TECHNICAL DATASHEETS

OVERHEAD TRANSMISSION LINE

TABLE OF CONTENTS

Applicable Standards.............................................................................................................................................1
Steel Lattice Towers..............................................................................................................................................5
Tower Earthing Material.....................................................................................................................................11
Line Conductor 220kV Design...........................................................................................................................12
Earth Conductor (GSW)......................................................................................................................................15
Optical Groundwire (OPGW).............................................................................................................................17
OPGW Jointing Box Type A..............................................................................................................................20
OPGW Jointing Box Type B..............................................................................................................................21
Insulator Units Type A........................................................................................................................................22
Insulator Units Type B........................................................................................................................................23
Insulator Strings...................................................................................................................................................24
Double Suspension Insulator Set for Major Road Crossing with Arcing Device at Line End .................26
Terminal Approach and Railway Crossing Suspension Insulator Set with Arcing Devices at Both Ends
29
Normal Tension Insulator Set Arcing Device at Line End only...................................................................31
Double Tension Insulator Set for Major Road Crossing with Arcing Device at Line End Only .............33
Terminal Approach and Railway Crossing Tension Insulator Arcing Device at Both Ends..............35
Light Duty Tension Insulator for Down Droppers with Arcing Device at Both Ends ...............................37
Reversed Light Duty Tension Insulator Set for Down Dropper with Arcing Device at Both Ends ........39
FITTINGS ........................................................................................................................................................41
Suspension Clamps..............................................................................................................................................41
Tension Clamps....................................................................................................................................................41
Arcing Horns ................................................................................................................... 42
Armour Rods Line Conductor............................................................................................................................42
Armour Rods Earth Conductor...........................................................................................................................42
Armour Rods Optical Ground Wire...................................................................................................................43
Joint Sleeves for Line Conductor......................................................................................................................43
Joint Sleeves for Earthwire.................................................................................................................................44
Repair Sleeves for Line Conductor...................................................................................................................44
Repair Sleeves for Earthwire..............................................................................................................................44
Dampers for Line Conductor..............................................................................................................................45
Dampers for Earthwire........................................................................................................................................45
Dampers for Optical Groundwire OPGW.........................................................................................................46
Page ii
 OVERHEAD TRANSMISSION LINE

Applicable Standards
The following standards shall be taken into account:

REQUIRED
IEC Yes
ITU - T Yes
DIN / VDE Yes
ASTM Yes
BS Yes
ASTM A 123-73 Yes
ASTM A 153 Yes
ASTM A 239 Yes
IEC 60 209 Yes
BS 4871 Yes
IEC 1089 Round wire concentric lay overhead electrical Yes
stranded conductors
BS 183 Yes
IEC 1232 Aluminium clad steel wires for electrical purpose Yes
IEC 60 888 Zinc-coated steel wires for stranded conductors Yes
IEC 60 889 Hard drawn aluminium wires for overhead line Yes
conductors
IEC 60 793 Yes

IEC 60 794 Optical fibres generic and product specification Yes

ITU-T G65(2) Characteristics of Single-Mode Optical Fibre Yes
Cable
IEC 60 104 Aluminium-magnesium-silicon alloy wire for Yes
overhead line
IEC 60 120 Dimensions of Ball and Socket Couplings of Yes
String Insulator Units

1
 REQUIRED
IEC 60 305 Characteristics of String Insulators units of the Yes
Cap and Pin Type
IEC 60 372 Locking devices for ball and socket couplings of Yes
string insulator units: Dimensions and Tests
IEC 60 383 Insulator for Overhead Lines with a Nominal Yes
Voltage greater than 1000V
IEC 60 575 Thermal-Mechanical Performance Tests and Yes
Mechanical Performance Tests on String Insulator
Units
IEC 60 591 Sampling Rules and Acceptance Criteria when Yes
applying Statistical Control Methods for
Mechanical and Electromechanical Tests on
Insulators of Ceramic Material or Glass for
Overhead Lines with a nominal Voltage greater
than 1000 V
IEC 60 507 Artificial Pollution Test on high-voltage Yes
insulators to be used an a.c. system
IEC 60 437 Radio Interference test on high voltage insulators Yes

IEC 60 506 Switching impulse test on high voltage insulators Yes

IEC 60 797 Residual strength of string insulators units of Yes
glass or ceramic material for OHL after damage of
the dielectric
BS 137 - Part 1 Yes
BS 727 Yes
BS 3288 - Part 1 General Fittings Yes
BS 3288 - Part 2 Performance and General Requirement Yes
BS 3288 - Part 3 Insulator and conductor fittings for overhead Yes
power line
BS 3288 - Part 4 Locking devices for ball and socket couplings of Yes
string insulator units
BS 5049 Yes

2
 REQUIRED
IEC 60 826 Loading and strength of Overhead Transmission Yes
Lines
IEC 60 652 Loading Tests on Overhead Line Tower Yes
JEC 127 Transmission Steel Tower Design Standard Yes
DIN VDE 0212 Planning and Design of Overhead Power Lines Yes
with rated Voltage above 1kV
DIN 17100 Steel of General Structural Purposes: Quality Yes
Standard

ASCE Code 52 The Design of Steel Trans-mission Tower Yes

BS 449 The Use of Structural Steel in Building Yes
BS 4360 Specification for Weldable Structural Steel. Yes
BS 4190 Bolts and Nuts Yes
BS 4464 Spring Washers Yes
BS 729 Galvanising of materials Yes

3
Steel Lattice Towers(500KV) :
Unit REQUIRED

Manufacturer
Country of manufacture
Min. Steel Quality high tensile Grade S355

Min. Steel Quality Grade S235

Steel bolts Grade 6.8

Steel bolts Grade S355
Tower Weights for Type AA (0°-3°)
Tower type AA + 0 Unit weight kg
Tower type AA + 2 Unit weight kg

Tower type AA + 4 Unit weight kg

Tower type AA + 6 Unit weight kg

Tower type AA + 8 Unit weight kg

Tower type AA +10 Unit weight kg

Tower type AA +12 Unit weight kg

Tower type AA +14 Unit weight kg

Unit weight kg
Tower type AA +16
1.0m Leg Extension for type AA-Tower Unit weight kg

2.0m Leg Extension for type AA-Tower Unit weight kg

Tower Weights for Type BB (<=10°) Unit weight kg

Tower type BB + 0 Unit weight kg

Tower type BB + 2 Unit weight kg

Tower type BB + 4 Unit weight kg

Tower type BB + 6 Unit weight kg

Tower type BB + 8 Unit weight kg

Tower type BB +10 Unit weight kg

4
 Unit REQUIRED
Tower type BB +12 Unit weight kg

Tower type BB +14 Unit weight kg

Tower type BB +16 Unit weight kg

1.0m Leg Extension for type BB-Tower Unit weight kg

2.0 m Leg Extension for type BB-Tower Unit weight kg

Tower Weights for Type CC (<=30°)
33330 o Tower type CC + 0 Unit weight kg

Tower type CC + 2 Unit weight kg

Tower type CC + 4 Unit weight kg

Tower type CC + 6 Unit weight kg

Tower type CC + 8 Unit weight kg

Tower type CC +10 Unit weight kg

Tower type CC +12 Unit weight kg

Tower type CC +14 Unit weight kg

Tower type CC +16 Unit weight kg

1.0m Leg Extension for type CC-Tower Unit weight kg

2.0m Leg Extension for type CC-Tower Unit weight kg

Unit weight kg
Tower Weights for Type DD (<=60°)
Tower type DD + 0 Unit weight kg

Tower type DD + 2 Unit weight kg

Tower type DD + 4 Unit weight kg

Tower type DD + 6 Unit weight kg

Tower type DD + 8 Unit weight kg

Tower type DD +10 Unit weight kg

Tower type DD +12 Unit weight kg

Tower type DD +14 Unit weight kg

5
 Unit REQUIRED
Tower type DD +16 Unit weight kg

1.0m Leg Extension for type DD-Tower Unit weight kg

2.0m Leg Extension for type DD-Tower Unit weight kg

Tower Weights for Type EE/ FF (<=90°) Unit weight kg

Tower type EE/ FF + 0 Unit weight kg

Unit weight kg
Tower type EE/ FF + 2
Tower type EE/ FF + 4 Unit weight kg

Tower type EE/ FF + 6 Unit weight kg

Tower type EE/ FF + 8 Unit weight kg

Tower type EE/ FF +10 Unit weight kg

Tower type EE/ FF +12 Unit weight kg

Tower type EE/ FF +14 Unit weight kg

Tower type EE/ FF +16 Unit weight kg

1.0m Leg Extension for type EE/ FF-Tower Unit weight kg

2.0m Leg Extension for type EE/ FF-Tower Unit weight kg

Tower Weights for Type TT (0-3°) Unit weight kg

Tower type TT + 0 Unit weight kg

Tower type AA L (River crossing) Unit weight kg

6
Tower Earthing Material(500KV)
REQUIRED

Steel Band Copper

Manufacturer
Country of origin
Dimensions in mm 30×3.5

Cross Clamp, steel DIN 48 845-F

Manufacturer
Country of origin
Dimensions in mm 60×60

7
Line Conductor 500kV Design
REQUIRED

Manufacturer
Country of Origin
Code Name:
Appropriate IEC Recommendation and Standards IEC 60 209

IEC1089

DIN 48204
Material of conductor ACSR
Actual area (total) per conductor min mm²
Stranded overall diameter of conductor min. mm
Number of diameter wires

 Aluminium number/ mm

 Steel number/ mm

Direction of outer layer Right hand

Min. stress of steel at 1% elongation N/ mm²
Maximum resistance of conductor (DC) per 1000 Ohm/ km 0.111
m at 20 °C
Number of conductors per phase (bundle) 4
Maximum tension per phase for purpose of tower design and application:

 Suspension Towers Newton

 Tension Towers Newton

Horizontal distance between conductors centre of mm 400

one phase
Number of spacers in a standard span per phase
Mass of conductor per m (without grease) min. kg 0,985
(acc. Din 48204 weight = included grease)
Maximum tension of Line conductor:
Suspension Towers Newton

8
 REQUIRED
Tension Towers Newton
Downleads Newton
Maximum uplift per conductor on each crossarm Newton
for purpose of tension tower design
Maximum uplift per conductor in still air at 25°C Newton
(at basic span 400m)
Ultimate strength of conductor min Newton 86400
Assumed equivalent modulus of elasticity of N/ mm² 77000
conductor
Assumed equivalent coefficient of linear per °C 0,0000189
expansion of conductor
Minimum of unjointed length conductor on drum m 3 000
Overall drum dimensions:

 Diameter cm 182.5

 Width cm 107

 Weight kg 500

Assumed maximum full load current per phase A

Mean sub span with spacer/ dampers
Number of vibration dampers per span

 Span up to 400m

 Span over 400m

Dimension from clamp mouth to vibration
damper
mm
 First damper
mm
 Second damper when required

9
 REQUIRED
Conductor grease type:

 Minimum drop-point temperature °C 100

 Mass of grease per km for conductor (core kg/ km 5

only greased) minimum
Conductor thermal conductivity value °C 85

Earth Conductor (GSW) 500KV

REQUIRED

Manufacturer
Country of Origin
Appropriate IEC/ VDE/ DIN/ ASTM Standards and DIN 48201/
Recommendations 3
Material of conductor Galvanised
Steel
Code Name: GSW 95
Cross section area mm²
Stranded overall diameter of conductor mm
Number an diameter of wires mm

10
 REQUIRED
Direction of outer layer Right hand
Minimum breaking load per wire N/mm² 6110
Mass of conductor per m kg 0,74
Maximum tension of earthwire conductor:
Suspension Towers Newton 31070
Tension Towers Newton 31070

Earthwire of downleads Newton 31070

Maximum uplift of earth conductor on earthwire - Newton

crossarm for purpose of tower design
Maximum uplift of earth conductor in still air at 25°C (at Newton
basic span 370m)
Ultimate strength of conductor Newton 116080

Assumed equivalent modulus of elasticity of conductor N/ mm² 175000

Assumed equivalent coefficient of linear expansion of per °C 0.000011
conductor
Standard length of unjointed conductor on drum m 5000
Number of vibration dampers per span

 Span up to 400m 2

 Span over 400m 4

Dimension from clamp mouth to vibration damper

 First damper

 Second damper when required mm

mm
Ambient temperature range °C 0 to + 50
Drop point of grease at least °C 100
Electrical resistance of earth wire at 20°C Ohm/ km 1.5 (max.)
Min short circuit capability (1 sec/ 200°C end temperature) kA 10

11
Optical Groundwire (OPGW)500KV
REQUIRED

Construction and Properties of OPGW

Size designation 500 kV Line
Construction
Overall diameter (max) mm mm
Cross-section area as wire mm²

total mm²
Number and size of stainless steel tube mm
Number and size of steelwire strands mm

mm
Construction and Properties of optical cable
included inside OPGW
Size designation 500 kV Line
Optical unit diameter mm
Optical fibre type Single mode (SM
G.652)
Number of optical fibre 24
Optical attenuation at wave length 1310nm dB/ km Max 0.34

Optical attenuation at wave length 1550 nm dB/ km Max 0.20

Fibre diameter mode field mm

Cladding µm 125+2
Max allowable temperature: Continuous °C 80

For one second °C 160

Cross sectional view

Component Steel-Wire
Type GSW
Nominal diameter mm

12
 REQUIRED
Minimum breaking strength per wires N/ mm²
Ultimate tensile strength kN 120
Maximum tension stress kN
Every day stress (max) kN
Nominal weight kg/ m
Modules of elasticity final N/ mm² 175 000
Coefficient of linear expansion X 10 -6 / °C
Maximum DC resistance at 20°C Ohm/ km <0.35
Calculated cross section area (wires) mm²
Permissible variation in specified diameter mm
Minimum thickness of galvanisation g/m 2
Number of twists (Min) Nos.
Stress at 1% elongation N/ mm²
Short circuit current (minimum) KA/ sec² 25

Mean sub-span with dampers m

Number of vibration dampers per span
Span up to 400m pcs
Span over 400m pcs

OPGW Jointing Box Type A(500KV)

REQUIRED

Manufacturer
Material Stainless steel min. grade ANSI 316
Protection degree IP55W
Sealing compound Silicon
rubber
OPGW – OPGW splicing Yes
No. of splices (minimum) 40
Cable entry from bottom Yes

13
 REQUIRED
Dimensions

- Height mm

- Width mm

- Depth mm

14
 OPGW Jointing Box Type B(500KV)
REQUIRED

Manufacturer
Material Stainless steel min. grade ANSI 316
Protection degree IP55W
Sealing compound Silicon
rubber
OPGW – OFC splicing Yes
No. of splices (minimum) 40
Cable entry from bottom Yes
Dimensions

- Height mm

- Width mm

- Depth mm

15
Insulator Units Type A(500KV)
REQUIRED

Material Brown glazed porcelain

Appropriate Standard IEC 383
Insulator Type
Material of insulating part Porcelain
Colour of glaze brown
Insulator manufacturer and type number
Designation according to IEC 60305
Electromechanical failing load kN 120
Maximum nominal diameter of the insulating part mm 330

Nominal spacing mm 170

Distance between centres of units mm 170

Standard coupling according to IEC 60120 mm 20

Minimum nominal creepage distance mm 525

Mass of units (nominal weight) kg 12.80

Minimum dry lightning impulse withstand voltage kV 140

Minimum wet power frequency withstand voltage kV 50

Minimum puncture voltage kV 130

16
Insulator Units Type B(500KV)
REQUIRED
Material Brown glazed
porcelain
Appropriate Standard IEC 383
Insulator Type
Material of insulating part Porcelain
Colour of glaze brown
Insulator manufacturer and type number
Designation according to IEC 60305
Electromechanical failing load kN 210
Maximum nominal diameter of the insulating part mm 320

Nominal spacing mm 170

Distance between centres of units mm 170

Standard coupling according to IEC 60120 mm 20

Minimum nominal creepage distance mm 550

Mass of units (nominal weight) kg 13.50

Minimum dry lightning impulse withstand voltage kV

Minimum wet power frequency withstand voltage kV
Minimum puncture voltage kV

17
Insulator Strings(500KV)
Normal suspension insulator set with arcing device at line end only.

REQUIRED

All flashover and withstand voltage levels correct to Normal Yes

Temperature and pressure in accordance with IEC 60383
Switching impulse withstand level to be determined in accordance Yes
with IEC 60060-2
Number of strings in parallel 1
Number of strings in vee with 100° included angle 2
Maximum load per insulator strings kN 160
Number of insulators in each insulator string No. 15
Minimum failing load of fittings

 Common to each string kN 160

 Common to double bundled conductor kN 160

 Separate to each conductor kN 150

Minimum failing load, complete set kN 160

Number of units in each string No. 4 without Ins
Overall length of set including clamp and all fittings mm 3072
Mass of set, complete with all fittings and arcing horns (on both kg 55
sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

18
 REQUIRED
Gap between arcing horns when horns fitted both live and earth mm
ens
Min. switching impulse withstand, wet kV
50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV

One minute wet withstand voltage

 Horns at both ends line end kV 680

50Hz impulse flashover Lightning Impulse withstand Voltage

1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only
kV 1550
To provide insulation co-ordination with substation equipment
provided under a separate contract, the 50% pos. 1.2/ 50 flashover
level shall be provided with a tolerance of + 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV

Set radio noise level dB 60

19
Double Suspension Insulator Set for Major Road Crossing with Arcing
Device at Line End(500KV) :
REQUIRED

All flashover and withstand voltage levels correct to Yes

Normal Temperature and pressure in accordance with IEC
60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 2
Number of insulators in each insulator string
Number of strings in vee with 100° included angle
Maximum load per insulator strings 2×160KN
Minimum failing load of fittings

 Common to each string 160KN

 Common to double bundled conductor 160KN

 Separate to each conductor 150KN

Minimum failing load, complete set 2×160KN

Number of units in each string 3 without Ins
Overall length of set including clamp and all fittings mm 3190
Mass of set, complete with all fittings and arcing horns (on kg
both sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm

 Actual mm
Length of protected leakage path per string

 Minimum mm

 Actual mm

20
 REQUIRED

 Gap between arcing horns when horns fitted both live mm

and earth ens
Min. switching impulse withstand, wet

 50 Hz withstand tests:

 Dry flashover of complete sets

 Horns at both ends kV

 One minute wet withstand voltage 680

kV
 Horns at both ends line end

 50Hz impulse flashover Lightning Impulse withstand

Voltage 1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only kV

 To provide insulation co-ordination with substation

equipment provided under a separate contract, the 50%
pos. 1.2/ 50 flashover level shall be provided with a
tolerance of + 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV

Set radio noise level dB 60

21
Terminal Approach and Railway Crossing Suspension Insulator Set with
Arcing Devices at Both Ends(500KV)
REQUIRED

All flashover and withstand voltage levels correct to Yes

Normal Temperature and pressure in accordance with IEC
60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 2
Number of strings in vee with 100° included angle
Maximum load per insulator strings kN 2×160
Minimum failing load of fittings

 Common to each string kN 160

 Common to double bundled conductor kN 160

 Separate to each conductor kN 150

Minimum failing load, complete set kN 2×160

Number of units in each string mm 15 Insulators
Overall length of set including clamp and all fittings mm kg 3190
Mass of set, complete with all fittings and arcing horns (on kg
both sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm 7595

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

22
 REQUIRED
Gap between arcing horns when horns fitted both live and mm
earth ends
Min. switching impulse withstand, wet kV
50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV

One minute wet withstand voltage

 Horns at both ends kV

50Hz impulse flashover Lightning Impulse withstand

Voltage 1.2/ 50 Negative wave:

 Horns at both ends

kV 1550
 Horns at live end only
kV
To provide insulation co-ordination with substation
equipment provided under a separate contract, the 50% pos.
1.2/ 50 flashover level shall be provided with a tolerance of
+ 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV

Set radio noise level dB 60

23
Normal Tension Insulator Set Arcing Device at Line End only(500KV)
REQUIRED

All flashover and withstand voltage levels correct to Normal Yes

Temperature and pressure in accordance with IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 1
Number of strings in vee with 100° included angle 1
Maximum load per insulator strings kN 240
Minimum failing load of fittings

 Common to each string kN 240

 Common to double bundled conductor kN 240

 Separate to each conductor kN 240

Minimum failing load, complete set kN 240

Number of units in each string mm
Overall length of set including clamp and all fittings mm
kg
Mass of set, complete with all fittings and arcing horns (on kg
both sides)
Mass of counterweights kg
Overall length of leakage path per string

 Minimum mm 7595

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

Gap between arcing horns when horns fitted both live and mm
earth ens

24
 REQUIRED
Min. switching impulse withstand, wet kV
50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV

One minute wet withstand voltage 680

 Horns at both ends line end kV

50Hz impulse flashover Lightning Impulse withstand Voltage

1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only
kV 1550
To provide insulation co-ordination with substation equipment
provided under a separate contract, the 50% pos. 1.2/ 50
flashover level shall be provided with a tolerance of + 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV
Set radio noise level dB 60

25
Double Tension Insulator Set for Major Road Crossing with Arcing
Device at Line End Only(500KV)
REQUIRED

All flashover and withstand voltage levels correct to Normal Yes

Temperature and pressure in accordance with IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 2
Number of strings in vee with 100° included angle
Maximum load per insulator strings KN 2×240
Minimum failing load of fittings

 Common to each string KN 240

 Common to double bundled conductor kN 240

 Separate to each conductor kN 240

Minimum failing load, complete set kN 2×240

Number of units in each string mm
Overall length of set including clamp and all fittings mm
kg
Mass of set, complete with all fittings and arcing horns (on kg
both sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm 7595

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

26
 REQUIRED
Gap between arcing horns when horns fitted both live and mm
earth ens

Min. switching impulse withstand, wet kV

50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV 680

One minute wet withstand voltage

Horns at both ends line end kV

50Hz impulse flashover Lightning Impulse withstand Voltage

1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only
kV 1550
To provide insulation co-ordination with substation equipment
provided under a separate contract, the 50% pos. 1.2/ 50
flashover level shall be provided with a tolerance of + 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV

Set radio noise level dB 60

27
Terminal Approach and Railway Crossing Tension Insulator Arcing
Device at Both Ends(500KV)
REQUIRED

All flashover and withstand voltage levels correct to Normal Yes

Temperature and pressure in accordance with IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 2
Number of strings in vee with 100° included angle
Maximum load per insulator strings KN 2×240
Minimum failing load of fittings

 Common to each string kN 240

 Common to double bundled conductor kN 240

 Separate to each conductor kN 240

Minimum failing load, complete set kN 2×240

Number of units in each string mm
Overall length of set including clamp and all fittings mm
kg
Mass of set, complete with all fittings and arcing horns (on kg
both sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm 7595

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

28
 REQUIRED
Gap between arcing horns when horns fitted both live and mm 2100
earth ens

Min. switching impulse withstand, wet kV

50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV 680

One minute wet withstand voltage

 Horns at both ends kV

50Hz impulse flashover Lightning Impulse withstand Voltage

1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only
kV 1550
To provide insulation co-ordination with substation equipment
provided under a separate contract, the 50% pos. 1.2/ 50
flashover level shall be provided with a tolerance of + 3%

Corona test voltage kV 97

Set Radio Interference test voltage kV

Set radio noise level dB 60

Light Duty Tension Insulator for Down Droppers with Arcing Device at
Both Ends(500KV)
REQUIRED

All flashover and withstand voltage levels correct to Normal Yes

Temperature and pressure in accordance with IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2

29
 REQUIRED
Number of strings in parallel 1
Number of strings in vee with 100° included angle
Maximum load per insulator strings KN 160
Minimum failing load of fittings 160

 Common to each string KN 160

 Common to double bundled conductor kN 160

 Separate to each conductor kN 160

Minimum failing load, complete set kN 160

Number of units in each string mm
Overall length of set including clamp and all fittings mm
kg
Mass of set, complete with all fittings and arcing horns (on kg
both sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm 7595

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

Gap between arcing horns when horns fitted both live and mm 2100
earth ens
Min. switching impulse withstand, wet kV

30
 REQUIRED
50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV 680

One minute wet withstand voltage

 Horns at both ends kV

50Hz impulse flashover Lightning Impulse withstand Voltage

1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only
kV 1550
To provide insulation co-ordination with substation equipment
provided under a separate contract, the 50% pos. 1.2/ 50
flashover level shall be provided with a tolerance of + 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV

Set radio noise level dB 60

31
Reversed Light Duty Tension Insulator Set for Down Dropper with
Arcing Device at Both Ends(500KV)
REQUIRED

All flashover and withstand voltage levels correct to Normal Yes

Temperature and pressure in accordance with IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 1
Number of strings in vee with 100° included angle
Maximum load per insulator strings KN 160
Minimum failing load of fittings

 Common to each string KN 160

 Common to double bundled conductor kN 160

 Separate to each conductor kN 160

Minimum failing load, complete set kN 160

Number of units in each string mm
Overall length of set including clamp and all fittings mm
kg
Mass of set, complete with all fittings and arcing horns (on kg
both sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm 7595

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

32
 REQUIRED
Gap between arcing horns when horns fitted both live and mm 2100
earth ens
Min. switching impulse withstand, wet kV
50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV 680

One minute wet withstand voltage

 Horns at both ends kV

50Hz impulse flashover Lightning Impulse withstand Voltage

1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only
kV 1550
To provide insulation co-ordination with substation equipment
provided under a separate contract, the 50% pos. 1.2/ 50
flashover level shall be provided with a tolerance of + 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV

Set radio noise level dB 60

33
FITTINGS (500KV)

Suspension Clamps
REQUIRED

Manufacturer’s name:
Material (body) forged
Type XGZ-4
Applied Conductor ACSR
Armour Rod Used
Ultimate breaking strength kN 120
Slip strength kN

Tension Clamps(500KV)
REQUIRED

Type Wedge type

Manufacturer’s name:

Material

 Dead end body and jumper connector Aluminum

 Steel core with clevis Galv. St.

 Bolt Galv. St.

Ultimate breaking strength kN 120

Minimum tensile strength

 Dead end clamp kN 240

 Jumper connector kN

Arcing Horns(500KV)
REQUIRED

Manufacturer’s name:

Material Galv. St.

Insulation porcelain

34
 REQUIRED
Number of insulators
Horn gap length
Bolt Galv. St.

Armour Rods Line Conductor(500KV)

REQUIRED

Manufacturer’s name:
Applied conductor ACSR
Material Al. alloy

Type
Slip strength
Minimum tensile strength 120 KN

Dimension of lay

Armour Rods Earth Conductor(500KV)

REQUIRED

Manufacturer’s
Applied conductor GSW 95

Material Al. alloy

Type

Slip strength KN
Minimum tensile strength KN
Dimension of lay mm

35
Armour Rods Optical Ground Wire(500KV)
REQUIRED

Manufacturer’s name:
Applied conductor GSW 95 based
Material Aluminium alloy
Type
Slip strength Match OPGW

Minimum tensile strength Match OPGW

Dimension of lay Match OPGW

Joint Sleeves for Line Conductor(500KV)

REQUIRED

Manufacturer’s name:
Applied conductor ACSR
Material Aluminium/ Steel hot dip
galvanised

Minimum tensile strength after compressed KN 120

Joint Sleeves for Earthwire(500KV)

REQUIRED

Manufacturer’s name:
Applied conductor GSW 95
Type Compression type
Material Steel, hot dip galvanised
Minimum tensile strength after compressed

36
Repair Sleeves for Line Conductor(500KV)
REQUIRED
Manufacturer’s name:
Applied conductor ACSR

Type Compression type

Material Aluminum
Minimum tensile strength after compressed KN 120

Repair Sleeves for Earthwire(500KV)

REQUIRED
Manufacturer’s name:
Applied conductor GSW 95
Material Hot-dip Galvanized Steel
Minimum tensile strength after compressed Over than 95% Wire UTS.

Dampers for Line Conductor(500KV)

REQUIRED

Manufacturer’s name:
Applied conductor ACSR

Type
Material

 Damper weight kg

 Clamps kg

 Total weight kg

Dampers for Earthwire(500KV)

REQUIRED

Manufacturer’s name:
Applied conductor GSW 95

Type

Material

 Damper weight kg

37
 REQUIRED

 Clamps kg

 Total weight kg

38
Dampers for Optical Groundwire OPGW(500KV)
REQUIRED
Manufacturer’s name:
Applied conductor GSW 95 based
Type
Material Steel

galvanized

 Damper weight kg

 Clamps kg

 Total weight kg

39
Steel Lattice Towers(220KV)
Unit REQUIRED

Manufacturer
Country of manufacture
Min. Steel Quality high tensile Grade S355

Min. Steel Quality Grade S235

Steel bolts Grade 6.8

Steel bolts Grade S355
Tower Weights for Type AA (0°-3°)
Tower type AA + 0 Unit weight kg 11536
Tower type AA + 2 Unit weight kg 12490

Tower type AA + 4 Unit weight kg 13570

Tower type AA + 6 Unit weight kg 14710

Tower type AA + 8 Unit weight kg 15910

Tower type AA +10 Unit weight kg 17170

Tower type AA +12 Unit weight kg 18490

Tower type AA +14 Unit weight kg 19750

Unit weight kg
Tower type AA +16 21190
1.0m Leg Extension for type AA-Tower Unit weight kg 720

2.0m Leg Extension for type AA-Tower Unit weight kg

Tower Weights for Type BB (<=10°) Unit weight kg

Tower type BB + 0 Unit weight kg 13284

Tower type BB + 2 Unit weight kg 14520

Tower type BB + 4 Unit weight kg 16080

Tower type BB + 6 Unit weight kg 17760

Tower type BB + 8 Unit weight kg 19800

Tower type BB +10 Unit weight kg

40
 Unit REQUIRED
Tower type BB +12 Unit weight kg

Tower type BB +14 Unit weight kg

Tower type BB +16 Unit weight kg

1.0m Leg Extension for type BB-Tower Unit weight kg 1020

2.0 m Leg Extension for type BB-Tower Unit weight kg

Tower Weights for Type CC (<=30°)
33330 o Tower type CC + 0 Unit weight kg 16080

Tower type CC + 2 Unit weight kg 17520

Tower type CC + 4 Unit weight kg 19200

Tower type CC + 6 Unit weight kg

Tower type CC + 8 Unit weight kg

Tower type CC +10 Unit weight kg

Tower type CC +12 Unit weight kg

Tower type CC +14 Unit weight kg

Tower type CC +16 Unit weight kg

1.0m Leg Extension for type CC-Tower Unit weight kg 840

2.0m Leg Extension for type CC-Tower Unit weight kg

Unit weight kg
Tower Weights for Type DD (<=60°)
Tower type DD + 0 Unit weight kg 20184

Tower type DD + 2 Unit weight kg

Tower type DD + 4 Unit weight kg

Tower type DD + 6 Unit weight kg 26808

Tower type DD + 8 Unit weight kg

Tower type DD +10 Unit weight kg

Tower type DD +12 Unit weight kg

Tower type DD +14 Unit weight kg

41
 Unit REQUIRED
Tower type DD +16 Unit weight kg

1.0m Leg Extension for type DD-Tower Unit weight kg 1104

2.0m Leg Extension for type DD-Tower Unit weight kg

Tower Weights for Type EE/ FF (<=90°) Unit weight kg

Tower type EE/ FF + 0 Unit weight kg 28728

Unit weight kg
Tower type EE/ FF + 2 31710
Tower type EE/ FF + 4 Unit weight kg 34080

Tower type EE/ FF + 6 Unit weight kg 37440

Tower type EE/ FF + 8 Unit weight kg

Tower type EE/ FF +10 Unit weight kg

Tower type EE/ FF +12 Unit weight kg

Tower type EE/ FF +14 Unit weight kg

Tower type EE/ FF +16 Unit weight kg

1.0m Leg Extension for type EE/ FF-Tower Unit weight kg 1680

2.0m Leg Extension for type EE/ FF-Tower Unit weight kg

Tower Weights for Type TT (0-3°) Unit weight kg

Tower type TT + 0 Unit weight kg 17080

Tower type AA L (River crossing) Unit weight kg 46507

42
Tower Earthing Material(220KV)
REQUIRED

Steel Band Copper

Manufacturer
Country of origin
Dimensions in mm 30×3.5
Cross Clamp, steel DIN 48 845-F
Manufacturer
Country of origin
Dimensions in mm 60×60

43
 Line Conductor 220kV Design
REQUIRED

Manufacturer
Country of Origin
Code Name: 240/ 40
Appropriate IEC Recommendation and Standards IEC 60 209

IEC1089

DIN 48204
Material of conductor ACSR
Actual area (total) per conductor min mm²
Stranded overall diameter of conductor min. mm
Number of diameter wires

 Aluminium number/ mm 26

 Steel number/ mm 7

Direction of outer layer Right hand

Min. stress of steel at 1% elongation N/ mm² 1280
Maximum resistance of conductor (DC) per 1000 m at 20 Ohm/ km 0.111
°C
Number of conductors per phase (bundle) 2
Maximum tension per phase for purpose of tower design and application:

 Suspension Towers Newton

 Tension Towers Newton

Horizontal distance between conductors centre of one mm 400

phase
Number of spacers in a standard span per phase
Mass of conductor per m (without grease) min. (acc. Din kg 0,985
48204 weight = included grease)
Maximum tension of Line conductor:
Suspension Towers Newton

44
 REQUIRED
Tension Towers Newton
Downleads Newton
Maximum uplift per conductor on each crossarm for Newton
purpose of tension tower design
Maximum uplift per conductor in still air at 25°C (at Newton
basic span 400m)
Ultimate strength of conductor min Newton 86400
Assumed equivalent modulus of elasticity of conductor N/ mm² 77000
Assumed equivalent coefficient of linear expansion of per °C 0,0000189
conductor
Minimum of unjointed length conductor on drum m 3 000
Overall drum dimensions:

 Diameter cm 182.5

 Width cm 107

 Weight kg 500

Assumed maximum full load current per phase A 670

Mean sub span with spacer/ dampers
Number of vibration dampers per span

 Span up to 400m 24

 Span over 400m 48

Dimension from clamp mouth to vibration damper

 First damper mm

 Second damper when required mm

Conductor grease type:

 Minimum drop-point temperature °C 100

 Mass of grease per km for conductor (core only kg/ km 5

greased) minimum

45
 REQUIRED
Conductor thermal conductivity value °C 85

Earth Conductor (GSW)220KV

REQUIRED

Manufacturer
Country of Origin
Appropriate IEC/ VDE/ DIN/ ASTM Standards and DIN 48201/ 3
Recommendations
Material of conductor Galvanised
Steel
Code Name: GSW 95
Cross section area mm²
Stranded overall diameter of conductor mm
Number an diameter of wires mm
Direction of outer layer Right hand
Minimum breaking load per wire N/mm² 6110
Mass of conductor per m kg 0,74

46
 REQUIRED
Maximum tension of earthwire conductor:
Suspension Towers Newton 31070
Tension Towers Newton 31070

Earthwire of downleads Newton 31070

Maximum uplift of earth conductor on earthwire - crossarm Newton

for purpose of tower design
Maximum uplift of earth conductor in still air at 25°C (at Newton
basic span 370m)
Ultimate strength of conductor Newton 116080

Assumed equivalent modulus of elasticity of conductor N/ mm² 175000

Assumed equivalent coefficient of linear expansion of per °C 0.000011
conductor
Standard length of unjointed conductor on drum m 5000
Number of vibration dampers per span

 Span up to 400m 2

 Span over 400m 4

Dimension from clamp mouth to vibration damper

 First damper

 Second damper when required mm

mm
Ambient temperature range °C 0 to + 50
Drop point of grease at least °C 100
Electrical resistance of earth wire at 20°C Ohm/ km 1.5 (max.)
Min short circuit capability (1 sec/ 200°C end temperature) kA 10

47
Optical Groundwire (OPGW)220KV
REQUIRED

Construction and Properties of OPGW

Size designation 220 kV Line
Construction
Overall diameter (max) mm mm
Cross-section area as wire mm²

total mm²
Number and size of stainless steel tube mm 1 x 2.8
Number and size of steelwire strands mm 6 x 2.8

mm 14 x 2.3
Construction and Properties of optical cable included
inside OPGW
Size designation 220 kV Line
Optical unit diameter mm
Optical fibre type Single mode
(SM G.652)
Number of optical fibre 24
Optical attenuation at wave length 1310nm dB/ km Max 0.34

Optical attenuation at wave length 1550 nm dB/ km Max 0.20

Fibre diameter mode field mm

Cladding µm 125+2

Max allowable temperature: Continuous °C 80

For one second °C 160

Cross sectional view

Component Steel-Wire
Type GSW

48
 REQUIRED
Nominal diameter mm
Minimum breaking strength per wires N/ mm²
Ultimate tensile strength kN 120
Maximum tension stress kN
Every day stress (max) kN
Nominal weight kg/ m
Modules of elasticity final N/ mm² 175 000
Coefficient of linear expansion X 10 -6 /
°C
Maximum DC resistance at 20°C Ohm/ km <0.35
Calculated cross section area (wires) mm²
Permissible variation in specified diameter mm
Minimum thickness of galvanisation g/m 2
Number of twists (Min) Nos.
Stress at 1% elongation N/ mm²
Short circuit current (minimum) KA/ sec² 25

Mean sub-span with dampers m

Number of vibration dampers per span
Span up to 400m pcs
Span over 400m pcs

49
OPGW Jointing Box Type A(220KV)
REQUIRED

Manufacturer
Material Stainless steel min. grade ANSI 316
Protection degree IP55W
Sealing compound Silicon
rubber
OPGW – OPGW splicing Yes
No. of splices 40
(minimum)
Cable entry from bottom Yes
Dimensions

- Height mm

- Width mm

- Depth mm

50
OPGW Jointing Box Type B(220KV)
REQUIRED

Manufacturer
Material Stainless steel min. grade ANSI 316
Protection degree IP55W
Sealing compound Silicon
rubber
OPGW – OFC splicing Yes
No. of splices (minimum) 40
Cable entry from bottom Yes
Dimensions

- Height mm

- Width mm

- Depth mm

51
 Insulator Units Type A 220KV
REQUIRED

Material Brown glazed porcelain

Appropriate Standard IEC 383
Insulator Type
Material of insulating part Porcelain
Colour of glaze brown
Insulator manufacturer and type number
Designation according to IEC 60305
Electromechanical failing load kN 120
Maximum nominal diameter of the insulating part mm 330

Nominal spacing mm 170

Distance between centres of units mm 170

Standard coupling according to IEC 60120 mm 20

Minimum nominal creepage distance mm 525

Mass of units (nominal weight) kg 12.80

Minimum dry lightning impulse withstand voltage kV 140

Minimum wet power frequency withstand voltage kV 50

Minimum puncture voltage kV 130

52
Insulator Units Type B 220KV
REQUIRED
Material Brown glazed
porcelain
Appropriate Standard IEC 383
Insulator Type
Material of insulating part Porcelain
Colour of glaze brown
Insulator manufacturer and type number
Designation according to IEC 60305
Electromechanical failing load kN 210
Maximum nominal diameter of the insulating part mm 320

Nominal spacing mm 170

Distance between centres of units mm 170

Standard coupling according to IEC 60120 mm 20

Minimum nominal creepage distance mm 550

Mass of units (nominal weight) kg 13.50

Minimum dry lightning impulse withstand voltage kV 140

Minimum wet power frequency withstand voltage kV 55
Minimum puncture voltage kV 140

53
Insulator Strings 220KV
Normal suspension insulator set with arcing device at line end only.

REQUIRED

All flashover and withstand voltage levels correct to Yes

Normal Temperature and pressure in accordance with IEC
60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 1
Number of strings in vee with 100° included angle 2
Maximum load per insulator strings kN 160
Number of insulators in each insulator string No. 15
Minimum failing load of fittings

 Common to each string kN 160

 Common to double bundled conductor kN 160

 Separate to each conductor kN 150

Minimum failing load, complete set kN 160

Number of units in each string No. 4 without Ins
Overall length of set including clamp and all fittings mm 3072
Mass of set, complete with all fittings and arcing horns kg 55
(on both sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

54
 REQUIRED
Gap between arcing horns when horns fitted both live and mm
earth ens
Min. switching impulse withstand, wet kV
50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV

One minute wet withstand voltage

 Horns at both ends line end kV 460

50Hz impulse flashover Lightning Impulse withstand

Voltage 1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only
kV 1050
To provide insulation co-ordination with substation
equipment provided under a separate contract, the 50%
pos. 1.2/ 50 flashover level shall be provided with a
tolerance of + 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV

Set radio noise level dB 60

55
Double Suspension Insulator Set for Major Road Crossing with Arcing
Device at Line End(220KV)
REQUIRED

All flashover and withstand voltage levels correct to Normal Yes

Temperature and pressure in accordance with IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 2
Number of insulators in each insulator string
Number of strings in vee with 100° included angle
Maximum load per insulator strings 2×160KN
Minimum failing load of fittings

 Common to each string 160KN

 Common to double bundled conductor 160KN

 Separate to each conductor 150KN

Minimum failing load, complete set 2×160KN

Number of units in each string 3 without Ins
Overall length of set including clamp and all fittings mm 3190
Mass of set, complete with all fittings and arcing horns (on kg
both sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm

 Actual mm
Length of protected leakage path per string

 Minimum mm

 Actual mm

56
 REQUIRED

 Gap between arcing horns when horns fitted both live and mm
earth ens
Min. switching impulse withstand, wet

 50 Hz withstand tests:

 Dry flashover of complete sets

 Horns at both ends kV

 One minute wet withstand voltage 460

kV
 Horns at both ends line end

 50Hz impulse flashover Lightning Impulse withstand

Voltage 1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only kV

 To provide insulation co-ordination with substation

equipment provided under a separate contract, the 50% pos.
1.2/ 50 flashover level shall be provided with a tolerance of
+ 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV

Set radio noise level dB 60

57
Terminal Approach and Railway Crossing Suspension Insulator Set with
Arcing Devices at Both Ends(220KV)
REQUIRED

All flashover and withstand voltage levels correct to Normal Yes

Temperature and pressure in accordance with IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 2
Number of strings in vee with 100° included angle
Maximum load per insulator strings kN 2×160
Minimum failing load of fittings

 Common to each string kN 160

 Common to double bundled conductor kN 160

 Separate to each conductor kN 150

Minimum failing load, complete set kN 2×160

Number of units in each string mm 15 Insulators
Overall length of set including clamp and all fittings mm 3190
kg
Mass of set, complete with all fittings and arcing horns (on kg
both sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm 7595

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

58
 REQUIRED
Gap between arcing horns when horns fitted both live and mm
earth ends
Min. switching impulse withstand, wet kV
50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV

One minute wet withstand voltage

 Horns at both ends kV

50Hz impulse flashover Lightning Impulse withstand Voltage

1.2/ 50 Negative wave:

 Horns at both ends

kV 1050
 Horns at live end only
kV
To provide insulation co-ordination with substation equipment
provided under a separate contract, the 50% pos. 1.2/ 50
flashover level shall be provided with a tolerance of + 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV

Set radio noise level dB 60

59
Normal Tension Insulator Set Arcing Device at Line End only(220KV)
REQUIRED

All flashover and withstand voltage levels correct to Normal Yes

Temperature and pressure in accordance with IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 1
Number of strings in vee with 100° included angle 1
Maximum load per insulator strings kN 240
Minimum failing load of fittings

 Common to each string kN 240

 Common to double bundled conductor kN 240

 Separate to each conductor kN 240

Minimum failing load, complete set kN 240

Number of units in each string mm
Overall length of set including clamp and all fittings mm
kg
Mass of set, complete with all fittings and arcing horns (on kg
both sides)
Mass of counterweights kg
Overall length of leakage path per string

 Minimum mm 7595

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

Gap between arcing horns when horns fitted both live and mm
earth ens

60
 REQUIRED
Min. switching impulse withstand, wet kV
50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV

One minute wet withstand voltage 460

 Horns at both ends line end kV

50Hz impulse flashover Lightning Impulse withstand Voltage

1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only
kV 1050
To provide insulation co-ordination with substation equipment
provided under a separate contract, the 50% pos. 1.2/ 50
flashover level shall be provided with a tolerance of + 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV
Set radio noise level dB 60

61
Double Tension Insulator Set for Major Road Crossing with Arcing
Device at Line End Only(220KV)
REQUIRED

All flashover and withstand voltage levels correct to Normal Yes

Temperature and pressure in accordance with IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 2
Number of strings in vee with 100° included angle
Maximum load per insulator strings KN 2×240
Minimum failing load of fittings

 Common to each string KN 240

 Common to double bundled conductor kN 240

 Separate to each conductor kN 240

Minimum failing load, complete set kN 2×240

Number of units in each string mm
Overall length of set including clamp and all fittings mm
kg
Mass of set, complete with all fittings and arcing horns (on kg
both sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm 7595

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

62
 REQUIRED
Gap between arcing horns when horns fitted both live and mm
earth ens
Min. switching impulse withstand, wet kV
50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV 460

One minute wet withstand voltage

Horns at both ends line end kV

50Hz impulse flashover Lightning Impulse withstand Voltage

1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only
kV 1050
To provide insulation co-ordination with substation equipment
provided under a separate contract, the 50% pos. 1.2/ 50
flashover level shall be provided with a tolerance of + 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV

Set radio noise level dB 60

63
Terminal Approach and Railway Crossing Tension Insulator Arcing
Device at Both Ends(220KV)
REQUIRED

All flashover and withstand voltage levels correct to Normal Yes

Temperature and pressure in accordance with IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 2
Number of strings in vee with 100° included angle
Maximum load per insulator strings KN 2×240
Minimum failing load of fittings

 Common to each string kN 240

 Common to double bundled conductor kN 240

 Separate to each conductor kN 240

Minimum failing load, complete set kN 2×240

Number of units in each string mm
Overall length of set including clamp and all fittings mm
kg
Mass of set, complete with all fittings and arcing horns (on kg
both sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm 7595

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

64
 REQUIRED
Gap between arcing horns when horns fitted both live and mm 2100
earth ens

Min. switching impulse withstand, wet kV

50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV 460

One minute wet withstand voltage

 Horns at both ends kV

50Hz impulse flashover Lightning Impulse withstand Voltage

1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only
kV 1050
To provide insulation co-ordination with substation equipment
provided under a separate contract, the 50% pos. 1.2/ 50
flashover level shall be provided with a tolerance of + 3%

Corona test voltage kV 97

Set Radio Interference test voltage kV

Set radio noise level dB 60

Light Duty Tension Insulator for Down Droppers with Arcing Device at
Both Ends(220KV)
REQUIRED

All flashover and withstand voltage levels correct to Normal Yes

Temperature and pressure in accordance with IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2

65
 REQUIRED
Number of strings in parallel 1
Number of strings in vee with 100° included angle
Maximum load per insulator strings KN 160
Minimum failing load of fittings 160

 Common to each string KN 160

 Common to double bundled conductor kN 160

 Separate to each conductor kN 160

Minimum failing load, complete set kN 160

Number of units in each string mm
Overall length of set including clamp and all fittings mm
kg
Mass of set, complete with all fittings and arcing horns (on kg
both sides)

Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm 7595

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

Gap between arcing horns when horns fitted both live and mm 2100
earth ens
Min. switching impulse withstand, wet kV

66
 REQUIRED
50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV 460

One minute wet withstand voltage

 Horns at both ends kV

50Hz impulse flashover Lightning Impulse withstand Voltage

1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only
kV 1050
To provide insulation co-ordination with substation equipment
provided under a separate contract, the 50% pos. 1.2/ 50
flashover level shall be provided with a tolerance of + 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV

Set radio noise level dB 60

67
Reversed Light Duty Tension Insulator Set for Down Dropper with
Arcing Device at Both Ends(220KV)
REQUIRED

All flashover and withstand voltage levels correct to Normal Yes

Temperature and pressure in accordance with IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 1
Number of strings in vee with 100° included angle
Maximum load per insulator strings KN 160
Minimum failing load of fittings

 Common to each string KN 160

 Common to double bundled conductor kN 160

 Separate to each conductor kN 160

Minimum failing load, complete set kN 160

Number of units in each string mm
Overall length of set including clamp and all fittings mm
kg
Mass of set, complete with all fittings and arcing horns (on kg
both sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm 7595

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

68
 REQUIRED
Gap between arcing horns when horns fitted both live and mm 2100
earth ens
Min. switching impulse withstand, wet kV
50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV 460

One minute wet withstand voltage

 Horns at both ends kV

50Hz impulse flashover Lightning Impulse withstand Voltage

1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only
kV 1050
To provide insulation co-ordination with substation equipment
provided under a separate contract, the 50% pos. 1.2/ 50
flashover level shall be provided with a tolerance of + 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV

Set radio noise level dB 60

69
FITTINGS (220KV)

Suspension Clamps
REQUIRED

Manufacturer’s name:
Material (body) forged
Type XGZ-4
Applied Conductor ACSR 240/40
Armour Rod Used
Ultimate breaking strength kN 120
Slip strength kN

Tension Clamps(220KV)
REQUIRED

Type Wedge type

Manufacturer’s name:

Material

 Dead end body and jumper connector Aluminum

 Steel core with clevis Galv. St.

 Bolt Galv. St.

Ultimate breaking strength kN 120

Minimum tensile strength

 Dead end clamp kN 240

 Jumper connector kN

Arcing Horns(220KV)
REQUIRED

Manufacturer’s name:

Material Galv. St.

Insulation porcelain

70
 REQUIRED
Number of insulators
Horn gap length
Bolt Galv. St.

Armour Rods Line Conductor(220KV)

REQUIRED

Manufacturer’s name:
Applied conductor ACSR 240/40
Material Al. alloy

Type
Slip strength
Minimum tensile strength 120 KN

Dimension of lay

Armour Rods Earth Conductor(220KV)

REQUIRED

Manufacturer’s
Applied conductor GSW 95

Material Al. alloy

Type

Slip strength KN
Minimum tensile strength KN
Dimension of lay mm

71
Armour Rods Optical Ground Wire(220KV)
REQUIRED

Manufacturer’s name:
Applied conductor GSW 95 based
Material Aluminium alloy
Type
Slip strength Match OPGW

Minimum tensile strength Match OPGW

Dimension of lay Match OPGW

Joint Sleeves for Line Conductor(220KV)

REQUIRED

Manufacturer’s name:
Applied conductor ACSR 240/40
Material Aluminium/ Steel hot dip galvanised
Minimum tensile strength after compressed KN 120

72
Joint Sleeves for Earthwire(220KV)
REQUIRED

Manufacturer’s name:
Applied conductor GSW 95
Type Compression type
Material Steel, hot dip
galvanised
Minimum tensile strength after compressed

Repair Sleeves for Line Conductor(220KV)

REQUIRED
Manufacturer’s name:
Applied conductor ACSR240/40

Type Compression type

Material Aluminum
Minimum tensile strength after compressed KN 120

Repair Sleeves for Earthwire(220KV)

REQUIRED
Manufacturer’s name:
Applied conductor GSW 95
Material Hot-dip Galvanized Steel
Minimum tensile strength after compressed Over than 95% Wire UTS.

Dampers for Line Conductor(220KV)

REQUIRED

Manufacturer’s name:
Applied conductor ACSR 240/40

73
 REQUIRED
Type
Material

 Damper weight kg

 Clamps kg

 Total weight kg

Dampers for Earthwire(220KV)

REQUIRED

Manufacturer’s name:
Applied conductor GSW 95
Type
Material

 Damper weight kg

 Clamps kg

 Total weight kg

74
Dampers for Optical Groundwire OPGW(220KV)
REQUIRED
Manufacturer’s name:
Applied conductor GSW 95 based
Type
Material Steel

galvanized

 Damper weight kg

 Clamps kg

 Total weight kg

75
Steel Lattice Towers(110KV)
Unit REQUIRED

Manufacturer
Country of manufacture
Min. Steel Q uality high tensile Grade S355

Min. Steel Quality Grade S235

Steel bolts Grade 6.8

Steel bolts Grade S355
Tower Weights for Type AA (0°-3°)
Tower type AA + 0 Unit weight kg
Tower type AA + 2 Unit weight kg

Tower type AA + 4 Unit weight kg

Tower type AA + 6 Unit weight kg

Tower type AA + 8 Unit weight kg

Tower type AA +10 Unit weight kg

Tower type AA +12 Unit weight kg

Tower type AA +14 Unit weight kg

Unit weight kg
Tower type AA +16
1.0m Leg Extension for type AA-Tower Unit weight kg

2.0m Leg Extension for type AA-Tower Unit weight kg

Tower Weights for Type BB (<=10°) Unit weight kg

Tower type BB + 0 Unit weight kg

Tower type BB + 2 Unit weight kg

Tower type BB + 4 Unit weight kg

Tower type BB + 6 Unit weight kg

Tower type BB + 8 Unit weight kg

Tower type BB +10 Unit weight kg

76
 Unit REQUIRED
Tower type BB +12 Unit weight kg

Tower type BB +14 Unit weight kg

Tower type BB +16 Unit weight kg

1.0m Leg Extension for type BB-Tower Unit weight kg

2.0 m Leg Extension for type BB-Tower Unit weight kg

Tower Weights for Type CC (<=30°)
33330 o Tower type CC + 0 Unit weight kg

Tower type CC + 2 Unit weight kg

Tower type CC + 4 Unit weight kg

Tower type CC + 6 Unit weight kg

Tower type CC + 8 Unit weight kg

Tower type CC +10 Unit weight kg

Tower type CC +12 Unit weight kg

Tower type CC +14 Unit weight kg

Tower type CC +16 Unit weight kg

1.0m Leg Extension for type CC-Tower Unit weight kg

2.0m Leg Extension for type CC-Tower Unit weight kg

Unit weight kg
Tower Weights for Type DD (<=60°)
Tower type DD + 0 Unit weight kg

Tower type DD + 2 Unit weight kg

Tower type DD + 4 Unit weight kg

Tower type DD + 6 Unit weight kg

Tower type DD + 8 Unit weight kg

Tower type DD +10 Unit weight kg

Tower type DD +12 Unit weight kg

Tower type DD +14 Unit weight kg

77
 Unit REQUIRED
Tower type DD +16 Unit weight kg

1.0m Leg Extension for type DD-Tower Unit weight kg

2.0m Leg Extension for type DD-Tower Unit weight kg

Tower Weights for Type EE/ FF (<=90°) Unit weight kg

Tower type EE/ FF + 0 Unit weight kg

Unit weight kg
Tower type EE/ FF + 2
Tower type EE/ FF + 4 Unit weight kg

Tower type EE/ FF + 6 Unit weight kg

Tower type EE/ FF + 8 Unit weight kg

Tower type EE/ FF +10 Unit weight kg

Tower type EE/ FF +12 Unit weight kg

Tower type EE/ FF +14 Unit weight kg

Tower type EE/ FF +16 Unit weight kg

1.0m Leg Extension for type EE/ FF-Tower Unit weight kg

2.0m Leg Extension for type EE/ FF-Tower Unit weight kg

Tower Weights for Type TT (0-3°) Unit weight kg

Tower type TT + 0 Unit weight kg

Tower type AA L (River crossing) Unit weight kg

78
Tower Earthing Material (110KV) :-
REQUIRED

Steel Band Copper

Manufacturer
Country of origin
Dimensions in mm 30×3.5

Cross Clamp, steel DIN 48 845-F

Manufacturer
Country of origin
Dimensions in mm 60×60

79
 Line Conductor 110kV Design
REQUIRED

Manufacturer
Country of Origin
Code Name:
Appropriate IEC Recommendation and Standards IEC 60 209

IEC1089

DIN 48204
Material of conductor ACSR
Actual area (total) per conductor min mm²
Stranded overall diameter of conductor min. mm
Number of diameter wires

 Aluminium number/ mm 26

 Steel number/ mm 7

Direction of outer layer Right hand

Min. stress of steel at 1% elongation N/ mm² 1280
Maximum resistance of conductor (DC) per 1000 Ohm/ km 0.111
m at 20 °C
Number of conductors per phase (bundle) 2
Maximum tension per phase for purpose of tower design and
application:

 Suspension Towers Newton

 Tension Towers Newton

Horizontal distance between conductors centre of mm 400

one phase
Number of spacers in a standard span per phase
Mass of conductor per m (without grease) min. kg 0,985
(acc. Din 48204 weight = included grease)
Maximum tension of Line conductor:

80
 REQUIRED
Suspension Towers Newton
Tension Towers Newton
Downleads Newton
Maximum uplift per conductor on each crossarm Newton
for purpose of tension tower design
Maximum uplift per conductor in still air at 25°C Newton
(at basic span 400m)
Ultimate strength of conductor min Newton 86400
Assumed equivalent modulus of elasticity of N/ mm² 77000
conductor
Assumed equivalent coefficient of linear per °C 0,0000189
expansion of conductor
Minimum of unjointed length conductor on drum m 3 000
Overall drum dimensions:

 Diameter cm 182.5

 Width cm 107

 Weight kg 500

Assumed maximum full load current per phase A 670

Mean sub span with spacer/ dampers
Number of vibration dampers per span

 Span up to 400m 24

 Span over 400m 48

Dimension from clamp mouth to vibration

damper
mm
 First damper
mm
 Second damper when required

81
 REQUIRED
Conductor grease type:

 Minimum drop-point temperature °C 100

 Mass of grease per km for conductor (core kg/ km 5

only greased) minimum
Conductor thermal conductivity value °C 85

82
Earth Conductor (GSW) 110KV
REQUIRED

Manufacturer
Country of Origin
Appropriate IEC/ VDE/ DIN/ ASTM Standards DIN 48201/ 3
and Recommendations
Material of conductor Galvanised Steel
Code Name: GSW 95
Cross section area mm²
Stranded overall diameter of conductor mm
Number an diameter of wires mm
Direction of outer layer Right hand
Minimum breaking load per wire N/mm² 6110
Mass of conductor per m kg
Maximum tension of earthwire conductor:
Suspension Towers Newton
Tension Towers Newton

Earthwire of downleads Newton

Maximum uplift of earth conductor on earthwire - Newton

crossarm for purpose of tower design
Maximum uplift of earth conductor in still air at Newton
25°C (at basic span 370m)
Ultimate strength of conductor Newton 116080

Assumed equivalent modulus of elasticity of N/ mm² 175000

conductor
Assumed equivalent coefficient of linear per °C 0.000011
expansion of conductor
Standard length of unjointed conductor on drum m 5000

83
 REQUIRED
Number of vibration dampers per span

 Span up to 400m 2

 Span over 400m 4

Dimension from clamp mouth to vibration

damper

 First damper
mm
 Second damper when required
mm
Ambient temperature range °C 0 to + 50
Drop point of grease at least °C 100
Electrical resistance of earth wire at 20°C Ohm/ km 1.5 (max.)
Min short circuit capability (1 sec/ 200°C end kA 10
temperature)

84
Optical Groundwire (OPGW) 110KV
REQUIRED

Construction and Properties of OPGW

Size designation 110 kV Line
Construction
Overall diameter (max) mm mm
Cross-section area as wire mm²

total mm²
Number and size of stainless steel tube mm 1 x 2.8
Number and size of steelwire strands mm 6 x 2.8

mm 14 x 2.3
Construction and Properties of optical cable
included inside OPGW
Size designation 110 kV Line
Optical unit diameter mm
Optical fibre type Single mode (SM G.652)
Number of optical fibre 24
Optical attenuation at wave length 1310nm dB/ km Max 0.34

Optical attenuation at wave length 1550 nm dB/ km Max 0.20

Fibre diameter mode field mm

Cladding µm 125+2
Max allowable temperature: Continuous °C 80

For one second °C 160

Cross sectional view

Component Steel-Wire
Type GSW
Nominal diameter mm
Minimum breaking strength per wires N/ mm²

85
 REQUIRED
Ultimate tensile strength kN 120
Maximum tension stress kN
Every day stress (max) kN
Nominal weight kg/ m
Modules of elasticity final N/ mm² 175 000
Coefficient of linear expansion X 10 -6 /
°C
Maximum DC resistance at 20°C Ohm/ <0.35
km
Calculated cross section area (wires) mm²
Permissible variation in specified diameter mm
Minimum thickness of galvanisation g/m 2
Number of twists (Min) Nos.
Stress at 1% elongation N/ mm²
Short circuit current (minimum) KA/ sec² 25

Mean sub-span with dampers m

Number of vibration dampers per span
Span up to 400m pcs
Span over 400m pcs

86
OPGW Jointing Box Type A(110KV)
REQUIRED

Manufacturer
Material Stainless steel min. grade ANSI 316
Protection degree IP55W
Sealing compound Silicon
rubber
OPGW – OPGW splicing Yes
No. of splices (minimum) 40
Cable entry from bottom Yes
Dimensions

- Height mm

- Width mm

- Depth mm

87
 OPGW Jointing Box Type B(110KV)
REQUIRED

Manufacturer
Material Stainless steel min. grade ANSI 316
Protection degree IP55W
Sealing compound Silicon
rubber
OPGW – OFC splicing Yes
No. of splices (minimum) 40
Cable entry from bottom Yes
Dimensions

- Height mm

- Width mm

- Depth mm

88
Insulator Units Type A 110KV
REQUIRED

Material Brown glazed porcelain

Appropriate Standard IEC 383
Insulator Type
Material of insulating part Porcelain
Colour of glaze brown
Insulator manufacturer and type number
Designation according to IEC 60305
Electromechanical failing load kN 120
Maximum nominal diameter of the insulating part mm 330

Nominal spacing mm 170

Distance between centres of units mm 170

Standard coupling according to IEC 60120 mm 20

Minimum nominal creepage distance mm 525

Mass of units (nominal weight) kg 12.80

Minimum dry lightning impulse withstand kV 550

voltage
Minimum wet power frequency withstand voltage kV 230

Minimum puncture voltage kV 130

89
Insulator Units Type B(110KV)
REQUIRED
Material Brown glazed
porcelain
Appropriate Standard IEC 383
Insulator Type
Material of insulating part Porcelain
Colour of glaze brown
Insulator manufacturer and type number
Designation according to IEC 60305
Electromechanical failing load kN 210
Maximum nominal diameter of the insulating part mm 320

Nominal spacing mm 170

Distance between centres of units mm 170

Standard coupling according to IEC 60120 mm 20

Minimum nominal creepage distance mm 550

Mass of units (nominal weight) kg 13.50

Minimum dry lightning impulse withstand voltage kV 550

Minimum wet power frequency withstand voltage kV 230
Minimum puncture voltage kV 140

90
Insulator Strings(110KV)
Normal suspension insulator set with arcing device at line end only.

REQUIRED

All flashover and withstand voltage levels correct to Normal Yes

Temperature and pressure in accordance with IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 1
Number of strings in vee with 100° included angle 2
Maximum load per insulator strings kN 160
Number of insulators in each insulator string No. 15
Minimum failing load of fittings

 Common to each string kN 160

 Common to double bundled conductor kN 160

 Separate to each conductor kN 150

Minimum failing load, complete set kN 160

Number of units in each string No. 4 without Ins
Overall length of set including clamp and all fittings mm 3072
Mass of set, complete with all fittings and arcing horns (on kg 55
both sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

91
 REQUIRED
Gap between arcing horns when horns fitted both live and mm
earth ens
Min. switching impulse withstand, wet kV
50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV

One minute wet withstand voltage

 Horns at both ends line end kV 230

50Hz impulse flashover Lightning Impulse withstand Voltage

1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only
kV 550
To provide insulation co-ordination with substation equipment
provided under a separate contract, the 50% pos. 1.2/ 50
flashover level shall be provided with a tolerance of + 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV

Set radio noise level dB 60

92
Double Suspension Insulator Set for Major Road Crossing with Arcing
Device at Line End(110KV)
REQUIRED

All flashover and withstand voltage levels correct to Normal Yes

Temperature and pressure in accordance with IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 2
Number of insulators in each insulator string
Number of strings in vee with 100° included angle
Maximum load per insulator strings 2×160KN
Minimum failing load of fittings

 Common to each string 160KN

 Common to double bundled conductor 160KN

 Separate to each conductor 150KN

Minimum failing load, complete set 2×160KN

Number of units in each string 3 without Ins
Overall length of set including clamp and all fittings mm 3190
Mass of set, complete with all fittings and arcing horns (on kg
both sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm

 Actual mm
Length of protected leakage path per string

 Minimum mm

 Actual mm

93
 REQUIRED

 Gap between arcing horns when horns fitted both live mm

and earth ens
Min. switching impulse withstand, wet

 50 Hz withstand tests:

 Dry flashover of complete sets

 Horns at both ends kV

 One minute wet withstand voltage 230

kV
 Horns at both ends line end

 50Hz impulse flashover Lightning Impulse withstand

Voltage 1.2/ 50 Negative wave:

 Horns at both ends

kV 550
 Horns at live end only kV

 To provide insulation co-ordination with substation

equipment provided under a separate contract, the 50%
pos. 1.2/ 50 flashover level shall be provided with a
tolerance of + 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV

Set radio noise level dB 60

94
Terminal Approach and Railway Crossing Suspension Insulator Set with
Arcing Devices at Both Ends(110KV)
REQUIRED

All flashover and withstand voltage levels correct to Yes

Normal Temperature and pressure in accordance with
IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 2
Number of strings in vee with 100° included angle
Maximum load per insulator strings kN 2×160
Minimum failing load of fittings

 Common to each string kN 160

 Common to double bundled conductor kN 160

 Separate to each conductor kN 150

Minimum failing load, complete set kN 2×160

Number of units in each string mm 15 Insulators
Overall length of set including clamp and all fittings mm kg 3190
Mass of set, complete with all fittings and arcing horns kg
(on both sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm 7595

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

95
 REQUIRED
Gap between arcing horns when horns fitted both live mm
and earth ends
Min. switching impulse withstand, wet kV
50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV 230

One minute wet withstand voltage

 Horns at both ends kV

50Hz impulse flashover Lightning Impulse withstand

Voltage 1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only 550
kV
To provide insulation co-ordination with substation
equipment provided under a separate contract, the 50%
pos. 1.2/ 50 flashover level shall be provided with a
tolerance of + 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV

Set radio noise level dB 60

96
Normal Tension Insulator Set Arcing Device at Line End only(110KV)
REQUIRED

All flashover and withstand voltage levels correct to Yes

Normal Temperature and pressure in accordance with
IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 1
Number of strings in vee with 100° included angle 1
Maximum load per insulator strings kN 240
Minimum failing load of fittings

 Common to each string kN 240

 Common to double bundled conductor kN 240

 Separate to each conductor kN 240

Minimum failing load, complete set kN 240

Number of units in each string mm
Overall length of set including clamp and all fittings mm kg
Mass of set, complete with all fittings and arcing horns kg
(on both sides)
Mass of counterweights kg
Overall length of leakage path per string

 Minimum mm 7595

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

Gap between arcing horns when horns fitted both live mm

and earth ens

97
 REQUIRED
Min. switching impulse withstand, wet kV
50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV

One minute wet withstand voltage 230

 Horns at both ends line end kV

50Hz impulse flashover Lightning Impulse withstand

Voltage 1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only
kV 550
To provide insulation co-ordination with substation
equipment provided under a separate contract, the 50%
pos. 1.2/ 50 flashover level shall be provided with a
tolerance of + 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV
Set radio noise level dB 60

98
Double Tension Insulator Set for Major Road Crossing with Arcing
Device at Line End Only(110KV)
REQUIRED

All flashover and withstand voltage levels correct to Normal Yes

Temperature and pressure in accordance with IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 2
Number of strings in vee with 100° included angle
Maximum load per insulator strings KN 2×240
Minimum failing load of fittings

 Common to each string KN 240

 Common to double bundled conductor kN 240

 Separate to each conductor kN 240

Minimum failing load, complete set kN 2×240

Number of units in each string mm
Overall length of set including clamp and all fittings mm kg
Mass of set, complete with all fittings and arcing horns (on kg
both sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm 7595

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

Gap between arcing horns when horns fitted both live and mm
earth ens

99
 REQUIRED
Min. switching impulse withstand, wet kV
50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV 230

One minute wet withstand voltage

Horns at both ends line end kV

50Hz impulse flashover Lightning Impulse withstand Voltage

1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only
kV 550
To provide insulation co-ordination with substation equipment
provided under a separate contract, the 50% pos. 1.2/ 50
flashover level shall be provided with a tolerance of + 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV

Set radio noise level dB 60

100
Terminal Approach and Railway Crossing Tension Insulator Arcing
Device at Both Ends(110KV)
REQUIRED

All flashover and withstand voltage levels correct to Normal Yes

Temperature and pressure in accordance with IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 2
Number of strings in vee with 100° included angle
Maximum load per insulator strings KN 2×240
Minimum failing load of fittings

 Common to each string kN 240

 Common to double bundled conductor kN 240

 Separate to each conductor kN 240

Minimum failing load, complete set kN 2×240

Number of units in each string mm
Overall length of set including clamp and all fittings mm kg
Mass of set, complete with all fittings and arcing horns (on kg
both sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm 7595

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

101
 REQUIRED
Gap between arcing horns when horns fitted both live and mm 2100
earth ens

Min. switching impulse withstand, wet kV

50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV 230

One minute wet withstand voltage

 Horns at both ends kV

50Hz impulse flashover Lightning Impulse withstand Voltage

1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only
kV 550
To provide insulation co-ordination with substation equipment
provided under a separate contract, the 50% pos. 1.2/ 50
flashover level shall be provided with a tolerance of + 3%

Corona test voltage kV 97

Set Radio Interference test voltage kV

Set radio noise level dB 60

Light Duty Tension Insulator for Down Droppers with Arcing Device at
Both Ends(110KV)
REQUIRED

All flashover and withstand voltage levels correct to Normal Yes

Temperature and pressure in accordance with IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2

102
 REQUIRED
Number of strings in parallel 1
Number of strings in vee with 100° included angle
Maximum load per insulator strings KN 160
Minimum failing load of fittings 160

 Common to each string KN 160

 Common to double bundled conductor kN 160

 Separate to each conductor kN 160

Minimum failing load, complete set kN 160

Number of units in each string mm
Overall length of set including clamp and all fittings mm
kg
Mass of set, complete with all fittings and arcing horns (on kg
both sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm 7595

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

Gap between arcing horns when horns fitted both live and mm 2100
earth ens
Min. switching impulse withstand, wet kV

103
 REQUIRED
50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV 230

One minute wet withstand voltage

 Horns at both ends kV

50Hz impulse flashover Lightning Impulse withstand Voltage

1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only
kV 550
To provide insulation co-ordination with substation equipment
provided under a separate contract, the 50% pos. 1.2/ 50
flashover level shall be provided with a tolerance of + 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV

Set radio noise level dB 60

104
Reversed Light Duty Tension Insulator Set for Down Dropper with
Arcing Device at Both Ends(110KV)
REQUIRED

All flashover and withstand voltage levels correct to Normal Yes

Temperature and pressure in accordance with IEC 60383
Switching impulse withstand level to be determined in Yes
accordance with IEC 60060-2
Number of strings in parallel 1
Number of strings in vee with 100° included angle
Maximum load per insulator strings KN 160
Minimum failing load of fittings

 Common to each string KN 160

 Common to double bundled conductor kN 160

 Separate to each conductor kN 160

Minimum failing load, complete set kN 160

Number of units in each string mm
Overall length of set including clamp and all fittings mm
kg
Mass of set, complete with all fittings and arcing horns (on kg
both sides)
Mass of counterweights kg

Overall length of leakage path per string

 Minimum mm 7595

 Actual mm

Length of protected leakage path per string

 Minimum mm

 Actual mm

105
 REQUIRED
Gap between arcing horns when horns fitted both live and mm 2100
earth ens
Min. switching impulse withstand, wet kV
50 Hz withstand tests:

Dry flashover of complete sets

 Horns at both ends kV 230

One minute wet withstand voltage

 Horns at both ends kV

50Hz impulse flashover Lightning Impulse withstand Voltage

1.2/ 50 Negative wave:

 Horns at both ends

kV
 Horns at live end only
kV 550
To provide insulation co-ordination with substation equipment
provided under a separate contract, the 50% pos. 1.2/ 50
flashover level shall be provided with a tolerance of + 3%
Corona test voltage kV 97
Set Radio Interference test voltage kV

Set radio noise level dB 60

106
FITTINGS (110KV)

Suspension Clamps
REQUIRED

Manufacturer’s name:
Material (body) forged
Type XGZ-4
Applied Conductor ACSR
Armour Rod Used
Ultimate breaking strength kN 120
Slip strength kN

Tension Clamps(110KV)
REQUIRED

Type Wedge type

Manufacturer’s name:

Material

 Dead end body and jumper connector Aluminum

 Steel core with clevis Galv. St.

 Bolt Galv. St.

Ultimate breaking strength kN 120

Minimum tensile strength

 Dead end clamp kN 240

 Jumper connector kN

Arcing Horns(110KV)
REQUIRED

Manufacturer’s name:

Material Galv. St.

107
 REQUIRED

Insulation porcelain

Number of insulators
Horn gap length
Bolt Galv. St.

Armour Rods Line Conductor(110KV)

REQUIRED

Manufacturer’s name:
Applied conductor ACSR
Material Al. alloy

Type
Slip strength
Minimum tensile strength 120 KN

Dimension of lay

Armour Rods Earth Conductor(110KV)

REQUIRED

Manufacturer’s
Applied conductor GSW 95

Material Al. alloy

Type

Slip strength KN
Minimum tensile strength KN
Dimension of lay mm

Armour Rods Optical Ground Wire(110KV)

REQUIRED

Manufacturer’s name:
Applied conductor GSW 95
based

108
 REQUIRED
Material Aluminium
alloy
Type
Slip strength Match OPGW

Minimum tensile strength Match OPGW

Dimension of lay Match OPGW

Joint Sleeves for Line Conductor(110KV)

REQUIRED

Manufacturer’s name:
Applied conductor ACSR
Material Aluminium/
Steel hot dip
galvanised
Minimum tensile strength after compressed KN 120

109
Joint Sleeves for Earthwire(110KV)
REQUIRED

Manufacturer’s name:
Applied conductor GSW 95
Type Compression type
Material Steel, hot dip
galvanised
Minimum tensile strength after compressed

Repair Sleeves for Line Conductor(110KV)

REQUIRED
Manufacturer’s name:
Applied conductor ACSR

Type Compression type

Material Aluminum
Minimum tensile strength after compressed KN 120

Repair Sleeves for Earthwire(110KV)

REQUIRED
Manufacturer’s name:
Applied conductor GSW 95
Material Hot-dip
Galvanized
Steel
Minimum tensile strength after compressed Over than
95% Wire
UTS.

Dampers for Line Conductor(110KV)

REQUIRED

Manufacturer’s name:

110
 REQUIRED
Applied conductor ACSR

Type
Material

 Damper weight kg

 Clamps kg

 Total weight kg

Dampers for Earthwire(110KV)

REQUIRED

Manufacturer’s name:
Applied conductor GSW 95
Type
Material

 Damper weight kg

 Clamps kg

 Total weight kg

111
Dampers for Optical Groundwire OPGW(110KV)
REQUIRED
Manufacturer’s name:
Applied conductor GSW 95
based
Type
Material Steel

galvanized

 Damper weight kg

 Clamps kg

 Total weight kg

112