®

Pump Division

Types: VERTICAL TURBINE PUMPS (VTPs)

E, S and A series VTPs in wet pit and suction barrel designs ranging in sizes from
50 mm (6 in.) to 1300 mm (52 in.) with a single or multiple stages. (This manual
does not cover VTPs fitted with thrust bearing assemblies and VTPs built for
cryogenic service).

CENTRIFUGAL PUMPS

USER INSTRUCTIONS:
INSTALLATION, OPERATION, MAINTENANCE
PCN = 71569224 10-04 (E) (incorporating VTP-QS-0896)

These instructions should be read prior to installing,

operating, using and maintaining this equipment.
 VERTICAL TURBINE PUMPS USER INSTRUCTIONS ENGLISH 71569224 10-04
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CONTENTS
PAGE PAGE
1 INTRODUCTION AND SAFETY ........................... 3
6.8 Examination of parts......................................49
1.1 General ........................................................... 3
6.9 Assembly of pump and seal ..........................53
1.2 CE marking and approvals ............................. 3
1.3 Disclaimer ....................................................... 3 7 FAULTS; CAUSES AND REMEDIES..................54
1.4 Copyright......................................................... 3
8 PARTS LIST AND DRAWINGS...........................56
1.5 Duty conditions ............................................... 3
8.1 Cross section: Product lubricated VTP .........56
1.6 Safety .............................................................. 4
8.2 Cross section: Enclosed tube VTP................59
1.7 Warning labels summary ................................ 8
8.3 Cross section: Suction barrel VTP ................62
1.8 Noise level ...................................................... 8
8.4 General arrangement drawing.......................65
1.9 Specific machine performance........................ 9
9 CERTIFICATION .................................................65
2 TRANSPORT AND STORAGE............................. 9
2.1 Consignment receipt and unpacking .............. 9 10 OTHER RELEVANT DOCUMENTS AND
2.2 Handling.......................................................... 9 MANUALS........................................................65
2.3 Lifting............................................................... 9 10.1 Supplementary User Instructions .................65
2.4 Storage.......................................................... 13 10.2 Change notes ...............................................65
2.5 Recycling and end of product life.................. 13
INDEX
3 DESCRIPTION .................................................... 13
PAGE
3.1 Configurations............................................... 13
Alignment of shafting (see 4.3, 4.5 and 4.8)
3.2 Nomenclature................................................ 14
CE marking and approvals (1.2) ................................3
3.3 Design of major parts.................................... 16
Clearances (see 6.6)................................................49
3.4 Performance and operating limits ................. 18
Commissioning and operation (see 5) .....................32
4 INSTALLATION................................................... 19 Configurations (3.1)..................................................13
4.1 Location ........................................................ 19 Direction of rotation (5.4)..........................................39
4.2 Part assemblies ............................................ 25 Dismantling (see 6.7, Disassembly).........................49
4.3 Foundation .................................................... 25 Duty conditions (1.5) ..................................................3
4.4 Grouting ........................................................ 27 Electrical connections (4.7)......................................31
4.5 Initial alignment ............................................. 27 Examination of parts (6.8) ........................................49
4.6 Piping ............................................................ 29 Faults; causes and remedies (7.0)...........................54
4.7 Electrical connections ................................... 31 General assembly drawings (see 8.0) .....................56
4.8 Final shaft alignment check .......................... 31 Grouting (4.4) ...........................................................27
4.9 Protection systems........................................ 31 Guarding (5.5) ..........................................................39
Handling (2.2).............................................................9
5 COMMISSIONING, STARTUP, OPERATION AND
Hydraulic, mechanical and electrical duty (5.10) .....44
SHUTDOWN.................................................... 32
Lifting (2.3) .................................................................9
5.1 Pre-commissioning procedure ...................... 32
Location (4.1) ...........................................................19
5.2 Pump Lubrication .......................................... 32
Lubrication schedule (see 5.2, Pump lubricants).....32
5.3 Impeller adjustment....................................... 36
Maintenance schedule (6.1).....................................46
5.4 Direction of rotation....................................... 39
Piping (4.6)...............................................................29
5.5 Guarding ....................................................... 39
Priming and auxiliary supplies (5.6) .........................39
5.6 Priming and auxiliary supplies ...................... 39
Reassembly (see 6.9) ..............................................53
5.7 Starting the pump.......................................... 40
Replacement parts (see 6.2 and 6.3).......................47
5.8 Running or operation .................................... 43
Safety, protection systems (see 1.6/4.9)……….........4
5.9 Stopping and shutdown ................................ 44
Sound level (see 1.8, Noise level) .............................8
5.10 Hydraulic, mechanical and electrical duty .. 44
Specific machine performance (1.9) ..........................9
6 MAINTENANCE .................................................. 45 Starting the pump (5.7) ............................................40
6.1 Maintenance schedule .................................. 46 Stopping and shutdown (5.9) ...................................44
6.2 Spare parts.................................................... 47 Storage (2.4) ............................................................13
6.3 Recommended spares and consumables .... 48 Supplementary manuals or information sources .....65
6.4 Tools required ............................................... 48 Tools required (6.4)..................................................48
6.5 Fastener torques........................................... 48 Torques for fasteners (6.5) ......................................48
6.6 Setting impeller clearance ............................ 49
6.7 Disassembly.................................................. 49

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1 INTRODUCTION AND SAFETY and Approvals. To confirm the approvals applying

and if the product is CE marked, check the serial
1.1 General number plate markings and the Certification, see
section 9, Certification.
These instructions must always be kept
close to the product's operating location or 1.3 Disclaimer
directly with the product. Information in these User Instructions is believed
to be reliable. In spite of all the efforts of
Flowserve's products are designed, developed and Flowserve Pump Division to provide sound and
manufactured with state-of-the-art technologies in all necessary information, the content of this
modern facilities. The unit is produced with great manual may appear insufficient and is not
care and commitment to continuous quality control, guaranteed by Flowserve as to its completeness
utilizing sophisticated quality techniques, and safety or accuracy.
requirements.
Flowserve manufactures products to exacting
Flowserve is committed for continuous quality International Quality Management System Standards
improvement and being at service for any further as certified and audited by external Quality
information about the product in its installation and Assurance organizations. Genuine parts and
operation or about its support products, repair and accessories have been designed, tested and
diagnostic services. incorporated into the products to help ensure their
continued product quality and performance in use.
These instructions are intended to facilitate As Flowserve cannot test parts and accessories
familiarization with the product and its permitted use. sourced from other vendors the incorrect
Operating the product in compliance with these incorporation of such parts and accessories may
instructions is important to help ensure reliability in adversely affect the performance and safety features
service and avoid risks. The instructions may not of the products. The failure to properly select, install
take into account local regulations; ensure such or use authorized Flowserve parts and accessories is
regulations are observed by all, including those considered misuse. Damage or failure caused by
installing the product. Always coordinate repair misuse is not covered by Flowserve's warranty. In
activity with operations personnel, and follow all plant addition, any modification of Flowserve products or
safety requirements, applicable safety and health removal of original components may impair the safety
laws/regulations. of these products in their use.

These instructions should be read prior to 1.4 Copyright

installing, operating, using and maintaining the All rights reserved. No part of these instructions may
equipment in any region worldwide. The be reproduced, stored in a retrieval system or
equipment must not be put into service until all transmitted in any form or by any means without prior
the conditions relating to safety noted in the permission of Flowserve Pump Division.
instructions, have been met.
1.5 Duty conditions
1.2 CE marking and approvals This product has been selected to meet the
It is a legal requirement that machinery and specifications of your purchase order. The
equipment put into service within certain regions of acknowledgement of these conditions has been sent
the world shall conform with the applicable CE separately to the Purchaser. A copy should be kept
Marking Directives covering Machinery and, where with these instructions.
applicable, Low Voltage Equipment, Electromagnetic
Compatibility (EMC), Pressure Equipment Directive The product must not be operated beyond
(PED) and Equipment for Potentially Explosive the parameters specified for the application. If
Atmospheres (ATEX). there is any doubt as to the suitability of the
product for the application intended, contact
Where applicable the Directives and any additional Flowserve for advice, quoting the serial number.
Approvals cover important safety aspects relating to
machinery and equipment and the satisfactory If the conditions of service on your purchase order
provision of technical documents and safety are going to be changed, (for example liquid pumped,
instructions. Where applicable this document temperature or duty) it is requested that the user
incorporates information relevant to these Directives seeks Flowserve’s written agreement before startup.

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1.6 Safety
NEVER DO MAINTENANCE WORK
1.6.1 Summary of safety markings WHEN THE UNIT IS CONNECTED TO POWER
These User Instructions contain specific safety
markings where non-observance of an instruction would GUARDS MUST NOT BE REMOVED WHILE
cause hazards. The specific safety markings are: THE PUMP IS OPERATIONAL

This symbol indicates electrical safety DRAIN THE PUMP AND ISOLATE PIPEWORK
instructions where non-compliance will involve a high BEFORE DISMANTLING THE PUMP
risk to personal safety or the loss of life. The appropriate safety precautions should be taken
where the pumped liquids are hazardous.
This symbol indicates safety instructions where
non-compliance would affect personal safety and FLUORO-ELASTOMERS (When fitted.)
could result in loss of life. When a pump has experienced temperatures over
250 ºC (482 ºF), partial decomposition of fluoro-
This symbol indicates “hazardous and toxic fluid” elastomers (example: Viton) will occur. In this
safety instructions where non-compliance would affect condition, these are extremely dangerous and skin
personal safety and could result in loss of life. contact must be avoided.

This symbol indicates safety HANDLING COMPONENTS

instructions where non-compliance will involve some Many precision parts have sharp corners and the
risk to safe operation and personal safety and would wearing of appropriate safety gloves and equipment
damage the equipment or property. is required when handling these components. To lift
heavy pieces above 25 kg (55 lb.) use a crane
This symbol indicates explosive atmosphere appropriate for the mass and in accordance with
zone marking according to ATEX. It is used in safety current local regulations.
instructions where non-compliance in the hazardous
area would cause the risk of an explosion. THERMAL SHOCK
Rapid changes in the temperature of the liquid within
This sign is not a safety symbol but the pump can cause thermal shock that can result in
indicates an important instruction in the assembly damage or breakage of components and should be
process. avoided.

1.6.2 Personnel qualification and training APPLYING HEAT TO REMOVE IMPELLER

All personnel involved in the operation, installation, There may be occasions when the impeller has either
inspection and maintenance of the unit must be been shrunk fit onto the pump shaft or has become
qualified to carry out the work involved. If the difficult to remove due to products that are corrosive in
personnel in question do not already possess the nature.
necessary knowledge and skill, appropriate training
and instruction must be provided. If you elect to use heat to remove the impeller, it must
be applied with great care and before applying heat,
If required, the operator may commission the ensure any residual hazardous liquid trapped between
manufacturer/supplier to provide applicable training. the impeller and pump shaft is thoroughly drained out
through the impeller keyway to prevent an explosion or
Always coordinate repair activity with operations and emission of toxic vapor.
health and safety personnel, and follow all plant
safety requirements and applicable safety and health Impeller design varies and so are the heat, applying
laws and regulations. location and the duration of heat application. Contact
nearest Flowserve Service Center for help.
1.6.3 Safety action
This is a summary of conditions and actions to
prevent injury to personnel and damage to the
environment and to equipment. For products
used in potentially explosive atmospheres,
section 1.6.4 also applies.

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HOT (and cold) PARTS INLET VALVES TO BE FULLY OPEN

If hot or freezing components or auxiliary heating WHEN PUMP IS RUNNING
supplies can present a danger to operators and Running the pump at zero flow or below the
persons entering the immediate area action must be recommended minimum flow continuously will cause
taken to avoid accidental contact. If complete damage to the seal.
protection is not possible, the machine access must
be limited to maintenance staff only, with clear visual DO NOT RUN THE PUMP AT
warnings and indicators to those entering the ABNORMALLY HIGH OR LOW FLOW RATES
immediate area. Note: bearing housings must not be Operating at a flow rate higher than normal or at a
insulated and drive motors and bearings may be hot. flow rate with no backpressure on the pump may
overload the motor and cause cavitation. Low flow
If the temperature is greater than 68 °C (175 °F) or rates may cause a reduction in pump/bearing life,
below 5 °C (20 °F) in a restricted zone, or exceeds overheating of the pump, instability, and cavitation/
local regulations, action as above shall be taken. vibration.

1.6.4 Products used in potentially explosive

HAZARDOUS LIQUIDS atmospheres
When the pump is handling hazardous liquids care
must be taken to avoid exposure to the liquid by Measures are required to:
appropriate siting of the pump, limiting personnel • Avoid excess temperature
access and by operator training. If the liquid is • Prevent build up of explosive mixtures
flammable and /or explosive, strict safety procedures • Prevent the generation of sparks
must be applied. • Prevent leakages
• Maintain the pump to avoid hazard
Gland packing must not be used when pumping
hazardous liquids. The following instructions for pumps and pump units
when installed in potentially explosive atmospheres
must be followed to help ensure explosion protection.
PREVENT EXCESSIVE EXTERNAL Both electrical and non-electrical equipment must
PIPE LOAD meet the requirements of European Directive
Do not use pump as a support for piping. Do not 94/9/EC.
mount expansion joints, unless allowed by Flowserve
in writing, so that their force, due to internal pressure, 1.6.4.1 Scope of compliance
acts on the pump flange.
Use equipment only in the zone for which it is
ENSURE CORRECT LUBRICATION appropriate. Always check that the driver, drive
(See section 5, Commissioning, startup, operation coupling assembly, seal and pump equipment are
and shutdown.) suitably rated and/or certified for the classification of the
specific atmosphere in which they are to be installed.
START THE PUMP WITH OUTLET
VALVE PARTLY OPENED Where Flowserve has supplied only the bare shaft
(Unless otherwise instructed at a specific point in the pump, the Ex rating applies only to the pump.
User Instructions.) The party responsible for assembling the pump set
shall select the coupling, driver and any additional
This is recommended to minimize the risk of equipment, with the necessary CE
overloading and damaging the pump motor at full or Certificate/Declaration of Conformity establishing it is
zero flow. Pumps may be started with the valve suitable for the area in which it is to be installed.
further open only on installations where this situation
cannot occur. The pump outlet control valve may The output from a variable frequency drive (VFD) can
need to be adjusted to comply with the duty following cause additional heating affects in the motor and the
the run-up process. (See section 5, Commissioning ATEX Certification for the motor must state that it
startup, operation and shutdown.) covers the situation where electrical supply is from
the VFD. This particular requirement still applies
NEVER RUN THE PUMP DRY
even if the VFD is in a safe area.

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1.6.4.2 Marking The responsibility for compliance with the

An example of ATEX equipment marking is shown specified maximum liquid temperature is with the
below. The actual classification of the pump will be plant operator.
engraved on the nameplate.
Temperature classification “Tx” is used
II 2 GD c IIC 135 ºC (T4) when the liquid temperature varies and the pump
could be installed in different hazardous
Equipment Group atmospheres. In this case the user is responsible for
I = Mining ensuring that the pump surface temperature does not
II = Non-mining exceed that permitted in the particular hazardous
atmosphere.
Category
2 or M2 = High level protection
If an explosive atmosphere exists during the
3 = normal level of protection
installation, do not attempt to check the direction of
Gas and/or Dust rotation by starting the pump unfilled. Even a short
G = Gas; D= Dust run time may give a high temperature resulting from
contact between rotating and stationary components.
c = Constructional safety
(in accordance with prEn13463-5) Where there is any risk of the pump being run against
a closed valve generating high liquid and casing
Gas group (Equipment Category 2 only) external surface temperatures, it is recommended that
IIA – Propane (typical) users fit an external surface temperature protection
IIB – Ethylene (typical) device.
IIC – Hydrogen (typical)
Maximum surface temperature (Temperature Class) Avoid mechanical, hydraulic or electrical overload by
(See section 1.6.4.3.) using motor overload trips, temperature monitor or a
power monitor. Make routine vibration
1.6.4.3 Avoiding excessive surface temperatures measurements. In dirty or dusty environments,
regular checks must be made and dirt removed from
ENSURE THE EQUIPMENT TEMPERATURE areas around close clearances, bearing housings
CLASS IS SUITABLE FOR THE HAZARD ZONE and motors.

Pumps have a temperature class as stated in the Ex 1.6.4.4 Preventing the build up of explosive
rating on the nameplate. mixtures
These are based on a maximum ambient of 40 °C
(104 °F); refer to Flowserve for higher ambient ENSURE THE PUMP IS PROPERLY FILLED
temperatures. AND VENTED AND DOES NOT RUN DRY
Ensure the pump and relevant suction and discharge
The surface temperature on the pump is influenced pipeline system is completely filled with liquid at all
by the liquid handled. The maximum permissible times during the pump operation, so that an
liquid temperature depends on the temperature class explosive atmosphere is prevented. In addition, it is
and must not exceed the values in the table that essential to make sure that seal chambers, auxiliary
follows. The temperature rise at the seals and shaft seal systems and any heating and cooling
bearings due to the minimum permitted flow rate is systems are properly filled.
taken into account in the temperatures stated.
If the operation of the system cannot avoid this
Temperature Maximum Temperature limit of
class to surface liquid handled (*
condition it is recommended to fit an appropriate Dry
prEN 13464-5 temperature depending on material Run Protection device (eg. liquid detection or a
permitted and construction Power Monitor).
variant - check which is
lower)
To avoid potential hazards from fugitive emissions of
T6 85 °C (185 °F) Consult Flowserve
T5 100 °C (212 °F) Consult Flowserve
vapor or gas to the atmosphere the surrounding area
T4 135 °C (275 °F) 115 °C (239 °F) * must be well ventilated.
T3 200 °C (392 °F) 180 °C (356 °F) *
T2 300 °C (572 °F) 275 °C (527 °F) *
T1 450 °C (842 °F) 400 °C (752 °F) *

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1.6.4.5 Preventing sparks It is recommended that a maintenance plan and

schedule is adopted See section 6, Maintenance to
To prevent a potential hazard from mechanical include the following.
contact, the coupling guard must be non-sparking
and anti-static for Category 2. a) Any auxillary systems installed must be
monitored, to ensure they function correctly.
To avoid the potential hazard from random induced b) Gland packings must be adjusted correctly to
current generating a spark, the ground contact on the give visible leakage and concentric alignment of
baseplate must be used. the gland follower to prevent excessive
temperature of the packing or the follower.
Avoid electrostatic charge: do not rub non-metallic c) Check for any leaks from gaskets and seals. The
surfaces with a dry cloth; ensure cloth is damp. correct functioning of the shaft seal must be
checked regularly.
The coupling must be selected to comply with 94/9/EC d) Check bearing lubricant level, and verify if the
and correct alignment must be maintained. hours run show a lubricant change is required.
e) Check the duty condition is in the safe operating
1.6.4.6 Preventing leakage range for the pump.
f) Check vibration, noise level and surface
The pump must only be used to handle liquids temperarture at the bearings to confirm
for which it has been approved to have the correct satisfactory operation.
corrosion resistance. g) Check that dirt and dust are removed from areas
around close clearances, bearing housings and
Avoid entrapment of liquid in the pump and motors.
associated piping due to closing of suction and h) Check coupling alignment and re-align if
discharge valves, which could cause dangerous necessary.
excessive pressures to occur if there is heat input to
the liquid. This can occur if the pump is stationary or
running.
Bursting of liquid containing parts due to freezing
must be avoided by draining or protecting the pump
and auxiliary systems.

Where there is the potential hazard of a loss of a seal

barrier fluid or external flush, the fluid must be
monitored.

If leakage of liquid to atmosphere can result in a

hazard, the installation of a liquid detection device is
recommended.

1.6.4.7 Maintenance to avoid the hazard

CORRECT MAINTENANCE IS REQUIRED TO

AVOID POTENTIAL HAZARDS WHICH GIVE A
RISK OF EXPLOSION

The responsibility for compliance with

maintenance instructions is with the plant
operator.

To avoid potential explosion hazards during

maintenance, the tools, cleaning and painting
materials used must not give rise to sparking or
adversely affect the ambient conditions. Where there
is a risk from such tools or materials, maintenance
must be conducted in a safe area.

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1.7 Warning labels summary 1.8.1 Typical vertical motor noise data (Hollow
and Solid shafts)
1.7.1 Nameplate
Motor RPM Sound Sound
For details of nameplate, see the Declaration of Frame Pressure Power
Conformity. Size. (dBA ) (dBA )
NEMA (WP- I (WP- I
1.7.2 Warning labels enclosure) enclosure
180 3600 70.0 78.0
1800 60.0 68.0
1200 & slower 55.0 63.0
210 3600 70.0 78.2
1800 60.0 68.2
1200 & slower 55.0 63.2
250 3600 75.0 83.4
1800 70.0 78.4
1200 & slower 60.0 68.4
280 3600 75.0 83.8
1800 70.0 78.8
1200 & slower 60.0 68.8
320 3600 75.0 84.0
1800 65.0 74.0
1200 & slower 65.0 74.0
360 3600 75.0 84.2
1800 65.0 74.2
1200 & slower 65.0 74.2
400 3600 80.0 89.5
1800 70.0 79.5
1200 & slower 65.0 74.5
440 3600 80.0 90.0
1800 70.0 80.0
Oil lubricated units only: 1200 & slower 70.0 80.0
449 1800 85.0 97.8
1200 & slower 80.0 92.8
5000 3600 90.0 102.8
1800 85.0 97.8
1200 & slower 80.0 92.8
5800 3600 90.0 103.7
1800 90.0 103.7
1200 & slower 80.0 93.7
1.8 Noise level 6800 1800 90.0 103.9
Whenever pump noise level exceeds 85 dBA, 1200 & slower 85.0 98.8
attention must be given to the prevailing Health and 8000 1800 90.0 104.7
Safety Legislation, to limit the exposure of plant 1200 & slower 85.0 99.7
operating personnel to the noise. Typical safety level
requires limiting sound level to 90 dBA, for 8 hours of
exposure. Thereafter, the allowable dBA value The noise levels shown in table 1.8.1 are
increases 5 dBA for each halving of exposure time. extracted from typical motor manufacturer’s
The usual approach is to control exposure time to the data/catalogue to provide the average expected
noise or to enclose the machine to reduce emitted motor noise values at no load for reference only and
sound. are not guaranteed. The values could vary
depending upon the test and surrounding conditions.
You may have already specified a limiting noise level The combined noise level of the pump and the motor
when the equipment was ordered, however if no could exceed the values shown. It is to be noted that
noise requirements were defined then machines adding motors with similar noise levels increases the
above a certain power level will exceed 85 dBA. In total noise level. Therefore, the dB correction to the
such situations, consideration must be given to the values listed above is required to obtain the
fitting of an acoustic enclosure to meet local combined noise levels of motor and the pump.
regulations. Pump noise level is dependent on a Actual on-site noise measurement by experts is
number of factors-the type of motor fitted, the recommended and safety measures are to be taken
operating capacity, pipe work design and acoustics of accordingly.
the building.

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1.9 Specific machine performance

For performance, parameters see section 1.5, Duty A crane must be used for all pump
conditions. Whenever there is a contract sets in excess of 25 kg (55 lb.). Fully trained
requirement to incorporate specific machine personnel must carry out lifting, in accordance with
performance into User Instructions, those are local regulations. If you are not sure about the driver
included here. In cases where performance data has and pump weights contact Flowserve for information.
been supplied separately to the purchaser, the same
should be retained with these User Instructions, if Pump heads may be shipped with the seal
required. housing installed. For ease of assembly and to
prevent damage, we recommend removing the
housing before putting the head on the pump.
2 TRANSPORT AND STORAGE
For pumps supplied with hollow shaft drivers and
2.1 Consignment receipt and unpacking one-piece head shaft, attach head shaft to the
Immediately after receipt of the equipment, it must be lineshaft with a coupling and tighten first.
checked against the delivery and shipping
documents for its completeness and that there has For pumps supplied with two piece head shaft or
been no damage in transportation. solid shaft drivers, proceed with the lifting as
explained in 2.3.1, 2.3.2 and 2.3.3.
Any shortage and or damage must be reported
immediately to Flowserve Pump Division and Flowserve will not supply eyebolts neither fixed nor
received in writing within one month of receipt of the separately with the pump. It is the responsibility of
equipment. Later claims cannot be accepted. the installer to arrange appropriate hardware that can
handle the weights and results in safe and successful
Check any crate, boxes and wrappings for any installation.
accessories or spare parts that may be packed
separately with the equipment or attached to 2.3.1 Lifting of W-type cast discharge head (head
sidewalls of the box or equipment. only-pump not attached)
Lift the unassembled cast discharge heads (pump
Each product has a unique serial number. Check not attached) by installing eyebolts as shown using
that this number corresponds with that advised and the flange mounting holes. Lower the head over
always quote this number in correspondence as well shaft into place.
as when ordering spare parts or further accessories.

2.2 Handling
Boxes, crates, pallets or cartons may be unloaded CAST HEAD
using forklift vehicles or slings dependent on their UNASSEMBLED
size and construction.
EYE BOLTS
2.3 Lifting
To avoid distortion, the pump unit
should be lifted by using lifting equipment certified to
local standards.

The pumps are generally very heavy

therefore, size/shape factors will have to be PIN
considered before attempting to lift them. It is
strongly recommended to attempt lifting from a safe
distance to prevent any injury or loss of life.
Consulting with experts is recommended. Do not use the lifting pins at the base
of the discharge head while lifting unassembled cast
discharge heads unless the discharge head is
secured by slings to prevent overturning. Never lift
the completely assembled pump with eyebolts
through this flange.

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2.3.2 Lifting of type-W cast discharge head with 2.3.3.1 Two point lifting of fabricated discharge
pump attached head types TF, UF & HFH (with or without pump
Cast discharge heads with pump attached are attached)
recommended to be lifted by using pins suitable with
that head size (refer to the table shown). The slings
are attached as shown maintaining minimum length
of the sling from the shaft end as shown in the detail.

"L" FABRICATED WITH

2 POINT LIFTING

50 mm (2in.) HOLE

305 mm (12 in.) MIN.

"L"

CAST HEAD
WITH PUMP
ATTACHED

Fabricated heads with discharge size mm (in.)

100 150 200 250 300
(4) (6) (8) (10) (12)
Pin 25 32 32 32 38
Dia. (1) (1.25) (1.25) (1.25) (1.5)
1066 1220 1220 1370 1370
L (42) (48) (48) (54) (54)
PIN “L” is approximate length

2.3.3.2 Three point lifting of fabricated discharge

head of type HFL (with or without pump attached)

Cast heads with discharge size mm (in.)

HFL STYLE FABRICATED
100 150 200 250 300
WITH 3 POINT LIFTING
(4) (6) (8) (10) (12)
Pin 25 32 32 32 38
Dia. (1) (1.25) (1.25) (1.25) (1.5)
1220 1370 1370 1520 1520
L (48) (54) (54) (60) (60)
“L” is approximate length

2.3.3 Lifting of fabricated discharge heads with

or without the pump
If the pump is supplied with a fabricated discharge
head use 2 point or 3 point method of lifting as shown
in the details provided in 2.3.3.1 & 2.3.3.2. This
method is applicable to the lifting of discharge heads
with or without the pump.

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2.3.4 Lifting of bowl assembly only Example: Lifting of suction barrel

Clamp the bowl assembly and center the lifting hook
for lifting and lowering the assembly into the
sump/suction barrel.

a) Lower the bowl assembly until the clamp

extensions rest on the foundation (use
appropriate supports).
b) Build the very first section of the column piping,
and lower the entire assembly to assemble the
next column section.
c) Continue to build until it is ready for discharge
head assembly.
d) Install the discharge head.
e) Assemble the motor.

Example: Lifting of bowl assembly

SUCTION BARREL (CAN)

2.3.6 Lifting of fully assembled pumps

If the pump is fully assembled, it has to be
adequately strapped and supported at least two
places before it can be lifted from the shipping crate
and moved to the installation site. See details
shown. Same rules are applicable when the pump is
pulled out from the sump and moved to another
location.

2.3.5 Lifting of suction barrel

Suction barrel (also referred as ‘Can’) is always
supplied separately and has to be installed into the
sump first. Install eyebolts on the flange of the
suction barrel and attach slings and straps to bring
the suction barrel to a vertical position. Move the
barrel for installation. Provide hand support to
prevent the suction barrel from swaying during
movement.

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Section 2.3.6 (continued)

Pump must be supported

at least two places
when lifted.
Do not use chains
to wrap around.

Examples shown here are for illustration only. See section 2.3 1~2.3.6 for specific lifting
instructions based on design variations. The pumps vary in weight, length and physical appearances from the
types shown here. Therefore, before lifting is attempted, exercise caution to prevent any injuries or loss of life.

Pump must be supported at

least two places when lifted.
Do not use chains to wrap around.

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2.4 Storage 3 DESCRIPTION

Should questions arise concerning the pump,
Store the pump in a clean, dry location Flowserve pump division will require the complete
away from vibration. Leave piping connection covers serial number to be of assistance. The serial number
in place to keep dirt and other foreign material out of is stamped on a metal nameplate affixed to the
pump casing. Turn the pump at frequent intervals to discharge head assembly. The driver will have a
prevent brinelling of the bearings and the seal faces, separate nameplate attached to it. If you are
if fitted, from sticking. requesting information on the driver, please provide
both the driver serial number and the pump serial
2.4.1 Inspection before storage number for Flowserve representative.
a) Inspect the preservative coating/painted surfaces
on the various parts. Touch up the areas, If 3.1 Configurations
necessary. VTPs, are engineered pumps as:(a) Wet pit type and
b) Inspect all covers over pump openings and piping (b) suction barrel (can) type pumps. Most pumps are
connections. If found damaged, remove the built with customer specific features and for
covers and inspect interiors of the opening for any applications such as water pumping stations, deep
deposits of foreign materials or water. wells, storm water service, industrial and cryogenic
c) If necessary, clean and preserve the interior parts applications. The pumps vary in size, impeller types
as noted above to restore the parts to the "as and length, whether it is an open shaft or enclosed
shipped" condition. Replace covers and fasten shaft designs and type of discharge head used
securely.
3.1.1 Sump and deep well VTP
2.4.2 Short term storage (up to 6 months)
Follow the steps given in section 2.4.1. Select a
storage space so that the unit will not be subjected to
excess moisture, extreme weather conditions,
corrosive fumes, or other harmful conditions.

Driver storage instructions: Check driver DRIVER

manufacturer’s User Instructions

2.4.3 Long term or extended storage

If a situation arises for a long-term storage, ( more
than 6 months) please contact Flowserve for special DISCHARGE
storage instructions and warranty related information. HEAD
ASSEMBLY
2.5 Recycling and end of product life
At the end of the service life of the product or its
parts, the relevant materials and parts should be
recycled or disposed of using an environmentally
acceptable method and local regulations. If the
product contains substances that are harmful to the COLUMN
environment, these should be removed and disposed ASSEMBLY
of in accordance with current regulations. This also
includes the liquids and or gases that may be used in
the "seal system" or other utilities.

Make sure that hazardous substances are

disposed of safely and that the correct personal
BOWL
protective equipment is used. The safety
ASSEMBLY
specifications must be in accordance with the current
regulations at all times.

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3.1.2 Suction barrel (Can) VTP 3.2 Nomenclature

The pump size/ serial number will be engraved on
the nameplate typically as below: The nameplate is
attached to the discharge head assembly.

3.2.1 Bowl assembly nomenclature

12 E J H-3
DRIVER

Nominal Bowl Diameter-inches

Impeller Type (A or E or S)
DISCHARGE
HEAD
A=Axial, E=Enclosed, S=Semi-open
ASSEMBLY

Bowl Model Types

B,J,K,H,L,M,N,P,Q,R,T,V… .

Impeller Model Designation

L, M, H, Y… ..

COLUMN
No. of Stages
ASSEMBLY
The typical nomenclature above is the general guide
to the VTP configuration description. Identify the
actual pump size and serial number from the pump
nameplate. The driver will have a separate
SUCTION
BARREL nameplate attached it.
(CAN)

BOWL 3.2.2 Discharge head nomenclature

ASSEMBLY
Consists of alphanumeric code as follows.
Examples: 8W16, 10HF20, 6TF16,… … .

10 HF 20

3.1.3 Most common VTP models

The VTP configurations shown in sec 3.1.1 and 3.1.2 Nominal driver base diameter in inches
are typical for variety of VTP models with the bowl
assembly types such as EB, EG, EH, EJ, EK, EL, Discharge head type (see details below)
EM, EN, EP, EQ, SK, SL, SN, SP, SR, ST, & AV.
The impeller models in each of these pumps are Nominal discharge diameter in inches
designated separately (see section 3.2 for more W = Cast head- for horizontal above the ground discharge
details) and the pump sizes could vary from 150mm HF = Fabricated head for above the ground discharge
(6 in) to 1300 mm (52 in.). The size expressed is in TF & LF = Fabricated heads with base flange
terms of nominal bowl diameter and is always in UF = Fabricated head for below ground discharge
HFL = Fabricated head for above ground discharge - Low H.P
inches. HFH = Fabricated head for above the ground discharge -High H.P.

Please see section 3.2.2.1 for discharge head types

Some units will not require a column
and identification.
assembly. In such cases, the bowl assembly is
connected directly to the discharge head. Vertical
turbine pumps can have single or multiple stages.

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3.2.2.1 Types of discharge heads d) LF type fabricated discharge head

Typical discharge head types. Details (a) thru (g). (Typically with a circular base plate- ANSI type.
Also available with suction barrel mounting)
a) W type cast discharge head

b) HF type fabricated discharge head

(Typically with square base plate)
e) UF type fabricated discharge head

c) TF type fabricated discharge head

f) HFL type fabricated discharge head

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g) HFH type fabricated discharge head The shaft seal will usually be either a mechanical
seal assembly or stuffing box with an open lineshaft
or a tube-packing box with an enclosed lineshaft.

3.3.3 Column assembly

The column assembly consists of column pipe, which
connects the bowl assembly to the discharge head
and carries the pumped fluid to the discharge head.
Houses and supports the shaft and may contain
bearings. Typical column assemblies are:

a) flanged column assembly

The discharge heads shown in section

3.2.2.1 (a) thru (g) are for illustration only. The shaft
and coupling arrangements vary. For the actual
configuration of the pump that has been purchased,
please refer to the drawings supplied with the pump
or order specific sectionals from Flowserve. b) threaded column assembly: form 100 mm~355
mm (4~14 in.) sizes only.
3.3 Design of major parts
3.3.1 Drivers
A variety of drivers may be used, however, electric
motors are most common. For the purposes of this
manual, all types of drivers can be grouped into two
categories.

a) Hollow shaft drivers: where the head shaft extends

through a tube in the center of the rotor and is
connected to the driver by a clutch assembly at the top
of the driver.

b) Solid shaft drivers: where the rotor shaft is solid The column supports shaft assembly, that is either
and projects below the driver-mounting base. This
type driver requires an adjustable coupling for a) Open lineshaft construction utilizing the fluid being
connecting to the pump. pumped to lubricate the lineshaft bearings.
Or
3.3.2 Discharge Head Assembly b) Enclosed lineshaft construction has an enclosing
(See also section 3.2.2.1) tube around the lineshaft and utilizes oil or other
The discharge head supports the driver and bowl fluid to lubricate the lineshaft bearings.
assembly as well as supplying a discharge connection
in most cases. The shafts are threaded or key coupled with thrust
stud design or clamp ring design.
A shaft sealing arrangement is located in the
discharge head to seal the shaft at its exit from the
liquid chamber.

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See sectional drawings supplied with the pump for 3.3.6 Impellers
exact column assembly details as per the order. The VTP’s are supplied with enclosed, open or semi open
size and configuration vary depending upon the impeller types. Impellers are low, medium and high
specific order requirements and application criteria. capacity type designed for maximum coverage of all
VTP applications. Impellers are cast and machined
3.3.4 Bowl assemblies to match each order and to provide required surface
The bowl assembly consists of impellers rigidly finish to achieve hydraulic characteristics. Impellers
mounted on the pump shaft coupled to an electric are dynamically balanced and held in position on the
motor. Impellers are cast wheels with multiple diffuser shaft by a tapered lock collet or split ring and key.
vanes and are generally coated to meet the hydraulic
requirements. See section 8.0 for cross sectional and 3.3.7 Stuffing box
part details. Some VTPs are fitted with stuffing boxes. In such
cases, stuffing boxes are normally adequate for
3.3.5 Suction strainers working pressures up to 20.7 bar (300 psi). Refer to
VTPs can also be fitted with strainers [316] to prevent stuffing box User Instructions for specifications.
foreign particles from entering the pump. The type of
strainers and the mesh size depends on the 3.3.7.1 Low pressure stuffing box
application. Examples are shown below. Strainers This type of packing box is fitted on to an open
are fastened [422] directly to the suction bell [55] or lineshaft for pressures less than 6.5 bar (100 psi) and
attached using clips [421]. Cone shaped strainers used only on W-type discharge heads (see Section
are provided with internal or external threads to 3.2.2.1 to see for W type discharge head detail).
attach it to the main assembly.

a) Slip-on strainer SLINGER (346)

(17) PACKING GLAND

STUD (326A)

(354) STUD HEX NUT (327A)

(355) HEX NUT

O-RING (347)

STUFFING BOX (83)

b) Clip-on strainer (13) PACKING SET

PRESSURE
SUCTION BELL (55) REDUCING
BUSHING (117)
CLIP
(421)

CAP SCREW (422)

STRAINER (316)

c) Cone strainer

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3.3.7.2 High pressure stuffing box

This type of packing box is fitted on to an open lineshaft for pressures up to 20 bar (300 psi) uses six rings of
packing with two lantern rings and allows grease lubrication.

(346) SLINGER (328A) SET SCREW

(326A) STUD
(17) PACKING GLAND
(327A) HEX NUT

(13) PACKING SET

(345) GREASE ZERK

13mm (0.5 in.) NPT RELIEF

(29) LANTERN RING

(83) STUFFING BOX

(354) STUD

(355) HEX NUT 13mm (0.5 in.) NPT RELIEF

(347) O-ring

(117) PRESSURE REDUCING

BUSHING

(371) O-ring
(370) SLEEVE

3.3.8 Mechanical shaft seal 3.4.1 Operating limits

VTP’s can also be fitted with a mechanical seal. The
requirement to fit the mechanical seal to be provided Pumped liquid temperature 5 ºC (40 ºF) to +80 ºC (176 ºF)
at the time of contract. limits*
Maximum ambient Up to +40 ºC (104 ºF)
temperature*
3.3.9 Accessories Maximum pump speed refer to the nameplate
Accessories may be fitted when specified by the
customer. *Subject to written agreement from Flowserve.
Special designs and materials may be available for
3.4 Performance and operating limits pumps operating above and below these specified
This product has been selected to meet the limits. Contact Flowserve for upgrade options
specifications of the purchase order. See section 1.5. available for your specific application.

The following data is included as additional information to

help with the installation. It is typical and factors such as
temperature, materials and seal type may influence this
data. If required, a definitive statement for your particular
application can be obtained from Flowserve.

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4 INSTALLATION
Apply thread lubricant sparingly to
male shaft threads only at the time of making up
Equipment operated in hazardous locations shaft connection. Excess lubricant should be
must comply with the relevant explosion protection avoided.
regulations. See section 1.6.4, products used in
potentially explosive atmospheres. 4.1.2 Installation of pumps that are shipped
unassembled
Inspection prior to installation
Six months prior to the scheduled installation date, a 4.1.2.1 Lifting
Flowserve Pump Division representative is to be See lifting methods in section 2.3.
employed to conduct an inspection of the equipment
and the facility. If any deterioration of equipment is 4.1.2.2 Equipment and tools required for
noticed, the Flowserve Pump Division representative installation of unassembled pumps
may require a partial or complete dismantling of the
equipment including restoration and replacement of The following list covers the principal tools/items
some components. required for installation.

4.1 Location a) Mobile crane capable of hoisting and lowering the

The pump should be located to allow room for pump and/or motor.
access, ventilation, maintenance and inspection with b) Two (2) steel clamps of suitable size.
ample headroom for lifting and should be as close as c) Two (2) sets of chain tongs & cable sling for
practicable to the supply of liquid to be pumped. attaching to the pump and motor lifting eyes.
d) Pipe clamp for lifting bowl assembly and the
column pipe. Approximately 4.57 m (15 ft) of 19
4.1.1 General installation check-list
The following checks should be made before starting mm (3/4 in.) diameter rope may be required.
actual installation. e) General purpose hand tools, pipe wrenches, end
wrenches, socket set, screwdrivers, Allen
a) Make sure that motor nameplate ratings and the wrenches, wire brush, scraper and fine emery
power supply system match correctly. cloth.
b) Check the sump depth and pump length match- f) Thread sealing compound designed for stainless
up. steel and light machinery oil.
c) Check the liquid level in the sump.
d) Check the installation equipment to be sure that it
Parts and accessories may be placed
will safely handle the pump weight and size.
inside shipping containers or attached to skids in
e) Check all pump connections (bolts, nuts etc) for
individual packages. Inspect all containers, crates
any shipping and handling related problems.
and skids for attached parts before discarding.

Always support shafting in at least 4.1.2.3 Uncrating and cleaning of unassembled

three places when lifting or installing. No installation pump
should be attempted without adequate equipment a) Clean the parts of any dirt, packing material and
necessary for a successful installation. other foreign matter.
b) Flush the pump inside and outside with clean
water. Clean all machined surfaces.
c) Remove any rust spots found on the machined
• On hollow shaft drivers, check the clutch size surfaces with fine emery cloth.
against the shaft size, which must go through the d) Clean all threaded connections and any accessory
clutch equipment.
• On solid shaft drivers, check the motor shaft size
against the coupling bore size
Lineshaft when shipped separately
should be left in the crate to avoid damage or loss of
straightness.

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4.1.2.4 Installing the bowl and column assembly For pumps supplied with a two-piece headshaft
a) Sump and piping should be thoroughly cleaned (headshaft couples above the sealing housing) or
of all loose debris before starting installation. solid shaft drivers, proceed to step (b) directly
b) Check all bolts for tightness. skipping step (a).
c) Do not lift or handle the bowl assembly by the
pump shaft. a) Attach the headshaft to the lineshaft with a
d) When installing bowl assemblies in sizes of 152 coupling and tighten (left hand threads).
mm (6 in.) or 203 mm (8 in.), leave bowl securely b) Lift discharge head over shaft and lower carefully
fastened to the wooden skid that is attached for into place (See section 2.3 for recommended
shipping until the bowl assembly is raised to a lifting methods and safety instructions). Be sure
vertical position. This will help prevent breaking not to bend the shaft. Fasten the top column
the bowls or bending the shaft. flange and bearing retainer, if supplied to bottom
e) If a strainer is to be used, attach it to the bowl of head. (Note that W heads do not have a
assembly using clips and fasteners provided. bearing retainer at the top column flange).
f) Position lifting equipment so it will center over the c) Use shims or wedges between the pump and
foundation opening. foundation to level the pump. The shaft must be
g) If a base plate is used, level the plate to 0.025 mm centered on the discharge head.
per 0.31 m (0.001 in. per ft) and then grout and
anchor in place. See section 4.1.5 for coupling installation on solid
h) Check for axial clearance or endplay and record shaft drivers and section 4.3.1~4.3.4 for pump
that number for future reference (while bowls are leveling details
in a horizontal position you should be able to push
or pull the pump shaft indicating axial clearance). • Installation of discharge head with the
i) Carefully lift the suction barrel and the bowl enclosing tube
assembly with suitable straps or clamps (See
section 2.4 for lifting and safety rules). Pump head may be shipped with the sealing
j) Lower the bowl assembly into the well or sump. housing installed. For ease of assembly and to
Set clamp or holding device that is attached to prevent damage, we recommend removing the
bowls on a flat surface. This is to stabilize bowl housing before putting the head on the pump.
assembly and reduce possibility of cross threading
the shaft. For pumps supplied with hollow shaft drivers and a
k) Proceed to install the column assembly (refer to one-piece headshaft (headshaft couples below
specific column pipe assembly instructions sealing housing) proceed to step (a). For pumps
supplied with the pump). supplied with a two-piece headshaft (headshaft
l) Assemble the discharge head. couples above the sealing housing) or solid shaft
drivers, proceed to step (b) directly skipping step (a).
4.1.2.5 Installation of discharge head
a) Attach the headshaft to the lineshaft with a
Choose one of the following discharge head type coupling and tighten (left hand threads).
installation procedure that is appropriate to the pump b) Attach the top enclosing tube to the column
configuration that has been purchased enclosing tube and tighten (left hand threads).
c) Lift the discharge head over shaft and enclosing
• Installation of discharge head with product tube then lower carefully into place ( See section
lubrication 2.3 for recommended lifting methods and safety
instructions). Be sure, not to bend the shaft.
Pump head may be shipped with the sealing Fasten the top column flange and alignment ring if
housing installed. For ease of assembly and to supplied to bottom of head. (W heads do not have
prevent damage, we recommend removing the an alignment ring at the top column flange).
housing before putting the head on the pump. d) Use shims or wedges between the pump and
foundation to level the pump. The shaft must be
For pumps supplied with hollow shaft drivers and a centered in the discharge head.
one-piece headshaft (headshaft couples below
sealing housing) proceed to step (a). See section 4.1.5 for coupling installation on solid
shaft drivers and section 4.3.1~4.3.4 for pump
leveling details.

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4.1.3 Installation of pumps that are shipped fully 4.1.3.4 Installing the fully assembled pump
assembled If a base plate is used, level the plate to 0.025 mm per
0.31 m (0.001 in. per ft), grout and anchor in place.
4.1.3.1 Lifting
See lifting methods in section 2.3. See sections 4.3.1~4.3.4 for pump leveling details.

4.1.3.2 Equipment and tools required for Position lifting equipment so it will center over the
installation of a fully assembled pump foundation opening.
a) Mobile crane capable of hoisting and lowering the
entire weight of the pump and motor.
b) Cable sling for attaching to the pump and motor Sump and piping should be
lifting eyes. thoroughly cleaned of all loose debris before starting
c) Ordinary hand tools: Pipe wrenches, end installation.
wrenches, socket set, screwdrivers, Allen Set up installation unit so that the lifting cable will be
wrenches, wire brush, scraper and fine emery centered directly over the well or sump. Carefully lift
cloth. the bowl assembly and suction barrel with a clamp.
d) Thread sealing compound designed for type of Lower the bowl assembly into the well or sump. Set
connection and light machinery oil. the clamps or holding device that is attached to bowls
on a flat surface. This is to stabilize bowl assembly
and reduce possibility of cross threading the shaft.
The single most common cause of pump
vibration is from a bent shaft. Shafting is a) When installing 152 mm (6 in.) or 203 mm (8 in.)
straightened to stringent tolerances prior to shipping pump assembly, leave the pump securely
and great care must be exercised in its handling. fastened to the wooden skid (as shipped) until the
bowl assembly is raised to a vertical position
Always support shafting in at least three places when b) Lift the pump to a vertical position. If a strainer is
lifting or installing. used, attach it to the bowl assembly.
c) Position pump over sump or suction barrel. Align
the discharge of the pump with external piping
Parts and accessories may be placed then lower onto the base. Level the entire pump.
inside shipping containers, or attached to skids in d) If a stuffing box and a hollow shaft driver are
individual packages. included, attach the head shaft to the pump shaft
(left hand threads).
Inspect all containers, crates and skids for attached e) If a mechanical seal is included, install the seal at
parts before discarding. this point per the attached instructions.
Lifting heavy objects is dangerous. Use of 4.1.4 Installation of pump with the suction barrel
appropriate tools and procedures is must. (also referred as ‘can’)
4.1.3.3 Uncrating and cleaning of a fully If the pump includes a suction barrel (can), follow the
assembled pump procedure as listed below. (See lifting instructions in
section 2.3)
a) Clean the parts of all dirt, packing material and
other foreign matter. a) Install the suction barrel first and grout the
b) Flush the pump inside and outside with clean mounting flange and bolts directly to the
water. foundation.
c) Clean all machined surfaces. Remove any rust b) If soleplate is used, mount and grout the
spots found on the machined surfaces with fine soleplate and mount the suction barrel onto the
emery cloth. soleplate.
d) Clean all threaded connections and any accessory c) Level the soleplate & the suction barrel flange as
equipment. required.
d) Install the pump.

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4.1.5 Installation of couplings on solid shaft i) Check the fit of the straight key and split thrust
drivers. rings [312A] in their respective keyseats. (Refer to
paragraph (a) regarding fit of the straight key).
j) Install straight key into keyseat. The bottom of the
If the pump purchased is having a solid key must be above the top of circular keyseat for
shaft driver, one of the following coupling the split thrust rings.
arrangement between the driver and the pump shaft k) Lubricate driver half coupling lightly and slide it
is applicable. Choose the procedure appropriate to onto driver shaft. Slide bottom of coupling above
the coupling arrangement required. the top of the keyseat for split thrust rings.
l) Install split thrust rings into circular keyseat and
slide the coupling down over them.
Clean threads on pump shaft and on m) Tighten the coupling bolts as follows.
adjusting nut. Check for burrs and nicks.
Coupling bolts tightening torques
All burrs, nicks and rust must be removed from all Coupling Flange diameter Torque N·M (In·lb)
mating parts of flanged coupling and pump before size mm (in.)
1&2 112 & 137 121.5 (1075)
installation. Failure to remove all burrs, nicks and (4.4 & 5.4)
rust may result in misalignment causing pump to fail. 3, 4 & 5 156, 188, & 213 237.0 (2100)
(6.1, 7.4, & 8.4)
4.1.5.1 Installation of adjustable flanged coupling 6 251 424.0 (3750)
(9.9)
WA.
a) The key [46A] for the driver shaft keyseat should Torque values are for standard fasteners lubricated
be a snug or tight fit in the shaft keyseat, and a with a high stress lubricant (such as, graphite and oil,
sliding fit in the keyseat of the driver half coupling moly-disulphite, white lead etc.). For stainless steel
[42]. bolts, multiply listed torques by 0.80.
b) The key with pin [46] should be a sliding fit in
pump shaft keyseat and a snug or tight fit in pump n) Proceed with the driver installation.
half coupling [44] keyseat.
c) Side clearance of keys in keyseats should be MOTOR SHAFT
checked with a feeler gauge. This clearance
should not exceed 0.076 mm (0.003 in.) for a
snug fit or 0.127mm (0.005 in) for a sliding fit. (42) DRIVER COUPLING
These are maximum allowable clearances. HALF
Closer fits are preferred, if possible. It may be
necessary to file-dress keys to obtain proper fit. (46A) DRIVE KEY
d) Insert the key [46] with pin into pump half of
coupling [44] putting the pin in the hole in keyseat. (312A) SPLIT THRUST
The key should not extend below coupling. RING
e) Lubricate pump coupling half and key assembly (66A) ADJUSTING NUT
with light oil and slide it onto pump shaft [12A] with
flange up. Slide it past threads. (44) DRIVEN COUPLING
f) Lubricate adjusting nut [66A] with light oil and HALF
thread it onto pump shaft [12A] (left hand threads)
with male register down. Thread it on until top of
shaft and top of nut are even. (364) CAP SCREW
g) Uncrate and lift driver to allow access to drive
shaft. (46) KEY ASSEMBLY

The driver must be set on supports (12A) TOP SHAFT

capable of carrying the entire weight of the driver
before proceeding to step (h). Failure of supports
could cause damage to the motor or loss of life.
TYPE WA COUPLING DETAIL
h) Clean and check driver shaft. Remove any burrs.

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4.1.5.2 Installation of adjustable flanged spacer 4.1.5.3 Installation of non-adjustable flanged

coupling WSA coupling WNA
Follow procedure from (a) thru (e) as listed in section
Follow procedure from (a) thru (l) as listed in section 4.1.5.1.
4.1.5.1.
f) Install one set of split thrust rings [312A] in to the
c) Bolt spacer [314] to the driver half coupling [42] circular keyway in pump shaft. Pull up the pump
using the short set of socket head cap screws half of the coupling [44] over the split keys.
[364]. The male register should be pointing g) Slide driver half coupling [42] onto driver shaft in
down. Tighten all cap screws evenly to the bolt the same manner as the pump half of the
torques as listed in 4.1.5.1 under item (m). coupling.
d) Proceed with the driver installation. h) Set the spacer ring [314] between the two halves
of the coupling together. Tighten all cap screws
[364] evenly to the bolt torques as listed in
4.1.5.1 under item (m).
i) Proceed with the driver installation.
MOTOR SHAFT

(42) DRIVER COUPLING

HALF MOTOR SHAFT

(46A) DRIVE KEY (42) DRIVER COUPLING

HALF
(312A) SPLIT THRUST
RING
(363) HEX NUT
(314) SPACER
(364) CAP SCREW
(46A) DRIVE KEY

(363) HEX NUT (312A) SPLIT THRUST

RING
(314) SPACER RING

(312A) SPLIT THRUST

(44) DRIVEN COUPLING RING
HALF

(44) DRIVEN COUPLING

(364) CAP SCREW HALF
(364) CAP SCREW

(46) KEY ASSEMBLY (46) KEY ASSEMBLY

(12A) TOP SHAFT

(12A) TOP SHAFT

TYPE-WNA COUPLING DETAILS

TYPE- WSA COUPLING DEATILS

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4.1.6 Installation of drivers k) Check the packing slip to see if a guide bushing is
required, if so, determine if the bushing is already
Drivers will come with either hollow shaft or mounted or not and proceed accordingly. Refer to
solid shaft as specified on the order/contract. motor instruction manual.
Choose the correct installation procedure from the l) Carefully install drive clutch on driver making sure
following paragraphs. that it fits down properly.
m) Clean threads on top of head shaft and head shaft
nut. Lubricate male threads lightly. Install head
Reverse rotation with the pump shaft shaft.
connected can cause extensive damage to the pump. n) Install gib key [335] in clutch and shaft. This must
Always check rotation before connecting driver to be a sliding fit and may require filing and dressing.
pump. Do not force.
o) Thread adjusting nut down on shaft until it bears
4.1.6.1 Installation of hollow shaft driver against clutch. (Threads on 43 mm (1.68 in.) and
a) Clean driver mounting flange on discharge head larger head shaft adjusting nuts are left-handed
and check for burrs or nicks on the register and and all others are right handed). Do not thread
mounting face. Oil lightly. nut further at this time. See impeller adjusting
b) Remove driver clutch. instructions in section 5. 3.
c) See (j) regarding installation of motor guide
bushing, if required.
d) Lift driver and clean mounting flange, checking for (334) LOCK SCREW HEAD SHAFT (10)
burrs and nicks. HEAD SHAFT NUT (66)
e) Center motor over pump and rotate to align DRIVER
mounting holes. COUPLING GIB KEY(335)
Electric motors - rotate junction box into desired
position.
Gear Drives - rotate input shaft into desired
position.
f) Lower carefully into place making certain that the
female register on the driver mates over the male
register on the pump.
g) Bolt driver to discharge head. 4.1.6.2 Installation of solid shaft driver
h) Check the driver manufacturer' s instruction
manual for special instructions including When lowering the motor and driver
lubrication instructions and follow all "startup" half of coupling onto pump, do not let pump half of
directions. the coupling touch the driver half of the coupling.
i) Electric motors should be checked for rotation at
this time. Make certain the driver clutch has been Before bumping motor make sure coupling halves
removed. Make electrical connections and are not touching and that the driver can rotate freely,
"bump" motor (momentarily start, then stop) to without rotating the pump
check rotation. DRIVER MUST ROTATE
COUNTERCLOCK-WISE when looking down at Driver half coupling must be in proper position so the
top end of motor. To change the direction of circular key will not come out.
rotation on a three-phase motor, interchange any
two line leads. To change direction of rotation on a) Clean driver mounting flange on discharge head
a two phase motor, interchange the leads of either and check for burrs or nicks on the register and
phase mounting face. Oil lightly.
j) Some motors will be supplied with a "lower guide b) Center motor over pump and rotate to align
bushing" or "steady bushing" which is installed at mounting holes.
the bottom of the motor to stabilize the shaft at this Electric motors: Rotate junction box into desired
point. Some motor manufacturers mount this position.
guide bushing before shipping while others will Gear Drives: Rotate input shaft into desired
ship the guide bushing with instructions for field position.
mounting.

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c) Lower driver carefully into place making certain e) Electric drivers should be checked for rotation at
that the female register on the driver mates over this time. Make electrical connections and
the male register on the pump. "bump" motor (momentarily start, then stop) to
d) Bolt driver to discharge head. check rotation. DRIVER MUST ROTATE
e) Check driver manufacturer' s instructions for COUNTER-CLOCKWISE when looking down at
special instructions including lubrication top end of motor. To change the direction of
instructions and follow all "startup" instructions. rotation on a three-phase motor, interchange any
f) Electric drivers should be checked for rotation at two line leads. To change direction of rotation on
this time. Make electrical connections "bump" a two-phase motor, interchange the leads of
motor (momentarily start, then stop) to check either phase.
rotation. DRIVER MUST ROTATE f) See impeller adjustment instructions (section 5.3
COUNTERCLOCKWISE when looking down at before bolting the pump and driver half of the
top end of motor. To change the direction of coupling together.
rotation on a three-phase motor, interchange any
two line leads. To change direction of rotation on 4.2 Part assemblies
a two-phase motor, interchange the leads of either Motors may be supplied separately from the pumps.
phase. It is the responsibility of the installer to ensure that
g) See impeller adjustment instructions (section 5.3) the motor is assembled to the pump and aligned as
before bolting the pump and driver half of the detailed in section 4.5. Discharge head column
coupling together. piping and the pump assembly are supplied either
separately or as fully assembled depending upon the
4.1.6.3 Installation of solid shaft driver with pump size and weight. If the parts are shipped
jacking screws separately, it is the customer’s responsibility to install
and align the pump with driver to the satisfaction of
a) Clean driver mounting flange on discharge head Flowserve’s installation instructions.
and check for burrs or nicks on the register and
mounting face. Oil lightly. 4.3 Foundation
b) Center motor over pump and rotate to align
mounting holes. There are many methods of installing
Electric motors: Rotate junction box into pump units to their foundations. The correct method
desired position. depends on the size of the pump unit, its location and
Gear Drives: Rotate input shaft into desired noise vibration limitations. Non-compliance with the
position. provision of correct foundation and installation may
c) Lower driver carefully into place. Mount the dial lead to failure of the pump and, as such, would be
indicator base on the O.D. of the motor half outside the terms of the warranty.
coupling. Set the indicator on the pump shaft,
position the dial to zero being careful that the The foundation may consist of material that will afford
indicator is in direct line with one of the permanent, rigid support to the discharge head and
jackscrews. Record this reading then rotate the will absorb expected stresses that may be
motor shaft and indicator 180 degrees. Record encountered in service.
this reading being careful to note plus or minus
values. Take the difference of the two readings Concrete foundations should have anchor bolts
and using the jackscrews move the motor one- installed in sleeves that are twice the diameter of the
half of the difference. Repeat this step until the bolt to allow alignment and has holes in the mounting
T.I.R. reading is a maximum of 0.051mm plate as illustrated in the detail below.
(0.002in.). Then repeat this step for the set of
jack screws located 90 degrees to the first set. When a suction barrel is supplied as in the case of the
Once all readings are within 0.051mm (0.002in.), type "TF" discharge head, the suction vessel must
tighten motor bolts and check for any movement provide permanent, rigid support for the pump and
in readings. motor. It should be mounted on a firm foundation.
d) Check driver manufacturer' s instructions for
special instructions including lubrication
instructions and follow all "startup" instructions.

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Detail of a typical foundation bolt, grouted.

If leveling nuts are used to level the
MOUNTING PLATE ANCHOR BOLT base, they must be backed off as far as possible prior
NUT to grouting.
25mm (1in.) GROUT
Always shim near foundation bolts and then back off
the leveling nuts. Now tighten the foundation bolts. If
done otherwise there is a risk of significantly lowering
the structural natural frequency that could result in
separation of the base from the grout.
2x "D" DIA PIPE 10 X '
'D"

Directly mounted pumps are not user

4X "D" SQUARE
PLATE
friendly for service. Re-installation of these pumps
requires re-leveling and re-grouting.

6 mm(0.25 in.)
38 mm(1.5 in.) min. 4.3.2 Leveling of pumps mounted on a soleplate
and the soleplate is grouted
Some pumps are mounted on a separate plate
4.3.1 Leveling of pumps mounted on the
known as soleplate [23]. In such cases, the level
discharge head flange
shall be set with a master level or a precision
machinist’s level. The mounting surface needs to be
Example of a typical discharge head with the
leveled to within 0.025 mm per 0.31 m (0.001 in. per
mounting flange
one ft).

DISCHARGE The level should not exceed 0.125 mm (0.005 in.)

HEAD FLANGE elevation difference taken on any two points on the
individual soleplate. Accurate shimming and grouting
372 of the soleplate is very important. Record the leveling
data for future reference. Grout the soleplate and
373 allow to set at least 72~80 hours (cure as required)
before the pump is lowered into the pit. Align the
discharge head boltholes with the anchor bolts [372].
CONCRETE Check and adjust the pump level to within 0.025
mm/0.31 m (0.001 in./ft) with respect to the soleplate
101
and torque the nuts [373] to the required level.

Example of pump mounted on a soleplate

Some wet pit pumps are installed directly by using
the flange that comes as an integral part of the
discharge head. The pump is lowered into the pit
and aligned with the anchor bolts [372].
304

The mounting flange is shimmed to achieve required 372

DISCHARGE
level by using a precision machinist’s level. The 373 HEAD FLANGE
pump is to be leveled to within 0.025 mm/0.31 m
(0.001 in./ft). The data to be recorded for future
reference. Anchor bolt nuts [373] are tightened
sufficient enough to hold down the pump in place.
23
SOLE
Grout is poured and allowed to set for at least 72~80 PLATE
hours (cure as required) before any further work is CONCRETE
101
done on the pump. FOUNDATION

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4.3.3 Leveling of pumps with the suction barrel Example of pump with a suction barrel mounted on a
(also referred as “Can” VTPs) soleplate
The suction barrel [315] is first lowered into the pit and
aligned with the anchor bolts [372]. The suction barrel
flange is leveled by using a master level or a precision
machinist’s level. Levels should be taken on the 372 304 DISCHARGE
equipment mounting surfaces. The suction barrel HEAD FLANGE
373 23
flange mounting surface needs to be leveled to within
SOLE
0.025 mm/0.31 m (0.001 in./ft) using shims and 374 PLATE
grouted. Allow the grout to set for at least 72~80
hours before the pump is installed. Check the barrel
mounting surface level after the grout is set and then
proceed with the pump installation. Lower the pump
assembly into the pit and align the discharge head
flange bolt holes to the anchor bolts [372]. CONCRETE
315
FOUNDATION
Check and adjust the pump level with respect to the 101

barrel flange to within 0.025 mm/0.31 m (0.001 in./ft) 4.4 Grouting

and final torque the nuts [373]. The leveling data to be Where applicable, grout in the foundation bolts.
recorded for future reference. After adding pipe work connections and re-checking
the coupling alignment, the mounting plate/soleplate
Example of a pump installed with a suction barrel. should then be grouted in accordance with good
engineering practice. If in any doubt, please contact
304 Flowserve service center for advice.
DISCHARGE
HEAD FLANGE Grouting provides solid contact between the pump
372 unit and foundation that prevents lateral movement of
running equipment and dampens resonant vibrations.
373

374
Foundation bolts should only be fully
tightened after the grout has been cured.

CONCRETE 315 4.5 Initial alignment

FOUNDATION 101
4.5.1 Thermal expansion
4.3.4 Leveling of pumps with suction barrel
mounted on a soleplate
The pump and motor will normally
The soleplate [23] is installed on the foundation and have to be aligned at ambient temperature and
aligned with the anchor bolts [372]. Level the should be corrected to allow for thermal expansion at
soleplate with the help of a machinist’s level to within operating temperature. In pump installations
0.025 mm/0.31 m (0.001 in./ft). Tighten the nuts involving high liquid temperatures, the unit should be
[373] and grout. Cure and allow grout to set for run at the actual operating temperature, shut down
72~80 hours. Lower the suction barrel into the pit and the alignment checked immediately.
and level again with respect to the soleplate [23] to
within 0.025 mm/0.31 m (0.001 in./ft). The level 4.5.2 Preparation before alignment
should not exceed 0.125 mm (0.005 in.) elevation To ensure proper alignment the following items are
difference taken on any two points on the soleplate. very important.
The pump [101] is now lowered into the suction barrel
and installed. Make sure that the discharge head a) All machined mating surfaces (such as the
flange is still in level within 0.025 mm/0.31 m (0.001 mating flanges of pump and motor) must be
in./ft) with respect to the suction barrel [315]. clean and free of burrs and nicks.

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b) Exterior strain must not be transmitted to the

pump. The most common cause of trouble is a)
forcing the piping to mate with the pump. It is
recommended that flexible connectors be installed Angular offset
in the piping adjacent to the pump. Axial offset
c) All threads should be checked for damage and
repaired if necessary. Lubricate all threaded
connections with a suitable thread lubricant (an b)
anti-galling compound).

4.5.3 Alignment methods

c)
Ensure pump and driver are isolated
electrically and the half couplings are disconnected.
Parallel offset

The alignment MUST be checked.

Although the pump will have been aligned at the a) Angular Offset: The median lines of shaft
factory it is most likely that this alignment will have intersect halfway between the ends of the two
been disturbed during transportation or handling. shafts.
If necessary, align the motor to the pump, not the b) Axial Offset: Another offset is the displacement
pump to the motor. of one or both of the shafts. A typical example is
thermal expansion.
c) Parallel Offset: The median lines run parallel.
Adding or removing shims between the The maximum allowable parallel offset depends
motor and the discharge head helps alignment in the on the size of coupling and is indicated in the
vertical direction. The motor assembly may also instruction manual of manufacturer of coupling.
have to be adjusted in the horizontal direction to line
up the driver and shaft centers. Alignment screws For couplings with narrow flanges use a dial indicator
are provided to lock the motor assembly in its final as shown in the detail to check both parallel and
aligned position. angular alignment.

See section 5.3.2.1 for final coupling alignment for

solid shaft. Parallel

Before bumping motor make sure that the

coupling halves are not touching and that the driver
can rotate freely without rotating the pump. Driver
half coupling must be in proper position so the Angular
circular key will not come out.

4.5.4 Angular and parallel misalignment

a) Pumps with thick flanged non-spacer couplings
Check the direction of pump rotation can be aligned by using a straight-edge across
before the coupling is fully connected. The power the outside diameters of the coupling hubs and
supply to the driver to be connected only after the measuring the gap between the machined faces
final alignment is complete. using feeler gauges, measuring wedge or
calipers.

b) When the electric motor has sleeve bearings, it is

necessary to ensure that the motor is aligned to

Refer to the motor User Instructions for details.

run on its magnetic centerline.

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A button (screwed into one of the shaft ends) is Take into account the available NPSH that must be
normally fitted between the motor and pump shaft higher than the required NPSH of the pump.
ends to fix the axial position.

Never use the pump as a support for

piping.
If the motor does not run in its
magnetic center the resultant additional axial force
4.6.2 Maximum forces and moments allowed on
may overload the pump thrust bearing.
VTP pump flanges (See table 4.6.2.1)
Maximum forces and moments allowed on the pump
If the pump is handling hot liquid, the alignment must
flanges vary with the pump size and type. To
be rechecked in warm condition of the unit. The
minimize these forces and moments that may, if
alignment of the unit shall be checked again after 200
excessive, cause misalignment, hot bearings, worn
service hours.
couplings, vibration and possible failure of the pump
casing. The following points should be strictly
4.6 Piping followed.

a) Prevent excessive external pipe load.

Protective covers are fitted to the pipe b) Never draw piping into place by applying force to
connections to prevent foreign particles or objects pump flange connections.
entering the pump during transportation and c) Do not mount expansion joints so that their force,
installation. Ensure that these covers are removed due to internal pressure, acts on the pump
from the pump before connecting pipes. flange.
4.6.1 Pipe work velocities
In order to minimize friction losses and hydraulic Ensure piping and fittings are flushed
noise in the pipe work it is good practice to choose before use.
pipe work that is one or two sizes larger than the
pump suction and discharge. Ensure that the piping arrangement has been
provided to flush the pump before removal in cases
Typically, main pipe velocities should not exceed 2 of hazardous liquid pumps.
m/s (6 ft/sec) on the suction and 3 m/s (9 ft/sec) on
discharge.

DISCHARGE

SUCTION

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4.6.2.1 Table of maximum forces and moments allowed on VTP pump flanges

Head Forces & Discharge Head Size mm(inches)

Type Moments
100 150 200 255 305 355 400 460 508 610 760 915
(4) (6) (8) (10) (12) (14) (16) (18) (20) (24) (30) (36)
Fx 0.53 0.80 1.13 1.47 1.67 1.78
(120) (180) (255) (330) (375) (400)
Fy 0.67 1.00 1.47 1.83 2.00 2.23
(150) (225) (330) (410) (450) (500)
W Fz 0.45 0.67 0.94 1.22 1.34 1.45
(100) (150) (210) (275) (300) (325)
Mx 0.50 0.75 1.06 1.37 1.52 1.59
(370) (550) (780) (1015) (1125) (1175)
My 0.26 0.39 0.53 0.67 0.74 0.78
(190) (285) (390) (495) (550) (575)
Mz 0.37 0.57 0.77 1.04 1.15 1.18
(275) (425) (570) (770) (850) (875)
Fx 1.07 1.60 2.27 2.94 3.34 3.56 4.23 4.90 5.34 6.01 7.12 8.46
(240) (360) (510) (660) (750) (800) (950) (1100) (1200) (1350) (1600) (1900)
Fy 1.34 2.00 2.94 3.65 4.00 4.45 5.12 5.79 6.23 7.12 8.46 9.79
(300) (450) (660) (820) (900) (1000) (1150) (1300) (1400) (1600) (1900) (2200)
HF
Fz 0.89 1.36 1.87 2.45 2.67 2.89 3.34 4.00 4.45 4.90 5.56 6.23
(200) (300) (420) (550) (600) (650) (750) (900) (1000) (1100) (1250) (1400)
Mx 1.00 1.49 2.11 2.75 3.05 3.18 3.66 4.06 4.47 5.42 6.50 7.59
(740) (1100) (1560) (2030) (2250) (2350) (2700) (3000) (3300) (4000) (4800) (5600)
My 0.51 0.77 1.06 1.34 1.49 1.56 1.83 2.03 2.51 2.71 3.25 3.80
(380) (570) (780) (990) (1100) (1150) (1350) (1500) (1850) (2000) (2400) (2800)
Mz 0.75 1.15 1.54 2.09 2.30 2.37 2.71 3.05 3.39 4.07 4.88 5.70
(550) (850) (1140) (1540) (1700) (1750) (2000) (2250) (2500) (3000) (3600) (4200)
Fx 1.07 1.60 2.27 2.94 3.34 3.56 4.23 4.90 5.34 6.00 7.12 8.46
(240) (360) (510) (660) (750) (800) (950) (1100) (1200) (1350) (1600) (1900)
Fy 1.34 2.00 2.94 3.65 4.00 4.45 5.12 5.79 6.23 7.12 8.46 9.79
(300) (450) (660) (820) (900) (1000) (1150) (1300) (1400) (1600) (1900) (2200)
LF
Fz 0.89 1.34 1.87 2.45 2.67 2.89 3.34 4.00 4.45 4.90 5.56 6.23
(200) (300) (420) (550) (600) (650) (750) (900) (1000) (1100) (1250) (1400)
Mx 1.00 1.49 2.11 2.75 3.05 3.18 3.66 4.07 4.47 5.42 6.50 7.59
(740) (1100) (1560) (2030) (2250) (2350) (2700) (3000) (3300) (4000) (4800) (5600)
My 0.51 0.77 1.06 1.34 1.49 1.56 1.83 2.03 2.51 2.71 3.25 3.79
(380) (570) (780) (990) (1100) (1150) (1350) (1500) (1850) (2000) (2400) (2800)
Mz 0.75 1.15 1.54 2.09 2.30 2.37 2.71 3.05 3.39 4.07 4.88 5.69
(550) (850) (1140) (1540) (1700) (1750) (2000) (2250) (2500) (3000) (3600) (4200)
Fx 1.07 1.60 2.27 2.94 3.34 3.56 4.23 4.90 5.34 6.00 7.12
(240) (360) (510) (660) (750) (800) (950) (1100) (1200) (1350) (1600)
Fy 1.34 2.00 2.94 3.65 4.00 4.45 5.12 5.79 6.23 7.12 8.46
(1) (300) (450) (660) (820) (900) (1000) (1150) (1300) (1400) (1600) (1900)
TF
Fz 0.89 1.34 1.87 2.45 2.67 2.89 3.34 4.00 4.45 4.90 5.56
(200) (300) (420) (550) (600) (650) (750) (900) (1000) (1100) (1250)
Mx 1.00 1.49 2.11 2.75 3.05 3.18 3.66 4.07 4.47 5.42 6.50
(740) (1100) (1560) (2030) (2250) (2350) (2700) (3000) (3300) (4000) (4800)
My 0.51 0.77 1.06 1.34 1.49 1.56 1.83 2.03 2.51 2.71 3.25
(380) (570) (780) (990) (1100) (1150) (1350) (1500) (1850) (2000) (2400)
Mz 0.75 1.15 1.54 2.09 2.30 2.37 2.71 3.05 3.39 4.07 4.88
(550) (850) (1140) (1540) (1700) (1750) (2000) (2250) (2500) (3000) (3600)
Fx
Fy CONTACT FLOWSERVE CUSTOMER SERVICE
Fz
UF Mx
My CONTACT FLOWSERVE CUSTOMER SERVICE
Mz
Units: Force (F) in Kilo Newtons (lbf); Moments (M) in Kilo-Newton meters (lbf·ft)

• Forces and moments shown for TF head are for the discharge flange. For the suction flange, use the
values for the next large size head.
• Loads shown are maximum allowable for standard construction. Contact Flowserve if higher values are
required or temperatures are higher than ambient

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4.6.3 Auxiliary piping

It is important to be aware of the EUROPEAN
4.6.3.1 Drains DIRECTIVE on electromagnetic compatibility when
Normal pump leaks and gland leakage to be drained wiring and installing the equipment on site. Attention
through a separate piping arrangement or back into must be paid to ensure that the techniques used
the suction/sump. during wiring/installation do not increase
electromagnetic emissions or decrease the
4.6.3.2 Pumps fitted with gland packing electromagnetic immunity of the equipment, wiring or
The pumped liquid is allowed to flow through the any connected devices. If in any doubt contact
gland packing at discharge pressure and drained out Flowserve for advice.
of the pump or re-circulated back into the suction. A
separate flush supply may be required in some
cases. The piping plans and flush supply are to be The motor must be wired in
selected based on the application and operating accordance with the motor manufacturer' s
parameters. instructions (normally supplied within the terminal
box) including any temperature, ground leakage,
In some special cases where the discharge pressure current and other protective devices as appropriate.
exceeds 6.5 bar (100 psi) a special flushing plan is The identification nameplate should be checked to
recommended. ensure the power supply is appropriate.

4.6.3.3 Pumps fitted with mechanical seals

Auxiliary piping to circulate the flushing liquid back A device to provide emergency stopping must
into the suction is required. In case of external clean be fitted to the system.
source requirements for pump applications such as
high temperature service, contaminated fluids, If not supplied pre-wired to the pump unit, the
oxidizing fluids, a special piping plan to carry the controller/starter electrical details will also be
clean liquid into the seal chamber with adequate supplied within the controller/starter.
pressure is required and several piping plans are
available to suit the specific pump application. For electrical details on pump sets with controllers
see the separate wiring diagram sent along with the
pump. If no such document is found, please call
See section 5.4 for Direction of Flowserve and request for prints.
rotation before connecting motor to the power supply.
4.8 Final shaft alignment check
4.6.4 Final checks After connecting piping to the pump, rotate the shaft
After connecting the piping to the pump, rotate the several times by hand to ensure there is no binding
shaft several times by hand to ensure no pipe strain. and all parts are free. Recheck the coupling
If pipe strain exists, correct piping. alignment, as previously described, to ensure no pipe
strain. If pipe strain exists, correct piping.
4.7 Electrical connections
4.9 Protection systems
Electrical connections must be made
by a qualified Electrician in accordance with relevant The following protection systems are
local, national and international regulations. recommended particularly if the pump is installed in a
potentially explosive area or is handling a hazardous
liquid. If in doubt, consult Flowserve.
It is important to be aware of the EUROPEAN
DIRECTIVE on potentially explosive areas where If there is any possibility of the system allowing the
compliance with IEC60079-14 is an additional pump to run against a closed valve or below
requirement for making electrical connections. minimum continuous safe flow a protection device
should be installed to ensure the temperature of the
liquid does not rise to an unsafe level.

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If there are any circumstances in which the system g) All pipe work, including the internal and the
can allow the pump to run dry, or start up empty, a auxiliary pipe work, must be connected correctly
power monitor should be fitted to stop the pump or and must be absolutely tight. Check the tightness
prevent it from being started. This is particularly of all connections of the auxiliary pipe work. The
relevant if the pump is handling a flammable liquid. suction valve must be open, the discharge valve
If leakage of product from the pump or its associated shall be closed or partially open as required.
sealing system can cause a hazard it is h) Turn the pump by hand, if required with the help of
recommended that an appropriate leakage detection a lever, to check the free rotation of the rotor. The
system is installed. rotor must turn uniformly and noiselessly. Some
resistance may be felt due to the friction in the
To prevent excessive surface temperatures at the bearings and seals.
bearings, it is recommended that temperature and/or i) Check the readiness of the driver for startup. Refer
vibration monitoring is done on a regular basis. to the manual for the driver to be sure that all
precautions are in place to energize the motor.
5 COMMISSIONING, STARTUP,
OPERATION AND SHUTDOWN 5.2 Pump Lubrication
Other than the stuffing box lubrication, mechanical
seal and/or lineshaft lubrication, the pump will not
These operations must be carried out
require further periodic lubrication. On water pumps,
by fully qualified personnel. Turn off power supply for
the suction bearing on the bowl assembly should be
safety while pump commissioning is in progress.
repacked when required. Pumps that pump
hydrocarbons or have carbon, rubber, epoxy or
5.1 Pre-commissioning procedure Teflon suction bearings do not have the suction
bearings packed. If the pump will be started after a
The gland is to be filled with grease and flush supply longer storage period, the bearings should be first
to be in place. Flush piping to be checked for leaks. flushed and cleaned by using a suitable cleaning
Mechanical seals to be checked for leaks, flush flow agent. It is not necessary to remove the oil sprayed
and pressure. for short or long-term storage as this will mix up
thoroughly with the lubrication oil.
a) Pumps with the enclosing tubes and oil-lubed
bearings must be filled with the proper lubricant to
avoid running dry and to guarantee acceptable Re-checking the motor lubrication should
performance of the pump. A separate oil tank is be in accordance with the motor manufacturer’s user
attached to the pump (see detail in section 5.2.2). instructions supplied separately with the pump.
b) For can pumps check all vent connections for
complete filling of the pump. The venting 5.2.1 Open lineshaft lubrication
procedure can take from 10 minutes up to 2 hours, Open lineshaft bearings are lubricated by the pumped
depending on the kind of fluid (except cryogenic fluid on short-coupled units less than 15 m (50 ft) long
service). and will usually not require pre or post-lubrication.
c) Cryogenic pumps must be cooled down. The Care is to be taken to ensure that the gland or seal is
seal/gland, the discharge head and the lower part supplied with the required flush flow.
of the seal gland must be completely coated with
ice. The ice has good insulating properties and All open lineshaft pumps where the static water level is
limits the heat input from the ambient. more than 15 m (50 ft) below the discharge head
d) Check the direction of rotation of the pump should be adequately pre-lubricated before starting the
(Coupling spacer dismantled). Should be counter pump.
clockwise when viewed from the driver end.
e) The pump rotor and the shaft seal must be in
correct axial position.
f) Check the readiness of all auxiliary systems (seal
sys., lubrication system etc.,) for startup.

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5.2.1.1 Pre-lubrication duration

Allow flush water to flow down the shaft for 45 minutes for pumps over 15 m (50 ft) and increase the pre-lube
duration by at least 15 minutes for every 5 m (15 ft) additional shaft length beyond 20 m (65 ft). The fittings for
pre-lube are provided at the discharge head.

5.2.1.2 Typical pre-lube pipe connection (examples (a) thru (d))

In general all W type cast discharge heads are provided with a standard size pipe fitting for pre-lube
connection. Fabricated discharge heads are fitted with a special piping arrangement to allow pre-lube liquid
flow onto the shaft.

It is the responsibility of the user to install a reliable pre-lube system to achieve the pump pre-
lubrication. Flowserve will not supply these types of systems or accessories with the pump.

Examples of typical pre-lube methods used in the industry are as follows.

Example (a)

TANK

PIPING MUST BE
KEPT TO LENGTH AS
MINIMUM
POSSIBLE
GATE VALVE SHOULD
MAX.
W ITHSTAND
DISCHARGE
PRESSURE
1" MIN PIPE
LINE

PRESSURE
GAGE

Pre-lubrication recommended tank volume for pumps started at rated RPM’s for all cases of pre-lubrication
methods suggested in this section

Depth to water level Pre-Lubrication tank

3
(at the time of starting the size.m (US gal)
pump) m (ft)
More than Upto
0 9 (30) 0
9 (30) 30 (100) 0.19 (50)
30 (100) 60 (200) 0.38 (100)
60 (200) 150 (500) 0.75 (200)

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Example (b)

VENT LUBRICATION
TANK

LEVEL
MAX GAUGE
LEVEL

STARTUP
LEVEL

GATE VALVE SHOULD WITHSTAND

25 mm (1in.) MIN DRAIN
MAX. DISCHARGE PRESSURE
PIPE LINE PLUG
PIPING MUST BE KEPT TO
MINIMUM LENGTH AS POSSIBLE

Example (c)

VENT LEVEL
SWITCH

MAX
LEVEL
LUBRICATION
TANK

STARTUP
LEVEL

SOLENOID GATE VALVE SHOULD

25mm (1in.) PIPE DRAIN
WITHSTAND MAX. DISCHARGE PRESSURE
LINE PLUG
PIPING MUST BE KEPT TO
MINIMUM LENGTH AS POSSIBLE

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Example (d)
FLOAT
LEVEL

VENT LEVEL
GAUGE
TIME DELAY RELAY

MAX
LEVEL
LUBRICATION
TANK

STARTUP
LEVEL

SOLENOID GATE VALVE SHOULD

25mm (1 in.) MIN DRAIN
WITHSTAND MAX. DISCHARGE PRESSURE
PIPE LINE PLUG
PIPING MUST BE KEPT TO
MINIMUM LENGTH AS POSSIBLE

5.2.2 Enclosed shaft lubrication 5.2.2.2 Pre-lubrication of oil lubricated pumps

VTPs with the enclosed shafting are lubricated by a As a general rule, the oil must be allowed to flow by
dedicated oil supply system or injection lubricated by gravity at least 45 minutes before the pump is started
extraneous liquid; usually clean water to meet the for the first time or in case the pump was turned off
application requirements. for a longer duration. Adequate care should be taken
to make sure that the flow is available and is
5.2.2.1 Oil lubricated pumps consistent for subsequent startups.
The lubricating oil must be available and should be
allowed to run into the enclosing tube in sufficient 5.2.2.3 Injection lubricated pumps
quantity to thoroughly lubricate all lineshaft bearings. Enclosed lineshaft bearings are lubricated by
The gravity flow system is the most commonly extraneous liquid (usually clean water), which is fed
utilized system for oil. to the tension nut either by gravity flow, or by a
pressure injection system.
The oil reservoir (example shown in detail below)
must be kept filled with a good quality light turbine oil Injection systems are designed for each
(about 30 cSt) at the operating temperature and installation. Injection pressure and quantity of liquid
adjusted to feed a minimum of 3 drops per minute will vary. Normally 0.45-0.90 m3/h (2-4 gpm) at 0.7-
per 30 m (100 ft) of column length, but not to exceed 1.4 bar (10-20 psi) over maximum pump discharge
5 drops per minute. pressure of clean liquid is required.

5.2.2.4 Pre-lubrication of injection lubricated

(77) LUBRICANT TANK pumps
(79) TANK BRACKET
As a general rule, the liquid flow is to be started at
least 15~20 minutes before the pump is started for
(341) SHUT OFF VALVE the first time or in the event of pump not being in use
for longer duration.
(342) FLOW REGULATION
VALVE The injected lubricant flow is never stopped for short
(344) LUBRICANT SUPPLY
‘off ’ periods. Adequate care should be taken to
make sure that the flow is available and consistent
for subsequent startups and operation. Injection
pressure to be adjusted as recommended before the
startup.

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5.2.3 Enclosed shaft lubricants

The following oils are recommended for enclosed After the initial start the level will decrease
lineshaft bearing lubrication under normal operating due to circulation of the oil through the bearings.
conditions. See tables 5.2.3.1 and 5.2.3.2.
If the oil level is higher than specified, it could
It is recommended that detergent type result in higher bearing temperatures resulting in
oils not be used. poor lubrication.

5.2.3.1 Non-food grade lubricant oils 5.2.5 Oil quality

Oil used for enclosed shaft lubrication should only be
of high quality turbine grade. The viscosity of the oil
Oil Manufacturer Trade name of the oil
at working temperature must be at least 30 cSt
Conoco Inc. Conoco Diamond Class Turbine (mm2/sec).
oil ISO -32
Exxon Company Teresstic- GT 32 The pour point of the oil must be in accordance with
the lowest expected temperature of the bearing
Mobil Oil Company Mobile DTE-797- Grade-32
housing during a stop of the pump.
Shell Oil Company Tellus-32, Tellus-37 or Turbo Oil
T -32 For recommended lubricating oils, refer to the
Chevron Lubricants Chevron Turbine Oil TR-32 lubrication tables in section 5.2.3.
BP Energol HL-C 32
5.3 Impeller adjustment
Texaco, Inc. Texaco Regal (R&O)- 32 Proper impeller adjustment positions the impeller
inside the bowl assembly for maximum performance.
5.2.3.2 Food grade lubricant oils The impellers must be raised slightly to prevent them
from dragging on the bowls, but not raised too high so
Oil Manufacturer Trade name of the oil as to adversely affect hydraulic performance.
Exxon Company Exxon-DTE-FM32 The impeller must be down against the bowl seat
Mobil Oil Company Mobile DTE-FM- Grade-32 when starting impeller adjustment. When pumps are
subjected to suction pressure, the pressure acting
Shell Oil Company Cassida HF 32
against the shaft tends to raise it. Make sure the shaft
is down when starting to adjust the impellers.
If none of the above oils are available, equivalent
turbine oil (food or non-food grades as required) with If, after making the impeller adjustment the pump does
the matching properties has to be selected. Oils with not deliver its rated capacity, the impellers can be
a viscosity range of 30 cSt (mm2/sec) to 37 cSt lowered one step at a time until the lowest possible
(mm2/sec) at 40 °C (100 °F) with a minimum viscosity adjustment is achieved without the impellers dragging.
index of 90 are recommended. On the other hand, if the impellers appear to be
dragging after the initial adjustment, the unit should be
5.2.4 Oil level stopped and the impellers raised one step. Dragging
The correct oil level is in the middle of the oil sight impellers will increase the load significantly and can
glass and shall be checked when the pump is not in usually be heard and felt as increased vibration. A
operation. Periodically check if the lubricating oil is sharp rise in motor amperage will occur when
mixed with any condensed water. Careful opening of impellers are dragging.
the oil drain during a stop of the pump will show any
water. 5.3.1 Impeller adjustment for a hollow shaft
driver
Impeller adjustment when using hollow shaft drivers is
as follows. The driver canopy will have to be removed
before beginning.
a) Install headshaft [10] if not already in place.
b) Install driver clutch in accordance with the driver
instruction manual and bolt into place.

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c) Check shaft position. Lower shaft until there is a 5.3.1.1 Impeller clearance settings
definite feel of metal contacting metal. This Flowserve recommends the following impeller
indicates the impellers are "on bottom" and in the settings based on the pump sizes.
correct starting position for impeller adjustment.
d) Thread headshaft nut [66] down (right hand If the pump size Setting for Setting for semi-
threads) except 43 mm (1.7 in.) and larger sizes is enclosed open impellers
impellers
that are having left hand threads, until impellers Size 6 thru size 3~4 mm 0.25 mm to 0.38 mm
are just raised off their seat and the shaft will 12 (0.13~0.15 in.) (0.010 in. to 0.015 in.)
rotate freely. Size 14 and 6~7 mm 0.63 mm to 0.76 mm
e) Check a separate document that is supplied with above. (0.25~0.27 in.) (0.025 in. to 0.030 in.)
the pump that provides recommended impeller
setting and running clearance information..
Shafts elongate due to the hydraulic thrust
Detail showing head shaft and lock screw of the pump and the impellers must be compensated
arrangement for this elongation. Shaft elongation varies for each
model depending upon the size, shaft length, shaft
diameter, impeller weight, number of stages. Please
(334) LOCK SCREW HEAD SHAFT (10) see the documentation supplied along with the pump
HEAD SHAFT NUT (66) for exact impeller setting value matched for the
DRIVER
COUPLING GIB KEY(335) specific pump that you have purchased

5.3.1.2 Head shaft nut adjustment

Head Threads Lateral adjustment

Shaft size per every mm (in.)
mm 25 mm One complete Each face of
(in.) (1 in.) turn of nut will nut
If at any time during the life of this pump the length of result in shaft
the shaft movement of
pumping conditions or total pump length changes,
25 (1.0) 14 1.81 0.30
contact the factory for recalculation of the impeller (0.070) (0.012)
setting. 32 (1.25)
38 (1.50) 12 2.11 0.35
f) Tighten the adjusting nut to match impeller setting 43 (1.69) (0.080) (0.014)
43 (1.69)
recommended by Flowserve. See table 5.3.1.1 & 50 (1.94) 2.54 0.40
5.3.1.2. 55 (2.19) 10 (0.100) (0.016)
g) Using the cap screw provided, bolt the headshaft 62 (2.44)
nut [66] down & lock using lock screw [334] to the 68 (2.69)
75 (2.94) 8 3.17 0.53
motor coupling. See the details of head shaft and
(0.120) (0.020)
lock screw arrangement under item (h) below.

Always lock headshaft nut by

tightening the lock screw [334] before starting driver.
Failure to do so could result in damage to the pump
and driver.

h) If a mechanical seal is used, adjust the

mechanical seal at this time.

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5.3.2 Impeller adjustment for a solid shaft driver Using the wedges center the shaft so the
Impeller adjustment when using solid shaft drivers is measurements taken at 180 degrees to each other are
accomplished in the adjustable flanged coupling within 0.10 mm (0.004 in.) of being equal
located below the driver. (For pumps using jackscrews for motor go to
step f).
5.3.2.1 Adjusting adjustable flanged coupling
a) Assemble coupling on pump shaft and driver e) Mount the magnetic base on the drive half
shaft (if not installed earlier). coupling (a band clamp may be necessary to hold
b) Check motor direction of rotation. base due to limited space). Position the tip of the
c) Check and write down Flowserve recommended indicator on the pump shaft just above the seal.
impeller setting for final adjustment. Slowly rotate the driver shaft.
d) Pump to motor alignment and final coupling
• Mount two magnetic indicator bases on the SECURE WITH TWO BOLTS
MOTOR HALF
discharge head at 90 degrees to each other COUPLING
• Set the indicator tips on the shaft just above
the seal and at 90 degrees to each other. RIGID BRACKET
(Usually parallel and perpendicular to the
discharge nozzle) push the shaft (parallel to DIAL INDICATOR
discharge) back and forth (without bending
shaft)
• Note and record the minimum and maximum CENTER SHAFT IN STUFFING
STUFFING BOX
indicator readings. Do the same procedure EXTENSION
BOX USING FOUR WOOD OR
METAL WEDGES
at 90 degrees to the discharge

Note and record the T.I.R. reading. If this reading

is more than 0.25 mm (0.010 in.) for WA and WSA
couplings or 0.15 mm (0.006 in.) for PA and PSA
couplings, unbolt the drive and reposition the
DIAL driver in the direction required to reduce the T.I.R.
INDICATOR #2 to within the allowable limits.
DIAL
INDICATOR #1
IF NEEDED
INSERT
If a register fit is used for alignment,
PACKING driver will be able to be moved only a few
PIECES/WEDGES thousandths of an inch. If enough movement is
ALL AROUND
MECHANICAL
TO CENTER
not obtainable then the male register can be filed
SEAL
THE SHAFT to obtain acceptable T.I.R. readings (Go to step
g).

f) On pumps using jackscrews for motor alignment,

mount the dial indicator base on the O.D. of the
• Set the shaft in the center of the maximum motor half coupling. Set the indicator on the shaft,
and minimum indicator readings both position the dial to zero being careful that the
directions. If the shaft will not stay in this indicator is in direct line with one of the
position, use small wooden wedges between jackscrews. Record this reading then rotate the
the shaft and seal bolts to hold the shaft. motor shaft and indicator 180 degrees.
The indicators can now be removed
• Alternate method for pump with packing: Record this reading being careful to note plus or
Using an inside micrometer, measure the minus values. Take the difference of the two
space between the shaft and the packing box readings and using the jackscrews move the
bore. Do this both parallel and perpendicular motor one half of the difference. Repeat this step
to the discharge nozzle until the T.I.R. reading is a maximum of 0.05 mm
(0.002 in.).

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Then repeat this step for the set of jackscrews 5.4 Direction of rotation
located 90 degrees to the first set. Once all
readings are within 0.05 mm (0.002 in.) tighten Ensure the pump is given the same
motor bolts and check for any movement in rotation as specified or as marked on the
readings. pump/driver. Please contact Flowserve
representative, if you have any questions before the
g) Set the impeller setting gap between the startup.
adjusting nut and the driver portion of the
coupling. See impeller setting data supplied To avoid dry running the pump must either be filled
along with the pump. If this information is not with liquid or have the flexible coupling disconnected
found, contact Flowserve. Align the match marks before the driver is switched on.
on the pump half coupling with the driver half
coupling. On pumps with enclosed impellers the
match marks can be lined up by increasing the If maintenance work has been carried
impeller gap until the marks are in line with the out to the site'
s electricity supply, the direction of
driver half coupling marks. rotation should be re-checked as above in case the
supply phasing has been altered.
On pumps with semi-open impellers,
the match marks probably will not be in line when 5.5 Guarding
the gap is set. DO NOT try to align the marking
on the nut with the other markings.
Guarding is supplied fitted to the pump set. If
For pumps with enclosed impellers go to step (h). this has been removed or disturbed ensure that all the
protective guards around the pump coupling and
h) Using 2 bolts of the coupling, at 180 degrees to
exposed parts of the shaft are securely fixed.
each other, slowly raise pump half coupling until
impellers are just lifted off the seat (This can be
Machinery to be protected at all times by Flowserve
gauged by trying to turn shaft by hand. At the
provided safety guards or per applicable local or
point the impellers are lifted the pump will turn).
national standard. Compliance is mandatory for some
Be sure to lift both sides evenly.
regions of the world and in explosive environments.
i) Measure the resultant gap between the motor half
coupling and the adjusting nut.
j) Find the difference between the original gap and 5.6 Priming and auxiliary supplies
the new gap. Add this difference to the original
Ensure electrical, hydraulic,
gap and reset the adjusting nut.
pneumatic, sealant and lubrication systems (as
k) Bolt the coupling together and tighten bolts by
applicable) are connected and operational.
tightening opposite sides.
l) Remove wooden wedges, if used. Mount
magnetic base on pump and set the tip of indicator
Ensure the inlet pipe and pump
on the shaft just above the seal. Slowly rotate the
casing are completely full of liquid before starting
shaft and note the T.I.R. reading.
continuous duty operation.
Unless otherwise specified, the allowable T.I.R.
readings are:

• WA and WSA couplings 0.10 mm (0.004 in.)

• PA and PSA couplings 0.05 mm (0.002 in.)

If the reading is larger than the allowable values

specified above, unbolt the pump and rotate the driver
portion of the coupling to different hole and repeat
steps (h) and (i) until acceptable readings are
obtained.

m) If a mechanical seal is used, adjust the

mechanical seal at this time.

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5.6.1 Pump submergence

Minimum submergence is required to prevent vortex d) Ensure all vent connections are closed
formation. before starting.
e) Check the motor connections.
Bowl dia
Nom.
f) Do not run the pump with the
outlet valve closed for a period longer than 30
seconds.

5.7.1 Pre-starting checks

Before starting the pump the following checks should

be made.
First a) Rotate the pump shaft by hand to make sure the
stage imp. pump rotates freely and the impellers are
eye location.
Min. Liquid Lvl.
correctly positioned.
b) Has the electric motor been properly lubricated in
accordance with the instructions furnished with
the driver?
c) Has the electric motor been checked for proper
rotation? If not, the pump must be disconnected
from the driver at the coupling before checking.
The electric motor must rotate counter-clockwise
when looking down on the top of the driver.
Min.distance d) Check all connections to the driver and control.
from the sump floor.
Do not overfill the grease cavity. Over greasing
can lead to failure of the thrust bearing.
The submergence varies in general from 2 to 3 times
e) Check that all piping connections are tight.
the nominal bowl diameter and is always specific to
f) Check all foundation bolts for tightness.
each pump model. The submergence needed for
g) Check all bolting connections for tightness
adequate NPSH to the first stage impeller may be
(coupling bolts, mechanical seal gland bolts,
different from the general rule mentioned earlier.
driver bolts etc).
Location of the first stage impeller eye to be taken
h) Make sure the mechanical seal is properly
into account for minimum priming submergence. It is
adjusted and locked into place. Ensure that all
also equally important to take note of the minimum
seal spacers are in the running position prior to
distance to be maintained to the suction bell from the
operation.
sump floor (with or without strainer). Therefore, refer
i) All guards must be secured in position prior to
to the Flowserve supplied general assembly drawing
pump startup to prevent possible contact with
on minimum submergence or contact Flowserve
rotating parts.
before the pump is started.
To ensure proper alignment three items are very
important during installation and they are:
5.7 Starting the pump • All machined mating surfaces (such as the
mating faces of the pump and motor) must be
Ensure flushing and/or cooling/
clean and free from burrs and nicks.
heating liquid supplies are turned ON before
These surfaces should be cleaned thoroughly
starting the pump.
with a scraper, wire brush and emery cloth if
necessary and all nicks or burrs removed with a
a) CLOSE the outlet valve (or partially open in some
fine file
cases).
• Exterior strain must not be transmitted to the
b) OPEN all inlet valve.
pump. The most common cause of trouble in this
c) Prime the pump & check lubrication system in
respect is forcing the piping to mate with the
operation (check the liquid level).
pump. It is recommended that flexible
connectors be installed in the piping adjacent to
the pump.

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• All threads should be checked for damage and

repaired if necessary. If filing is necessary, A screen guard is furnished with all pumps
remove the part from the pump if possible, or having a two-piece headshaft or an adjustable
arrange to catch all the filings so they do not fall flanged coupling. This screen must be secured in
onto other parts of the pump. Clean all threads place prior to pump startup to prevent possible
with a wire brush and approved cleaning solvent, contact with rotating parts. Typical arrangement is
ends of shafts must be cleaned and any burrs shown in section 5.7.1.1.
removed since alignment depends on the shaft
ends butting squarely. Lubricate all threaded 5.7.2 Stuffing box adjustment
connections with a suitable approved thread On the initial starting it is very important that the
lubricant (an approved anti-galling compound packing not be tightened excessively. New packing
should be used on stainless mating threads) must be run in properly to prevent damage to the shaft
j) On pumps equipped with mechanical seals, clean and shortening of the packing life.
fluid should be put into the seal chamber. With
pumps under suction pressure, this can be The stuffing box must be allowed to leak for proper
accomplished by bleeding all air and vapor out of operation. The proper amount of leakage can be
the seal chamber and allowing the fluid to enter. determined by checking the temperature of the
With pumps not under suction pressure, the seal leakage, this should be cool or just lukewarm - NOT
chamber should be flushed liberally with clean HOT - usually 40 to 60 drops per minute will be
fluid to provide initial lubrication. Make sure the adequate.
mechanical seal is properly adjusted and locked
into place. Insure that all seal spacers are When adjusting the packing gland, bring both nuts
removed prior to operation. down evenly and in small steps until the leakage is
reduced as required. The nuts should only be
5.7.1.1 Typical safety guards tightened about one half turn at a time at 20 to 30
minute intervals to allow the packing to "run-in".
Under proper operation, a packing set will last a long
time. Occasionally a new ring of packing will need to
be added to keep the box full.

After adding two or three rings of packing, or when

proper adjustment cannot be achieved, the stuffing
box should be cleaned completely of all old packing
and re-packed.

5.7.3 Open shaft lubrication before startup

G UARDS Open lineshaft bearings are lubricated by the
INSTALLED pumped fluid on short-coupled units less than 15 m
(50 ft) long and usually do not require pre- or post-
lubrication. All open lineshaft pumps where the static
water level is more than 15 m (50 ft) below the
discharge head should be adequately pre-lubricated
before startup. These units should have a non-
reverse ratchet on the driver to prevent backspin
when turning off pump. If there is no NRR, post-
lubrication is also necessary.

5.7.4 Enclosed shaft lubrication before start up

Enclosed lineshaft bearings are lubricated by an
extraneous liquid (usually oil or clean water

After initial startup, pre-lubrication of

the mechanical seal will usually not be required as
enough liquid will remain in the seal chamber for
subsequent startup lubrication.

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The oil reservoir must be kept filled with a good • Ensure that the unit is vented of all trapped vapor
quality of light turbine oil (about 30 cSt (mm2/sec) at • Open the discharge valve as desired to operate
operating temperature) and adjusted to feed 3 the unit at its design conditions
drops/minute for every 30 m (100 ft) of column. • Check complete pump and driver for leaks, loose
connections, or improper operation
Injection systems are designed for each installation.
Injection pressure and quantity of lubricating liquid If possible, the pump should be left running for
will vary. Usually 0.45 to 0.90 m3/h (2 to 4 gpm) at approximately one half hour on the initial startup, this
0.7 to 0.14 bar (10 to 20 psi) over maximum pump will allow the bearings, packing or seals, and other
discharge pressure of clean liquid is required. parts to "run-in" and reduce the possibility of trouble
on future starts.
For recommended oils for enclosed lineshaft bearing
lubrication under normal operating conditions, please
see tables 5.2.3.1 and 5.2.3.2. If none of the above If abrasives or debris are present,
oils are available, oil with the following specifications upon startup, the pump should be allowed to run until
should be obtained. Turbine type oil with rust and the pumpage is clean. Stopping the pump when
oxidation inhibitors added, viscosity 30 cSt (mm2/sec) handling large amounts of abrasives (as is
to 37 cSt (mm2/sec) at 37.8 °C (100 °F) with a sometimes present on initial starting) may lock the
minimum viscosity index of 90. pump and cause more damage than the pump is
allowed to continue operation.

In the case of product-lubricated Every effort should be made to keep abrasives out of
bearings, the source of product supply should be lines, sump, etc. so that abrasives will not enter the
checked against the order. There may be pump.
requirements for an external clean supply, particular
supply pressure or the commencement of lubrication
supply before pump startup. In the case of product lubricated
bearings the source of product supply should be
5.7.5 Initial Starting checked against the order. There may be
a) If the discharge line has a valve in it, it should be requirements for an external clean supply, particular
partially open for initial starting. The discharge supply pressure or the commencement of lubrication
valve is intended to add sufficient system supply before pump start-up.
resistance to the pump. Failure to maintain
pump flow rates within the limits of the pump and 5.7.6 Frequency of lubrication
motor could result in severe damage. The characteristics of the installation and severity of
service will determine the frequency of lubrication.
b) Start pre-lubrication liquid flow on pump if
Lubricant and pump/motor bearing temperature
required.
analysis is useful in optimizing lubricant change
c) Start the pump and observe the operation. If intervals.
there is any difficulty, excess noise or vibration,
stop the pump immediately and refer to the The motor bearing temperature limitations should be
Trouble Shooting Chart (section 7.0) to considered for its lubrication requirements. Refer to
determine the probable cause. the driver manufacturer’s user instructions supplied
with the pump. If documents are not found contact
Flowserve.
Observe extreme caution
when venting and or draining hazardous liquids.
Wear protective clothing in the presence of caustic, Never mix greases containing different
corrosive, volatile, flammable or hot liquids. Do not bases, thickeners or additives.
breath toxic vapors. Do not allow sparking, flames or
hot surfaces in the vicinity of the equipment.

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5.7.7 Normal vibration levels, alarm and trip 5.8 Running or operation
Pumps generally fall under classification of rigid
support machines within the International Rotating 5.8.1 Venting the pump
Machinery standard and maximum vibration levels
are based on those standards Make sure that the pump is vented to enable
all trapped air to escape, taking due care with the
hazardous or hot liquids. Under normal conditions
Alarm and trip values for installed
after the pump is fully vented and primed, it should
pumps should be based on the actual measurements
be unnecessary to re-vent the pump.
(N) taken on the pump in a fully commissioned (new)
condition. Measuring vibration at regular intervals
and recording will help to track any deterioration in DISCHARGE VENT LINE

pump or operating conditions.

SUCTION VENT LINE

5.7.7.1 Typical allowable field vibration values for

vertical turbines- sump or wet pit types SUCTION
SEALING LIQUID

SOURCE
Vibration Vibration
Motor rating kW (hp) velocity- mm/sec (in./sec) rms
unfiltered
0.75-to 7.5 (1-10) N 6.1 (0.24)
7.5 to 75 (10 -100) N 6.1 (0.24)
75 to 750 (100 -1000) N 6.1 (0.24)-7.1 (0.28)
N = Normal; Alarm = N X1.25; TRIP = N X 2.0.

5.7.7.2 Typical allowable field vibration values for

vertical turbines with suction barrel

Vibratio Vibration
Motor rating kW (hp) n mm/sec (in./sec)
velocity- rms 5.8.2 Pumps fitted with packed glands
unfiltere If the pump has a packed gland, there must be some
d
0.75-to 7.5 (1-10) N 5.1 (0.20)
leakage from the gland. Gland nuts should initially be
7.5 to 75 (10-100) N 5.1 (0.20) finger-tight only. Leakage should take place soon
75 to 750 (100-1000) N 5.1 (0.20)-6.1(0.24) after the stuffing box is pressurized.
750 to 2238 (1000-3000) N 6.1 (0.24)-7.1(0.28)
N = Normal; Alarm = N X 1.25; TRIP = N X 2.0.
The gland must be adjusted evenly to give
5.7.8 Motor start/stop frequency visible leakage and concentric alignment of the gland
Even though motors are normally suitable for at least ring to avoid excess temperature. If no leakage takes
two consecutive starts, it is recommended to restart place, the packing will begin to overheat.
only after coasting to rest between starts (minimum
of 15 minutes gap), with the motor initially at ambient If overheating takes place, the pump should be
temperature. If more frequent starting is necessary, stopped and allowed to cool before being re-started.
refer to driver manufacturer’s instructions or contact When the pump is re-started, check to ensure
Flowserve with details. leakage is taking place at the packing gland.

If hot liquids are being pumped it may be necessary

The number of motor start and stops to loosen the gland nuts to achieve leakage.
in any given time affects motor life.

The pump should be run for 30 minutes with steady
leakage and the gland nuts tightened by 10 degrees
If the motor is expected to experience multi at a time until leakage is reduced to an acceptable
starts in any given time, please refer to the driver’s level, normally a minimum of 40-60 drops per minute
user instructions before the pump is put into is required.
operation.

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5.9 Stopping and shutdown

Care must be taken when adjusting the gland
on an operating pump. Safety gloves are essential.
Loose clothing must not be worn to avoid being
caught by the pump shaft. Shaft guards must be a) Close the outlet valve, but ensure that the pump
replaced after the gland adjustment is complete. runs in this condition for no more than a few
seconds.
b) Stop the pump.
Never run gland packing dry, even for c) Switch off flushing and/or cooling/heating liquid
a short time. supplies at a time appropriate to the process.

5.8.3 Pumps fitted with mechanical seal

Mechanical seals require no adjustment. Any slight For prolonged shutdowns and
initial leakage will stop when the seal is run in. especially when ambient temperatures are likely to
drop below freezing point, the pump and any cooling
Before pumping dirty liquids, it is advisable, if and flushing arrangements must be drained or
possible, to run in the pump mechanical seal using otherwise protected.
clean liquid to safeguard the seal face.
5.10 Hydraulic, mechanical and electrical
duty
External flush or quench should be
This product has been supplied to meet the
started before the pump is run and allowed to flow for
performance specifications of your purchase order,
a period after the pump has stopped.
however it is understood that during the life of the
product these may change. The following notes may
Never run a mechanical seal dry, help the user decide how to evaluate the implications
even for a short time. of any change. If in doubt contact your nearest
Flowserve office.
5.8.4 Pump and motor bearing temperature
5.10.1 Specific gravity (SG)
Pump capacity and total head in meters (feet) do not
If the pumps are working in a potentially change with SG, however pressure displayed on a
explosive atmosphere, temperature or vibration pressure gauge is directly proportional to SG. Power
monitoring at the bearings is recommended. absorbed is also directly proportional to SG. It is
therefore important to check that any change in SG
If pump bearing temperatures (such as thrust will not overload the pump driver or over-pressurize
bearings) are to be monitored it is essential that a the pump.
benchmark temperature is recorded at the
commissioning stage and after the bearing 5.10.2 Viscosity
temperature has stabilized. For a given flow rate the total head reduces with
• Record the bearing temperature (t) and the increased viscosity and increases with reduced
ambient temperature (ta) viscosity. In addition, for a given flow rate the power
absorbed increases with increased viscosity, and
• Estimate the likely maximum ambient
reduces with reduced viscosity. It is important to
temperature (tb)
contact nearest Flowserve office, if changes in
• Set the alarm at (t+tb-ta+5) °C [(t+tb-ta+10) °F]
viscosity are planned.
and the trip at 100 °C (212 °F) for oil lubrication
and 105 °C (220 °F) for grease lubrication

It is important, particularly with grease lubrication, to

keep a close watch on the bearing temperatures.
After startup the temperature rise should be gradual,
reaching a maximum after approximately 1.5 to 2
hours. This temperature rise should then remain
constant or marginally reduce with time.

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5.10.3 Pump speed On completion of work all guards and safety devices
Changing pump speed effects flow, total head, and must be re-installed and made operative again.
power absorbed, NPSHR, noise and vibration. Flow
varies in direct proportion to pump speed, head Before restarting the machine, the relevant
varies as speed ratio squared and power varies as instructions listed in section 5, Commissioning,
speed ratio cubed. The new duty, however, will also startup, operation and shut down must be observed.
be dependent on the system curve. If increasing the
speed, it is important to ensure the maximum pump
working pressure is not exceeded, the driver is not Oil and grease leaks may make the
overloaded, NPSHA > NPSHR, and that noise and ground slippery. Machine maintenance must
vibration are within local requirements and always begin and finish by cleaning the ground
regulations. and the exterior of the machine.

5.10.4 Net positive suction head (NPSHA) If platforms, stairs and guardrails are required for
NPSH available (NPSHA) is a measure of the head maintenance, they must be placed for easy access to
available in the pumped liquid, above its vapor areas where maintenance and inspection are to be
pressure, at the pump suction branch. carried out. The positioning of these accessories
must not limit access or hinder the lifting of the part to
NPSH required (NPSHR) is a measure of the head be serviced.
required in the pumped liquid, above its vapor
pressure, to prevent the pump from cavitating. It is
important that NPSHA > NPSHR. The margin When air or compressed inert gas is
between NPSHA > NPSHR should be as large as used in the maintenance process, the operator and
possible. anyone in the vicinity must be careful and have the
appropriate protection.
If any change in NPSHA is proposed, ensure these
margins are not significantly eroded. Refer to the • Do not spray air or compressed inert gas on skin
pump performance curve to determine exact • Do not direct an air or gas jet towards other
requirements particularly if flow has changed. If in people
doubt please consult the nearest Flowserve office for • Never use air or compressed inert gas to clean
advice and details of the minimum allowable margin clothes
for the application.
Before working on the pump, take measures to
5.10.5 Pumped flow prevent an uncontrolled start. Put a warning board
Flow must not fall outside the minimum and on the starting device with the words: "Machine
maximum continuous safe flow shown on the pump under repair: do not start".
performance curve and or data sheet.
With electric drive equipment, lock the main switch
6 MAINTENANCE open and withdraw any fuses. Put a warning board
on the fuse box or main switch with the words:
General "Machine under repair: do not connect".

It is the plant operator'

s responsibility to ensure Never clean equipment with inflammable solvents or
that all maintenance, inspection and assembly work carbon tetrachloride. Protect yourself against toxic
is carried out by authorized and qualified personnel fumes when using cleaning agents.
who have adequately familiarized themselves with
the subject matter by studying this manual in detail.
(See also section 1.6.2.)

Any work on the machine must be performed when it

is at a standstill. It is imperative that the procedure
for shutting down the machine is followed, as
described in section 5.9.

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6.1 Maintenance schedule a) Check operating behavior. Ensure that noise,

vibration and bearing temperatures are within the
It is recommended that a maintenance plan allowable limits.
and schedule be adopted, in line with these User b) Check that there are no abnormal fluid or
Instructions. It should include the following: lubricant leaks (static and dynamic seals) and
a) Any auxiliary systems installed must be that any sealant systems (if fitted) are full and
monitored, if necessary, to ensure they function operating normally.
correctly. c) Check the shaft seal leaks and make sure that it
b) Gland packings must be adjusted correctly to is within the acceptable limits.
give visible leakage and concentric alignment of d) Check the level and condition of oil lubricant. On
the gland follower to prevent excessive grease lubricated pumps, check the running
temperature of the packing or follower. hours since last recharge of grease or complete
c) Check for any leaks from gaskets and seals. grease change.
Proper functioning of the shaft seal must be e) Check any auxiliary supplies e.g. heating/cooling,
checked on a regular basis. if fitted, are functioning correctly.
d) Check bearing lubricant level.
e) Check that the duty condition is in the safe 6.1.2 Periodic inspection (semi annual)
operating range for the pump.
f) Check vibration, noise level and surface a) Check foundation bolts for
temperature at the bearings to confirm security of attachment and corrosion.
satisfactory operation. b) Check pump operation log/records for hourly
g) Check that the dirt and dust is removed from usage to determine if the bearing lubricant
areas around close clearances, bearing housings requires changing.
and motors. c) The coupling should be checked for correct

Refer to the user manuals of any associated

h) Check coupling alignment and re-align if alignment and worn driving elements.
necessary.

Our specialist service personnel can help with equipment for periodic checks needed.
preventative maintenance records and provide
condition monitoring for temperature and vibration to 6.1.3 Re-lubrication
identify the onset of potential problems.
6.1.3.1 Pump lubrication
If any problems are found the following sequence of In general, VTPs that are product lubricated will not
actions should take place: require further periodic lubrication. Stuffing box and
a) Refer to section 7, Faults; causes and remedies, mechanical seal needs flow of flush. Enclosed line
for fault diagnosis. shaft pumps have to be provided with the required oil
b) Ensure equipment complies with the quantity for an oil lubed system and the injection lube
recommendations in this manual. flow at the required pressure for injection lubed
c) Contact Flowserve if the problem persists. systems.

Refer to driver manufacturer’s User

A periodic inspection is recommended as the best 6.1.3.2 Driver lubrication
means of preventing breakdown and keeping
maintenance costs to a minimum.
Instructions supplied with the pump.
Variation from initial performance is
probably an indication of changing system conditions,
6.1.4 Impeller re-adjustment
wear, or impending breakdown of unit.
Ordinarily, impellers will not require re-adjustment if
properly set at initial installation.
6.1.1 Routine inspection (daily/weekly)
All adjustments of the impellers will
Routine inspection schedule should
change the seal setting, therefore, the seal must be
be developed and inspection log be maintained. The
loosened from the shaft until the adjustment is
following checks should be made and appropriate
completed and then reset.
action taken to remedy any deviations.

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6.1.5 Maintenance of the stuffing box PACKING RING SIZES

6.1.5.1 General Packing Dimensions

Maintenance of the stuffing box will consist of greasing Shaft size Packing ring size Outside diameter of
the box when required, tightening the packing gland packing
occasionally as the leakage becomes excessive, and mm (in.) mm (in.) mm (in.)
installing new packing rings or sets as required. 25 (1.00) 9.65 (0.38) 44.4 (1.75)
32 (1.25) 9.65 (0.38) 50.8 (2.00)
6.1.5.2 Greasing the stuffing box 38 (1.50) 11.17 (0.44) 60.4 (2.38)
Under ordinary operation, once-a-month greasing of 43 (1.69) 12.70 (0.50) 68.3 (2.68)
the stuffing box will be adequate. A high quality 49 (1.93) 12.70 (0.50) 74.6 (2.93)
industrial grade # 2 grease is recommended; see the 56 (2.20) 12.70 (0.50) 81.0 (3.19)
62 (2.44) 12.70 (0.50) 87.3 (3.43)
table below for typical brands and types. 68 (2.68) 12.70 (0.50) 93.7 (3.69)
75 (2.95) 12.70 (0.50) 100.0 (3.93)
82 (3.22) 12.70 (0.50) 107.9 (4.24)
Manufacturer Grease types 89 (3.50) 15.74 (0.62) 120.6 (4.74)
95 (3.75) 15.74 (0.62) 127.0 (5.00)
Exxon Unirex N2
102 (4.00) 15.74 (0.62) 133.3 (5.24)
BP Energrease LS2 114 (4.50) 15.74 (0.62) 146.0 (5.74)
Mobil Mobilux 2
Shell Alvania No.2 6.1.5.4 Startup with new packing
Texaco Multitak 20
Check to see that the by-pass line (if used) is
connected and the packing gland is loose. Start
Esso Beacon 2
pump and allow it to run for 20 to 30 minutes. Do not
tighten the gland during this "run-in" period even if
leakage is excessive. Should the new packing cause
6.1.5.3 Replacing packing excessive heating during "run-in", flush the shaft and
Remove gland and all old packing. If the box contains packing box area with cold water or shut the pump
a lantern ring, remove this and all packing below it down and allow to cool.
using two long threaded machine screws.

Inspect shaft or sleeve for score marks or rough spots. For all repair instructions please call
Be sure by-pass holes (if supplied) are not plugged. Flowserve representative or customer service with
Repair or replace badly worn shaft or sleeve. the order no. and unit details for specific repair
instruction literature.
If wear is minor dress down until smooth and
concentric. Clean box bore. All repair work to be carried out by trained and
authorized personnel only. Flowserve’s written
Oil inside and outside of replacement rings lightly and permission may be required for any
install in box, staggering joints 90 degrees. Be sure to disassembly/repair of the pump that is still under
replace lantern ring in proper position when used. warranty.

Replace gland and tighten nuts finger tight. The 6.2 Spare parts
packing gland must never be tightened to the point
where leakage from the packing is stopped. 6.2.1 Ordering of spares
Flowserve keep records of all pumps that have been
A small amount of leakage is required for packing supplied. When ordering spares the following
lubrication. information should be quoted.
Packing ring sizes vary with the shaft diameter. • Pump serial number
Packing ring size information are as follows.
• Pump size
• Part name
• Part number
• Quantity
The pump size and serial number are as shown on
the pump nameplate.

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6.4 Tools required

To ensure continued satisfactory operation,
replacement parts to the original design specification Standard tools needed to maintain this pump are
should be obtained from Flowserve. Any change to follows.
the original design specification (modification or use • Open ended spanners / wrenches (standard size
of a non-standard part) will invalidate the pump’s range)
safety certification. • Socket spanners / wrenches (standard size
range)
Please fill out a spare parts request form and send it
• Allen keys/wrenches
to the Flowserve customer service. Contact
• Standard range of screw drivers
Flowserve for a copy of the request form or
assistance to order spare parts (see back page for • Soft mallet
contact information).
For drive collet pumps:
6.2.2 How to select recommended spares • Collet driver
• Sand collar (if not provided on the unit)
Generally a list of spare parts supplied along with the • Tie down bolt
pump that shows the parts that are included in each of
the following two classes of recommended spares. If
you do not find such documentation please contact Other tools may be required depending on
Flowserve for the list. the accessories/ special parts used per contract.
Flowserve in general is not obligated to ship the tools
6.2.2.1 Class I minimum with any pump shipped.
Suggested for Domestic Service when pump is
handling clean non-corrosive liquids and where 6.5 Fastener torques
interruptions in service are not important.

6.2.2.2 Class II average Torque values shown are for standard

Suggested for Domestic Service when pump is fasteners lubricated with high stress lubricant such as
handling abrasive or corrosive liquids and where some graphite-oil, moly-disulphite, white lead, etc.
interruptions in continuity of service are not
objectionable. 6.5.1 Fastener torques for bowl assembly

Please contact Flowserve Sales Representative in Fastener size Torque

your area to review the spares best suited to meet mm (in.) N·M (lb·ft)
your requirements. 6 (0.25) 7 (5)
8 (0.31) 14 (10)
6.2.3 Storage of spare parts 10 (0.37) 23 (17)
Spares should be stored in a clean dry area away
from vibration. Inspection and re-treatment of 11 (0.43) 37 (27)
metallic surfaces (if necessary) with preservative is 12 (0.5) 54 (40)
recommended at 6-month intervals. 15 (0.56) 81 (60)
16 (0.62) 114 (84)
6.3 Recommended spares and 19 (0.74) 183 (135)
consumables
22 (0.87) 346 (255)

A list of spares and consumables are generally 25 (1.00) 502 (370)

included along with this User Instructions and other 28 (1.12) 678 (500)
documents that you have received along with the 32 (1.25) 902 (665)
pump and is made specifically to your order. In the
38 (1.50) 1322 (975)
event that the list is not found, please contact
Flowserve with pump type and order no.

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6.5.2 Torques for couplings screws e) Disconnect the suction (if used) and discharge
pipe connections to the discharge head.
Coupling Flange diameter N·M f) Rig the motor to a suitable hoist and keep the
size # mm (in.) (lb·ft) lifting mechanism in ready state.
1&2 111 or 137 122
(4.4 or 5.4) (90) g) Remove the motor to discharge head [304]
3-5 156, 187 213 237 bolting and remove the motor from the discharge
(6.0, 7.4, 8.4) (175) head and place it on a safe and appropriate
6 250 424 location.
(10.0) (313)
h) If the pump is of shorter length (with or without
can) rig the discharge head along with the entire
6.6 Setting impeller clearance pump assembly (see section 2.3 for lifting) using
a suitable hoist (check the building height
Please see section 5.3 for specific instructions on clearance before the lifting is attempted)
impeller adjustment. i) Use eye bolts and hooks as necessary and get
the lifting mechanism in ready state.
6.7 Disassembly j) Lifting of short set pumps
• Remove the fasteners at the discharge
Refer to section 1.6, Safety, before head/foundation/soleplate
dismantling the pump. • Lift the entire pump assembly by clamping at
the discharge head [304] (See section 2.3)
k) Lifting of deep set pumps
• Remove the fasteners at the foundation plate
• Before dismantling the pump make sure that the or soleplate
power supply is turned off. Pump controls are in • Remove stuffing box/Mechanical seal [349]
off position, locked and tagged completely. Protect the shaft against damage
• Ensure genuine Flowserve replacement parts are while lifting the discharge head [304]
available on hand • Lift the pump just enough to access the first
• Refer to sectional drawings for part numbers and column pipe flange connection
identification. See section 8 in this manual • Support the entire pump just below the first
• Contact Flowserve for repair/disassembly/ rework column pipe joint [101]
instructions as each order is different and are • Disconnect the discharge head [304] and lift
made specific to the requirements • Now lift the pump again by using column pipe
flange and disconnect the first section of
column piping
Please take precaution during • Remove the bearing retainers [307] and shaft
disassembly that there is no risk of explosion due to couplings [70] and repeat the process until all
the nature of the materials/tools/equipments/method column piping is disassembled
used. Wherever chemical and hazardous materials • Last step is to lift and remove the bowl
are involved, proper safety rules have to be followed assembly
to prevent any dangers to human lives or livestock.
Contact Flowserve for guidance, or local regulatory See section 2.3, 4.1.2 and 4.1.3 for related
agency for specific safety information. information.

6.7.1 Pump disassembly instructions 6.8 Examination of parts

See section 8.0 for sectional drawings.
a) Disconnect all cables/wires and cooling water Used parts must be inspected before
pipe connections to the driver (if provided). assembly to ensure the pump will subsequently run
b) Carefully remove the flush or lubricant properly. In particular, fault diagnosis is essential to
connections and remove any associated piping enhance pump and plant reliability.
that would interfere with the dismantling.
c) Make sure that all the valves are shut completely Before proceeding with assembly, thoroughly clean
to avoid any leaks or spills. all bolts, nuts, threaded connections and mating
d) Disconnect the coupling halves [471] (the driver faces. Clean up any burrs with a file or emery cloth.
& pump).

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6.8.2.1 Shaft/bearing clearance

Cleanliness and proper lubrication are
required to guarantee ease of re-assembly and Shaft Shaft Bearing
proper pump operation. Size Diameter/Tolerance Clearance
mm Min Dia- Max Dia (Max/Min)
(in.) mm mm
6.8.1 Examination of shaft/s (in.) (in.)
Check the shafts for straightness, pitting and wear. 25.40 25.35 25.40 0.28/0.13
Remove all burrs or nicks. Shaft damage is usually (1.000) (0.998) (1.000) (0.011/0.005)
best corrected by replacing the shaft. 31.75 31.70 31.75 0.35/0.15
(1.250) (1.248) (1.250) (0.012/0.006)
38.10 38.05 38.10 0.33/0.18
The shaft must be straight to within 0.127 mm (0.005 (1.500) (1.498) (1.500) (0.013/0.007)
in.) total indicator reading. The detail below shows the 42.86 42.81 42.86 0.36/0.18
recommended method for checking shaft straightness. (1.690) (1.685) (1.687) (0.014/0.007)
If the shaft is not straight, it must be straightened or 49.21 49.16 49.21 0.38/0.23
(1.940) (1.935) (1.937) (0.015/0.008)
replaced. If the deflection is gradual over a 55.56 55.51 55.56 0.41/0.23
considerable length, the shaft can usually be (2.190) (2.185) (2.187) (0.016/0.009)
straightened by supporting on two blocks straddling 61.91 61.86 61.91 0.41/0.23
the crooked section and applying pressure to the high (2.440) (2.435) (2.437) (0.016/0.009)
side to deflect the shaft in the opposite direction. If the 68.26 68.21 68.26 0.43/0.23
(2.690) (2.685) (2.687) (0.017/0.009)
shaft has a sharp crook (dog-leg), it is recommended 74.61 74.56 74.61 0.43/0.23
that the shaft be replaced since the shaft will not (2.940) (2.935) (2.937) (0.017/0.009)
always remain straight, even if satisfactorily 82.55 82.47 82.55 0.46/0.25
straightened. (3.250) (3.247) (3.250) (0.018/0.010)
88.90 88.82 88.90 0.48/0.28
(3.500) (3.497) (3.500) (0.019/0.011)
DIAL INDICATOR
95.25 95.17 95.25 0.53/0.35
(3.750) (3.747) (3.750) (0.021/0.012)
101.60 101.58 101.60 0.56/0.33
(4.000) (3.997) (4.000) (0.022/0.013)
ROLLERS 114.30 114.22 114.30 0.58/0.35
(4.500) (4.497) (4.500) (0.023/0.014)
127.00 126.92 127.00 0.61/0.38
(5.000) (4.997) (5.000) (0.024/0.015)

Bronze, epoxy, carbon and hard-backed rubber

bearings are pressed into their respective bores. They
can either be pressed out or machined on the inside
SHAFT diameter until the wall is thin enough to collapse.

Some rubber bearings are the snap-in or glue-in type.

These can be removed by prying inward on the
outside of the bearing to collapse it.
Even if the shaft is new or has been If the bearing bore of the housing is heavily scarred or
previously straightened, it is recommended that the corroded, the part should be replaced or reworked to
shaft be re-checked at this point to ensure damage provide a true bore for the bearing.
has not occurred in transit or handling.
Replacement bearings are designed to be pressed
6.8.2 Examination of bearings into housings so bores will shrink to "as new"
Check all bearings for total clearance over the shaft. tolerances. Measure the bore of bearings after
It is recommended that all bearings indicating visual pressing and ream as necessary to assure "as new"
wear be replaced. In addition, any bearings whose tolerances.
running clearance exceeds "As New" tolerances by
more than 50% should be replaced (see table 6.8.2.1).

Rubber bearings should always be replaced

when servicing a pump.

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6.8.3 Inspection of bowl assembly If the impeller has a balance ring on the topside
(side opposite pumping vanes) running clearances
When repairing a bowl assembly that has must be checked.
been in service for several years, the physical
condition or strength of all parts such as cap screws,
bowls and bowl threads must be carefully checked. Please see section 6.8.4 for wearing ring tolerance
chart for enclosed impellers.

When attempting to rework any part,

extreme care must be taken to maintain alignment of
mating parts and ensure “as new” tolerances.

The inspection, disassembly of bowl assembly

requires expertise and tools to perform the job
correctly. It is recommended to seek the services of
Flowserve trained technicians to inspect and repair
bowl assemblies.

6.8.3.1 Inspection of enclosed impellers

a) Clear all passageways and check for signs of
damage from abrasion or corrosion. Replace an
impeller that shows signs of excessive wear.
b) Check impeller running clearances against “as
new” tolerances listed in the section 6.8.4. If the
clearances exceed the maximum tolerances
shown by more than 50%, the new wear rings
should be installed to obtain correct tolerances.
c) If the original unit was furnished with bowl and
impeller wear rings, they may be pressed or
machined off.

Please note that certain repairs may require special

skills and it is recommended to contact Flowserve
authorized service center before attempting any such
repairs.

See wear ring tolerance chart in section 6.8.4.

6.8.3.2 Inspection of semi-open impellers

a) Clear all passageways and check for signs of
damage from abrasion or corrosion.
b) Replace any impeller, which shows signs of
excessive wear. If the bowl faces or impellers
are worn slightly (grooves in either impeller or
bowl under 0.79 mm (1/32 in.)), they can be
corrected by re-facing the impeller and bowl.
0.79 mm (1/32 in.) is the maximum that can be
machined off without harm to the hydraulic
performance of the pump.
c) The machining must match the face angle and
should be re-faced by an authorized Flowserve
repair facility or replaced.

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6.8.4 Wearing ring tolerance chart for enclosed impellers

Bowl ring Clearance between bowl Bowl ring Impeller ring

internal and impeller wear rings interference fit interference fit
diameter.
Nominal Standard Galled
mm
(in.) mm (in.)
50.8-76.2 0.330/0.229 0.533/0.432 0.101/0.050 0.076/0.025
(2-3) (0.013/0.009) (0.021/0.017) (0.004/0.002) (0.003/0.001)
76.2-101.6 0.356/0.229 0.635/0.483 0.127/0.050 0.102/0.025
(3-4) (0.014/0.009) (0.025/0.019) (0.005/0.002) (0.004/0.001)
101.6-127.0 0.381/0.279 0.635/0.533 0.152/0.076 0.127/0.038
(4-5) (0.015/0.011) (0.025/0.021) (0.006/0.003) (0.005/0.002)
127.0-152.4 0.406/0.305 0.660/0.559 0.178/0.076 0.127/0.038
(5-6) (0.016/0.012) (0.026/0.022) (0.007/0.003) (0.005/0.002)
152.4-177.8 0.406/0.305 0.686/0.584 0.178/0.076 0.127/0.038
(6-7) (0.016/0.012) (0.027/0.023) (0.007/0.003) (0.005/0.002)
177.8-203.2 0.432/0.330 0.711/0.610 0.203/0.076 0.152/0.051
(7-8) (0.017/0.013) (0.028/0.024) (0.008/0.003) (0.006/0.002)
203.2-228.2 0.457/0.356 0.737/0.635 0.254/0.102 0.178/0.051
(8-9) (0.018/0.014) (0.029/0.025) (0.010/0.004) (0.007/0.002)
228.2-254.0 0.457/0.356 0.762/0.660 0.254/0.102 0.229/0.051
(9-10) (0.018/0.014) (0.030/0.026) (0.010/0.004) (0.009/0.002)
254.0-279.4 0.457/0.356 0.788/0.686 0.254/0.102 0.229/0.076
(10-11) (0.018/0.014) (0.031/0.027) (0.010/0.004) (0.009/0.003)
279.4-304.8 0.457/0.356 0.813/0.711 0.280/0.102 0.229/0.076
(11-12) (0.018/0.014) (0.032/0.028) (0.011/0.004) (0.009/0.003)
304.8-330.2 0.508/0.356 0.890/0.737 0.280/0.102 0.229/0.076
(12-13) (0.020/0.014) (0.035/0.029) (0.011/0.004) (0.009/0.003)
330.2-355.6 0.508/0.356 0.914/0.762 0.305/0.102 0.254/0.102
(13-14) (0.020/0.014) (0.036/0.030) (0.012/0.004) (0.010/0.004)
355.6-381.0 0.508/0.356 0.940/0.788 0.305/0.127 0.254/0.102
(14-15) (0.020/0.014) (0.037/0.031) (0.012/0.005) (0.010/0.004)
381.0-406.4 0.559/0.406 0.965/0.813 0.305/0.127 0.254/0.102
(15-16) (0.022/0.016) (0.038/0.032) (0.012/0.005) (0.010/0.004)
406.4-431.8 0.559/0.406 0.990/0.838 0.305/0.127 0.254/0.102
(16-17) (0.022/0.016) (0.039/0.033) (0.012/0.005) (0.010/0.004)
431.8-457.2 0.610/0.457 1.010/0.864 0.305/0.127 0.254/0.102
(17-18) (0.024/0.018) (0.040/0.034) (0.012/0.005) (0.010/0.004)
457.2-482.6 0.610/0.457 1.041/0.889 0.330/0.406 0.279/0.127
(18-19) (0.024/0.018) (0.041/0.035) (0.013/0.016) (0.011/0.005)
482.6-508.0 0.610/0.457 1.070/0.914 0.330/0.406 0.279/0.127
(19-20) (0.024/0.018) (0.042/0.036) (0.013/0.016) (0.011/0.005)
508.0-533.4 0.660/0.508 1.092/0.934 0.356/0.152 0.305/0.127
(20-21) (0.026/0.020) (0.043/0.037) (0.014/0.006) (0.012/0.005)
533.4-558.8 0.660/0.508 1.118/0.965 0.356/0.152 0.304/0.127
(21-22) (0.026/0.020) (0.044/0.038) (0.014/0.006) (0.012/0.005)
558.8-584.2 0.660/0.508 1.143/0.990 0.356/0.152 0.304/0.127
(22-23) (0.026/0.020) (0.045/0.039) (0.014/0.006) (0.012/0.005)
584.2-609.6 0.660/0.508 1.168/1.020 0.381/0.179 0.330/0.152
(23-24) (0.026/0.020) (0.046/0.040) (0.015/0.007) (0.013/0.006)
609.6-635.0 0.660/0.508 1.194/1.041 0.406/0.179 0.330/0.152
(24-25) (0.026/0.020) (0.047/0.041) (0.016/0.007) (0.013/0.006)
635.0-660.4 0.660/0.508 1.220/1.066 0.406/0.203 0.356/0.179
(25-26) (0.026/0.020) (0.048/0.042) (0.016/0.008) (0.014/0.007)
660.4-685.8 0.660/0.508 1.244/1.092 0.406/0.203 0.356/0.179
(26-27) (0.026/0.020) (0.049/0.043) (0.016/0.008) (0.014/0.007)

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6.9 Assembly of pump and seal

To assemble the pump, consult the sectional
drawings provided in section 8.0 and some specific
assembly drawings may be necessary.

The pump that has been purchased may

have order specific assembly and parts
configurations. Specific cross sectional drawings that
reflect the exact pump/parts details can be purchased
from Flowserve. Contact Flowserve for drawings
purchase and cost information.

It is recommended to call for trained Flowserve

Refer to seal manufacturer’s instructions for

technicians for all your assembly needs.

disassembly and re-assembly of mechanical seals.

Please take precaution during

assembly process such that there is no risk of
explosion due to the nature of the
materials/tools/equipments/methods used. Wherever
chemicals and hazardous materials are involved,
proper safety rules must be followed to prevent any
dangers to human lives or livestock. Refer to
applicable local regulatory agency requirements for
specific safety information.

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7 FAULTS; CAUSES AND REMEDIES

FAULT SYMPTOM
P u m p o v e r h e a ts a n d s e i z e s
⇓ Pump will not run
⇓ Pump vibrates or is noisy
⇓ Mechanical seal has short life
⇓ Mechanical seal leaks excessively
⇓ Pump requires excessive pow er
⇓ Motor Overloaded
⇓ Insufficient pressure developed
⇓ I n s u f f i c i e n t c a pa c i t y d e l i v e r e d
⇓ Pump runs but does not deliver liquid
⇓ PROBABLE CAUSES POSSIBLE REMEDIES
A. SYSTEM PROBLEMS



Pump not submerged. Check requirements/liquid level. Vent and/or prime.
Impeller not adjusted or loose on shaft. See PART/2-Section A7 for proper impeller adjustment.








Suction lift too high or level too low. Check NPSHa>NPSHr, proper submergence, losses at
strainers/fittings.
Insufficient margin between suction





pressure and vapor pressure.



Excessive amount of air or gas in liquid. Check and purge pipes and system.

Line check valve backward/stuck. Reverse chuck valve /free the valve.

Unit running backwards. See start up instruction. Check motor phase/wiring



Air or vapor pocket in suction line. Check suction line design for vapor pockets.


Air leaks into suction line. Check suction pipe is airtight.




Intake strainer or impeller plugged or pump Start and stop several times or use line pressure if
in mud or sand. available to back flush or pull pump to clean.



Inlet of suction pipe insufficiently Check out system design.
submerged.



Speed too low. Consult Flowserve.


Speed too high. Consult Flowserve.
Total head of system higher than differential Check system losses or consult Flowserve.




head of pump.
Total system head is lower than pump


design head.


Specific gravity of liquid different from Check and consult Flowserve.
design. Check the pump design for the type of liquid to be
Viscosity of liquid differs from the designed. handled. Consult Flowserve.





Operation at very low capacity. Measure. Check minimum permitted. Consult Flowserve.



Operation at high capacity. Measure value and check maximum permitted. Consult





Flowserve.
B. MECHANICAL PROBLEMS
Misalignment due to pipe strain. Check the flange connections and eliminate strains using







elastic couplings or a method permitted.
Improperly designed foundation./Loose Check setting of base plate. Tighten, adjust, grout base as


fasteners. required. Check fasteners and torque.
Shaft bent. Check shaft run outs. Consult Flowserve.











Rotating part rubbing on stationary part. Check. Consult Flowserve, if necessary.





Bearings worn. Replace bearings.



Wearing ring surfaces worn. Replace worn wear ring/surfaces.



Impeller damaged or eroded. Replace. or consult Flowserve for an upgrade.

Leakage under sleeve due to joint failure. Replace joint and check for damage.

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FAULT SYMPTOM
P u m p o v e r h e a ts a n d s e i z e s
⇓ Pump will not run
⇓ Pump vibrates or is noisy
⇓ Mechanical seal has short life
⇓ Mechanical seal leaks excessively
⇓ Pump requires excessive pow er
⇓ Motor Overloaded
⇓ Insufficient pressure developed
⇓ I n s u f f i c i e n t c a pa c i t y d e l i v e r e d
⇓ Pump runs but does not deliver liquid
⇓ PROBABLE CAUSES POSSIBLE REMEDIES
Shaft sleeve worn, scored, or running off Check and renew defective parts.



center.



Mechanical seal improperly installed. Check alignment of faces/damaged parts/assembly



Incorrect type of mechanical seal. Consult Flowserve.
Shaft running off center because of worn Check misalignment and correct if necessary. If alignment





bearings or misalignment. satisfactory check bearings for excessive wear.




Impeller out of balance resulting in Check. Consult Flowserve for problem resolution ideas.
vibration.




Solids/Abrasive particles in liquid pumped.
Internal misalignment of parts preventing



seal ring and seat from mating properly.
Mechanical seal was run dry. Check mechanical seal/flush supply/pump and repair.



Internal misalignment due to improper Check method of assembly, possible damage or state of




repairs causing impeller to rub. cleanliness during assembly. Check and consult
Flowserve, if necessary.
Excessive thrust caused by a mechanical Check wear condition of impeller, its clearances and liquid




failure inside the pump. passages.


Excessive grease in ball bearings. Check method of re-greasing.
Lack of lubrication for bearings. Check hours run since last change of lubricant, the



schedule and its basis.
Improper installation of bearings (damage Check method of assembly, possible damage or state of



during assembly, incorrect assembly, wrong cleanliness during assembly and type of bearing used.
type of bearing etc). Remedy and consult Flowserve, if necessary.
Damaged bearings due to contamination. Check contamination source and replace bearings.



C. MOTOR/ELECTRICAL PROBLEMS





Wrong direction of rotation. Reverse 2 phases at motor terminal box.

Motor Protector open. Check nameplate for voltage and current rating.
Replace faulty motor protectors.

Line voltage not correct/faulty control Check wiring diagram.
box/wiring/low voltage.

Blown fuse/breaker open/dead motor/short Check/repair or replace fuses/breakers.
or loose connection.


Motor running on 2 phases only. Check supply and fuses.



Motor running too slow. Check motor terminal box connections and voltage.

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8 PARTS LIST AND DRAWINGS

8.1 Cross section: Product lubricated VTP

Typical wet pit pump

See sections 8.1.1 and 8.1.2 for parts details

All the sectional drawings provided in this

section are typical representations of the most
common pump types and are provided for the
purposes of basic understanding of the equipment.
The details shown may not reflect the specifics of the
pump that has been purchased. Order-specific cross
sectional drawings and parts list can be purchased
from Flowserve separately. Contact Flowserve for
ordering and pricing information on such drawings
and documentation.
SEE
SECTION
8.1.1
FOR PART
DETAILS

SEE
SECTION
8.1.2
FOR PART
DETAILS

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8.1.1 Parts identification: Discharge head and column assembly

Typical wet pit/sump type design-product lubricated VTP

ELECTRIC MOTOR

(ASSEMBLY)
REF. NO. 471

314
425
424
304
349
131
354
418
355
417
347
326A
416
327A
117
416
348

431
327
307
326
39
14
366
12A
325
327
101
307
39
14
366

8.1.1.1 Parts list-Discharge head and column

assembly 327A NUT-HEX
Ref no. Description 347 O-RING-STUFFING BOX
12A SHAFT-TOP 348 HOUSING-THROTTLE BUSHING
14 SLEEVE-LINESHAFT 349 SEAL-MECHANICAL
39 BEARING-SLEEVE-LINESHAFT 354 STUD-THREADED
101 COLUMN-PIPE-REG 355 NUT-HEX
117 BEARING-SLEEVE-THROTTLE BUSHING 366 SCREW-SET
131 GUARD-COUPLING 416 PLUG-PIPE
304 HEAD-DISCHARGE 417 SCREW-CAP-HEX HEAD
307 RETAINER-BEARING 418 WASHER
314 SPACER-FLANGED 424 NAMEPLATE-FLS
325 SCREW-CAP-HEX HEAD 425 DRIVE SCREW FOR SERIAL PLATE
326 STUD-THREADED 431 O-RING
326A STUD-THREADED 471 ASSEMBLY, MOTOR TO PUMP COUPLING
327 NUT-HEX

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8.1.2 Parts identification: Bowl assembly 8.1.2.1 Parts list-Bowl assembly

Typical wet pit/sump type design-product Ref no. Description
lubricated VTP 2 IMPELLER
6 SHAFT-PUMP
55 BELL-SUCTION
64 COLLAR-PROTECTIVE
70 COUPLING-SHAFT-THREADED
101 COLUMN-PIPE-REG
125 PLUG-GREASE
309 CASE-DISCHARGE
310 BOWL
311 COLLET-DRIVE
101 316 STRAINER
70 6 320 BEARING-THREADED-DISCHARGE CASE
361 320 321 BEARING-SLEEVE-DISCHARGE CASE
323 BEARING-SLEEVE-BELL
360
328 SCREW-SET
309 337 PLUG-PIPE
321 337 356 SCREW-CAP-HEX HEAD
357 NUT-HEX
357
358 SCREW-CAP-HEX HEAD
356 360 SCREW-CAP-HEX HEAD
310 361 NUT-HEX
311 369 RING-FLOW
422 SCREW-CAP-HEX HEAD
369
2

310
358

311

310
358

311

2
55

358

64 422
328
323 316
125

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8.2 Cross section: Enclosed tube VTP

Typical enclosed tube/oil lubricated VTP

See sections 8.2.1 and 8.2.2 for parts details.

All the sectional drawings provided in this

section are typical representations of the most
common pump types and are provided for the
S E E S E C T IO N 8 .2 .1 F O R
P A R T S D E T IA L S
purposes of basic understanding of the equipment.
The details shown may not reflect the specifics of the
pump that has been purchased. Order-specific cross
sectional drawings and parts list can be purchased
from Flowserve separately. Contact Flowserve for
ordering and pricing information on such drawings
and documentation.

S E E S E C T IO N 8 .2 .2 F O R
P A R T S D E T A IL S

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8.2.1 Parts identification: Typical enclosed shaft and oil lube connections
Typical enclosed tube/oil lubricated VTP

(ASSEMBLY)
382
384 ELECTRIC MOTOR
383 469
381
77
79 (ASSEMBLY)
REF. NO. 471
386
385

304
343
341
425
131 418 424
342 417 301
89
39

388 (ASSEMBLY)
414
387
389 397
396 13
(ASSEMBLY)
REF. NO. 344 354
302

12A
85

103

374
327 431
326
307
85

103

85

8.2.1.1 Parts list-Enclosed shaft and oil lube connections

Ref no. Description 374 O-RING-BARREL
12A SHAFT-TOP 381 SCREW-CAP-HEX HEAD
13 PACKING SET 382 NUT-HEX
39 BEARING-SLEEVE-LINESHAFT 383 CAP
77 OIL TANK 384 BAND
79 BRACKET 385 STOVE BOLT
85 ENCLOSING TUBE 386 NUT-HEX
89 SEAL-OIL 387 LUBRICATION LINE
103 BEARING-THREADED-LINE SHAFT 388 FITTING-ELBOW
131 GUARD-COUPLING 389 FITTING-ADAPTER
301 ENCLOSING TUBE NUT 396 CLIP-SAFETY
302 TUBE-TENSION 397 SCREW-CAP-HEX HEAD
304 HEAD-DISCHARGE 414 PLUG-PIPE
307 RETAINER-BEARING 417 SCREW-CAP-HEX HEAD
326 STUD-THREADED 418 WASHER
327 NUT-HEX 424 SERIAL PLATE-FLOWSERVE TANEYTOWN
341 VALVE-SHUTOFF 425 DRIVE SCREW FOR SERIAL PLATE
342 REGULATOR-SIGHT FEED 431 O-RING
343 ELBOW-VENT 469 SCREW-CAP-HEX HEAD
354 STUD-THREADED

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8.2.2 Parts identification: Bowl and enclosing tube assembly

Typical enclosed tube/oil lubricated VTP

103
101

103
85
431
361 309
354 89
427

357
321 430
354 310
426 369
6
312
2
(ASSEMBLY) 26
32
REF. NO. 492 430
8
357 310
(ASSEMBLY)
358A 429
REF. NO. 491
426 319
322 428
312
26
2
(ASSEMBLY) 430
32
REF. NO. 492 55
8 (ASSEMBLY)
429
357 REF. NO. 493
319
358A
428
426
64
328 422
323 316
125

8.2.2.1 Parts list-Bowl and enclosing tube

assembly.
Ref no. Description 316 STRAINER
2 IMPELLER 319 RING-WEAR-BOWL
6 SHAFT-PUMP 319* RING-WEAR-BOWL
8 RING-WEAR-IMPELLER 321 BEARING-SLEEVE-DISCHARGE CASE
26 SCREW-CAP SOCKET HEAD 322 BEARING-SLEEVE-BOWL
32 KEY-STRAIGHT 323 BEARING-SLEEVE-BELL
39 BEARING-SLEEVE-LINESHAFT 328 SCREW-SET
55 BELL-SUCTION 354 STUD-THREADED
64 COLLAR-PROTECTIVE 357 NUT-HEX
85 ENCLOSING TUBE 358A STUD-THREADED
89 SEAL-OIL 361 NUT-HEX
101 COLUMN-PIPE-REG 369 RING-FLOW
103 BEARING-THREADED-LINE SHAFT 422 SCREW-CAP-HEX HEAD
125 PLUG-GREASE 426 SCREW-CAP-HEX HEAD
309 CASE-DISCHARGE 427 SCREW-CAP-HEX HEAD (JACKING LUG)
310 BOWL 428 PIN-ROLL
311 COLLET-DRIVE 429 PIN-ROLL
312 RING-THRUST-SPLIT-IMPELLER 430 O-RING
312* RING-THRUST-SPLIT-COUPLING 431 O-RING

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8.3 Cross section: Suction barrel VTP

Typical

See sections 8.3.1 and 8.3.2 for parts details

All the sectional drawings provided in this

section are typical representations of the most
common pump types and are provided for the
purposes of basic understanding of the equipment.
SEE The details shown may not reflect the specifics of the
SECTION pump that has been purchased. Order-specific cross
8.3.1 sectional drawings and parts list can be purchased
FOR PART
DETAILS
from Flowserve separately. Contact Flowserve for
ordering and pricing information on such drawings
and documentation.

SEE
SECTION
8.3.2
FOR PART
DETAILS

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8.3.1 Parts identification: Discharge head/column/suction barrel

Typical product lubricated VTP with a suction barrel

ELECTRIC MOTOR

382
(ASSEMBLY)
REF. NO. 471
381

304
131 425
418 424
417 349
326A
354
327A
355
347
416
117
348

372
412
373
413
374
23

327 431
326 307
39
101

8.3.1.1 Parts list-Discharge head/column/suction barrel

Ref no. Description
23 PLATE-SOLE 355 NUT-HEX
39 BEARING-SLEEVE-LINESHAFT 372 STUD-THREADED
101 COLUMN-PIPE-REG 373 NUT-HEX
117 BEARING-SLEEVE-THROTTLE BUSHING 374 O-RING-BARREL
131 GUARD-COUPLING 381 SCREW-CAP-HEX HEAD
304 HEAD-DISCHARGE 382 NUT-HEX
307 RETAINER-BEARING 412 STUD-THREADED
326 STUD-THREADED 413 NUT-HEX
326A STUD-THREADED 416 PLUG-PIPE
327 NUT-HEX 417 SCREW-CAP-HEX HEAD
327A NUT-HEX 418 WASHER
347 O-RING-STUFFING BOX 424 DISPLAY NAMEPLATE-FLS
348 HOUSING-THROTTLE BUSHING 425 DRIVE SCREW FOR SERIAL PLATE
349 SEAL-MECHANICAL 431 O-RING
354 STUD-THREADED

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8.3.2 Parts identification: Column and bowl assembly

Typical product lubricated VTP with the suction barrel

327
326
354 430
355 309
426 6
430
428 310
8* (ASSEMBLY)
REF. NO. 491
*
319
(ASSEMBLY)
2 429
REF. NO. 492
32
8 430
355 310
354 429
426 (ASSEMBLY)
319
REF. NO. 491
322 428
428 *
319
8* 429

(ASSEMBLY)
2
REF. NO. 492 430
32
310
8 (ASSEMBLY)
429
355 REF. NO. 491
319
354
428
426
322
312 26
2 430
(ASSEMBLY) 55
32
REF. NO. 492 (ASSEMBLY)
8 429
REF. NO. 493
355 319
354 428
426

323

26
315 *
312 312

THRUST RING DETAIL

F/ THRUST BALANCED IMPELLER

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8.3.2.1 Parts list- Column and bowl assembly

Ref no. Description 10.2 Change notes
2 IMPELLER
6 SHAFT-PUMP
If any changes, agreed with Flowserve Pump
8 RING-WEAR-IMPELLER Division, are made to the product after its supply, a
26 SCREW-CAP SOCKET HEAD record of the details should be maintained with these
32 KEY-STRAIGHT User Instructions.
39 BEARING-SLEEVE-LINESHAFT
55 BELL-SUCTION
309 CASE-DISCHARGE
310 BOWL
312 RING-THRUST-SPLIT-IMPELLER
312* RING-THRUST-SPLIT-COUPLING
315 BARREL
319* RING-WEAR-BOWL
322 BEARING-SLEEVE-BOWL
323 BEARING-SLEEVE-BELL
326 STUD-THREADED
327 NUT-HEX
354 STUD-THREADED
355 NUT-HEX
426 SCREW-CAP-HEX HEAD
428 PIN-ROLL
429 PIN-ROLL
430 O-RING
491 ASSEMBLY, BOWL
492 ASSEMBLY, WEARING RING
493 ASSEMBLY, SUCTION BELL & WEAR RING

8.4 General arrangement drawing

The typical general arrangement drawing and any
specific drawings required by the contract will be sent
to the Purchaser separately unless the contract
specifically calls for these to be included into the User
Instructions. If these drawings are supplied
separately, the purchaser should retain those with the
User Instructions.

9 CERTIFICATION
Certificates determined from the Contract
requirements are provided with these instructions
where applicable. Examples are certificates for CE
marking and ATEX markings etc. If required, copies
of other certificates sent separately to the Purchaser
to be retained along with these User instructions.

10 OTHER RELEVANT DOCUMENTS

AND MANUALS

10.1 Supplementary User Instructions

Supplementary instructions such as for driver,
instrumentation, controls, seals, couplings are
provided as separate documents in their original
format as supplied by the respective supplier. All
other documents have to be retained with the User
Instructions.

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 VERTICAL TURBINE PUMPS USER INSTRUCTIONS ENGLISH 71569224 10-04
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FLOWSERVE
REGIONAL SALES OFFICES

USA and Canada Latin America & Caribbean

Flowserve Corporation (Head Quarters) Flowserve Corporation (Pump Division)
5215, North O’ Connor Blvd. Suite 2300 6840 Wynnwood Lane
Irving, TX 75039, USA Houston, Texas 77008. USA

Tel +1 972 443 6500 Tel +1 713 803 4434

Toll free 800 728 PUMP (7867) Fax +1 713 803 4497
Fax +1 972 443 6800

Europe, Middle East & Africa Asia Pacific

Flowserve Limited (Pump Division) Flowserve Pte Ltd (Pump Division)
Harley House, 94 Hare Lane 200 Pandan Loop, 06-03/04
Claygate, Esher, Surrey KT10 0RB Pantech 21, Singapore 128388
United Kingdom
Tel +65 775 3003
Tel +44 (0)1372 463 700 Fax +65 779 4607
Fax +44 (0)1372 460 190

Visit our web site at:

www.flowserve.com
Your Flowserve factory contact: Your local Flowserve representative:

Flowserve Pump Division

5310 Taneytown Pike, PO Box 91
Taneytown, MD 21787-0091, USA

Telephone: +1 (410) 756 2602

Customer Service FAX: +1 (410) 756 2615
Parts inquiry/Order PH: +1 (800) 526 3569

To find your local Flowserve representative,

please use the Sales Support Locator System
found at www.flowserve.com

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