G3 Armorers Manual___________________________________________________________________________HECKLER & KOCH, INC.
Part: Weapon:
HECKLER & KOCH
Maintenance Retractable butt stock G3
Instructions
OBERNDORF/NECKAR
Designation of operation (s):
Replacing the recoil spring
(Spare parts set for back plate)
Description of operation (s):
� Punch out rivets (4) of the recoil spring guide rod
� Remove stop pin (1), recoil spring guide ring (2) and recoil spring (3).
� Slide new recoil spring with guide ring onto recoil spring guide rod.
� Insert back plate (5) in the assembly fixture.
� Slide compression tube onto recoil spring guide rod and clamp compression tube.
� Fit stop pin and both rivets into recoil spring guide rod.
� Swivel down recoil spring guide rod so that it comes to rest on center points and punch-in
the rivets.
Tools:
Assembly fixture 1013-40.09 V7
Hammer
Pin punch dia. 3.5, Center punch dia. 10
Gauges:
Sheet No.:
Auxiliaries:
9.2
Maintenance Instructions 28
G3 Armorers Manual___________________________________________________________________________HECKLER & KOCH, INC.
Part: Weapon:
HECKLER & KOCH
Maintenance Retractable butt stock G3
Instructions
OBERNDORF/NECKAR
Designation of operation (s):
Replacing the recoil spring
Assembling the retractable butt stock
Description of operation (s):
Assembling the retractable butt stock.
� Slide protective cover (3) onto butt stock (7).
� Insert gripping lever (2) in the recesses of the guide rails and push butt stock to half length
into the back plate.
� Press protective cover into the back plate.
� Attach clamping lever (4) to the buffer housing so that the two lugs engage properly in the
gripping lever.
� Insert locking ring (5) so that the end of the tension spring engages in the bore of the
locking ring.
� Insert snap ring (6).
Pre-tensioning the spring in the clamping lever
Retract butt stock all the way up to stop.
Swivel clamping lever to the left.
Swivel back clamping lever all the way to stop.
Press ratchet into the notch of the locking ring and swivel back clamping lever.
Repeat this process until clamping lever is under spring tension.
Tools:
Gauges:
Sheet No.:
Auxiliaries:
9.3
Maintenance Instructions 29
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Section 2 Spare Parts 30
Section 2 Spare Parts 31
HECKLER & KOCH
Spare Parts
G3 Rifle Page 32
Version: Fixed butt stock
OBERNDORF/NECKAR
Item Parts Designation Part No. Ident. No. Qty of parts Remarks
Per 100
arms/devices
1 2 3 4 5 7
Barrel with receiver, cocking lever housing and
1 100229/5-1111.491/1 206 731 3 Marking acc. To contract
magazine release lever
2 Flash hider, complete 1013-101.100 200 368 3
3 Rotary rear sight 100229/5-101.05 206 495 2
4 Spare parts set to rotary rear sight, comprising: St 1013-300 200 988 5
5 Clamping screw 1013-101.29 200 372 10
6 Windage adjusting screw 1013-101.30 200 384
7 Washer 1013-101.28 200 371
8 Toothed lock washer A 5,3 DIN 6798 922 617
9 Compression spring for ball catch x2 1013-101.09 200 383
10 Balls x2 3 III-6 DIN 5401 929 897
11 Cap, complete 100229/5-01.14 206 497 2
12 Magazine catch, complete 1013-01.20/1 205 618 5
13 Compression spring for magazine catch 1013-01.25 200 393 20
14 Contact piece for magazine catch 1013-01.26 200 394 5
15 Push button for magazine catch 1013-01.27 200 396 5
16 Clamping sleeve 2,5 x 10 DIN 1481 922 608 30
17 Cocking lever 100229-01.43 224 886 5
18 Cocking lever support 1013-01.36 200 402 5
19 Cocking lever elbow spring 1013-01.42 200 404 10
20 Cocking lever axle 1013-01.37 200 403 20
21 Front sight 1013-101.51 200 415 5
22 Clamping sleeve 4 x 12 DIN 1481 922 609 20
23 Locking piece 1013-02.01 200 439 3
24 Firing ping 1013-02.04 200 440 5
Section 2 Spare Parts 32
Section 2 Spare Parts 33
HECKLER & KOCH
Spare Parts
G3 Rifle Page 34
Version: Fixed butt stock
OBERNDORF/NECKAR
Item Parts Designation Part No. Ident. No. Qty of parts Remarks
Per 100
arms/devices
1 2 3 4 5 7
25 Firing pin spring 1013-02.05 200 441 5
26 Bolt head, complete 1013-02.06 200 442 3
27 Extractor 1013-02.08 200 444 10
28 Extractor spring 1013-02.09 200 445 10
29 Locking roller 1013-01.100 200 447 10 Oversize 0,02 mm
30 Holder for locking rollers 1013-02.11 200 449 5
31 Clamping sleeve 2 x 6.9 1013-02.12 200 450 15
32 Bolt head locking lever 1013-02.15 200 452 2
33 Compression spring for bolt head locking lever 1013-02.16 200 453 5
34 Cylindrical pin 1013-02.18 200 454 5
Part # acc. to contract
35 Pistol grip 3
concerned
36 Grip 1013-03.08 200 462 3
37 Lens head cylindrical screw M 5 x 10 DIN 85-8G 922 613 10
38 Toothed lock washer J 5,3 DIN 6797 922 616 20
39 Fire selector lever, complete 1013-03.14/1 205 621 5
40 Trigger housing, complete 100229/5-03.30 206 571 3
41 Locking pin for pistol grip and handguard 1013-03.01 200 459 15
42 Butt stock 100229-041.21 206 577 3
43 Back plate, complete 1013-04.40/1 205 633 3
44 Buffer 1013-04.550 200 555 2
45 Countersunk screw, self-locking 1013-041.31 200 543 30
46 Toothed lock washer V 5,3 DIN 6798 922 615 50
47 Buffer screw, self-locking 1013-041.17 200 531 3
48 Toothed lock washer J 8,4 DIN 6798 922 614 50
Section 2 Spare Parts 34
Section 2 Spare Parts 35
HECKLER & KOCH
Spare Parts
G3 Rifle Page 36
Version: Fixed butt stock
OBERNDORF/NECKAR
Item Parts Designation Part No. Ident. No. Qty of parts Remarks
Per 100
arms/devices
1 2 3 4 5 7
49 Spring washer A 8 DIN 127 928 147 10
50 Butt plate 1013-041.12 200 527 2
51 Recoil spring 1013-04.08 200 525 10
Also applies to retractable butt
52 Spare parts set to pack plate, comprising St 1013-200 200 992 10
stock
53 Recoil spring stop pin 1013-04.09 200 523
54 Recoil spring guide ring 1013-04.10 200 524
55 2 rivets 1013-04.11 200 526
56 Butt stock locking pin 1013-04.01 200 520 5
57 Hand guard 100229/1-1691.16 205 977 3
58 Magazine 1015-10 205 554 5
59 Sling 100229/1-860 205 638 2
Parts differing from the standard version
(subject to contract concerned)
70 Bayonet mount 100313 200 768 2 Replaces Item 11, Cap
Replace Item 57, but only in
71 Handguard with mount 100229/2-1691.16 206 263 3
connection with item 72
Only in connection with Item
72 Multipurpose carrying sling R 3/1 100229/3-800 205 501 2
71
Section 2 Spare Parts 36
Section 2 Spare Parts 37
HECKLER & KOCH
Spare Parts
G3 Rifle Page 38
Version: Retractable butt stock
OBERNDORF/NECKAR
Item Parts Designation Part No. Ident. No. Qty of parts Remarks
Per 100
arms/devices
1 2 3 4 5 7
Back plate with recoil spring guide tube, recoil spring
1 1013-40.09 200 974 3
and buffer
2 Gripping lever 1013-40.32 200 951 3
3 Protective cover with locking pins 1013-40.20 200 964 5
4 Clamping lever with ratchet and tension spring 1013-40.23 200 955 3
5 Locking ring with stop ring 1013-40.29 200 952 5
6 Snap ring H 19 x 1.2 922 622 5
7 Retractable butt stock with butt cap 1013-401.50 200 967 3
Spare parts set for back plate, consisting of: Also applies to fixed butt
St 1013-200 200 992 10
stock
Stop pin 1013-04.09 200 523
Guide ring 1013-04.10 200 524
Rivets x2 1013-04.11 200 526
Section 2 Spare Parts 38
Section 3 Special tools, gauges and fixtures 39
HECKLER & KOCH
G3 Rifle Special tools, gauges and fixtures Page 40
OBERNDORF/NECKAR
Item Parts Designation Part No. Ident. No. Qty of parts Remarks
Per 100
arms/devices
1 2 3 4 5 7
1 Straightening mandrel for cocking lever housing 1013-100 W5 300 573 1
2 Control gauge 1013-100 L1 300 577 1
3 Straightening mandrel for receiver 1013-100 W6 300 574 1
4 GO and symmetry gauge 1013-01.72 L1 300 834 1
5 Chamber cleaning kit 1013 W3/1 300 007 3
6 Spare brush 1013 W3/2 300 008 50
7 NO GO gauge for barrel 1013-01.89 L11 307 713 2
8 Rod for 1013-01.89 L11/1 1013-01.89 L11/2 300 345 2
9 Cleaning rod 1013-101.49 W24 300 751 20
Section 3 Special tools, gauges and fixtures 40
Section 3 Special tools, gauges and fixtures 41
HECKLER & KOCH
G3 Rifle Special tools, gauges and fixtures Page 42
OBERNDORF/NECKAR
Item Parts Designation Part No. Ident. No. Qty of parts Remarks
Per 100
arms/devices
1 2 3 4 5 7
10 Pin punch, dia. 5 957 315 5
11 Pin punch, dia. 4 958 215 5
12 Pin punch, dia. 3.5 957 942 5
13 Pin punch, dia. 2.5 958 214 5
14 Pin punch, dia. 2 958 213 5
15 Center punch, dia. 10 957 323 5
16 Backing-out punch, dia. 4, conically ground 952 227 5
17 Rear sight adjusting tool 1013 W4 300 009 5
18 Spring pin retaining tool 1013-101 W4 300 591 5
19 Spring pin retaining tool 1013-101.53 W1 300 767 5
20 Spring pin retaining tool 1013-02.06 W2 301 105 5
21 Feeler gauge 962235 329 830 5
22 Universal spanner 1013/41 W7 312 387 3
23 Limit gauge for firing pin protrusion 1013-02 L3 322 164 3
24 Extractor protrusion gauge 1013-02.06 L1 312 040 3
25 Bore scope St 510115 954 610 2
26 Caliber plug gauge (set) 1013-01.89 L11/1 300 344 1
Section 3 Special tools, gauges and fixtures 42
Section 3 Special tools, gauges and fixtures 43
HECKLER & KOCH
G3 Rifle Special tools, gauges and fixtures Page 44
OBERNDORF/NECKAR
Item Parts Designation Part No. Ident. No. Qty of parts Remarks
Per 100
arms/devices
1 2 3 4 5 7
27 Assembly fixture 1013-04.21 V2 301 988 1
28 Screwdriver 1013-041 W1 314 875 3
1015-11 W3 302 390 Aluminum
29 Calibrating mandrel for magazine housing 1
1015-10 W3 316 896 Steel (as required)
30 Assembly fixture 1013-02.06 V1 301 101 1
31 Screwdriver, 7 x 140 52 734 050 952 656 5
32 Plastic hammer, dia. 27 mm 51 208 027 957 422 2
For retractable butt stock
33 Assembly fixture 1013-40.09 V17 323 828 1
(without illustration)
Section 3 Special tools, gauges and fixtures 44
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Section 3 Special tools, gauges and fixtures 45
