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Product: EXCAVATOR
Model: 320D EXCAVATOR FAL
Configuration: 320D & 320D L Excavators FAL00001-UP (MACHINE)
POWERED BY C6.4 Engine
Troubleshooting
C4.2 and C6.4 Engines for Caterpillar Built Machines
Media Number -KENR5342-04 Publication Date -01/10/2007 Date Updated -08/10/2007
i02618680
Alternator Problem - Charging Problem and/or oisy Operation
SMCS - 1405-035
Use this procedure if another procedure has directed you here. Use this procedure if a diagnostic code in
Table 1 is active or easily repeated.
Table 1
Diagnostic Codes Table
Conditions which
Description System Response
Generate this Code
The code is logged.
167-5 Alternator Charging Voltage The charging voltage is
If equipped, the warning light
Sensor current below normal below normal.
will illuminate.
The code is logged.
167-6 Alternator Charging Voltage The charging voltage is
If equipped, the warning light
Sensor current above normal above normal.
will illuminate.
Probable Causes
Alternator drive belts
Alternator drive pulley
Alternator bearings
Alternator mounting bracket
Charging circuit
Regulator
Alternator
Recommended Actions
Alternator Drive Belts
1. Inspect the condition of the alternator drive belts. If the alternator drive belts are worn or damaged,
replace the belts. Refer to Disassembly and Assembly.
2. Check the belt tension. Refer to the engine's Specifications manual.
3. If the engine is equipped with an automatic belt tensioner, check the automatic belt tensioner. If
necessary, replace the automatic belt tensioner.
ote: Excessive belt tension can result in damage to the alternator.
Alternator Drive Pulley
Check the condition of the alternator drive pulley. Look for deep grooves that have been worn into the pulley
by the belt. If there is excessive wear, replace the pulley. Check that the nut for the pulley has not become
loose. If necessary, tighten the nut.
ote: Make sure that the alignment is correct.
Alternator Bearings
Check the alternator bearings for signs of wear. Repair the alternator or replace the alternator, as needed.
Alternator Mounting Bracket
Verify that the mounting hardware is tight.
Charging Circuit
Inspect the battery cables, wiring, and connections in the charging circuit. Clean all connections and tighten
all connections. Replace any faulty parts.
Alternator or Regulator
Verify that the alternator or the regulator is operating correctly. Refer to Special Instruction, REHS0354,
"Charging System Troubleshooting" for the proper testing procedures. Repair the alternator or replace the
alternator, as needed.
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