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Engine Generator Set Inspection Checklist: Section A - Customer Data

This document is an engine generator set inspection checklist used to record inspection and test results. It contains sections for customer and equipment data, a visual and mechanical inspection checklist, electrical test measurements including insulation resistance, DC overpotential, voltage and current measurements, and load tests at various percentages of the generator rating. Notes provide guidance on test procedures and requirements.

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214 views2 pages

Engine Generator Set Inspection Checklist: Section A - Customer Data

This document is an engine generator set inspection checklist used to record inspection and test results. It contains sections for customer and equipment data, a visual and mechanical inspection checklist, electrical test measurements including insulation resistance, DC overpotential, voltage and current measurements, and load tests at various percentages of the generator rating. Notes provide guidance on test procedures and requirements.

Uploaded by

sri_lnt
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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ENGINE GENERATOR SET INSPECTION CHECKLIST

For use of this form see TM 5-694; the proponent agency is COE.

SECTION A - CUSTOMER DATA


1. PLANT/BUILDING 2. LOCATION 3. JOB NUMBER

4. EQUIPMENT 5. CIRCUIT DESIGNATION 6. DATE (YYYYMMDD)

7. TEST EQUIPMENT TYPE/BRAND AND CALIBRATION DATE 8. TESTED BY

SECTION B - EQUIPMENT DATA


9. MANUFACTURER 10. STYLES/S.O. 11. VOLTAGE RATING 12. kW RATING

13. CIRCUIT BREAKER SIZE/INTERRUPTING RATING 14. WET BULB TEMPERATURE 15. DRY BULB TEMPERATURE

SECTION C - VISUAL AND ELECTRICAL/MECHANICAL INSPECTION


16.
CHECK POINT COND* NOTES CHECK POINT COND* NOTES

EXTERIOR OF EQUIPMENT EQUIPMENT IDENTIFICATION

COMPLETENESS OF ASSEMBLY BRACING

EQUIPMENT ROTATION PROPER PHASE CONNECTIONS

CHECK OIL LEVEL REFERENCE DRAWINGS

CHECK FUEL LEVEL WORKING CLEARANCE

PROPER EQUIPMENT GROUNDING ANCHORAGE

CHECK METERS/GAUGES ALL FILTERS AND VENTS CLEAR

TIGHTNESS OF BOLTED CONNECTIONS CHECK EQUIPMENT ENVIRONMENTAL


CLASSIFICATION
CHECK FOR PROVISIONS OF SPILL
VERIFY GOVERNOR AND REGULATOR CONTAINER
CHECK VIBRATION CONTROL SYSTEM

CHECK BATTERIES CHECK FUEL FILTER

CHECK RADIATOR FLUID CHECK ALARM INDICATORS: PROPER


COLOR FOR EACH FUNCTION
PROPER SYSTEM GROUND

SECTION D - ELECTRICAL TESTS


17. INSULATION RESISTANCE A-GRD B-GRD C-GRD A-B B-C C-A
@ V

POLARIZATION INDEX
RATIO = 10 MINUTE/1 MINUTE
DC OVERPOTENTIAL TEST
@ V
18. NOTES
1. PERFORM 5 MEASUREMENTS AT ONE MINUTE INTERVALS.
2. DC HIPOT MEASUREMENTS SHOULD BEGIN AT 20% OF MAXIMUM TEST VOLTAGE AND INCREASE IN EQUAL
INTERVALS.
MAX DC TEST VOLTAGE = R (2 x NAMEPLATE RATING) x 1.6
WHERE R = .8 FOR DC TEST ON INSTALLATION
WHERE R = .6 FOR DC TEST AFTER SERVICE
(TEST MEASUREMENTS SHOULD NOT EXCEED MANUFACTURER'S RECOMMENDATION)

DA FORM 7468-R, AUG 2002 PAGE 1 OF 2


APD LC v1.00
SECTION D - ELECTRICAL TESTS (Continued)
19. VOLTAGE AND CURRENT MEASUREMENTS
MEASUREMENT DESCRIPTION
VOLTAGE** CURRENT**
A-N B-N C-N A-B B-C C-A A B C N G

20. LOAD TESTS AS A PERCENTAGE OF GENERATOR RATING

NO LOAD 25 % 75 % 100 % 110% (PRIME ENGINE ONLY)

A-N

B-N

C-N

A-B

B-C

C-A

21. NOTES
1. VOLTAGE MEASUREMENT TO BE MADE AFTER GENERATOR IS STARTED AND CONNECTED TO LOAD (CAN USE
LOAD BANK).
2. DURING COMMISSIONING OF GENERATOR SETS OR ANY EQUIPMENT, A REPRESENTATIVE OF THE
MANUFACTURING COMPANY OR SUPPLIER MUST BE PRESENT TO WITNESS AND/OR PERFORM THE TESTS.

3. ENGINE GENERATOR TESTING IS A VERY INTENSIVE PROCESS AND REQUIRES A 10 TO 14 HOUR DAY
DEPENDING ON THE EQUIPMENT BEING COMMISSIONED. SUPPLIER/MANUFACTURER NORMALLY SUPPLY
GENERATOR TESTING LOAD REQUIREMENTS.

4. VERIFY ALL SYSTEM CHECK POINTS DURING LOAD CHANGES AND RECORD PER SPECIFIED REQUIREMENTS
AND/OR EQUIPMENT MANUFACTURER.

5. PERFORM AND RECORD ENGINE MANUFACTURER'S RECOMMENDED CHECKS AND INSPECTIONS.

*CONDITION: A=ACCEPTABLE; R=NEEDS REPAIR, REPLACEMENT OR ADJUSTMENT; C=CORRECTED; NA=NOT APPLICABLE


**NOTE VALUE AND PHASING
DA FORM 7468-R, AUG 2002 PAGE 2 OF 2
APD LC v1.00

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