Absolute Rotary Encoder
Absolute Rotary Encoder
CD _582+FS
Functional safety – as small as 58 mm
Safety
Integrated
www.tr-electronic.com
CD_582+FS – functional safety
in standard industrial form factor
CDH 582+FS
radial connection
CDV 582+FS
axial connection
Technology
_ Efficient design Everything the application needs – reduce to the max.
_ Certified according to DIN EN 62061 (SIL) CD_582+FS are developed and certified according the two
und 61508 (PL) by TÜV NRW leading standards for devices providing integrated safety.
Most application standards refer to these basic standards and
thus CD_582+FS fits into these applications.
_ safety validated process data CD582+FS provides safety evaluated process data as absolute
position values for connected F-Hosts. The safety protected
data channel completely supports the concept of integrated
safety. Received and verified input data may be used in a
functional safe applications without addl. plausibility check.
2 www.tr-electronic.com
_ SIL2/PLd, cat3; SIL 2 or SIL 3 – use the same mechanical and electronical
SIL3/PLe, cat4 features with precise the safety level your application needs.
Mechanics
_ Mounting space CD582+FS uses the same installation space as standard
encoders in size 58mm would use. Installation situation
Standard Functional Safety
61,1 61,1 can be used as before.
D58
D58
49,5
49,5
20 48,5 20 48,5
10,5
10,5
_ rugged double magnetic multiturn 13 bit resolution within one revolution (singleturn)
16 bit revolutions (multiturn)
rotary encoder CD_582MM+FS
Solid shaft
Blind shaft
Hollow shaft
www.tr-electronic.com 3
C_ _582 – the next generation:
Standard form factor with so many possibilities
_ Solid shaft, clamping flange Safety integrated multiturn rotary encoders are available with
Slip-on hollow shaft up to 15 mm solid shaft, blind shaft and hollow through shaft up to 15
mm. Plenty of available flange geomeries adapt the encoders
Hollow-through-shaft up to 15 mm
perfect into the specific application.
_ Shafts with form closure Solid shaft, blind shaft or hollow shafts are connected by
form closure (keyway) to the driving shaft.
_ Connectors axial or radial Mounting space is valuable. Do not let cabling interfere with
other parts and components. For solid and slip-on shafts
(blind shaft), you can choose between connectors axial (at
the side opposite to the shaft) or radial (at the side of the
encoder housing).
4 www.tr-electronic.com
_ protective bearing CD_582+FS can be equipped with a rugged bearing unit.
This bearing unit handle big forces on the shaft. Application
with driving chains or belts are possible.
Interface
_ Easy installation with open configuration options TR absolute rotary encoders fulfill the standards of the
respective user organizations for parameterization. Users can
thus navigate the standard parameters without difficulty.
The free configuration also offers easy access to all functions
which are available in addition to the standard functions.
_ Speed output with adjustable averaging The time base for the speed evaluation can be freely set
within a range of one millisecond to one second and can
also be scaled in any units.
_ Alarms and diagnostics How‘s about my machine? To know that at any time is one
of the core aspects of industry 4.0. Be it capacity utilisation
or upcoming services: C_ _582 provides all necessary alarms
and diagnostic messages for long term machine and plant
surveillance.
_ Latest communication standards The new C_ _582 generation of industrial standard rotary
encoders is rigorously equipped with state-of-the-art chip
for Industry 4.0“
families.
www.tr-electronic.com 5
C_ _582 – the next generation:
Standard form factor with so many possibilities
PROFInet / PROFIsafe
_ Update time <1 ms (grey channel), Suitable for quick position control with less than 1 ms
encoder actual value updating for the bus output.
<3 ms (safety channel)
_ Encoder Profile 4.2 CD_582+FS EPN fulfilfs the Profinet Encoder Profile issued
by Profibus-International user organisation for both, the grey
and the secured data channel.
_ 32 bit data words Full resolution in a single telegram – the full bandwith for
position or speed value can be transmitted in a single data
word with 32 bit payload.
6 www.tr-electronic.com
_ PROFINET with IRT PROFINET version uses the most recent standards and
technology with long term availability. It is compliant with
the current standards of PI user organisation. Synchronisation
to the bus clock (IRT) allows precise positioning of multiple
axes.
_ Secondary interface: _ INK For local speed monitoring and position control or secondary
_ SIN / COS surveillance systems, addl. interface can provide either
incremental (square), sine/cosine or absolute SSI position
_ SSI
values.
_ Shared device / grey and safe world „Grey“ (non safe) position and speed values can be shared
independently from one another. CD_58+FS can provide
values the same time to a high speed controller and a safety
control system.
_ Direct readout of the two encoder For non secured applications, the two detection channels can
channels by bus be read out directly via PROFINET IO. With this technology,
you can realize installations with high availability.
SSI,
INC
Controller with integrated
Pos 1 = Pos 2?
Standard Controller
Standard Controller
Standard (Motor-)
SLP
Functional Safety
Standard Controller
Functional Safety
integrated Functional
Controller
Functional Safety
Controller with
Functional Safety
Safety
www.tr-electronic.com 7
_ PROFISAFE V2.6.1 CD_582M+FS implements the basic protocol (BP) and
extended Protocol (XP) according to PROFIsafe standard
V2.6.1.
PROFInet / PROFIsafe
_ Reintegration after passivation After a protocol failure, safety encoders enter a passive
state. CD_582+FS can be reintegrated into safety control
mechanism without a global system restart.
_ “On the fly“ preset for adjustment Preset values are transmitted via the real-time capable
process image area. This means that absolute adjustments
during the process
(also called “preset“ or “offset adjustment“) can be
performed synchronously with the control cycle even while
the system is in operation. No more axis stops necessary.
_ Fast Startup The new CD_582M+FS PROFINET starts faster than any other
for quick system availability bus rotary encoder. Once configured, a stable, valid absolute
FAST position value is available in the PROFINET control just a few
START instants after restoration of supply. System startup is greatly
UP accelerated and modular machine concepts in particular
(with periodically decoupled modules) benefit directly from
this technology.*
*CD_582+FS EPN can be set up either for fast startup or media redundancy protocol.
8 www.tr-electronic.com
_ Media-Redundancy One ring for reliability. The PROFINET interface of the
Protocol for highest reliability CD_582M+FS supports the innovative Media Redundancy
Protocol MRP. Normally PROFINET only supports a linear/tree
Router structure. A redundant connection is not primarily provided
as standard. MRP significantly increases availability with
one simple device! Branches are connected to a ring with
an additional line from the last node to the next switch.
The appropriately configured nodes detect this. One of the
nodes now disconnects this ring, by “ignoring“ the second
connection. If a connection fails (due to cable breakage or
failure of a node), the nodes detect this and attempt to find
another way to the rest of the system. The previously opened
connection is now closed and all nodes are reconnected to
the network.*
*CD_582+FS EPN can be set up either for fast startup or media redundancy protocol.
www.tr-electronic.com 9
Absolute Rotary Encoders - Functional Safety- SIL2 / PLd
Safety functions that mainly ensure the safety of the machine secured protocol part directly into a safety certified control
itself are mostly specified with SIL2 resp. PLd. For these and can be used directly as “safe position” (SLP) for safety
applications, TR-Electronic provides an optimized absolute calculations.
rotary encoder system. With a compact size of 58 mm, these
real multiturn devices can be fitted with solid, blind or hollow
shaft - all three equiped with the form closure required
for safety applications realized by groove and parallel key.
Blind and hollow shafts are available for shaft diameters
up to 15 mm. Position reading value is transmitted via the
Contents
Products.............................................................................11
Suggested Products............................................................13
Dimensional Drawings........................................................16
10 www.tr-electronic.com
Optical detection (E)
Detection Optical detection (E) Optical detection (E) Optical detection (E)
Single / multi (M) Multi (M) Multi (M) Multi
Supply 10…30 VDC 10…30 VDC 10…30 VDC
Full resolution 28 bit 28 bit 28 bit
Steps per turn 8192 8192 8192
Number of turns 65536 65536 65536
Properties Fast optical main detection Fast optical main detection Fast optical main detection
Shaft diameters available 10, 12, 14 mm; 1/4“, 1/2“, 10, 12, 14, 15 mm; 1/4“, 1/2“, 10, 12, 14, 15 mm; 1/4“, 1/2“,
3/8“ with keyway 3/8“ with partial keyway 3/8“ with partial keyway
QR-Code
www.tr-electronic.com 11
Absolute Rotary Encoders - Functional Safety- SIL2 / PLd
Detection Magnetic detection (M) Magnetic detection (M) Magnetic detection (M)
Single / multi (M) Multi (M) Multi (M) Multi
Supply 10…30 VDC 10…30 VDC 10…30 VDC
Full resolution 28 bit 28 bit 28 bit
Steps per turn 8192 8192 8192
Number of turns 65536 65536 65536
Properties Dewfall proof Dewfall proof Dewfall proof
Shaft diameters available 10,12, 14 mm; 1/4“, 1/2“, 10, 12, 14, 15mm; 1/4“, 1/2“, 10, 12, 14, 15mm; 1/4“, 1/2“,
3/8“ with keyway 3/8“ with partial keyway 3/8“ with partial keyway
QR-Code
12 www.tr-electronic.com
Suggested Products
Order code Steps per Turns Shaft / Flange Connector Connector type Remark
turn position
For further product information simply enter the order number in the search field at www.tr-electronic.com.
We will help you to select the most suitable products from the complete TR range. Please contact us ([email protected]).
www.tr-electronic.com 13
Absolute Rotary Encoders - Functional Safety - SIL2 / PLd
Suggested Products
Order code Steps per Turns Shaft / Flange Connector Connector type Remark
turn position
For further product information simply enter the order number in the search field at www.tr-electronic.com.
We will help you to select the most suitable products from the complete TR range. Please contact us ([email protected]).
14 www.tr-electronic.com
Suggested Products
Order code Steps per Turns Shaft / Flange Connector Connector type Remark
turn position
For further product information simply enter the order number in the search field at www.tr-electronic.com.
We will help you to select the most suitable products from the complete TR range. Please contact us ([email protected]).
www.tr-electronic.com 15
Absolute Rotary Encoders - Functional Safety - SIL2 / PLd
Dimensional Drawings
CDV582+FS RADIAL
Absolue-Encoder CDV582M+FS, CDV582MM+FS
X
Illustrations are schematic diagrams. Binding dimension drawings and CAD data
for specific order numbers at www.tr-electronic.com or on request.
16 www.tr-electronic.com
Dimensional Drawings
CDV582+FS AXIAL
Absolue-Encoder CDV582M+FS, CDV582MM+FS
X
Illustrations are schematic diagrams. Binding dimension drawings and CAD data
for specific order numbers at www.tr-electronic.com or on request.
www.tr-electronic.com 17
Absolute Rotary Encoders- Functional Safety- SIL2 / PLd
Dimensional Drawings
CDH582+FS RADIAL
Absolue-Encoder CDH582M+FS, CDH582MM+FS
Illustrations are schematic diagrams. Binding dimension drawings and CAD data
for specific order numbers at www.tr-electronic.com or on request.
18 www.tr-electronic.com
Dimensional Drawings
CDS582+FS RADIAL
Absolue-Encoder CDS582M+FS, CDS582MM+FS
Illustrations are schematic diagrams. Binding dimension drawings and CAD data
for specific order numbers at www.tr-electronic.com or on request.
www.tr-electronic.com 19
Absolute Rotary Encoders- Functional Safety- SIL2 / PLd
Dimensional Drawings
CDS582+FS AXIAL
Absolue-Encoder CDS582M+FS, CDS582MM+FS
Illustrations are schematic diagrams. Binding dimension drawings and CAD data
for specific order numbers at www.tr-electronic.com or on request.
20 www.tr-electronic.com
www.tr-electronic.com 21
Absolute Rotary Encoders - Functional Safety - SIL3 / PLe
Many applications in automation technology are subject to Safety via Powerlink or FSoE via EtherCAT guarantee optimal
the highest safety requirements. By using SIL3/PLe-certified safety and precision. The ATEX-compliant housing variant
products you will achieve maximum safety in workplaces or offers additional protection in explosive atmospheres. No
environments that are shared by people and machines. Our separate modules are necessary for reliable position output,
absolute rotary encoders with SIL3 or PLe certification (safety and there is no need to separately program a safety module -
rotary encoders) are available in size 75 mm (hollow shaft you couldn’t get a simpler or more cost-effective solution.
or solid shaft) and recently introduced size 58 mm (hollow, With the newest series 582+FS, the most recent interface
blind or solid shaft). Standard interfaces such as Double SSI, features are available in your secured application - by using
PROFIsafe via PROFIBUS, PROFIsafe via PROFINET or Open- same space as an ordinary 58mm Industrial Encoder.
Contents
Products.............................................................................23
Suggested Products............................................................26
Dimensional Drawings........................................................29
22 www.tr-electronic.com
Optical detection (E)
Detection Optical detection (E) Optical detection (E) Optical detection (E)
Single / multi (M) Multi (M) Multi (M) Multi
Supply 10…30 VDC 10…30 VDC 10…30 VDC
Full resolution 28 bit 28 bit 28 bit
Steps per turn 8192 8192 8192
Number of turns 65536 65536 65536
Properties Fast optical main detection Fast optical main detection Fast optical main detection
Shaft diameters available 10, 12, 14 mm; 1/4“, 1/2“, 10, 12, 14, 15 mm; 1/4“, 1/2“, 10, 12, 14, 15 mm; 1/4“, 1/2“,
3/8“ with keyway 3/8“ with partial keyway 3/8“ with partial keyway
Connectors Connectors radial, axial Connectors radial Connectors radial, axial
Ambient temperature -20...+75°C -20...+75°C -20...+75°C
Protection class IP 65 IP 54 IP 65
ATEX zone
Interface
QR-Code
www.tr-electronic.com 23
Absolute Rotary Encoders - Functional Safety - SIL3 / PLe
Detection Magnetic detection (M) Magnetic detection (M) Magnetic detection (M)
Single / multi (M) Multi (M) Multi (M) Multi
Supply 10…30 VDC 10…30 VDC 10…30 VDC
Full resolution 28 bit 28 bit 28 bit
Steps per turn 8192 8192 8192
Number of turns 65536 65536 4096
Properties Dewfall proof Dewfall proof Dewfall proof
Shaft diameters available 10,12, 14 mm; 1/4“, 1/2“, 10, 12, 14, 15mm; 1/4“, 1/2“, 10, 12, 14, 15mm; 1/4“, 1/2“,
3/8“ with keyway 3/8“ with partial keyway 3/8“ with partial keyway
QR-Code
24 www.tr-electronic.com
Optical detection (E)
Magnetic detection (M)
Connectors radial, cable glands Connectors radial, cable glands Connectors radial, cable glands
radial (SSI) radial (SSI) radial (SSI)
www.tr-electronic.com 25
Absolute Rotary Encoders - Functional Safety - SIL3 / PLe
Suggested Products
Order code Steps per Turns Shaft / Flange Connector Connector type Remark
turn position
For further product information simply enter the order number in the search field at www.tr-electronic.com.
We will help you to select the most suitable products from the complete TR range. Please contact us ([email protected]).
26 www.tr-electronic.com
Suggested Products
Order code Steps per Turns Shaft / Flange Connector Connector type Remark
turn position
For further product information simply enter the order number in the search field at www.tr-electronic.com.
We will help you to select the most suitable products from the complete TR range. Please contact us ([email protected]).
www.tr-electronic.com 27
Absolute Rotary Encoders - Functional Safety - SIL3 / PLe
Suggested Products
Order code Steps per Turns Shaft / Flange Connector Connector type Remark
turn position
For further product information simply enter the order number in the search field at www.tr-electronic.com.
We will help you to select the most suitable products from the complete TR range. Please contact us ([email protected]).
28 www.tr-electronic.com
Dimensional Drawings
X
X
CDS582+FS AXIAL
Absolue-Encoder CDS582M+FS, CDS582MM+FS
We will help you to select the most suitable products from the complete TR range. Please contact us ([email protected]).
www.tr-electronic.com 29
Absolute Rotary Encoders - Functional Safety - SIL3 / PLe
Dimensional Drawings
CDV75-SSI CDV75-PB
Absolute encoder CDV75M - SSI Absolute encoder CDV75M - PB
CDH75-SSI CDH75-PB
Absolute encoder CDH75M - SSI Absolute encoder CDH75M - PB
Illustrations are schematic diagrams. Binding dimension drawings and CAD data
for specific order numbers at www.tr-electronic.com or on request.
30 www.tr-electronic.com
Dimensional Drawings
Seawater-resistant Aluminum
Sample CDH75
Illustrations are schematic diagrams. Binding dimension drawings and CAD data
for specific order numbers at www.tr-electronic.com or on request.
www.tr-electronic.com 31
TR-Electronic GmbH
Eglishalde 6
D - 78647 Trossingen
[email protected]
www.tr-electronic.de