Installation guide

H-4038-8505-03-A

OMP60 – optical machine probe

© 2008 – 2014 Renishaw plc. All rights reserved.

This document may not be copied or reproduced

in whole or in part, or transferred to any other
media or language, by any means, without the
prior written permission of Renishaw plc.

The publication of material within this document

does not imply freedom from the patent rights of
Renishaw plc.

Renishaw part no: H-4038-8505-03-A

First issued: January 2008

Revised: October 2014

Contents
i

Contents

Before you begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1

Before you begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Trade marks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Changes to equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
CNC machines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Care of the probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Patents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2

EC declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3

WEEE directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3

FCC information to the user (USA only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4

OMP60 basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Getting started. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
System interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Trigger Logic™. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2

Probe modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2

Configurable settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2

Switch-on / switch-off methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
Enhanced trigger filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
Optical transmission method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
Optical power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4

OMP60 dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5

OMP60 specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6

Typical battery life. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8
 OMP60 installation guide

System installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1

Installing the OMP60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
Operating envelope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
OMM-2 / OMI‑2T / OMI‑2H / OMI-2 / OMI or OMM positioning. . . . . . . . . . . . . . . . . . . . . . . 3.2
Contents

Performance envelope when using the OMP60 with an OMM-2 / OMI‑2T / OMI‑2H / OMI-2
(modulated transmission). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2

Installing the OMP60 with an OMI-2C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3

ii Operating envelope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
OMI-2C position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
Performance envelope when using the OMP60 with an OMI-2C (modulated transmission).3.4
Performance envelope when using the OMP60 with an OMI (legacy transmission) . . . . . . . 3.5
Performance envelope when using the OMP60 with an OMM (legacy transmission) . . . . . . 3.6

Preparing the OMP60 for use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7

Fitting the stylus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.7
Installing the batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.9
Mounting the probe on a shank (or machine table) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.10
Stylus on-centre adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.11

Stylus trigger force and adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.12

Calibrating the OMP60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.13

Why calibrate a probe? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.13
Calibrating in a bored hole or on a turned diameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.13
Calibrating in a ring gauge or on a datum sphere . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.13
Calibrating the probe length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.13

Trigger Logic™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1

Reviewing the current probe settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1

Probe settings record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2

Changing the probe settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4

Operating mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1

Cleaning the probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1

Changing the batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2

Diaphragm replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4

OMP60M system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1

OMP60M system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1

OMP60M dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2

OMP60M screw torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2

Fault-finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1
Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1

Contents
iii
 OMP60 installation guide
Contents

iv

This page is left intentionally blank.

Before you begin

1.1

Before you begin Warranty

Equipment requiring attention under warranty

Disclaimer must be returned to your equipment supplier.

RENISHAW HAS MADE CONSIDERABLE Unless otherwise specifically agreed in writing

EFFORTS TO ENSURE THE CONTENT OF THIS between you and Renishaw, if you purchased
DOCUMENT IS CORRECT AT THE DATE OF the equipment from a Renishaw company the
PUBLICATION BUT MAKES NO WARRANTIES warranty provisions contained in Renishaw’s
OR REPRESENTATIONS REGARDING CONDITIONS OF SALE apply. You should consult
THE CONTENT. RENISHAW EXCLUDES these conditions in order to find out the details of
LIABILITY, HOWSOEVER ARISING, FOR ANY your warranty but in summary the main exclusions
INACCURACIES IN THIS DOCUMENT. from the warranty are if the equipment has been:

• neglected, mishandled or inappropriately

Trade marks used; or

RENISHAW and the probe symbol used in the • modified or altered in any way except with
RENISHAW logo are registered trade marks of the prior written agreement of Renishaw.
Renishaw plc in the United Kingdom and other
If you purchased the equipment from any other
countries. apply innovation and names and
supplier, you should contact them to find out what
designations of other Renishaw products and
repairs are covered by their warranty.
technologies are trade marks of Renishaw plc or
its subsidiaries.
Changes to equipment
All other brand names and product names used
in this document are trade names, trade marks, or Renishaw reserves the right to change equipment
registered trade marks of their respective owners. specifications without notice.

CNC machines

CNC machine tools must always be operated by

fully trained personnel in accordance with the
manufacturer's instructions.

Care of the probe

Keep system components clean and treat the

probe as a precision tool.
 OMP60 installation guide

Patents

Features of the OMP60 probe, and other similar

Before you begin

Renishaw probes, are subject of one or more of

the following patents and/or patent applications:

CN 100416216 JP 3967592
CN 101476859 JP 4237051
EP 0695926 JP 4294101
1.2 EP 0974208 JP 4754427
EP 1130557 JP 4773677
EP 1185838 JP 4851488
EP 1373995 JP4852411
EP 1425550 US 5669151
EP 1457786 US 6,776,344 B2
EP 1477767 US 6472981
EP 1477768 US 6839563
EP 1503524 US 6860026
EP 1613921 US 6941671
EP 1701234 US 7145468
EP 1734426 US 7285935
EP 1804020 US 7316077
EP 1988439 US 7441707
IN 234921 US 7486195
IN 8707/DELNP/2008 US 7812736
EC declaration of conformity FCC information to the user
(USA only)

Before you begin

C 47 CFR Section 15.19

This device complies with Part 15 of the FCC

rules.

Renishaw plc declares that the OMP60 optical Operation is subject to the following two 1.3
machine probe complies with the applicable conditions:
standards and regulations.
1. This device may not cause harmful
Contact Renishaw plc or visit interference.
www.renishaw.com/omp60 for the full EC
declaration of conformity. 2. This device may accept any interference
received, including interference that may
cause undesired operation.
WEEE directive
47 CFR Section 15.21

The user is cautioned that any changes or

modifications not expressly approved by
Renishaw plc, or authorised representative could
void the user’s authority to operate the equipment.

47 CFR Section 15.105

The use of this symbol on Renishaw products
This equipment has been tested and found to
and/or accompanying documentation indicates
comply with the limits for a Class A digital device,
that the product should not be mixed with
pursuant to Part 15 of the FCC rules. These limits
general household waste upon disposal. It is the
are designed to provide reasonable protection
responsibility of the end user to dispose of this
against harmful interference when the equipment
product at a designated collection point for waste
is operated in a commercial environment. This
electrical and electronic equipment (WEEE) to
equipment generates, uses, and can radiate
enable reuse or recycling. Correct disposal of
radio frequency energy and, if not installed
this product will help to save valuable resources
and used in accordance with the instruction
and prevent potential negative effects on the
manual, may cause harmful interference to radio
environment. For more information, please contact
communications. Operation of this equipment
your local waste disposal service or Renishaw
in a residential area is likely to cause harmful
distributor.
interference, in which case you will be required to
correct the interference at your own expense.
 OMP60 installation guide

Safety • Do not swallow the batteries.

• Keep the batteries out of the reach of

Before you begin

Information to the user children.

The OMP60 is supplied with two non-rechargeable • Do not get batteries wet.
AA alkaline batteries. Lithium Thionyl Chloride
non‑rechargable AA batteries may also be used If a battery is damaged, exercise caution when
in the OMP60 (see ‘Changing the batteries’ in handling it.

1.4 Section 5 – Maintenance”). Lithium batteries must

Please ensure that you comply with international
be approved to IEC 62133. Once the charge in the
and national battery transport regulations when
batteries is depleted, do not attempt to recharge
transporting batteries or the products.
them.
Lithium batteries are classified as dangerous
goods and strict controls apply to their shipment
by air. To reduce the risk of shipment delays, if you
need to return the products to Renishaw for any
reason, do not return any batteries.

The OMP60 has a glass window. Handle with care

if broken to avoid injury.
The use of this symbol on the batteries and/or
accompanying packaging indicates that the batteries
should not be mixed with general household waste Information to the machine supplier/
upon disposal. It is the responsibility of the end installer
user to dispose of the batteries at a designated
collection point to enable recycling. Correct disposal It is the machine supplier's responsibility to ensure
of the batteries will prevent negative effects on the that the user is made aware of any hazards
environment. For more information, please contact involved in operation, including those mentioned
your local waste disposal service. in Renishaw product literature, and to ensure
that adequate guards and safety interlocks are
Please ensure replacement batteries are of the provided.
correct type and are fitted with the correct polarity
in accordance with the instructions in this manual, Under certain circumstances, the probe signal
and as indicated on the product. For specific may falsely indicate a probe seated condition. Do
battery operating, safety and disposal guidelines, not rely on probe signals to halt the movement of
please refer to the battery manufacturers' the machine.
literature.

• Ensure that all batteries are inserted with

the correct polarity.

• Do not store batteries in direct sunlight or

rain.

• Do not heat or dispose of batteries in a fire.

• Avoid forced discharge of the batteries.

• Do not short-circuit the batteries.

• Do not disassemble, pierce, deform or apply

excessive pressure to the batteries.
Information to the equipment installer

All Renishaw equipment is designed to comply

Before you begin

with the relevant EC and FCC regulatory
requirements. It is the responsibility of the
equipment installer to ensure that the following
guidelines are adhered to, in order for the product
to function in accordance with these regulations:

• any interface MUST be installed in a 1.5

position away from any potential sources
of electrical noise, i.e. power transformers,
servo drives etc;

• all 0 V/ground connections should be

connected to the machine “star point” (the
“star point” is a single point return for all
equipment ground and screen cables).
This is very important and failure to adhere
to this can cause a potential difference
between grounds;

• all screens must be connected as outlined in

the user instructions;

• cables must not be routed alongside high

current sources, i.e. motor power supply
cables etc, or be near high speed data lines;

• cable lengths should always be kept to a

minimum.

Equipment operation

If this equipment is used in a manner not specified

by the manufacturer, the protection provided by
the equipment may be impaired.
 OMP60 installation guide
Before you begin

1.6

This page is left intentionally blank.

OMP60 basics

2.1

Introduction Getting started

The OMP60 is an optical machine tool probe Three multicolour probe LEDs provide visual
suitable for use on medium to large machining indication of selected probe settings.
and multi-tasking centres. It is designed to resist
optical interference, false triggering and shock. For example:

The OMP60 can be operated in either ‘Legacy’ • Switch-on and switch-off methods
or ‘Modulated’ optical transmission modes – see
probe settings for further details. • Probe status – triggered or seated

When operating in ‘Legacy’ mode, the OMP60 is • Battery condition

compatible with an OMM receiver and an MI 12
interface, or with an OMI receiver/interface.
System interface
In ‘Modulated’ mode, the OMP60 becomes
compatible for use with an OMM-2 receiver and The interface conveys and processes signals
an OSI interface, or with an OMI-2, OMI‑2T, between the probe and CNC machine control.
OMI‑2H, OMI-2C receiver/interface, to provide
substantially increased resistance to light OMI-2 / OMI-2T / OMI-2H / OMI-2C / OMM-2 with
interference. OSI (modulated transmission)

In ‘Modulated’ mode, it is possible to define the The OMI-2T or OMM-2 with OSI are the
probe ID. This is factory set to PROBE 1, but can recommended interfaces for use with the OMP60
be changed to PROBE 2 for use with twin probes as they provide substantially increased resistance
or PROBE 3 for use with multiple probe systems. to light interference whilst providing the user
greater flexibility to operate a multiple probe
All OMP60 settings are configured using ‘Trigger
system.
Logic™’. This technique enables the user to
review and subsequently change probe settings
by deflecting the stylus whilst observing the LED OMI or OMM with MI 12 (legacy transmission)
display.
Alternative interfaces are the OMI or OMM with
Configurable settings are: the MI 12 interface unit.

• Switch-on / switch-off method MI 7 interface unit

• Enhanced trigger filter setting

! CAUTION: Systems using the earlier MI 7
• Optical transmission method interface in place of the MI 12 interface are not
compatible with OMP60.
• Optical power
 OMP60 installation guide

Trigger Logic™ Configurable settings

Trigger Logic (see ‘Reviewing the probe settings’
in Section 4, “Trigger Logic™”) is a method that Switch-on / switch-off methods
OMP60 basics

allows the user to view and select all available

The following switch-on / switch-off options are
mode settings in order to customise a probe
user-configurable.
to suit a specific application. Trigger Logic
is activated by battery insertion and uses a 1. Optical on / Optical off
sequence of stylus deflections (triggering) to
2.2 systematically lead the user through the available 2. Optical on / Timer off
choices to allow selection of the required mode
options. 3. Spin on / Spin off

Current probe settings can be reviewed by 4. Spin on / Timer off

simply removing the batteries for a minimum of
5. Shank switch on / Shank switch off
5 seconds, and then replacing them to activate
the Trigger Logic review sequence.

Probe modes
The OMP60 probe can be in one of three modes:

Standby mode – Probe is waiting for a switch-on

signal.

Operational mode – When activated by one of

the switch‑on methods, the probe is switched on
and ready for use.

Configuration mode – Ready to change the

probe settings using Trigger Logic™.
OMP60 switch-on method OMP60 switch-off method Switch-on time
Switch-on options are configurable Switch-off options are configurable
Optical on Optical off Legacy (start filter off):

OMP60 basics
0.5 seconds
Optical switch-on is commanded by Optical switch-off is commanded by
Legacy (start filter on):
machine input. machine input. A timer automatically
1 second
switches the probe off 90 minutes
after the last trigger if it is not turned
Modulated:
off by machine input. 2.3
0.5 seconds
Optical on Timer off (timeout)

Optical switch-on is commanded by Timeout will occur 12, 33 or 134

machine input or auto start. seconds (user configurable) after the
last probe trigger or reseat. Please
note that the issue of a further
M-code during the time out period,
will also reset the timer.
Spin on Spin off 1 second maximum

Spin at 500 rev/min for 1 second Spin at 500 rev/min for 1 second

minimum. minimum. A timer automatically
switches the probe off 90 minutes
after the last trigger if it is not spun.
Spin on Timer off (timeout) 1 second maximum

Spin at 500‌ rev/min for 1 second Timeout will occur 12, 33 or 134

minimum. seconds (user configurable) after the
last probe trigger or reseat.
Shank switch-on Shank switch-off Approximately
0.5 seconds.
 OMP60 installation guide

Enhanced trigger filter Twin/multiple probe system

Probes subjected to high levels of vibration or To operate in a twin or multiple probe system,
shock loads may output probe trigger signals one probe needs to be set to PROBE 1 start and
OMP60 basics

without having contacted any surface. The the other probe needs to be set to PROBE 2
enhanced trigger filter improves the probe’s start (OMI-2T or OMM-2 / OSI) or PROBE 3 start
resistance to these effects. (OMM‑2 / OSI only). These settings are user
configurable.
When the filter is enabled, a constant nominal
10, 20 or 40 ms delay is introduced to the probe In a twin probe system, such as a spindle probe
2.4
output. and an optical tool setting probe, the spindle
probe needs to be set to PROBE 1 start and the
It may be necessary to reduce the probe tool setter to PROBE 2 start.
approach speed to allow for the increased stylus
overtravel during the extended time delay. In a multiple probe system, with two spindle
probes and one optical tool setting probe, the two
Factory set to OFF. spindle probes needs to be set to PROBE 1 and
PROBE 2 start, respectively, and the tool setter
would be set to PROBE 3 start.
Optical transmission method

Probes subjected to particular forms of light Optical power

interference may accept spurious start signals.
Where the separation between the OMP60 and
The OMP60 can be operated in either ‘Legacy’ or the OMI-2 / OMI-2T / OMI-2H / OMI-2C / OMM
‘Modulated’ optical transmission mode. with MI 12 or OMM-2 with OSI is small, low optical
power may be used. In this setting, the optical
Legacy mode transmission range will be reduced as shown on
the performance envelopes so that battery life will
A start filter improves the probe’s resistance to be extended.
these effects.
Dotted lines on the performance envelopes
When Legacy (start filter on) is enabled, an represent the OMP60 in low optical power.
additional one second delay is introduced to the
probe activation (switch on) time. Low optical power should be used whenever
possible for increased battery life.
It may be necessary to revise the probe program
software to allow for the increased activation time. Maximum battery life is achieved when Lithium
Thionyl Chloride (LTC) batteries are used in
Modulated mode conjunction with low power mode.

The OMP60 becomes compatible for use with the The probe is factory set to standard optical power.
OMI‑2 / OMI-2T / OMI-2H / OMI-2C and OMM‑2
with OSI to provide substantially increased
resistance to light interference.

Modulated transmission in the OMP60, is capable

of providing three different coded start signals.
This allows the use of two probes with an OMI‑2T
and up to three probes with an OMM-2/OSI
system respectively.
OMP60 dimensions

OMP60 basics
50 (1.97) 19 (0.75)
Battery cassette
Shank switch (optional)
A range of probe-ready shanks is
available from Renishaw
2.5
M4 stylus
Ø63 (Ø2.48)

18°

18°

XY overtravel

Probe status LED

76 (2.99)
Window

Dimensions given in mm (in)

Stylus overtravel limits

Stylus length ±X/±Y +Z
50 (1.97) 21 (0.82) 11 (0.43)
100 (3.94) 37 (1.45) 11 (0.43)
 OMP60 installation guide

OMP60 specification
Principal application Workpiece inspection and job set-up on medium to large-sized
machining centres and multi-tasking centres.
OMP60 basics

Dimensions Length 76 mm (2.99 in)

Diameter 63 mm (2.48 in)
Weight (without shank) With batteries 885 g (31.22 oz)
Without batteries 836 g (29.49 oz)
2.6 Transmission type 360° infrared optical transmission (modulated or legacy)
Switch-on methods Optical M-code, spin-on or shank switch
Switch-off methods Optical M-code, timeout, spin-off or shank switch
Spindle speed (maximum) 1000 rev/min
Operating range Up to 6 m (19.7 ft)
Compatible receiver / Modulated Legacy
interface OMI-2, OMI-2T, OMI-2H, OMI or OMM / MI 12
OMI-2C or OSI / OMM-2
Sense directions ±X, ±Y, +Z
Unidirectional repeatability 1.00 µm (40 µin) 2s – 50 mm stylus length (see note 1)
Stylus trigger force
(see notes 2 and 3)
Factory setting:
XY low force 0.75 N, 76 gf (2.70 ozf)
XY high force 1.40 N, 143 gf (5.04 ozf)
Z 5.30 N, 540 gf (19.06 ozf)
Maximum setting:
XY low force 2.00 N, 204 gf (7.19 ozf)
XY high force 3.50 N, 357 gf (12.59 ozf)
Z 14.00 N, 1428 gf (50.36 ozf)
Minimum setting:
XY low force 0.50 N, 51 gf (1.80 ozf)
XY high force 0.90 N, 92 gf (3.24 ozf)
Z 3.50 N, 357 gf (12.59 ozf)
Stylus overtravel XY plane ±18°
+Z plane 11 mm (0.43 in)

Note 1 Performance specification is tested at a standard test velocity of 480 mm/min (18.9 in/min) with ceramic
styli. Significantly higher velocity is possible depending on application requirements.

Note 2 Trigger force, which is critical in some applications, is the force exerted on the component by the stylus
when the probe triggers.
The maximum force applied will occur after the trigger point, i.e. overtravel. The force value depends on
related variables, including measuring speed and machine deceleration.

Note 3 Tests were carried out using a 50 mm (1.97 in) straight stylus.
Environment IP rating IPX8 (EN/IEC 60529)
Storage temperature -25 °C to +70 °C (-13 °F to +158 °F)
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)

OMP60 basics
Battery types 2 x AA 1.5 V alkaline or 2 x AA 3.6 V Lithium Thionyl Chloride (LTC)
Battery reserve life Approximately one week after a low battery warning is first given.
Typical battery life See page 2.8
Rechargeable Either Nickel Cadmium (NiCd) or Nickel Metal Hydride (NiMh) can be used.
2.7
batteries However, when these battery types are fitted, expect a battery life of
approximately 50% less than that quoted for alkaline batteries together with
a reduced low battery warning period.
 OMP60 installation guide

Typical battery life

Modulated transmission
2 x AA 1.5V Optical on/off Shank on/off Spin on/off
OMP60 basics

alkaline
Standard Low Standard Low Standard Low
batteries
power power power power power power
(typical)
Standby 818 days 940 days 304 days
2.8 5% usage 134 days 162 days 136 days 165 days 105 days 121 days
Continuous use 190 hours 240 hours 190 hours 240 hours 190 hours 240 hours

2 x AA 3.6V Optical on/off Shank on/off Spin on/off

LTC batteries Standard Low Standard Low Standard Low
(typical) power power power power power power
Standby 1597 days 1767 days 722 days
5% usage 359 days 430 days 364 days 438 days 283 days 325 days
Continuous use 550 hours 690 hours 540 hours 690 hours 540 hours 680 hours

Legacy transmission
2 x AA 1.5V Optical on/off Shank on/off Spin on/off
alkaline
Standard Low Standard Low Standard Low
batteries
power power power power power power
(typical)
Standby 818 days 940 days 304 days
5% usage 133 days 195 days 135 days 199 days 104 days 139 days
Continuous use 190 hours 300 hours 190 hours 300 hours 190 hours 300 hours

2 x AA 3.6V Optical on/off Shank on/off Spin on/off

LTC batteries Standard Low Standard Low Standard Low
(typical) power power power power power power
Standby 1597 days 1767 days 722 days
5% usage 355 days 511 days 360 days 523 days 280 days 369 days
Continuous use 540 hours 880 hours 540 hours 880 hours 530 hours 860 hours
System installation

3.1

Installing the OMP60

OMI / OMI-2 /
OMM
OMI-2T / OMI-2H
OMP60 probe
OMM-2

MI 12 interface unit OSI

or MI 12-B interface unit

Workpiece
CNC machine CNC machine CNC machine
control control control

Operating envelope
! CAUTION: If two or more systems are
The OMP60 / OMI or OMM with MI 12 system operating in close proximity to each other, take
uses legacy transmission. The OMP60 / OMM-2 care to ensure that signals transmitted from the
with OSI or OMI‑2T or OMI‑2H or OMI-2 system OMP60 on one machine are not received by the
uses modulated transmission. receiver on the other machine, and vice versa.
When this is the case it is recommended that the
Natural reflective surfaces within the machine may OMP60 low optical power is used and that the low
increase the signal transmission range. range setting is used on the receiver.
Coolant and swarf residue accumulating on the
probe or receiver / interface windows will have a
detrimental effect on transmission performance.
Wipe clean as often as necessary to maintain
unrestricted transmission.
 OMP60 installation guide

OMM-2 / OMI‑2T / OMI‑2H / OMI-2 / OMI

or OMM positioning
To assist finding the optimum position for the
OMM-2 / OMI‑2T / OMI-2H / OMI-2, the signal
installation

condition is displayed on a multi-coloured LED.

System

To assist finding the optimum position for the

OMI, the signal strength is displayed on an OMI
multi‑coloured LED.
3.2
To assist finding the optimum position of the OMM
during system installation, signal strength outputs
are available on the MI 12 interface.

Performance envelope when

using the OMP60 with an OMM-2 /
OMI‑2T / OMI‑2H / OMI-2 (modulated
transmission)

The probe and OMM-2 / OMI-2T / OMI-2H /

OMI‑2 diodes must be in each other's field of view
and within the performance envelope shown. The
OMP60 performance envelope is based on the
OMM-2 / OMI-2T / OMI-2H / OMI-2 being at 0°
and vice versa.

75° 75°
60° 60°

45° 45°
OMM-2
OMP60 30° OMI-2T
30°
OMI-2H
15° 15° OMI-2

0° 0°
Optical
1 (3.3) centre line 1 (3.3)
15° 15°
2 (6.5) 2 (6.5)

3 (9.8) 3 (9.8)
30° 30°
Switch-on / switch-off
4 (13.1) 4 (13.1)

5 (16.4)
45° Operating – standard power mode 45°
5 (16.4)
60° 60°
6 (19.9) Operating – low power mode 75°
6 (19.9)
75°

Typical plot at 20 °C (68 °F) 360° transmission around probe axis in m (ft)
Installing the OMP60 with an OMI-2C
CNC machining
Cable
centre spindle

installation
CNC

System
machine
control
3.3

OMI-2C
(optical
OMP60 machine
inspection interface)
probe

Stylus

Workpiece

Operating envelope OMI-2C position

Reflective surfaces within the machine cabinet

! WARNING: Ensure the machine tool is
may increase the signal transmission range.
in a safe condition and power is removed before
Coolant residue accumulating on the windows of removing covers.
the OMI-2C and OMP60 will have a detrimental
effect on transmission performance. Wipe the ! CAUTION: Different versions of the
windows clean as often as is necessary to
OMI‑2C operate with specific machine controls.
maintain unrestricted transmission.
Prior to installation, ensure that the OMI-2C is
For best system performance, ensure that the compatible with the machine controller.
OMI-2C is mounted in a position which is not
directly in front of a light source. The OMI-2C should be mounted as near to the
machine spindle as possible.
! CAUTION: If two or more systems are To achieve the best possible transmission range
operating in close proximity to each other, take and performance envelope, it is recommended
care to ensure that signals transmitted from the that the mounting screw is positioned on the far
OMP60 on one machine are not received by the side of the OMI-2C, relative to the expected probe
receiver on the other machine, and vice versa. position.
When this is the case it is recommended that the
OMP60 low optical power is used. When mounting the OMI-2C, it is important that
the sealing ring forms a tight seal around the rim
of the bore into which the body of the OMI-2C is
to be located.
 OMP60 installation guide

Performance envelope when using the

OMP60 with an OMI-2C (modulated
transmission)

The probe and OMI-2C diodes must be in each

installation

other’s field of view, and within the performance

System

envelope shown. The OMP60 performance

envelope is based on the OMI-2C being at 0° and
vice versa.
3.4

75°
60° OMI-2C
45°

1 (3.3)
2 (6.5)

4 (13.1)
3 (9.8)

5 (16.4)
6 (19.9)

7 (23.0)
8 (26.2)
9 (29.5)
OMP60 30°

75°
75°
15°

60°
60°
0°
45° 45°
1 (3.3)
2 (6.5) 30°
15° 30°
3 (9.8) 15° 15°
4 (13.1) 0°
5 (16.4) 30°
Optical
6 (19.9) centre line
7 (23.0) 45°
8 (26.2)
60°
9 (29.5)
75°
Switch-on / switch-off
Operating – standard power mode
Operating – low power mode

Typical plot at 20 °C (68 °F) 360° transmission around probe axis in m (ft)
Performance envelope when using
the OMP60 with an OMI (legacy
transmission)

The probe and OMI diodes must be in each

installation
other's field of view, and within the performance

System
envelope shown. The OMP60 performance
envelope is based on the OMI being at 0° and
vice versa.
3.5

75° 75°
60° 60°

45° 45°
OMP60
30° 30°

15° 15° OMI

0° 0°
Optical
1 (3.3) centre line 1 (3.3)
15° 15°
2 (6.5) 2 (6.5)

3 (9.8) 3 (9.8)
30° 30°
4 (13.1) Switch-on / switch-off 4 (13.1)
45° 45°
5 (16.4) Operating – standard power mode 5 (16.4)
60° 60°
6 (19.9)
75° Operating – low power mode 75°
6 (19.9)

Typical plot at 20 °C (68 °F) 360° transmission around probe axis in m (ft)
 OMP60 installation guide

Performance envelope when using

the OMP60 with an OMM (legacy
transmission)

The probe and OMM diodes must be in each

installation

other's field of view, and within the performance

System

envelope shown. The OMP60 performance

envelope is based on the OMM being at 0° and
vice versa.
3.6

75° 75°
60° 60°

45° 45°
OMP60
30° 30°

15° 15° OMM

0° 0°
Optical
1 (3.3) 1 (3.3)
centre line
15° 15°
2 (6.5) 2 (6.5)

3 (9.8) 3 (9.8)
30° 30°
Switch-on / switch-off
4 (13.1) 4 (13.1)

5 (16.4)
45° Operating – standard power mode 45°
5 (16.4)
60°
6 (19.9)
75°
60°
Operating – low power mode 6 (19.9)
75°

Typical plot at 20 °C (68 °F) 360° transmission around probe axis in m (ft)
Preparing the OMP60 for use

Fitting the stylus

installation
System
1

3.7

2
1.8 Nm – 2.2 Nm
(1.3 lbf.ft – 1.6 lbf.ft)

M-5000-3707
 OMP60 installation guide

Stylus weak link

1 2 Nm (1.5 lbf.ft)

NOTE: Must be used with steel styli. For optimum

metrology performance do not use a weak link
with ceramic or carbon fibre styli.
installation
System

3.8

Fitting a stylus with a weak link onto the

2 5.0 mm A/F
OMP60 2 Nm (1.5 lbf.ft)

In the event of excessive stylus overtravel, the

weak link is designed to break, thereby protecting
the probe from damage.

Take care to avoid stressing the weak link during

assembly.
12 mm
(0.47 in)

Removing a broken weak link

Installing the batteries
NOTES:

1 See Section 5 – “Maintenance” for a list of suitable

battery types.

installation
Ensure the product is clean and dry before
inserting batteries.

System
Do not allow coolant or debris to enter the battery
compartment.
3.9
When inserting batteries, check that the battery
polarity is correct.

After inserting the batteries, the LEDs will display

the current probe settings (for details, see
Section 4 – “Trigger Logic™”).

3 4

X
 OMP60 installation guide

Mounting the probe on a shank (or

machine table)

NOTE: In instances where the OMP60

1
is to be used with a shank switch, it will
installation

be necessary to remove the plug from

System

the rear of the probe using pliers. This

should then be substituted with the
bobbin (A‑4038‑0303).
3.10

2 3

4.0 mm A/F
×2
×2

Bobbin
(A-4038-0303)

0.5 Nm – 1.5 Nm
(0.4 lbf.ft – 1.1 lbf.ft)
2.5 mm A/F
×4
Stylus on-centre adjustment

NOTES:

During adjustment, care must be taken not to

installation
rotate the probe relative to the shank, as damage 1

System
to the bobbin (A-4038-0303) can occur where
fitted.
×4
If a probe and shank assembly is dropped, it must
3.11
be rechecked for correct on-centre adjustment.

Do not hit or tap the probe to achieve on-centre

adjustment.

2 3

1.5 Nm – 3.5 Nm
×2 (1.1 lbf.ft – 2.6 lbf.ft)

6 Nm – 8 Nm
(4.4 lbf.ft – x4
5.9 lbf.ft)
 OMP60 installation guide

Stylus trigger force and

adjustment
Reduce Increase
Spring force within the probe causes the stylus to force force
sit in a unique position and return to this position
installation

following each stylus deflection.

System

Stylus trigger force is set by Renishaw. The user

should only adjust the trigger force in special
3.12 circumstances, e.g. where there is excessive
machine vibration or insufficient force to support
the stylus weight.

To adjust the trigger force, turn the adjusting

screw anticlockwise to reduce the force (more
sensitive) or clockwise to increase the force (less
sensitive). A stop helps to prevent damage which 2.0 mm A/F
could be caused by overtightening the adjusting
screw.

XY trigger forces vary around the stylus seating.

Factory setting

XY low force 0.75 N, 76 gf (2.70 ozf)

XY high force 1.40 N, 143 gf (5.04 ozf)
Z 5.30 N, 540 gf (19.06 ozf)

Maximum setting

XY low force 2.00 N, 204 gf (7.19 ozf)

XY high force 3.50 N, 357 gf (12.59 ozf)
Z 14.00 N, 1428 gf (50.36 ozf)

Minimum setting

XY low force 0.50 N, 51 gf (1.80 ozf)

XY high force 0.90 N, 92 gf (3.24 ozf)
Z 3.50 N, 357 gf (12.59 ozf)
Calibrating the OMP60 Three different operations are to be used when
calibrating a probe. They are:

Why calibrate a probe? • calibrating either in a bored hole or on a

turned diameter of known position;

installation
A spindle probe is just one component of the
• calibrating either in a ring gauge or on a
measurement system which communicates with

System
datum sphere;
the machine tool. Each part of the system can
introduce a constant difference between the • calibrating the probe length.
position that the stylus touches and the position 3.13
that is reported to the machine. If the probe is
Calibrating in a bored hole or on a
not calibrated, this difference will appear as an
inaccuracy in the measurement. Calibration of the turned diameter
probe allows the probing software to compensate
Calibrating a probe, either in a bored hole or on
for this difference.
a turned diameter of known size, automatically
During normal use, the difference between the stores values for the offset of the stylus ball to
touch position and the reported position does the spindle centre-line. The stored values are
not change, but it is important that the probe is then used automatically in the measuring cycles.
calibrated in the following circumstances: Measured values are compensated by these
values so that they are relative to the true spindle
• when a probe system is to be used for the centre-line.
first time;
Calibrating in a ring gauge or on a
• when the enhanced trigger filter delay is
changed; datum sphere

• when a new stylus is fitted to the probe; Calibrating a probe either in a ring gauge or
on a datum sphere with a known diameter
• when it is suspected that the stylus has automatically stores one or more values for the
become distorted or that the probe has radius of the stylus ball. The stored values are
crashed; then used automatically by the measuring cycles
to give the true size of the feature. The values are
• at regular intervals to compensate for also used to give true positions of single surface
mechanical changes of your machine tool; features.

• if repeatability of relocation of the probe

NOTE: The stored radius values are based on
shank is poor. In this case, the probe may
the true electronic trigger points. These values are
need to be recalibrated each time it is
different from the physical sizes.
selected.

It is good practice to set the tip of the stylus

on-centre, because this reduces the effect of Calibrating the probe length
any variation in spindle and tool orientation (see
Calibrating a probe on a known reference surface
‘Stylus on-centre adjustment’ in Section 3 –
determines the length of the probe, based on
“System Installation”). A small amount of run-out
the electronic trigger point. The stored value for
is acceptable, and can be compensated for as
length is different from the physical length of the
part of the normal calibration process.
probe assembly. Additionally, the operation can
automatically compensate for machine and fixture
height errors by adjusting the probe length value
that is stored.
installation OMP60 installation guide
System

3.14

This page is left intentionally blank.

Trigger Logic™

4.1

Reviewing the current probe

settings

1
2
LED check
> 5 s
Key to the symbols
LED short flash
LED long flash
3
✘
Switch-on method
Optical on Shank on Spin on
or or

Switch-off method (omitted for shank on)

Optical off or Short timeout Medium timeout Long timeout
Spin off or 12 s or 33 s or 134 s

Enhanced trigger filter setting

Off On On On
0 ms or 10 ms or 20 ms or 40 ms

Optical transmission method

Legacy Legacy Modulated Modulated Modulated
(start filter off) or (start filter on) or PROBE 1 or PROBE 2 or PROBE 3

Optical power
Low Standard
or

Battery status
Battery good Battery low
or

Probe in standby mode

 OMP60 installation guide

Probe settings record

This page is provided to note your probe's
settings. ✔ tick ✔ tick
Trigger Logic

Factory New
settings settings

Switch-on method Optical on ✔

4.2 Shank on

Spin on

Switch-off method Optical off or spin off ✔

Short timeout (12 s)

Medium timeout (33 s)

Long timeout (134 s)

Enhanced trigger filter Off (0 ms) ✔

setting

On (10 ms)

On (20 ms)

On (40 ms)

Optical transmission Legacy (start filter off)

method
Legacy (start filter on)

Modulated PROBE 1 ✔

Modulated PROBE 2

Modulated PROBE 3

Optical power Low

Standard ✔

Factory settings are for kit (A-4038-2001) only. OMP60 serial no ........................................
 Trigger Logic
4.3

This page is left intentionally blank.

 OMP60 installation guide

Changing the probe settings

Insert the batteries or, if they have already been 2
installed, remove them for five seconds and then 1 >5s
Trigger Logic

refit them.

Following the LED check, immediately deflect the

stylus and hold it deflected until five red flashes
3
have been observed (if the battery power is low
4.4 then each of the five red flashes will be followed
by a blue flash). ✘
Keep the stylus deflected until the “Switch-on
method” setting is displayed, then release the LED check
stylus. The probe is now in configuration mode
and Trigger Logic™ is activated.

! CAUTION: Do not remove the batteries

whilst in the configuration mode. To exit, leave the
stylus untouched for > 20 seconds.

3
Battery status
Key to the symbols Battery good
LED short flash
or
LED long flash Battery low

Deflect the stylus for less than 4 seconds

to move to the next menu option.

Deflect the stylus for more than

4 seconds to move to the next menu.

To exit, leave the stylus untouched for

more than 20 seconds.

Switch-on method
Optical on Shank on Spin on

Switch-off method (omitted for shank on)

Optical off Short Medium Long
or timeout timeout timeout
Spin off 12 s 33 s 134 s

continued on next
page
 Enhanced trigger filter setting

Trigger Logic
Off On On On
0 ms 10 ms 20 ms 40 ms

4.5
Optical transmission method
Legacy Legacy Modulated Modulated Modulated
(start filter off) (start filter on) PROBE 1 PROBE 2 PROBE 3

Optical power

Low Standard

Return to “Switch-on method”

New settings
complete
 OMP60 installation guide

Operating mode
Trigger Logic

LEDs LEDs LEDs

flashing flashing flashing
green red red

4.6

Z
X/Y

Probe status LEDs

LED colour Probe status Graphic hint

Flashing green Probe seated in operating mode

Flashing red Probe triggered in operating mode

Flashing green and blue Probe seated in operating mode – low battery

Flashing red and blue Probe triggered in operating mode – low battery

Constant red Battery dead

Flashing red Dead battery or unsuitable battery

or
Flashing red and green
or
Sequence when batteries are inserted

NOTE: Due to the nature of Lithium Thionyl

Chloride batteries, if a ‘low battery’ LED sequence
is ignored or overlooked, then it is possible for the
following sequence of events to occur:

1. When the probe is active, the batteries

discharge until battery power becomes too low
for the probe to operate correctly.
2. The probe stops functioning, but then
reactivates as the batteries recover sufficiently
to provide the probe with power.
3. The probe begins to run through the LED
review sequence (see ‘Reviewing the current
probe settings’ in Section 4 – “Trigger
Logic™”).
4. Again, the batteries discharge and the probe
ceases to function.
5. Again, the batteries recover sufficiently
to provide the probe with power, and the
sequence is repeated.
Maintenance

5.1

Maintenance Cleaning the probe

You may undertake the maintenance routines Wipe the window of the probe with a clean cloth
described in these instructions. to remove machining residue. This should be
done on a regular basis to maintain optimum
Further dismantling and repair of Renishaw transmission.
equipment is a highly specialised operation,
which must be carried out at authorised Renishaw
Service Centres.

Equipment requiring repair, overhaul or attention

under warranty should be returned to your
supplier.

!
CAUTION: The OMP60 has a glass window,
handle with care if broken to avoid injury.
 OMP60 installation guide

Changing the batteries

1 ! CAUTIONS:
Maintenance

Do not leave dead batteries in the probe.

When changing batteries, do not allow coolant or

debris to enter the battery compartment.

When changing batteries, check that the battery

5.2
polarity is correct.

Take care to avoid damaging the battery cassette

gasket.

Only use specified batteries.

2 ! CAUTION: Please dispose of dead batteries

in accordance with local regulations. Never
dispose of batteries in a fire.
3 NOTES:

After removing the old batteries, wait more than 5

seconds before inserting the new batteries.

Maintenance
Do not mix new and used batteries or battery
types, as this will result in reduced life and
damage to the batteries.

Always ensure that the cassette gasket and

5.3
mating surfaces are clean and free from dirt
before reassembly.

If dead batteries are inadvertently inserted into

the probe, the LEDs will remain a constant red.

Battery types
Alkaline Lithium Thionyl Chloride Nickel Cadmium/Nickel Metal Hydride
x2 x2 x2
AA 1.5 V Saft: LS 14500 AA 1.2 V
Tadrian: TL-5903/S, TL-2100/S,
SL-760/S
3 Xeno: XL-060F 3 3
4 5

✘
 OMP60 installation guide

Diaphragm replacement
M3 screw
OMP60 diaphragms 2.5 mm A/F
Maintenance

1 Nm (0.74 lbf.ft)
The probe mechanism is protected from coolant
and debris by two diaphragms. These provide Cover
adequate protection under normal working
conditions.
5.4 Outer
You should periodically check the outer diaphragm diaphragm
for signs of damage. If this is evident, replace the
outer diaphragm. Inner
diaphragm
Do not remove the inner diaphragm. If it is
damaged, return the probe to your supplier for
repair.

Outer diaphragm inspection

1. Remove the stylus.

2. Undo the three M3 front cover screws and

remove the front cover.

3. Inspect the outer diaphragm for damage.

4. To remove the outer diaphragm, grip by the

outer edge and pull off.

Inner diaphragm inspection

Inspect the inner diaphragm for damage. If it is

damaged, return the probe to your supplier. DO
NOT REMOVE THE INNER DIAPHRAGM AS
YOUR WARRANTY WILL BE INVALIDATED.

Outer diaphragm replacement

1 Fit the new diaphragm over the centre.

2. Locate the outer edge of the diaphragm

to rest on the outer edge of the inner
diaphragm.

3. Refit the front cover and M3 screws.

4. Refit the stylus and recalibrate the probe.

OMP60M system

6.1

OMP60M system
OMP60M is a special modular version of OMP60.
It enables probe inspection of part features
inaccessible to OMP60, by fitting selected
adaptors and extensions as shown below.

See Chapter 8 – “Parts list”.

NOTE: Maximum spindle speed 750 rev/min.

OMP60M probe
module

M4 stylus
OMP60M extension L200

MA4 90° adaptor

OMP60M extension L150 OMP60M

M4 stylus module
LP2 probe LPE1 extension bar (50 mm)

LPE2 extension bar (100 mm) OMP60M extension L100

OMP60M/LP2 adaptor
LPE3 extension bar (150 mm)
 OMP60 installation guide

OMP60M dimensions
OMP60M system

(Ø4.48)
Ø63

6.2
50.50 100/150/200
(1.99) (3.94/5.91/7.88) 67.25 (2.65)
(Ø0.98)
Ø25

12.50 (0.49)
40.75 50/100/150
(1.60) (1.97/3.94/5.91) 67.25 (2.65)

Dimensions given in mm (in)

OMP60M screw torque values

10 Nm to 12 Nm
(7.37 lbf.ft to 8.85 lbf.ft)
2.6 Nm
(1.92 lbf.ft)

2.6 Nm
(1.92 lbf.ft)

2.6 Nm
(1.92 lbf.ft)
Fault-finding

7.1

Symptom Cause Action

Probe fails to power up Dead batteries. Change batteries.

(no LEDs illuminated or
fails to indicate current Unsuitable batteries. Change batteries.
probe settings).
Batteries inserted incorrectly. Check battery insertion / polarity.

Batteries removed for too short a Remove batteries for a minimum

time and probe has not reset. of 5 seconds.

Probe fails to switch on Wrong transmit mode selected. Reconfigure transmit mode.
(optical-on is required).
Wrong switch-on mode selected. Reconfigure to optical-on mode.

Dead batteries. Change batteries.

Unsuitable batteries. Change batteries.

Batteries inserted incorrectly. Check battery insertion / polarity.

Optical/magnetic interference. Check for interfering lights or

motors.
Consider removing source of
interference.

Probe out of range / not aligned Check configuration and alter as

with receiver. required.

Transmission beam obstructed. Check OMP60 and receiver

windows are clean and remove
any obstruction.

No receiver start signal. Check start signal by reviewing

receiver LED.
Refer to relevant user's guide.

No power to interface or receiver. Check if stable 24 V supply is

available.
Check connections and fuses.
 OMP60 installation guide

Symptom Cause Action

Probe fails to switch on Wrong switch-on mode is Reconfigure to shank-on mode.

(shank-on is required). selected.
Fault-finding

Dead batteries. Change batteries.

Unsuitable batteries. Change batteries.

7.2 Batteries inserted incorrectly. Check battery insertion.

Malfunctioning shank switch. Check switch operation.

No bobbin installed. Install bobbin.

Probe fails to switch on Wrong switch-on mode is Reconfigure to spin-on mode.

(spin-on is required). selected.

Dead batteries. Change batteries.

Unsuitable batteries. Change batteries.

Batteries inserted incorrectly. Check battery insertion.

Incorrect spindle speed selected. Program correct spindle speed /

duration.

Excessive spindle vibration. Review probing software.

Machine stops Optical communication obstructed. Check interface / receiver and

unexpectedly during a remove obstruction.
probing cycle.
Interface / receiver / machine fault. Refer to interface / receiver /
machine user’s guide.

Dead batteries. Change batteries.

Probe unable to find target Check that part is correctly

surface. positioned and that stylus has not
broken.

False probe trigger. Adjust stylus trigger force and / or

enable enhanced trigger filter.

Adjacent probe. Reconfigure to low power mode

and reduce range of receiver.
 Symptom Cause Action

Probe crashes. Inspection probe using tool setting When two systems are active,
probe signals. isolate tool setting probe.

Fault-finding
Workpiece obstructing probe path. Review probing software.

Adjacent probe. Reconfigure to low power mode

and reduce range of receiver.
7.3
Probe length offset missing. Review probing software.

Poor probe repeatability Debris on part or stylus. Clean part and stylus.
and/or accuracy.
Poor tool change repeatability. Redatum probe after each tool
change.

Loose probe mounting on shank or Check and tighten as

loose stylus. appropriate.

Calibration out of date and/or Review probing software.

incorrect offsets.

Calibration and probing speeds not Review probing software.

the same.

Calibration feature has moved. Correct position.

Measurement occurs as stylus Review probing software.

leaves surface.

Measurement occurs within Review probing software and

the machine’s acceleration and probe filter settings.
deceleration zone.

Probing speed too high or too slow. Perform simple repeatability

trials at various speeds.

Temperature variation causes Minimise temperature changes.

machine and workpiece movement.
 OMP60 installation guide

Symptom Cause Action

Probe fails to switch off Wrong switch-off mode selected. Reconfigure to optical-off mode.
(optical-off is required).
Fault-finding

Optical / magnetic interference. Check for interfering lights or

motor.

Probe is inadvertently switched Check position of receiver.

on by the receiver when using Reduce receiver signal strength.
7.4 autostart.

Probe out of range. Review performance envelopes.

Probe is regularly falsely Enable optical transmission

switched on by light interference. legacy mode (start filter on),
or consider upgrading to a
modulated receiver.

Probe fails to switch off Malfunctioning switch. Check switch operation.

(shank-off is required).

Probe fails to switch off Wrong switch-off mode selected. Reconfigure to spin-off mode.
(spin-off is required).
Incorrect spindle speed is Program correct spindle speed /
selected. duration.

Excessive spindle vibration. Consider use of optical or shank

switch-on.

Probe fails to switch off Incorrect switch-off method Reconfigure to timeout mode.
(timeout is required). configured.

Probe placed in carousel; when in Use lighter styli.

timeout mode timer can be reset
by carousel activity.

Probe fails to Wrong transmit mode selected; Reconfigure transmit mode.

communicate with optical / magnetic interference. Check for interfering lights or
interface after spin or motors.
shank on. Consider removing source of
interference.
Parts list
8.1

Type Part Description

number
OMP60 A-4038-0001 OMP60 probe with batteries, tool kit and quick-start guide (set
to optical on / optical off) – legacy transmission.
OMP60 A-4038-0002 OMP60 probe with batteries, tool kit and quick-start guide (set
to optical on / time off 134 sec) – legacy transmission.
OMP60 A-4038-2001 OMP60 probe with batteries, tool kit and quick-start guide (set
to optical on / optical off) – modulated transmission, PROBE 1
start.
OMP60 A-4038-2002 OMP60 probe with batteries, tool kit and quick-start guide (set
to optical on / time off 134 sec) – modulated transmission,
PROBE 1 start.
Battery P-BT03-0005 AA battery – alkaline type – supplied as standard with probe
(two required).
Battery P-BT03-0008 AA battery – Lithium Thionyl Chloride (two required).
Stylus A-5000-3709 PS3-1C ceramic stylus 50 mm long with Ø6 mm ball.
Weak link kit A-2085-0068 Weak link (Part no. M-2085-0069 × 2) and 5 mm A/F spanner.
Tool kit A-4038-0304 Probe tool kit comprising Ø1.98 mm stylus tool, 2.0 mm A/F
hexagon key, 2.5 mm A/F hexagon key (× 2), 4.0 mm A/F
hexagon key (× 2) and shank grub screw (× 2).
Battery cassette A-4038-0300 OMP60 battery cassette assembly.
Cassette seal A-4038-0301 Battery cassette housing seal.
Diaphragm kit A-4038-0302 OMP60 diaphragm kit.
External eyelid kit A-4038-0305 External eyelid kit for OMP60.
Bobbin kit A-4038-0303 Bobbin for shank switch (supplied with shank).
OMM A-2033-0576 OMM complete with cable Ø4.85 mm × 25 m (Ø0.19 in × 82 ft).
OMI A-2115-0001 OMI complete with cable Ø4.35 mm × 8 m (Ø0.17 in × 26.25 ft).
OMI-2 A-5191-0049 OMI-2 complete with cable 8 m (26.25 ft) long.
OMI-2T A-5439-0049 OMI-2T complete with cable 8 m (26.25 ft) long.
OMI-2C A-5314-0015 OMI-2C complete with cable 8 m (26.25 ft) long.
 OMP60 installation guide

Type Part Description

number
OMM-2 A-5492-0049 OMM-2 with 8 m (26 ft) cable, tool kit and quick-start guide.
MI 12 interface A-2075-0142 MI 12 interface unit.
Parts list

MI 12B A-2075-0141 MI 12B interface unit.

Mounting kit A-2033-0690 Panel mounting kit for MI 12 interface unit
OSI interface A-5492-2000 OSI (Multiple Probe Mode) with DIN rail mounting, terminal
8.2 block and quick-start guide.
OSI interface A-5492-2010 OSI (Single Probe Mode) with DIN rail mounting, terminal block
and quick-start guide.
Mounting bracket A-2033-0830 Mounting bracket with fixing screws, washers and nuts.
Styli tool M-5000-3707 Tool for tightening / releasing styli.
OMP60M module A-4038-1003 OMP60M module with batteries, tool kit and quick-start guide
(set to optical on / optical off) – legacy transmission.
OMP60M module A-4038-0368 OMP60M module with batteries, tool kit and quick-start guide
(set to optical on / time off 134 sec) – legacy transmission.
OMP60M module A-4038-0369 OMP60M module with batteries, tool kit and quick-start guide
(set to optical on / optical off) – modulated transmission,
PROBE 1 start.
OMP60M module A-4038-0370 OMP60M module with batteries, tool kit and quick-start guide
(set to optical on/time off 134 sec) – modulated transmission,
PROBE 1 start.
LP2 A-2063-6098 LP2 probe complete with two C spanners and TK1 tool kit.
Extension L100 A-4038-1010 OMP60M extension – 100 mm long.
Extension L150 A-4038-1027 OMP60M extension – 150 mm long.
Extension L200 A-4038-1028 OMP60M extension – 200 mm long.
OMP60/OMP60M A-4038-1002 OMP60M probe module assembly.
probe module
assembly
OMP60M/LP2 A-4038-0212 OMP60M LP2 adaptor assembly.
adaptor
LPE1 A-2063-7001 LPE1 extension bar – 50 mm long.
LPE2 A-2063-7002 LPE2 extension bar – 100 mm long.
LPE3 A-2063-7003 LPE3 extension bar – 150 mm long.
MA4 A-2063-7600 MA4 90° adaptor assembly.
Type Part Description
number
Publications. These can be downloaded from our website at www.renishaw.com
OMP60 A-4038-8501 Quick-start guide: for rapid set-up of the OMP60 probe, includes
CD with installation guides.

Parts list
OMM H-2000-5044 Installation and user's guide: OMM – optical module machine.

MI 12 H-2000-5073 Installation and user's guide: MI 12 – machine interface unit.

OMI H-2000-5062 Installation and user's guide: OMI – optical machine interface.
8.3

OMI-2 H-2000-5233 Installation and user's guide: OMI-2 – optical machine interface.
OMI-2T A-5439-8500 Quick-start guide: for rapid set-up of the OMI-2T, includes CD
with installation guides.
OMI-2C H-2000-5256 Installation and user's guide: OMI-2C – optical machine
interface.
OMM-2 A-5492-8550 Quick-start guide: for rapid set-up of the OMM-2, includes CD
with installation guides.
OSI A-5492-8500 Quick-start guide: for rapid set-up of the OSI, includes CD with
installation guides.
Software features H-2000-2289 Data sheet: Probe software for machine tools – illustrated features.
Software list H-2000-2298 Data sheet: Probe software for machine tools – list of programs.
Taper shanks H-2000-2011 Data sheet: Taper shanks for machine tool probes.
Styli H-1000-3200 Technical specification: Styli and accessories.
Renishaw plc T +44 (0)1453 524524
New Mills, Wotton-under-Edge, F +44 (0)1453 524901
Gloucestershire, GL12 8JR E [email protected]
United Kingdom www.renishaw.com

For worldwide contact details,

please visit our main website at
www.renishaw.com/contact

*H-4038-8505-03*
© 2008 – 2014 Renishaw plc Issued 10.2014 Part no. H-4038-8505-03-A