Design Calculation
Design Calculation
Our thanks also to the Construction Industry Training Board and the
Health and Safety Executive for their valued contributions.
This Code of Practice has been produced to provide helpful advice and
information to those concerned with edge protection during construction
operations, but should not be used as a substitute for supplier guidance
or legal advice. It remains the responsibility of the user to carry out risk
assessments and follow safe procedures.The Edge Protection Federation
accepts no liability in relation to any use or reliance made of any
information in this publication.
www.epf-uk.org
Issue no. 2
Edge Protection Federation
Code of Practice 2014
Contents:
1.0 Introduction 03
2.0 Design and Client Issues 04
3.0 Scope 05
4.0 Definitions 07
5.0 BS EN 13374: The Standard for Temporary Edge Protection Systems 09
6.0 Typical Product Types 12
7.0 Design 13
8.0 Edge Protection Systems and product types 14
8.1 Mesh Barrier Systems 14
8.2 Edge Protection for Industrial Steel Frame Buildings 16
8.3 Extended Height Containment 19
8.4 Compression / Friction Posts 20
8.5 Staircase Edge Protection 22
8.6 Excavation Protection 23
8.7 Free Standing Systems 23
8.8 Tubular Guardrail Solutions 25
8.9 Edge Protection Methods for Steel Frames 27
8.10 Edge Protection Methods for Timber Frames 28
8.11 Falls from Vehicles 28
9.0 Climbing Screen Protection systems 30
10.0 Net Barrier Systems 32
11.0 Installation Guidance: 33
11.1 Safe System of Work 33
11.2 Typical Method Statement Issues 34
11.3 Concrete Frame 36
11.4 Steel Frame including Mobile Elevating Work Platforms (MEWPs) 41
11.5 Free Standing Systems 45
11.6 Mobile Anchors 45
11.7 Tubular Guardrails 46
12.0 Safety Requirements 48
13.0 Hierarchy of Hazard Management 49
1 Introduction
We have taken the step of revising the EPF Code of Practice due to the need
to reflect even more developments in our industry since our first well
received publication.
Edge Protection Systems are still a relatively new aspect of the Work at
Height industry, yet we are still undergoing relatively fast changes in the
methods and products employed. This 2014 version of the EPF CoP
includes the very latest changes.
03
2 Design and Client Issues
Within this Code of Practice there are a large number of application solutions,
with varying products, but a common approach to safety standards.
However, it is found that many of these systems can be compromised by
circumstances found on sites on a daily basis.
Traditionally, edge protection would have There is an urgent need for designers
always been by means of tubular and contractors to consider the problems
scaffolding and, therefore, usually installed posed by a myriad of designs, with
by scaffolders. It has now become more insufficient consideration for access and
common for purpose-designed edge temporary edge protection either prior or
protection systems to be used on many subsequent to the building construction.
sites, for which more specific training is This is a requirement under Regulation
essential. Tubular guardrails, of varying 11 of the Construction (Design and
materials and designs may also increasingly Management) Regulations 2007.
be installed by non-scaffolders.
Examples of this include steel framed
It is important that clients seek evidence of industrial buildings with steel column
appropriate training and qualifications for centres set at 8m and 9m centres, with no
what is clearly one of the more hazardous intermediate structural supports for edge
construction related tasks. protection, as many lack rigidity or are
made of cold rolled section. Compliance
The EPF training programme, which with BS EN 13374 has become very
incorporates each of the main difficult due to the lack of rigid fixing points.
proprietary suppliers’ products, is an
ideal way of providing such evidence. Installation on steel framed buildings is
increasingly required to be installed by
The EPF course is primarily for installers telescopic boom, to avoid working at
and is linked with a product specific module height, yet the ground driving conditions are
of the main proprietary systems used. On often extremely hazardous at critical times
its own it would not be sufficient to install for access as pouring the ground slab is a
edge protection. later priority, and there are many materials
obstructions inhibiting the path of MEWPs.
Within the Work at Height Regulations
there are clearly stated requirements to When the guardrail systems are safely
consider working at height issues so as to bolted or clamped for the duration of the
minimise the risk of a fall from height of project, the industry is now faced with the
persons and materials (and their increasing problem of component removal
consequences) from the very inception of a once all the cladding elements are in place.
project, and to properly plan and organise The elements are effectively trapped unless
work of this nature. However, on a daily removed from lower floor levels by a variety
basis, risks are faced which would be of movable access platforms. The original
greatly reduced if the requirements from installation may well have reduced the risk
the Regulations were followed. of working at height, but the removal
stages could present fresh risks.
04
3 Scope
This guidance covers existing best practice for design, selection, safe
installation, dismantling, inspection and maintenance of temporary edge
protection systems used in both concrete steel and structural timber
construction, as well as in many building, and civil engineering applications.
This will include potential falls from working areas, e.g. slabs, roofs, lift
shafts, pits or voids, plus staircases and similar parts of building structures.
05 06
Typical Edge Protection Systems designed to BS EN 13374
06
4 Definitions
07
MEWP’s: System Classifications:
Mobile Elevated Work Platforms telescopic edge protection Classes as defined within
booms and scissors lifts BS EN 13374: 2013
Posts:
principal vertical supports of edge
protection systems to which guardrails,
mesh barriers and toeboards may
be attached
Slab Edge:
concrete floor edges
Socket Bases:
system base components which are
typically anchored into concrete slab
Staircase Systems:
edge protection systems designed and
installed using standard or variations of
edge protection components on
staircases of various materials
Static Loads:
gradually applied horizontal and vertical
loads without any impact force
Steel frame:
building constructed primarily of a
steel framework
08
5 BS EN 13374: 2013
Temporary Edge Protection Systems.
The Standard for Temporary Edge Protection Systems.
Since its original publication in 2003, this Standard for edge protection has led
to the introduction of a significant number of purpose-designed systems for
improving edge protection safety.
The Standard was the result of many years of work by specialists from several
European countries, including the UK. It has recently been reviewed, 10 years
since its inception, and the changes are featured in the following pages.
09
5.2 Loading Requirements
for Class A Systems from
BS EN 13374: 2013
FD 0.2 kN
FT1
FD
FH1
FT1
FD
FH2
FT2
Loads parallel to the guardrail
The edge protection system and any of its
FD = 1,25kN components, except the toeboard, shall
FT1 = 0,3kN (maximum deflection 55mm) be able to withstand a horizontal load of
FT2 = 0,2kN (maximum deflection 55mm) 0,2 kN in its worst position.
FH1 = 03kN
FH2 = 03kN
11
6 Typical Product Types
There are several different types, which can The fixing methods for the types of
be classified as follows: edge protection will vary dependent on
• mesh Barrier Systems the application:
• net Barrier Systems CLASS CLASS CLASS
APPLICATIONS FIXING METHOD
• flat Roofing Counterweighted Systems A B C
Flat roofs
(up to 10°) Counterweighted / bolted
12
7 Design
Class A X --
Class B X X
Class C -- X
13
8 Edge Protection Systems
and Product Types
Formwork
beam
Safety post
Socket
Safety post
Safety barrier
Profile of
permanent Distance subject
barrier to manufacturers
recommendations
System clamped to
concrete upstand
15
8.2 Edge Protection Structural Integrity
Edge protection on steel framed industrial
for Industrial Steel buildings often relies on the vertical
Frame Buildings columns for its support, and these have in
recent years become more and more widely
Edge protection for steel frame buildings
spaced as the design of the other elements
has usually been problematical for the
have been optimised. The other
installation task, as there is no flat concrete
components of the building may lack the
slab to work from until the flooring has been
structural integrity to support the forces
laid. It is important that protection is in place
arising from BS EN 13374.
at the earliest stage. Equipment is available
which can be clamped, bolted or welded
In considering the building structure, it is
to the horizontal steelwork. The fixing of
likely that hot rolled sections will have
these components can be done beforehand
sufficient strength but cold rolled sections
on structural elements prior to installation
should be carefully considered. Where other
or by the use of a suitable MEWP to
building components are employed e.g.
avoid operatives working in more
purlins, it is important to determine that
exposed conditions.
their strength and deflection characteristics
will enable the guardrail components to
Installation and Removal by MEWP
comply with BS EN 13374.
Increasingly, installation in conjunction
with MEWPs has become more favoured,
Over spans of 7, 8 or even 9 metres, it
although new safety procedures and
may be difficult to meet the deflection
techniques need to become established.
requirements of Class A systems without
The removal of the installed components
specially designed building or product
at a later stage is also a matter that requires
solutions, due to the lack of adequate
close attention to avoid other access risks
strength of structural members.
from working at height during the internal
This may be a matter for the permanent
fit-out stage.
works designer to consider under the
CDM Regulations.
Installation by Trained Operatives
The installation of tubular type equipment
Tube and fitting components combined
for industrial steel frame applications has in
with aluminium scaffold beams and
the past been the province of scaffolders,
netting which are regularly used over these
but there are now methods combined with
longer spans may not at times meet the
netting, hybrid combinations of varying
requirements of BS EN 13374, and
tubular members and proprietary
furthermore may not provide a reasonable
components. These may often now be
level of guardrail rigidity in order to protect
installed by trained operatives who are not
and give reassurance to the users.
scaffolders, so clients do need to reassure
These should be the subject of design
themselves that a suitable training process
assessments, calculations and / or testing.
has been undertaken.
Steel scaffold tube and aluminium trussed
scaffold beams will have different properties
and should be considered separately for BS
EN 13374 compliance.
16
8 Edge Protection Systems
and Product Types (Cont)
It is important to be aware that Class B also Examples of poor practice
has to meet the Class A (eg ‘Flat’ ) static
load requirements of the Standard, and
specific test or calculation evidence may be
appropriate.
17
Typical Examples of Steel Frame
Edge Protection
Purlin clamps
18
8 Edge Protection Systems
and Product Types (Cont)
8.3 Extended Height Loadings
The loading capability of the specific
Containment installation should be determined by
The term ‘Containment’ refers to the consultation with the Supplier.
containing of both persons and materials from
falling out of the leading edge. This does not Design Issues
include Climbing Screen Systems. Clients In the EPF guidance document
need to clearly state their requirements, ‘Containment Systems for Extended Height
which may be beyond BS EN 13374, and Edge Protection’ it is proposed that the area
may sometimes be more difficult to achieve between floor and soffit should be defined
except as a specially designed solution. as three different areas that can be covered
with different types of containment
These applications are now covered beyond systems. These are:
BS EN 13374 by the EPF document which is • from floor to minimum 1m above floor
based on earlier Combisafe design guidance • from 1m to 2m above floor, assuming that
titled “Containment Systems for Extended personnel remain standing on the floor
Height Edge Protection”.
• from 2m to soffit. This area is normally
only covered when work has to be done to
Such configurations or systems will typically
columns or work on the soffit.
fill the edge protection space including and
above 1.0m, at varying heights up to the
In addition, containment porosity may vary
soffit. These arrangements are different
with each application, and may be defined by
from standard BS EN 13374 installations
the size of a theoretical sphere that would be
due to the increased forces (mainly wind
retained. The degree of porosity can range
loadings) that result.
from as little as 5mm up to 250mm in size.
A variety of different mesh apertures or the
The performance expectation of the
use of debris netting may be applied to these
containment system should be based on the
applications, which require careful
assessment of the likelihood of persons
engineering assessment. The use of solid
falling from above floor level, and / or the
monarflex sheeting should be treated with
nature of the materials to be contained.
particular caution, as these will impose
significant wind loadings and should only be
Wind loadings should be based on
used if a competent Temporary Works
BS EN 13374 and individually assessed
Designer or equivalent has approved of the
for the location and specific containment
installation of such materials.
protection employed.
The securing of these applications will vary
Typical example of full height edge
from product to product, and include base
protection
anchors, soffit anchors, and friction /
compression posts. Special panels have
been developed in some cases to ease
the increased manual handling risks and
risks arising from higher wind loadings.
Applications
The typical applications encountered will
be where there is an increased hazard
affecting pedestrian traffic, for high rise /
multi-storey buildings, and generally
where a safety policy applies to a client /
contractor / project.
19
8.4 Compression
/ Friction Posts
These components are used to provide
similar edge protection to the anchored or
bolted methods described elsewhere in this
document, but employing a different, faster,
fixing principle. They are mainly applied to
concrete frame applications, but fixing to
some steel frames can also be provided.
Loadings
Grab Plate
Vertical and horizontal loadings must
comply with BS EN 13374.
Hole For
Anti Tamper Applications
Device
Friction Post systems are generally limited
Safety Latch to concrete frame applications with level
Release Button
floors where the post can be adequately
Locking Ring
secured and restrained within pre-cured
floor levels. Some Friction Posts can also
be used steel to steel.
Lower Post
Anchor Plate
20
8 Edge Protection Systems
and Product Types (Cont)
Safety issues
Installation of these systems will often be
necessary on a leading edge, and therefore
adequate PFPE from a firm anchoring point
will be required for safe fixing of
components. It is recommended that the
operative should work out from one
direction and wherever possible work
behind a pre-installed section.
21
8.5 Staircase Edge
Protection
Safe access and egress by staircases
within construction projects has been
traditionally protected by tubular
components or by limited guardrailing
methods. The industries development of
either specific clamping devices or through
the inclusion of cast-in sockets at staircase
production stage has greatly improved the
quality and safety of such methods.
Specification
In order to apply edge protection system
panels to staircases, in most cases, a series
of specially profiled panels have been
developed by suppliers. These products will
allow for the variations in staircase rise and
going dimensions, and provide a smooth,
snag-free termination to each flight.
Application
Concrete, timber and steel staircases.
Loadings
Staircase protection panels and posts
should comply with BS EN 13374.
Limitations
The fixing to some designs of concrete
stairs may be restricted by the specific
details of the method chosen, the availability
of sockets, and the width may be restricted
with some methods, so each application
should be considered on an individual basis
with suppliers.
Safety Issues
As with the installation of all EP systems,
the installation on staircases may present
fall risks, in which case fall protection for
the installers will be required. In some cases
now the edge protection is pre-installed
and can then be craned into position.
22
8 Edge Protection Systems
and Product Types (Cont)
8.6 Excavation 8.7 Free Standing Systems
Protection (Class A)
There is a need to prevent falls into Free standing weighted edge protection
trenches and excavations as there is to systems are designed to comply with the
prevent falls from structures and other Class A requirements of BS EN 13374 but
leading edges. The fixings and type of are based on different supporting principles
protection differ from standard floor slabs to fixed mesh barrier systems.
and steel beams as they are required to
secure onto steel trench sheeting and These systems derive their support from
steel sheet piling members. In other weighted components fixed to lever arms
respects they may be similar in form connected in turn to barrier frames
and performance to other Class A positioned at, or near the edge of the building
BS EN 13374 products.
. Examples of Free Standing Systems
23
Applications will vary considerably, by When roof covering is taking place, edge
virtue of: protection can interfere with production,
• Edge upstands / parapets therefore in most cases the weights can be
temporarily removed. It is very important to
• Roof falls
closely follow the manufacturer’s
• Gutters instructions concerning the removal of
• Rooftop Plant weights to prevent compromising the
• Different Levels system’s ability to perform safely. In some
• Roof access cases the counterweights have arms that
can be lifted to raise the weight clear of
• Shape. the surface.
Design Features The moving of ballast weights has manual
The weighted systems all have one handling Regulations implications, so the
important feature in common: they avoid movement of them should be minimised.
penetrating the roof surface in order to
resist movement. This avoids the likelihood Proprietary handrail fixings may be
of roof leakage. The Barrier designs have incorporated into projects in order to add
elements which allow them to fit any flexibility to systems.
rectangular shape. Curves can also be
catered for in some instances. Performance
These product types should satisfy the
requirements of Class A, to BS EN 13374,
however due to the need to resist
dynamic loads, they are unlikely to
satisfy Classes B or C.
Design Features
Wind
The weighted systems all have one
These systems are generally designed to
important feature in common: they avoid
be freestanding and capable of resisting
penetrating the roof surface in order to
moderate wind loadings (eg 40 to 50mph)
resist movement. This avoids the likelihood
but the wind profile will be adversely
of roof leakage. The barrier designs have
affected when toeboards are incorporated.
elements which allow them to fit any
A toeboard would be a legal requirement
rectangular shape. Curves can also be
for maintenance tasks or new work, but for
catered for in some instances.
long term use they have been known to be
omitted if not a working area. In some
Components instances a wind calculation report may be
• Frames required to demonstrate the performance
• Horizontal Linking tubes of the system. Additional ballast or
• Weights additional fixings may then be required.
• Tubular lever arms
Proximity
• Bases The free standing edge protection systems
• Toeboards may be employed at the leading edge of
the roof, as a visual barrier, or walkway
The amount of ballast may vary from arrangements between roof plant. The safe
product to product, but would typically be distance from the roof edge will vary from
in the 20 to 50kg range. The length of lever product to product, and advice should be
arms will also vary. The ballast material sought from suppliers to determine
used should be solid, (ie not sand or water) whether they recommend a safe
and be capable of being positively secured minimum distance from the roof edge.
against displacement.
24
8 Edge Protection Systems
and Product Types (Cont)
8.8 Tubular Guardrail Traditional Scaffold Tube and
Fittings: Components
Solutions (Class A) Scaffold tube and fittings are the traditional
Edge protection using standard tube and components for constructing slab edge
fittings or proprietary tubular type systems protection. Short length tubes are used for
components are not standard scaffolding the support posts, ties, and bracing
applications and require more specific members whilst tubes up to 6.4m in length
application consideration. are used for the handrails. The tubes are
connected together by means of fittings,
These methods/ systems comprise of two and the support posts may include a base
basic types plate. The toeboard is normally a 3.9m
scaffold board which should be fixed to the
1. Purpose-designed tubular components support post by means of a toeboard clip.
of varying dimensions and / or varying If used as a free standing edge protection
fixing components. Proprietary methods system, concrete blocks may be required
that have been calculated and tested. to stabilise this arrangement, although
many free-standing tubular guardrails are
2. Purpose-designed traditional scaffold employed primarily as a visual barrier only
tube and fittings applied to edge e.g. on flat roofs)
protection. Calculations / testing is still
required under the WAH Regulations. Example of a Tubular Scaffolding
application
Installations using these methods may be
based on a specific supplier / contractor,
who needs to be able to verify their
particular proposition.
25
Applications and Surfaces Tube and fitting guardrails can be suitable
Whilst virtually all of the purpose-designed for many edge protection requirements,
edge protection systems will meet the and their performance to Class A can
performance requirements of BS EN readily be shown by calculation or testing.
13374, the situation with tubular guardrails This would be a requirement under the
and traditional scaffolding components Work at Height Regulations.
requires confirmation. The reason for this is
that, whilst systems are modular, and Design Features - Tube & Fittings
usually at pre-determined centres, tubular Tube and fitting components are flexible
guardrail posts are variable in location. and are capable of adaptation to virtually
any shape. The slip loads of 6.1kN or
On concrete frames, individual socket 9.1kN per fitting (Class A or Class B) in
bases are often used in conjunction with accordance with BS EN 74: 2005 need to
tubular scaffolding to reduce the need for be accommodated.
clamping steel tubes to the slab edge. If
this is not part of a recognised proprietary Traditional free standing systems in an ‘A’
system, evidence of their capability should type frame arrangement are recommended
be sought. to be designated only as a visual barrier
and set back from the edge. This type of
Importantly, the revision to BS EN 13374 arrangement is not considered to be
Standard requires a resistance to accidental adequate for fall prevention at an edge.
loadings (see below), that will be
challenging for this method. Containment nets and sheets are
frequently used to infill the guardrail
Extract from BS EN 13374: 2013 and increase the level of containment.
However the increased wind load must be
considered and accommodated within the
“ 5.1.1 Basic requirements calculated design.
An edge protection system
Lightweight steel mesh panels
shall consist of a principal (brickguards) can be used to contain
guardrail and either an materials, however these need to be
closely controlled as they are easily moved
intermediate guardrail or an out of position. A toeboard is used to
intermediate protection. further contain small items, and is normally
a scaffold board fitted on edge.
It shall also be possible to
attach a toeboard. All Components
• Scaffold Tubes (typically various
components in the system set lengths)
shall be designed to avoid • Scaffold Fittings (fixed, swivelling, and
various specials for particular applications)
accidental removal or • Scaffold Boards (used as toe boards)
displacement of any • Base Plates
component in any direction
during use.”
(BS EN 13374: 2013).
26
8 Edge Protection Systems
and Product Types (Cont)
8.9 Edge Protection Methods
for Steel Frames
Purpose designed clamp on systems for
edge protection to profiled steel roofs
Purpose designed clamp on systems must
meet the criteria laid out in BS EN 13374.
They are specifically designed for clamping
to steelwork sections usually at full height
roof level but can also be used at
intermediate floor levels.
27
8.10 Edge Protection Methods 8.11 Falls from Vehicles
for Timber Frames This application is not commonly
It is now possible to apply the associated with the edge protection
BS EN 13374 standard of edge protection industry, but it is directly relevant to the
to structural timber frame applications. EPF market sector.
With application-specific fixings, special
adaptation plates, and standard mesh The need for loading, unloading and
barrier components, the same quality of maintenance of vehicles, where no
protection can be provided for a number of alternative safer methods exist, may give
applications. Ground pre-fixing is also rise to falls from 1.3m up to 4m or more.
achievable, and desirable, to minimise A fall from a typical height vehicle bed
work at height risks. (eg 1.8m) can result in a serious injury.
According to the HSE, 75% of falls occur
during loading and unloading.
28
8 Edge Protection Systems
and Product Types (Cont)
Specification
Whilst there are a large number of
alternatives, the majority should meet the
requirements of a BS EN 13374 Class A
system. The deflection requirements in
particular seem to be overlooked by some
of the proposed solutions, which can be
very unsatisfactory.
Application
HGV vehicles, articulated or rigid, trailers,
curtain sided, vans, excavators,etc.
Loading, unloading, electrical connections,
repairs, air hose connections.
Safety
The WAH hierarchy should be remembered
when determining the preferred method of
fall prevention, as avoidance and collective
fall protection should take precedence over
personal fall arrest solutions. NB: also refer to the BCSA Guide to Work
at Height during the Loading and Unloading
of Steelwork
29
9 Climbing Screen
Protection Systems
Screens are large edge protection panels that typically give protection
over several stories at the same time, providing protection for workers at
casting, erecting and striking levels as well as follow on trades. They require
considerable design input, and remain a hybrid edge protection solution
as they go well beyond the scope of BS EN 13374.
Application Screen panel sizes are designed to suit
The most typical applications are for multi- maximum crane capacity, relevant wind
storey, high-rise projects. Developments loadings and the number of levels requiring
with lower heights of about 7-8 storeys protection. A typical overall panel size
have also been successfully managed. would be in the region of 4.8m wide by
11.5m high and this would normally give
Future Standard protection to 3½ floors in height.
At present there is no specific British or EN
Standard that specifically applies to Climbing The self- weight of a panel this size would
Screens, as they are a recent development. be in the region of 2.5 tonnes with working
Designers may apply BSEN 12811, BS EN platforms and 1.9 tonnes without platforms,
13374 and/ or TG20 or other Euro codes. but some may be even heavier.
Every application is designed individually,
and applied to different proprietary systems. Panels are usually designed to go around
In the EPF’s view there is a need for a new the full perimeter of the building. To enable
Standard to be developed, and the Edge safe lifting, gaps of approximately 100mm
Protection Federation has invited the are left between panels but these are
specialist suppliers to formulate a new closed off by means of vertical flexible
Code of Practice under our banner, as rubber ''skirts'' that do not interfere with the
we feel a closer affinity to such products. lifting operations. Gaps between the edge
of the concrete slab and screen panel are
Specification closed by means of plywood flaps.
The screens are usually manufactured out
of substantial steel sections, varying from Needle supports are anchored to the cured
supplier to supplier, and can be faced with slab by means of propriety anchors or
steel mesh, perforated steel sheets or solid through ties with removable anchor cones.
ply sheets. The screen panels themselves The load on the anchors will depend on the
are connected to vertical tracks that are screen design, and care should be taken to
supported by means of propriety needles ensure the slab is not overloaded.
that are anchored to the cured slabs. Tracks
and panels can be lifted by crane, electric With solid screen panels extra care needs to
chain hoists or if required hydraulically. be taken in the design stages due to the wind
load acting on a solid surface. Mesh and
Screens can also be designed to incorporate perforated sheeting will offer less resistance
working platforms for post tensioning operations. to wind, but these loads should be taken into
consideration by the temporary works
Screens are almost certainly the ultimate in designer when designing the screen layout.
edge protection for concrete frame high rise
structures, creating an environment that Screens can be partially assembled off site
instils such levels of confidence in the work and assembly then completed on site. The
force that productivity can be enhanced. width of load being transported and number
of panels per truck needs to be taken into
Design and Weight consideration if this method is adopted.
30
9 Climbing Screen
Protection Systems (Cont)
Loadings • Screens may be erected in a suitable
As stated above, the applied loads will assembly area on site or off site for part
depend on the screen design, but may also pre-assembled delivery
comply with BSEN13374 or BS EN 12811 / • Due to the self-weight of components,
TG20 . Wind loadings will be assessed for provision should be made for mechanical
the specific location. handling during on site or off site
assembly. This would also apply when
Safety dismantling a system at the completion
Screens provide a high level of safety and of the project
security, as they screen the full floor height, • Only suitably trained personnel should be
and for some subsequent lifts above. The used for screen assembly and dismantling
fixings are substantial, and movement takes • The lifting sequence must be carefully
place within the protected area. When the planned and carried out in accordance with
programmed screened areas move on to the the supplier’s instructions. Care must be
next level, other more conventional types of taken to ensure screen weights are within
edge protection may be installed for other the lifting capacity of the crane
stages of the contract, and this should be • LOLER regulations apply during all lifting
undertaken within the screened area operations.
wherever practical. • At all times, the user must follow the
suppliers Method Statement for the safe
Screen suppliers should provide a site use of the system
specific Method Statement and Risk
Assessment as well as a Safety Checklist Examples of Climbing Screen
that will allow for the safe assembly and protection Systems
installation of the screen system being used.
31
10 Net Barrier Systems
(Classes B & C)
Net Barrier Systems are fall arrest systems made using BS EN 1263 energy
absorbing safety nets, to combine fall prevention and a high degree of
containment. They comprise of a safety net spanning between intermediate
support posts that can be set at significant support centres. They have
specific corner assemblies and access routes into the protected area.
If net barrier systems and ladder beams are can be designed to combine the edge
to be used on roofs where a supporting protection with an eaves overhang fall arrest
guardrail is required along with full fall solution, linking into the building or the
protection, this should be assessed by the internal under-slung safety nets. Nets should
Temporary Works Designer in view of the generally not be supported by guardrails
potential loadings on the structure.
They are typically set at a high level relative
Applications and surfaces to the working surface, to ensure full
Net barrier systems are typically used with containment in spite of their flexibility in the
steep or curving roofs as well as large bay event of a high dynamic fall. In view of their
sized industrial roofs, where the ability to high level, access points need to be made
meet the static test deflection criteria of through the net to provide access to the
Class A and B is complicated by the bay size. working area.
Net Barrier Systems are also used extensively The intermediate support arrangements
in stadia building and in other applications . normally secure to the primary structure at
bay centres, and have a high degree of
Example of a net barrier system adjustability to accommodate various eave
and verge details. The corner arrangements
take much of the impact load, and so are
stiffened with bracing etc.
Components
• Safety Net (combining overhang)
• Top rope / cable
• Intermediate support arrangement
• Corner arrangement
• Access point
Performance
Large bay sizes can be accommodated, with
intermediate supports up to 10m apart.
Eave and verge overhang limits will depend
on the structure, the system chosen, and its
method of attachment to the building. As
Design Features - Net Barrier Systems the overhang increases, the attachment
Net barrier systems are typically Class C point can move from the column to other
systems with no requirement to satisfy the suitable secondary anchor points.
static test within BS EN 13374. The test
does, however, require a minimum deflection Wind loading is an important performance
criterion to be achieved in order that the and capacity issue, which also affects the
system absorbs the applied dynamic loading. maximum intermediate support spacing.
This can have a bearing on the maximum
They are formed using a safety net, height at which the system may be used,
sometimes supported on a top rope or and can also limit the use of fine mesh
cable, to provide an energy absorbing edge overlays for a higher level of small
protection system for steep slopes. Systems material containment.
32
11 Installation Guidance
33
11.2 Typical Method Planning
Detailed planning of the work can alleviate
Statement Issues the need to work at height, through pre-
The following items identify many of the installation of systems. Examples are
issues that typically are required to be indicated later within this guidance.
considered during the installation and
removal of edge protection. When working on the edge, installers may
need to wear a safety harness. When the
Site Induction method of work requires the specification
All personnel working on or visiting the site of a harness, both the lanyard and the
on a regular basis should report to the main attachment point must be included within
contractor to attend a site induction. This the method statement. Consideration
induction should be held on first day of should also be given to the need for a
operating on site. rescue plan and the necessary equipment
required, as well as adequate and
Site Labour appropriate training in the equipment
All operatives are required to be competent being used.
in the erection and dismantling of edge
protection systems, and familiar with site Competence
procedures. All operatives should carry Having established a safety system of work,
evidence of competence to install the only those competent to carry out the work
system concerned, evidence to use any should be employed, and they should follow
access or lifting equipment, and general the method statement.
site safety awareness by way of a CSCS
card or similar. Adjustment / Temporary Removal
If the system needs to be temporarily removed
Accidents to allow other work to be undertaken, the
Any accident, however slight, to be reported unprotected area should be immediately
immediately to the main site agent and secured by other compensatory methods, and
entered into the site accident book. If the the system should be re-instated as soon as
accident or injury falls within the requirements practical by those competent to reinstate it.
of RIDDOR regulations, it shall be reported.
Setting Out
Access requirements / Site Conditions The system should be set out in accordance
Suitable roadways and access routes are to with the system supplier’s instructions, and
be provided and maintained to allow in accordance with the relevant Class
transport to gain access from the public requirements from within the standard
highway to the working area. The ground BS EN 13374. The minimum height
conditions within the working area shall be requirements of 1m and the maximum
established and maintained in a suitable gaps required by the relevant Class should
condition to support the access (e.g. all be satisfied.
MEWP’s) and lifting equipment.
Handover
Working Areas On completion of an area, the installer should
Once the start point and gridline have been complete a handover certificate and leave a
determined, the main contractors shall copy with the main contractor’s site agent.
ensure that no other personnel work either Following handover the installed system will
under or in fall risk areas. These areas require a daily inspection by the user who
should be monitored closely by the main should be familiar with the equipment and
contractor and adjusted to suit progress. the inspection required.
Sloping
Timber
Frame
Frame
Frame
specifications. Edge protection systems
Steel
Roof
Roof
Flat
should not be adapted or altered in any way,
other than by a competent person, and in
Drilled line with the manufacturer’s approval.
anchors
Edge protection systems are not designed
Cast-in
for the attachment of fall arrest devices, nor
anchors are they designed to provide support to
building materials.
GAPS
MEWPS In general, gaps in edge protection should
be kept to a minimum. Below the protective
barriers, toeboards or debris nets, the gaps
Column should be no more than 20mm. If there are
secured practical limitations e.g. profiled surfaces
it should be as close as practicable to
20mm, to capture loose materials from
Free sliding underneath. Side gaps in the edge
Standing
protection should be sufficiently small
(120mm) that a person cannot fall through.
Bolted
35
11.3 Installation Guidance: Anchors
Anchors used in the support of edge
Concrete Frames protection are frequently heavily loaded, and
all key anchorage performance areas need
to be carefully considered:
Drilled Anchors
The selection of a suitable anchor will be • anchor edge distance
dependent on both the system being • anchor spacing
installed, and on the base material available. • depth of embedment
The system supplier can advise on suitable • the base material itself
anchors and can confirm the load imparted
• the load on the anchor is influenced by
to the anchor with the various socket bases
the geometry of the system and the
and configurations.
attachments, as well as by the thickness
of the slab and application geometry
The strength, thickness, age, and type of
concrete all have a bearing on performance, • Additionally wind loading and combination
as do the edge distance, depth of loading must be considered.
embedment, and the proximity to other
fixings. In all cases the anchor Effective anchorage solutions might include
manufacturer’ instructions must be closely the use of cast in channels or other fixings
followed to achieve the desired capacity. that are placed for the permanent works,
but that can be utilised for the temporary
Do not mix base components of different works in supporting the edge protection.
manufacturers, as they may have varying Their ability to accommodate the loads
specifications and dimensions. In particular, imposed by the edge protection system
the stud components, which may be must be confirmed.
subject to replacement, must be to the
manufacturer’s specification otherwise Having selected an attachment point on
hazardous conditions could be created. the slab face or wall surface, it is equally
important to consider the impact such a
location has on the effectiveness of the
toe board containment. Panel type systems
will frequently lose effective toe board
height, within the depth of the slab, or by
positioning the attachments down the
wall face below the wall top. The EN
requirements for minimum toeboard height
must be maintained, and equally the need
to contain the 20mm sphere must also
be considered.
36
11 Installation Guidance (Cont)
It is normal practise to install an Socket base Socket base installed Socket base
expanding sleeve type anchor. The hole proud of surface out of plumb correctly installed
diameter and depth should be to the
manufacturer’s instructions. Typical spacing and gaps for floor slabs
It is normal practice that the hole is drilled
no less than 200mm+/ 50mm in from the
slab edge. However at all times reference
must be made to both the system
installation instructions and those of the
anchor manufacturer.
37
Vertical Surfaces It is also important to consider the changes
in working surface level, at the various
Where edge protection systems need to be stages of the construction process.
fastened to vertical surfaces such as slab The overall height requirements within
edges or walls, consideration at the design BS EN 13374 must be maintained, as
stage should be given to the type of anchor must the containment limits.
and its suitability to the loading application.
The anchor will be subject to combined When planning and installing edge
loading from both shear and tensile forces protection for pre-cast unit placement,
resulting from self weight and other consideration should be given to the
superimposed loads as well as moments due location of the anchors for the edge
to handrail and wind loading. The strength of protection relative to the floor layout.
the surface into which the anchor is fixed is a
major consideration and where any doubts Effect of Concrete Topping
exist, the strength should be confirmed by The edge protection may also need to be
pull out tests or other approved means. lifted to maintain its minimum height for
the topping pour. The principle being to
Reference should always be made to the minimise movement and change to the
anchor manufacturer. edge protection, whilst maintaining both
height and toe board containment
Gaps between the vertical surface and the
handrail / toeboard must be controlled and
kept to the minimum as required by BS EN Clamps
13374. The installation should be carried Various clamps and attachments can be
out by trained personnel wearing suitable effectively used to maximise flexibility and to
personal fall protection equipment and in avoid drilling or penetrating the structural
turn anchored to a suitable point in the element. Clamp systems, fitted in accordance
structure in accordance with the safe use with the manufacturer’s instructions, require
of the restraining system. Alternatively more space to provide adequate support, and
MEWP’s may be a suitable alternative for care must be taken to avoid conflict with
access installation. other trades such as cladding.
38
11 Installation Guidance (Cont)
Formwork Beams
Proprietary brackets are available that lock
onto the upper or lower surfaces of
aluminium or proprietary timber formwork
beams to provide a socket or other means
of clamping a vertical handrail post.
These brackets can be pre-fixed onto the
formwork beams during the initial formwork
erection procedure and can remain in place
during formwork or table movement thus
providing a handrail facility at all stages of
the formwork use.
Before installation the beams should be The brackets must be fitted in accordance
inspected for damage or distortion of the with the manufacturer’s instructions at
web and at the ends. Once it has been centres that are adequate to sustain the
checked that the beams are securely fixed forces exerted onto the posts, via mesh
to the falsework / formwork structure the barriers or handrails, due to wind and
brackets can be fixed to the manufacturer’s handrail loading.
instructions. The centres of the brackets
should be at least 150mm in from the end
of the beam.
39
It is recommended that the
direction of the panels should be
at right angles to the secondary
1.0m Min.
beams to which they are fixed.
'X'
To suit
'X'
If possible mesh guard should be flush If falsework is erected as a tableform then the formwork beams,
with edge of plywood but if there is a plywood and edge protection can be fixed at ground level and
gap it should not exceed 20mm lifted complete into position on top of the falsework.
Per suppliers
instructions Falsework Leg
Where work is being undertaken that may cause materials to fall onto persons working/passing below,
then install adequate means of isolating the areas below the work activity.
1.0m
0.30m
Max.
1.0m Min.
1.0m Min.
150mm
Toeboard 150mm
Toeboard
40
11 Installation Guidance (Cont)
Planning
In order to build the edge protection at ground
level, it is important to determine:
• whether clamping or bolting components
will be selected
• that the steel sections have the
appropriate properties to resist the loads
• if components are to be pre-bolted, the
section size will be compatible with the
size of the component
• that there is a reliable process for any
pre-drilling during manufacture
• the craneage facility will maintain the
balance of the beams to avoid rotation
• ensure adequate knowledge of the
system has been gained prior to any
installations, including fixing operations
and component sizes
• prior to any craning or manual handling
activity, consideration should be given to
identifying each component weight
• all appropriate site risk assessments
should be developed and communicated Sacrificial socket
to all relevant parties
• implement the necessary exclusion zones
• where appropriate, netting should be utilised
• for MEWP equipment, the site ground
conditions should consist of a suitable hard
core surface which has been consolidated
and levelled
41
Weather Pre-attaching systems to steelwork:
Consideration should be given to weather The steel sections should be checked to
conditions that could have an adverse effect ensure that the pre-drilled holes are to the
on the craning and installation of the edge correct spacings before securely fixing the
protection. (Refer to the BCSA guide, erecting components to the manufacturer’s
steel in windy conditions) instructions. All components to be lifted in a
MEWP must have a reliable securing
method to ensure that they cannot
accidentally be dislodged during lifting or
during fixing operations.
42
11 Installation Guidance (Cont)
43
Crane Slinging Edge Protection Systems Greater care is needed in the control of the
Slinging and positioning of the steel beam, MEWP, as the long tube components
complete with the edge protection should be extend the basket width substantially and
carried out with consideration given to the present impact hazards over a large area.
possible rotation and imbalance of the load. Consideration should be given to accessing
steelwork for fixings, as some of the bolt
Measures should be taken to ensure the
fixings may be in difficult positions to
edge protection itself is secured to the steel
ensure adequately torqued fittings.
frame components during lifting.
Over-reaching and climbing out of the
Securing the load to the primary lifting
platform must be avoided and consideration
device by means of secondary chains and
should be given to the prevailing weather
ties is suggested, as is following existing
conditions, which may affect the stability
best practice with regard to positive
of the platform and equipment.
connection lifting.
44
11 Installation Guidance (Cont)
45
• the mobile anchor should have been 11.7 Tubular Guardrail
tested to EN795
• it is important that all mobile anchor
Solutions
systems are installed and used no closer Installation Guidance: Tubular Guardrails
than 2 metres from the leading edge in Detailed guidance for the erection, alteration
order to have sufficient clearance to and dismantling of tubular scaffolding,
operate in the event of a fall. including guardrails, can be found in the
• check that the surface is capable of NASC technical guidance document TG20,
bearing the deadweight of the anchor and but for proprietary tubular methods, seek
that the friction resistance is suitable. the suppliers guidance information.
• do not use in icy or wet conditions.
The following suggestions should be read in
• assembled and used in accordance with conjunction with that guidance.
manufacturer’s instructions
• many systems are designed to accept • when working at an edge the operative
only one person- check the capability must wear a suitable safety harness and
• counterweights should be moved with lanyard, which has been inspected and in
regard to Manual Handling requirements turn should be anchored to a suitable point
• employ internal lifts or mechanical in the structure in accordance with the
handling where possible. safe use of the restraining system.
• the harness line should be of a maximum • tubular guardrail solutions should only be
length of 5 metres designed and installed by competent and
suitably experienced persons
• attach counterweights to central framework
and check that all items are secure. • steel tubes should be cut square and
clean, free from bends, distortion, splits
• clip karabiner hook to central eyebolt. or corrosion.
46
11 Installation Guidance (Cont)
47
12 Safety Requirements
48
13 Hierarchy of Hazard Management
Hazard Identification
In the development of safe systems of work, Inadequate Support
the decision process should aim to identify all
hazards associated with the planned activity
and, if they cannot be eliminated, identify
ways in which they can be effectively
controlled to an acceptable level of risk.
49
Edge Protection too Low Too close to the Edge
Inadequate support
One of the most common hazards
encountered whilst installing edge protection
on formwork decks is that of working at
height, with recent research suggesting that
falls from height alone accounting for over
45% of all site fatalities. In accordance with
the Work at Height Regulations, wherever
reasonably practicable, work at height
should be avoided.
50
13 Hierarchy of Hazard Management (Cont)
Guard-rails; scaffolding;
mobile towers; multi-user
MEWPs; Edge protection
Work equipment that
prevents a fall Work restraint systems
Most effective
Single user MEWPs
Fall factor 0
Fall factor 1
Fall factor 2
51
Regulations Summary The main general duties are contained in
sections 2 -7 of the Act. Section 15 provides
the Secretary of State with extensive powers
The Work at Height Regulations to make delegated legislation which contain
These Regulations have been made to more specific responsibilities such as
prevent deaths and injuries caused The Management of Health and Safety at
by falls from work at height. Work Regulations.
They consolidate and replace all earlier
regulations about working at height. The Management of Health and Safety
The overriding principle is that everything at Work Regulations (MHSWR)
reasonably practicable should be done The Regulations place broad general duties
to prevent anyone from being injured by on employers and employees in all non
falling from height. domestic work activities. They aim to
improve health and safety management
The Regulations require duty holders to and make more explicit what is required
ensure that: of employers under the HSWA.
The Regulations, which aim to encourage
• all work at height is properly planned and a systematic and organised approach to
organised health and safety, overlap with several other
• those involved in work at height are regulations such as the CDM Regulations.
trained and competent
• any person involved in Work at Height, The broad requirements of the MHSWR on
including organisation, planning, employers are:
purchasing, shall be competent
• to undertake an assessment of the
• the risks from work at height are assessed risks to Health and Safety of their
and appropriate work equipment is employees and to other persons
selected and used affected by their undertaking
• the risks from fragile surfaces are properly • to make appropriate arrangements
controlled for implementing any preventive or
• equipment for work at height is properly protective measures identified in the
inspected and maintained. risk assessment
• to undertake health surveillance as
Duty holders include employers, the self appropriate regarding the risks to
employed and anyone who controls the way employee’s Health and Safety
work at height is undertaken. identified in the assessment
• to appoint one or more competent
The Health and Safety of Work Act 1974 persons to assist in undertaking the
(HSWA) above measures
This Act is the major piece of health and • to provide relevant information to
safety legislation in Great Britain. It applies to their employees.
every type of work situation. The act sets out
general duties for the health and safety of
those involved in work, including employers,
employees, the self employed, suppliers of
work equipment and those who control work
premises. Section 6 covers the requirement
to provide adequate information.
52
13 Hierarchy of Hazard Management (Cont)
The Lifting Operations and Lifting The Provision and Use of Work
Equipment Regulations (LOLER) Equipment Regulations (PUWER)
The Regulations aim to reduce risks to Under these Regulations work equipment,
people’s health and safety from lifting which includes machinery, appliances,
equipment provided for use at work. apparatus, tools, component assemblies
and in some cases, complete plant, must:
The Regulations require that lifting • be suitable for its intended task and area
equipment provided for use at work is: of operation
• strong and stable enough for the • be well maintained
particular use and marked to indicate • conform to certain EC requirements
safe working loads
When work equipment poses a specific risk,
• positioned and installed to minimise any risks only designated, trained persons may use or
• used safely, i.e. the work is planned, maintain it. Employees must receive
organised and performed by adequate information, instruction and
competent people training on how to safely use the
• subject to ongoing thorough examination equipment. They must also understand the
and where appropriate, inspection by risks and necessary control measures
competent people associated with their work.
53
The Manual Handing Operations The Construction (Design and
Regulations Management) Regulations (CDM)
The regulations, aimed at reducing the risk The construction industry covers a wide
of injury from manual handling, establish a range of activities, hazards, materials,
hierarchy of measures to be followed: techniques employment patterns and
• avoid hazardous manual handling contractual arrangements. The Regulations
operations so far as is reasonably are based on the premise that good
practicable. This may be done by management of construction progress from
redesigning the task to avoid moving concept through to completion is essential if
the load or by automating or health and safety standards are to improve.
mechanising the process
The Regulations require the systematic
• make a suitable and sufficient assessment
health and safety management of projects.
of any hazardous manual handling
Hazards must be identified and eliminated
operations that cannot be avoided
where possible, and the remaining risks
• reduce the risk of injury from those reduced and controlled. This approach
operations so far as is reasonably reduces risks during construction work and
practicable. Where possible, mechanical throughout the life cycle of a structure
assistance should be provided, for (including eventual demolition).
example, a trolley or hoist. Where this is
not reasonably practicable then changes to In summary the Regulations require:
the task, the load and the working
• a realistic project programme with
environment should be explored
adequate time allowed for planning,
preparation and the work itself
The assessment referred to above should • early appointment of key people
consider:
• competent duty holders with sufficient
• the load to be manually lifted resources to meet their legal duties
• the task i.e. twisting bending etc. • provision of health and safety information
• the environment where the activity is from the start of the design phase,
being carried out through construction and maintenance to
Employers must provide employees with eventual demolition, so that everyone can
information about the nature of the load to discharge their duties effectively
be lifted and employees should make full • co-operation between duty holders
use of any work equipment provided by • effort and resources proportionate to the risk
the employer. and complexity of the project to be applied
to managing Health and Safety issues
54
Edge Protection Federation
www.epf-uk.org
Issue no. 2