Micro‐Tech 2000 

Model 2105 Integrator 
Belt Feeder Controller 

REC‐3904 Rev P Part #049461 
   
Revision History

Revision Number Date Released ECO Number Release Specifics

Revision A February 1996 New Release
Revision B May 1996
Revision C November 1996
Revision D May 1997
Revision E November 1997
Revision F May 1998
Revision G October 1998
Revision H May 1999
Revision I April 2000 Software Version 39.00.03.05
Revision J June 2000 Software Version 39.00.03.05
Revision K August 2002 Software Version 39.00.03.06
Revision L February 2007 1102 Edit mounting and installation
Revision M August 2010 2368 Branding
Revision N January 2012 2947 Environmental Conditions
Revision P March 2014 3435 Corrected operating
temperature, changed power
consumption to operating
current, ref. UL recertification
to 3rd edition.
©2006 Thermo Fisher Scientific. All rights reserved.

This document is confidential and is the property of Thermo Fisher Scientific. It may not be
copied or reproduced in any way without the express written consent of Thermo Fisher
Scientific. This document also is an unpublished work of Thermo Fisher Scientific. Thermo
Fisher Scientific intends to, and is maintaining the work as confidential information. Thermo
Fisher Scientific also may seek to protect this work as an unpublished copyright. In the event of
either inadvertent or deliberate publication, Thermo Fisher Scientific intends to enforce its
rights to this work under the copyright laws as a published work. Those having access to this
work may not copy, use, or disclose the information in this work unless expressly authorized by
Thermo Fisher Scientific.

Disclaimer
Though the information provided herein is believed to be accurate, be advised that the
information contained herein is not a guarantee for satisfactory results. Specifically, this
information is neither a warranty nor guarantee, expressed or implied, regarding performance,
merchantability, fitness, or any other matter with respect to the products, and recommendation
for use of the product/process information in conflict with any patent. Please note that Thermo
Fisher Scientific reserves the right to change and/or improve the product design and
specifications without notice.
 CONTENTS
CHAPTER 1 INTRODUCTION .......................................................................................... 1-1 
APPLICATION ............................................................................................................................................................ 1‐1 
MAIN FEATURES ........................................................................................................................................................ 1‐1 
Belt Feeder Controller Configuration................................................................................................................ 1‐2 
BELT FEEDER CONTROLLER GENERAL DESCRIPTION ........................................................................................................... 1‐2 
MEASURING FUNCTIONS ............................................................................................................................................. 1‐3 
Automatic Control Functions ............................................................................................................................ 1‐3 
Monitoring  Functions ...................................................................................................................................... 1‐4 
Print Functions ................................................................................................................................................. 1‐5 
FUNCTIONAL DESCRIPTION .......................................................................................................................................... 1‐5 
Measuring Functions ........................................................................................................................................ 1‐5 
Automatic Control Functions ............................................................................................................................ 1‐8 
Monitoring Functions ..................................................................................................................................... 1‐11 
Print Functions ............................................................................................................................................... 1‐13 
UNPACKING AND INSPECTION ..................................................................................................................................... 1‐14 
Storage ........................................................................................................................................................... 1‐14 
Symbols .......................................................................................................................................................... 1‐14 
SPECIFICATIONS ....................................................................................................................................................... 1‐14 
Mother Board Digital Inputs .......................................................................................................................... 1‐19 
Mother Board Digital Outputs and Fault Output ........................................................................................... 1‐20 
Analog I/O Board B (Optional) ....................................................................................................................... 1‐22 
Analog I/O Board A (Optional) ....................................................................................................................... 1‐23 
Communication Board A ................................................................................................................................ 1‐23 
Allen‐Bradley Remote I/O ............................................................................................................................... 1‐24 
Profibus DP ..................................................................................................................................................... 1‐24 

CHAPTER 2 INSTALLATION ............................................................................................ 2-1 

FIELD MOUNT INSTALLATION ....................................................................................................................................... 2‐1 
Mounting .......................................................................................................................................................... 2‐1 
Safety Precautions ............................................................................................................................................ 2‐1 
UTILITY CONNECTIONS (INCOMING POWER) ................................................................................................................... 2‐4 
Wiring ............................................................................................................................................................... 2‐5 
PANEL MOUNT INSTALLATION ...................................................................................................................................... 2‐9 
Mounting .......................................................................................................................................................... 2‐9 
Wiring ............................................................................................................................................................. 2‐11 
BELT FEEDER CONTROLLER CONFIGURATION ................................................................................................................. 2‐14 
Configuration Jumpers and Switches ............................................................................................................. 2‐14 
A/D Board Jumpers ........................................................................................................................................ 2‐18 
Analog Input/Output ...................................................................................................................................... 2‐20 
Communications Board .................................................................................................................................. 2‐22 
INITIAL SETUP PROCEDURE ........................................................................................................................................ 2‐24 
Determining Installation Parameters ............................................................................................................. 2‐24 
Programming the Micro‐Tech 2105 Belt Feeder Controller ........................................................................... 2‐33 
CHAPTER 3 OPERATION .................................................................................................. 3-1 
OVERVIEW................................................................................................................................................................ 3‐1 
FRONT PANEL ........................................................................................................................................................... 3‐2 
LED Status Indicators ........................................................................................................................................ 3‐2 
Keyboard .......................................................................................................................................................... 3‐3 
Display .............................................................................................................................................................. 3‐3 
MENUS DISPLAYS ...................................................................................................................................................... 3‐4 
NORMAL POWER ON .................................................................................................................................................. 3‐5 
Hardware Configuration .................................................................................................................................. 3‐5 
RUN MENU .............................................................................................................................................................. 3‐7 
Main Run .......................................................................................................................................................... 3‐7 
Totals ................................................................................................................................................................ 3‐8 
Print Key ........................................................................................................................................................... 3‐9 
Material Calibration (MAT’L) ......................................................................................................................... 3‐12 
Alarm Pending ................................................................................................................................................ 3‐12 
RESET TOTAL .......................................................................................................................................................... 3‐15 
CONTROLLER OUTPUT .............................................................................................................................................. 3‐15 
Control #1 ....................................................................................................................................................... 3‐15 
Control #2 ....................................................................................................................................................... 3‐16 
LOAD OUT .............................................................................................................................................................. 3‐16 
CALIBRATION .......................................................................................................................................................... 3‐17 
Zero Calibrate Scroll ....................................................................................................................................... 3‐17 
Span Calibrate Scroll ...................................................................................................................................... 3‐20 
Material Calibration ....................................................................................................................................... 3‐27 
PERMANENT FIELD RECORD ....................................................................................................................................... 3‐44 
ROUTINE CALIBRATION             – BELT SCALE .................................................................................................................. 3‐45 
Initial Calibration Procedure .......................................................................................................................... 3‐45 
Routine Calibration Procedure ....................................................................................................................... 3‐46 
MATERIAL CALIBRATION ............................................................................................................................................ 3‐47 

CHAPTER 4 MAINTENANCE ........................................................................................... 4-1 

FREQUENT CHECKPOINTS ............................................................................................................................................ 4‐1 
TROUBLESHOOTING .................................................................................................................................................... 4‐2 
Alarm Message ................................................................................................................................................ 4‐2 
Alarm List ......................................................................................................................................................... 4‐3 
Micro‐Tech 2105 Cold Start .............................................................................................................................. 4‐9 
Internal Test Procedure .................................................................................................................................. 4‐11 
Load Cell Excitation and Signal Voltage (Field Mount) .................................................................................. 4‐12 
Load Cell Excitation and Signal Voltage (Panel Mount) ................................................................................. 4‐12 
Resetting Master Total Procedure ................................................................................................................. 4‐12 
To Remove a Forgotten Password .................................................................................................................. 4‐13 
LITHIUM BATTERY REPLACEMENT ................................................................................................................................ 4‐14 
DISPOSAL OF HAZARDOUS WASTE ............................................................................................................................... 4‐16 
CLEANING INSTRUCTIONS .......................................................................................................................................... 4‐16 

CHAPTER 5 SERVICE, REPAIR & REPLACEMENT PARTS ........................................ 5-1 

 PARTS ORDERING INFORMATION .................................................................................................................................. 5‐1 
PHONE/FAX CONTACTS FOR THERMO FISHER SCIENTIFIC OFFICES ....................................................................................... 5‐3 
PARTS LIST ............................................................................................................................................................... 5‐4 
HAZARDOUS DISPOSAL OF WASTE ................................................................................................................................. 5‐4 

CHAPTER 6 APPENDIX A - WEIGHBRIDGE PHYSICAL PARAMETERS .................. 6-1 

RULES FOR ENTERING THE PARAMETERS ......................................................................................................................... 6‐4 
TABLES FOR THERMO SCIENTIFIC WEIGHBRIDGES ............................................................................................................. 6‐5 

CHAPTER 7 APPENDIX B - LINEARIZATION .............................................................. 7-1 

CHAPTER 8 APPENDIX C - DIGITAL INPUT/OUTPUT .............................................. 8-1 
MOTHER BOARD DIGITAL I/O ...................................................................................................................................... 8‐1 
Digital Inputs .................................................................................................................................................... 8‐1 
Digital Outputs ................................................................................................................................................. 8‐2 
Digital Input/Output Board Configuration ....................................................................................................... 8‐2 
16 In/4 Out DIO Board Specification ................................................................................................................ 8‐4 
4 In/16 Out DIO Board Specification ................................................................................................................ 8‐5 
BCD INPUT OPTION ................................................................................................................................................... 8‐7 

CHAPTER 9 APPENDIX D - MT 2105 MENUS ................................................................. 9-1 

MAIN MENU 1 .......................................................................................................................................................... 9‐2 
Zero Calibrate Scroll ......................................................................................................................................... 9‐3 
Span Calibration Scroll ..................................................................................................................................... 9‐5 
Material Calibration ....................................................................................................................................... 9‐12 
MAIN MENU 2 ........................................................................................................................................................ 9‐17 
Display ............................................................................................................................................................ 9‐17 
Scale Data ...................................................................................................................................................... 9‐22 
Calibration Data ............................................................................................................................................. 9‐35 
MAIN MENU 3 ........................................................................................................................................................ 9‐50 
Changing the Protection Level ....................................................................................................................... 9‐50 
Diagnostics ..................................................................................................................................................... 9‐53 
Tests ............................................................................................................................................................... 9‐61 
MAIN MENU 4 ........................................................................................................................................................ 9‐68 
I/O Definition .................................................................................................................................................. 9‐69 
Alarms Definition............................................................................................................................................ 9‐88 
Load Out ....................................................................................................................................................... 9‐100 
MAIN MENU 5 ...................................................................................................................................................... 9‐100 
Communication A Scroll ............................................................................................................................... 9‐100 
Print .............................................................................................................................................................. 9‐106 
The PRINT Key .............................................................................................................................................. 9‐116 
MAIN MENU 6 ...................................................................................................................................................... 9‐119 
Audit Trail ..................................................................................................................................................... 9‐119 
Linearization ................................................................................................................................................. 9‐121 
MAIN MENU 7 ...................................................................................................................................................... 9‐121 
Control .......................................................................................................................................................... 9‐122 
CHAPTER 10 APPENDIX E – MT-2105 MULTI-POINT CALIBRATION ................... 10-1 
DEFINE NUMBER OF CALIBRATION POINTS .................................................................................................................... 10‐1 
SELECTION OF CALIBRATION POINT .............................................................................................................................. 10‐2 
FRONT PANEL KEYBOARD .......................................................................................................................................... 10‐2 
DIGITAL INPUT SELECTION ......................................................................................................................................... 10‐3 
Linearization ................................................................................................................................................... 10‐3 

CHAPTER 11 APPENDIX F – ENGINEERING DRAWINGS......................................... 11-1 

LIST OF TABLES

Table 1-1. Symbol Identification ............................................................................................................... 1-14 

Table 2-1. Jumper Positions ...................................................................................................................... 2-22 
Table 2-2. Weighbridges ............................................................................................................................ 2-25 
Table 2-3. Angle of Incline ........................................................................................................................ 2-33 
Table 3-1. Print Totals ............................................................................................................................... 3-11 
Table 3-2. Permanent Scroll Record - Setup Scrolls ............................................................................... 3-32 
Table 3-3. Permanent Field Record .......................................................................................................... 3-44 
Table 3-4. Calibration Report - Permanent Record ................................................................................ 3-47 
Table 4-1. Alarm List ..................................................................................................................................... 4-3 
Table 6-1. Weighbridge Physical Parameters ............................................................................................. 6-2 
Table 6-2. Rules for Entering the Parameters ........................................................................................... 6-4 
Table 6-3. Thermo Fisher Scientific Weighbridges................................................................................... 6-5 

LIST OF FIGURES

Figure 1-1. P.E.I.C. Control ......................................................................................................................... 1-9 

Figure 1-2. Speed Sensor Input ................................................................................................................ 1-18 
Figure 1-3. AC Input Module ................................................................................................................... 1-19 
Figure 1-4. DC Input Module ................................................................................................................... 1-20 
Figure 1-5. AC Output Module ................................................................................................................ 1-21 
Figure 1-6. DC Output Module ................................................................................................................ 1-21 
Figure 1-7. High-Level Analog Input ...................................................................................................... 1-22 
Figure 1-8. High-Level Analog Output .................................................................................................... 1-23 
Figure 2-1. Typical Micro-Tech 2105 Installation.................................................................................... 2-2 
Figure 2-2. Electrical and Mounting Guidelines Micro-Tech 2000 Model 2105 (Field Mount) Belt
Feeder Controller ........................................................................................................................................... 2-4 
Figure 2-3. Field Wiring Diagram - Field Mount with Terminal Board ............................................... 2-7 
Figure 2-4. Field Terminal Board ............................................................................................................... 2-8 
Figure 2-5. Electrical and Mounting Guidelines Micro-Tech 2000 - Model 2105 (Panel Mount) Belt
Feeder Controller ......................................................................................................................................... 2-10 
Figure 2-6. Installation Micro-Tech 2000 - Model 2105 (Panel Mount) Belt Feeder Controller .... 2-11 
Figure 2-7. Field Wiring Diagram - Panel Mount .................................................................................. 2-13 
Figure 2-8. Model 2105 Mother Board .................................................................................................... 2-15 
Figure 2-9. Load Cell Single Channel A/D Board................................................................................. 2-19 
Figure 2-10. Analog I/O Board ................................................................................................................ 2-21 
Figure 2-11. Comm "A" Board ................................................................................................................. 2-23 
Figure 2-12. Belt Scale Model 10-20 Weighing ...................................................................................... 2-25 
Figure 2-13. Pivot to Load Cell ................................................................................................................ 2-26 
Figure 2-14. Pivot to 1st Idler ................................................................................................................... 2-27 
Figure 2-15. Pivot to 2nd Weigh Idler ..................................................................................................... 2-28 
Figure 2-16. Pivot to 1st, 2nd, 3rd and 4th Idler.................................................................................... 2-28 
Figure 2-17. Pivot to Test Weight Height ............................................................................................... 2-29 
Figure 2-18. Pivot to Test Weight Length .............................................................................................. 2-30 
Figure 2-19. Pivot to Carriage Height ....................................................................................................... 2-30 
Figure 2-20. Roll to Carriage Height ........................................................................................................ 2-31 
Figure 2-21. Measuring Angle of the Incline .......................................................................................... 2-32 
Figure 2-22. Micro-Tech 2105 CPU Board............................................................................................. 2-34 
Figure 3-1. Model 2105 Belt Feeder Controller Front Panel ................................................................. 3-2 
Figure 4-1. Model 2105 Mother Board ..................................................................................................... 4-15 
Figure 6-1. Typical Weighbridges ................................................................................................................ 6-3 
Figure 8-1. General Purpose Digital Inputs ............................................................................................... 8-1 
Figure 8-2. General Purpose Fault Output ................................................................................................ 8-2 
Figure 8-3. Digital Input/Output Boards .................................................................................................. 8-4 
Figure 8-4. Digital Inputs/Outputs ............................................................................................................. 8-6 
Figure 8-5. BCD Input .................................................................................................................................. 8-7 
 

 
 Chapter 1 Introduction

This instruction manual contains information on the

installation, operation, calibration, and maintenance of the
Micro-Tech 2000 Model 2105 microprocessor-based, digital
belt feeder controller. The belt feeder controller is designed
for application on feeders conveyor belt scales.

Application The Model 2105 belt feeder controller is a microprocessor

based menu driven controller designed to control the feed
rate of variable speed belt feeders, constant speed belt feeders
or conveyor scales. The belt feeder controller may be set up
to control the following systems:

 Feed rate control from a surge bin or pre-feeder

 Ratio control. The feeder controller can act as a
master or slave.
 Blending systems

Main Features The Model 2105 belt feeder controller (Figure 1-1) or panel
mount (Figure 1-2) has many hardware and software features
necessary for controlling the processes listed above. The
following main features are listed below. Other features are
listed in specific sections of this manual.

 Menu driven scroll entries on a four line display

 Five LED status indicators
 Visible and electrical outputs representing rate or load
of the material movement
 Visible and electrical output representing total
amount of material that has passed the weighbridge
 Automatic zero and span calibration
 Auto zero tracking
 Several software options that may be turned on by
keyboard entry by installing optional plug in PC
boards
 Two process control modes: Conventional PID
(Proportional, Integral, Derivative); and P.E.I.C.
(Periodical Error Integral Control)
 Two independent control loops

Thermo Fisher Scientific 1-1

REC-3904 Rev P
  Optocoupled digital inputs and outputs
 Alarms and failure detection
 Communication standards: RS232C, RS485
networking and multidrop, 20 mA current loop
passive
 Allen-Bradley Remote I/O
 PROFIBUS DP

Belt Feeder Controller The standard configuration of the belt feeder controller
Configuration includes one single channel plant scale A/D board, one dual
channel current output, analog input board, one remote total
pulse output module, and one conveyor run input module.
(Input and output modules on field mount unit only.)

Four more circuit board expansion slots are available. The

following boards can be inserted if the need arises.

 Single channel current output board

 Dual channel current output, analog input board
 16 digital outputs/4 digital inputs
 4 digital outputs/16 digital inputs
 Serial communication board

Belt Feeder The belt feeder controller has been designed for weigh
feeders, and is capable of performing all the necessary
Controller General measuring and control functions.

Description All the required functions are resident in the software of the
microprocessor. Optional functions are automatically turned
on when the relevant hardware is installed, or after the
operator has selected them through keyboard. In all cases,
there is no need for special software to be created.

Although the program of the Micro-Tech 2105 is very large,

the set up of the instrument is very easy, since it is performed
by entering parameters through the keyboard following the
guidelines of comprehensive messages appearing on the four
line display.

The set up parameters may be divided into the following

main groups:

Page 1-2 Thermo Fisher Scientific

REC-3904 Rev P
  Measuring
 Automatic Control
 Monitoring
 Printing
 Communication

Measuring The belt feeder controller can be directly connected to up to

six 350 ohm load cells and receives the signal of a speed
Functions sensor in order to calculate belt speed, belt loading and feed
rate.

Rate is integrated in time to calculate the amount of material

conveyed by the belt (total), and is displayed in three
individual registers: total, reset total, operator total.

The belt feeder controller can perform automatic zero and

span calibrations. When the belt is running and the rate is
below a certain percentage, the belt feeder controller can
perform auto zero tracking, to minimize the error of zero due
to material and dust buildup.

Analog (current) output signals can be generated to transmit

rate, speed or belt loading to other control devices.

With the addition of a proximity switch to detect a metal clip

positioned on the belt, the belt feeder controller can perform
true continuous compensation of tare, called live zero, for
very accurate weighing at low flow rates.

Displayed variables and analog outputs can be smoothed via

damping filters, individually programmable.

Automatic Control The belt feeder controller provides two independent control
Functions loops. The first loop is normally used to control the feed rate,
while the second loop is available for additional control of
other devices. In both cases, the control loop can be either:

- PID = Proportional + Integral + Derivative

- P.E.I.C. = Periodical Error Integral Control

The process variable under control can be feed rate, speed or

belt loading. The second loop can control one of the above

Thermo Fisher Scientific 1-3

REC-3904 Rev P
 or an external variable incoming through an analog input
channel.

The set point can be entered via keyboard, or received

through a serial communication channel, or an analog input.
Control output can be either current or pulses.

When the weigh feeder is not running, the control output is

locked in position or forced to a preset value defined by the
operator. This feature requires a feeder run contact.

When the controller is switched from Manual to Automatic

and vice versa, the integral term is adjusted so the change
does not generate jumps of the control outputs (bump-less).

The belt feeder controller can optionally operate the Load

Out (Batch) software with full control of preset (high/low
feed rate), pre-act, and start delay to compensate for distance
of feeding points when operating several feeders in ratio.

For applications in blending systems, where more feeders

need to operate with one set point source, but different
ratios, the ratio between the main set point and each feeder
can be entered through the keyboard, analog input or serial
link.

Monitoring Functions The belt feeder controller includes the internal diagnostic that
will generate alarms in case of hardware failures or
programming errors. The following process alarms are also
provided:

 High control deviation

 Alarms for high and low flow rate, speed and weight

Alarms are visible on the display and can be acknowledged

and reset through keyboard, digital input or serial line. Alarms
can be delayed to avoid intervention in case of short time
peaks. Each individual alarm can be programmed to operate
as alarm, shut down or to be ignored. Two LEDs indicate the
cumulative status of alarms and shutdown. Digital outputs are
also provided for the following:

 Hardware failure
 High control deviation
 Alarm cumulative
 Shut down cumulative

Page 1-4 Thermo Fisher Scientific

REC-3904 Rev P
 Print Functions Periodical and under command prints can be obtained by
connecting a serial printer to an optional communication
board. Time and date are permanently stored in battery
backed memory. The entire set up of the instrument can also
be printed out.

Functional
Description

Measuring Functions 1. Instantaneous Flow Rate Calculation

The signal delivered by the load cell, which represents the

weight per unit length of the belt (lbs/ft), is multiplied by
the signal delivered by the speed transmitter which
represents the belt speed (ft/min). The result of this
operation is the instantaneous flow rate (lbs/ft x ft/min
= lbs/min) which is then multiplied by suitable constant
to obtain the value in the required engineering units
(kg/h, ton/h, etc). An adjustable damping filter is
provided separately for displayed rate and current
outputs.

2. Flow Totalization

The total is accumulated by multiplying mass per unit

length by incremental length and totalizing the result in
engineering units.

Three totalizing memories are provided:

 The first memory (Master total) is not resettable to

guarantee that the data is not lost because of an
unwanted reset.

 The second and third memories (Reset and Operator

total) are resettable by the operator and normally used
for shift or daily totalization.

3. Zero and Span Automatic Calibrations

Zero and span calibrations are based on belt length

defined by a number of belt revolutions.

Thermo Fisher Scientific 1-5

REC-3904 Rev P
 To calculate the exact number of revolutions, the
instrument counts the pulses delivered by the speed
transmitter (one pulse represents a specific belt length);
when the required number of pulses is reached, the
instrument ends the calibration test, and compares the
actual totalized value to the theoretical one (0 for zero
calibration), and calculates the calibration constant.

The calibration constant is a calculated value that can be

factored based on an actual material test.

 Electronic Calibration (R-Cal)

Allows the operator to perform the calibration

without the need of applying test weights or test chain
on the weighbridge. The electronic calibration checks
all the circuitry including the load cell, and is
performed by unbalancing the load cell bridge using a
precision resistor. The calibration constant is
calculated on the basis of the load cell and the scale
data

 Test Weight Calibration

Requires the positioning of test weights on the

weighbridge.

 Chain Calibration

Requires the application of calibrated chains on the

belt. This method is the nearest to actual operating
conditions.

 Material Test

Is performed by running a known quantity of material

on the scale and weighing that quantity on a static
scale of known accuracy.

4. Multiple Calibration Points

The instrument supports up to 10 different calibrations

and linearizations for systems that use a reversing belt or
have multiple feed points. The different calibration
factors calculated compensate for variations in belt
tension and effect on the conveyor belt scale due to the
change in loading conditions.

Page 1-6 Thermo Fisher Scientific

REC-3904 Rev P
 The operator can select which calibration to run by
entering the calibration number on the keypad or by
selecting it through input contacts. Internally, the
instrument has 10 tables each for zero calibration, span
calibration, and linearization. When one of them is
selected, its values become active.

Refer to Appendix A/6 for information about enabling

multiple calibrations and selecting calibration points.

5. Zero Tracking (AZT)

Under a preset minimum flow rate when enabled, the

instrument makes subsequent automatic zero calibrations
with the following sequence:

 waits for one-half time of the test duration (a solid

"Z" will be displayed);
 execution of a zero test (the "Z" will flash);
 performs automatic zero for one test duration;
 continuously repeats above zero calibration as long as
feed rate remains below AZT preset value.

Zero Tracking function is limited to a maximum value of

"ZERO LIMIT" that is set in % in the SET UP Scroll.
If the new zero calculated by auto-zero tracking function
exceeds that value, an alarm is generated and the new
zero is not installed. The reference value for zero is set
every time an Auto Zero or Manual Zero is performed.

6. Current Output Signals

The instrument is equipped with two current output

signals (0-20/4-20 mA) that can be upgraded to three or
four by adding one board. The choice of the signal type is
made through the keyboard. Each current output may be
programmed by keyboard to deliver one of the following
signals:
 flow rate
 control signal
 belt loading
 belt speed

Each output has its own adjustable damping and

programmable time or length delay.

Thermo Fisher Scientific 1-7

REC-3904 Rev P
 Automatic Control 1. Automatic Control of Instantaneous Value
Functions The belt feeder controller maintains the process variable
equal to the set-point by varying the control output signal.

The process variable can be either instantaneous flow rate

or the belt loading or an external analog signal. The
setpoint may be entered through the keyboard (local
setpoint) or, as an external signal (remote setpoint) which
may be an analog or serial signal.

When the feeder is not running and the controller is on

automatic, the control output may correspond to one of
the following conditions selected through the keyboard:

 locked on the last value before the stop, if an optional

feeder run contact is provided;
 locked on a value from 0-100% as entered through
the keyboard.

When the feeder starts, the belt feeder controller begins

the control action from the value at which the output was
locked when the feeder stopped.

Auto/manual switching is of bump-less type.

2. Regulation Interlock

The control is locked or set to a defined value on the

basis of SEL/LOCK selection but it does not force speed
to zero. Integration and totalization continues during
locked period.

3. PID Control Action

There are three main control actions (Proportional +

Integral + Derivative).

The control action is given by the following formula:

The three constants are entered through the keyboard, by
entering zero the corresponding control action is not
performed.

4. P.E.I.C. Control

In processes where a time lag exists between the control

element and the weighbridge, this control action is

Page 1-8 Thermo Fisher Scientific

REC-3904 Rev P
 particularly useful (Figure 1-3). The control action is
made by periodical adjustments of the control output
signal followed by a waiting time correspondent to the
process lag time. During the waiting time, the output
signal keeps constant. At the end of the waiting time, the
output signal changes for a time equal to the "Integral
Time". The total variation of the control output signal is
proportional to the deviation between set point and
process variable. By reducing the proportional band
and/or increasing the integral time, the control output
signal variation increases for the same deviation.

Figure 1-1. P.E.I.C. Control

5. Analog Delay

In control systems where several weigh feeders operate in

ratio, the transport time from each feeder to the mixing
point can be different.

To insure the correct ratio at the mixing point, an analog

delay can be programmed on the remote set-point signal
and or on the analog output. This delay provides a time
shift for the variations of the variable.

The delay is performed using a table with 50 positions.

The resolution (in seconds) is related to the present time,
i.e.:

delay time [s] resolution [s]

up to 25 0.5
from 26 to 50 1
from 51 to 100 2
from 101 to 250 5
from 251 to 500 10

Thermo Fisher Scientific 1-9

REC-3904 Rev P
 6. P.E.I.C. Increase/Decrease Controls

The P.E.I.C. output control can be either an analog

output or "increase/decrease" digital outputs (in this case
the control is proportional).

If the error is positive (process variable > set point), the

"decrease" output is activated. If negative, the "increase"
output is be activated.

P.E.I.C. increase/decrease digital controls are active only

when a P.E.I.C. time is defined.

7. Automatic Manual

The belt feeder controller can have two possible states:

AUTOMATIC The belt feeder controller's automatic

control performs as described in Step 1.

MANUAL The value of the control output is set

manually by the operator by using the
keyboard.

The operator can enter the value of the control output

through the keyboard. Automatic/Manual mode is
selected via the keyboard using the AUTO/MAN key.
Changing between the two modes is bump-less.

8. Batch Control (Optional)

The belt feeder, while performing the automatic control

of the flow rate, may also perform a batch control.

In this case, the feeder operates under flow rate control,

and stops when the required quantity (setpoint) is
reached. A preset value may be entered to switch to a
lower feed rate. When the totalized value equals the value
of the quantity set minus preset, the controller will switch
to a lower rate setpoint (low rate set) thus reducing the
flow rate. The unit also allows the pre-act correction (or
compensation of material before the scale) whose value
has to be entered manually.

The feeder is stopped when the totalized value equals the

batch set value minus the overflow correction value.

Page 1-10 Thermo Fisher Scientific

REC-3904 Rev P
 The batch START/STOP commands are provided either
by the keyboard or from external signals (manual push
button or relay contact from automatic system). The
batch stop signal is used only as emergency to abort the
batch cycle before its end. A delay time is provided
between start command and actual start to compensate
the difference in transport distance to the mixing point
when several weigh feeders are installed

If set to use the keyboard for START/STOP, there are

two modes of operation available.

START only assigned

Output changes state when START is pressed

and returns when STOP is pressed (i.e.; output
is N.O., changes to N.C. when START is
Mode 1:
pressed, changes to N.O. when STOP is
pressed). Output returns to stop condition at
shutdown or power loss.

START and STOP assigned

Output is activated for two seconds when

START or STOP is selected. (Typical
arrangement is START output N.O. and
Mode 2:
STOP output N.C. With this configuration, the
STOP output opens and remains so at
shutdown command or power fail.)

Monitoring Functions The belt feeder controller is equipped with an indication and
control system which may be divided into four parts:

 Status indications
 Process alarms
 Programming errors
 Equipment failures

If any of the controlled conditions takes place, it is signaled

by the lighting of a LED on the front and by a digital output.

Using the keyboard, it is possible to view all the existing

alarms and acknowledge them.

1. Status Indications

Thermo Fisher Scientific 1-11

REC-3904 Rev P
  Controller in automatic: The "AUTO" LED is on.

 Controller in remote setpoint: The "REM" LED is

on, the relevant output is closed provided that the
controller is also in automatic mode. This output is
used to indicate to external equipment that the
controller can be remotely controlled.

 Feeder ready: The "RUN" LED will flash and the

relevant output will close when all the conditions
listed below become true:

FEEDER NOT RUNNING

NO FAILURE ALARM
NO SHUT DOWN CONDITION
NO CALIBRATION MODE
CONTROLLER ON AUTOMATIC MODE.

 Feeder running: When the feeder running input

contact is closed. The "RUN" LED is on.

2. Process Alarms

The following process conditions are monitored and may

produce alarms or shutdown according to keyboard
selection. A delay time before the abnormal condition is
monitored may be set for each individual alarm.

 High control deviation (above or below set-point)

 High flow rate
 Low flow rate
 High weight
 Low weight
 High speed
 Low speed
 Belt slip
 High positive deviation of control loop 1
 High high positive deviation of control loop 1
 High negative deviation of control loop 1
 High high negative deviation of control loop 1
 High positive deviation of control loop 2
 High high positive deviation of control loop 2
 High negative deviation of control loop 2
 High high negative deviation of control loop 2

Page 1-12 Thermo Fisher Scientific

REC-3904 Rev P
 Each alarm condition may be set as:

 NONE: Ignore condition

 ALARM: Warning, the machine continues to work.
 SHUT-DOWN: Trip, the machine has to stop.

3. Programming Errors

They may occur only during programming or calibration

as a consequence of entering data which are out of the
operating range of the instrument. If data lower or larger
than the limits are entered, the system will display a
warning message and the limits will be shown.

4. Equipment Failures

The unit has an internal diagnostic system which detects

the following instrument failures:

 Clock Calendar circuit failure

 Load cell failure
 RAM failure
 ROM failure
 Speed sensor failure
 Power on
 Default constants installed at power on
 Power down during calibration
 Calibration time expired
 General purpose external alarms
 Overflow of totalizer
 Auto Zero tracking limit
 Load Out deviation
 Communication error
 BCD error
 Mathematical error

Print Functions Available print functions are:

 Print on command
 Print at preselected times of day (up to four)
 Print at preselected intervals of time
 Print Setup
 Print alarms

Thermo Fisher Scientific 1-13

REC-3904 Rev P
 Unpacking and The Micro-Tech™ 2105 Belt Feeder Controller has been
properly packaged for shipment and storage. Refer to the
Inspection appropriate manual in the Appendix for unpacking
procedures for optional equipment.

Inspect all packages for damage before opening as oftentimes

the carrier may be responsible for shipping damage. Refer to
the appropriate manual in the Appendix for inspection
procedures for optional equipment.

Storage The Micro-Tech™ 2105 Belt Feeder Controller can be safely

stored, with cover latches secured and hole plugs installed,
between -40° to +158° F (-40° to +70° C). The units should
be protected against moisture.

Symbols Symbols used in this manual are described in Table 1-1.

Symbol Description
Alternating Current

Earth (ground) TERMINAL

PROTECTIVE CONDUCTOR
TERMINAL

Caution, risk of electric shock

Caution (refer to accompanying

documents)

Table 1-1. Symbol Identification

Specifications Enclosure
Field Mount
NEMA 4X, dust and watertight
Size 15 x 13 x 7 inches
Fiberglass reinforced polyester molded blue

Page 1-14 Thermo Fisher Scientific

REC-3904 Rev P
 Door window UVA acrylic UL#E64358
Stainless steel "Quick" type latch
2 position mounting feet
Steel chassis providing EMI/RFI shielding
Provision for 7 solid-state input/output modules (4
output, 3 input)
Power on/off switch (field terminal board option)
Panel mount
Size: DIN43700 96 X 288 mm
Enlarged bezel for field mount and U.S. panel mount to
allow "dust seal"
Material: chromated mild steel

Environmental Conditions
Indoor/outdoor
Field Mount - Should be mounted as close to the load
cells as possible and not exposed to excessive
vibration, heat, or moisture.
UL Approved Field Mount – Indoor environment and
not exposed to excessive vibration, heat or moisture.
Panel Mount - Control room environment and not
exposed to excessive vibration or heat.
Temperature
Storage: -40° to +158° F (-40° to +70° C)
Operating: +14° to +122° F (-10° to +50° C)
Humidity
Maximum relative humidity 80% for temperature up to
31 degree C decreasing linearly to 50% relative
humidity at 40 degree C.
Pollution degree
(Pollution Degree 2)
Altitude
Up to 6,561 ft (2000 m)

Power Requirements
Nominal voltage
110/120/220/240 VAC, selectable
Nominal frequency
50/60 Hz
Operating range
Nominal voltage +10%, -15%
93.5 VAC - 121 VAC (110 VAC Nom.)
102.0 VAC - 132 VAC (120 VAC Nom.)
187.0 VAC - 242 VAC (220 VAC Nom.)
204.0 VAC - 264 VAC (240 VAC Nom.)
Fusing
L1 side of line
1.0 Amp Slo-Blo 110/120 VAC, Type T
Thermo Fisher Scientific 1-15
REC-3904 Rev P
 0.50 Amp Slo-Blo 220/240 VAC, Type T

Operating current
.50/.45/.25/.23 Amps
Maximum non-destructive input voltage
150/300 VAC for 1 minute
Power Switch: Field mount
Switches both L1 and L2.
Transient overvoltage according to installation
category (Overvoltage Category II)

AC Power Supply
EMI/RFI protection
110/120/220/240 VAC input selection by means of TWO
switches (UL, CSA, VDE approved) mounted internally.
50/60 Hz transformer

DC Power Supplies
Auxiliary Power Supply Output (Alarm Contacts,
etc.)
Output voltage: +24 VDC +27/-21%
(19.0/30.4) (unregulated).
Isolation: Yes 500 volts
Output ripple: 1.0 V peak to peak typical.
Output current: 600 mA maximum.
Short-circuit protection

Load Cell (Weight)

Load cell input circuits
Number: Up to SIX 350 ohm load cells in parallel. Cable
distance 200 ft. or less.
Sensitivity: 0.5 mV/V to 3.5 mV/V (keyboard selectable).
Input impedance: 1M ohm minimum.
Maximum usable signal: 114% of 3 mV/V.
Isolation: Non-isolated.
Maximum non destructive input voltage: ±6 V relative to
ground.
Displayed A/D counts for 3 mV/V: 112368
Transient/RFI protection: NO
Load cell cable shield: Connected to earth ground.
Load Cell Excitation Power Supply
10 VDC ± 10%, 220 mA
Minimum load impedance (operating) 58 ohms
Output short circuit, 1.5 A maximum
Excitation-sense circuitry
6 Wire System. Cable distance over 200 ft. (not to exceed
3000 ft.).
Nominal input voltage: ±5 VDC (10 volts)
Page 1-16 Thermo Fisher Scientific
REC-3904 Rev P
 Input impedance: 100 k ohms minimum.
Jumper selectable: Local or remote sense.

Speed Input Speed Sensor (Figure 1-4)

Comparator based input with hysteresis
Optically isolated
Built in current source for dry contact use
Powered by +24 V DIO supply or +20 V SPU supply
Type
Jumper selectable
Voltage/current or contact closure type sensor.
Compatible with all Thermo Fisher speed sensors.
Frequency range
Voltage/current type sensor: 0.25 to 2.0 kHz
Contact closure type sensor: 0.25 to 30 Hz
Low threshold: +1.0 VDC min
High threshold: +3.2 VDC max
Low or high pulse duration
Voltage/current type sensor: 200 us minimum
Contact closure type sensor: 15 ms minimum
Hysteresis: 0.5 VDC minimum
Input impedance: 10 k ohms typical, 500 ohm minimum
Input source current: -2 mA nom. at 0 VDC
Maximum non-destructive input voltage:
±50 V peak, continuous
Cable Length
1 mile, using 18 AWG shielded cable, Thermo Fisher
Scientific series "60" speed sensors

Thermo Fisher Scientific 1-17

REC-3904 Rev P
 Figure 1-2. Speed Sensor Input

Page 1-18 Thermo Fisher Scientific

REC-3904 Rev P
 Mother Board Digital The field mount integrator has provision on the field terminal
board for three OPTO 22/Generation 4 modules. The
Inputs
programmable status inputs may be AC or DC (see Figures 1-
5 or 1-6).

The panel mount integrator version only accepts a dry

contact input. See Appendix A/3 for specifications and a
typical wiring diagram.

Figure 1-3. AC Input Module

Thermo Fisher Scientific 1-19

REC-3904 Rev P
 Figure 1-4. DC Input Module

Mother Board Digital The field mount integrator has provision on the field terminal
board for four OPTO 22/Generation 4 modules. Three are
Outputs and Fault Output programmable and one is a dedicated fail-safe fault output.
All outputs may be AC or DC (see Figures 1-7 or 1-8).

The panel mount integrator version outputs are 24 VDC

open collector. See Appendix C for specifications and a
typical wiring diagram.

Page 1-20 Thermo Fisher Scientific

REC-3904 Rev P
 Figure 1-5. AC Output Module

Figure 1-6. DC Output Module

Thermo Fisher Scientific 1-21

REC-3904 Rev P
 Analog I/O Board B 1. (2) high level inputs (Figure 1-9)
(Optional)
 Type: Differential voltage input.
 (0-20 mA or 4-20 mA with internal resistor, jumper
selectable)
 Range: 0-5 volt, or ±5 volt, programmable.
 Input impedance: 100 k nominal (differential)
 Maximum usable input voltage: 106% of full-scale
 Non-isolated.
 Maximum non-destructive input voltage: 12 V peak

Figure 1-7. High-Level Analog Input

2. (2) current outputs (Figure 1-10)

 Optically isolated
 Isolated power source
 Voltage output by adding an internal dropping
resistor.
 Output range: User selectable 0-20 mA or 4-20 mA,
representing 0 to 100% variable.
 Resistive load: 800 ohms maximum
 Capacitive load: no limit

Page 1-22 Thermo Fisher Scientific

REC-3904 Rev P
 + 2 4 X

+ 1 2 X

Rv 0 - 2 0 / 4 - 2 0 mA

OUT P UT

0 . 0 1

1 2 - BI T

D/ A CONV E RT E R
I C 1

V OL T A GE O UT PUT
0 . 1
X OP T I ONA L BY
I S OL A T E D

A NA L OG OU T ADD I NG " Rv "

X
1 0 K
C O M MO N

9 0 . 9

1 %

A00 701 X

Figure 1-8. High-Level Analog Output

Analog I/O Board A Depopulated version of Analog I/O Board B:

(Optional)
1. (1) current output (Figure 1-10)

 Output range: User selectable 0-20 mA or 4-20 mA,

representing 0 to 100% variable.
 Resistive load: 800 ohm maximum loop
 Capacitive load: no limit

Communication Board A (See Field Wiring Diagram.)

1. Serial Interface

 Type: Conforms to RS-232C, RS-485/422, and 20

mA standards; supports 2 and 4 wire multi-drop in
RS-485. 20 mA loop is passive ONLY.

Thermo Fisher Scientific 1-23

REC-3904 Rev P
  Selection: One interface mode only
 Interfacing: RS-485 supports 2-wire or 4-wire multi-
drop networking; RS-232C provides support for
modem.
 Data rate: 300 to 19200, operator selectable from the
keyboard.
 Data format: Asynchronous, bit-serial, selectable
parity, data length, and stop bits.
 Optical isolation, 250 Vrms max.
 Input voltage: ±30 VDC max. (RS-232C), +15/-10
VDC max. (RS-485)
 Cable length: 50 feet maximum (RS-232C), 4000 feet
maximum (RS-485 and 20 mA)

2. Clock Calendar

 Type: Dallas DS1285 with battery backup; provisions

of clock/calendar with integrated battery.

3. Refer to Serial Communications manual (REC 3952) if

this option is installed.

Allen‐Bradley Remote I/O Refer to Allen-Bradley Remote I/O manual (REC 4015) if
this option is installed.

Profibus DP Refer to PROFIBUS DP manual (REC 4066) if this option is

installed.

Page 1-24 Thermo Fisher Scientific

REC-3904 Rev P
 Chapter 2 Installation

This chapter describes the belt feeder controller installation

procedure, hardware configuration, and initial programming.
Initial programming is a machine directed procedure
prompting the operator to enter required conveyor and belt
scale parameters. After all parameters have been entered, the
integrator performs an unassisted zero and span calibration.

Field Mount The field mount belt feeder controller should be mounted in
a control room environment and not be exposed to excessive
Installation vibration, heat or moisture. The belt feeder controller may be
mounted up to 3,000 feet from the scale (Figure 2-1 and
Figure 2-2).

Mounting Mount the belt feeder controller to a rigid, flat, vertical

surface using four mounting holes provided on the back of
the enclosure (Figure 2-2).

Care should be taken to insure the mounting surface is flat so

as not to twist or warp the fiberglass enclosure when
tightening the mounting bolts.

Safety Precautions

CAUTION: DO NOT INSTALL, OPERATE, OR

PERFORM ANY MAINTENANCE PROCEDURES
UNTIL YOU HAVE READ THE SAFETY
PRECAUTIONS WHICH FOLLOW.

 Do not connect power to the electronics, nor turn on

the unit until you have read and understood this
entire manual. The precautions and procedures
presented in this manual must be followed carefully in
order to prevent equipment damage and protect the
operator from possible injury.

CAUTION: Hands and clothing must be kept away from all

moving or rotating parts.

Thermo Fisher Scientific 2-1

REC-3904 Rev P
 WARNING: Covers over the electronics should always
remain in place during operation. They should be removed
only for maintenance procedures with the machine power
OFF. Be sure to replace all covers before resuming operation.

WARNING: All switches (such as, control or power) must be

OFF when checking input AC electrical connections,
removing or inserting printed circuit boards, or attaching
voltmeters to the system.

WARNING: Incoming voltages must be checked with a

voltmeter before being connected to the electronics.

Figure 2-1. Typical Micro-Tech 2105 Installation

Page 2-2 Thermo Fisher Scientific

REC-3904 Rev P
 WARNING: Extreme caution must be used in testing in, on,
or around the electronics, PC boards, or modules. There are
voltages in excess of 115 V or 230 V in these areas. Avoid
high voltage and static electricity around the printed circuit
boards.

WARNING: Maintenance procedures should be performed

only by qualified service personnel and in accordance with
procedures/instructions given in this manual.

WARNING: During maintenance, a safety tag (not supplied

by Thermo Fisher) should be displayed in the ON/OFF
switch areas as a precaution instructing others not to operate
the unit.

WARNING: Only qualified service technicians should be

allowed to open and work in the electronics, power supply,
control, or switch boxes.

WARNING: Objects should never be placed or stored on

the integrator/exciter digitizer.

WARNING: This equipment should not be operated, nor

utilized in applications other than those stated in the original
order. (To adapt production rates or applications, consult
Thermo Fisher Products Customer Service for
recommendations.

WARNING: All panels covering the electronics must be in

place and tight before wash down procedures. Damage to the
electronics could result from water, moisture, or
contamination in the electronics housing.

Thermo Fisher Scientific 2-3

REC-3904 Rev P
 Figure 2-2. Electrical and Mounting Guidelines Micro-Tech
2000 Model 2105 (Field Mount) Belt Feeder Controller

Utility Connections
(Incoming Power)

CAUTION: Do not connect power until you have read and

understood this entire section. Improper connection may
result in damage to your belt feeder controller.

CAUTION: Earth Ground must be provided to the belt

feeder controller. Do not use conduit to provide this ground.

Page 2-4 Thermo Fisher Scientific

REC-3904 Rev P
 CAUTION: A readily accessible disconnect device shall be
incorporated in the fixed wiring.

CAUTION: Refer to the field wiring diagram as a guide if

you do not have a specific wiring diagram for your system.
Follow your local electrical codes and regulations for
minimum wire size and routing.

Wiring 1. Critical wiring conditions:

a. Insure power is off.

b. Do not route load cell and signal cables in the same
conduit with power cables or any large source of
electrical noise.
c. Earth ground all enclosures and conduits. A ground
connection between all conduits is required.
d. Wiring should be long enough to allow the field
terminal entry panel to swing down for circuit board
access.
e. Connect the shields ONLY where shown.
f. Check that all wires are tight in their connections.
g. Never use a "megger" to check the wiring.
h. A readily accessible disconnect device (maximum 20
amps) shall be incorporated in the field wiring. This
disconnect should be in easy reach of the operator
and it must be marked as the disconnecting device for
the equipment.
i. All conduits should enter the bottom of the
enclosure. Do not run conduit through the top or
sides of the enclosure.

2. To connect incoming power, use the following procedure

(refer to Figure 2-2).

(ALL UNITS SHIPPED FROM THE FACTORY ARE

CONFIGURED FOR 120 VAC. IF ANOTHER
INPUT SELECTION IS DESIRED, REFER TO
“Determining Installation Parameters” on page 2-24.)

a. Rotate the screw latch mounted on the lower left

corner of the front chassis counterclockwise. Open
the door.
b. Route incoming power wiring through a conduit hole
at the bottom right of the enclosure. Leave enough
loose wiring so that if the field terminal board is

Thermo Fisher Scientific 2-5

REC-3904 Rev P
 moved, there will be enough length. Typically 8
inches is sufficient.
c. Wire safety ground terminal located on the side of the
chassis.
d. Wire HOT to H on TB7.
e. Wire NEUTRAL to N on TB7.
f. If additional I/O is required operation at line
voltages, these wires should be routed through a
conduit hole on the bottom right of the enclosure.
Leave enough loose wiring so that if the field terminal
board is moved, there will be enough length. Typically
8 inches is sufficient.
g. All additional field wiring operations at voltages less
than 30 V must be located on the left bottom of the
enclosure. Leave enough loose wiring so that if the
field terminal board is moved, there will be enough
length. Typically 8 inches is sufficient.
h. Close front chassis cover and rotate screw lock on
lower left corner counterclockwise until locked.
Verify door is locked.

Page 2-6 Thermo Fisher Scientific

REC-3904 Rev P
 Figure 2-3. Field Wiring Diagram - Field Mount with
Terminal Board

Thermo Fisher Scientific 2-7

REC-3904 Rev P
 Figure 2-4. Field Terminal Board

Page 2-8 Thermo Fisher Scientific

REC-3904 Rev P
 Panel Mount The panel mounted belt feeder controller is suitable for
mounting in a control panel. The control panel should not be
Installation exposed to excessive heat, moisture or vibration. The front
bezel, when properly seated, forms a dust seal.

Two (2) inch clearance around the top and bottom of the belt
feeder controller is required for convection cooling.
Additional clearances may be required if equipment mounted
directly below generate excessive heat. Clearance in the back
is necessary for wiring access and fuse replacement. Clearance
on the side is necessary for inserting the chassis holding
brackets from the back after insertion of the belt feeder
controller.

Mounting Provide a cutout in the panel and insert the belt feeder
controller after removing the holding brackets (see Figure 2-5
and 2-6). From the back, insert the holding brackets on both
sides of the belt feeder controller. Tighten the holding
brackets to support the belt feeder controller and form the
dust seal.

Thermo Fisher Scientific 2-9

REC-3904 Rev P
 Figure 2-5. Electrical and Mounting Guidelines Micro-Tech
2000 - Model 2105 (Panel Mount) Belt Feeder Controller

Page 2-10 Thermo Fisher Scientific

REC-3904 Rev P
 Figure 2-6. Installation Micro-Tech 2000 - Model 2105
(Panel Mount) Belt Feeder Controller

NOTES:

1. See Figure 2-5 for panel cutout and outline and mounting
dimensions.

2. The large rubber band shipped with the unit can be used
to hold clamp brackets in place during installation.

3. Remove clamp brackets and slide chassis assembly

through front of cut-out. Re-install clamp brackets into
chassis and tighten threaded rods against back of panel
until unit is secure.

Wiring 1. Some critical wiring considerations:

a. Insure power is off.
b. Do not route load cell and signal cables in the same
conduit with power cables or any large source of
electrical noise.
c. Wiring should be long enough, and routed to allow
the chassis to be removed from the front for servicing
if necessary.
d. Connect the shields ONLY where shown.
e. Check that all wires are tight in their connections.
f. Earth ground all enclosures and conduit.
g. Never use a "megger" to check the wiring.

Thermo Fisher Scientific 2-11

REC-3904 Rev P
 h. A readily accessible disconnect device (maximum 20
amps) shall be incorporated in the field wiring. This
disconnect should be in easy reach of the operator
and it must be marked as the disconnecting device for
the equipment.

2. To connect incoming power, use the following procedure

(refer to Figure 2-4).

(ALL UNITS SHIPPED FROM THE FACTORY ARE

CONFIGURED FOR 120 VAC. IF ANOTHER
INPUT SELECTION IS REQUIRED, REFER TO
“Determining Installation Parameters” on page 2-24.)

a. For input power, use 14 AWG stranded wire.

b. Wire safety ground terminal located on the right back
side of the enclosure.
c. Wire the HOT to terminal labeled HOT.
d. Wire the NEUTRAL to the terminal labeled
NEUTRAL.

Page 2-12 Thermo Fisher Scientific

REC-3904 Rev P
 Figure 2-7. Field Wiring Diagram - Panel Mount

Thermo Fisher Scientific 2-13

REC-3904 Rev P
 Belt Feeder The Micro-Tech 2105 is one of a family of products that is
supported by a common hardware platform. Configuration
Controller of the hardware platform and additional circuit boards enable
the hardware platform to be used for several discrete
Configuration instruments.

Wire jumpers are installed at the factory for the instrument

ordered, and should not have to be reconfigured in the field.

Switches and removable jumpers are described in this section.

The default position is noted in each description and, in most
cases, is not changed.

Configuration Jumpers 1. AC voltage input power selection SW1 and SW2 are
located on the right center section of the mother board
and Switches
(see Figure 2-8).

AC Input Fuse F1 SW1 SW2

Voltage (SB) Setting Setting
110 1.0 A 110 110/220
Default
120 1.0 A 110 120/240
220 0.5 A 220 110/220
240 0.5 A 220 120/240

First, set SW1 for nominal 110 VAC or 220 VAC. Next,
set SW2 close to the actual input voltage.

Example: Input Voltage = 117 VAC

SW1 = 110
SW2 = 120/240

Page 2-14 Thermo Fisher Scientific

REC-3904 Rev P
 Figure 2-8. Model 2105 Mother Board

2. General Purpose Digital Inputs

Located on the Field Terminal board are provisions for

three status input optional OPTO/22 plug-in modules.
The programmable inputs may be configured as normally
open or normally closed. External AC or DC power for
input logic is required.

Thermo Fisher Scientific 2-15

REC-3904 Rev P
 The user definable input choices are:
 External Alarm 1
 External Alarm 2
 External Alarm 3
 Print
 Belt Running
 Reset Total
 Reset Alarm

Auto Zero

Remote Auto Zero

Clip Detector
 **Batch Start Command
 **Batch Stop Command
 **Batch Standby Command
 Local/Remote
 Auto/Manual
 Interlock Regulation
 **High Level
 **Low Level
 Calibration Select 1
 Calibration Select 2
 **Calibration Select 3
 **Calibration Select 4
 **Calibration Select 5
 **Calibration Select 6
 **Calibration Select 7
 **Calibration Select 8
 **Calibration Select 9
 **Calibration Select 10

Page 2-16 Thermo Fisher Scientific

REC-3904 Rev P
 Any three inputs may be selected. An optional AC or DC
OPTO/22 module is required for each input.
** Require installation of optional DIO board.

3. Digital Outputs

Located on the Field Terminal board are provisions for

four programmable output optional OPTO/22 plug-in
modules. Three digital outputs are programmable and the
fourth one is permanently assigned as integrator fault.
The three programmable digital outputs may be
configured as normally open or normally closed. The fault
output is normally closed and cannot be reconfigure or
used as a programmable output. External AC or DC
power is required for all external devices wired to the
output modules. One OPTO/22 AC output module is
included for remote totalization.

The programmable output choices are:

 Alarm Cumulative
 Shutdown Cumulative
 Ready
 High Load
 Low Load
 High Rate
 Low Rate
 High Speed
 Low Speed
 Totalization Pulse (Remote Counter)
 **Batch Preset Reach
 **Batch End
 High Deviation Positive
 HHigh Deviation Positive
 High Deviation Negative
 HHigh Deviation Negative
 High Deviation Positive #2

Thermo Fisher Scientific 2-17

REC-3904 Rev P
  HHigh Deviation Positive #2
 High Deviation Negative #2
 HHigh Deviation Negative #2
 Alarm Installed
 Local / Remote
 Increase
 Decrease
 Auto/Manual
 Load Weights
 Start Belt
 Stop Belt
 Increase #2
 Decrease #2
 **Require installation of optional DIO board.

4. Field Terminal Board (Field Mount Only)

The field terminal board is not available on the panel

mount version. An optional solid-state module rack is
required to interface with the panel mount version when
solid-state modules are required.

NOTE: You must choose between wiring dry contact inputs

and open collector outputs direct or through the solid-state
relay module options. The two options cannot be mixed.

A/D Board Jumpers 1. Load Cell Sense

Load cell sense is controlled by selectable jumpers OP1

and OP2 located on the lower left corner of the A/D
board (Figure 2-9). The jumpers should be in position
"A" local sense if the distance is less than 200 feet
between load cell and belt feeder controller.

Page 2-18 Thermo Fisher Scientific

REC-3904 Rev P
 For distances greater than 200 feet and less than 3,000
feet, the jumper should be in position "B". A special 6
wire cable is required. Refer to the field wiring drawing
for jumper requirement in the scale junction box.

JUMPERS
Mode OP1 OP2
[Default]
Less than 200 feet “A” “A”
Greater than 200 feet “B” “B”

Figure 2-9. Load Cell Single Channel A/D Board

Thermo Fisher Scientific 2-19

REC-3904 Rev P
 Analog Input/Output The optional analog input/output board is available in two
configurations described below. (A) has one current output
only; whereas, (B) has two analog inputs and two current
outputs (Figure 2-10). The analog inputs are normally
configured for current with a 250 ohm resistor installed
across each input. For use with a 0-5 VDC input, shunts W3
(input #1) or W4 (input #2) must be cut.

No configuration switches or jumpers exist on the analog

boards.

The belt feeder controller is supplied with a type (B) two

in/two out analog board located in Mother Board Slot #5.
The belt feeder controller can support up to four current
outputs. Four outputs require two (B) analog boards. An
additional optional type (A) or type (B) can be added at any
time.

1. One user definable 0-20/4-20 or 20-4/20-0 mA output.

 None
 Rate
 Speed
 Load

2. Two +/-5 VDC differential inputs and two user definable

0-20/4-20 or 20-4/20-0 mA outputs.
 Inputs
 None
 Setpoint (SP)
 Process Variable (PV)
 Moisture Compensation
 Incline Compensation

Outputs
 Off
 Rate
 Speed
 Load
 Control
 Level

Page 2-20 Thermo Fisher Scientific

REC-3904 Rev P
 Figure 2-10. Analog I/O Board

Thermo Fisher Scientific 2-21

REC-3904 Rev P
Communications Board The communication protocol allows a remote intelligent
device to read and eventually write the contents of the
registers.

During the communication activity, the Micro-Tech 2105

always acts as Slave, meaning it responds to a request from a
Master device on the line, but never attempts to send
messages out.

The instrument reads the message and looks for the address,
which is contained into an address byte in the query package.
The message is then processed only if the address contained
in the message matches the address specified in the set up
data of the instrument.

The clock/calendar is located on the communication board.

During AC losses or power off, RAM data retention and
operation of the clock/calendar is provided by the battery
located on the mother board.

One electrical interface may be selected accessed through one

communication port. Up to three communication boards,
including the exciter/digitizer and integrator COMM link,
may be installed.

Below is a table which summarizes the jumper positions

required for selection of each electrical interface mode.

JUMPERS
Mode OP1 OP2 OP3 OP4 OP5 OP6
RS-232 “A” “A” “A” “A” “A” “B” [Default]
RS-485 “B” “A” “B” “B” “A” “B”
20 mA “B” “B” “A” “A” “A” “C”

Table 2-1. Jumper Positions

TABLE “MDP” TRM

FOR RS-485 ONLY FOR RS-485 ONLY
OP5 OP6

“A” NORMAL “A” TERMINATED

“B” MULTI-DROP “B” NOT TERMINATED

Page 2-22 Thermo Fisher Scientific

REC-3904 Rev P
 Figure 2-11. Comm "A" Board

Thermo Fisher Scientific 2-23

REC-3904 Rev P
 Initial Setup Following mechanical and electrical installation, it is necessary
that you program field data that is specific to your application
Procedure into the Micro-Tech 2105 Belt Feeder Controller memory.
The following setup procedure should be completed before
calibration of your belt feeder scale is attempted. Refer to
Chapter 3 of this manual if more details or assistance are
necessary.

Determining Installation Before turning on the weigh feeder conveyor belt or applying
Parameters power to the feeder belt scale system, it is necessary to
complete the following statements (Figure 2-12). Refer to
your System Data Sheet in the front of your belt feeder
manual.

1. Scale Capacity

Determine the scale's capacity in tons per hour and

record the capacity below. (Example: 400.0)

__________ (Tons Per Hour)

2. Belt Scale Code Number

Determine the feeder belt scale's code number from the

System Data Sheet located in front of the belt feeder
controller manual or see Appendix A/1, Thermo Fisher
Weighbridge Physical Parameters. Record the code
number below. (Example: code number one is a belt scale
model 10-20-1 for conveyor width 18 through 36 inches.)
Enter 0 for any weighbridge not found in the table.

__________ (Belt Scale Code Number)

Entering the code number enters a list of default

parameters for the weighbridge selected. During initial
programming, the belt feeder controller calculates a
calibration constant for R-Cal based on the default values.
If test weights or test chains are used, their weight values
are entered in the Cal Data Scroll after initial
programming is completed.

During initial programming, DETAIL can be selected

after entering the belt scale code number. All weighbridge
default values can be viewed by scrolling down. A
parameter can be changed at this time if necessary.

Page 2-24 Thermo Fisher Scientific

REC-3904 Rev P
 NOTE: Entering code 0 or selecting DETAIL requires all
measurements in the following Steps 3 through 14 to be
made and entered during initial programming.

Figure 2-12. Belt Scale Model 10-20 Weighing

Table 2-2. Weighbridges

3a. PIVOT TO LOAD CELL (LA)

3b. IDLERS NUMBER (IDN)
3c. pIVOT TO 1º IDLER (LB1)
3d. PIVOT TO 2º IDLER (LB2)
3e. PIVOT TO 3º IDLER (LB3)
3f. PIVOT TO 4º IDLER (LB4)
3g. PIVOT TO 5º IDLER (LB5)
3h. PIVOT TO 6º IDLER (LB6)
3i. PIVOT TO TEST WEIGHT HEIGHT (LE)
3l. PIVOT TO TEST WEIGHT LENGTH (LC)
3m. PIVOT TO CARRIAGE HEIGHT (LF)
3N. CARRY ROLL TO CARRIAGE HEIGHT (LG)
3o. # OF LOAD CELLS

Thermo Fisher Scientific 2-25

REC-3904 Rev P
 4. IDLER SPACING (LD)
5. CONVEYOR’S ANGLE (0)
6. LOAD CELL CAPACITY (LBS or KG)
7. LOAD CELL SENSITIVITY (mV/V)
8a. LOAD CELL #1 RESISTANCE (ohms)

3. Belt Scale Weighbridge Dimensions

Refer to Figure 2-12 and the sketches below for

measurements.

3a. Pivot to Load Cell - LA

As indicated on Figure 2-13, measure the distance

from the pivot center line to the load cell center line
to the nearest 0.032 (1/32)". Record the distance
below. (Example: 32.00)

__________" (Pivot to Load Cell Distance)

Figure 2-13. Pivot to Load Cell

3b. Number of Weigh Idlers on Scale Weighbridge(s)- IN

__________ (Number of Weigh Idlers)

Page 2-26 Thermo Fisher Scientific

REC-3904 Rev P
 3c. Pivot to 1st Idler (Weigh Idler) - LB1

As indicated on Figure 2-14, measure the distance

from the pivot center line to the weigh idler's center
line to the nearest 0.032 (1/32)". Record the distance
below. (Example: 24.00)

__________" (Pivot to Weigh Idler Distance)

(Model 10-20 belt scale shown.)

Figure 2-14. Pivot to 1st Idler

3d. Pivot to 2nd Weigh Idler (Optional)

As indicated on Figure 2-15, measure the distance

from the pivot center line to the second weigh idler's
center line to the nearest 0.032 (1/32)". Record the
distance below. (Example: 24.00)

__________" (Pivot to 2nd Weigh Idler Distance)

(Model 10-22 belt scale, 10-17-2 similar.)

Thermo Fisher Scientific 2-27

REC-3904 Rev P
 Figure 2-15. Pivot to 2nd Weigh Idler

NOTE: Up to six (6) weigh idlers on a single weighbridge

may be entered during programming. Measure and record the
same as step d above for each additional weigh idler.

3e. Pivot to 1st, 2nd, 3rd and 4th Idler (Weigh Idler)

As indicated on Figure 2-16, measure the distance

from the pivot center line to the weigh idler's center
line to the nearest 0.032 (1/32)". Record the distance
below. (Example: 24.00)

__________" (Pivot to Weigh Idler Distance)

(Model 10-17-4 belt scale shown.)

Figure 2-16. Pivot to 1st, 2nd, 3rd and 4th Idler

NOTE: Complete Steps 4, 5, 6, and 7 below only if test

weights are used for calibration.

Page 2-28 Thermo Fisher Scientific

REC-3904 Rev P
 3i. Pivot to Test Weight Height - LE

Measure the distance from the center line of the pivot

to the actual point of test weight contact to the
nearest 0.032 (1/32) inch. Record the distance below.
If the contact point is below the pivot, the value is
negative (-).

(Example: 0.00) If test weights are not used, disregard

this measurement.

__________" (Pivot to Test Weight Height Distance)

Figure 2-17. Pivot to Test Weight Height

3l. Pivot to Test Weight Length - LC

Measure the distance from the center line of the pivot

to the actual point of test weight contact to the
nearest 0.032 (1/32) inch. Record the distance below.
(Example: 4.75) If test weights are not used, disregard
this measurement.

__________" (Pivot to Test Weight Length Distance)

Thermo Fisher Scientific 2-29

REC-3904 Rev P
 Figure 2-18. Pivot to Test Weight Length

3m. Pivot to Carriage Height - LF

Measure the distance from the center line of the pivot

to the top of the carriage rails to the nearest 0.032
(1/32) inch. Record the distance below. (Example:
6.50)

__________" (Pivot to Carriage Height Distance)

Figure 2-19. Pivot to Carriage Height

3n. Roll to Carriage Height - LG

Page 2-30 Thermo Fisher Scientific

REC-3904 Rev P
 Measure the distance from the top of the carriage rails
to the top of the weigh idler carry roll where the belt
makes contact on trough idlers (Figure 2-19). Flat
idlers measure to the center line of the grease fitting
to the nearest 0.032 (1/32) inch. Record the distance
below. (Example: 6.50)

Figure 2-20. Roll to Carriage Height

3o. Number of Load Cells

Enter the number of load cells. (Example: 1)

__________ (Number of Load Cells)

4. Idler Spacing Scale Area - LD

Measure the distances between the center lines of all

idlers from the plus 1 (+1) to the minus 1 (-1) idler on
both sides of the conveyor (left and right). Add all the
measurements together and divide by the number of
measurements to determine the average distance.

NOTE: If the distances measured are not all equal within

0.032 (1/32”) the scale is not properly installed. Refer to the
belt scale installation manual provided.

__________" (Idler Spacing)

5. Conveyor's Angle of Incline

Measure the conveyor's angle of incline to the nearest 0.1

degrees. Record the degree of angle below. (Example:
16.0) Refer to Figure 2-21 for more information on how
to measure angle of incline.

__________ degrees (Angle of Conveyor Incline)

Thermo Fisher Scientific 2-31
REC-3904 Rev P
 6. Load Cell Capacity

From the belt scale data sheet located in the front of its
manual, determine the load cell size in pounds. Record
the weight below. (Example: 250.0)

__________ pounds (Load Cell Weight)

7. Load Cell Sensitivity

From the load cell name plate, determine the load cell
sensitivity in mV/V. Record the sensitivity below.
(Example 3.000 mV/V)

__________ (Load Cell Sensitivity)

8. Load Cell Resistance

Measure the signal (output) resistance of each load cell

with a digital VOM. Record the resistance below.
(Example: 350.000)

__________ (Load Cell Resistance)

9. Conveyor Belt Length

Using a long tape measure, measure the length of one

complete belt revolution. Measure to the nearest 0.1 foot.
Record the length below. (Example: 1000.0)

__________ feet (Conveyor Belt Length)

Figure 2-21. Measuring Angle of the Incline

Page 2-32 Thermo Fisher Scientific

REC-3904 Rev P
 Choose a convenient distance _AB_ and measure it in inches.

Hang a plumb line from _B_.

Measure the horizontal distance from _A_ to plumb line in

inches (_AC_). Divide _AC_ by _AB_ to get COS Ø.

If angle of incline in degrees is known, use the following

table.

Angle Cos Ø Angle Cos Ø Angle Cos Ø

Ø Ø Ø
0 1.0000 6 .9945 12 .9781
1 .9998 7 .9925 13 .9744
2 .9994 8 .9903 14 .9703
3 .9986 9 .9877 15 .9659
4 .9976 10 .9848 16 .9613
5 .9962 11 .9816 17 .9563

Table 2-3. Angle of Incline

Programming the Micro‐ When power is first applied to the belt feeder controller, the
Tech 2105 Belt Feeder system steps the operator through menus and options that
bring the system to a weighing state. Soft keys, numeric keys
Controller and the scroll control keys are used to select choices. The
RUN and MENU control keys are inactive during this
procedure.

After successful initial programming and belt scale

calibration, proceed to Main Menu 4, I/O Scroll, and Main
Menu 7, Control Scroll, for PID or P.E.I.C. controller setup.

CAUTION: Inside the belt feeder controller’s front panel are

two voltage selection slide switches (Figure 2-22). Ensure
they are in the correct position - either 110/120 or 220/240
VAC - before applying power.

Thermo Fisher Scientific 2-33

REC-3904 Rev P
 1. Turn the weigh feeder conveyor belt on. Run the weigh
feeder empty during setup and calibration.

Figure 2-22. Micro-Tech 2105 CPU Board

2. Programming the belt feeder controller

The programming mode begins the first time power is

applied, or after a forced cold start (memory clear).
Information requested by the instructional screens should
be entered before moving to the next screen. The belt
scale is calibrated at the end of this procedure provided
the correct information is entered. The alarm light flashes
during the programming procedure and clears when
calibration is complete.

The programming mode begins with the following

instructional screens.

Page 2-34 Thermo Fisher Scientific

REC-3904 Rev P
 - MEMORY ERASED -
Choose the language
key to continue to
ESP USA

The Micro-Tech 2000 is a dual language instrument. USA

is always the first language. The standard configuration
provides Spanish (ESP) as the second language. Other
languages, such as German (GER), are available upon
request (consult factory). Press the desired language.

Initial scale setup

and calibration.
press down SCROLL

Press the DOWN SCROLL key.

Press key under HELP

for more information “HELP” is flashing

HELP

Press the HELP soft key.

Key with dot (soft

key) performs action
of word above it.
MORE RETURN

When RETURN is pressed, the user is returned to the

previous screen. Pressing MORE advances the system to
the next screen.

Press the MORE key.

Thermo Fisher Scientific 2-35

REC-3904 Rev P
 Use down SCROLL key
to advance through
the menus.
MORE RETURN

Pressing MORE or RETURN reverts the screen back to

previous screens in this series.

Press the DOWN scroll key.

3. Press SCROLL DOWN key to accept the default unit, or

CHOICES soft key to scroll selections. Press ENTER to
confirm your selection. Scroll down.

- DISPLAY SCROLL 1 -
Measure units
> English <
CHOICE ENTER

if ENGLISH: Default: ENGLISH

Selections: ENGLISH, METRIC,
MIXED
If English, all units in English
If Metric, all units in Metric
If Mixed, units may be a
combination of English and
Metric

NOTE: If the Measure units are changed from English to

Metric (or vice versa) after the scale is calibrated, the span
number will change but the calibration will remain the same.

4. The units to be used for totalization are selected here.

Press ENTER soft key to accept the default unit, or
CHOICES soft key to scroll selections. Press ENTER to
confirm your selection. Scroll down.

Page 2-36 Thermo Fisher Scientific

REC-3904 Rev P
 - DISPLAY SCROLL 2 -
Totalization Units
> Tons <
CHOICE ENTER

if ENGLISH: Default: Tons

Selections: Tons, LTons, Pounds

if METRIC: Default tonnes

Selections: tonnes, kg

if MIXED: Default: Tons

Selections: Tons, LTons, kg, Pounds,
tonnes

5. Units used for parameters expressed in length are selected

here. Selections are only available if MIXED units are in
use. Press ENTER soft key to accept the default unit, or
CHOICES soft key to scroll selections. Press ENTER to
confirm your selection. Scroll down.

- DISPLAY SCROLL 3 -
Length Units
> feet <
CHOICE ENTER

if ENGLISH: Default: Feet

if METRIC: Default meters

if MIXED: Default: Feet

Selections: Feet, meters

Thermo Fisher Scientific 2-37

REC-3904 Rev P
 6. The rate is displayed according to the units selected here.
Press ENTER soft key to accept the default unit, or
CHOICES soft key to scroll selections. Press ENTER to
confirm your selection. Scroll down.

- DISPLAY SCROLL 4 -
Rate Units
> TPH <
CHOICE ENTER

if ENGLISH: Default: Tph

Selections: Tph, LTph, Lb/mn,
LT/mn, Percent%, LB/h

if METRIC: Default kg/h

Selections: t/h, kg/m, t/m, Percent%,
kg/h

if MIXED: Default: Tph

Selections: Tph, LTph, kg/m, t/m,
Lb/m, t/mn, Lt/mn,
Percent%, kg/h, t/h, lb./h

7. The units used for entering the load cell capacity are
specified here. In this particular case, the use of English
or Metric units is always allowed, even if MIXED is not
specified. Press ENTER soft key to accept the default
unit, or CHOICES soft key to scroll selections. Press
ENTER to confirm your selection. Scroll down.

- DISPLAY SCROLL 5 -
Load cell Units
> Pounds <
CHOICE ENTER

if ENGLISH or MIXED Default: Pounds

if METRIC: Default: kilograms

Selections: Lbs, kg

Page 2-38 Thermo Fisher Scientific

REC-3904 Rev P
 8. The next entry is the scale capacity, which is the
maximum rate at which the scale is allowed to work. This
entry also defines the default number of decimal places
that are used for displaying rate. Use numeric keys for
entering the number, confirm with ENTER. Scroll down.

- SC DATA SCROLL 1 -
Max. scale capacity
500.0 Tph
ENTER

Default: 500.0

Min: 1

Max: 200000

9. When the Scale capacity is entered, the number of

decimal places is also defined. If, for example, the User
enters 500.0, this sets the "Scale Divisions" parameter to
0.1. Advancing to the next scroll, the User then sees first
the Scale Division corresponding to the just entered Scale
Capacity (in the example 0.1). If required, the User is able
to alter the Scale Division to any of the available options.

Press the ENTER soft key to accept the default divisions,

or the CHOICES soft key to scroll selections. Press
ENTER to confirm your selection. Scroll down.

- SC DATA SCROLL 2 -
Scale division
> 0.1 <
CHOICE ENTER

Default: 0.1

Min: 0.1, 0.2, 0.5, 1, 2, 5, 10, 20, 50, 0.01, 0.02,

0.05, 0.001, 0.002, 0.005

Thermo Fisher Scientific 2-39

REC-3904 Rev P
 10. Selecting the Weighbridge Model

By entering the code number of your Thermo Fisher

scale on the next screen, the Integrator automatically
calculates parameters of the system such as number of
load cells and number of weigh idlers. This entry is also
used for internal calibration calculations. The default
model number is 1, which corresponds to belt scale
Model 10-20-1.

- SC DATA SCROLL 3 -
Belt scale code #
>1<
ENTER DETAIL

Default: 1

Min: 0

Max: 500

Press ENTER to accept the displayed selection from the

database listed in Appendix A/1, Weighbridge
Parameters. If ENTER is used, the scrolls from 3A to 3J
are not displayed. Skip to Step 12.

Press DETAIL if you want to force the following scrolls

#3A to 3O to be displayed even if ENTER was used.

Enter 0 if you want to define the weighbridge not using

the database. This should only be done for special
weighbridges that are not part of the standard set of
Thermo Fisher scales. Entering 0 forces the following
scrolls 3A to 3O to be displayed.

11. Detailing the Mechanical Parameters of the Frame

The following screens are only displayed if OTHER or

DETAIL were pressed.

Parameter LA: pivot to Load cell distance: The distance

from pivot to load cell should be measured to within
0.032 (1/32) inch (1 mm).

Page 2-40 Thermo Fisher Scientific

REC-3904 Rev P
 Using the numeric keys, enter the distance recorded in
Initial Setup Procedure and press ENTER. For
weighbridges which do not have a pivot, enter zero.

- SC DATA SCROLL 3A -
Pivot to load cell
distance: 000.00 In
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 32 in Default: 1000 mm

Min: 0.00 in Min: 0 mm

Max: 150.00 in Max: 3800 mm

This is the number of weigh idlers affixed to the scale

weighbridge.

- SC DATA SCROLL 3B -
# of weigh idlers
1
ENTER

Default: 1

Min: 1

Max: 6

Parameter LB1: Pivot to first weigh idler distance.

Measure the distance between the pivot center line and
first weigh idler center line. Enter the distance (within
0.032 inch or 1 mm) recorded in “Determining
Installation Parameters” on page 2-24. For weighbridges
which do not have a pivot, enter zero.

Thermo Fisher Scientific 2-41

REC-3904 Rev P
 - SC DATA SCROLL 3C -
Pivot to 1st idler
distance 000.00 In
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 24 in Default: 800 mm

Min: 0.00 in Min: 0 mm

Max: 100.00 in Max: 2500 mm

If the number of weigh idlers entered in scroll 3B is more

than one, the following screens are displayed. Measure the
distance between the pivot center line and second weigh
idler center line. Enter the distance (within 0.032 inch or
1 mm) recorded in Initial Setup Procedure. For
weighbridges which do not have a pivot, enter zero.

Only if # of weigh idlers >=2:

- SC DATA SCROLL 3D -
Pivot to 2nd idler
distance 000.00 In
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 0.00 in Default: 0 mm

Min: 0.00 in Min: 0 mm

Max: 100.00 in Max: 2500 mm

Only if # of weigh idlers >=3:

Page 2-42 Thermo Fisher Scientific

REC-3904 Rev P
 - SC DATA SCROLL 3E -
Pivot to 3rd idler
distance 000.00 In
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 0.00 in Default: 0 mm

Min: 0.00 in Min: 0 mm

Max: 100.00 in Max: 2500 mm

Only if # of weigh idlers >=4:

- SC DATA SCROLL 3F -
Pivot to 4th idler
distance 000.00 In
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 0.00 in Default: 0 mm

Min: 0.00 in Min: 0 mm

Max: 100.00 in Max: 2500 mm

Only if # of weigh idlers >=5:

- SC DATA SCROLL 3G -
Pivot to 5th idler
distance 000.00 In
ENTER

Thermo Fisher Scientific 2-43

REC-3904 Rev P
 If ENGLISH or MIXED: If METRIC:

Default: 0.00 in Default: 0 mm

Min: 0.00 in Min: 0 mm

Max: 100.00 in Max: 2500 mm

Only if # of weigh idlers =6:

- SC DATA SCROLL 3H -
Pivot to 6th idler
distance 000.00 In
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 0.00 in Default: 0 mm

Min: 0.00 in Min: 0 mm

Max: 100.00 in Max: 2500 mm

NOTE: All measurements must be (within 0.032 inch or 1

mm) recorded in Initial Setup Procedure. Enter the distance
with the numeric keys and press ENTER.

Page 2-44 Thermo Fisher Scientific

REC-3904 Rev P
 Parameter LE: Pivot to test-weight height. For
weighbridges which do not have a pivot, enter zero. 3I, L,
M and N only apply if test weights are provided for
calibration.

- SC DATA SCROLL 3I -
Pivot to test-weight
height 000.00 In
ENTER +/-

If ENGLISH or MIXED: If METRIC:

Default: 0.00 in Default: 0.0 mm

Min: -20.00 in Min: -500.0 mm

Max: +20.00 in Max: +500.0 mm

Parameter LC: Pivot to test-weight length. For

weighbridges which do not have a pivot, enter zero.

- SC DATA SCROLL 3L -
Pivot to test-weight
length 000.00 In

If ENGLISH or MIXED: If METRIC:

Default: 24.00 in Default: 0 mm

Min: 0.00 in Min: 0 mm

Max: 200.00 in Max: 5000 mm

Parameter LF: Pivot to carriage height. For carriages

which do not have a pivot, enter zero.

Thermo Fisher Scientific 2-45

REC-3904 Rev P
 - SC DATA SCROLL 3M -
Pivot to carriage
height 000.00 In
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 6.50 in Default: 0 mm

Min: 0.00 in Min: 0 mm

Max: 10.00 in Max: 250 mm

Parameter LG: Carry roll to carriage height. Measure to

the center line of the weigh idler carry roll on troughing
idlers, and to the top of the carry roll on flat belts. For
carriages which do not have a pivot, enter zero.

- SC DATA SCROLL 3N -
Roll to carriage
height 000.00 In
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 6.50 in Default: 0 mm

Min: 0.00 in Min: 0 mm

Max: 20.00 in Max: 250 mm

Enter the number of load cells of your carriage.

Page 2-46 Thermo Fisher Scientific

REC-3904 Rev P
 - SC DATA SCROLL 3O -
# of load cells
0
ENTER

Default: 1

Min: 1

Max: 6

12. Defining Dimensional Parameters of the Application

Parameter LD: Idler spacing in scale area. For better

accuracy, average the distance between the idlers across
the scale on both sides. Measure to within 0.032 inch or 1
mm with the numeric keys and press ENTER.

- SC DATA SCROLL 4 -
Idler spacing
36.00 In
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 36.00 in Default: 1000 mm

Min: 2.00 in Min: 50 mm

Max: 120.00 in Max: 2500 mm

Enter the angle of inclination of the belt conveyor. If an

inclination compensator is connected to the scale, after
this preliminary set up has been completed, enable the
automatic angle detection in I/O definition (Main Menu
4) and calibrate the incline compensator.

Thermo Fisher Scientific 2-47

REC-3904 Rev P
 - SC DATA SCROLL 5 -
Conveyor’s angle
0.0 Degrees
ENTER +/-

Default: 0.0

Min: -25º

Max: +25º

13. Defining the Load Cell(s)

Enter the load cell capacity as it appears on the label

placed on the load cell.

- SC DATA SCROLL 6 -
Load cell capacity
250 LBs
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 250.0 Lbs Default: 100 kg

Min: 1 Lbs Min: 1 kg

Max: 15000 Lbs Max: 5000 kg

The sensitivity was entered when the belt scale code was
entered. If other (0) was selected, enter the load cell
sensitivity in mV/V as marked on the label of the load
cell. Thermo Fisher load cells are normally 1.800 or 3.000
mV/V.

Page 2-48 Thermo Fisher Scientific

REC-3904 Rev P
 - SC DATA SCROLL 7 -
Load cell sens.
3.000 mV/V
ENTER

Default: 3.000 mV/V

Min: 0.500 mV/V

Max: 3.500 mV/V

Load cell resistance is entered on this screen. The

resistance for the load cell has been recorded on the
System Data Sheet in the front of your belt feeder
controller manual. (It is also stamped on the load cell
cable.) Enter the ohms for the load cell. The number of
scrolls depends on the number of load cells specified in
scroll 3O.

- SC DATA SCROLL 8A -
Load cell #1 res
350.000 Ohms
ENTER

Default: 350 Ohms

Min: 10 Ohms

Max: 2000 Ohms

If # of Load Cells is 2 or more:

- SC DATA SCROLL 8B -
Load cell #2 res
350.000 Ohms
ENTER

Thermo Fisher Scientific 2-49

REC-3904 Rev P
 Same default and limits of load cell #1.

If # of Load Cells is 3 or more:

- SC DATA SCROLL 8C -
Load cell #3 res
350.000 Ohms
ENTER

Same default and limits of load cell #1.

If # of Load Cells is 4 or more:

- SC DATA SCROLL 8D -
Load cell #4 res
350.000 Ohms
ENTER

Same default and limits of load cell #1.

If # of Load Cells is 5 or more:

- SC DATA SCROLL 8E -
Load cell #5 res
350.000 Ohms
ENTER

Same default and limits of load cell #1.

If # of Load Cells is 6:

- SC DATA SCROLL 8F -
Load cell #6 res
350.000 Ohms
ENTER

Page 2-50 Thermo Fisher Scientific

REC-3904 Rev P
 Same default and limits of load cell #1.

14. Defining the Speed Input

The speed input screen allows the operator to select

either the single speed sensor input (default value), the
double speed sensor input (to provide extra safety against
speed sensor failure) or a simulated value using an
internal timer. Simulation allows operation without a
speed sensor. When simulated speed is selected, a
conveyor running input is required (refer to the field
wiring diagram).

NOTE: if SPEED is selected as the third line display, the line

will be blank in RUN mode when simulated speed is selected.

- SC DATA SCROLL 9 -
Speed input
> single <
CHOICE ENTER

Default: SINGLE

Selections: SINGLE, DUAL, SIMULATED

15. Defining the Calibration Test Duration

Zero and Span calibrations are more accurate if executed

on an entire belt revolution or multiple of it. Press either
ACQUIRE or MANUAL, ACQUIRE is the
recommended selection. For MANUAL, see Step 18.

- CAL DATA SCROLL 11 -

Establish test
duration
ACQUIRE MANUAL

Thermo Fisher Scientific 2-51

REC-3904 Rev P
 Select ACQUIRE. Acquire is the recommended selection.

a. Acquiring the Test Duration

When selecting FULL, use a 100 foot tape to measure

the belt length to the nearest 0.1 foot. Reference a
fixed point (an idler) on the conveyor when counting
belt revolutions. See Initial Setup Procedure for the
recorded conveyor belt length.

The PARTIAL (belt length measurement) selection

enables the operator to acquire test duration without
the entire belt length measurement.

CAUTION: THIS OPTION SHOULD ONLY BE USED

WHEN BELT LENGTH EXCEEDS 1000 FEET.

ACQUIRE TEST DUR

Choose belt length
measurement method.
FULL PARTIAL

FULL is the recommended selection.

If FULL is selected, continue with Step 16 below. If

PARTIAL is selected, skip to Step 17.

16. Full Test Duration Acquisition

If FULL is pressed, the operator is asked to enter the

length of one belt revolution. Enter the length recorded
in Initial Setup Procedure. Measure belt length to the
nearest 0.1 foot.

Page 2-52 Thermo Fisher Scientific

REC-3904 Rev P
 Enter length of one
belt revolution.
length 1000.0 Ft
ENTER ABORT

If ENGLISH or MIXED: If METRIC:

Default: 1000.0 Ft Default: 200.0 m

Min: 1.0 Ft Min: 0.5 m

Max: 10000.0 Ft 3000 m

After the length of the belt has been entered, the system
automatically moves to the following screen which
prompts the operator to press START when the mark
passes the reference point. Pressing ABORT returns the
screen to Cal Data Scroll 11.

The belt must be running at the maximum speed before

executing this function. If not, the prescaler will be
improperly calculated.

Start belt. Press

START when 1st mark
passes reference.
START ABORT

When START is pressed above, the system automatically

moves to the next instructional screen. The operator
presses COUNT each time the mark passes the reference
point until minimum test load conditions are met (refer to
belt scale installation manual for minimum test load
requirements). When the last revolution passes the mark,
the operator must press COUNT followed by pressing
DONE.

Pressing ABORT returns the screen to Cal Data Scroll

11.

Thermo Fisher Scientific 2-53

REC-3904 Rev P
 Press COUNT each
time a mark passes.
00000 secs 000 revs
COUNT ABORT DONE

Pressing ABORT returns the screen to Cal Data Scroll

11.

When duration test is finished, the new values for length

of belt and time are displayed. Press CONTINUE.

During the Acquire Test Duration, the belt feeder

controller performed an unassisted zero calibration and
installed the new zero. Skip to Step 19.

TEST DURATION
Length = 0000.0 Ft
Time = 000 sec
CONTINUE

17. Partial Test Duration Acquisition

If PARTIAL is pressed, the operator is asked to enter the

length between two marks on the belt.

Pressing ABORT returns the screen to Cal Data Scroll

11.

Enter length between

two marks on belt.
Length: 200.0 Ft
ENTER ABORT

Page 2-54 Thermo Fisher Scientific

REC-3904 Rev P
 If ENGLISH or MIXED: If METRIC:

Default: 200.0 Ft Default: 50.0 m

Min: 1.0 Ft Min: 0.5 m

Max: 10000.0 Ft Max: 3000.0 m

After the length of the belt has been entered, the system
automatically moves to the following screen which
prompts the operator to press START when the mark
passes the reference point.

The belt must be running at the maximum speed before

executing this function. If not, the prescaler is improperly
calculated.

Pressing ABORT returns the screen to Cal Data Scroll

11.

Start belt. Press

START when 1st mark
passes reference.
START ABORT

When START is pressed above, the system automatically

moves to the next instructional screen. The operator
presses COUNT each time a mark passes the reference
point until both marks have passed. Then press DONE.

Pressing ABORT returns the screen to Cal Data Scroll

11.

Press COUNT each

time a mark passes.
00000 secs 000 revs
COUNT ABORT DONE

Thermo Fisher Scientific 2-55

REC-3904 Rev P
 When duration test is finished, the new values for length
of belt and time are displayed. Press CONTINUE.

TEST DURATION
Length = 0000.0 Ft
Time = 000.0 sec
CONTINUE

During the Acquire Test Duration, the belt feeder

controller performed an unassisted zero calibration and
installed the new zero. Skip to Step 19.

18. Manual Entry of Test Duration

This procedure allows direct entry of parameters that

would otherwise be generated by the acquire Test
Duration modes. This menu is generally used when the
operator cannot see the belt while standing at the front
panel.

If MANUAL is pressed, the system prompts the operator

for running the belt at its maximum speed. Then press
CONTINUE.

Pressing ABORT returns the screen to Cal Data Scroll

11.

Start belt. Press

CONTINUE when belt
is at maximum speed.
ABORT CONTINUE

The operator is prompted to enter the length of one belt

revolution.

Pressing ABORT returns the screen to Cal Data Scroll

11.

ENTER length of one

belt revolution.
Length 000.0 FT
ENTER ABORT

Page 2-56 Thermo Fisher Scientific

REC-3904 Rev P
 If ENGLISH or MIXED: If METRIC:

Default: 200.0 Ft Default: 200.0 m

Min: 1.0 Ft Min: 1.0 m

Max: 10000.0 Ft Max: 10000.0 m

The number of belt revolutions to be timed is than

entered.

Pressing ABORT returns the screen to Cal Data Scroll

11.

ENTER the number of

belt revolutions to
be timed 000 revs
ENTER ABORT

Default: 1

Min: 1

Max: 100

The next entry is the time per revolution.

Pressing ABORT returns the screen to Cal Data Scroll

11.

ENTER the time for

revolutions to pass
reference 000 sec
ENTER ABORT

Default: 30 sec

Min: 1 sec

Max: 16200 sec

Thermo Fisher Scientific 2-57

REC-3904 Rev P
 When ENTER is pressed, the system times the belt travel
according to the above entered parameters.

Pressing ABORT returns the screen to Cal Data Scroll

11.

Timing belt travel

000 sec

ABORT

When test duration test is finished, the new values for

length of belt and time are displayed. Press CONTINUE.

TEST DURATION
Length = 000.0 Ft
Time = 000 sec
CONTINUE

During Acquire Test Duration the belt feeder controller

performed an unassisted zero calibration and installed the
new zero.

19. Automatic Calibration of the Scale

After Test Duration has been determined, and the scale

zeroed, the integrator performs an unassisted calibration
of the scale. The scale is calibrated using the parameters
just entered. After this, the R-CAL (electronic calibration
resistor) is used to check the integrity of the load cell.
During this time, the following screen is displayed:

CALIBRATION
IN
PROGRESS

When calibration procedure is completed, the following

message is displayed:
Page 2-58 Thermo Fisher Scientific
REC-3904 Rev P
 SCALE CALIBRATED
Press RUN to start
or MENU for scrolls

The Alarm light stops flashing and the Ready light

illuminates.

The field data entered during this procedure enabled the

belt feeder controller to perform an unassisted zero
balance and span calibration. Assuming no mistakes were
made, the scale is calibrated and is ready for use at this
time.

NOTE: The span number was calculated from the data that
was entered during this programming procedure. This span
number is based on a perfect mechanical alignment of the
scale and its adjacent idlers. Therefore, verify this by
performing a material calibration (refer to Main Menu 1) or
by performing a span calibration procedure (refer to Main
Menu 1 and Main Menu 2).

In case the load cell is not connected or a failure is

detected, the following message is displayed:

SCALE NOT CALIBRATED

Press RUN to start
or MENU for scrolls

The problem causing the calibration to be aborted must

be corrected before attempting another calibration. The
information entered previously is still in memory and
should not have to be reentered. After the problem has
been corrected, press MENU. Main Menu 1 should
appear. If not, continue to press MENU until Main Menu
1 appears.

Thermo Fisher Scientific 2-59

REC-3904 Rev P
 Chapter 3 Operation

Your Thermo Fisher Belt Feeder Controller System is capable

of accurate weighing, provided it is installed, calibrated,
operated, and maintained in complete accordance with the
instructions contained in this manual, along with your weigh
feeder installation manual.

Overview Model 2105 Belt Feeder Controller is a microcomputer based

instrument that accepts and conditions speed and weight
signals and provides visual and electrical outputs for total
weight and rate of flow. A stable 10 volt DC excitation
voltage capable of exciting up to six 350 ohm strain gauge
load cells is produced by the belt feeder controller. Sense lead
terminations are also provided for six wire load cell cable.

Auto Zero (AZ) Track enables the belt scale system to

automatically zero itself during extended periods when the
weigh feeder belt is running empty. Auto Zero Track is menu
selectable. The letter “Z” will appear on the second line of
the display indicating Auto Zero Track option is enabled. If
the clip detector option is installed and AZ Track is enabled,
the belt feeder controller memorizes the weigh belt weight
variations and smooths out the rate signal. On light loaded
weigh belts, this option decreases controller output
corrections due to belt weight changes and not belt loading
changes. In Manual mode, the rate output is frozen when the
belt splice is passing over the scale.

The belt feeder controller output can be PID or P.E.I.C.

control. P.E.I.C. control can be an analog output or time
proportional "increase/decrease" digital outputs.

Life expectancy of the RAM support battery is approximately

ten years, if power is not applied. Under normal operation
where power is on continuously, life expectancy will be much
longer.

Errors may occur during initial calibration and their reason

must be corrected during initial calibration. During normal
operation, an error would most likely indicate a failure in the
system or improper operation.

Thermo Fisher Scientific 3-1

REC-3904 Rev P
 Front Panel The front panel (Figure 3-1) contains the necessary status
indicators and keys to enable the operator to perform
calibrations and all required operations after the feeder
controller has been configured in Belt Feeder Controller
Configuration section.

Figure 3-1. Model 2105 Belt Feeder Controller Front Panel

LED Status Indicators The five red status indicators show the status of the feeder
controller.

1. Remote

On when remote setpoint is selected.

2. Auto

On when the belt feeder controller control mode is

AUTOMATIC.

3. Alarm

Alarm indication flashes if an alarm is pending, either the

alarm is NEW or has been ACKNOWLEDGED.

4. Batch

5. Ready

Ready indication turns on if the scale is calibrated (zero

and span calibration complete) and no SHUT DOWN
conditions are active.

If more than one scale is defined, the READY indication

refers to the displayed scale.
Page 3-2 Thermo Fisher Scientific
REC-3904 Rev P
 Keyboard 1. Run - Access the Run Menu. Returns belt feeder
controller to Run Mode whenever pressed, see Run Menu
section for detailed description.
2. Menu - Permits entry to menus.
3. Up and Down Arrow - Scrolls up or down in the selected
menu.
4. Soft Keys - Select displayed function directly above the
key. Moves cursor left and right during string editing.
5. Alpha/Numeric Keys 1 through 0 - Enter numerals and
letters when string editing. Similar to telephone keys.
6. Decimal Point Key - Enters decimal point.
7. Clear Key - Removes wrong entries prior to pressing
ENTER soft key.
8. Local/Remote Key - Used to change the status of the belt
feeder controller between LOCAL and REMOTE
setpoint. It is inhibited when digital function LOC/REM
is assigned.
9. Auto/Man Key - Used to change the status of the belt
feeder controller between AUTOMATIC and MANUAL
control. It is inhibited when the digital function
AUTO/MAN is assigned.
10. Print - Starts printout. COMM option is required, see
Appendix A/4, Section 4.5.3 for detailed description.
11. Start - Start key has two functions. It can start the belt
feeder conveyor if assigned to an output or, if the loadout
option is installed, the start key starts the loadout to batch
and restarts if interrupted.
12. Stop - Stop key has two functions. It can stop the belt
feeder conveyor if assigned to an output or, if the loadout
option is installed, the stop key interrupts the loadout or
batch and aborts load if already interrupted.

NOTE: Start - Stop keys are only active with Load Out or
Batch option.

Display The four-line display indicates actual running information or

displays menu entry information.

Thermo Fisher Scientific 3-3

REC-3904 Rev P
 Menus Displays The belt feeder controller is a menu driven machine that
allows the operator to access all setup, test and calibration
parameters. Main Menu screens 1 through 7 can be accessed
at anytime by pressing the MENU key until the desired menu
screen is displayed. Menu scrolls may be selected by pressing
the soft key directly below the desired scroll, and then using
the Up/Down scroll key.

If the belt feeder controller is password protected, the

appropriate password must be entered prior to making
changes or performing routine calibration. Menus may be
viewed without entering a password, but no entries are
allowed unless the password is entered.

Optional scrolls are only available if the available option has

been installed. The following screens are activated by the
MENU key.

- MAIN MENU 1 -
Press MENU for more
ZERO SPAN MAT’L
CAL CAL CAL

- MAIN MENU 2 -
Press MENU for more
SCALE CALIB
DISPLAY DATA DATA

- MAIN MENU 3 -
Press MENU for more

PROT DIAG TEST

- MAIN MENU 4 -
Press MENU for more
I/O ALARMS LOAD
DEF. DEFIN. OUT

Page 3-4 Thermo Fisher Scientific

REC-3904 Rev P
 - MAIN MENU 5 -
Press MENU for more * Can be AB RIO or
COMM A COMM B PRINT Pro DP

- MAIN MENU 6 -
Press MENU for more
AUDIT
TRAIL LINEAR

- MAIN MENU 7 -
Press MENU for more

CONTROL

Normal Power On When the belt feeder controller is powered on after initial
programming, the RUN Menu is displayed unless the
hardware configuration has been changed.

0000000 TONS
Z 00000 Tph

PRINT TOTALS

Hardware Configuration If the hardware configuration detected at power on differs

from the one recorded in memory, the following screen is
displayed. This only happens if a circuit board has been added
or removed during power off, or a board has failed.

Thermo Fisher Scientific 3-5

REC-3904 Rev P
 - SLOT # n CHANGED
Acquire new
Configuration ?
YES NO

The screen disappears after 10 seconds if the question is not

answered. The belt feeder controller assumes the answer is
NO. "HW CONFIG. CHANGED" alarm is on and cannot
be reset. The above screen appears each time power is cycled.

If a board is removed or added, and this is a permanent

change in configuration, answer YES.

1. A board is removed and is not replaced:

The belt feeder controller cancels from memory the setup

data of the board that is removed. If the board is added
again, the setup data for the board has to be entered
again.

2. A board is added:

The belt feeder controller acquires the new hardware

configuration. Setup data for the new board must be
entered.

NOTE: Check the setup configuration in the I/O Definition

Scroll if an I/O board is removed or added. I/O assignments
change when the number of I/O boards change (see
Appendix A).

If the reason for the message is not known, or if the change

in configuration is temporary and the operator does not want
to lose the original setup, answer NO.

1. A board is removed:

The belt feeder controller resumes operation, retaining

setup data of the board that was removed. All other
boards continue working normally. No change occurs in
I/O Definition.

Page 3-6 Thermo Fisher Scientific

REC-3904 Rev P
 2. A board is added:

The belt feeder controller resumes normal operation

without recognizing the new board.

If NO is pressed, the "HW CONFIG. CHANGED" alarm

stays on.

Run Menu When the belt feeder controller is normally powered on after
initial programming, the main Run Menu is displayed. The
Run Menu consists of five different system menus which can
be viewed by pressing the UP/DOWN scroll keys. System
menus are: Main Run Reset Total, Controller Output, and
Optional Load Out.

If the belt feeder controller is power cycled after initial

programming, it returns to the system RUN menu previously
selected prior to power cycle.

Main Run Main RUN is the first system RUN menu. It appears after
initial programming. Use the UP/DOWN scroll keys for
access to the other system RUN menus or to return. Pressing
RUN does not return to Main RUN.

00000000 TONS
Z 000000 Tph

TOTALS

The first line always displays the MASTER TOTAL, which is

the number of tons totalized by the scale since installation.
This number cannot be cleared.

The second line always displays the rate. A “Z” appears on

the left side if the “Auto Zero Tracking” optional function is
enabled and the scale is unloaded. The “Z” is not flashing
during the first half test duration, while the belt feeder
controller is checking that the belt is really unloaded. Then,
during the full test duration, the “Z” is flashing, indicating the
belt feeder controller is averaging the signal from the load cell
to accurately rezero the scale. The load must stay below the
AZT max deviation setpoint during the cycle, otherwise auto
zero is aborted.

Thermo Fisher Scientific 3-7

REC-3904 Rev P
 The third line is by default blank, but can be programmed to
show either the belt speed, the belt loading or the date and
time (if the optional COMM board is installed). The selection
is made in the Display Menu.

The fourth line displays the soft keys.

Totals Pressing the key below TOTALS allows scrolling between

Master Total, Reset Total, Operator Total, and Batch Total
(optional).

MASTER TOTAL
SINCE 00-00-0000
0000000.o Tons

Master Total cannot be reset. The second line only appears if

the optional COMM “A” board is installed. The date is
entered during initial programming.

RESET TOTAL
SINCE 00-00-0000
0000000.0 Tons
RESET

Reset Total can be reset at any time. No password is required

for reset. The second line appears if the optional COMM “A”
board is installed.

When RESET is pressed, the following screen is displayed

Do you wish to clear

RESET Total?

YES NO

Page 3-8 Thermo Fisher Scientific

REC-3904 Rev P
 Press “YES” to clear the total. Press “NO” to skip clearing
.

OPERATOR TOTAL
SINCE 00-00-0000 Password: Operator
000000000.0 Tons
RESET

Operator Total can be reset at any time. Operator password if

used must be entered. The second line functions the same as
Reset Total above.

When the RESET key is pressed, the following screen is

displayed

Do you wish to clear

OPERATOR total?

YES NO

Press “YES” to clear total. Press “NO” to skip clearing.

Do you wish to clear

BATCH total?

YES NO

Press “YES” to clear total. Press “NO” to skip clearing.

Print Key

Print Key If the optional COMM “A” board is installed, the PRINT key
is active if selected in COMM Scroll.

The following screen is displayed:

Thermo Fisher Scientific 3-9

REC-3904 Rev P
 00000000 Tons
Z 000000 Tph

PRINT TOTALS

When PRINT is pressed, the following screen is displayed:

- PRINTER SCROLL -
COM #1 no data
Start print TOTALS Password: Not required
PRINT RETURN COM

The second line is the status of the printer:

NO DATA Indicates the printer is idle, no data is

being sent to the printer

IS RUNNING The system is sending data to the

printer

The third line indicates what kind of data is printed if the

PRINT key is pressed. The UP and DOWN keys select
between:

TOTALS Print Totals

BATCH Only if load out option is active, print
load out information.
OLD BATCH Only if load out option is active, print
previous batch
SETUP Print the setup data of the belt feeder
controller
TRAILS If audit trails option is active, print
audit trails data

Print starts after the PRINT key is pressed.

The COM key allows printer selection if more than one

printer is installed.

Page 3-10 Thermo Fisher Scientific

REC-3904 Rev P
 Examples of data that can be printed:

Table 3-1. Print Totals

TOTALS REPORT
DATE: 11-10-1998
TIME: 8:12a
MASTER TOTAL: 0.00 Tons
RESET TOTAL: 0.00 Tons
OPERATOR TOTAL: 0.00 Tons
RATE: 0.00 Tph

Print BATCH:
BATCH REPORT
DATE: 11-10-1998
TIME: 8:12a
BATCH NR: 0
SET PT: 0.00 Tons
TOTAL: 0.00 Tons

Print ALARM
11-10-1998 8:14a
Clock fail

Print SETUP:
INSTRUMENT SETUP
The system prints out all data and setups

Print AUDIT TRAILS:

TRAIL RECORD NR 1
DATE 11-10-1998 TIME 11:59p
VARIABLE scale cap
NEW 400.00
OLD 500.00

Thermo Fisher Scientific 3-11

REC-3904 Rev P
 TRAIL RECORD NR 2
DATE 11-10-1998 TIME 11:31p
VARIABLE span
NEW 250000
OLD 300000

TRAIL RECORD NR 3
DATE 11-10-1998 TIME 11:59p
VARIABLE div (e)
NEW 0.05
OLD 0.1

Material Calibration The word MAT'L flashes in the left soft key position after a
material calibration if the static scale reference weight is not
(MAT’L) known. When the reference weight is known, press the
MAT'L soft key to resume and complete the material
calibration procedure.

00000000 Tons
Z 000000 Tph

MAT’L Totals

Alarm Pending The message ALARM appears in the right soft key if an alarm
is pending. The alarm LED also is flashing.

00000000 Tons
Z 000000 Tph

TOTALS ALARM

The following menu is displayed after pressing the ALARM

soft key.

Page 3-12 Thermo Fisher Scientific

REC-3904 Rev P
 ALARM NEW
xxxxxxxxxxxxxxxxxxxx
MM-DD-YYYY HH:MM
RESET NEXT

The keyword "NEW" indicates an alarm that has not been

acknowledged yet. When the operator presses the RESET
key to clear the alarm, the alarm disappears only if the reason
that caused the alarm to occur does not exist any more. If the
alarm is still pending, the keyword "ACK" is displayed instead
of "NEW".

The third line shows the date and time only if the optional
COMM board is installed.

The NEXT key is used to scroll between the pending alarms.

The string "xxxxxxxxxxxxxxxxxxxx" stands for one of the
following alarm conditions.

Pressing RUN returns to Main RUN Menu.

1. Clock Fail
2. Load Cell Fail
3. Ram Fail
4. Rom Fail
5. Speed Sensor Error
6. High Load
7. Low Load
8. High Rate
9. Low Rate
10. High Speed
11. Low Speed
12. Warm Start
13. Cold Start
14. P.D. Calibrate

Thermo Fisher Scientific 3-13

REC-3904 Rev P
 15. Calibrate Time
16. External Alarm 1
17. External Alarm 2
18. External Alarm 3
19. Overflow Totalizer
20. AZT Limited
21. Batch Deviation
22 thru 27. Hardware Configuration Changed
28. BCD Error
29. Math Error
30. Printer Error
31. Communication Error
32. Allen-Bradley R I/O Error
33. PROFIBUS - DP Error
34 thru 39. Not Assigned
40. High Pos. Dev.
41. HHigh Pos. Dev.
42. High Neg. Dev.
43. HHigh Neg. Dev. 2
44. High Pos. Dev. 2
45. HHigh Pos. Dev. 2
46. High Neg. Dev. 2
47. HHigh Neg. Dev. 2

Refer to Chapter 4, Maintenance, for more information.

Page 3-14 Thermo Fisher Scientific

REC-3904 Rev P
 Reset Total The Reset Total Menu is similar to the Main RUN Menu
except Master Total has been replaced by Reset Total. Press
the DOWN scroll key for access.

RESET 00000000 Tons

Z 0000.00 Tph
RESET

When the RESET key is pressed, the following screen is

displayed:

Do you wish to clear

RESET total?
YES NO

Press “YES” to clear the total. Press “NO” to skip clearing.

Press the UP scroll key to return to the Main RUN Menu.

Pressing RUN does not return to the RUN Menu.

Controller Output

Control #1 Control # 1 Menu allows the operator to view the belt feeder
controller's setpoint, process variable, and controller action.
Press the DOWN scroll key for access, or press the UP scroll
key to return to Reset Total or Main RUN Menu. Pressing
RUN does not return to Main RUN.

#1 pv 000.0 Tph
cntrl 000.0 % Password: Operator
111111111><111111111
ENTER ADV

ENTER

Thermo Fisher Scientific 3-15

REC-3904 Rev P
 The ENTER key is only displayed when the variable in line 2
is enterable.

ADV changes from:

CONTROL OUTPUT% - Controller output can be manually

changed from 0 to 100% when AUTO/MANUAL selection
is MAN.

SETPOINT - Setpoint can be entered from the controller

front panel when LOCAL/REMOTE selection is LOCAL.

ERROR% - Indicates error in percentage between setpoint

and process variable.

BAR GRAPH
The bar graph on line 3 displays process variable and setpoint
deviation. The bar's resolution is 2%.

Control #2 Menu is only functional if second control loop is enabled.

#2 000.0 Tph
Cntrl 000.0 %
111111111><111111111
ENTER ADV

Operation is the same as Control # 1 above.

Load Out The Load Systems Menu is visible if the Load Out option is
installed. See Load Out, Appendix A/5, for detailed
description of the Load Out option. Press the DOWN or UP
scroll key for access.

BATCH # 0 STOP
TOTAL 00000.0 Tons Password: Operator
SETPT 00000.0 Tons
ENTER CLEAR

Page 3-16 Thermo Fisher Scientific

REC-3904 Rev P
 BATCH # increments by one after each batch.

The status can be: STOP, RUN H, RUN L, WAIT S,

STABIL

ENTER edits the setpoint.

CLEAR zeros the batch counter.

The symbol S is displayed if the batch is standing by.

Calibration

Calibration Main Menu 1 contains the Calibration Menu. Menu 1 is

selected by pressing the MENU key until Main Menu 1
appears. Desired calibration scrolls are selected by pressing
the soft keys directly below the desired scroll.

- MAIN MENU 1 -
Press MENU for more
ZERO SPAN MAT’L
CAL CAL CAL

Zero Calibrate Scroll The zeroing process is implemented as a machine directed

procedure.

1. Auto Zero

- ZERO CAL -
Run belt empty, then
press START.
START EXIT MANUAL

Pressing the EXIT soft key returns the operator to Main

Menu 1. Pressing MANUAL advances to Step 2 below.
Pressing RUN at any time returns to the Run Menu.

The belt must be running during Auto Zero, since a complete

zeroing procedure requires at least one full revolution of the
belt to be averaged.

When START is pressed, the following screen is displayed.

Thermo Fisher Scientific 3-17

REC-3904 Rev P
 AUTO ZEROING
Time remaining 0000
Rate: 000.0 Tph
Tot 000000 Tons

During Auto Zero, resolution of the total is ten times higher

than normal. The number of seconds in Line 2 is calculated
based on the current speed, and corresponds to the time
remaining for completing the test. If the belt is not running at
the moment the test is started or it is stopped during the test,
a message is displayed, indicating the procedure has been
aborted.

WARNING Belt stopped

Calibration aborted.

EXIT

EXIT returns to Main Menu 1. When zero is reached, the

system automatically displays the following screen.

AUTO ZERO COMPLETE

Error ±000.00%
Change zero?
YES NO ADV

The word “COMPLETE” is flashing. Pressing ADV changes

from Error% to Accumulated Weight. The percentage of
error is related to full scale capacity.

Pressing NO returns the screen to Main Menu 1 without

changing the zero number.

When YES is pressed, the zero number is changed and the

next screen appears.

Page 3-18 Thermo Fisher Scientific

REC-3904 Rev P
 ZERO # CHANGED
New zero # 00000
Old zero # 00000
RUN MENU ADV

ADV changes from "Old zero" to "Rate", to "Accumulated

Weight", and to "Error%".

Press MENU to repeat Auto Zero calibration. Press RUN to

return to the Run Menu.

2. Manual Zero

The Manual Zero procedure shows the zero constant and

allows direct entry if known. Use the ENTER key to
confirm the new number
.

- MANUAL ZERO -
Rate 000.0 Tph Password: Operator
Zero # 00000
ENTER EXIT ADV

Default: 40000

Min: 0

Max: 120000

The ADV key is only displayed if Auto Zero Tracking option

is enabled. The AZT function accurately tracks the zero of
the scale by calculating an additional zero constant. The
portion of zero due to AZT is not incorporated in the zero
constant, but is shown separately.

When ADV is pressed, the system scrolls between Zero and

AZT:

Thermo Fisher Scientific 3-19

REC-3904 Rev P
 - MANUAL ZERO -
AZT # ±000000
AZT % ±000000
ENTER EXIT ADV

When the AZT is displayed, the ENTER key incorporates

the AZT number into the Zero constant, so the displayed
AZT number and percentage changes to zero.

Span Calibrate Scroll Three simulated load calibration options are available: R-Cal,
test weights and test chains. Test weights or test chains
require additional hardware and handling equipment.
The system allows the operator to select which one of the
three methods is to be used for routine calibration. The
selection is made in Main Menu 2, CAL DATA Scroll 1.

1. Auto Span

a. Starting an R-Cal Calibration

Press the SPAN CAL soft key. The following screen

appears.

- AUTO SPAN R Cal -

Run belt empty, then
press START.
START EXIT MANUAL

Pressing the EXIT soft key or MENU control key

returns the screen to Main Menu 1.

Press START to initiate R-Cal span calibration. There

is no totalization for three seconds until the weight
signal has stabilized. Go to Step D below.

b. Starting a Chain Calibration

Stop the conveyor belt.

Apply chains on conveyor belt.

Page 3-20 Thermo Fisher Scientific

REC-3904 Rev P
 Press the SPAN CAL soft key. The following screen
appears.

- AUTO SPAN Chain -

Press START to begin Password:Operator
chain calibration.
START EXIT MANUAL

Press START to disengage the Master Tons counter.

The following screen appears.

- AUTO SPAN Chain -

Apply chain, then Password: Operator
press START
START EXIT MANUAL

Pressing the EXIT soft key or MENU control key

returns the screen to Main Menu 1.

When START is pressed, the following screen

appears.

- AUTO SPAN Chain -

run belt, then
press START.
START EXIT

Restart conveyor belt and insure chain placement is

proper.

Press START.

Go to Step D below.

c. Starting a Test Weights Calibration

Stop the conveyor belt if necessary to apply test

weights.

Press the SPAN CAL soft key. The following screen

appears.

Thermo Fisher Scientific 3-21

REC-3904 Rev P
 - AUTO SPAN Weights -
Press START to begin Password: Operator
weight calibration.
START EXIT MANUAL

Press START to disengage the Master Tons counter.

The following screen appears.

- AUTO SPAN Weights -

Apply weights, then Password: Operator
press START.
START EXIT MANUAL

Pressing EXIT returns the screen to Main Menu 1.

Apply test weights.

When START is pressed, the following screen

appears.

- AUTO SPAN Weights -

Run belt, then Password: Operator
press START.
START EXIT

Restart the conveyor belt if it is not running and press

START.

Go to Step D below.

d. Executing the Span Calibration

Whichever method has been used to start automatic

span calibration, after START is pressed, the
following screen is displayed.

NOTE: Entry point when REPEAT is pressed (see below).

Page 3-22 Thermo Fisher Scientific

REC-3904 Rev P
 AUTO SPANNING
Time remaining 0000
Rate 000.0 Tph
Tot 000000 Tons

During Auto Span, the resolution of the total is ten

times higher than normal. The time remaining shown
in Line 2 is calculated upon the current speed, and it
is based on the test duration. If the belt is stopped
during the test, a message is displayed indicating the
procedure has been suspended. No action is required
from the operator at this stage, just wait until the test
is completed.

e. Material Factor

This part of the procedure is only executed if a

material calibration is done before, and the current
simulated load method has no material factor
installed.

NOTE: If a calibration with material has not been run before,

or a manual span entry is done, or this is not the first time the
current simulated load method is used, this section does not
apply. Go to Step f below.

It is very important to understand that when this

procedure is executed, the system does not alter the
span. The span is assumed to be correct because it
was obtained from a test with material. The system
acquires the Material Factor for the current
calibration method instead. This means the integrator
knows in the future how to use this method for
correctly changing the system's span.

AUTO SPAN COMPLETE

Error +/-00.00 %
Unfactored Calcon
EXIT FACTOR REPEAT

Thermo Fisher Scientific 3-23

REC-3904 Rev P
 The word "COMPLETE" is flashing. If EXIT is
pressed, the system acknowledges the Material Factor
is not used. The effect of this is the system does not
ask for a material factor any more for this calibration
method until a manual span entry is done. By pressing
EXIT the operator tells the system that material
factors is not desired, but wants to use the test results
for changing the span number. After EXIT is pressed,
go to Step F below. If REPEAT is pressed go to Step
D above.

If FACTOR is pressed, the following screen is

displayed.

R-CAL Matl FACTOR

New factor: 000.00 % Can be R-CAL or
Change factor? WTS or CHAINS
YES NO ADV

ADV advances to Old factor and again to New

factor. If NO is pressed, the Material Factor is set to
1.00 (see above), then go to Step F below.
If YES is pressed, the following screen is displayed.

R-CAL Matl FACTOR

Old factor: 00.00 % Can be R-CAL or
New factor: 00.00 % WTS or CHAINS
RUN MENU REPEAT

The REPEAT key returns the operator to Step D

above. RUN and MENU can be used for ending the
procedure. After this point is reached, the system
does not proceed to the next section.

f. Recording New Span

The system calculates the new span based on the

result of the test performed with the simulated
method.

Page 3-24 Thermo Fisher Scientific

REC-3904 Rev P
 AUTO SPAN COMPLETE
Error +/-00.00 %
Change span?
YES NO ADV

The word "COMPLETE" is flashing. Pressing ADV

advances to Accumulated Weight, Cal Con, Material
Factor and back to Error%. If the Material Factor is
INVALID (never acquired before), it is not displayed.
If YES is pressed, the following screen is displayed.

SPAN # CHANGED
Old span # 000000
New span # 000000
RUN REPEAT ADV

ADV changes from Error% to Accumulated Weight,

Calcon, Old Span, Material Factor (only if not
INVALID). REPEAT moves back to Step D above
and calibration restarts.

If NO is pressed, the following screen is displayed.

SPAN UNCHANGED
Old span # 000000
New span # 000000
RUN REPEAT ADV

ADV changes from Error% to Accumulated Weight,

Calcon, Old Span, and Material Factor.

REPEAT moves back to Step D above and

calibration restarts. Please note the Old span and
New span are shown equally. This is because no
change to the span has been done.

g. Ending an Auto Span Procedure with Chains or Test

Weights

Thermo Fisher Scientific 3-25

REC-3904 Rev P
 In case of auto-span with chains or weights, after
RUN is pressed, the following screen is displayed.

Remove chains (or weights)

before returning to
normal operation!!
RUN MENU

Pressing RUN resumes totalization and moves to the

RUN Scroll.

h. Ending an Auto Span Procedure with R-Cal

In case of auto-span with R-Cal, after RUN is

pressed, the R-Cal relay is deenergized and the display
is locked for three seconds.

2. Manual Span

If the span constant is known, the manual span procedure

allows the operator to make a direct a change of span.

- MANUAL SPAN -
Rate 000.0 Tph Password: Operator
Span # 0000000
ENTER EXIT RUN

Default: 500000

Min: 222223

Max: 20000000

The EXIT key returns the operator to Main Menu 1.

It is very important to note that entering the Manual Span

sets the material factors to INVALID (if any). This means
that the automatic span tests need to be run again after a
manual span entry has been performed, in order to
acquire the material factors again.

Page 3-26 Thermo Fisher Scientific

REC-3904 Rev P
 Material Calibration Material calibration is a machine directed procedure for
calibrating the belt scale using actual material.

Pre-weighed or post weighed material, having been weighed

to a known accuracy on a static scale, passes across the belt
scale. This procedure automatically adjusts the integrator span
and factors all simulated test Cal Cons if the operator prefers
they be factored.

1. Material Calibration Procedure

a. Starting the Test

If the linearization option is disabled, or if the option

is enabled but the 3 points linearization method is set
to NO, the following sequence is used for the
material calibration.

MAT’L CALIBRATION
Run belt empty, then
press START.
START MENU

The operator must run the belt for at least one minute
or one belt revolution before proceeding. After
START is pressed, there is no more totalization.

When START is pressed, the following screen

appears.

Run quantity of
material over scale.

CONTINUE

Press CONTINUE to go to the next scroll and

follow the test procedure.

Thermo Fisher Scientific 3-27

REC-3904 Rev P
 b. Running the Test with Material

00000.0 Tons
0000.0 Tph
Press DONE to end
DONE ABORT

During the material calibrate procedure, the

resolution of total tons counted is ten times higher
than normal.

Wait until all material has passed over the scale, then
press DONE. Pressing ABORT forces the program
back to the top of the menu.

c. Entering the Reference Weight

At the end of the test, the system asks the operator

whether the (actual) weight of the material is already
known.

0000.00 Tons
Ref. weight known?

YES NO

When NO is selected, the system is notified that the

reference (actual) weight of the material is not known.
If NO is selected, the system moves to the run display
where MAT'L is flashing to remind the operator that
the material test is incomplete.

The key MAT'L is flashing, indicating the material test

was not completed. Press MAT'L when the actual
material weight is known.

If YES was answered before, or if the MAT'L key had

been pressed after NO, the following screen appears.

Page 3-28 Thermo Fisher Scientific

REC-3904 Rev P
 00000.00 Tons
Enter reference
weight 00.0 Tons
ENTER ABORT

The operator has to enter the actual material weight in

the same units as the integrator is setup for. Example:
Convert pounds to the nearest hundredth (0.01) of a
ton and enter if the integrator is set up for tenths (0.1)
of a ton increments. Material calibration is running at
ten times normal.

After the material weight is entered, press ENTER to

confirm.

If ABORT is pressed, the information acquired

during the test is lost and the system returns to Main
Menu 1 screen.

d. Updating the Span Constant

After the amount of material has been entered, the

following screen is displayed.

MAT’L CAL. COMPLETE

Error 000.00 %
Change span?
YES NO ADV

The word "COMPLETE" is flashing. Pressing ADV

changes from Error% to Actual Difference of Total.
Pressing NO moves to "Add reference weight to
total".

e. Acquiring the Material Factors

If YES was pressed, the following screen is displayed

confirming the new span constant was installed. At
this point, the scale is calibrated to the actual material
test.

Thermo Fisher Scientific 3-29

REC-3904 Rev P
 SPAN # CHANGED
New span # 000000
Old span # 000000
RUN MENU FACTOR

If FACTOR is pressed, the following screen is

displayed.

MAT’L CALIBRATION
Automatic correction
to Material Factors
R-CAL WTS CHAIN

Of the three calibration methods, only the ones that

have been already used are shown. It is not possible
to calculate a material factor if a simulated test was
not run before the material test. If none of the three
was done, the FACTOR soft key in the previous
scroll is not displayed.

If R-CAL or WTS or CHAIN is pressed:

R-CAL Matl FACTOR

New factor 000.00 % Can be R-CAL or
Change factor? WTS or CHAINS
YES NO ADV

Pressing ADV advances to the Old factor and again

to the New factor. YES goes to the next scroll. NO
goes back to Step E above. Press YES if this specific
simulated method of calibration has already been used
and the related material factor will be recorded. By
doing this, the system is able to execute accurate
calibrations in the future with this simulated method.
Press NO if the acquired material factor is not
desired. If YES is pressed, the following screen is
displayed.

Page 3-30 Thermo Fisher Scientific

REC-3904 Rev P
 R-CAL Matl FACTOR
Old factor: 00.00 % Can be R-CAL or
New factor: 00.00 % WTS or CHAINS
RUN MENU FACTOR

The FACTOR key repeats for all simulated test

previously run. If RUN or MENU is pressed, the
following screen is displayed.

f. Adding the Reference Weight to Total

MAT’L CALIBRATION
Add reference
weight to totals
YES NO

If YES is pressed, the amount of material used for the

test is added to the master, reset and operator's totals.
If the answer NO is selected, the information is lost.

NOTE: Moisture compensation is inhibited during material

calibration. This is done to make the check of the totalized
quantity easier. The static scale provides the weight of the
material including moisture. The weight of the water is
removed immediately before adding to total at the end of the
procedure, so that the Master, Reset and Operator’s totals are
still correct.

Thermo Fisher Scientific 3-31

REC-3904 Rev P
 Table 3-2. Permanent Scroll Record - Setup Scrolls

MAIN MENU 1
ZERO SCROLL
Zero #
SPAN SCROLL
Span #
MAIN MENU 2
DISPLAY SCROLL
1. Measure Units
2. Totalization Units
3. Length Units
4. Rate Units
5. Loadcell Units
6. Language
9. Run Display, Line 3
10. Damping Display Rate
11. Damping Display Load
12. Damping Display Speed

SCALE DATA SCROLL

1. Max. Scale Capacity
2. Scale Divisions
3. Belt Scale Code #
3A. Pivot to Load Cell
3B. Number of Weigh Idlers
3C. Pivot to 1st Idler
3D. Pivot to 2nd Idler
3E. Pivot to 3rd Idler
3F. Pivot to 4th Idler
3G. Pivot to 5th Idler

Page 3-32 Thermo Fisher Scientific

REC-3904 Rev P
 3H. Pivot to 6th Idler
3I. Pivot to Test Weight Height
3L. Pivot to Test Weight Length
3M. Pivot to Carriage Height
3N. Roll to Carriage Height
3O. Number of Load Cells
4. Idler Spacing
5. Conveyor's Angle Degrees
6. Load Cell Capacity
7. Load Cell Sensitivity
8A. Load Cell #1 Resistance
8B. Load Cell #2 Resistance
8C. Load Cell #3 Resistance
8D. Load Cell #4 Resistance
8E. Load Cell #5 Resistance
8F. Load Cell #6 Resistance
9. Speed Input
10. Zero Dead Band Range
11. Weights & Measures Mode
CALIBRATION DATA SCROLL
1. Calibration Mode
2. R-Cal: Resistance (Ohms)
3. R-Cal: Cal-Constant
4. Chain: Weight (Lbs/Ft)
5. Chain: Cal Constant
6. Total Test Weights (Lbs)
7. Weight: Cal-Constant
8. Calibration Interval Days
9. Calibration Date
10. R-Cal: Mat'l Factor
Chain: Mat'l Factor
Weight: Mat'l Factor

Thermo Fisher Scientific 3-33

REC-3904 Rev P
 11. Test Duration _ Full _ Partial _ Manual
Belt Length
Number of Revolutions
Test Time
12. Auto Zero Tracking _ Yes _ No
12A. Auto Zero Tracking Range %
12B. Auto Zero Tracking Max. Dev. %
12C. Auto Zero Tracking Warm-up Time min
13. Max. Speed Capacity
14. Number of Calib.
MAIN MENU 3
PROTECTION SCROLL
1. Protection Level _ None _ Ltd _ Prot
DIAGNOSTICS SCROLL
1. A/D Gross
A/D Net
2. Weight on Load Cell
2A. Load Cell Output Zero
2B. Load Cell Output Span
3. Prescale
Pulses/Minute
3A. Test Duration Total Pulses
3B. Test Duration Total Length
4. Service Password
5. Operator Password
6. Software Version
9. Board Type Slot #1
10. Board Type Slot #2
11. Board Type Slot #3
12. Board Type Slot #4
13. Board Type Slot #5
14. Board Type Slot #6

Page 3-34 Thermo Fisher Scientific

REC-3904 Rev P
 MAIN MENU 4
I/O DEFINE SCROLL
1. Current Output #1 Define
Current Output #2 Define
Current Output #3 Define
Current Output #4 Define
1A. Current Output #1 Range mA
Current Output #2 Range mA
Current Output #3 Range mA
Current Output #4 Range mA
1B. Current Output #1 Delay sec Lgth
Current Output #2 Delay sec Lgth
Current Output #3 Delay sec Lgth
Current Output #4 Delay sec Lgth
1C. Current Output #1 Damping sec
Current Output #2 Damping sec
Current Output #3 Damping sec
Current Output #4 Damping sec
2. Analog Input #1 Definition
2A. Conveyor Low Position Degrees
2B. Conveyor High Position Degrees
2A. Moisture Input Calibrate % V
2B. Moisture Input Calibrate % V
2A. Remote Setpoint Low % V
2B. Remote Setpoint High % V
2A. Process Variable Low % V
2B. Process Variable High % V
3. Analog Input #2 Definition
3A. Conveyor Low Position Degrees
3B. Conveyor High Position Degrees

Thermo Fisher Scientific 3-35

REC-3904 Rev P
 3A. Moisture Input Calibrate % V
3B. Moisture Input Calibrate % V
3A. Remote Setpoint Low % V
3B. Remote Setpoint High % V
3A. Process Variable Low % V
3B. Process Variable High % V
4. Digital Input Define Physical Status
Input / NC/NO
External Alarm #1 /
External Alarm #2 /
External Alarm #3 /
Print /
Belt Running (Conveyor Run) /
Reset Total /
Reset Alarm /
Auto Zero /
Clip Detector /
Batch Start /
Batch Stop /
Batch Standby /
Local or Remote Control /
Manual or Automatic Control /
Regulation Interlock /
Calibration Select 1 /
Calibration Select 2 /
Calibration Select 3 /
Calibration Select 4 /
Calibration Select 5 /
Calibration Select 6 /
Calibration Select 7 /
Calibration Select 8 /
Calibration Select 9 /
Calibration Select 10 /
Page 3-36 Thermo Fisher Scientific
REC-3904 Rev P
 5. Digital Output Define Physical Status
Input / NC/NO
Alarms /
Shutdown /
Ready /
High Load /
Low Load /
High Rate /
Low Rate /
High Speed /
Low Speed /
Print Ready /
Totalizer /
Batch Preset /
Batch End /
High Deviation Positive /
High High Deviation Positive /
High Deviation Negative /
High High Deviation Negative /
High Deviation Positive #2 /
High High Deviation Positive #2 /
High Deviation Negative #2 /
High High Deviation Negative #2 /
Local/Remote Control /
Manual/Automatic Control /
Load WTS /
Increase Control Output /
Decrease Control Output /
Increase Control Output #2 /
Decrease Control Output #2 /
Start Belt /

Thermo Fisher Scientific 3-37

REC-3904 Rev P
 Stop Belt /
6. Remote Counter Division
7. Remote Counter Pulse Width
8. BCD Output Variable
8A. BCD Output Polarity
8B. BCD Output Parity
9. BCD Input Variable
9A. BCD Input Polarity
10. Clip Detector Mode
10A. Clip Detector Length
ALARMS SCROLL
1. Rate Alarm _ Yes _ No
1A. Low Rate Set % sec
1B. High Rate Set % sec
2. Load Alarm _ Yes _ No
2A. Low Load Set % sec
2B. High Load Set % sec
3. Speed Alarm _ Yes _ No
3A. Low Speed Set % sec
3B. High Speed Set % sec
4. Belt Slip Set % sec
5. High Positive Deviation Alarm _ Yes _ No
5A. High Positive Deviation Set units/% sec
6. H H Positive Deviation Alarm _ Yes _ No
6A. H H Positive Deviation Set units/% sec
7. High Negative Deviation Alarm _ Yes _ No
7A. High Negative Deviation Set units/% sec
8. H H Negative Deviation Alarm _ Yes _ No
8A. H H Negative Deviation Set units/% sec
9. High Positive Deviation Alarm _ Yes _ No
9A. High Positive Deviation Set 2 units/% sec
10. H H Positive Deviation Alarm _ Yes _ No

Page 3-38 Thermo Fisher Scientific

REC-3904 Rev P
 10A. H H Positive Deviation Set 2 units/% sec
11. High Negative Deviation Alarm _ Yes _ No
11A. High Negative Deviation Set 2 units/% sec
12. H H Negative Deviation Alarm _ Yes _ No
12A. H H Negative Deviation Set 2 units/% sec
13. Alarm Set As _ Alarm _ Shutdown _ None
#1 Clock Fail
#2 Load Cell Fail
#3 RAM Fail
#4 ROM Fail
#5 Speed Sensor
#6 High Load
#7 Low Load
#8 High Rate
#9 Low Rate
#10 High Speed
#11 Low Speed
#12 Warm Start
#13 Cold Start
#14 P.D. Calibrate
#15 Calibrate Time
#16 Ext. Alarm #1
#17 Ext. Alarm #2
#18 Ext. Alarm #3
#19 Overflow Totalizer
#20 AZT Limit
#21 Batch Deviation
#22 BCD Error
#23 HW Conf. Change
#24 HW Conf. Change
#25 HW Conf. Change
#26 HW Conf. Change

Thermo Fisher Scientific 3-39

REC-3904 Rev P
 #27 HW Conf. Change
#28 HW Conf. Change
#29 Math Error
#30 Printer Error
#31 COMM Error
#32 Allen-Bradley R I/O Error
#33 PROFIBUS-DP Error
#40 High Pos Deviation
#41 High High Pos Deviation
#42 High Neg Deviation
#43 High High Neg Deviation
#44 High Pos Deviation #2
#45 High High Pos Deviation #2
#46 High Neg Deviation #2
#47 High High Neg Deviation #2
LOAD OUT SCROLL
1. Preset Weight
2. Pre Act Correction
2A. Pre Act Value
2B. Pre Act Range
2C. Pre Act Length
3. Start Delay
4. Coasting Time
5. Batch Deviation
6. Print Batch
7. Position Batch Num. X= Y=
8. Position Batch Quant. X= Y=
9. Position Batch Total X= Y=
MAIN MENU 5
COMM A SCROLL
1. Baud Rate Port #1
2. Parity Port #1

Page 3-40 Thermo Fisher Scientific

REC-3904 Rev P
 3. Stop Bits Port #1
4. Word Length Port #1
5. Protocol Port #1
5A. Clear to Send #1
6. Address Port #1
7. Access Prot Port #1
8. Baud Rate Port #2
9. Parity Port #2
10. Stop Bits Port #2
11. Word Length Port #2
12. Protocol Port #2
12A. Clear to Send #2
13. Address Port #2
14. Access Prot Port #2
PRINT SCROLL
1. Handshaking
2. End of Line
3. Delay End of Line
4. Form Feed
5. Print Interval
6. Print Time #1
7. Print Alarms
8. Totals Report Format
9A. Number of Strings
9B. Contents String #1
9C. Position String Number #1
9D. Contents String #2
9E. Position String #2
9F. Contents String #3
9G. Position String #3
9H. Position Oper. Total
9I. Position Reset Total

Thermo Fisher Scientific 3-41

REC-3904 Rev P
 9J. Position Master Total
9K. Position Date
9L. Position Time
9M. Position Rate
9N. Position Avg. Rate
9P. Position Running
MAIN MENU 6
AUDIT TRAIL SCROLL
1. Audit Trails _ Yes _ No
LINEARIZATION SCROLL
1. Linearization _ Yes _ No
2. Load Full Scale
3A. LIN Factor 1
3B. LIN Factor 2
3C. LIN Factor 3
3D. LIN Factor 4
3E. LIN Factor 5
MAIN MENU 7
CONTROL SCROLL
1. Start Out
1A. Set Control Value
2. Start Delay
3. High Control Limit
4. Low Control Limit
5. Proportional Band
6. Integral Time
7. Derivative Time
8. PEIC Delay
8A. PEIC Time
9. Setpoint Source
10. Setpoint Units
11. Setpoint Delay

Page 3-42 Thermo Fisher Scientific

REC-3904 Rev P
 12. Percent of Ingredient
13. Process Variable
14. Process Variable Damping
15. 2nd PID Loop
Control Loop 2
1. Start Out
1A. Set Control Value
2. Start Delay
3. High Control Limit
4. Low Control Limit
5. Proportional Band
6. Integral Time
7. Derivative Time
8. PEIC Delay
8A. PEIC Time
9. Setpoint Source
10. Setpoint Units
11. Setpoint Delay
12. Percent of Ingredient
13. Process Variable
14. Process Variable Damping

Thermo Fisher Scientific 3-43

REC-3904 Rev P
Permanent Field
Record

Table 3-3. Permanent Field Record

Belt Feeder Number:

Date:

1. Scale Capacity: Tons per Hour

2. Belt Feeder Scale Code Number:
3. Belt Feeder Scale Weighbridge Dimensions:
a. Pivot to Load Cell Distance: (Inches)
b. Number of Weigh Idlers
c. Pivot to Weigh Idler distance (Inches)
1st 4th
2nd 5th
3rd 6th
d. Pivot to Test Weight Height: (Inches)
e. Pivot to Test Weight Length: (Inches)
f. Pivot to Carriage Height: (Inches)
g. Carry Roll to Carriage Height: (Inches)
4. Number of Load Cells:
5. Idler Spacing: (Inches)
6. Conveyor’s angle of Incline: (Degrees)
7. Load Cell Capacity: (Pounds)
8. Conveyor Belt Length: (Feet)

Page 3-44 Thermo Fisher Scientific

REC-3904 Rev P
Routine Calibration Belt feeder scale calibration procedures consist of two parts:
1) initial calibration, and 2) routine calibration.
– Belt Scale
Initial calibration need only be done once, upon start-up of a
newly installed system. Various constants that are needed for
actual operation of the system must be installed during initial
calibration.

Routine calibration is performed by using ZERO CAL and

SPAN CAL procedures listed under Main Menu 1. These
procedures are the fine adjustments used to compensate for
material buildup, mechanical wear, and uncontrollable
conveyor parameters.

Since most installations differ in characteristics, Thermo

Fisher recommends that a record be kept of calibration
results. This will help to determine the frequency of
calibration checks necessary to maintain your accuracy
requirements. See Calibration Report Permanent Record,
Table 3-4, at the end of this section.

Initial Calibration Verify that the belt feeder scale system is mechanically and
Procedure electrically installed in accordance with the specific belt scale
manual and all supplied installation drawings.

Review “Determining Installation Parameters” since these

factors will be used in the following steps.

Apply system power and start the belt conveyor. Thirty

minutes of continuous power must be applied to the
electronics and the conveyor belt must run for ½ hour prior
to proceeding with calibration.

Complete all steps listed in “Programming the Micro-Tech

2105 Belt Feeder Controller”.

Press RUN to resume normal operation of the scale.

Next, perform a routine calibration procedure.

Thermo Fisher Scientific 3-45

REC-3904 Rev P
 Routine Calibration 1. Review the following scrolls for correct data entry:
Procedure
a. SCALE DATA (Main Menu 2)

b. CALIB DATA (Main Menu 2)

c. I/O DEFINE (Main Menu 4)

d. ALARMS DEFINE (Main Menu 4)

2. Go to CALIB[ration] DATA SCROLL 1 and select the

Calibration Mode.

3. With the belt conveyor running empty, perform a Zero

Calibrate procedure.

4. After completing the Auto Zero procedure, perform a

Span Calibrate procedure.

5. Repeat the Zero and Span Calibrate procedures as

necessary to insure calibration accuracy.

6. Record the Zero and Span numbers on the Calibration

Report Permanent Record.

7. Press RUN to resume normal operation.

Page 3-46 Thermo Fisher Scientific

REC-3904 Rev P
Material Calibration The Micro-Tech 2105 has a machine directed procedure to
assist in performing Material Calibration.

Table 3-4. Calibration Report - Permanent Record

CALIBRATION REPORT – PERMANENT RECORD

CONVEYOR _________________

Date:

By:

Scale Capacity

Belt Length

Test Length

Test Time

Calib. Constant
R-Cal

Static

Chain

Calibration Mode

Zero – As Found

- As Left

Span – As Found

-As Left

Thermo Fisher Scientific 3-47

REC-3904 Rev P
 Chapter 4 Maintenance
The maintenance information in this manual should meet
your service needs. If problems occur that require technical
assistance, please call 800-445-3503.

Thermo Fisher Scientific has a repair center located at our

plant in Minneapolis, Minnesota. Contact our Repair
Representative at (800) 445-3503 for assistance. To expedite
your service request, please have your machine model and
serial number available.

When returning parts for repair, please call (800) 445-3503

for a Return Material Authorization form.

NOTE: Have your machine model number and serial number

available when you call.

Main Switchboard (763)783-2500

FAX (763)783-2525
Technical Assistance (800) 445-3503
Field Service (800) 445-3503
Return Material Authorization & Repair (800) 445-3503

The Micro-Tech™ 2105 Belt Feeder Controller is a solid-

state device, and as such, should require very little
Frequent maintenance. The front panel can be wiped clean with a
damp cloth, and if necessary, a mild detergent (never use
Checkpoints abrasive cleaners, especially on the display window). As a
preventative measure, check that all wires, plugs, and
integrated circuits are tight in their connectors. Also keep the
enclosure door tightly closed to prevent dirt infiltration.

More often than not, a quick visual inspection leads to the

source of trouble. If a problem does develop, check the

Thermo Fisher Scientific 4-1

REC-3904 Rev P
 following before proceeding to more specific troubleshooting
procedures.

1. Check Power

a. Check that the two (2) Line Voltage Selector Switches

are set to the correct line voltage.

b. Check the fuses.

c. Check that the power switch is ON and that power is

supplied to the unit.

2. Check Connections

a. Check that all terminations are secure.

b. Check that the Display Module and Keyboard

connectors are firmly seated in their connectors.

c. Check that the Remote Counter and optional

input/output modules are secure in their sockets.

d. Check that all Jumpers are in their correct position.

This unit has built-in troubleshooting capabilities. A number

of possible problems are automatically detected and screen
Troubleshooting messages are displayed. Also refer to the Diagnostics Test
Scrolls in Main Menu 3.

The ALARM message is assigned to the right hand soft key

when an alarm is pending. The ALARM message and its
Alarm Message LED flash at the same time.
The following screen is displayed when the right hand soft
key is pressed.

alarm new
XXXXXXXXXXXXXXXX
mm-dd-yy hh:mm
reset next

Page 4-2 Thermo Fisher Scientific

REC-3904 Rev P
 The keyword "NEW" indicates an alarm that has not yet been
acknowledged. When the operator presses the RESET key to
clear the alarm, the alarm disappears only if the reason that
caused the alarm to occur does not exist any more. If the
alarm is still pending, the keyword "ACK" is displayed instead
of "NEW".

The third line shows the date and time only if the optional
COMM board is installed.

The NEXT key is used to scroll between the pending alarms.

The string "xxxxxxxxxxxxxxxxxxxx" represents one of the
following alarm conditions.

Alarm List
Table 4-1. Alarm List

1. Clock Fail

The system has detected a failure on the clock

calendar circuit. This alarm only occurs if the
optional COMM board is installed.

Check the COMM board to see if it is properly

inserted

Replace the COMM board.

2. Load Cell Fail

The system has detected an error on the load cell

signal.

Check the load cell connections.

Check the load cell(s)

3. RAM Fail

The system has detected an error on the RAM

checksum during the internal periodical test. The
RAM (Random Access Memory) is used to store
variables and set up data.

Thermo Fisher Scientific 4-3

REC-3904 Rev P
 Replace the CPU board.

4. ROM Fail

The system has detected an error on the ROM

checksum during the internal periodical test. The
ROM (Read Only Memory) is used to store the
program.

5. Speed Sensor

This message can only appear if the DUAL speed

mode is selected. The system has detected a
difference between the speeds of the two sensors,
higher than the one specified in the ALARM menu.

Check the speed sensors.

6. High Load

The belt load has been detected to be higher than

the maximum belt loading entered in the ALARM
SET UP MENU.

7. Low Load

The belt load has been detected to be lower than the

minimum belt loading entered in the ALARM SET
UP MENU.

8. High Rate
The rate has been detected to be higher than the
maximum rate entered in the ALARM SET UP
MENU.

9. Low Rate

The rate has been detected to be lower than the

minimum rate entered in the ALARM SET UP
MENU.

10. High Speed

The speed has been detected to be higher than the

maximum speed entered in the ALARM SET UP
MENU.

11. Low Speed

Page 4-4 Thermo Fisher Scientific
REC-3904 Rev P
 The rate has been detected to be lower than the
minimum speed entered in the ALARM SET UP
MENU.

12. Warm Start

The system has detected a power loss condition, or

power was removed for an undefined period of time.

13. Cold Start

The system has detected the loss of the set up data

after power was removed. The instrument needs to
be set up and calibrated.

Replace either the mother board or the battery.

The message COLD START never appears on the

screen. This is because a Cold Start forces a start up
procedure to be executed, and the alarm itself is
cleared after the set up is completed. However, the
alarm LED and the digital output will be showing an
alarm during the initial set up procedure.

14. Power Down During Calibrate

When the system is powered off while a calibration

sequence is in progress, the scale may not be
properly calibrated.

Check calibration.

15. Calib Time

If a calibration check time period is entered and the

time expires, this alarm occurs. The purpose is to
remind the operator that the calibration has not been
checked for a considerably long period of time.

16. Ext. Alarm 1

Digital inputs can be programmed to detect external

alarm conditions such as emergency switches, max
level switches or other. This alarm is associated to
the external alarm #1.

Thermo Fisher Scientific 4-5

REC-3904 Rev P
 Check external alarm #1

17. Ext. Alarm 2

Check external alarm #2

18. Ext. Alarm 3

Check external alarm #3.

19. Overflow Tot.

This message indicates the output pulse generator

for the remote mechanical totalizer has reached an
overflow condition. The rate may be too high or the
pulse divider has been set too small.

Check the rate.

Check and eventually increase the pulse divider.

This message is also displayed if the Master Total

rolls over.

20. AZT Limit

The Auto Zero Tracking function has reached the

maximum limit of tare that is allowed to be
automatically cleared. The scale may be dirty or
misaligned.

Check and clean the scale.

Perform an autozero.

21. Batch Deviat.

This alarm is only visible if the optional Load Out

board is installed. It is generated when a batch is run
and the error detected at the end of the batch is
higher than specified.

Check the parameters of the load out

Adjust the preact value.

22 thru 27 HW Conf. Changed

Page 4-6 Thermo Fisher Scientific

REC-3904 Rev P
 When a new board is installed or an old board
removed, this message appears. Refer to Appendix
D, number 7 of this document (normal power on).

28. BCD Error

This message is only displayed if the optional BCD

output board is installed. If the variable to be
converted in the BCD format has more than 4 digits,
the alarm is generated

Check the size of variables and the BCD data setup.

29. Math Error

A divide by zero or overflow error is encountered

during internal calculations. This message indicates
some abnormal dimensional parameter is entered in
setup.

Check setup data

30. Printer Error

This message is displayed if the system has data to

print and the printer is disconnected or the paper
feed is empty.

31. Communication Error

This message is only displayed if the optional

COMM board is installed. It indicates that a time out
or handshake error is detected during a data transfer
on the COMM line.

Check the COMM line connections.

Check the COMM line setup data.

32. Allen-Bradley Remote I/O COMM Error

This message is displayed if communication is

interrupted. The green LED on the A-B RI/O board
will be flashing. The alarm does not come on if
communication has never started.

33. PROFIBUS-DP COMM Error

Thermo Fisher Scientific 4-7

REC-3904 Rev P
 This message is only displayed if the optional
PROFIBUS board is installed. The following two
conditions activate the alarm.

If the Siemens SPC3 controller installed on the

PROFIBUS interface board does not recognize any
successful data transfer within the watch dog timer
interval.

If the received data contains errors (value overlaps

limits, register number does not exist, group number
does not exist).

34 thru 39 Not assigned

40. High Positive Deviation

Deviation has been detected to be higher than the

maximum deviation entered in the Alarm Set Up
Menu.

41. HHigh Positive Deviation

Same as above.

42. High Negative Deviation.

Same as above.

43. HHigh Negative Deviation

Same as above.

44. High Positive Deviation 2

Same as above.

45. HHigh Positive Deviation 2

Same as above.

46. High Negative Deviations 2

Same as above.

47. HHigh Negative Deviation 2

Same as above.

Page 4-8 Thermo Fisher Scientific

REC-3904 Rev P
 Micro‐Tech 2105 Cold It may be necessary to cold start the Micro-Tech 2105 in the
Start event the software becomes corrupted. You have the option
of installing the factory default constants or simply returning
the Micro-Tech 2105 to its previous running state.

There are two methods of forcing a cold start via the front
panel: in RUN mode or from the DIAGNOSTIC SCROLL.

1. To force a cold start from RUN mode:

Press and hold in at the same time the LEFT HAND

ARROW key and the CLEAR key until the following
screen appears.

Install Factory
Defaults?

NO YES

Pressing NO returns the Micro-Tech 2105 to the RUN

mode.

If YES is pressed, the following screen appears.

- MEMORY ERASED -
Choose the language
key to continue to
ESP USA

When the above screen appears, all field entry data has
been replaced by the factory default constants. Proceed to
Initial Setup Procedure.

NOTE: If the software corruption was catastrophic and the

memory would not erase in the above step, do the following.

Press and hold in the LEFT HAND ARROW key and

the CLEAR key. While holding in both keys, cycle line
power. In the event the MEMORY ERASED screen
does not appear, consult the Factory.

2. To force a cold start from the DIAGNOSTIC SCROLL:

Thermo Fisher Scientific 4-9

REC-3904 Rev P
 Press MENU until MAIN MENU 3 appears, then press
the DIAG soft key. Press the down arrow key until the
following screen is displayed.

- DIAGNOST. SCROLL 15 -
Force cold start

ENTER

When you press ENTER, the following screen is

displayed:

ATTENTION
ARE YOU SURE?

YES RETURN

Pressing RETURN will return to DIAGNOSTIC

SCROLL 15.

Pressing YES displays the following screen:

Install Factory
Defaults?

YES RETURN

Pressing RETURN will return to DIAGNOSTIC

SCROLL 15.

Pressing YES clears all field entry data and installs factory
default constants. The following screen is displayed:

- MEMORY ERASED -
Choose the language
key to continue to
ESP USA

Page 4-10 Thermo Fisher Scientific

REC-3904 Rev P
 Proceed to Initial Setup Procedure.

Internal Test Procedure Pressing START on the screen (located in Main Menu 3)
enacts a self-test of the internal microprocessor.

- TEST SCROLL 2 -
Internal test of Password: Service
microprocessor.
START

After START is pressed, the following screens are displayed

in sequence.

- TEST SCROLL 2A -
Testing ROM
Test PASSED

- TEST SCROLL 2B -
Testing RAM
Test PASSED

- TEST SCROLL 2C - Only if Audit Trail

Testing E2PROM Option is installed
Test PASSED

The message "Test PASSED" is displayed if the test runs

correctly. If something wrong is detected, then the message
"Test FAILED" is displayed, and the soft key CONTINUE
is shown. The operator has to press the key to go on to the
next test.

If the internal test has failed, call Thermo Fisher Scientific’s

Customer Service Department.

Thermo Fisher Scientific 4-11

REC-3904 Rev P
 Load Cell Excitation and 1. Measure excitation voltage across terminal 21 negative
Signal Voltage (Field and 20 positive in the scale junction box. This should be
10 VDC +/- 5%.
Mount)
2. If the excitation voltage is incorrect, then measure the
excitation voltage in the belt feeder controller across
terminal TB9-9 negative and TB9-10 positive. This
should be 10 VDC +/- 5%.
3. Measure DC millivolt signal voltage across terminal 22
positive and 23 negative in the scale junction box. This
should be within 0-30 millivolts DC (3 mV/V load cell).
4. Measure DC millivolt signal voltage across terminal TB9-
12 positive and TB9-11 negative in the belt feeder
controller. This should be the same as Step 3 above.
5. The millivolt output is in direct relation to weight applied.
As weight is increased, output should increase.

Load Cell Excitation and 1. Measure excitation voltage across terminal 21 negative
and 20 positive in the scale junction box. This should be
Signal Voltage (Panel 10 VDC +/- 5%.
Mount) 2. If the excitation voltage is incorrect, then measure the
excitation voltage in the belt feeder controller across
terminal TB3-4 negative and TB3-3 positive. This should
be 10 VDC +/- 5%.
3. Measure DC millivolt signal voltage across terminal 22
positive and 23 negative in the scale junction box. This
should be within 0-30 millivolts DC (3 mV/V load cell).
4. Measure DC millivolt signal voltage across terminal TB3-
7 positive and TB3-8 negative in the belt feeder
controller. This should be the same as Step 3 above.
5. The millivolt output is in direct relation to weight applied.
As weight is increased, output should increase.

Resetting Master Total Steps required to reset master total or to reset remote counter
Procedure overflow are given below.

1. If No Password is Installed
a. Select Main Menu 3.
b. Press DIAG soft key and scroll down to the Service
Password screen.
c. Type in a password (Example: 123) and press
ENTER.
d. Re-enter the password and press ENTER.

Page 4-12 Thermo Fisher Scientific

REC-3904 Rev P
 e. Select Main Menu 3.
f. Press PROT scroll and press PROT soft key.
g. Press the NONE soft key.
h. Type in password 7832500 and press ENTER. The
protection level should be RAMSEY.
i. Press the TOTAL key on the touch panel. Scroll up
or down if needed to reach the Master Total screen.
j. Press the RESET soft key and answer YES to Reset
Master Total?
k. Select Main Menu 3. Press the DIAG soft key and
scroll down to Service Password.
l. Press ENTER twice, erasing the password installed in
Step 3.
m. Press the RUN key to return to normal operation.

2. If Password is Already Active

a. Select Main Menu 3.
b. Press the PROT scroll and press the PROT soft key.
c. Press the NONE soft key.
d. Type in password 7832500 and press ENTER. The
protection level should be RAMSEY.
e. Press the TOTAL key on the touch panel. Scroll up
or down if needed to reach the Master Total screen.
f. Press the RESET soft key and answer YES to Reset
Master Total?
g. Select Main Menu 3.
h. Press the PROT scroll and choose the password level
desired.

To Remove a Forgotten 1. Select Main Menu 3.

Password 2. Press the PROTECT scroll and press the PROT soft key.

3. Press the NONE soft key.

4. Type in password 7832500 and press ENTER. The

protection level should be RAMSEY.

5. Press NONE.

6. Select Main Menu 3.

7. Press the DIAG soft key and scroll down to Service

Password.

8. Press ENTER twice. The display should respond with

New Password Acquired.

Thermo Fisher Scientific 4-13

REC-3904 Rev P
 9. Scroll down to Operator Password. Press ENTER twice.
The display should respond with New Password
Acquired.

10. Select Main Menu 3. The PROT soft key should not
appear, indicating all passwords have been erased. If
PROT should appear, repeat Steps 1 through 9.

11. See Appendix A for entering new passwords.

Lithium Battery The Micro-Tech volatile memory backup battery can be

replaced without any special tools. See Figure 4-1 for battery
Replacement location on the mother board.

WARNING: DANGER OF EXPLOSION IF BATTERY

IS INCORRECTLY REPLACED.

Replace only with same or equivalent type recommended by

Thermo Fisher. Dispose of used battery according to
manufactures instruction on battery or return to Thermo
Fisher. See Section below.

1. Record all configuration, setup and calibration data

before removing battery. All information is lost when the
battery is removed.

2. Turn the Micro-Tech power off at the mains.

3. Remove the battery from its compression socket.

4. Observe the polarity markings on the battery socket base

before inserting the new battery. Battery Type = Lithium,
3 V, 1.2 AH, 2/3 A., Thermo Fisher Part Number
037188.

5. Insert battery.

6. Restore power to the Micro-Tech.

7. Cold start the Micro-Tech. See cold start.

8. Re-enter all data recorded in Step 1.

Page 4-14 Thermo Fisher Scientific

REC-3904 Rev P
 Figure 4-1. Model 2105 Mother Board

Thermo Fisher Scientific 4-15

REC-3904 Rev P
 Disposal of Disposal of Lithium batteries and soldered printed circuit
boards should be in accordance with your local Hazardous
Hazardous Waste Waste Policy.

As an alternative, you may return product supplied by

Thermo Fisher, freight prepaid for disposal. Contact our
repair department for a Return Authorization Number before
shipping any product for disposal.

Cleaning The Micro-Tech™ 2105 Belt Feeder Controller is a solid-

state device, and as such, should require very little
Instructions maintenance. The front panel can be wiped clean with a
damp cloth, and if necessary, a mild detergent (never use
abrasive cleaners, especially on the display window). As a
preventative measure, check that all wires, plugs, and
integrated circuits are tight in their connectors. Also keep the
enclosure door tightly closed to prevent dirt infiltration.

Page 4-16 Thermo Fisher Scientific

REC-3904 Rev P
 Chapter 5 Service, Repair

& Replacement Parts

Parts Ordering This chapter provides information about service, repair, and
replacement parts for your Thermo Fisher Scientific product.
Information It includes the telephone numbers for various departments at
Thermo Fisher, the procedure for ordering replacement parts,
a Return Material Authorization Form (RMA) a Foreign
Customer Repair Authorization Form (REC-G-118) and any
parts lists are also included in this chapter.

The maintenance information in this manual is designed to

meet your service needs. If you should encounter a problem
that requires technical assistance, you may call Thermo Fisher
Product Service at 800-445-3503.

Thermo Fisher also provides on-site service technicians to

assist customers with installation, setup, initial calibration,
customer training, maintenance, and repair. Contact the
Thermo Fisher Field Service department at the number given
below for current rates and scheduling.

Thermo Fisher has repair centers located at the plant in

Minneapolis, Minnesota. Products that need system checkout
or repair can be returned to the plant with the Return
Material Authorization (RMA) form or the Foreign Customer
Repair Authorization form (REC-G-118). Contact our Repair
and Return department 800-445-3503 to get the forms.

NOTE: Have your machine model number and serial

number available when you call.

Main Switchboard: (763) 783-2500

FAX: (763) 783-2525
Service: (800) 445-3503
Return Material Authorization & Repair: (800) 445-3503
24 x 7 phone support
Or any local Thermo Fisher Scientific office.

For the fastest service when ordering parts, telephone or

FAX the Thermo Fisher Parts Department at the numbers

Thermo Fisher Scientific 5-1

REC-3904 Rev P
 given below. Your regional field service representative can
also assist you with parts orders.

The recommended procedure for ordering parts is:

1. Determine the broken or faulty part.

2. Locate the part in the Parts List.

3. Find the part number(s) for the item(s) you need.

4. Before you contact Thermo Fisher Scientific for your

parts, make sure you have the following information:

 Machine model and serial number

 Purchase Order number
 Date Required
 Preferred shipping method
 Part number(s), description, and quantity needed.

Telephone or FAX:

Thermo Fisher Scientific

Customer Service Department

501 90th Ave. NW
Minneapolis, MN 55433

FAX: (763) 783-2525

Phone: (800) 445-3503

Return Material Authorization and Repair: (800) 445-3503

E-mail:

[email protected]

[email protected]

Page 5-2 Thermo Fisher Scientific

REC-3904 Rev P
 Australia Spain
Phone/Fax +61 (0) 8 8208-8200
+61 (0) 8 8234-3772 fax
+34 91-484-5965
+34 91-484-3597 fax
Contacts for [email protected] [email protected]

Thermo Fisher Brazil United States & Canada

Scientific Offices +55-11-2367-2192
+55-11-2367-2192 fax
+1 (800) 445-3503
+1 (763) 783-2525 fax
[email protected]
Canada [email protected]
[email protected]
(See United States)

Chile
+56 (2) 2378 5080
+56 (2) 2370 1082 fax
[email protected]

China - Beijing
+86 10-8419-3588
+86 10-8419-3580 fax

Germany
+49 (0) 208-824930
+49 (0) 208-852310 fax
[email protected]
[email protected]

India - Mumbai
+91-22-4157-8800
+91-22-4157-8801 fax
[email protected]

Italy
+39 02-950590.1 main
+39 02-950590.55 sales
+39 02-953200.15 fax
[email protected]

Mexico
+52 55 1253-9411
+52 55 5300-0876 fax
[email protected]

South Africa
+27 (0) 11-776-0000
+27 (0) 11-822-3982 fax
[email protected]

Thermo Fisher Scientific 5-3

REC-3904 Rev P
 Parts List Equipment Part Number
Chassis Assembly, Panel Mount 049463
Chassis Assembly, Field Mount 050104
PCBA, Mother board 051323
PCBA, A/D Single Channel Plant 046409
PCBA, Analog Output (1 out) 071637
PCBA, Analog Output (2 in/2 out) 071636
PCBA, DIO (4 in/16 out) 046841
PCBA, DIO (16 in/4 out) 046844
PCBA, COMM “A” Select 1 only 068053
RS-232C
RS-485, std. (point to point)
RS-485, multi-drop
20 mA (digital) current loop
PCBA, LED Assembly 046847
PCBA, Display Assembly 046860
PCBA, Field Terminal Entry 047572
PCBA, Load Out DIO (4 in/16 out) 049475
PCBA, Load Out DIO (16 in/4 out) 049476
PCBA, Profibus-DP 056713
Touch Panel Model 2105 047078
Fuse, Slo-Blo, .5 Amp (F1 220V) (Type 001366
T)
Fuse, Slo-Blo, 1.0 Amp (F1 110V) 002443
(Type T)
Fuse, Fast-Blo, 4.0 Amp (FT board) 037287
(Type T)
Battery, Lithium, 3.0 V, 1.2 AH, 2/3 A 037188
Transformer, Power 046863
Module, Power Input 180-240 VAC 047646
Module, Power Input 90-120 VAC 047575
Module, Power Input 10-32 VAC 048162
Module, Power Output 24-240 VAC 046814
Module, Power Output 5-60 DC 046815

Hazardous Disposal Disposal of Lithium batteries and soldered printed circuit

boards should be in accordance with your local Hazardous
of Waste Waste Policy.

As an alternative, you may return product supplied by

Thermo Fisher, freight prepaid for disposal. Contact our
repair department for a Return Authorization Number before
shipping any product for disposal.

Page 5-4 Thermo Fisher Scientific

REC-3904 Rev P
 Chapter 6 Appendix A ‐

Weighbridge Physical
Parameters
This appendix contains a listing of all weighbridges
manufactured by Thermo Fisher Scientific. Each weighbridge
is assigned a code number to be entered during initial
programming of the Integrator. This code number defines
the selected Weighbridge’s default parameters and enables the
Integrator to calculate span calibration constants (Calcon) for
simulated calibration modes selected.

Weighbridge physical parameters can be altered by pressing

the soft key DETAIL in Scale Data Scroll 3. Scroll down to
the desired parameter and enter in the correct factor. Cal-
Con's are calculated.

Weighbridges not manufactured by Thermo Fisher Scientific

can be defined by entering code number 0 and pressing
DETAIL in Scale Data Scroll 3. Scroll down and enter the
weighbridge parameters in scroll positions 3A through 8F.

Physical parameters and typical scale models are as follows:

Thermo Fisher Scientific 6-1

REC-3904 Rev P
 Table 6-1. Weighbridge Physical Parameters

SCALE DATASCROLL PARAMETER

POSITIONS
3 Belt Scale Code #

3A (LA)Pivot to Load Cell Distance

3B (IDL)No. of Weigh Idlers

3C (LB1)Pivot to 1st Idler Distance

3D (LB2)Pivot to 2nd Idler Distance

3E (LB3)Pivot to 3rd Idler Distance

3F (LB4)Pivot to 4th Idler Distance

3G (LB5)Pivot to 5th Idler Distance

3H (LB6)Pivot to 6th Idler Distance

3I (LE)Pivot to Test Weight Height

3L (LC)Pivot to Test Weight Length

3M (LF)Pivot to Carriage Height

3N (LG)Carry Roll to Carriage Height

3O No. of Load Cells

4 (LD)Idler Spacing

5 Conveyor's Angle Degrees

6 Load Cell Capacity Pounds

7 Load Cell Sensitivity mV/V

8A Load Cell No.1 Resistance ohms

8B Load Cell No.2 Resistance ohms

8C Load Cell No.3 Resistance ohms

8D Load Cell No.4 Resistance ohms

8E Load Cell No.5 Resistance ohms

8F Load Cell No.6 Resistance ohms

Page 6-2 Thermo Fisher Scientific

REC-3904 Rev P
 Figure 6-1. Typical Weighbridges

Thermo Fisher Scientific 6-3

REC-3904 Rev P
Rules for Entering Table 6-2. Rules for Entering the Parameters
the Parameters
L.C. Must be entered
Idlers Must be entered
LA Defaults to one if zero is entered
LB1 Defaults to one if zero is entered
LB2 Defaults to LB1 if zero is entered
LB3 Defaults to LB1 if zero is entered
LB4 Defaults to LB1 if zero is entered
LB5 Defaults to LB1 if zero is entered
LB6 Defaults to LB1 if zero is entered
LC Defaults to one if zero is entered
LD Must be entered
LE Defaults to zero
LF Defaults to zero
LG Defaults to zero

Page 6-4 Thermo Fisher Scientific

REC-3904 Rev P
 Tables for Thermo The tables at the end of this appendix show the default value
for scale model selections, no value means that the parameter
Scientific is not useful for that scale model and it is not displayed.
Weighbridges Underscored dimensions are in metric.

Table 6-3. Thermo Fisher Scientific Weighbridges

Table of Thermo Fisher Scientific Weighbridges

# Model Cal L.C. LA LB1 LC LD LE LF mV/V

Belt Kit Idlers LB2 LG
Width LB3
LB4
LB5
LB6
1 10-20-1 50-34 1 32 24 24 36 0 6.5 3.0
18-36 1 6.5
2 10-20-1 50-34 1 32 22.75 22.75 36 0 6.5 3.00
42-72 1 7
3 10-20-1 50-34 2 32 24 24 36 0 6.5 3.00
24-36 1 6.5
4 10-20-1 50-34 2 32 22.75 22.75 36 0 6.5 3.00
42-84 1 7
5 10-20-2 50-34 1 36 18 18 36 0 6.5 3.00
2 7
6 10-20-2 50-34 1 48 24 24 48 0 6.5 3.00
2 7
7 10-20-1 50-30 1 32 24 38 36 -4.5 6.5 3.00
18-36 1 6.5
8 10-20-1 50-30 1 32 22.75 38 36 -4.5 6.5 3.00
42-72 1 7
9 10-20-1 50-30 2 32 24 38 36 -4.5 6.5 3.00
24-36 1 6.5
10 10-20-1 50-30 2 32 22.75 38 36 -4.5 6.5 3.00
42-84 1 7
11 10-22 50-30 1 62 54 38 36 -4.75 6.5 3.00
18-36 2 18 6.5
12 10-22 50-30 1 71 63 42 42 -4.75 6.5 3.00
18-36 2 21 6.5
13 10-22 50-30 1 80 72 48 48 -4.75 6.5 3.00
18-36 2 24 6.5
14 10-22 50-30 1 62 52.75 36 38 -4.75 6.5 3.00
42-48 2 16.75 7
15 10-22 50-30 1 71 61.75 42 42 -4.75 6.5 3.00
42-48 2 19.75 7
16 10-22 50-30 1 80 70.75 48 48 -4.75 6.5 3.00
42-48 2 22.75 7

Thermo Fisher Scientific 6-5

REC-3904 Rev P
 Table of Thermo Fisher Scientific Weighbridges

# Model Cal L.C. LA LB1 LC LD LE LF mV/V

Belt Kit Idlers LB2 LG
Width LB3
LB4
LB5
LB6
17 10-22 50-30 1 62 54 68 36 -4.5 6.5 3.00
18-36 2 18 6.5
18 10-22 50-30 1 71 63 77 42 -4.5 6.5 3.00
18-36 2 21 6.5
19 10-22 50-30 1 80 72 86 48 -4.5 6.5 3.00
18-36 2 24 6.5
20 10-22 50-30 1 62 52.75 68 36 -4.5 6.5 3.00
42-48 2 16.75 7
21 10-22 50-30 1 71 61.75 77 42 -4.5 6.5 3.00
42-48 2 19.75 7
22 10-22 50-30 1 80 70.75 86 48 -4.5 6.5 3.00
42-48 2 22.75 7
23 10-22 50-34 1 62 54 54 36 0 6.5 3.00
18-36 2 18 6.5
24 10-22 50-34 1 71 63 63 42 0 6.5 3.00
18-36 2 21 6.5
25 10-22 50-34 1 80 72 72 48 0 6.5 3.00
18-36 2 24 6.5
26 10.22 50-34 1 62 52.75 52.75 36 0 6.5 3.00
42-48 2 16.75 7
27 10.22 50-34 1 71 61.75 61.75 42 0 6.5 3.00
42-48 2 19.75 7
28 10.22 50-34 1 80 70.75 84 48 0 6.5 3.00
42-48 2 22.75 7
29 10-20-WF BAR 1 32 24 24 30 -2 4 3.00
1 4
30 10-20-WF BAR 1 32 22.75 22.75 30 2 4 3.00
1 4
31 10-20-WF BAR 1 32 24 36 30 2 4 3.00
1 4
32 10-20-WF BAR 1 32 22.75 36 30 2 4 3.00
1 4
33 10-17-2 50-17 2 64 54 36 36 -4.75 6.5 3.00
2 18 7
34 10-17-2 50-17 2 76 63 42 42 -4.75 6.5 3.00
2 21 7
35 10-17-2 50-17 2 88 72 48 48 -4.75 6.5 3.00
2 24 7
36 10-17-2 50-17 2 70.74 57.0639 37 1000 -4.75 6.5 3.00
2 19.68 39.37 7
37 10-17-2 50-17 2 88 70.8647 24 1200 -4.75 6.5 3.00
2 23.62 47.24 7
38 10-17-4 50-17 2 64 54 36 36 -4.75 6.5 3.00

Page 6-6 Thermo Fisher Scientific

REC-3904 Rev P
 Table of Thermo Fisher Scientific Weighbridges

# Model Cal L.C. LA LB1 LC LD LE LF mV/V

Belt Kit Idlers LB2 LG
Width LB3
LB4
LB5
LB6
4 18 7
39 10-17-4 50-17 2 76 63 42 42 0 6.5 3.00
4 21 7
40 10-17-4 50-17 2 88 72 48 48 0 6.5 3.00
4 24 7
41 10-17-4 50-17 2 70.74 57.0639 37 1000 0 6.5 3.00
4 19.08 39.37 7
42 10-17-4 50-17 2 88 70.8647 24 1200 0 6.5 3.00
4 23.62 47.24 7
43 10-14-3 50-14 2 36 3.00
4
44 10-14-3 50-14 4 42 3.00
3
45 10-14-3 50-14 4 48 3.00
3
46 3.00

47 10-14-4 50-14 4 36 3.00

4
48 10-14-4 50-14 4 42 3.00
4
49 10-14-4 50-14 4 48 3.00
4
50 10-14-4 50-14 4 54 3.00
4
51 10-14-4 50-14 4 1000 3.00
4 39.37
52 10-14-4 50-14 4 1200 3.00
4 47.24
53 10-30 50-30 1 36 1.80
1
54 10-11 WTS 1 55.5 48 40 36 6.5 3.00
18-42 1
55 10-11 WTS 1 56.5 48 40 36 7 3.00
48-72 1 7
56 10-12 WTS 1 66 48 40 36 7 3.00
2 7
57 10-17-2D 50-17 2 40 24 24 48 6.5 3.00
2 24 7
58 10-17-2D 50-17 2 34 21 21 42 6.5 3.00
2 21 7

Thermo Fisher Scientific 6-7

REC-3904 Rev P
 Table of Thermo Fisher Scientific Weighbridges
# Model Cal L.C. LA LB1 LC LD LE LF mV/V
Belt Kit Idlers LB2 LG
Width LB3
LB4
LB5
LB6
59 10-17-2D 50-17 2 28 18 18 36 6.5 3.00
2 18 7
60

214 10-101R-1 50-30 1 1000 2.00

1 39.37
215 10-101R-2 50-30 2 1000 2.00
1 39.37

Page 6-8 Thermo Fisher Scientific

REC-3904 Rev P
 Chapter 7 Appendix B ‐

Linearization
Request REC 3909 from factory.

Thermo Fisher Scientific 7-1

REC-3904 Rev P
 Chapter 8 Appendix C ‐
Digital Input/Output
The integrator has provision for up to 24 programmable
digital inputs and 24 programmable digital outputs. Located
on the Mother Board are two speed inputs, two
programmable inputs, three programmable outputs, and one
non-programmable Micro-Tech hardware fault output. One
speed input is defaulted to a programmable input unless the
belt slip option is installed.

Optional DIO boards can be added if additional I/O is

required.

Mother Board
Digital I/O

Digital Inputs 1. (2) speed and (2) programmable digital (DC) inputs.

 Optically isolated
 Powered by internal +24 V DIO supply, 6 mA
maximum
 Cable Length: 150 ohm maximum. (7500 ft. of 20
AWG)

Figure 8-1. General Purpose Digital Inputs

Thermo Fisher Scientific 8-1

REC-3904 Rev P
 Digital Outputs 1. (3) programmable and (1) non-programmable failure
digital open collector outputs .

 Able to drive TTL, CMOS, or relay solenoids

 Current sinking socketed drivers
 +24 VDC internal supply, 100 mA DC maximum per
output
 Failure output is “fail safe”, turns off under fault
condition

Figure 8-2. General Purpose Fault Output

Digital Input/Output In addition to the programmable digital inputs and outputs

Board Configuration on the Mother board, optional Digital I/O (DIO) expansion
boards can be added. Available boards are DIO input board
16 inputs/4 outputs, output board 16 outputs/4 inputs or 20
inputs/20 outputs by adding both boards.

Both DIO boards provide isolated contact closure inputs and

24 volt current sinking (default) or current sourcing (consult
Factory) isolated outputs. The DIO input board connector
J16 is a male 25 pin sub-miniature D connector and the DIO
output board connector J15 is a female connector.

Page 8-2 Thermo Fisher Scientific

REC-3904 Rev P
 Internal or external 24 VDC power for the DIO boards is
controlled by selectable jumpers OP1 and OP2 located on the
lower right hand side of the DIO boards. All inputs and
outputs use the same selected power supply. See table below
for jumper positions.

JUMPERS
POWER SOURCE OP1 OP2
Internal “A” “A” [Default]
External “B” “B”

The isolated contact closure inputs are activated by

completing the circuit from the input to the negative side of
the 24 VDC supply. Approximately 6 mA of current flows
out of each input during contact closure.

The outputs of the DIO boards use 2803 current sinking

(default) type IC’s. The output IC’s are installed in sockets to
allow replacing the output IC only, rather than the board if
the IC is damaged.

The output IC’s can be replaced with 2981 type IC’s for
current sourcing applications. Wire jumpers W1 through W4
must be relocated for current sourcing. In most cases, it is
recommended that the boards be returned to the factory for
converting from current sinking (default) to current sourcing.
See table below for jumper positions.

JUMPERS
CURRENT W1 W2 W3 W4
Sinking “Yes” “No” “Yes” “No” [Default]
Sourcing “No” “Yes” “No” “Yes”

Thermo Fisher Scientific 8-3

REC-3904 Rev P
 Figure 8-3. Digital Input/Output Boards

16 In/4 Out DIO Board 1. (16) programmable inputs

Specification 2. (4) programmable outputs

3. Connector

25 pin D connector (male). Connector is interchangeable

with a 20 or 22 pin subminiature D connector
dimensionally complying with MIL-C-24308.

Page 8-4 Thermo Fisher Scientific

REC-3904 Rev P
 4 In/16 Out DIO Board 1. (4) programmable inputs
Specification
2. (16) programmable outputs

3. Connector

25 pin D connector (female). Connector is

interchangeable with a 20 or 22 pin subminiature D
connector dimensionally complying with MIL-C-24308.

Thermo Fisher Scientific 8-5

REC-3904 Rev P
 Figure 8-4. Digital Inputs/Outputs

Page 8-6 Thermo Fisher Scientific

REC-3904 Rev P
 BCD Input Option Load sizes for load out or batching applications can be
remotely entered by BCD. An optional Load Out input
output board is required.

Figure 8-5. BCD Input

Thermo Fisher Scientific 8-7

REC-3904 Rev P
 Chapter 9 Appendix D ‐ MT

2105 Menus
The belt feeder controller is a menu driven machine that allows the
operator to access all setup, test and calibration parameters. Main
Menu screens 1 through 7 can be accessed at anytime by pressing
the MENU key until the desired menu screen is displayed. Menu
scrolls may be selected by pressing the soft key directly below the
desired scroll, and then using the Up/Down scroll key.

If the belt feeder controller is password protected, the appropriate

password must be entered prior to making changes or performing
routine calibration. Menus may be viewed without entering a
password, but no entries are allowed unless the password is
entered.

Optional scrolls are only available if the available option has been
installed. The following screens are activated by the MENU key.

-MAIN MENU 1-
Press MENU for more
ZERO SPAN MATL
CAL CAL CAL

- MAIN MENU 2 -
Press MENU for more
SCALE CALIB
DISPLAY DATA DATA

- MAIN MENU 3 -
Press MENU for more

PROT DIAG TEST

Thermo Fisher Scientific 9-1

REC-3904 Rev P
 - MAIN MENU 5 -
Press MENU for more *Can be AB RIO
or PRO DP
COMM A COMM B PRINT

- MAIN MENU 6 -
Press MENU for more
AUDIT
TRAIL LINEAR

- MAIN MENU 7 -
Press MENU for more

CONTROL

Main Menu 1 Main Menu 1 contains the Calibration Menu. Menu 1 is selected by
pressing the MENU key until Main Menu 1 appears. Desired
calibration scrolls are selected by pressing the soft keys directly
below the desired scroll.

- MAIN MENU 1 -
Press MENU for more
ZERO SPAN MAT’L
CAL CAL CAL

Page 9-2 Thermo Fisher Scientific

REC-3904 Rev P
 Zero Calibrate Scroll The zeroing process is implemented as a machine directed
procedure.

1. Auto Zero

- ZERO CAL -
Run belt empty, then
press START.
START EXIT MANUAL

Pressing the EXIT soft key returns the operator to Main Menu
1. Pressing MANUAL advances to Step 2 below. Pressing RUN
at any time returns to the Run Menu.

The belt must be running during Auto Zero, since a complete

zeroing procedure requires at least one full revolution of the
belt to be averaged.

When START is pressed, the following screen is displayed.

AUTO ZEROING
Time remaining 0000
Rate: 000.0 Tph
Tot 000000 Tons

During Auto Zero, resolution of the total is ten times higher

than normal. The number of seconds in Line 2 is calculated
based on the current speed, and corresponds to the time
remaining for completing the test. If the belt is not running at
the moment the test is started or it is stopped during the test, a
message is displayed, indicating the procedure has been
aborted.

WARNING Belt stopped

Calibration aborted.

EXIT

Thermo Fisher Scientific 9-3

REC-3904 Rev P
 EXIT returns to Main Menu 1. When zero is reached, the
system automatically displays the following screen.

AUTO ZERO COMPLETE

Error ±000.00 %
Change zero?
YES NO ADV

The word "COMPLETE" is flashing. Pressing ADV changes

from Error % to Accumulated Weight. The percentage of error
is related to full scale capacity.

Pressing NO returns the screen to Main Menu 1 without

changing the zero number.

When YES is pressed, the zero number is changed and the next
screen appears.

ZERO @ CHANGED
New zero # 00000
Old zero # 00000
RUN MENU ADV

ADV changes from "Old zero" to "Rate", to "Accumulated

Weight", and to "Error %".

Press MENU to repeat Auto Zero calibration. Press RUN to

return to the Run Menu.

2. Manual Zero

The Manual Zero procedure shows the zero constant and

allows direct entry if known. Use the ENTER key to confirm
the new number.

- MANUAL ZERO -
Rate 000.0 Tph Password: Operator
Zero # 00000
ENTER EXIT ADV

Page 9-4 Thermo Fisher Scientific

REC-3904 Rev P
 Default: 40000

Min: 0

Max: 120000

The ADV key is only displayed if Auto Zero Tracking option is

enabled. The AZT function accurately tracks the zero of the
scale by calculating an additional zero constant. The portion of
zero due to AZT is not incorporated in the zero constant, but
is shown separately.

When ADV is pressed, the system scrolls between Zero and

AZT:

- MANUAL ZERO -
AZT # ±000000 Password: Operator
AZT # ±000000
ENTER EXIT ADV

When the AZT is displayed, the ENTER key incorporates the

AZT number into the Zero constant, so the displayed AZT
number and percentage changes to zero.

Span Calibration Scroll Three simulated load calibration options are available: R-Cal, test
weights and test chains. Test weights or test chains require
additional hardware and handling equipment.

The system allows the operator to select which one of the three
methods is to be used for routine calibration. The selection is made
in Main Menu 2, CAL DATA Scroll 1.

1. Auto Span

a. Starting an R-Cal Calibration

Press the SPAN CAL soft key. The following screen

appears.

- AUTO SPAN R Cal -

Run belt empty, then
press START.
START EXIT MANUAL

Thermo Fisher Scientific 9-5

REC-3904 Rev P
 Pressing the EXIT soft key or MENU control key returns
the screen to Main Menu 1.

Press START to initiate R-Cal span calibration. There is no

totalization for three seconds until the weight signal has
stabilized. Go to Step D below.

b. Starting a Chain Calibration

Stop the conveyor belt.

Apply chains on conveyor belt.

Press SPAN CAL soft key. The following screen appears.

- AUTO SPAN Chain -

Press START to begin Password: Operator
chain calibration.
START EXIT MANUAL

Press START to disengage the Master Tons counter. The

following screen appears.

- AUTO SPAN Chain -

Apply chain, then Password: Operator
press START.
START EXIT MANUAL

Pressing the EXIT soft key or MENU control key returns

the screen to Main Menu 1.

When START is pressed, the following screen appears.

- AUTO SPAN Chain -

Run belt, then
press START.
START EXIT

Page 9-6 Thermo Fisher Scientific

REC-3904 Rev P
 Restart conveyor belt and insure chain placement is proper.

Press START.

Go to Step D below.

c. Starting a Test Weights Calibration

Stop the conveyor belt if necessary to apply test weights.

Press the SPAN CAL soft key. The following screen

appears.

- AUTO SPAN Weights -

Press START to begin Password: Operator
weight calibration.
START EXIT MANUAL

Press START to disengage the Master Tons counter. The

following screen appears.

- AUTO SPAN Weights -

Apply weights, then Password: Operator
press START.
START EXIT MANUAL

Pressing EXIT returns the screen to Main Menu 1.

Apply test weights.

When START is pressed, the following screen appears.

- AUTO SPAN Weights -

Run belt, then Password: Operator
press START.
START EXIT

Thermo Fisher Scientific 9-7

REC-3904 Rev P
 Restart the conveyor belt if it is not running and press
START.

Go to Step D below.

d. Executing the Span Calibration

Whichever method has been used to start automatic span

calibration, after START is pressed, the following screen is
displayed.

NOTE: Entry point when REPEAT is pressed (see below).

AUTO SPANNING
Time remaining 0000
Rate 000.0 Tph
Tot 000000 Tons

During Auto Span, the resolution of the total is ten times

higher than normal. The time remaining shown in Line 2 is
calculated upon the current speed, and it is based on the
test duration. If the belt is stopped during the test, a
message is displayed indicating the procedure has been
suspended. No action is required from the operator at this
stage, just wait until the test is completed.

e. Material Factor

This part of the procedure is only executed if a material

calibration is done before, and the current simulated load
method has no material factor installed.

NOTE: If a calibration with material has not been run before, or a

manual span entry is done, or this is not the first time the current
simulated load method is used, this section does not apply. Go to
Step f below.

It is very important to understand that when this procedure

is executed, the system does not alter the span. The span is

Page 9-8 Thermo Fisher Scientific

REC-3904 Rev P
 assumed to be correct because it was obtained from a test
with material. The system acquires the Material Factor for
the current calibration method instead. This means the
integrator knows in the future how to use this method for
correctly changing the system's span.

AUTO SPAN COMPLETE

ERROR +/-00.00 %
Unfactored Calcon
EXIT FACTOR REPEAT

The word "COMPLETE" is flashing. If EXIT is pressed,

the system acknowledges the Material Factor is not used.
The effect of this is the system does not ask for a material
factor any more for this calibration method until a manual
span entry is done. By pressing EXIT the operator tells the
system that material factors is not desired, but wants to use
the test results for changing the span number. After EXIT
is pressed, go to Step F below. If REPEAT is pressed go to
Step D above.
If FACTOR is pressed, the following screen is displayed.

R-CAL Matl FACTOR

New factor: 000.00 % Can be R-CAL or
Change factor? WTS or CHAINS
YES NO ADV

ADV advances to Old factor and again to New factor. If

NO is pressed, the Material Factor is set to 1.00 (see
above), then go to Step F below.

If YES is pressed, the following screen is displayed.

R-CAL Matl FACTOR

Old factor: 00.00 % Can be R-CAL or
New factor: 00.00 % WTS or CHAINS
RUN MENU REPEAT

Thermo Fisher Scientific 9-9

REC-3904 Rev P
 The REPEAT key returns the operator to Step D above.
RUN and MENU can be used for ending the procedure.
After this point is reached, the system does not proceed to
the next section.

f. Recording New Span

The system calculates the new span based on the result of

the test performed with the simulated method.

AUTO SPAN COMPLETE

Error +/-00.00 %
Change span?
YES NO ADV

The word "COMPLETE" is flashing. Pressing ADV

advances to Accumulated Weight, Cal Con, Material Factor
and back to Error%. If the Material Factor is INVALID
(never acquired before), it is not displayed.

If YES is pressed, the following screen is displayed.

SPAN # CHANGED
Old span # 000000
New span # 000000
RUN REPEAT ADV

ADV changes from Error% to Accumulated Weight,

Calcon, Old Span, Material Factor (only if not INVALID).
REPEAT moves back to Step D above and calibration
restarts.

If NO is pressed, the following screen is displayed.

Page 9-10 Thermo Fisher Scientific

REC-3904 Rev P
 SPAN UNCHANGED
Old span # 000000
New span # 000000
RUN REPEAT ADV

ADV changes from Error % to Accumulated Weight,

Calcon, Old Span, and Material Factor.

REPEAT moves back to Step D above and calibration

restarts. Please note the Old span and New span are shown
equally. This is because no change to the span has been
done.

g. Ending an Auto Span Procedure with Chains or Test

Weights

In case of auto-span with chains or weights, after RUN is

pressed, the following screen is displayed.

Remove chains (or weights)

before returning to
normal operation!!
RUN MENU

Pressing RUN resumes totalization and moves to the RUN

Scroll.

h. Ending an Auto Span Procedure with R-Cal

In case of auto-span with R-Cal, after RUN is pressed, the

R-Cal relay is de-energized and the display is locked for
three seconds.

2. Manual Span

If the span constant is known, the manual span procedure

allows the operator to make a direct a change of span.

- MANUAL SPAN -
Rate 000.0 Tph Password: Operator
Span # 0000000
ENTER EXIT RUN

Thermo Fisher Scientific 9-11

REC-3904 Rev P
 Default: 500000

Min: 222223

Max: 20000000

The EXIT key returns the operator to Main Menu 1.

It is very important to note that entering the Manual Span

sets the material factors to INVALID (if any). This means
that the automatic span tests need to be run again after a
manual span entry has been performed, in order to acquire
the material factors again.

Material Calibration Material calibration is a machine directed procedure for calibrating

the belt scale using actual material.

Pre weighed or post weighed material, having been weighed to a

known accuracy on a static scale, passes across the belt scale. This
procedure automatically adjusts the integrator span and factors all
simulated test Cal Cons if the operator prefers they be factored.

1. Material Calibration Procedure

a. Starting the Test

If the linearization option is disabled, or if the option is

enabled but the 3 points linearization method is set to NO,
the following sequence is used for the material calibration.

MAT’L CALIBRATION
Run belt empty, then
press START.
START MENU

The operator must run the belt for at least one minute or
one belt revolution before proceeding. After START is
pressed, there is no more totalization.

When START is pressed, the following screen appears.

Page 9-12 Thermo Fisher Scientific

REC-3904 Rev P
 Run quantity of
material over scale.

CONTINUE

Press CONTINUE to go to the next scroll and follow the

test procedure.

b. Running the Test with Material

00000.0 tONS
0000.0 tPH
Press DONE to end
DONE ABORT

During the material calibrate procedure, the resolution of

total tons counted is ten times higher than normal.

Wait until all material has passed over the scale, then press
DONE. Pressing ABORT forces the program back to the
top of the menu.

c. Entering the Reference Weight

At the end of the test, the system asks the operator whether
the (actual) weight of the material is already known.

0000.00 Tons
Ref. weight known?

YES NO

When NO is selected, the system is notified that the

reference (actual) weight of the material is not known. If
NO is selected, the system moves to the run display where
MAT'L is flashing to remind the operator that the material
test is incomplete.

Thermo Fisher Scientific 9-13

REC-3904 Rev P
 The key MAT'L is flashing, indicating the material test was
not completed. Press MAT'L when the actual material
weight is known.

If YES was answered before, or if the MAT'L key had been

pressed after NO, the following screen appears.

00000.00 Tons
Enter reference
weight 00. Tons
ENTER ABORT

The operator has to enter the actual material weight in the

same units as the integrator is setup for. Example: Convert
pounds to the nearest hundredth (0.01) of a ton and enter if
the integrator is set up for tenths (0.1) of a ton increments.
Material calibration is running at ten times normal.

After the material weight is entered, press ENTER to

confirm.

If ABORT is pressed, the information acquired during the

test is lost and the system returns to Main Menu 1 screen.

d. Updating the Span Constant

After the amount of material has been entered, the

following screen is displayed.

MAT’L CAL. COMPLETE

Error 000.00 %
Change span?
YES NO ADV

The word "COMPLETE" is flashing. Pressing ADV

changes from Error% to Actual Difference of Total.
Pressing NO moves to "Add reference weight to total".

Page 9-14 Thermo Fisher Scientific

REC-3904 Rev P
 e. Acquiring the Material Factors

If YES was pressed, the following screen is displayed

confirming the new span constant was installed. At this
point, the scale is calibrated to the actual material test.

SPAM # CHANGED
New span # 000000
Old span # 000000
RUN MENU FACTOR

If FACTOR is pressed, the following screen is displayed.

MAT’L CALIBRATION
Automatic correction
to Material Factors
R-CAL WTS CHAIN

Of the three calibration methods, only the ones that have

been already used are shown. It is not possible to calculate a
material factor if a simulated test was not run before the
material test. If none of the three was done, the FACTOR
soft key in the previous scroll is not displayed.

If R-CAL or WTS or CHAIN is pressed:

R-CAL Matl FACTOR

New factor 000.00 % Can be R-CAL or
Change factor? WTS or CHAINS
YES NO ADV

Thermo Fisher Scientific 9-15

REC-3904 Rev P
 Pressing ADV advances to the Old factor and again to the
New factor. YES goes to the next scroll. NO goes back to
Step E above. Press YES if this specific simulated method
of calibration has already been used and the related material
factor will be recorded. By doing this, the system is able to
execute accurate calibrations in the future with this
simulated method. Press NO if the acquired material factor
is not desired. If YES is pressed, the following screen is
displayed.

R-CAL Matl FACTOR

Old factor: 00.00 % Can be R-CAL or
New factor: 00.00 % WTS or CHAINS
RUN MENU FACTOR

The FACTOR key repeats for all simulated test previously

run. If RUN or MENU is pressed, the following screen is
displayed.

f. Adding the Reference Weight to Total

MAT’L CALIBRATION
Add reference
weight to totals
YES NO

If YES is pressed, the amount of material used for the test

is added to the master, reset and operator's totals. If the
answer NO is selected, the information is lost.

NOTE: Moisture compensation is inhibited during material

calibration. This is done to make the check of the totalized quantity
easier. The static scale provides the weight of the material including
moisture. The weight of the water is removed immediately before
adding to total at the end of the procedure, so that the Master,
Reset and Operator’s totals are still correct.

Page 9-16 Thermo Fisher Scientific

REC-3904 Rev P
 Main Menu 2 Main Menu 2 contains the setup and configuration menus. Main
Menu 2 is selected by pressing the MENU key until Main Menu 2
appears. Setup scrolls are selected by pressing the key directly
below the desired scroll.

- MAIN MENU 2 -
Press MENU for more
SCALE CALIB
DISPLAY DATA DATA

Display 1. Measure Units

- DISPLAY SCROLL 1 -
Measure units Password: Service
> ENGLISH <
CHOICE ENTER

Default: ENGLISH

Selections: ENGLISH, METRIC, MIXED

NOTE: If the Measure units are changed from English to Metric

(or vice versa) after the scale is calibrated, the span number will
change but the calibration will remain the same.

The units to be used for totalization are selected here. Press

ENTER soft key to accept the default unit, or CHOICES soft
key to scroll selections. Press ENTER to confirm your
selection. Scroll down.

- DISPLAY SCROLL 2 -
Totalization Units Password: Service
> Tons <
CHOICE ENTER

Thermo Fisher Scientific 9-17

REC-3904 Rev P
 if ENGLISH: Default: Tons
Selections: Tons, LTons, Pounds

if METRIC: Default tonnes

Selections: tonnes, kg

if MIXED: Default: Tons

Selections: Tons, LTons, Pounds, tonnes, kg

Units used for parameters expressed in length are selected here.

Selections are only available if MIXED units are in use. Press
ENTER soft key to accept the default unit, or CHOICES soft
key to scroll selections. Press ENTER to confirm your
selection. Scroll down.

- DISPLAY SCROLL 3 -
Length Units Password: Service
> feet <
CHOICE ENTER

if ENGLISH: Default: Feet

if METRIC: Default meters

if MIXED: Default: Feet

Selections: Feet, meters

The rate is displayed according to the units selected here. Press

ENTER soft key to accept the default unit, or CHOICES soft
key to scroll selections. Press ENTER to confirm your
selection. Scroll down.

- DISPLAY SCROLL 4 -
Rate Units Password: Service
> TPH <
CHOICE ENTER

Page 9-18 Thermo Fisher Scientific

REC-3904 Rev P
 if ENGLISH: Default: Tph
Selections: Tph, LTph, Lb./h, Percent %,
LB/m, T/m, LT/m

if METRIC: Default: kg/h

Selections: t/h, kg/h, kg/m, t/m, Percent %

if MIXED: Default: Tph

Selections: Tph, LTph, Lb/h, Percent %,
t/h, kg/h, kg/m, t/m, b/m,
T/m, LT/m

The units used for entering the load cell capacity are specified
here. In this particular case, the use of English or Metric units is
always allowed. Press ENTER soft key to accept the default
unit, or CHOICES soft key to scroll selections. Press ENTER
to confirm your selection. Scroll down.

- DISPLAY SCROLL 5 -
Load cell Units Password: Service
> Pounds <
CHOICE ENTER

if ENGLISH: or MIXED Default: Pounds

if METRIC: Default kilograms

Selections: Lbs, kg

2. Defining the Language

The Micro-Tech 2000 is a dual language instrument. English is

always the first language, the second can be one from the
following list. Press the DOWN scroll key.

- DISPLAY SCROLL 6 -
Language Password: Service
> USA <
CHOICE ENTER

Thermo Fisher Scientific 9-19

REC-3904 Rev P
 Default: USA

Selections: USA, ESP (Spanish)

3. Setting Time and Date Mode

This section applies only if the COMM board is installed. The

user has to define the format for displaying and printing time
and date.

- DISPLAY SCROLL 7 -
Time
> am/pm <
CHOICE ENTER

if US or ENGLISH: Default: am/pm

If other language: Default: 24 h

Selections: am/pm, 24 h

- DISPLAY SCROLL 8 -
Date
> MM-DD0YYYY <
CHOICE ENTER

if US or ENGLISH: Default: MM-DD-YYYY

If other language: Default: DD-MM-YYYY

Selections: DD-MM-YYYY, MM-

DD-YYYY, YYYY-MM-
DD

4. Setting Line 3 of the Run Menu

The Run Menu can be configured to display on line 3 either

Belt Loading, Speed, Date and Time (if COMM is installed) or
No Display (the default selection).

Page 9-20 Thermo Fisher Scientific

REC-3904 Rev P
 - DISPLAY SCROLL 9 -
Run display line 3 Password: Operator
> No Display <
CHOICE ENTER

Default: NO DISPLAY

Selections: NO DISPLAY, LOAD, SPEED, DATE/TIME

(Only if COMM board is installed)

5. Setting Damping Factors for the Display

The process variables when displayed on the screen can be

damped by a programmable factor, to filter out variations that
can be introduced by mechanical vibrations. To tune a damping
filter, enter the number of seconds corresponding to the
desired time constant. If for example 10 seconds is entered, the
process variable reaches the stability after a step change in 10
seconds. This damping factor only affects the display, not the
current output variable, which has a separate damping factor,
selectable in Main Menu 4, I/O Define.

- DISPLAY SCROLL 10 -
Damping Display RATE Password: Operator
Damping = 0 sec
ENTER

Default: 10 sec

Min: 0 sec

Max: 400 sec

The following screen is only displayed if RUN display line 3 is

set to load.

- DISPLAY SCROLL 11 -
Damping Display LOAD Password: Operator
Damping = 0 sec
ENTER
Thermo Fisher Scientific 9-21
REC-3904 Rev P
 Default: 10 sec

Min: 0 sec

Max: 400 sec

The following screen is only displayed if the Run display Line 3 is

set to Speed:

- DISPLAY SCROLL 12 -
Damping Displ SPEED
Damping = 0 sec
ENTER

Default: 10 sec

Min: 0 sec

Max: 400 sec

Scale Data See “Weighbridge Physical Parameters” on page 6 - 2.

1. Scale Capacity and Divisions

The first entry is the scale capacity, which is the maximum rate
at which the scale is allowed to work. This entry also defines
the default number of decimal places that are used for
displaying rate. Use numeric keys for entering the number,
confirm with ENTER. Scroll down.

- SC DATa SCROLL 1 -
Max. scale capacity Password: Service
500.0 Tph
ENTER

Page 9-22 Thermo Fisher Scientific

REC-3904 Rev P
 Default: 500.0

Min: 1

Max: 200000

When the Scale capacity is entered, the number of decimal

places is also defined. If, for example, the User enters 500.0,
this sets the "Scale Divisions" parameter to 0.1. Advancing to
the next scroll, the User then sees first the Scale Division
corresponding to the just entered Scale Capacity (in the
example 0.1). If required, the User is able to alter the Scale
Division to any of the available options.

Press the ENTER soft key to accept the default divisions, or

the CHOICES soft key to scroll selections. Press ENTER to
confirm your selection. Scroll down.

- SC DATA SCROLL 2 -
Scale division Password: Service
> 0.1 <
CHOICE ENTER

Default: 0.1

Selections: 0.1, 0.2, 0.5, 1, 2, 5, 10, 20, 50, 0.01, 0.02, 0.05,
0.001, 0.002, 0.005

2. Selecting the Weighbridge Model

By entering the code number of your Thermo Fisher scale on

the next screen, the Integrator automatically calculates
parameters of the system such as number of load cells and
number of weigh idlers. This entry is also used for internal
calibration calculations. The default model number for the
Model 2105 Belt Feeder Controller is 1, which corresponds to
the belt scale model 10-20-1.

Thermo Fisher Scientific 9-23

REC-3904 Rev P
 - SC DATA SCROLL 3 -
Belt scale code # Password: Service
>1<
ENTER DETAIL

Default: 1

Min: 0

Max: 500

Press ENTER to accept the displayed selection from the

database listed in Appendix A, Thermo Fisher Weighbridge
Physical Parameters. If ENTER is used, the scrolls from 3A to
3J are not displayed. Skip to Step 4, Defining Dimensional
Parameters of the Application.

Press DETAIL if you want to force the following scrolls 3A to

3O to be displayed even if ENTER was used.

Enter 0 if you want to define the weighbridge not using the

database. This should only be done for special weighbridges not
being part of the standard set of Thermo Fisher scales.
Entering 0 forces the following scrolls 3A to 3O to be
displayed.

3. Detailing the Mechanical Parameters of the Frame

The following screens are only displayed if OTHER or

DETAIL were pressed. Figure 6-1 in Appendix A, Thermo
Fisher Weighbridge Physical Parameters, can be used to identify
the following parameters.

Parameter LA: pivot to Load cell distance: The distance from

pivot to load cell should be measured to within 0.032 (1/32)
inch (1 mm).

Using the numeric keys, enter the distance recorded in

“Determining Installation Procedures” and press ENTER. For
weighbridges which do not have a pivot, enter zero.

Page 9-24 Thermo Fisher Scientific

REC-3904 Rev P
 - SC DATA SCROLL 3A -
Pivot to load cell Password: Service
distance: 000.00 In
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 32 in Default: 1000 mm

Min: 0.00 in Min: 0 mm

Max: 150.00 in Max: 3800 mm

This is the number of weigh idlers affixed to the scale

weighbridge.

- SC DATA SCROLL 3B -
# of weigh idlers Password: Service
1
ENTER

Default: 1

Min: 1

Max: 6

Parameter LB1: Pivot to first weigh idler distance. Measure the

distance between the pivot center line and first weigh idler
grease fitting. Enter the distance (within 0.032 inch or 1 mm)
recorded in “Determining Installation Procedures”.

For weighbridges which do not have a pivot, enter zero.

- SC DATA SCROLL 3C -
Pivot to 1st idler Password: Service
distance 000.00 In
ENTER

Thermo Fisher Scientific 9-25

REC-3904 Rev P
 If ENGLISH or MIXED: If METRIC:

Default: 24 in Default: 800 mm

Min: 0.00 in Min: 0 mm

Max: 100.00 in Max: 2500 mm

If the number of weigh idlers entered in scroll 3B is more than

one, the following screens are displayed. Measure the distance
between the pivot center line and first weigh idler grease fitting.
Enter the distance (within 0.032 inch or 1 mm) recorded in
“Determining Installation Procedures”. For weighbridges
which do not have a pivot, enter zero.

Only if # of weigh idlers >=2:

- SC DATA SCROLL 3D -
Pivot to 2nd idler Password: Service
distance 000.00 In
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 0.00 in Default: 0 mm

Min: 0.00 in Min: 0 mm

Max: 100.00 in Max: 2500 mm

Only if # of weigh idlers >=3:

- SC DATA SCROLL 3E -
Pivot to 3rd idler Password: Service
distance 000.00 In
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 0.00 in Default: 0 mm

Min: 0.00 in Min: 0 mm

Max: 100.00 in Max: 2500 mm

Page 9-26 Thermo Fisher Scientific
REC-3904 Rev P
 Only if # of weigh idlers >=4:

- SC DATA SCROLL 3F -
Pivot to 4th idler Password: Service
distance 000.00 In
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 0.00 in Default: 0 mm

Min: 0.00 in Min: 0 mm

Max: 100.00 in Max: 2500 mm

Only if # of weigh idlers >=5:

- SC DATA SCROLL 3G -
Pivot to 5th idler Password: Service
distance 000.00 In
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 0.00 in Default: 0 mm

Min: 0.00 in Min: 0 mm

Max: 100.00 in Max: 2500 mm

Only if # of weigh idlers =6:

Thermo Fisher Scientific 9-27

REC-3904 Rev P
 - SC DATA SCROLL 3H -
Pivot to 6th idler Password: Service
distance 000.00 In
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 0.00 in Default: 0 mm

Min: 0.00 in Min: 0 mm

Max: 100.00 in Max: 2500 mm

NOTE: All measurements must be (within 0.032 inch or 1 mm)

recorded in “Determining Installation Procedures”. Enter the
distance with the numeric keys and press ENTER.

Parameter LE: Pivot to test-weight height. For weighbridges

which do not have a pivot, enter zero. 3I, L, M and N only
apply if test weights are provided for calibration.

- SC DATA SCROLL 3I -
Pivot to test-weight Password: Service
height 000.00 In
ENTER +/-

If ENGLISH or MIXED: If METRIC:

Default: 0.00 in Default: 0.0 mm

Min: -20.00 in Min: -500.0 mm

Max: +20.00 in Max: + 500.0 mm

Parameter LC: Pivot to test-weight length. For weighbridges

which do not have a pivot, enter zero.

Page 9-28 Thermo Fisher Scientific

REC-3904 Rev P
 - SC DATA SCROLL 3L -
Pivot to test-weight Password: Service
length 000.00 In
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 24.00 in Default: 0 mm

Min: 0.00 in Min: 0 mm

Max: 200.00 in Max: 5000 mm

Parameter LF: Pivot to carriage height. For weighbridges which

do not have a pivot, enter zero.

- SC DATA SCROLL 3M -
Pivot to carriage Password: Service
height 000.00 In
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 6.50 in Default: 0 mm

Min: 0.00 in Min: 0 mm

Max: 10.00 in Max: 250 mm

Parameter LG: Carry roll to carriage height. For weighbridges

which do not have a pivot, enter zero.

Thermo Fisher Scientific 9-29

REC-3904 Rev P
 - SC DATA SCROLL 3N -
Roll to carriage Password: Service
height 000.00 In
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 6.50 in Default: 0 mm

Min: 0.00 in Min: 0 mm

Max: 20.00 in Max: 250 mm

Enter the number of load cells of your weighbridge.

- SC DATA SCROLL 3O -
# of load cells Password: Service
0
ENTER

Default: 1

Min: 1

Max: 6

4. Defining Dimensional Parameters of the Application

Parameter LD: Idler spacing in scale area. For better accuracy,

average the distance between the idlers across the scale on both
sides. Measure to within 0.032 inch or 1 mm with the numeric
keys and press ENTER.

- SC DATA SCROLL 4 -
Idler spacing Password: Service
36.00 In
ENTER

Page 9-30 Thermo Fisher Scientific

REC-3904 Rev P
 If ENGLISH or MIXED: If METRIC:

Default: 36.00 in Default: 1000 mm

Min: 2.00 in Min: 50 mm

Max: 120.00 in Max: 2500 mm

Enter the angle of inclination of the belt conveyor. If an

inclination meter is connected to the scale, after this
preliminary set up has been completed, enable the automatic
angle detection in I/O definition (Menu 4) and calibrate the
angle meter.

- SC DATA SCROLL 5 -
Conveyor’s angle Password: Service
0.0 Degrees
ENTER +/-

Default: 0.00

Min: -25.00º

Max: +25.00º

5. Defining the Load Cell(s)

Enter the load cell capacity as it appears on the label placed on

the load cell.

- SC DATA SCROLL 6 -
Load cell capacity Password: Service
250 Lbs
ENTER

If ENGLISH or MIXED: If METRIC:

Default: 250.0 Lbs Default: 100 kg

Min: 1 Lbs Min: 1 kg

Max: 15000 Lbs Max: 5000 kg

Thermo Fisher Scientific 9-31

REC-3904 Rev P
 The sensitivity was entered when the belt scale code was
entered. If other (0) was selected, enter the load cell sensitivity
in mV/V as marked on the label of the load cell. Thermo
Fisher load cells are normally 2.000 or 3.000 mV/V.

- SC DATA SCROLL 7 -
Load cell sens. Password: Service
3.00 mV/V
ENTER

Default: 3.00 mV/V

Min: 0.500 mV/V

Max: 3.500 mV/V

Load cell resistance is entered on this screen. The resistance for

the load cell has been recorded on the System Data Sheet in the
front of your belt scale manual. (It is also stamped on the load
cell cable.) Enter the ohms for the load cell. The number of
scrolls depends on the number of load cells specified in scroll
3O.

Load cell #1 res

350.00 Ohms Password: Service
ENTER- SC DATA SCROLL 8A -

Default: 350 Ohms

Min: 10 Ohms

Max: 2000 Ohms

If # of Load Cells is 2 or more:

Page 9-32 Thermo Fisher Scientific

REC-3904 Rev P
 - SC DATA SCROLL 8B -
Load cell #2 res Password: Service
350.00 Ohms
ENTER

Same default and limits of load cell #1.

If # of Load Cells is 3 or more:

- SC DATA SCROLL 8C -
Load cell #3 res Password: Service
350.00 Ohms
ENTER

Same default and limits of load cell #1.

If # of Load Cells is 4 or more:

- SC DATA SCROLL 8D -
Load cell #4 res Password: Service
350.00 Ohms
ENTER

Same default and limits of load cell #1.

If # of Load Cells is 5 or more:

- SC DATA SCROLL 8E -
Load cell #5 res Password: Service
350.00 Ohms
ENTER

Same default and limits of load cell #1.

If # of Load Cells is 6:

Thermo Fisher Scientific 9-33

REC-3904 Rev P
 - SC DATA SCROLL 8F -
Load cell #6 res Password: Service
350.000 Ohms
ENTER

Same default and limits of load cell #1.

6. Defining the Speed Input

The speed input screen allows the operator to select either the
single speed sensor input (default value), or the double speed
sensor input (to provide extra safety against speed sensor
failure) or a simulated value using an internal timer.

Simulation allows operation without a speed sensor. When

simulated speed is selected, a conveyor running input is
required (refer to the field wiring diagram).

NOTE: If speed is selected as the third line display, the line will be
blank in RUN mode when simulated speed is selected.

- SC DATA SCROLL 9 -
Speed input
> single <
CHOICE ENTER

Default: SINGLE

Selections: SINGLE, DUAL, SIMULATED

7. Setting the Dead Band

The dead band is a percentage of the scale capacity (rate) in

which the rate is ignored (if any) and a zero rate is forced. Also
totalization is frozen when rate is below dead band.

- SC DATA SCROLL 10 -
Zero Dead-Band Range Password: Service
0 %
ENTER

Page 9-34 Thermo Fisher Scientific

REC-3904 Rev P
 Default: 0%

Min: 0%

Max: 5%

Calibration Data The CAL DATA scroll allows the operator to enter or set
parameters which relate to the calibration of the scale.

1. Defining the Calibration Mode

Select which simulated method of automatic calibration is to be

used. The selected method is the only one displayed in the
calibration section of Menu 1.

- CAL DATA SCROLL 1 -

Calibration mode: Password: Service
> R-CAL <
CHOICE ENTER

Default: R-CAL

Selections: R-CAL, CHAIN, WEIGHTS

a. Detailing the R-CAL Parameters

This section only applies if R-CAL mode was selected as

the preferred method. Enter the resistance in ohms of the
R-cal resistor installed in your integrator. Default value
installed is 165000 ohms. See the Data Sheet in front of this
manual for exact resistance.

Thermo Fisher Scientific 9-35

REC-3904 Rev P
 - CAL DATA SCROLL 2 -
R-CAL select. Password: Service
Res 000000 ohms
ENTER

Default: 165000 Ohms

Min: 10 Ohms

Max: 1000000 Ohms

The system calculates the CALCON (Calibration Constant)

based on the mechanical and electrical parameters entered
in Scale Data. This menu is for reference only.

- CAL DATA SCROLL 3 -

R-CAL constant
00.00
MENU RUN

b. Detailing the Chains Parameters

This section only applies if CHAINS mode was selected as

the preferred method. Enter the weight per foot or meter
of the chains that is used for calibration.

- CAL DATA SCROLL 4 -

Chain select Password: Service
weight 00.000 Lb/Ft
ENTER

if ENGLISH or MIXED

Default: 0.000 Lbs/Ft

Min: 0.000 Lbs.Ft

Max: 1000.00 Lbs/Ft

Page 9-36 Thermo Fisher Scientific

REC-3904 Rev P
 if METRIC:

Default 0.000 kg/m

Min: 0.000 kg/m

Max: 3000.000 kg/m

The system calculates the CALCON (Calibration Constant)

based on the mechanical and electrical parameters entered
in Scale Data. This menu is for reference only.

- SC DATA SCROLL 5 -
CHAIN CAL constant Password: Service
00.00
MENU RUN

c. Detailing the Test Weight Parameters

This section only applies if TEST WEIGHTS mode was

selected as the preferred method. Enter the weight of the
test weights that are used for the calibration.

- SC DATA SCROLL 6 -
Total test weight on Password: Service
scale 20.000 Lbs.
ENTER

if ENGLISH or MIXED

Default: 0.000 Lbs

Min: 0.000 Lbs

Max: Load cell size x no. of load cells

if METRIC:

Default 0.000 kg

Min: 0.000 kg

Max: Load cell size x no. of load cells

Thermo Fisher Scientific 9-37
REC-3904 Rev P
 The system calculates the CALCON (Calibration Constant)
based on the mechanical and electrical parameters entered
in Scale Data. This menu is for reference only.

- CAL DATA SCROLL 7 -

WEIGHT CAL constant
00.00
MENU RUN

2. Entering a Calibration Interval (Only if COMM "A" option is

installed)

If an optional COMM board is installed, the system can be

programmed to prompt the operator when the next calibration
is due. If this option is not desired, confirm the default 0 days
interval, otherwise enter the number of days. The calibration
date displayed in Scroll 9 is automatically updated whenever a
calibration is performed. If a non zero value is entered, an
alarm appears after the time is elapsed. The alarm can only be
cleared after a calibration check is executed.

- CAL DATA SCROLL 8 -

Calibration interval Password: Operator
365 Days
ENTER

Default: 0 Days

Min: 0 Days

Max: 365 Days

This scroll displays the date of the last calibration and the
expected date of the next one, based on the entry in the
previous screen.

Page 9-38 Thermo Fisher Scientific

REC-3904 Rev P
 - CAL DATA SCROLL 9 -
Calibration date
Last: MM-DD-YYYY
Next: MM-DD-YYYY

3. Entering Material Factors

The material factor is a number in percent which is used to

correct the CALCON to the real value. Entering 0 makes the
material factor INVALID.

- CAL DATA SCROLL 10 -

Material FACTOR Password: Service
00.00 % R-Cal
ENTER +/- NEXT

Default: 0%

Min: -99.99%

Max: +99.99%

The NEXT key scrolls between the R-Cal, Weights and Chains
material factors. If they have not yet been measured,
"INVALID" is displayed.

4. Defining the Calibration Test Duration

Zero and Span calibrations are more accurate if executed on an

entire belt revolution or multiple of it. Press either ACQUIRE
or MANUAL, ACQUIRE is the recommended selection. For
MANUAL, see Step 7 below.

Thermo Fisher Scientific 9-39

REC-3904 Rev P
 - CAL DATA SCROLL 11 -
Establish test
duration
ACQ MANUAL

Select ACQuire. Acquire is the recommended selection.

a. Acquiring the Test Duration

When selecting FULL, use a 100 foot tape to measure the

belt length to the nearest 0.1 foot. Reference a fixed point
(an idler) on the conveyor when counting belt revolutions.
See “Determining Installation Parameters” for the recorded
conveyor belt length.

The PARTIAL (belt length measurement) selection enables

the operator to acquire test duration without the entire belt
length measurement.

NOTE: This option should only be used when belt length exceeds
1000 feet.

ACQUIRE TEST DUR

Choose belt length
measurement method.
FULL PARTIAL

FULL is the recommended selection.

5. Full Test Duration Acquisition

If FULL is pressed, the operator is asked to enter the length of

one belt revolution. Enter the length recorded in “Determining
Installation Parameters”. Measure belt length to the nearest 0.1
feet.

Page 9-40 Thermo Fisher Scientific

REC-3904 Rev P
 Enter length of one
belt revolution,\ Password: Service
Length 1000.0 Ft
ENTER ABORT

If ENGLISH or MIXED: If METRIC:

Default: 1000.0 Ft Default: 200.0 m

Min: 1.0 Ft Min: 0.5 m

Max: 10000.0 Ft Max: 3000 m

After the length of the belt has been entered, the system
automatically moves to the following screen which prompts the
operator to press START when the mark passes the reference
point. Pressing ABORT returns the screen to Cal Data Scroll
11.

NOTE: The belt must be running at the maximum speed before

executing this function. If not, the prescaler will be improperly
calculated.

Start belt. Press

START when 1st mark
passes reference.
START ABORT

NOTE: If a clip detector is installed and clip detector mode is set

to “AUTO” in I/O Definition Scroll, skip to Step 6.

When START is pressed, the system automatically moves to

the next instructional screen. The operator presses COUNT
each time the mark passes the reference point until minimum
test load conditions are met (refer to the belt scale installation
manual for minimum test level requirements). When the last
revolution passes the mark, the operator must press COUNT
followed by pressing DONE.

Thermo Fisher Scientific 9-41

REC-3904 Rev P
 Pressing ABORT returns the screen to Cal Data Scroll 11.

Press COUNT each

time a mark passes.
00000 secs 000 revs
COUNT ABORT DONE

Pressing ABORT returns the screen to Cal Data Scroll 11.

When test duration is finished, the new values for length of belt
and time are displayed. Press CONTINUE.

TEST DURATION
Length = 0000.0 Ft
Time = 000 sec
CONTINUE

6. Auto Count Belt Revolutions

If a clip detector is installed and clip detector mode in I/O

Definition is set to "AUTO", the system automatically counts
belt revolutions without the need for pressing the COUNT key.
The two screens for Acquiring Test Duration are displayed as
follows:

Start belt. Wait

until 1st mark
passes reference.
ABORT

Page 9-42 Thermo Fisher Scientific

REC-3904 Rev P
 When the mark passes, the system automatically moves to the
next instructional screen. The system counts each time a mark
passes the reference point until the operator presses the
DONE key.

Press DONE when

ready.
0000 secs 000 revs
ABORT DONE

7. Partial Test Duration Acquisition

If PARTIAL is pressed, the operator is asked to enter the

length between two marks on the belt.

Pressing ABORT returns the screen to Cal Data Scroll 11.

Enter length between

two marks on belt. Password: Service
Length: 200.0 Ft
ENTER ABORT

If ENGLISH or MIXED: If METRIC:

Default: 200.0 Ft Default: 50.0 m

Min: 1.0 Ft Min: 0.5 m

Max: 10000.0 Ft Max: 3000.0 m

After the length of the belt has been entered, the system
automatically moves to the following screen which prompts the
operator to press START when the mark passes the reference
point.

NOTE: The belt must be running at the maximum speed before

executing this function. If not, the prescaler is improperly
calculated.

Thermo Fisher Scientific 9-43

REC-3904 Rev P
 Pressing ABORT returns the screen to Cal Data Scroll 11.

Start belt. Press

START when 1st mark
passes reference.
START ABORT

When START is pressed, the system automatically moves to

the next instructional screen. The operator presses COUNT
each time a mark passes the reference point until both marks
have passed. Then press DONE.

Pressing ABORT returns the screen to Cal Data Scroll 11.

Press COUNT each

time a mark passes.
00000 secs 000 revs
COUNT ABORT DONE

NOTE: The COUNT key is not displayed if the clip detector

option is in Auto mode.

When test duration is finished, the new values for length of belt
and time are displayed. Press CONTINUE.

TEST DURATION
Length = 0000.0 Ft
Time = 000 sec
CONTINUE

8. Manual Entry of Test Duration

Page 9-44 Thermo Fisher Scientific

REC-3904 Rev P
 This procedure allows direct entry of parameters that would
otherwise be generated by the acquire Test Duration modes.
This menu is generally used when the operator cannot see the
belt while standing at the front panel.

If MANUAL is pressed, the system prompts the operator to

run the belt at its maximum speed. Then press CONTINUE.

Pressing ABORT returns the screen to Cal Data Scroll 11.

Start belt. Press

CONTINUE when belt Password: Service
is at maximum speed.
ABORT CONTINUE

The operator is prompted to enter the length of one belt

revolution.

Pressing ABORT returns the screen to Cal Data Scroll 11.

ENTER length of one

belt revolution. Password: Operator
Length 000.0 FT
ENTER ABORT

If ENGLISH or MIXED: If METRIC:

Default: 200.0 Ft Default: 200.0 m

Min: 1.0 Ft Min: 1.0 m

Max: 10000.0 Ft Max: 10000.0 m

The number of belt revolutions to be timed is than entered.

Pressing ABORT returns the screen to Cal Data Scroll 11.

Thermo Fisher Scientific 9-45

REC-3904 Rev P
 Enter the number of
belt revolutions to
be timed 000 revs
ENTER ABORT

Default: 1

Min: 1

Max: 100

The next entry is the time per revolution.

Pressing ABORT returns the screen to Cal Data Scroll 11.

ENTER the time for

revolutions to pass
reference 000 sec
ENTER ABORT

Default: 30 sec

Min: 1 sec

Max: 16200 sec

When ENTER is pressed, the system times the belt travel

according to the above entered parameters.

Pressing ABORT returns the screen to Cal Data Scroll 11.

Timing belt travel\000 sec

ABORT

When test duration test is finished, the new values for length of
belt and time are displayed. Press CONTINUE.

Page 9-46 Thermo Fisher Scientific

REC-3904 Rev P
 TEST DURATIION
Length = 000.0 Ft
Time = 000 sec
CONTINUE

9. Defining Auto Zero Tracking

A periodic auto zero procedure can be automatically executed

by the system if the Auto Zero Tracking option is set to YES.
If YES is selected, Auto Zero Tracking is enabled anytime the
belt is running at a flow rate less than the range setting selected
below.

- CAL DATA SCROLL 12 -

Auto zero tracking Password: Operator
> Yes <
CHOICE ENTER

Default: No

Selections: Yes, No

The following scrolls are only visible if Auto Zero Tracking is

enabled.

Define the range of action of the AZT with reference to the

scale capacity (rate). A flow rate greater than the range setting
deactivates AZT.

- CAL DATA SCROLL 12A -

Auto zero tracking Password: Operator
Range ±4.0 %
ENTER

Thermo Fisher Scientific 9-47

REC-3904 Rev P
 Default: ±4%

Min: ±0%

Max: ±10%

Define the maximum amount of zero error (with reference to

the scale capacity) that AZT can automatically compensate.

- CAL DATA SCROLL 12B -

Auto zero tracking Password: Service
Max dev. ±4.0 %
ENTER

Default: ±4%

Min: ±0%

Max: ±10%

10. Auto Zero Tracking Warm Up Time

Defines the delay time, after a belt stoppage, before Auto Zero
Track is enabled. The AZT “Z” will flash for 5 seconds, then
be on steady for 5 seconds to indicate warm up mode.

- CAL DATA SCROLL 12C -

Auto zero tracking Password: Operator
Warm Time 0.0 Min
ENTER

Default: 0 min

Min: 0 min

Max: 160 min

Page 9-48 Thermo Fisher Scientific

REC-3904 Rev P
 11. Entering the Speed Capacity

The user can ENTER the maximum speed capacity or

ACQuire it. To acquire the speed, run the belt at maximum
speed and then press the ACQ key.

- CAL DATA SCROLL 13 -

Max speed capacity Password: Service
600.00 FPM
ENTER ACQ

if ENGLISH or MIXED

Default: 600.0 FPM

Min.: 1.0 FPM

Max: 2000.0 FPM

if METRIC:

Default 1.0 m/s

Min: 0.1 m/s

Max: 10 m/s

The maximum speed capacity is used to scale the current

output when used to monitor the speed, and to allow entering
the speed alarms in%.

12. Defining the Number of Calibrations

This screen allows the operator to specify the number of

calibrations to be defined. If a number higher than 1 is entered,
the digital inputs for calibration selection can be defined.

- CAL DATA SCROLL 14 -

Number of calib. Password: Service
1
ENTER

Thermo Fisher Scientific 9-49

REC-3904 Rev P
 Default: 1

Min: 1

Max: 10

Main Menu 3 Main Menu 3 is used for protecting and un-protecting the system
using passwords, and to perform diagnostic and test functions. The
diagnostic functions can only be operated after removing all
password protection, and should only be used by experienced
technical personnel. Most test functions are not password
protected.

- MAIN MENU 3 -
Press MENU for more
PROT DIAG TEST

The PROTection menu only becomes visible after passwords have

been defined (see the Diagnostics Menu).

Changing the Protection The Micro-Tech 2000 has three protection levels to which specific
Level passwords are related.
The protection levels and the passwords are defined using the
following scheme:

Protection Password Status

NONE SERVICE The system is totally unprotected, all
data can be read or changed.
LIMITED OPERATOR Operator functions and data are
unprotected. All setup and calibration
data are protected except zero
calibrate.
PROTECTED The system is totally protected,
process data can be read, no change
allowed.

Page 9-50 Thermo Fisher Scientific

REC-3904 Rev P
 A SERVICE password is required to access the NONE level. An
OPERATOR or a SERVICE password is required to access the
LIMITED level.

Use the NONE key to access the NONE protection level. If the
current level is not already NONE, the SERVICE password is
required.

Use the LTD key to access the limited protection level. If the
system is in level NONE, change is immediate. If it is in PROT
level, the SERVICE or OPERATOR password is required. Use the
PROT key to access the protected level. No password is required.

- PROTECTION LEVEL -

> NONE <

Default: NONE

Selections: NONE, LIMITED, PROTECTED

Password: from NONE to LTD or PROT: not required

from LTD to PROT: not required
from LTD to NONE SERVICE
from PROT to NONE: SERVICE
from PROT to LTD: OPERATOR
or SERVICE

Pressing the soft key gives entry into desired level. Going from a
low level to a higher level forces the password entry.

1. On Line Procedure for Changing Protection Level

Thermo Fisher Scientific 9-51

REC-3904 Rev P
 The protection level can be temporarily changed by entering a
password "on the fly" during normal operation. When the
operator tries to enter a variable or select a function which is
password protected, and the password is installed, the following
screen is displayed.

- SYSTEM PROTECTED -
PLEASE ENTER
PASSWORD ____________
ENTER

The operator can enter either the OPERATOR or the

SERVICE passwords. However, if the operator enters the
OPERATOR password and the variable or function requires
the SERVICE password instead, the access is denied and the
following screen is displayed.

- SYSTEM PROTECTED -
PLEASE ENTER SERVICE
PASSWORD ____________
ENTER

If the operator fails to enter the correct password, the following

screen appears.

- SYSTEM PROTECTED -
INVALID PASSWORD
ACCESS DENIED
RETURN

Pressing RETURN returns the program to the previous

function. If the operator enters the correct password, the
previous screen appears and access is allowed.

Page 9-52 Thermo Fisher Scientific

REC-3904 Rev P
 When the protection level is changed using the on line
procedure, the system automatically returns to protected status
if no keyboard entries are made within 60 seconds.

Diagnostics 1. A/D Raw Data

Diagnostic Scroll 1 shows the raw data from the A/D

converter of the integrator (A/D gross) and the net value after
the zero constant has been subtracted. The range of the A/D
converter is from 0 to 131070 numbers.

- DIAGNOST. SCROLL 1 -

A/D gross 00000

A/D net 0000

2. Readout Load Cell mV

The system displays the mV output of the load cell. The

reading must be positive and must increase when the load
increases.

- DIAGNOST. SCROLL 2 -
Weight on load cell Password: Service
0.000 mV
CALIB

If CALIB is pressed, the next two scrolls are displayed and can
be used to fine tune the readout of mV/V.

- DIAGNOST. SCROLL 2A -
Loadcell output zero Password: Service
0000000 A/D counts
ENTER

Thermo Fisher Scientific 9-53

REC-3904 Rev P
 Default: 15

Min: 0

Max: 10000

- DIAGNOST. SCROLL 2B -
Loadcell output span Password: Service
0000000
ENTER

Default: 3497

Min: 0

Max: 30000

3. Change Prescaler

The prescaler is a number which is used to divide the incoming

frequency of the speed sensor(s) to achieve a usable input
frequency of approximately 30 Hz. The prescaler is
automatically calculated and should never be altered by the
user. However, a direct entry has been made possible for quick
replacement of the integrator.

- DIAGNOST. SCROLL 3 -
Prescale 00000 Password: Service
00000.0 pls/min
ENTER CALIB

Default: 10

Min: 1

Max: 1000

Page 9-54 Thermo Fisher Scientific

REC-3904 Rev P
 If CALIB is pressed, the following screens appear.

- DIAGNOST. SCROLL 3A -
Test duration total Password: Service
pulses 0000000
ENTER

Default: 900

Min: 1

Max: 1000000

- DIAGNOST. SCROLL 3B -
Test duration total Password: Service
length 00000.0 ft
ENTER

if ENGLISH or MIXED

Default: 200 feet

Min: 1 feet

Max: 100000 feet

if METRIC:

Default 200 m

Min: 1m

Max: 100000 m

4. Change Passwords

The password can be changed by entering a new one. The user

can enter up to eight characters (numeric keys entries). The
entered numbers are not echoed on the screen. Pressing just
the ENTER key removes the password.

Thermo Fisher Scientific 9-55

REC-3904 Rev P
 - DIAGNOST. SCROLL 4 -
ENTER SERVICE Password: Service
PASSWORD ********
ENTER

Default: No password

After the password has been entered, the system asks for
confirmation. This prevents losing access control due to a
typing mistake while entering passwords.

- DIAGNOST. SCROLL 4 -
REENTER SERVICE
PASSWORD ********
ENTER

If the password entered the second time matches the first, the
following message confirms the entry.

- DIAGNOST. SCROLL 4 -
NEW PASSWORD
ACQUIRED
RETURN

If the two passwords do not match, the system does not accept
the new password.

Page 9-56 Thermo Fisher Scientific

REC-3904 Rev P
 - DIAGNOST. SCROLL 4 -
INVALID PASSWORD

RETURN

- DIAGNOST. SCROLL 5 -
ENTER OPERATOR Password: Operator
PASSWORD ********
MENU ENTER

Default: No password

The OPERATOR password is double checked similarly to the

service one.

It is strongly suggested to write down the password and

preserve a copy in a safe place. If the password is forgotten,
refer to “Remove a Forgotten Password”.

5. Display Software Version

The software version is displayed for reference only.

- DIAGNOST. SCROLL 6A -
Main software
version:
39.00.00.00

6. Setup Date and Time

This section only applies if a COMM board is installed. The

user can set the current date and time. A battery operated clock
calendar then maintains time and date even if power is
removed. Day, Month, and Year are entered in sequence.

Thermo Fisher Scientific 9-57

REC-3904 Rev P
 - DIAGNOST. SCROLL 7 -
Date: DD-MM-YYYY Password: Service
DAY: DD
ENTER

Default: 00-00-0000

Min: 01-01-1997

Max: 31-12-2096

Time is entered in a similar way. The AM/PM key is used when

time is in the English mode. See Display Scroll 7 in Main Menu
2.

- DIAGNOST. SCROLL 8 -
Time: HH:MM
HOURS: HH
ENTER AM/PM

24 hour am/pm

Default: 00.00 01.00

Min: 00.00 01.00

Max: 23:59 12:59

7. Check Hardware Configuration

The system automatically recognizes when optional boards are

installed. The following scrolls are used to show the
configuration. Remember that when a board is acknowledged,
the related information stays in memory even if the board is
removed, until the operator deletes it by responding YES to the
message shown at power on.

Page 9-58 Thermo Fisher Scientific

REC-3904 Rev P
 The following screen is displayed for each board installed in each
slot.

- DIAGNOST. SCROLL 9 -
Board type slot #1

BOARD TYPE

- DIAGNOST. SCROLL 10 -
Board type slot #2

BOARD TYPE

- DIAGNOST. SCROLL 11 -
Board type slot #3

BOARD TYPE

- DIAGNOST. SCROLL 12 -
Board type slot #4

BOARD TYPE

- DIAGNOST. SCROLL 13 -
Board type slot #5

BOARD TYPE

- DIAGNOST. SCROLL 14 -
Board type slot #6

BOARD TYPE

Thermo Fisher Scientific 9-59

REC-3904 Rev P
 BOARD TYPE can be:

- Dig I/O 16in/4out Optional digital input output board.- #16

Optocoupled Digital Inputs- #4
Optocoupled digital outputs

- Dig I/O 16out/4in Optional digital input output board.- #4

Optocoupled Digital Inputs- #16
Optocoupled digital outputs

- Load Out 16in/4in Optional digital input output

board dedicated to the Load Out.
- #16 Optocoupled digital inputs
- #4 Optocoupled digital inputs

- Load Out 16out/4in Optional digital input output

board dedicated to the Load Out.
- #4 Optocoupled digital inputs
- #16 Optocoupled digital inputs

- Analog I/O Optional analog input output board.

- #2 Current outputs
- #2 Voltage inputs

- Current Out Optional current output board.

- #1 Current output

- Communication A Serial communication board

(RS232, RS485)

- Communication B Field bus board

8. Force Cold Start

This scroll is used to force a cold start of the instrument in the

event the software becomes corrupted. Factory default
constants will be installed when the instrument restarts; all field
entry data will be replaced.

- DIAGNOST. SCROLL 15 -
Force cold start

ENTER

Page 9-60 Thermo Fisher Scientific

REC-3904 Rev P
 Tests 1. Lamp Test

Press START to begin a Lamp Test of the integrator. All

LED's and digits of the display blink for a number of seconds.

- TEST SCROLL 1 -
LAMP TEST

START

2. Self Test of the Unit

The system can perform some internal test functions, which

can be used to detect malfunctions to the hardware devices.

- TEST SCROLL 2 -
Internal test of Password: Service
microprocessor.
START

After START is pressed, the following screens are displayed in

sequence.

- TEST SCROLL 2A -
Testing ROM
Test PASSED

- TEST SCROLL 2B -
Testing RAM
Test PASSED

- TEST SCROLL 2C -
Testing E2PROM Only if Audit Trail
Test PASSED option is installed

Thermo Fisher Scientific 9-61

REC-3904 Rev P
 The message "Test PASSED" is displayed if the test runs
correctly. If something wrong is detected, then the message
"Test FAILED" is displayed, and the soft key CONTINUE is
shown. The operator has to press the key to go on to the next
test.

3. Test Digital Inputs

The next screen is used to check the digital input circuitry. The
display shows a 1 if the specific input is closed, 0 if open. If
more digital I/O boards are installed, the NEXT soft key
appears, allowing the operator to scroll between boards.

- TEST SCROLL 3 -
Dig input test
Slot#0 ----0000
NEXT

Slots are numbered 1 to 6. Slot 0 is the mother board. _Digit_

(displayed instead of _slot #_) identifies the four Digitizer's
inputs. Inputs are shown from right to left. If a board has 16
inputs, two screens are used to show the first and the second
half, the lower half is shown first.

4. Test Digital Outputs

This test shows the status of each digital output and allows the
operator to force the output for testing purposes. The output,
when forced, stays on until the CLEAR soft key is pressed or
the Run Menu is entered. If an output is forced and the scroll
key is used for reaching some other menu, the output stays in
the forced status until RUN is pressed. This allows the operator
to check inputs while outputs are still in the forced status.

- TEST SCROLL 4 -
Dig output test Password: Service
output #1: ON/OFF
ENTER ON/OFF

Page 9-62 Thermo Fisher Scientific

REC-3904 Rev P
 To force an output, enter the desired number followed by
ENTER. Then use the ON/OFF key to force it to the ON or
OFF status. After the output has been forced, the CLEAR soft
key appears in the middle position.

Slots are numbered 1 to 6. Slot 0 is the mother board.

WARNING: Forcing the digital outputs may cause machinery to

start. After the user tried to force the output, the following message
is displayed.

WARNING
EQUIPMENT MAY START

CONTINUE ABORT

WARNING: If the user presses continue, be aware the action may

cause damage or injury. If the user presses ABORT, the system
automatically returns to the previous scroll.

5. Test Current Outputs

This section tests the current output board. The board has two
current output channels. Current outputs can be PID loops,
rate, load or speed out.

- TEST SCROLL 5A -
Current output #1 Password: Service
should be 00.0 mA
ENTER CLEAR

Default: 0.0 mA

Min: 9.9 mA

Max: 20.0 mA

Thermo Fisher Scientific 9-63

REC-3904 Rev P
 To force the output, enter the desired number of milliamps and
press ENTER. Press CLEAR to free the mA channel.

Only if 2 or more current outputs are detected.

- TEST SCROLL 5B -
Current output #2
should be 00.0 mA
ENTER CLEAR

Default: 0.0 mA

Min: 0.0 mA

Max: 20.0 mA

Only if 3 or more current outputs are detected.

- TEST SCROLL 5C -
Current output #2 Password: Service
should be 00.0 mA
ENTER CLEAR

Default: 0.0 mA

Min: 0.0 mA

Max: 20.0 mA

Only if 4 current outputs are detected.

Page 9-64 Thermo Fisher Scientific

REC-3904 Rev P
 - TEST SCROLL 5D -
Current output #2 Password: Service
should be 00.0 mA
ENTER CLEAR

Default: 0.0 mA

Min: 0.0 mA

Max: 20.0 mA

6. Test Current Inputs

The following screen is displayed only if an analog input board

is detected, and shows the status of each analog input channel.

- TEST SCROLL 6 -
Volts input
#1 00.0 V
#2 00.0 V

7. Test Communication A

If a communication board is detected, the following screen is

shown. The "Port 2" soft key is only shown if two board s are
detected.

- TEST SCROLL 7 -
Test communication A Password: Service

PORT 1 PORT 2

By pressing the PORT 1 or the PORT 2 soft key, the test is

initiated. A test pattern is sent out on the TX output and read
on the RX input. If the test fails, the message "Test Failed" is
shown; otherwise, the message "Test Passed" is displayed.

Thermo Fisher Scientific 9-65

REC-3904 Rev P
 NOTE: This test requires a hardware jumper to be installed
between terminals TB5-8 (RX) and TB5-9 (TX) on the
communication board.

8. Test Communication B

This test is similar to the previous one but works for the field
bus version of the communication board.

- TEST SCROLL 8 -
Test communication B Password: Service

START

9. Test BCD Input Board

If an optional load out board is detected, the following screen

appears. The test is similar to the digital input test.

- TEST SCROLL 9 -
BCD Input test
0000

10. Test BCD Output Board

The following test is displayed if an optional load out board is

detected.

- TEST SCROLL 10 -
BCD Output test
0000
ENTER CLEAR

Page 9-66 Thermo Fisher Scientific

REC-3904 Rev P
 Default: 0

Min: 0

Max: 9999 or 7999 if parity check enabled

To force the outputs, enter a number followed by ENTER.

The CLEAR key appears indicating that the output is being
forced to a value. By pressing CLEAR, the output is freed.

11. Simulated Control

- TEST SCROLL 11 -
Simulated control
NO
CHOICES ENTER

Default: NO

Selections: YES, NO

Generates a simulated speed value, which increases and

decreases following the setpoint variations.

Only if a second Control Loop enabled:

- TEST SCROLL 12 -
Simulated control #2
NO
CHOICES ENTER

Default: NO

Selections: YES, NO

12. Test the CPU Serial Line

Thermo Fisher Scientific 9-67

REC-3904 Rev P
 - TEST SCROLL 13 -
Test CPU serial line Password: Service

START

If START is pressed, the system performs a test of the serial

line of the CPU board.

NOTE: The CPU serial line is not implemented in the current

hardware, therefore the normal response is TEST FAILED.

13. Test the Keyboard and Switches

- TEST SCROLL 14 -
Keyboard + switches
Key: ________
Switches: 00000000

Press the RUN key twice to exit. All other keys, including
MENU, are displayed but not executed.

Main Menu 4 Main Menu 4 is dedicated to the definition of the input output
(I/O) and alarms.

- MAIN MENU 4 -
Press MENU for more
I/O ALARMS
DEFINE DEFINE

Page 9-68 Thermo Fisher Scientific

REC-3904 Rev P
 I/O Definition The input output section of the system is fully configurable. All
inputs and outputs are conventionally numbered and can be
assigned to physical input and output terminals depending on the
needs. The following section explains how to configure I/O.

However, the standard configuration as provided by the factory is

normally satisfactory.

1. Define Current Outputs

The following menus are shown for configuring the current

output(s). Use the CHOICE key to change the variable and the
ENTER key to confirm. The NEXT key allows the operator to
set up to four (4) current outputs if installed.

- I/O DEF SCROLL 1 -

Current Output define Password: Service
#1 > Cntrl 1 <
CHOICES ENTER NEXT

Default: CONTROL1 (1st), RATE (2nd), OFF (3rd),

OFF (4th)

Selections: OFF, RATE, LOAD, SPEED, CONTROL 1,

CONTROL 2, LEVEL (Only if #2 PID
is enabled in Control Menu)

If the selection of the previous screen is not OFF, the operator

can set up the range, delay and damping of the current output.
The range is selectable between the standard 0 to 20 mA and 4
to 20 mA both in direct and reverse mode. Select 0-20 or 4-20
if an increase in current is desired for any increase of the
variable. Select 20-0 or 20-4 if a decrease of current is desired
for any increase of the variable.

- I/O DEF. SCROLL 1A -

Current out range Password: Service
#1 > 4-20 mA
CHOICES ENTER NEXT

Thermo Fisher Scientific 9-69

REC-3904 Rev P
 Default: 4-20 mA (1st), 4-20 mA (2nd), 4-20 mA
(3rd), 4-20 mA (4th)

Selections: 0-20 mA, 4-20 mA, 20-0 mA, 20-4 mA

Each current output can be delayed. This is typically needed in

blending systems, to correct transport time differences. The
delay can be set either in time or in length of belt travel. Belt
travel is suggested for variable speed applications. Use the T/L
soft key to switch between time and length.

- I/O DEF SCROLL 1B -

Current out delay Password: Service
#1 0 sec
ENTER T/L NEXT

Default: 0 sec (1st), 0 sec, (2nd) 0 sec (3rd), 0 sec (4th)

if TIME:
Min: 0 sec
Max: 300 sec

if LENGTH:

English Min: 0 Ft (1st), 0 Ft (2nd) 0 Ft

Max: 10000 FT

Metric Min: 0M
Max: 300 M

A damping factor can also be selected for each current channel.

The damping factor is the time for the output to stabilize after
a step change. This damping only affects the current output,
not the displayed variable, which has a separate damping factor,
selectable in Main Menu 2, Display.

- I/O DEf SCROLL 1C -

Current out damping Password: Operator
#1 0
ENTER NEXT

Page 9-70 Thermo Fisher Scientific

REC-3904 Rev P
 Default: 0 sec (1st), 0 sec (2nd), 0 sec (3rd), 0 sec (4th)

Min: 0 sec

Max: 400 sec

NOTE. The analog input hardware is factory configured for

current (0-20 mA) in utilizing a shunt (W3 or W4) and 250 ohm
resistor (R-21 and R-22 or R-28 and R-29) across the input. To use
with a voltage input (0-5 VDC), the corresponding shunt (W3 for
input #1 or W4 for Input #2) must be cut.

UP and DOWN arrows move between range, delay and

damping.

NEXT moves to the next current output.

2. Define Analog Inputs

If a two (2) input analog board is installed, the following

screens are displayed. Analog inputs can be used for measuring
the moisture of the material, the conveyor angle of inclination,
remote setpoint or remote process variable.

Moisture compensation is performed on the belt loading, and

affects both rate and totals. Only during material calibration
with material is moisture compensation suspended, so that the
totalized quantity can be directly compared to the weight
obtained on a static scale. The moisture compensation is
executed before adding to total.

Angle compensation dynamically adjusts span when conveyor

inclination changes. Use the CHOICES key to select the action
of the analog input, use ENTER to confirm, use CALIB to
calibrate the analog input signal.

The belt feeder controller accepts a remote analog setpoint on

either or both analog inputs. Local or remote control is
selectable on the front panel.

The belt feeder controller can be operated as a standalone

controller when an external process variable signal is applied.
The belt scale section of the belt feeder controller still functions
as a belt scale integrator or it need not be used.

Thermo Fisher Scientific 9-71

REC-3904 Rev P
 - I/O DEf SCROLL 2 -
Analog Input #1 def. Password: Service
> Inclination <
CHOICES ENTER CALIB

Default: OFF

Selections: OFF, INCLIN(ATION), MOISTURE,

SETPOINT, PROCESS VARIABLE

- I/O DEF SCROLL 3 -

Analog Input #2 def. Password: Service
> Moisture <
CHOICES ENTER CALIB

Default: OFF

Selections: OFF, INCLIN(ATION), MOISTURE,

SETPOINT, PROCESS VARIABLE

a. Setup Moisture Compensation Input

If an analog input has been programmed for reading the

moisture signal and CALIB was pressed, the following
screens appear. The user can calibrate the input signal by
entering the equivalence between percent of moisture and
voltage on two points. Use the %MOIST key to enter the
percent of moisture, use the VOLT key to enter the
corresponding number of volts, and confirm with ENTER.

- I/O DEF SCROLL 2A/3A -

Moisture inp calib. Password: Service
0.0 % = 0.0 V
ENTER %MOIST VOLTS

Page 9-72 Thermo Fisher Scientific

REC-3904 Rev P
 Default: 0.0 % 0.0 V

Min: 0.0% 0.0 V

Max: 20.0% 2.5 V

Do the same with the second point shown below.

- I/O DEF SCROLL 2B/3B -

Moisture inp calib. Password: Service
20.0 % = 5.0 V
ENTER %MOIST VOLTS

Default: 20.0% 5.0 V

Min: 1.0% 1.0 V

Max: 20.0% 5.0 V

b. Setup Inclination Compensation Input

If an analog input has been programmed for reading the

angle signal and CALIB was pressed, the following screens
appear. The user can calibrate the input signal by entering
the number of degrees corresponding to the minimum
signal (0 mA or 4 mA) and the number of degrees
corresponding to the maximum signal (20 mA). Use the
+/- keys to enter negative numbers, and confirm with
ENTER.

- I/O DEF SCROLL 2A/3A -

Conveyor low posit Password: Service
00.0 Degrees
ENTER +/-

Thermo Fisher Scientific 9-73

REC-3904 Rev P
 Default: 0.0 Degrees

Min: -25 Degrees

Max: +25 Degrees

- I/O DEF SCROLL 3A/3B -

Conveyor high posit Password: Service
00.0 Degrees
ENTER +/-

Default: 0.0 Degrees

Min: -25 Degrees

Max: +25 Degrees

c. Remote Setpoint Input

If an analog input has been programmed for remote

setpoint input and CALIB was pressed, the following
screens appear. The user can calibrate the low remote
setpoint by pressing % SET and typing in the low setpoint
in percentage. Confirm with ENTER. If other than 0.0
volts is desired, press VOLTS and type in the low setpoint
in volts. Confirm with ENTER and press the DOWN
scroll key to advance to high setpoint.

- I/O DEF SCROLL 2A/3A -

Remote setpoint low Password: Service
0.0 % = 0.0 V
ENTER %SET VOLTS

Default: 0.0% 0.0 V

Min: 0.0% 0.0 V

Max: 20.0% 2.5 V

Page 9-74 Thermo Fisher Scientific

REC-3904 Rev P
 Calibrate the high remote setpoint by pressing % SET and
typing in the high setpoint in percentage that is equal to 5.0
volts. Confirm with ENTER. If other than 5.0 volts is
desired, press VOLTS and type in the high setpoint in volts.
Press ENTER to confirm. Press DOWN scroll key to
continue in I/O DEF.

- I/O DEF SCROLL 2A/3A -

Remote setpoint high Password: Service
100.0 %S = 5.0 V
ENTER %SET VOLTS

Default: 100.0% 5.0 V

Min: 1.0% 1.0 V

Max: 100.0% 5.0 V

d. Process Variable

If analog input has been programmed for process variable

(pv) input and CALIB was pressed, the following screens
appear. The user can calibrate the low process variable by
pressing % VAR and typing in the low pv in percentage.
Confirm with ENTER. If other than 0.0 volts is desired,
press VOLTS and type in the low pv in volts. Confirm with
ENTER and press the DOWN scroll key to advance to
high pv.

Only if ANALOG INPUT (process variable) option is

enabled:

- I/O DEF SCROLL 2A/3A -

Process var. low Password: Service
0.0 %V = 0.0 V
ENTER %VAR VOLTS

Thermo Fisher Scientific 9-75

REC-3904 Rev P
 Default: 00% 0.0 V

Min: 0.0% 0.0 V

Max: 20.0% 2.5 V

Calibrate the high pv by pressing % VAR and typing in the

high pv in percentage. Confirm with ENTER. If other than
5.0 volts is desired, press VOLTS and type in the high pv in
volts. Press ENTER to confirm. Press DOWN scroll to
continue to I/O DEF.

- I/O DEF SCROLL 2A/3A -

Remote setpoint high Password: Service
100.0 %S = 5.0 V
ENTER %SET VOLTS

Default: 100.0% 5.0 V

Min: 1.0% 1.0 V

Max: 100.0% 5.0 V

3. Define Digital Inputs

Digital inputs can be programmed. The following screen shows

one logical function per time, and allows the user to assign it to
a physical input. The NEXT key scrolls between the logical
functions. The NC/NO key selects the Normally Open (NO)
or Normally Closed (NC) status of the input. Normally Open
means the input is inactive when disconnected. To program a
function, scroll with NEXT until the function is displayed, then
enter the physical input number and confirm with ENTER,
finally scroll with NC/NO until the desired mode is displayed.
By assigning a function to 0, the function is disabled.

- I/O DEF SCROLL 4 -

Dig. Input def. Password: Service
Ext Alarm 1 0 NC
ENTER NC/NO NEXT

The following table shows the available logical selections that

can be assigned to any available physical input. Belt running
(conveyor run) input NC has been defaulted to #3 physical
Page 9-76 Thermo Fisher Scientific
REC-3904 Rev P
 input. Typical field wiring drawings and customer specific field
wiring drawings show belt running (conveyor run) defaulted to
#3. Default inputs can be reassigned to any physical input if
desired. External alarms 1, 2 and 3 can be assigned to logical
functions not on the list.

Logical selections should not be reassigned after the physical

inputs have been wired.

CAUTION: LOGICAL INPUTS RETURN TO THE

DEFAULT IF THE BELT FEEDER CONTROLLER IS COLD
STARTED.

Thermo Fisher Scientific 9-77

REC-3904 Rev P
 Selections: Default:
External alarm 1 0 NO
External alarm 2 0 NO
External alarm 3 0 NO
Print 0 NO

Belt Running (Conveyor run) 3 NC 0 = function disabled

Reset Totals 0 NO
Reset Alarms 0 NO
Auto Zero 0 NO (Only if COMM installed
Clip Detector 0 NO & set to PRINTER)
Batch Start 0 NO
Batch Stop 0 NO
Batch Standby 0 NO
Local or Remote Control 0 NO (Only if AZT enabled)
Manual or Automatic Control 0 NO
Regulation Interlock 0 NO (Only if Load Out installed)
(Only if Load Out installed)
Cal. Sel. 1 0 NO (Only if Load Out installed)
Cal. Sel. 2 0 NO
Cal. Sel. 3 0 NO
Cal. Sel. 4 0 NO Locks control value
Cal. Sel. 5 0 NO Totalization continues
Cal. Sel. 6 0 NO
Cal. Sel. 7 0 NO
Cal. Sel. 8 0 NO
Cal. Sel. 9 0 NO
Cal. Sel. 10 0 NO

One non assignable belt speed input and three assignable

inputs are standard on the mother board.

Page 9-78 Thermo Fisher Scientific

REC-3904 Rev P
 MOTHER BOARD INPUTS

PHYSICAL
INPUT ASSIGNED FIELD PANEL
NUMBER FUNCTION MOUNT MOUNT

1
BELT SPEED INPUT TB9 2, 4 & 5 TB2 1, 2 & 3
2
TB8 13 & 14 TB2 5 & 7
3
TB8 11 &12 TB2 8 & 10
4
TB8 9 & 10 TB2 9 & 10

Additional assignable logical inputs from the above table can be

selected by adding optional I/O boards. Available options are
4in/16out, 16in/4out or 20in/20out by adding both boards.

Thermo Fisher Scientific 9-79

REC-3904 Rev P
 DIGITAL INPUT/OUTPUT BOARD INPUTS

INSTALLED OPTIONS
PHYSICAL 4 IN/16OUT
INPUT ASSIGNED 4IN/16OUT 16IN/4OUT AND
NUMBER FUNCTION ONLY ONLY 16IN/4OUT
5 J15 - 2 J16 - 17 J15 - 2
6 J15 - 15 J16 - 5 J15 - 15
7 J15 - 3 J16 - 18 J15 - 3
8 J15 - 16 J16 - 6 J15 - 16
9 J16 - 19 J16 - 17
10 J16 - 7 J16 - 5
11 J16 - 20 J16 - 18
12 J16 - 8 J16 - 6
13 J16 - 21 J16 - 19
14 J16 - 9 J16 - 7
15 J16 - 22 J16 - 20
16 J16 - 10 J16 - 8
17 J16 - 23 J16 - 21
18 J16 - 11 J16 - 9
19 J16 - 24 J16 - 22
20 J16 - 12 J16 - 10
21 J16 - 23
22 J16 - 11
23 J16 - 24
24 J16 - 12

WARNING: CHANGING THE DEFINITION OF THE

DIGITAL INPUTS MAY CAUSE MACHINERY TO START.
AFTER THE USER TRIES TO CHANGE A DEFINITION,
THE FOLLOWING MESSAGE IS DISPLAYED.

WARNING
EQUIPMENT MAY START

CONTINUE ABORT

Page 9-80 Thermo Fisher Scientific

REC-3904 Rev P
 WARNING: If the user presses CONTINUE, be aware the action
may cause damage or injury. If the user presses ABORT, the
system returns to the previous scroll.

4. Define Digital Outputs

Digital outputs can be programmed. The following screen

shows one logical function per time, and allows the user to
assign it to a physical output. The NEXT key scrolls between
the logical functions. The NC/NO key selects the Normally
Open (NO) or Normally Closed (NC) status of the output.
Normally Open means the output is not energized in normal
conditions. To program a function, scroll with NEXT until the
function is displayed, then enter the number of the physical
output and confirm with ENTER, finally scroll with NC/NO
until the desired mode is displayed. By assigning a function to
0, the function is disabled.

- I/O DEF SCROLL 5 -

Dig. Output def. Password: Service
ALarm: 0 NC
ENTER NC/NO NEXT

The following table shows the available logical selections that

can be assigned to any available physical output. Typical field
wiring drawings and customer specific field wiring drawings
show Ready defaulted to #1 NC, Alarm defaulted to #2 NC
and Totalizer (remote counter) defaulted to #3 NO. Default
selections can be reassigned to any physical output if desired.

Logical selections should not be reassigned after the physical

outputs have been wired.

CAUTION: LOGICAL SELECTIONS RETURN TO THE

DEFAULT IF THE FEEDER CONTROLLER IS COLD
STARTED.

Thermo Fisher Scientific 9-81

REC-3904 Rev P
 Selections: Default:
Alarm 2 NC 0 = function disabled
Shut down 0 NO
Ready 1 NC
High Load 0 NO (Only if Load Alarm enabled)
Low Load 0 NO (Only if Load Alarm enabled)
High Rate 0 NO (Only if Rate Alarm enabled)
Low Rate 0 NO (Only if Rate Alarm enabled)
High Speed 0 NO (Only if Speed Alarm enabled)
Low Speed 0 NO (Only if Speed Alarm enabled)
Totalizer 3 NO
Batch Preset 0 NO (Only if Load Out installed)
Batch End 0 NO (Only if Load Out installed)
High Deviation Positive 0 NO (Only if High Positive Deviation Alarm Installed)
High High Deviation Positive 0 NO (Only if High High Positive Deviation Alarm installed)
High Deviation Negative 0 NO (Only if High Negative Deviation Alarm installed)
High High Deviation Negative 0 NO (Only if High High Negative Deviation Alarm installed)
High Deviation Positive #2 0 NO (Only if High Positive Deviation Alarm installed)
High High Deviation Positive #2 0 NO (Only if High High Positive Deviation Alarm installed)
High Deviation Negative #2 0 NO (Only if High Negative Deviation Alarm installed)
High High Deviation Negative #2 0 NO (Only if High High Negative Deviation Alarm installed)
Local/Remote Control 0 NO
Auto/Manual 0 NO
Load Weights 0 NO (Only if test weight calibration is selected)
Increase Control Output 0 NO (Only if PEIC enabled)
Decrease Control Output 0 NO (Only if PEIC enabled)
Increase Control Output #2 0 NO (Only if PEIC enabled)
Decrease Control Output #2 0 NO (Only if PEIC enabled)
Start Belt 0 NO
Stop Belt 0 NC
Custom 1 through 7 0 NC

One non assignable Fault output and three assignable outputs are
standard on the mother board.

Page 9-82 Thermo Fisher Scientific

REC-3904 Rev P
 MOTHER BOARD OUTPUTS

PHYSICAL
OUTPUT ASSIGNED FIELD PANEL
NUMBER FUNCTION MOUNT MOUNT

1
FAULT OUTPUT TB8 1 & 2 TB2 15 & 16
2
TB8 7 & 8 TB2 12 & 16
3
TB8 5 & 6 TB2 13 & 16
4
TB8 3 & 4 TB2 14 & 16

Additional assignable logical selections from the above table can be

selected by adding optional I/O boards. Available options are
4in/16out, 16in/4out or 20in/20out by adding both boards.

DIGITAL INPUT/OUTPUT BOARD OUTPUTS

INSTALLED OPTIONS
PHYSICAL 4 IN/16OUT
OUTPUT ASSIGNED 4IN/16OUT 16IN/4OUT AND
NUMBER FUNCTION ONLY ONLY 16IN/4OUT
4 J15 - 17 J16 - 2 J16 - 2
5 J15 - 5 J16 - 15 J16 - 15
6 J15 - 18 J16 - 3 J16 - 3
7 J15 - 6 J16 - 16 J16 - 16
8 J15 - 19 J15 - 17
9 J15 - 7 J15 - 5
10 J15 - 20 J15 - 18
11 J15 - 8 J15 - 6
12 J15 - 21 J15 - 19
13 J15 - 9 J15 - 7
14 J15 - 22 J15 - 20
15 J15 - 10 J15 - 8
16 J15 - 23 J15 - 21
17 J15 - 11 J15 - 9
18 J15 - 24 J15 - 22
19 J15 - 12 J15 - 10
20 J15 - 23
21 J15 - 11
22 J15 - 24
23 J15 - 12

Thermo Fisher Scientific 9-83

REC-3904 Rev P
 WARNING: CHANGING THE DEFINITION OF THE
DIGITAL OUTPUTS MAY CAUSE MACHINERY TO START.
AFTER THE USER TRIES TO CHANGE A DEFINITION,
THE FOLLOWING MESSAGE ID DISPLAYED.

WARNING
EQUIPMENT MAY START

CONTINUE ABORT

WARNING: If the user presses CONTINUE, be aware the action

may cause damage or injury. If the user presses ABORT, the
system returns to the previous scroll.

5. Define Remote Totalizer Output

If the TOTALIZER output function is assigned to an output,

the following screens allow the user to set up related
parameters. Set the divider according to the maximum rate the
scale will run. The divider is entered in totalization units (T.U.).
The pulse frequency generated in normal conditions should not
exceed 10 Hz. Higher frequencies are possible, however they
do not improve accuracy.

- I/O DEF SCROLL 6 -

Remote counter div. Password: Service
1u
ENTER

Default: 1

Min: 0.01

Max: 100

Enter the pulse width in seconds of the totalizer. A higher pulse

width limits the maximum frequency. The default 0.1 sec. is
recommended for frequencies lower than 5 Hz.

Page 9-84 Thermo Fisher Scientific

REC-3904 Rev P
 - I/O DEF SCROLL 7 -
Remote counter pulse Password: Service
width 0.050 sec
ENTER

Default: 0.1 sec

Min: 0.005 sec

Max: 1 sec

6. Define BCD Output Data

If an optional load out board is installed, the user can select the
related variable.

- I/O DEF SCROLL 8 -

BCD Output variable Password: Service
> Rate <
CHOICES ENTER

Default: OFF

Selections: OFF, RATE, LOAD, SPEED

If a selection other than OFF is made, the following screens

allow the user to define the polarity and the parity check of the
BCD output. The polarity selection reverses the signals from
NO to NC and vice versa. If a parity criterion is selected, the
most significant bit of the BCD output is used for parity check.

- I/O DEF SCROLL 8A -

BCD Output polarity Password: Service
> Positive <
CHOICES ENTER

Thermo Fisher Scientific 9-85

REC-3904 Rev P
 Default: NEGATIVE

Selections: POSITIVE, NEGATIVE

- I/O DEF SCROLL 8B -

BCD Output parity Password: Service
> Yes <
CHOICES ENTER

Default: NO
Selections: NO, YES

7. Define BCD Input Data

If an optional load out input board is installed, the following

screens allow the user to define the related variable and the
polarity of the signals.

- I/O DEF SCROLL 9 -

BCD Input variable Password: Service
> Load out setpoint <
CHOICES ENTER

Default: OFF

Selections: OFF, BATCH PRE-ACT, BATCH

SETPOINT

Only if BCD input is not set to OFF:

- I/O DEF SCROLL 9A -

BCD input polarity Password: Service
> Positive <
CHOICES ENTER

Default: NEGATIVE

Selections: NEGATIVE, POSITIVE

Page 9-86 Thermo Fisher Scientific

REC-3904 Rev P
 8. Clip Detector Option

The clip detector option reduces flow rate errors on light

loaded belts caused by conveyor belt weight variances. The clip
detector is normally a proximity switch that senses a metal
target attached to the belt. In manual mode, the clip detector
freezes the flow rate when the clip is detected and maintains it
frozen for the programmed length. Totalization is not affected.
In automatic, the Integrator automatically detects tare variations
and compensates for them.

If the clip detector is assigned to one digital I/O input, the

following screens appear.

- I/O DEF SCROLL 10 -

Clip detector mode Password: Service
MANUAL
CHOICE ENTER

Default: MANUAL

Selections: MANUAL, AUTO

In the MANUAL mode, the user must enter the length of belt
which is affected by the belt splice. The system freezes the belt
loading when the clip is detected and maintains it frozen until
the specified belt length has passed.

- I/O DEF SCROLL 10A -

Clip detect. length Password: Service
00.00 ft
ENTER

if ENGLISH or MIXED

Default: 1.0 Ft

Min: 0.5 Ft

Max: 10 Ft

Thermo Fisher Scientific 9-87

REC-3904 Rev P
 if METRIC:

Default 0.30 m

Min: 0.10 m

Max: 3.00 m

If the AUTO mode is selected, the system automatically detects

belt weight variations and compensates for them. Auto Zero
Tracking must be enabled. The Auto Zero Tracking then stores
in memory a table of tare values which are used to compensate
the tare variations point by point. In addition, when the
Acquire Test Duration is run in the ACQ FULL mode, the
COUNT key is not displayed because the system automatically
counts the clip detector pulses. (For proper operation, there
can only be one clip used for the entire belt length.)

Alarms Definition The alarms of the Micro-Tech 2105 can be programmed. Process
alarms such as low and high rate can be set to the desired range. In
addition, all alarms can be defined to be:

When an alarm occurs, the front panel

status indicator illuminates. An ALARM
ALARM message flashes in the lower, right hand
RUN display. Pressing ALARM displays
the alarm. Time and date are also displayed
if the optional COMM board is installed.

Pressing RESET clears the alarm message if the alarm parameter

has cleared. If the alarm parameter has not cleared, the message
"ACK" appears when RESET is pressed. When the alarm
parameter clears, the alarm indication clears.

Pressing RUN at any time returns the operator to the RUN menu.

Alarms can be automatically printed if the print option is enabled.

The alarm handler operates as above except

the READY status indicator goes off at the
same time as the ALARM status indicator
comes on.
SHUT DOWN
In the I/O definition scroll, alarm and ready
can be assigned to N/C or N/O physical
outputs. The output activates and
deactivates at the same time as the front

Page 9-88 Thermo Fisher Scientific

REC-3904 Rev P
 panel status indicators.

NONE Alarm is deactivated.

1. Define Rate Alarm

Use the CHOICE key to turn on or off the rate alarm. Confirm
with ENTER.

- ALARM SCROLL 1 -
Rate Alarm Password: Operator
> NO <
CHOICE ENTER

Default: NO

Selections: YES, NO

If the selection in the previous screen was YES, enter the low
and high set points for the alarm. Also enter the desired delay
time before the alarm is monitored. The UNITS key allows the
user to specify the set points in engineering units. The% key
selects set points in percent. The SET/DLY switches between
the setpoint and the delay time.

- ALARM SCROLL 1A -
Low rate set Password: Operator
10 % 10 sec
ENTER DELAY UNITS

Default: 10% 10 sec

Min: 0% 0 sec

Max: 103% 90 sec

- ALARM SCROLL 1B -
High rate set Password: Operator
199 % 10 sec
ENTER DELAY UNITS

Thermo Fisher Scientific 9-89

REC-3904 Rev P
 Default: 100% 10 sec

Min: 0% 0 sec

Max: 150% 90 sec

2. Define Load Alarm

Use the CHOICE key to turn on or off the belt loading alarm.
Confirm with ENTER.

- ALARM SCROLL 2 -
Load Alarm Password: Operator
> NO <
CHOICE ENTER

Default: NO

Selections: YES, NO

If the selection in the previous screen was YES, enter the low
and high set points for the alarm. Also enter the desired delay
time before the alarm is monitored. The UNITS key allows the
user to specify the set points in engineering units, the % key
selects percent. The SET/DLY switches between the setpoint
and the delay time.

- ALARM SCROLL 2A -
Low load set Password: Operator
10 % 10 sec
ENTER DELAY UNITS

Default: 10% 10 sec

Min: 0% 0 sec

Max: 105% 90 sec

Page 9-90 Thermo Fisher Scientific

REC-3904 Rev P
 - ALARM SCROLL 2B -
High load set Password: Operator
100 % 10 sec
ENTER DELAY UNITS

Default: 100% 10 sec

Min: 0% 0 sec

Max: 150% 90 sec

3. Define Speed Alarm

Use the CHOICE key to turn on or off the belt speed alarm.
Confirm with ENTER.

- ALARM SCROLL 3 -
Speed Alarm Password: Operator
> NO <
CHOICE ENTER

Default: NO

Selections: YES, NO

If the selection in the previous screen was YES, enter the low
and high set points for the alarm. Also enter the desired delay
time before the alarm is monitored. The UNITS key allows the
user to specify the set points in engineering units, the % key
selects percent. The SET/DLY switches between the setpoint
and the delay time.

- ALARM SCROLL 3A -
Low speed set Password: Operator
10 % 10 sec
ENTER DELAY UNITS

Thermo Fisher Scientific 9-91

REC-3904 Rev P
 Default: 10% 10 sec

Min: 0% 0 sec

Max: 105% 90 sec

- ALARM SCROLL 3B -
High speed set Password: Operator
100 % 10 sec
ENTER DELAY UNITS

Default: 100% 10 sec

Min: 0% 0 sec

Max: 150% 90 sec

If the Speed Mode that was defined in Main Menu 2, Scale

Data, is DUAL, the user has to enter the maximum acceptable
difference in percent between the two speed inputs, and the
delay time before the alarm is generated.

- ALARM SCROLL 4A -
Belt slip set Password: Operator
1% 10 sec
ENTER DELAY UNITS

Default: 1% 10 sec

Min: 0% 0 sec

Max: 100% 90 sec

4. Define High Positive Deviation Alarm

Use the CHOICE key to turn on or off the high positive

deviation alarm. Confirm with ENTER.

Page 9-92 Thermo Fisher Scientific

REC-3904 Rev P
 - ALARM SCROLL 5 -
H Pos. dev alarm Password: Operator
> NO <
CHOICE ENTER

Default: NO

Selections: YES, NO

If the selection in the previous screen was YES, enter the high
setpoint for the alarm. Also enter the desired delay time before
the alarm is monitored. The UNITS key allows the user to
specify the set points in engineering units, the % key selects
percent. The SET/DLY switches between the setpoint and the
delay time.

- ALARM SCROLL 5A -
H Pos. dev set Password: Operator
10 % 10 sec
ENTER DELAY

Default: 10% 10 sec

Min: 0% 0 sec

Max: 105% 90 sec

5. Define High High Positive Deviation Alarm

Use the CHOICE key to turn on or off the high high positive
deviation alarm. Confirm with ENTER.

- ALARM SCROLL 6 -
H H Pos. dev alarm Password: Operator
> NO <
CHOICE ENTER

Thermo Fisher Scientific 9-93

REC-3904 Rev P
 Default: NO

Selections: YES, NO

If the selection in the previous screen was YES, enter the high
setpoint for the alarm. Also enter the desired delay time before
the alarm is monitored. The UNITS key allows the user to
specify the set points in engineering units, the % key selects
percent. The SET/DLY switches between the setpoint and the
delay time.

- ALARM SCROLL 6A -
H H Pos. dev set Password: Operator
20 % 10 sec
ENTER DELAY

Default: 20% 19 sec

Min: 9% 0 sec

Max: 105% 90 sec

6. Define High Negative Deviation Alarm

Use the CHOICE key to turn on or off the high negative

deviations alarm. Confirm with ENTER.

- ALARM SCROLL 7 -
H Neg. dev alarm Password: Operator
> NO <
CHOICE ENTER

Default: NO

Selections: YES, NO

If the selection in the previous screen was YES, enter the low
setpoint for the alarm. Also enter the desired delay time before
the alarm is monitored. The UNITS key allows the user to
Page 9-94 Thermo Fisher Scientific
REC-3904 Rev P
 specify the set points in engineering units, the % key selects
percent. The SET/DLY switches between the setpoint and the
delay time.

- ALARM SCROLL 7A -
H Neg. dev set Password: Operator
10 % 10 sec
ENTER DELAY

Default: 10% 10 sec

Min: 0% 0 sec

Max: 105% 90 sec

7. Define High High Negative Deviation Alarm

Use the CHOICE key to turn on or off the high high negative
deviation alarm. Confirm with ENTER.

- ALARM SCROLL 8 -

H H Neg. dev alarm Password: Operator

> NO <
CHOICE ENTER

Default: NO

Selections: YES, NO

If the selection in the previous screen was YES, enter the low
setpoint for the alarm. Also enter the desired delay time before
the alarm is monitored. The UNITS key allows the user to
specify the set points in engineering units, the % key selects
percent. The SET/DLY switches between the setpoint and the
delay time.

Thermo Fisher Scientific 9-95

REC-3904 Rev P
 - ALARM SCROLL 8A -
H H Neg. dev set Password: Operator
10 % 10 sec
ENTER DELAY

Default: 10% 10 sec

Min: 0% 0 sec

Max: 105% 90 sec

8. Define High Positive Deviation Alarm (Only if 2nd PID loop

enabled)

Use the CHOICE key to turn on or off the high positive

deviation alarm. Confirm with ENTER.

- ALARM SCROLL 9 -
H Po. dev alarm 2 Password: Operator
> NO <
CHOICE ENTER

Default: NO

Selections: YES, NO

If the selection in the previous screen was YES, enter the high
setpoint for the alarm. Also enter the desired delay time before
the alarm is monitored. The UNITS key allows the user to
specify the set points in engineering units, the % key selects
percent. The SET/DLY switches between the setpoint and the
delay time.

- ALARM SCROLL 9A -
H Pos. dev set 2 Password: Operator
10 % 10 sec
ENTER DELAY

Page 9-96 Thermo Fisher Scientific

REC-3904 Rev P
 Default: 10% 10 sec

Min: 0% 0 sec

Max: 105% 90 sec

9. Define High High Positive Deviation Alarm (Only if 2nd PID

loop enabled)

Use the CHOICE key to turn on or off the high high positive
deviation alarm. Confirm with ENTER.

- ALARM SCROLL 10 -
H H Pos. dev alarm 2 Password: Operator
>NO <
CHOICE ENTER

Default: NO

Selections: YES, NO

If the selection in the previous screen was YES, enter the high
setpoint for the alarm. Also enter the desired delay time before
the alarm is monitored. The UNITS key allows the user to
specify the set points in engineering units, the % key selects
percent. The SET/DLY switches between the setpoint and the
delay time.

- ALARM SCROLL 10A -

H H Pos. dev set 2 Password: Operator
20 % 10 sec
ENTER DELAY

Default: 20% 10 sec

Min: 0% 0 sec

Max: 105% 90 sec

Thermo Fisher Scientific 9-97

REC-3904 Rev P
 10. Define High Negative Deviation Alarm (Only if 2nd PID loop
enabled)

Use the CHOICE key to turn on or off the high negative

deviation alarm. Confirm with ENTER.

- ALARM SCROLL 11 -
H Neg. dev alarm 2 Password: Operator
> NO <
CHOICE ENTER

Default: NO

Selections: YES, NO

If the selection in the previous screen was YES, enter the high
setpoint for the alarm. Also enter the desired delay time before
the alarm is monitored. The UNITS key allows the user to
specify the set points in engineering units, the % key selects
percent. The SET/DLY switches between the setpoint and the
delay time.

- ALARM SCROLL 11A -

H Neg. dev set 2 Password: Operator
10 % 10 sec
ENTER DELAY

Default: 10% 10 sec

Min: 0% 0 sec

Max: 105% 90 sec

11. Define High High Negative Deviation Alarm (Only if 2nd PID
loop enabled)

Use the CHOICE key to turn on or off the high high negative
deviation alarm. Confirm with ENTER.

Page 9-98 Thermo Fisher Scientific

REC-3904 Rev P
 - ALARM SCROLL 12 -
H H Neg. dev alarm 2 Password: Operator
> NO <
CHOICE ENTER

Default: NO

Selections: YES, NO

If the selection in the previous screen was YES, enter the low
setpoint for the alarm. Also enter the desired delay time before
the alarm is monitored. The UNITS key allows the user to
specify the set points in engineering units, the % key selects
percent. The SET/DLY switches between the setpoint and the
delay time.

- ALARM SCROLL 12A -

H H Neg. dev set 2 Password: Operator
10 % 10 sec
ENTER DELAY

Default: 10% 10 sec

Min: 0% 0 sec

Max: 105% 90 sec

12. Setup Alarm Modes

The following message is displayed for three seconds.

- ALARM SCROLL 13 -
- ALARM DEFINITION -
Use NEXT key or
enter alarm number

Thermo Fisher Scientific 9-99

REC-3904 Rev P
 After three seconds, the following screen is displayed. The user
can use the CHOICE soft key to select the desired mode
between ALARM (just a warning message), SHUT DOWN
(Warning plus fault output) and NONE (no action). Confirm
with ENTER. Use the NEXT key to scroll between alarms, or
enter the alarm number.

ALARM NUMBER # 1
Clock Fail
set as <ALARM<
CHOICE ENTER NEXT

Load Out Refer to appendix for Load Out menu.

Main Menu 5 is dedicated to the serial options. COMM A is used

Main Menu 5 to set up the serial line of the optional board Communication A,
and PRINT is used for setting up the printer output. Main Menu 5
does not appear unless an optional COMM A is installed.

- MAIN MENU 5 -
Press MENU for more

COMM A PRINT

Communication A Scroll The communication board A has one serial channel, which can be
configured using jumpers as an RS232 or an RS485 channel. The
serial channel can be used for printing or for a serial
communication with an intelligent device such as a PLC or a PC.
Two boards can be installed and programmed, typically one for the
printer and one for the supervisor.

The following screens define the communication parameters for

the first and the second channel.

Page 9-100 Thermo Fisher Scientific

REC-3904 Rev P
 - COMM. A SCROLL 1 -
Baud rate port #1 Password: Service
> 9600 <
CHOICE ENTER

Default: 9600

Selections: 110, 150, 300, 600, 1200, 2400, 4800, 9600, 12900

- COMM. A SCROLL 2 -
Set parity port #1 Password: Service
> No parity <
CHOICE ENTER

Default: NO PARITY

Selections: EVEN PARITY, ODD PARITY, NO PARITY

- COMM. A SCROLL 3 -
Stop bits port #1 Password: Service
> 1 stop bit <
CHOICE ENTER

Default: 1 STOP BIT

Selections: 1 STOP BIT, 2 STOP BITS

- COMM. A SCROLL 4 -
Wordlength port #1 Password: Service
> 8 bits <
CHOICE ENTER

Default: 8 BITS

Selections: 7 BITS, 8 BITS

Thermo Fisher Scientific 9-101

REC-3904 Rev P
 Some commonly used protocols are implemented in the system.
See Serial Communications manual for details. Possible selections
are:

PC-MASTER Thermo Fisher proprietary protocol:

Multi Drop, Master Slave.

SIEMENS 3964R A proprietary protocol of Siemens. Point

to point, Multi Master.

ALLEN BRADLEY A proprietary protocol of Allen Bradley.

DF1 Multi Drop, Master Slave.

MODBUS A proprietary protocol of AEG. Multi

Drop, Master Slave.

PRINTER Not a protocol, selects printer output

AUTO-MAT Thermo Fisher proprietary protocol:

Multi Drop, Master Slave.

- COMM. A SCROLL 5 -
Protocol port #1 Password: Service
> MODBUS <
CHOICE ENTER

Default: MODBUS

Selections: PC-MASTER, SIEMENS 3964R, ALLEN

BRADLEY DF1, AEG MODBUS, PRINTER,
AUTO-MAT

If the selected protocol is not PRINTER, the following screens

define the ADDRESS of the device in the multi drop line, and the
access permission from the remote supervisor. If NONE is
selected, the supervisor has full access to the device. If LIMITED
is selected, the supervisor only accesses those variables that are
accessible with the OPERATOR password. If PROTECTED is
selected, the unit is write protected.

Page 9-102 Thermo Fisher Scientific

REC-3904 Rev P
 - COMM. A SCROLL 6 -
Clear to send #1 Password: Service
> disabled <
CHOICE ENTER

Default: DISABLED

Selections: DISABLED, ENABLED

- COMM. A SCROLL 7 -
Address port #1 Password: Service
> 1 <
ENTER

Default: 1

Min: 1

Max: 255

- COMM. A SCROLL 8 -
Access prot. port #1 Password: Service
> None <
CHOICE ENTER

Default: NONE

Selections: NONE, LIMITED, PROTECTED

If a second communication board is installed, the following screen

appears. These screens operate exactly as the ones dedicated to the
communication board 1.

Thermo Fisher Scientific 9-103

REC-3904 Rev P
 - COMM. A SCROLL 9 -
Baud rate port #2 Password: Service
> 9600 <
CHOICE ENTER

Default: 9600

Selections: 110, 150, 300, 600, 1200, 2400, 4800, 9600, 19200

- COMM. A SCROLL 10 -
Parity port #2 Password: Service
> No parity <
CHOICE ENTER

Default: NO PARITY

Selections: NO PARITY, EVEN PARITY, ODD PARITY

- COMM. A. SCROLL 11 -
Stop bits port #2 Password: Service
> 1 stop bit <
CHOICE ENTER

Default: 1 STOP BIT

Selections: 1 STOP BIT, 2 STOP BITS

- COMM. A SCROLL 12 -
Wordlength port #2 Password: Service
> 8 bits <
CHOICE ENTER

Default: 8 BITS

Selections: 7 BITS, 8 BITS

Page 9-104 Thermo Fisher Scientific

REC-3904 Rev P
 - COMM. A SCROLL 13 -
Protocol port #2 Password: Service
> PRINTER <
CHOICE ENTER

Default: PRINTER

Selections: PC MASTER, SIEMENS 3964R, ALLEN

BRADLEY DF1, MODBUS, PRINTER

- COMM. A SCROLL 14 -
Clear to send #2 Password: Service
> disabled <
CHOICE ENTER

Default: DISABLED

Selections: DISABLED, ENABLED

- COMM. A SCROLL 15 -
Address port #2 Password: Service

ENTER

Default: 1

Min: 1

Max: 255

Thermo Fisher Scientific 9-105

REC-3904 Rev P
 - COMM. A SCROLL 16 -
Access prot. port #2 Password: Service
> None <
CHOICE ENTER

Default: NONE,

Selections: NONE, LIMITED, PROTECTED

Print The Feeder Controller has a fully programmable printer format.

The following section explains how to program it according to the
specific needs.

1. Define Handshaking

The system can be configured to operate without any

handshake (NONE), or using the Clear to Send signal (CTS) or
the XON-XOFF sequence. Refer to the printer instruction
manual to define which selection is required. The selection
NONE is only used for testing purposes. It is not
recommended for normal use. If NONE is selected, the system
is not able to recognize if the printer is on line or not, or if the
paper is empty.

The most commonly used protocol is the CTS, which is a signal

generated by the printer to indicate whether it is ready to
receive data or not.

- PRINTER SCROLL 1 -
Handshaking Password: Service
> None <
CHOICE ENTER

Default: NONE

Selections: NONE, CTS, XON-XOFF

Different printers use different end of line patterns. Select the

one you need for your printer.

Page 9-106 Thermo Fisher Scientific

REC-3904 Rev P
 - PRINTER SCROLL 2 -
End of line Password: Service
> CR <
CHOICE ENTER

Default: CR

Selections: CR, LF, CR+LF

Some printers cannot accept characters while they are printing.

In some cases, the handshake is not well controlled by the
printer, so a delay at end of line is helpful.

- PRINTER SCROLL 3 -
Delay end of line Password: Service
0 sec
ENTER

Default: 0 sec

Min: 0 sec

Max: 5 sec

A form feed character can be sent to the printer after each

report to force the printer to eject the paper. If NO is selected,
a normal END OF LINE character(s) is printed at the end of
the report.

- PRINTER SCROLL 4 -
Form Feed Password: Service
> NO <
CHOICE ENTER

Default: NO

Selections: NO, YES

Thermo Fisher Scientific 9-107

REC-3904 Rev P
 2. Periodical Printing

If you want to generate periodical printing, enter the number of

minutes, hours or days in the following screen. By entering 0,
the periodical printing is prevented. Use the INTV key to
switch from minutes to hours and to days.

- PRINTER SCROLL 5 -
Print Interval Password: Operator
0 min
ENTER INTV

Default: 0 min

Min: 0 min, 0 hour, 0 days

Max: 59 min, 23 hour, 365 days

The system can print at specific times during the day. Enter the
time you want to obtain the printing. Use the NEXT key to
scroll between the print times (maximum 4). The ON/OFF key
enables or disables the displayed print time.

- PRINTER SCROLL 6 -
Print time #1 Password: Operator
time HH;MM
ENTER ON/OFF NEXT

If 24 hours If am/pm

Default: OFF OFF

Min: 00:00 01:00

Max: 23:59 12:59

3. Define Print Format

By selecting YES in the following screen, the system is

instructed to print one line each time a new alarm condition
occurs. The alarm is printed as follows:

Page 9-108 Thermo Fisher Scientific

REC-3904 Rev P
 xx-xx-xxxx yy:yyz

kkkkkkkkkkkkkkkkkkkk

where:

xx-xx-xxxx Day, Month, Year, printed according to

the local format as defined in Main
Menu 2, Display
yy:yyz Hour, Minutes, am/pm printed
according to the local format as defined
in Main Menu 2, Display
kkkkkkkkkkkkkkkkkkkk Alarm message, same message
appearing on the screen for example:

03-10-1997 8:14a

Clock Fail

- PRINTER SCROLL 7 -
Print alarms Password: Service
> No <
CHOICE ENTER

Default: NO

Selections: YES, NO

There are two ways for defining the printing format. The first is
to use the predefined format.

The second is to define your own format, using the printer

setup screens listed below.

Select DEFAULT if you want the predefined format. Select

USER DEFINED if you want to set up your own format.

Thermo Fisher Scientific 9-109

REC-3904 Rev P
 - PRINTER SCROLL 8 -
Total report format Password: Service
> Default 1 <
CHOICE ENTER

Default: DEFAULT 1

Selections: DEFAULT 1, DEFAULT 2, USER DEFINED

If your selection is USER DEFINED, the following screens are

displayed.

Define if you want to add a heading string in your report. Up to

three strings can be used to add the Customer name as well as
other information that you want to include in the print format.

- PRINTER SCROLL 9A -
Number of strings Password: Operator
3u
ENTER

Default: 1

Min: 0

Max: 3

If one string is selected, the following scroll is displayed. This

first one allows the operator to define the string. Use the
alphanumeric keypad, pressing the numeric key corresponding
to the letter that you want to type. Every time you press a new
key, the cursor moves to the right one place. If you need to use
two times the same key (example for double letters), move the
cursor right using the arrow keys (left and right soft keys).

Page 9-110 Thermo Fisher Scientific

REC-3904 Rev P
 - PRINTER SCROLL 9B -
Contents string #1 Password: Operator
__________
< ENTER >

Default: ““

Once you have defined the string, specify where the string has
to be placed on the printed report. The coordinate is given in
the following way:

0000000000111111111122222222223...

0123456789012345678901234567890...

+------------------------------------------------> X

00|This line printed first

01|This line printed second ^

02| | DIRECTION OF

03| | PAPER

04|

05|

06|

.v

.Y

Use the X-pos and Y-pos keys to enter the X and Y

coordinates. Confirm with ENTER. By specifying 0,0, the
string is not printed.

- PRINTER SCROLL 9C -
String #1 pos. Password: Operator
X = ___, Y = ___
ENTER X\Y-pos

Thermo Fisher Scientific 9-111

REC-3904 Rev P
 X Y

Default: 1, 1

Min: 0, 1

Max: 24, 80

If a second string was selected, the following scroll is displayed.

- PRINTER SCROLL 9D -
Contents string #2 Password: Operator
________
< ENTER >

Default: ““

- PRINTER SCROLL 9E -
String # 2 pos. Password: Operator
X = ___ Y = ___
ENTER X\Y-pos

X Y

Default: 2, 1

Min: 0, 1

Max: 24, 80

If a third string was selected, the following scrolls are displayed.

- PRINTER SCROLL 9F -
Contents string #3 Password: Operator
_______
< ENTER >

Default: ““

Page 9-112 Thermo Fisher Scientific

REC-3904 Rev P
 - PRINTER SCROLL 9G -
String #3 pos. Password: Operator
X = ___ Y = ___
ENTER X\Y-pos

X Y

Default: 3, 1

Min: 0, 1

Max: 24, 80

A series of variables can be added in the report. Variables are:

OPERATOR TOTAL, MASTER TOTAL, RESET TOTAL,
DATE, TIME, RATE, AVG. RATE, and RUNNING TIME.

The position must be defined for each variable. If you do not

intend to add a variable in the report, you should set its X
position to 0.

- PRINTER SCROLL 9H -
Position oper. total Password: Operator
X: ___ Y: ___
ENTER X-Pos Y-Pos

X Y

Default: 4 1

Min: 0 1

Max: 24 80

Thermo Fisher Scientific 9-113

REC-3904 Rev P
 - PRINTER SCROLL 9I -
Position reset total Password: Operator
X: ___ Y: ___
ENTER X-Pos Y-Pos

X Y

Default: 5 1

Min: 0 1

Max: 24 80

- PRINTER SCROLL 9J -
Position mast. total Password: Operator
X: ___ Y: ___
ENTER X-Pos Y-Pos

X Y

Default: 6 1

Min: 0 1

Max: 24 80

- PRINTER SCROLL 9K -
Position date Password: Operator
X = ___ Y = ___
ENTER X-Pos Y-Pos

X Y

Default: 7, 1

Min: 0, 1

Max: 24, 80

Page 9-114 Thermo Fisher Scientific

REC-3904 Rev P
 - PRINTER SCROLL 9L -
Position time Password: Operator
X = ___ Y = ___
ENTER X-Pos Y-Pos

X Y

Default: 8, 1

Min: 0, 1

Max: 24, 80

- PRINTER SCROLL 9M -
Position rate Password: Operator
X = ___ Y = ___
ENTER X-Pos Y-Pos

X Y

Default: 9, 1

Min: 0, 1

Max: 24, 80

- PRINTER SCROLL 9N -
Position avg. rate Password: Operator
X = ___ Y = ___
ENTER X-Pos Y-Pos

X Y

Default: 0, 1

Min: 0, 1

Max: 24, 80

Thermo Fisher Scientific 9-115

REC-3904 Rev P
 - PRINTER SCROLL 9P -
Position running tm Password: Operator
X = ___ Y = ___
ENTER X-Pos Y-Pos

X Y

Default: 0, 1

Min: 0, 1

Max: 24, 80

The PRINT Key The Print Menu is accessible by pressing the PRINT key in the Run
Menu or, if more scales are defined, in Main Menu 1. It is a single
screen menu which allows the operator to select and start a print
report.

The following screen is displayed:

- PRINTER SCROLL -
COM #1 no data Password: Not
Start print TOTALS Required
PRINT

The second line gives the status of the printer:

NO DATA Indicates the printer is idle, no data are

being sent to the printer.

The system is sending data to the printer.

IS RUNNING The third line indicates what kind of data is

printed if the PRINT key is pressed. The Up
and Down keys select between

TOTALS Print totals (all scales if more scales defined)

SETUP Print the setup data of the instrument.

Page 9-116 Thermo Fisher Scientific

REC-3904 Rev P
 TRAILS If audit trails option is active, print audit
trails data.

Print starts after the PRINT key is pressed.

The COM key allows the operator to select the printer in case more
than one is installed.

Here are some examples of data that can be printed:

Print TOTALS, default:

TOTALS REPORT

DATE: 11-10-1998

TIME: 8:12a

MASTER TOTAL: 0.00 Tons

RESET TOTAL: 0.00 Tons

OPERATOR TOTAL: 0.00 Tons

RATE: 0.00 Tph

Print BATCH:

BATCH REPORT

DATE: 11-10-1998

TIME: 8:12a

BATCH NR 0

SET PT: 0:00 Tons

TOTAL 0.00 Tons

Thermo Fisher Scientific 9-117

REC-3904 Rev P
 Print ALARM:

11-10-1998 8: 14a

Clock Fail

Print AUDIT TRAILS: (Optional)

When print AUDIT TRAILS command is given, the number of

records to print is required. This allows the operator to print a
portion of the recorded trails.

TRAIL RECORD NR 1

Date 11-10-1998 TME 11:59 p

VARIABLE scale cap

NEW 400.00

OLD 500.00

TRAIL RECORD NR 2

DATE 11-10-1998 TIME 11:31p

VARIABLE span

NEW 250000

OLD 300000

TRAIL RECORD NR 3

DATE 11-10-1998 TIME 11:59 p

NEW 0:05

OLD 0.1

Page 9-118 Thermo Fisher Scientific

REC-3904 Rev P
 Main Menu 6 Main Menu 6 is dedicated to Audit Trails and Linearization.

- AUDIT TRAILS 1 -
Audit trails Password: Service
NO
CHOICE ENTER

Audit Trail This menu is only displayed if the Audit Trails option is installed.
Audit trail consists of an event logger that includes an event
counter (000 to 999), the parameter description, the date and time
of the change, and the old and new value of the parameter.
Parameters may be configuration parameters or routine calibration.

Events and changes may be viewed on the Integrator's display or

printed out by a printer.

The logger records the before and after setting of all configuration
parameters that affects the calibration of the scale. It also records
when calibration was performed. The event counter increments
one count for each event.

Audit trail records the time and displays the new and old data for
any change in the items below, indicating each by an event number:

 ZERO
 SPAN
 CALIBRATION METHOD
 CHAIN WEIGHT
 TEST WEIGHT
 SCALE CAPACITY
 SCALE DIVISION
 SCALE MODEL NO.
 IDLER SPACING
 INCLINATION
 LOAD CELL SIZE
 LOAD CELL SENSITIVITY
Thermo Fisher Scientific 9-119
REC-3904 Rev P
  LOAD CELL RESISTANCE
 SPEED INPUT TYPE
 DEAD BAND
 MEASURE UNITS
 REMOTE COUNTER DIVIDER
 REMOTE COUNTER DURATION
 AZT TRACKING RANGE

NOTE: Changes in zero by auto zero tracking are not recorded.

However, if AZT limit is reached, it is recorded.

 LINEARIZATION

- AUDIT TRAILS 1 -
Audit trails Password: Service
NO
CHOICE ENTER

Default: No

Selections: Yes, No

If the audit trails are enabled, meaning YES was selected, the
following screen appears for a short time (3 seconds):

- AUDIT TRAILS -
Use scroll keys or
enter trail number

After 3 seconds, the next screen is shown:

Page 9-120 Thermo Fisher Scientific

REC-3904 Rev P
 TRAIL EVENT No. 0000
hh:mm dd:mm-yyyy
nnnnnn = vvvvvvv/N
nnnnnn = vvvvvvv/O

hh:mm Time of change

dd-mm-yyyy Date of change

Nnnnnn Parameter's name

vvvvvv Parameter's values, after change new (N) and

before change old (O)

Time and date are shown only if an optional Communication board

is installed.

The user can scroll between events which are displayed in order of
date and time. The user can also enter a number to display a
specific event.

Linearization Linearization is not normally used with conveyor belt scales. In

case of extreme instances where calibration at multiple flow rates
may be required, please consult the factory.

Main Menu 7 Main Menu 7 contains setup and configuration screens for two
conventional PID (Proportional-Integral-Derivation) control or
P.E.I.C. (Periodic-Error-Integrating Controller) control. Analog
inputs/outputs and digital inputs/outputs defined in Main Menu 4,
I/O Definition scroll pertaining to the controller input/output,
must be defined before continuing below.

- MAIN MENU 7 -
Press MENU for more

CNTRL

Thermo Fisher Scientific 9-121

REC-3904 Rev P
 Control The controller output is fully configurable as a PID or P.E.I.C.
controller. The controller can act as a Master or Slave or in a closed
loop. The following section explains how to configure the
controller. Steps 1 through 11 configure PID Loop 1 and Steps 3
through 23 configure PID Loop 2.

1. Control Action During Shutdown

When the belt feeder is shut down and the controller is in auto
mode, the control output may correspond to one of the
following programmable selections.

 Locked on the last value before shutdown, or

 Locked on a value from 1 to 100% as entered through the
keyboard.

When the belt feeder is started, the controller begins the

control action from the value at which the output was locked at
shutdown.

A belt feeder run normally open contact is required.

- CNTRL 1 SCROLL 1 -
Start out Password: Operator
>Sel<
CHOICE ENTER

Default: SEL

Selections: LOCK, SEL

When the belt feeder is not running (regulation interlock

inactive), the control output can be locked (LOCK) to the last
value, or set (SEL) to the value entered in the next screen.

Only if START OUT is set to SEL:

- CNTRL 1 SCROLL 1A -
Set control value Password: Operator
0 %
ENTER

Page 9-122 Thermo Fisher Scientific

REC-3904 Rev P
 Default: 0%

Min: 0%

Max: 100%

Start Delay

The START delay is the time in seconds the controller output

remains at the set or lock value after a restart or run is received.

- CNTRL 1 SCROLL 2 -
START delay Password: Operator
___ sec
ENTER

Default: 5 sec

Min: 0 sec

Max: 60 sec

2. High Control Limit

The control output, when in AUTO, cannot exceed this value.

- CNTRL 1 SCROLL 3 -
High control limit Password: Operator
100 %
ENTER

Default: 100%

Min: 0%

Max: 100%

Thermo Fisher Scientific 9-123

REC-3904 Rev P
 3. Low Control Limit

The control output, when in AUTO, cannot be lower than this

value.

- CNTRL 1 SCROLL 4 -
Low control limit Password: Operator
0 %
ENTER

Default: 0%

Min: 0%

Max: 100%

4. Proportional Band

Proportional control action responds to the amount of process

deviation from setpoint. It changes the position of the final
control element, in direct proportion to the difference between
process variable and setpoint. The proportional band is
expressed as that percentage of the total scale range, which
corresponds to the full corrective range of the final control
element.

If proportional band is set to 100%, then a 0 to 100% process

variable change causes the output to change 100% of its range.
If proportional band is set to 200%, then a 0 to 100% process
variable change causes the output to change 50% of its range.

- CNTRL 1 SCROLL 5 -
Proportional band Password: Operator
200 %
ENTER

Default: 200%

Min: 50%

Max: 1000%

Page 9-124 Thermo Fisher Scientific

REC-3904 Rev P
 Entering 0% turns off proportional band term.

5. Integral (Reset) Time

Reset action responds to a combination of the amount and

duration of the process deviation. Integral time sets the slope of
the output correction signal. A 100% change in process variable
results in a 100% change in output correction signal at the
integral time entered.

Set integral time to 0 if control mode is P.E.I.C.

- CNTRL 1 SCROLL 6 -
Integral time Password: Operator
0.1 min
ENTER

Default: 0.1 min

Min: 0 min

Max: 10 min

Entering 0 time turns off integral term.

6. Derivative (Rate) Time

Rate action responds to the speed and direction of the process

deviation. In most belt feeder applications, Derivative is set to
zero.

Set derivative time to 0 if control mode is P.E.I.C.

- CNTRL 1 SCROLL 7 -
Derivative time Password: Operator
0.0 min
ENTER

Default: 0 min

Min: 0 min

Max: 10 min
Thermo Fisher Scientific 9-125
REC-3904 Rev P
 Entering 0 time turns off derivative term.

7. P.E.I.C. Delay (Process Lag)

Process lag is the time duration, or the distance, following a

change in the control element until the effect of that change
can be measured at the source of the process variable signal.
Lag time may be measured in the process by making a small
manual change in the final control element and observing the
elapse time until the process variable display shows the effect of
the change.

P.E.I.C. control mode is always disabled when time is set to 0.

Setting the time to other than zero enables raise and lower
digital outputs to become active. Control output may be analog
or time proportional.

- CNTRL 1 SCROLL 8 -
PEIC delay Password: Operator
0 sec
ENTER
T/L

Time Length Units

Default: 0 sec 1.0

Min: 0 sec 0

Max: 900 sec 10,000.0

When set to 0, there is not a P.E.I.C. action. Control output

can be analog or time proportional. If time proportional, see
Main Menu 4, I/O Definition scroll, for digital outputs (Section
4.4.1).

8. P.E.I.C. Time

When the increase/decrease contacts are used for control, the

value to enter here is the time in seconds required for the
actuator to go from 0 - 100%.

Page 9-126 Thermo Fisher Scientific

REC-3904 Rev P
 - CNTRL 1 SCROLL 8A -
PEIC time Password: Operator
0 sec
ENTER

Default: 0 sec

Min: 0 sec

Max: 1000 sec

9. Set Point Source

Process control setpoint can be entered local through the

keyboard in the RUN menu or by a remote analog input. Serial
In is available (consult factory).

- CNTRL 1 SCROLL 9 -
Setpoint source Password: Service
LOCAL
ENTER

Default: LOCAL

Selections: LOCAL, ANALOG IN, SERIAL IN

10. Setpoint Units

- CNTRL 1 SCROLL 10 -
Setpoint units Password: Service
ENGINEERING
CHOICE ENTER

Default: ENGINEERING

Selections: ENGINEERING, PERCENT

Thermo Fisher Scientific 9-127

REC-3904 Rev P
 Only if setpoint source is REMOTE (Analog in, Serial in):

This delay shifts the remote setpoint signal in time.

- CNTRL 1 SCROLL 11 -
Setpoint delay Password: Service
0 sec
ENTER

Default: 0 sec

Min: 0 sec

Max: 500 sec

For control systems where several weigh feeders operate in

ratio control, it may be that the transport lag time from each
feeder to the mixing point is different. To insure a correct ratio
at the mixing point, an analog delay can be entered for remote
setpoint.

Scales down the remote or local setpoint.

- CNTRL 1 SCROLL 12 -
Percent of ingredient Password: Operator
0%
ENTER

Default: 100%

Min: 0%

Max: 100%

Scales down the local or remote setpoint.

11. Process Variable Source

Process variable source may be internal from the belt scale

integrator or it may be an external analog input.

Page 9-128 Thermo Fisher Scientific

REC-3904 Rev P
 - CNTRL 1 SCROLL 13 -
Process variable Password: Service
>RATE<
CHOICE ENTER

Default: RATE

Selections: RATE, SPEED, LOAD, EXTERNAL

12. Process Variable Damping

Process variable damping averages the process variable to avoid

undesired jumps of the control output.

- CNTRL 1 SCROLL 14 -
Process var damping Password: Operator
0 sec
ENTER

Default: 0 sec

Min: 0 sec

Max: 120 sec

13. Enable Second PID Loop

A second PID control loop with independent settings from the

first PID loop may be turned on and set up.

- CNTRL 1 SCROLL 15 -
2nd PID loop Password: Operator
>NO<
ENTER

Thermo Fisher Scientific 9-129

REC-3904 Rev P
 Default: NO

Selections: YES, NO

14. Only if 2nd PID loop is selected:

- CNTRL 2 SCROLL 1 -
Start out Password: Operator
>Sel<
CHOICE ENTER

Default: SEL

Selections: LOCK, SEL

When the belt feeder is not running (feeder running contact

open), the control output can be locked (LOCK) to the last
value, or set (SEL) to the value entered in the next screen.

Only if START OUT is set to SEL:

- CNTRL 2 SCROLL 1A -
Set control value Password: Operator
0%
ENTER

Default: 0%

Min: 0%

Max: 100%

START Delay

The START delay is the time, in seconds, the controller output

remains at the set or lock value after a restart or run is received.

Page 9-130 Thermo Fisher Scientific

REC-3904 Rev P
 - CNTRL 2 SCROLL 2 -
START delay Password: Operator
5 sec
ENTER

Default: 5 sec

Min: 0 sec

Max: 60 sec

15. High Control Limit

The control output, when in AUTO, cannot exceed this value.

- CNTRL 2 SCROLL 3 -
High control limit Password: Operator
100 %
ENTER

Default: 100%

Min: 0%

Max: 100%

16. Low Control Limit

The control output, when in AUTO, cannot be lower than this

value.

- CNTRL 2 SCROLL 4 -
Low control limit Password: Operator
0%
ENTER

Thermo Fisher Scientific 9-131

REC-3904 Rev P
 Default: 0%

Min: 0%

Max: 100%

17. Proportional Band

Proportional control action responds to the amount of process

deviation from setpoint. It changes the position of the final
control element, in direct proportion to the difference between
process variable and setpoint. The proportional band is
expressed as that percentage of the total scale range, which
corresponds to the full corrective range of the final control
element.

If proportional band is set to 100%, then a 0 to 100% process

variable change causes the output to change 100% of its range.
If proportional band is set to 200%, then a 0 to 100% process
variable change causes the output to change 50% of its range.

- CNTRL 2 SCROLL 5 -
Proportional band Password: Operator
200 %
ENTER

Default: 200%

Min: 50%

Max: 1000%

Entering 0% turns off proportional band term.

18. Integral (Reset) Time

Reset action responds to a combination of the amount and

duration of the process deviation. Integral time sets the slope of
the output correction signal. A 100% change in process variable
results in a 100% change in output correction signal at the
integral time entered.

Set integral time to 0 if control mode is P.E.I.C.

Page 9-132 Thermo Fisher Scientific

REC-3904 Rev P
 - CNTRL 2 SCROLL 6 -
Integral time Password: Operator
0.1 min
ENTER

Default: 0.1 min

Min: 0 min

Max: 10 min

Entering 0 time turns off integral term.

19. Derivative (Rate) Time

Rate action responds to the speed and direction of the process

deviation. In most belt feeder applications, Derivative is set to
zero.

Set derivative time to 0 if control mode is P.E.I.C.

- CNTRL 2 SCROLL 7 -
Derivative time Password: Operator
0.0 min
ENTER

Default: 0 min

Min: 0 min

Max: 10 min

Entering 0 time turns off derivative term.

20. P.E.I.C. Delay (Process Lag)

Process lag is the time duration, or the distance, following a

change in the control element until the effect of that change
can be measured at the source of the process variable signal.
Lag time may be measured in the process by making a small
manual change in the final control element and observing the
elapse time until the process variable display shows the effect of
the change.
Thermo Fisher Scientific 9-133
REC-3904 Rev P
 P.E.I.C. control mode is always disabled when time is set to 0.
Setting the time to other than zero enables raise and lower
digital outputs to become active. Control output may be analog
or time proportional.

- CNTRL 2 SCROLL 8 -
PEIC delay Password: Operator
0 sec
ENTER
T/L

Time Length Units

Default: 0 sec 1.0

Min: 0 sec 0

Max: 900 sec 10,000

When set to 0, there is not a P.E.I.C. action. Control output

can be analog or time proportional. If time proportional, see
Main Menu 4, I/O Definition scroll, for digital outputs.

When the increase/decrease contacts are used for control, the

value to enter here is the time in seconds required for the
actuator to go from 0 - 100%.

- CNTRL 2 SCROLL 8A -
PEIC time Password: Operator
0 sec
ENTER

Default: 9 sec

Min: 0 sec

Max: 1000 sec

Page 9-134 Thermo Fisher Scientific

REC-3904 Rev P
 21. Set Point Source

Process control setpoint can be entered local through the

keyboard in the RUN menu or by a remote analog input. Serial
In is available (consult factory).

- CNTRL 2 SCROLL 9 -
Setpoint source Password: Service
>LOCAL<
ENTER

Default: LOCAL

Selections: LOCAL, ANALOG IN, SERIAL IN

22. Setpoint Units

- CNTRL 2 SCROLL 10 -
Setpoint units Password: Service
Engineering
CHOICE ENTER

Default: ENGINEERING

Selections: ENGINEERING, PERCENT

Only if setpoint source is REMOTE (Analog in, Serial in):

This delay shifts the remote setpoint signal in time.

- CNTRL 2 SCROLL 11 -
Setpoint delay Password: Service
0 sec
ENTER

Thermo Fisher Scientific 9-135

REC-3904 Rev P
 Default: 0 sec

Min: 0 sec

Max: 500 sec

For control systems where several weigh feeders operate in

ratio control, it may be that the transport lag time from each
feeder to the mixing point is different. To insure a correct ratio
at the mixing point, an analog delay can be entered for remote
setpoint.

- CNTRL 2 SCROLL 12 -
Percent of ingred. Password: Operator
0%
ENTER

Default: 100%

Min: 0%

Max: 100%

Scales down the local or remote setpoint.

23. Process Variable Source

Process variable source may be internal from the belt scale

integrator or it may be an external analog input.

- CNTRL 2 SCROLL 13 -
Process variable Password: Service
>RATE<
CHOICE ENTER

Default: RATE

Selections: RATE, SPEED, LOAD, EXTERNAL

Page 9-136 Thermo Fisher Scientific

REC-3904 Rev P
 24. Process Variable Damping

Process variable damping averages the process variable to avoid

undesired jumps of the control output.

- CNTRL 2 SCROLL 14 -
Process var damping Password: Operator
0 sec
ENTER

Default: 0 sec

Min: 0 sec

Max: 120 sec

Thermo Fisher Scientific 9-137

REC-3904 Rev P
 Chapter 10 Appendix E – MT‐

2105 Multi‐Point
Calibration
This appendix contains setup and calibration menus for
establishing multiple calibration factors, both zero and span, for the
weighing system.

Variations in conveyor belt tension affect the accuracy capabilities

of a conveyor belt scale. Causes of these variations may be the use
of a reversing belt, multiple feed points, or multiple products being
conveyed that have a significant difference in bulk density. In order
to compensate for these changes in the system operation, and to
maintain weighing accuracy under varying mechanical influences,
different calibration factors may be used.

Up to 10 different calibration points are possible. Each calibration

point will have its own zero number, span number, and
linearization table. To configure the linearization table, refer to
Appendix A (REC-3909). The different calibration points are
accessible through the front panel keyboard or via a digital input.
When a calibration number is selected, all of its associated values
immediately become active.

Define Number of During the initial programming (cold start) of the integrator a
theoretical zero and span are computed and applied to all of the
Calibration Points calibration points. From this point on, any zero or span calibration
that is performed changes only the currently active calibration
point.

Enabling multiple calibration points is performed through CAL

DATA scroll. Press MENU, MENU, CALIB. DATA and scroll
down until the following screen is displayed.

- CAL DATA SCROLL 14 -

Number of calib. Password: Operator
1
ENTER

Thermo Fisher Scientific 10-1

REC-3904 Rev P
 Default: 1

Min: 1

Max: 10

If number of calibrations selected is greater than 1, the scale

symbol is added in the RUN display with the active calibration
number, as indicated below.

RESET 123.0 Tons

0.0 Tph
2 RESET

Selection of Up to 10 different calibrations can be programmed into the Micro-

Tech 2105. After selecting the number of calibrations as outlined in
Calibration Point Appendix A, it is necessary to determine which calibration
corresponds to a particular operating mode. The calibration
number can be activated via the front panel keyboard or via a
remote digital input.

Front Panel To change calibration number from the front panel keyboard, press
the soft key. The following screen is displayed.
Keyboard
Enter the calibration number to be activated and press the ENTER
soft key. Return to the main RUN MENU. The active calibration
number will now be in the lower left hand portion of the screen. If
an auto or manual zero or a manual or automatic span is performed
at this time, only the active calibration number is affected.

NOTE: If digital inputs are assigned to select calibration numbers,

the calibration number cannot be changed via the front panel
keyboard. Attempting to do so results in the following screen being
displayed.

Selection calib.
In remote mode.

RETURN

Page 10-2 Thermo Fisher Scientific

REC-3904 Rev P
 Digital Input When the number of calibrations selected is greater than 1, scrolls
are added to the Digital Input Define (Dig. input def.). Scroll in
Selection I/O DEF SCROLL 4 as indicated below:

- I/O DEF SCROLL 4 -

Dig, Input Def.
CAL. Sel 2 0 NO
ENTER NC/NO NEXT

The number of Cal Sel ____ inputs is equal to the number of

calibration numbers. When an input is activated, the corresponding
calibration number and associated zero, span, and linearization
table are also activated. In the event that more than one input is
activated, the first input active will be used.

When an auto zero or auto span is executed, the results are saved to
the active calibration number. Once a calibration test has been
initiated, changing the active calibration number via the digital
inputs will have no effect; the calibration factors, zero, or span will
be saved to the calibration number that was active at the beginning
of the test.

Linearization In the linearization scroll, the table of linearization factors displayed

is only for the active calibration number.

Thermo Fisher Scientific 10-3

REC-3904 Rev P
 Chapter 11 Appendix F –

Engineering Drawings
This appendix contains a list of engineering drawings used for the
equipment.

Menu Selections Micro-Tech 2105 Feeder Controller C07257B-

V200.

Thermo Fisher Scientific 11-1

REC-3904 Rev P