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Inprocess Check Sheet - Bar Comp.

This document is a quality inspection checklist for a bar component pillion step. It lists the process steps, control values and specifications for each including angle cutting, drilling, chamfering, slot cutting, deburring, washer fixing, riveting, and final inspection. Techniques for monitoring include direct vision comparison, angle protractor, height gauge, and visual inspection. Non-conformities to be watched for include excess burr, ovality, out of position holes, dimensional deviations, loose riveting, and visual defects.

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231 views1 page

Inprocess Check Sheet - Bar Comp.

This document is a quality inspection checklist for a bar component pillion step. It lists the process steps, control values and specifications for each including angle cutting, drilling, chamfering, slot cutting, deburring, washer fixing, riveting, and final inspection. Techniques for monitoring include direct vision comparison, angle protractor, height gauge, and visual inspection. Non-conformities to be watched for include excess burr, ovality, out of position holes, dimensional deviations, loose riveting, and visual defects.

Uploaded by

swaran autoqa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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DOCUMENT /ISSUE SAS-QA-PCS-SM-02

SWARAN AUTO SYSTEMS HARIDWAR( A Unit of Swaran Enterprises)


REVISION NO. 0.00/--
MODEL Bar Comp.Pillion Step INPROCESS CHECKSHEET W.E.F.DATE 05.08.2015
REVISION NO. & DATE 0.00/-- OBSERVATION
Date &
MONITORING Time Time Time Time
PROCESS CONTROL VALUE/SPE. Evaluation Non-conformities observed
ITEM
Technique
Angle Cutting Steel Tube i)*Length=117.90~118.60 mm DVC

ii)*Angle=8°+1°≈(8°~9°) AP

iii)Angle 29°±1°30'≈( 27°30'~30°30') AP

Angle Tapper iv)*0.20 max HG

Appearance v)Burr/ovality/angle profile out not allowed. Visually

Drilling Hole Dia i) Ø 6.20+0.10 mm DVC/ STD PIN

Drilling Tapper ii) 0.20 MAX Visually

Dimension iii)*13.40~13.80 MM HG/ Rec. Gauge

Appearance iv)Hole positionout,shift/ ovality in hole etc not


allowed. Visually

Chamfering & Gauging Appearance i)excess cut,burr not allowed.Part should be OK Visually/ Rec.Gauge
by gauge.
Slot Cutting Dimension i)*3.10+0.20 ≈ (3.10~3.30 mm ) DVC

Dimension ii)*12.50-0.10 ≈( 12.40~12.50 mm) DVC

Appearance iii) No excess burr/ tapper during cutting. Visually

In-side Deburring Appearance i) no burr in tube ID/excess cut at wall thickness Visually
etc.
OD- Deburring Appearance i) Burr not allowed. Visually

Washer Fixing Soldering Joint i) Nogap between tube & washer,no washer Visually
bend,damage etc.
Riveting Riveting Height ii) *1.00±0.20 mm DVC/HG

Appearance iii) Loose/ Improper riveting not allowed. Visually

Final Inspection Appearance i) No visual defects (as per WI) allowed. Visually

Inspected By:
SAS/QA/F-13 ; 0.00/-- ;Issue No-01 ; Issue Dt. 01.04.2018

Review By: Approved By:

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