
Not OK Calculate
required
material Pass or Fail identification for all
incoming materials inspected
OK
Correction rule when becoming
inspection standard Request material to procurement. failing incoming material (as
tolerance)
material proof, confirms
.
Recieve materials
Material control
Material storage
Control materials thru the custodian
training/seminar
Prepare blank sizes as
required by the drawing
specs
Initial inspection
Conduct inspection for
blank material condition
WIP input for CNC machining process
CAD-CAM simulation
Milling/Lathe
CNC machining
NG Initial : In-process Inspection
OK
Final machining adjustment on machining to meet
ource for unavailable drawing specs
surface finish
NG
Surface finishing
OK
NG Final : In-process Inspection
OK
BOM list
Outgoing Dimensions
NG Appearance
Inspection
Hardness
on must be implemented
OK
Data encoding
boomlist
Generate inspection report
Final cleaning
Yes corrosion
Apply anti-rust No
"Good for delivery" OQC checksheet
Packaging
"Shipment inspection result documents
= OQC Checksheet hard copy
Shipment
END
Pass or Fail identification for all
incoming materials inspected
Correction rule when becoming
failing incoming material (as
tolerance)
ial control
ning/seminar
nt on machining to meet
pecs
ood for delivery" OQC checksheet
ipment inspection result documents"
QC Checksheet hard copy
Machines & Equipment assurance (calibration matrix, passed regular chec
Create a Machine & Equipment m
NEW register machine & equipment OLD register machine & equipment
Calibrate Calibrate
Record measurements Record measurements
Set new calibration code old calibration code
Set calibration frequency date old calibration frequency date
Calibration date will be the date of Next Calibration date will be based on
registered frequency and copy the day of register
Next Calibration date will be based on
frequency and copy the day of register Update masterlist
Update masterlist Remove old calibration stcker
Attach calibration sticker Attach new calibration sticker
ix, passed regular check)
Start
eate a Machine & Equipment masterlist
equipment Repair Disposal
Calibrate Calibrate
ents Record measurements Record measurements
de Create a repair form Create disposal form
ncy date Remove old calibration stcker Remove old calibration stcker
e based on attach repair label
of register attach dispoosal label
st Packaging
on stcker Shipment
n sticker
cker
Machines & Equipment assurance (calibration matrix, passed regular check)
Calibration S
Calibration
# Equipment name Serial No. Brand/Maker
Code
1 MC0001 BLANKING 01 --
2 MC0002 CONV. MILLING 02 --
3 MC0003 CNC MILLING 03 --
4 MC0004 CONV. LATHE 04 --
5 MC0005 CNC LATHE 05 --
6 MC0006 CMM 06 Mitutoyo
7 MC0007 Roundness Tester 07 Rondcom
8 EQ0001 Caliper 08 Mitutoyo
9 EQ0002 Micrometer 09 Mitutoyo
10 EQ0003 Height gauge 10 Mitutoyo
11 EQ0004 Pin gauge 11 Mitutoyo
12
13
14
15
16
17
18
19
20
Legend:
MC = Machine
EQ = Equipment
Calibration Standard Records
Next Calibration
Specification Calibration Date Frequency
Date
150mm Jan. 15, 2020 6 months Jul. 15, 2020
0-25mm Jan. 15, 2020 6 months Jul. 15, 2020
12" Jan. 15, 2020 6 months Jul. 15, 2020
0.5mm Jan. 15, 2020 6 months Jul. 15, 2020
Pending Disposed
Calibrated Missing
Internal /
Status
External
External Pending
External Pending
Internal Calibrated
Internal Calibrated
Internal Calibrated
Internal Calibrated
