Machines • Power Train • Engines • Hydraulics • Components

Cat Certified Rebuild

®

Machines • Power Train • Engines • Hydraulics • Components

Continue your success story with

Cat Certified Rebuilds
®

Your business depends on satisfying the customer and using the best tools for the job.
So does ours. That’s why we design Cat equipment to deliver value from day one—and
support your business over the long term, too. Our machines, power trains and major
components are “built to be rebuilt.”
Cat® Certified Rebuild

Rebuild with the

latest updates
With the Cat Certified Rebuild program,
you get the latest engineering updates
at a fraction of the cost of buying new.
Complete machine rebuilds include:

• More than 350 tests and inspections

• The automatic replacement of
approximately 7,000 parts
• Like-new machine warranty
• Work by trained dealer service
professionals
• Genuine Cat original equipment parts

2
 Machines • Power Train • Engines • Hydraulics • Components

Choose the program that’s right for you

Certified Rebuild The entire machine

Certified Power Train The full power train

Certified Hydraulic Rebuild An excavator’s hydraulic system

Engines and/or transmission/torque

Certified Machine Component Rebuild
converter combinations

Marine propulsion, generator sets, pumps,

Certified Engine Rebuild
locomotives and other power applications

Rebuild part or all of your equipment—

for maximum life and maximum value.

3
Cat® Certified Rebuild

Extending your success story, step by step

Your business depends on having the right equipment for the job.
Here’s how we deliver like-new performance for a fraction of the
cost of buying a new machine or power train.

1. Inspection/Evaluation 4. Engineering Updates

We perform fluid analysis, visual inspections and review Improvements introduced after the original date of manufacture
maintenance/S·O·S(SM) analysis services to develop a are incorporated.
customized rebuild plan and cost estimate. Certified Rebuild
includes more than 350 tests and inspections; Certified Power 5. Power Train Tests
Train, up to 200. The engine, fuel system, transmission, torque converter,
differential, final drives and radiator are inspected, reconditioned
2. Disassembly and updated with new or qualified parts. Each component is
Your machine or power train is disassembled. All hoses, belts, thoroughly bench tested before reinstallation.
seals, gaskets, bearings, knobs, wiring, switches and gauges will
be replaced with new parts. Remaining parts are inspected and 6. Reassembly
measured against strict reusability guidelines. Parts that don’t All critical torques, clearances and pressure settings are
meet the guidelines are replaced with new or Cat Reman parts— maintained and recorded during reassembly. Engine wiring
or reconditioned to meet specifications. Approximately 7,000 parts harnesses are always replaced. Other wiring is replaced on full
are replaced in machines; 3,000 in power trains. machine rebuilds only.

3. Reconditioning 7. Performance Testing

This includes work not typically included in an overhaul. Frames Quality control includes testing. Standard tests include:
are examined and, if necessary, straightened, welded and turbocharger boost, throttle response, stall speed rpm,
reinforced. Worn linkage pins and shaft bearings are replaced. transmission and steering clutch response, and hydraulic and
Hydraulic systems are returned to their original levels of pilot relief valve pressures. Contamination control procedures
performance, reliability and cleanliness, meeting ISO 18/15. ensure the unit meets total system cleanliness of ISO 18/15.
Electronic control modules and software are replaced. Instrument and operational testing ensure field and shop
performance levels match.

4
 Machines • Power Train • Engines • Hydraulics • Components

Value beyond the rebuild

The rebuild process extends beyond a piece of rebuilt equipment.
8. Repainting The value of your equipment increases with warranties and
Your machine is repainted. Model identity graphics are applied. coverage from Caterpillar—and the support of the largest dealer
And a Cat Certified Rebuild decal is issued. and part distribution network in the world.

9. New Serial Number or Product Identification Number Certified Rebuild

Certified Rebuild machines receive a new serial number or New parts warranty on all replaced parts and your choice of
product identification number. The number identifies your extended power train coverage:
machine and entitles you to a like-new standard warranty*. An
additional bonus: Certified Rebuild machines tend to capture 1 year or 6,000 service hours
significantly higher resale values. 3 year or 5,000 service hours, or
(Mining machine power trains only)
10. Customer Evaluation 2 year or 10,000 service hours
You and your machine operators are the final step. The
rebuild process is not complete until you are satisfied with Certified Power Train
the performance of the machine or power train in its working Your choice of extended power train coverage:
environment.
1 year or 6,000 service hours
*See your Cat dealer for warranty details 3 year or 5,000 service hours, or
(Mining machine power trains only)
2 year or 10,000 service hours; coverage varies by country

*Other items available

5
Cat® Certified Rebuild

Certified Rebuild
You invested in Cat quality when you bought your machine. With
a Cat Certified Rebuild you can recover all the performance and
productivity of your original machine—and capture the benefits of
the latest engineering updates, too.*

• Like-new performance at a fraction of the new price

• Endorsed by Caterpillar
• Performed by Cat dealers
• Completed with genuine Cat parts
• New parts warranty on all replaced parts
• Your choice of extended power train coverage

*Your rebuilt machine will generate information you can use to

boost productivity, reduce costs and manage risks. Cat Product
Link™ is standard equipment on all Cat Certified Rebuilds.

Rebuild your machine

for a second life—for
maximum value.

Before After

6
 Machines • Power Train • Engines • Hydraulics • Components

Certified Power Train Rebuild

The heart of any piece of equipment is the power train. A
rebuilt power train can restore performance, increase machine
availability and greatly extend its productive service life.

• Restores power train to like-new performance

• Covers radiator, engine, transmission, torque converter, final
drive and axle
• All components disassembled. All critical engineering updates
incorporated*
• Extended power train coverage available

*Your rebuilt power train will generate information you can

use to boost productivity, reduce costs and manage risks. Cat
Product Link is standard equipment on all Cat Certified Power
Train Rebuilds.

Rebuild your power train

to capture more value
from your investment in
Cat equipment.

7
Cat® Certified Rebuild

Certified Engine Rebuild

Durability, dependability, performance: those are just some of the
reasons people invest in Cat power. Now you can add another
reason to the list: Cat engines can be rebuilt for a second life—at
a fraction of the cost of an engine replacement.

• Covers members of the Cat 3300, 3400, 3500, 3600 and C-Series
engine families
• Includes the latest required updates and optional performance
enhancement upgrades

Rebuild your engine

and recover the
performance edge
of your original
investment.

8
 Machines • Power Train • Engines • Hydraulics • Components

Certified Hydraulics Rebuild/Certified Components Rebuild

You have options when it comes to renewing the performance
of your equipment fleet—everything from a complete machine
rebuild to a rebuild focused on your hydraulic and hydrostatic
systems or on one or two components.

Hydraulic Rebuild
• Great choice when the rest of the machine is running strong
• Restores like-new performance, reliability and durability
• Avoids the cost and downtime associated with chasing
problems through the system one repair at a time
• Restores pumps, motors, valves, accumulators, hoses, tubes,
tanks, coolers and cylinders.

Components Rebuild
• Restores engine or transmission plus torque converter
combination to like-new performance
• Assembled and tested to Cat cleanliness and
performance specifications
Could your
• Includes critical engineering updates
• Extended coverage available operation benefit
Talk to your local Cat dealer today about restoring the productivity
of your fleet and maximizing fuel efficiency. from a focused
rebuild program?

9
Cat® Certified Rebuild

Cat Certified Rebuild and Certified Power Train programs available

for these machines:

Track-Type Tractors
D6H, D6M, D6N, D6R, D7G, D7H, D7R, D8K, D8L, D8N, D8R, D8T, D9H, D9L, D9N,
D9R, D9T, D10, D10N, D10R, D10T, D11N, D11R, D11T

Track-Type Loaders
953, 953B, 953C, 963, 963C, 973, 977L

Wheel Loaders
938G, 950B, 950E, 950F, 950G, 962G, 966C, 966D, 966E, 966F, 966G, 970F, 972G,
980C, 980F, 980G, 988B, 988F, 988G, 988H, 990, 992B, 992C, 992D, 992G, 994, 994D

Compactors and Wheel Tractors
814B, 814F, 815, 815B, 815C, 816B, 816F, 824C, 824G, 824H, 825C, 825G, 826C,
826G, 826H, 834B, 834G, 834H, 836, 836G, 836H, 844H, 854G

Motor Graders
12G, 12H, 14G, 14H, 16G, 16H, 24H, 120G, 140G, 140H, 160H

Wheel Tractors Scrapers
615C, 621E, 621F, 621G, 623F, 627E, 627F, 631D, 631E, 633D,
637D, 637E, 637G, 657E

Off-Highway Trucks and Tractors
768C, 769C, 769D, 771C, 771D, 772B, 773B, 773D, 773E, 775B, 775D, 775E, 776,
776B, 777, 777B, 777C, 777D, 777F, 785B, 785C, 789B, 789C, 793B, 793C, 793D 797

Cat Underground
AD30, AD45, AD55, R1300, R1300G, R1600, R1600G, R1700G, R2900, R2900G

Excavators
320, 330, 330B*, 345B, 365B, 375, 385B

Pipelayers
572G, 578, 583K, 589, 594H

Skidders
525B, 535B, 527, 545

Call your Cat dealer for more details. Models do not cover every product
identification number.

10
 Machines • Power Train • Engines • Hydraulics • Components

Get Connected with Product Link

Cat Product Link is a remote monitoring and asset management

technology solution that enables owners to oversee their entire
fleet of equipment more efficiently and effectively. With Product
Link, data reported from the equipment is transformed into the
essential information required to boost productivity, reduce costs
and manage risks.

Product Link will monitor information about the location,

utilization, health of the equipment and more.*

*Product Link licensing not available in all countries. Please

consult your Cat dealer for availability.

Real-time monitoring
Preventive action
Machine health

11
Cat® Certified Rebuild

Maximize the built-in value of your equipment

• Ensure maximum productivity
• Increase reliability and availability
• Ensure cost-effective performance
• Get like-new machine warranty and power train coverage
• Increase your return on your equipment investment
• Return your complete rebuild to like-new appearance
• Enjoy higher resale value

Cat Dealers define world-

class product support.
We offer you the right parts and service

solutions, when and where you need them.

The Cat dealer network of highly trained

experts can help you maximize your equipment

investment.

PEDP9132-04
www.cat.com
© 2013 Caterpillar • All Rights Reserved • Printed in USA
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the “Power Edge” trade dress, as well as corporate and
product identity used herein, are trademarks of Caterpillar and may not be used without permission.