Model XMT868 PDF
Model XMT868 PDF
Startup Guide
(One- and Two-Channel)
May 2004
Model XMT868
Ultrasonic Flow Transmitter for
Liquids (1- & 2-Channel)
Startup Guide 910-171UB2
June 2003
The warranties set forth herein are exclusive and are in lieu of
all other warranties whether statutory, express or implied
(including warranties or merchantability and fitness for a
particular purpose, and warranties arising from course of
dealing or usage or trade).
iii
June 2003
Table of Contents
Chapter 1: Installation
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Site Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Electronics Enclosure Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Flowcell Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Transducer Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Cable Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Transducer Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Installing a Flowcell. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Installing Temperature Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Mounting the XMT868 Electronics Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Making the Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Wiring the Line Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Wiring the Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Wiring the Standard 0/4-20 mA Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Wiring the Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Wiring the Option Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
What Next?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Chapter 3: Operation
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Powering Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
The Optional LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
The Optional RCCU Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Taking Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
The LCD Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
The RCCU Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
What Next?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
iv
June 2003
v
Chapter 1
Installation
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
!WARNING!
The Model XMT868 flow transmitter can measure
the flow rate of many fluids, some potentially
hazardous. The importance of proper safety
practices cannot be overemphasized.
Installation 1-1
June 2003
Unpacking Carefully remove the electronics enclosure, the transducers, and the
cables from the shipping containers. Before discarding any of the
packing materials, account for all components and documentation
listed on the packing slip. The discarding of an important item along
with the packing materials is all too common. If anything is missing
or damaged, contact the factory immediately for assistance.
Site Considerations Because the relative location of the flowcell and the electronics
enclosure is important, use the guidelines in this section to plan the
XMT868 installation. Figure 1-1 below shows a typical installation.
1-2 Installation
June 2003
Electronics Enclosure Note: For compliance with the European Union’s Low Voltage
Location (cont.) Directive (73/23/EEC), this unit requires an external power
disconnect device such as a switch or circuit breaker. The
disconnect device must be marked as such, clearly visible,
directly accessible, and located within 1.8 m (6 ft) of the
Model XMT868.
Flowcell Location Ideally, choose a section of pipe with unlimited access; for example, a
long stretch of pipe that is above ground. However, if the flowcell is
to be mounted on an underground pipe, dig a pit around the pipe to
facilitate installation of the transducers.
Transducer Location For a given fluid and pipe, the Model XMT868’s accuracy depends
primarily on the location and alignment of the transducers. In addition
to accessibility, when planning for transducer location, adhere to the
following guidelines:
Cable Lengths Locate the electronics enclosure as close as possible to the flowcell/
transducers, preferably directly on the flowcell. However, GE
Panametrics can supply transducer cables up to 1,000 ft (300 m) in
length for remote location of the electronics enclosure. If longer
cables are required, consult the factory for assistance.
Transducer Cables When installing the transducer cables, always observe established
standard practices for the installation of electrical cables. Do not route
transducer cables alongside high amperage AC power lines or any
other cables that could cause electrical interference. Also, protect the
transducer cables and connections from the weather and corrosive
atmospheres.
Installation 1-3
June 2003
Transducer Cables Note: If you are using your own cables to connect the transducers
(cont.) to the electronics console, they must have electrical
characteristics identical to the cables supplied by GE
Panametrics. For transducer frequencies up to 2 MHz, the
cables in each pair must be the same length within ±4 in. (10
cm). For transducer frequencies above 2 MHz, the cables in
each pair must be the same length within ±0.5 in. (1.25 cm).
Installing a Flowcell A flowcell is the section of pipe where the transducers are mounted. It
can be created either by mounting the transducers on the existing
pipeline or by mounting them on a spoolpiece. A spoolpiece is a
separately manufactured pipe section, matched to the existing pipe,
which contains ports for mounting the transducers. This approach
allows the transducers to be aligned and calibrated before inserting
the spoolpiece into the pipeline.
1-4 Installation
November 2003
Installing Temperature
Transmitters (cont.)
Temperature
Transmitter
RTD
Thermowell
Coupling
Flowcell Wall
Mounting the XMT868 The standard model XMT868 electronics package is housed in a
Electronics Enclosure NEMA-4X weather-resistant enclosure suitable for indoor or outdoor
use. Refer to Figure 1-9 on page 1-20 for the mounting dimensions
and the weight of this enclosure.
!WARNING!
If a unit equipped with an optional LCD display
board is being installed in a hazardous area, be
sure to adjust the backlight brightness and display
contrast before mounting the electronics
enclosure. See Chapter 2, Displaying Data, in the
Programming Manual for details.
!WARNING!
Proper grounding of the XMT868 chassis is
required to prevent the possibility of electric shock.
See Figure 1-10 on page 1-21 for the location of the
chassis grounding screw.
Installation 1-5
June 2003
Making the Electrical This section contains instructions for making all the necessary
Connections electrical connections to the Model XMT868 flow transmitter. Refer
to Figure 1-11 on page 1-22 for a complete wiring diagram.
Except for the power connector, all electrical connectors are stored on
their terminal blocks during shipment and may be removed from the
enclosure for more convenient wiring. Simply, feed the cables
through the conduit holes on the side of the enclosure, attach the
wires to the appropriate connectors and plug the connectors back into
their terminal blocks.
Refer to Figure 1-4 on page 1-12 and prepare the Model XMT868 for
wiring by completing the following steps:
!WARNING!
Always disconnect the line power from the Model
XMT868 before removing either the front cover or
the rear cover. This is especially important in a
hazardous environment.
1-6 Installation
June 2003
Wiring the Line Power The Model XMT868 may be ordered for operation with power inputs
of 100-120 VAC, 220-240 VAC, or 12-28 VDC. The label on the side
of the electronics enclosure lists the meter’s required line voltage and
power rating. The fuse size is listed in Chapter 4, Specifications. Be
sure to connect the meter only to the specified line voltage.
Refer to Figure 1-11 on page 1-22 to locate terminal block TB5 and
connect the line power as follows:
!WARNING!
Improper connection of the line power leads or
connecting the meter to the incorrect line voltage
may damage the unit. It may also result in
hazardous voltages at the flowcell and associated
piping as well as within the electronics enclosure.
Installation 1-7
June 2003
Wiring the Line Power 1. Prepare the line power leads by trimming the line and neutral AC
(cont.) power leads (or the positive and negative DC power leads) to a
length 0.5 in. (1 cm) shorter than the ground lead. This ensures
that the ground lead is the last to detach if the power cable is
forcibly disconnected from the meter.
2. Install a suitable cable clamp in the conduit hole indicated in
Figure 1-11 on page 1-22. If possible, avoid using the other
conduit holes for this purpose, to minimize any interference in the
circuitry from the AC power line.
3. Strip 1/4-in. of insulation from the end of each of the three line
power leads.
4. Route the cable through the conduit hole and connect the line
power leads to terminal block TB5, using the pin number
assignments shown in Figure 1-11 on page 1-22.
5. Leaving a bit of slack, secure the power line with the cable clamp.
!WARNING!
Make sure both covers, with their O-ring seals, are
installed and the set screws tightened before
applying power in a hazardous environment.
Caution!
The transducers must be properly wired before applying
power to the meter.
Proceed to the next section to continue the initial wiring of the Model
XMT868 flow transmitter.
1-8 Installation
June 2003
Wiring the Transducers Before wiring the XMT868 transducers, complete the following
steps:
• Remove the rear cover and install all required cable clamps.
!WARNING!
Before connecting the transducers, take them to a
safe area and discharge any static buildup by
shorting the center conductor of the transducer
cables to the metal shield on the cable connector.
Installation 1-9
June 2003
Wiring the Standard 0/4- The standard configuration of the Model XMT868 flow transmitter
20 mA Analog Outputs includes two isolated 0/4-20 mA analog outputs (designated as
outputs 1 and 2). Connections to these outputs may be made with
standard twisted-pair wiring, but the current loop impedance for these
circuits must not exceed 600 ohms.
1. Disconnect the main power to the unit and remove the rear cover.
2. Install the required cable clamp in the chosen conduit hole on the
side of the electronics enclosure.
3. Refer to Figure 1-11 on page 1-22 for the location of terminal
block J1 and wire the analog outputs as shown. Secure the cable
clamp.
Note: Analog outputs 1 and 2 in the wiring diagram correspond to
analog outputs A and B in Slot 0 in the XMT868 software.
4. If wiring of the unit has been completed, reinstall the rear cover on
the enclosure and tighten the set screw.
!WARNING!
Make sure both covers, with their o-ring seals, are
installed and the set screws tightened before
applying power in a hazardous environment.
Note: Prior to use, the analog outputs must be set up and calibrated.
See Chapter 1, Calibration, of the Service Manual for detailed
instructions.
Proceed to the next section to continue the initial wiring of the unit.
1-10 Installation
June 2003
Wiring the Serial Port The Model XMT868 flow transmitter is equipped with a built-in
serial communications port. The standard port is an RS232 interface,
but an optional RS485 interface is available upon request. Proceed to
the appropriate sub-section for wiring instructions. For more
information on serial communications refer to the EIA-RS Serial
Communications Manual (916-054).
Wiring the RS232 Use the serial port to connect the Model XMT868 flow transmitter to
Interface a printer, an ANSI terminal or a personal computer. The RS232
interface is wired as Data Terminal Equipment (DTE), and the signals
available at terminal block J1 are shown in Table 1-1 below. Refer to
Figure 1-11 on page 1-22 and complete the following steps:
1. Disconnect the main power to the unit and remove the rear cover.
2. Install the required cable clamp in the chosen conduit hole on the
side of the electronics enclosure.
3. Use the information in Table 1-1 below to construct a suitable
cable for connecting the Model XMT868 to the external device. If
desired, an appropriate cable may be purchased from GE
Panametrics.
Note: Signal names that imply direction (e.g., transmit and receive)
are named from the point of view of the DTE device (the GE
Panametrics meter is usually considered the DTE device).
When the RS232 standard is strictly followed, these signals
are labeled with the same name and pin # on the DCE device
side as well. Unfortunately, the convention is not followed
because the DTE and DCE side get confused. Therefore,
connections that imply direction are changed to reflect their
direction on the DCE side.
Installation 1-11
June 2003
Wiring the RS232 4. Feed the flying leads end of the cable through the conduit hole and
Interface (cont.) wire it to terminal block J1. Connect the other end of the cable to
the printer, ANSI terminal or personal computer, and secure the
cable clamp.
After the wiring has been completed, consult the User’s Manual for
the external device to configure it for use with the XMT868.
Wiring the RS485 Use the optional RS485 serial port to network multiple XMT868 flow
Interface transmitters to a single computer terminal. Upon request, the standard
RS232 port on the XMT868 may be configured as a two-wire, half-
duplex RS485 interface, through a device such as the INMAC Model
800052 RS232-RS422/RS485 converter.
IMPORTANT: The XMT868 must be configured at the factory for
RS485 operation.
To wire the RS485 serial port, refer to Figure 1-11 on page 1-22 and
complete the following steps:
1. Disconnect the main power to the unit and remove the rear cover.
2. Install the required cable clamp in the chosen conduit hole on the
side of the electronics enclosure.
3. Feed one end of the cable through the conduit hole, wire it to
terminal block J1 and secure the cable clamp. Connect the other
end of the cable to the converter, as shown in Figure 1-4 below.
4. If wiring of the unit has been completed, reinstall the rear cover on
the enclosure and tighten the set screw.
Proceed to the next section to continue the initial wiring of the unit.
XMT868 Converter
N.C. 6 1 TD OUT
N.C. 7 2
RX 8 3
TX 9 4 RD IN
1-12 Installation
June 2003
Wiring the Option Cards The XMT868 can accommodate one option card in Slot 1 and one
option card in Slot 2. The following types of option cards are
available only in the combinations listed in Table B-1 on page B-1:
1. Disconnect the main power to the unit and remove the rear cover.
2. Install a cable clamp in the chosen conduit hole on the side of the
electronics enclosure and feed a standard twisted-pair cable
through this conduit hole.
3. Locate the 12-pin terminal block (J2) in Figure 1-11 on page 1-22
and wire the option card as indicated on the label inside the rear
cover (see Figure 1-3 on page 1-7 and Figure 1-12 on page 1-23).
Secure the cable clamp.
4. If wiring of the unit has been completed, reinstall the rear cover on
the enclosure and tighten the set screw.
Note: Prior to use, the option card must be set up and calibrated.
See Chapter 1, Programming Site Data, in the Programming
Manual and Chapter 1, Calibration, in the Service Manual for
detailed instructions.
Installation 1-13
June 2003
Wiring an Alarms Option Each alarms option card includes two or four Form C relays
Card (designated as A, B, C and D), which are available in two types:
• general purpose
The maximum electrical ratings for the relays are listed in Chapter 4,
Specifications. Each of the alarm relays can be wired as either
Normally Open (NO) or Normally Closed (NC).
Conventional Fail-Safe
not triggered not triggered
NO NO
C C
NC NC
ALARM ALARM
MONITORING MONITORING
DEVICE DEVICE
NO NO
C C
NC NC
ALARM ALARM
MONITORING MONITORING
DEVICE DEVICE
Conventional Fail-Safe
triggered triggered or power failure
1-14 Installation
June 2003
Wiring a 0/4-20 mA This option card includes two or four isolated 0/4-20 mA analog
Analog Inputs Option inputs (designated as A, B, C and D), each of which includes a 24
Card VDC power supply for loop-powered transmitters. Either input may
be used to process the temperature signal, while the other input is
used to process the pressure signal.
24 VDC
POWER SUPPLY
- +
+ IN Sensor
+
RTN - OUT
+24V
Analog Input
Transmitter
+
- OUT Sensor
RTN
+24V + IN
Installation 1-15
June 2003
Wiring a 0/4-20 mA Wire the analog inputs as shown on the label in the rear cover (see
Analog Inputs Option Figure 1-3 on page 1-7 and Figure 1-12 on page 1-23).
Card (cont.)
Note: The analog inputs option card can be calibrated with the
Model XMT868’s built-in analog outputs. However, be certain
that the analog outputs have been calibrated first. See
Chapter 1, Calibration, in the Service Manual for the
appropriate procedures.
Wiring a Totalizer and Each totalizer and frequency output option card provides two or four
Frequency Output outputs (designated as A, B, C, and D).
Option Card
Wire this option card in accordance with the connections shown on
the label in the rear cover (see Figure 1-3 on page 1-7 and Figure 1-12
on page 1-23). Figure 1-7 below shows sample wiring diagrams of a
totalizer output circuit and a frequency output circuit.
Totalizer Output
Model XMT868 Pulse Counter
Volts +
(Int. Pwr. Sup.)
OUT
Load
RTN
Volts -
(Common)
+5V
200Ω
OUT IN
RTN Common
Frequency Output
1-16 Installation
June 2003
Wiring an RTD Inputs The Model XMT868 RTD (Resistance Temperature Device) inputs
Option Card option card provides two direct RTD inputs (designated as A and B).
Each RTD input requires three wires, and should be connected as
shown on the label in the rear cover (see Figure 1-3 on page 1-7 and
Figure 1-12 on page 1-23).
Wiring a 0/4-20 mA The analog outputs option card includes two isolated 0/4-20 mA
Analog Outputs Option outputs (designated as A and B). Connections to these outputs may be
Card made with standard twisted-pair wiring, but the total current loop
impedance for these circuits must not exceed 1,000 ohms. Wire this
option card with the connections shown on the label in the rear cover
(see Figure 1-3 on page 1-7 and Figure 1-12 on page 1-23).
A Specific Example To illustrate the procedures described in the previous sections for
wiring the option cards, a specific example may prove helpful.
Assume that an XMT868 is equipped with and option card numbered
703-1223-08. Table B-1 on page B-1 in Appendix B, Data Records,
indicates that this option card includes two analog current inputs and
two standard alarm relays.
By referring to Figure 1-12 on page 1-23, you can see that the
appropriate connection diagram for this option card is the first one
from the left in the middle row. This label should also be found inside
the rear cover of the XMT868. Based on this information, wiring of
the Input/Output connections to terminal block J2 should be
completed as shown in Table 1-2 below.
Installation 1-17
June 2003
Wiring the Modbus The Modbus option card uses the RS485 standard for Modbus
Option Card communication. The Modbus card must be installed in Slot 2. The
RS485 standard allows up to 32 nodes (drivers and receivers) on one
multidrop network, at distances up to 4,000 ft (1,200 m). GE
Panametrics recommends using 24-gauge (24 AWG) twisted-pair
wire with a characteristic impedance of 120 ohms and 120-ohm
termination at each end of the communications line.
Note: The Modbus option card provides its own RS485 connections.
Thus, the meter can have its serial port configured as RS232
and still provide RS485 Modbus signals.
IMPORTANT: Because the Modbus option card uses pins 1 and 2 on
terminal block J2, only those option cards that do not
use these pins may be installed in Slot 1, while a
Modbus card is installed in Slot 2. Specifically, only
the option cards designated as “OI” and “OR” in
Figure 1-12 on page 1-23 are compatible with the
Modbus option card.
To link the XMT868 to the control system (refer to Figure 1-8):
1. Connect the TMT- wire to pin #I/O1, the inverting or negative
connection.
2. Connect the TMT+ wire to pin #I/O2, the non-inverting or
positive connection.
3. If desired, the pin #I/O3 can be used for an optional shield
.
TMT-
TMT+
Shield (Opt)
1-18 Installation
June 2003
Data Logging Option The XMT868 can be fitted with a data logging option card, which
Card must be installed in Slot 2. The data logging option card increases the
XMT868’s memory by up to 2 MB, to enhance its logging capability,
and includes an industry-standard PCMCIA card connector for
additional expansion.
What Next? After the XMT868 has been completely installed and wired, proceed
to Chapter 2, Initial Setup, to program the meter for taking flow rate
measurements.
!WARNING!
Make sure both covers, with their o-ring seals, are
installed and the set screws tightened before
applying power in a hazardous environment.
Installation 1-19
June 2003
Ø6.10 (Ø155)
2.06
(52)
51°
H I LE
3.86 EN W EN
OP ER
(98) T
G
NO
IS
RCV
DO
ED
N
IO
NE
NS
AS
P
OU TE
VR I R SOUS
0.53 (13)
Mounting Boss
(shown with optional display board)
1.00 (25)
0.28 (7)
0.25 (6)
1.25 (32)
3/4" NPTF
1/4-20 UNC-2B, 4 plcs
Installation 1-20
June 2003
NO
NO
NO
1.75
G
IS
IS
IS
RCV RCV RCV
DO
DO
DO
ED
ED
ED
1.00
Pipe 1.55
XGS868 XGS868 XGS868
TX FAULT PWR TX TX FAULT PWR TX
4.50 TX FAULT PWR TX
N
1.25
IO
IO
IO
NE
NE
NE
NS
NS
S
AS AS Weld AS
N
P
P
OU TE Mounting Boss OU TE OU TE
VR I R SOUS Mounting Boss VR I R SOUS 0.05 VR I R SOUS
Mounting Boss
Gnd Screw Gnd Screw
U-Bolts 0.25
Pipe Gnd Screw
TYPICAL MOUNTING POST Mounting Post 1/4-20 Hardware
1/4-20 Hardware 1/4-20 Hardware
1.250
Conduit Holes
5.000 1.250
NOTE: Mount unit so that
conduit holes clear angle 1.250
bracket. .265 Dia., 8 plcs
Front Cover
Rear Cover 0.625
1.000
1.080 2.830
6.000 2.830
Pipe
1.400
Angle Bracket 5/16-18 Hardware
.330 Dia., 4 plcs 5.000
Installation 1-21
June 2003
Installation 1-22
June 2003
CR,FR,TR CIR RR IR
Pin 1 Pin 1 Pin 1 Pin 1
2 2 2 2
3 3 3 3
4 4 4 4 NOTE:
5 5 5 5 R = RTD Input
6 6 6 6 A = Standard Alarm
7 7 7 7 H = Hermetic Alarm
8 8 8 8
F = Frequency Output
9 9 9 9
T = Totalizer Output
10 10 10 10
I = Current Input
11 11 11 11
C = Current Output
12 12 12 12
O = Blank/No Connection
Installation 1-23
Chapter 2
Initial Setup
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Site Parameters In order to begin using the Model XMT868, the following sub-menus
within the User Program will be accessed:
Programming Methods There are two methods for programming the XMT868 flowmeter:
Although the displays differ somewhat, the general procedures are the
same for the RCCU and IDM methods. This chapter provides detailed
instructions for programming the XMT868 with an RCCU. If the
IDM software is being used, refer to Appendix C, Instrument Data
Manager, in the Programming Manual and/or the IDM User’s
Manual for complete instructions.
Using the RCCU To energize the RCCU, press the [ON] key on its keypad. The
RCCU’s LCD display, which consists of 4 lines x 20 characters, will
be activated. See Figure 2-1 below for the layout of the RCCU
keypad and display.
Indicator Block
Display
ONLINE PROGRAM SL
On Line Operations
Edit Site
PROG LOG DATA
Right Arrow Key
F1 F2 F3
ON Key
Soft Function Key
Up Arrow Key
ABC DEF GHI OFF
Left Arrow Key
7 8 9
Down Arrow Key
JKL MNO PQR SEND
4 5 6
Clear Key
STU VWX YZ RCV
1 2 3
Exit Key Shift Key
0
PRINT MENU
Using the RCCU (cont.) Immediately upon activation, the RCCU will perform its normal
startup routine. This results in a display of the GE Panametrics logo,
followed by these informational displays:
GE Panametrics Inc.
--RCCU--
Remote Control
Communications Unit
Software Revision
RCCU R1B
F1 F2 F3
Communications Failure If an attempt to communicate with the XMT868 does not result in a
proper connection with the RCCU, and error message such as the
following appears:
Make sure that the RCCU battery is not weak, the windows on both
the RCCU and the XMT868 are clean, the transmission distance does
not exceed 8 ft (2.5 m), the angle of incidence does not exceed 15°
and there is an unobstructed line of sight between the two devices.
Then, carefully aim the RCCU and try again. If this fails to resolve
the problem, see Chapter 4, Parts Replacement, in the Service
Manual for instructions on RCCU battery replacement. If this does
not resolve the problem, contact GE Panametrics for assistance.
Accessing the User To access the XMT868’s User Program, the RCCU must be pointed
Program directly at the receiver in the window on the electronics enclosure
whenever data is being sent or received (see Figure 2-2 below).
RCV
XGS868
TX FAULT PWR TX
The green light in the window glows continuously to indicate that the
XMT868 is receiving power, while the red light should glow for more
than two seconds whenever a signal from the RCCU is initiated. If the
red light blinks repeatedly, the XMT868 is not receiving the RCCU
signal correctly. The Send/Receive lights on the RCCU blink once to
indicate the sending/receiving of a signal.
Note: If the red (Fault) light blinks once or flickers briefly, a flow
fault is indicated. This is unrelated to the RCCU, and the
problem must be resolved by referring to Chapters 2 and 3,
Error Codes and Diagnostics, in the Service Manual.
If the operation was aborted, the RCCU resets to the main menu.
Otherwise, proceed to the next display.
F1 F2 F3
F1 F2 F3
Note: The right arrow in the upper right corner of the display
indicates that additional options are available. These are
accessed by pressing the [Ì] or [Í] key.
The PROG Menu To get the flowmeter up and running you only need to enter data into
the following sub-menus: ACTIV, CHx-SYSTM, GLOBL-SYSTM and
PIPE. Refer to the Programming Manual for information on all other
sub-menus. Be sure to record all programming data in Appendix B,
Data Records.
After pressing [ENT] or one of the [Fx] keys on the RCCU, the
following screen appears:
F1 F2 F3
The GLOBL Menu To begin programming your meter you must select the system units
from the GLOBL menu as discussed below. Refer to Figure 2-3 on
page 2-33 (for IDM refer to Figure 2-6 on page 2-36) and remember
to record all programming data in Appendix B, Data Records.
The GLOBL-SYSTM This menu is used to enter several general system parameters (e.g.,
Sub-menu English or metric units). For units with 2 channels, this menu is also
used to compute parameters such as the sum, difference or average of
the channel 1 and channel 2 signals. When calculating the SUM, DIF
or AVE readouts, data from the GLOBL-SYSTM sub-menu is used.
Any conflicting data entered in the CHx-SYSTM sub-menu is
overridden.
F1 F2 F3
For single-channel units, the meter exits the SYSTM sub-menu and
returns to the Global PROGRAM prompt shown above. Press the
[EXIT] key once and proceed to The CHx Menu on page 2-11.
For 2-channel units, proceed to the following prompt.
The GLOBL-SYSTM
Sub-menu (cont.) GGG| Press [F1]-[F3] to select the
desired volumetric units for the
VOLUMETRIC UNITS
flow rate display.
current selection appears here
GAL/S GAL/M GAL/H
The GLOBL-SYSTM
Sub-menu (cont.) GGG| Press [F1]-[F3] to select the
desired number of digits to the
VOL DECIMAL DIGITS
right of the decimal point in the
current setting appears here volumetric flow rate display.
0 1 2
GGG|
TOTALIZER UNITS
current setting appears here
AC-IN AC-FT
F1 F2 F3
The GLOBL-SYSTM
Sub-menu (cont.) GGG| Press [F1]-[F3] to select the
desired number of digits to the
TOTAL DECIMAL DIGITS
right of the decimal point in the
current setting appears here totalized flow rate display.
0 1 2
The CHx Menu This menu is used to enter data specific to each channel. Refer to
Figure 2-4 on page 2-34 (for IDM refer to Figure 2-6 on page 2-36)
and remember to record all programming data in Appendix B, Data
Records.
The ACTIV Sub-menu The ACTIV sub-menu permits selection of the desired measurement
method. In addition, it is used to activate/deactivate one or both of the
channels in a 2-Channel Model XMT868.
Note: For a 1-Channel XMT868, the CH2 option does not appear.
The CHx-SYSTM Sub- After completing the final entry in the ACTIV sub-menu, the
menu following screen reappears:
F1 F2 F3
GGG|
TOTALIZER UNITS
current setting appears here
AC-IN AC-FT
F1 F2 F3
English Metric
GAL = gallons L = liters
MGAL = million gallons ML = megaliters
ft^3 = cubic feet m^3 = cubic meters
Mft^3 = million cubic feet Mm^3 = million cubic meters
BBL = barrels BBL = barrels
MBBL = million barrels MBBL = million barrels
AC-IN = acre-inches
AC-FT = acre-feet
The CHx-SYSTM Sub- The abbreviations and definitions of the available mass flow units are
menu (cont.) shown in Table 2-5 below. The choices shown in the above prompt
are determined by the selection made in the GLOBL-SYSTEM sub-
menu.
The available mass flow units are shown in Table 2-5 on page 2-16.
The choices shown in the above prompt are determined by the
selection made in the GLOBL-SYSTEM sub-menu.
The abbreviations and definitions of all the available power units are
shown in Table 2-6 below.
The PIPE Sub-menu Enter the transducer and pipe parameters via the PIPE sub-menu.
While following the programming instructions, refer to Figure 2-4 on
page 2-34 if the Energy Option is OFF or refer to Figure 2-5 on page
2-35 if the Energy Option is ON and proceed to the next page. If you
are using IDM refer to Figure 2-7 on page 2-37.
To program the XMT868 for use with the type of transducer being
used, do one of the following:
Special Transducers The next three prompts apply only to special transducers. If a
standard clamp-on transducer is being used, skip ahead to the PIPE
OD prompt on page 2-24.
F1 F2 F3
F1 F2 F3
Tw is the time required for the transducer signal to travel through the
transducer and its cable. This time delay must be subtracted from the
transit times of the upstream and downstream transducers to ensure
an accurate measurement.
Special Transducers The following two prompts only appear if special clamp-on
(cont.) transducers are being used. If special wetted transducers are being
used, proceed to PIPE OD on page 2-24.
F1 F2 F3
F1 F2 F3
GGG|
PIPE MATERIAL
current value appears here
GLASS PLSTC OTHER
F1 F2 F3
Pipe Material (cont.) Some of the pipe materials above require additional selections. See a
complete list of choices in Table 2-8 below.
Pipe OD (cont.) Obtain the required information by measuring either the pipe outside
diameter (OD) or circumference at the transducer installation site.
The data may also be obtained from standard pipe size tables found in
Sound Speeds and Pipe Size Data manual (914-004).
F1 F2 F3
If the pipe wall thickness is not available, look up the value in a table
of standard pipe size data which can be found in Sound Speeds and
Pipe Size Data manual (914-004).
Path Length
GGGG Press [F1] or [F2] to select the
PATH LENGTH P desired units. Then, enter the
path length of the ultrasonic
current value appears here
signal and press [ENT].
inch feet
F1 F2 F3
Axial Length L
GGGG Press [F1] or [F2] to select the
AXIAL LENGTH L desired units. Then, enter the
axial length of the ultrasonic
current value appears here
signal and press [ENT].
inch feet
F1 F2 F3
Transducer Angle
GGGG Enter the transducer angle and
TRANSDUCER ANGLE press [ENT].
current setting appears here
F1 F2 F3
Lining
GGGG Press [F1] for NO. Press [F2]
LINING for YES and proceed to the
prompt below.
current setting appears here
NO YES
F1 F2 F3
Tracking Windows
GGGG Press [F1] for NO. Press [F2]
TRACKING WINDOWS? for YES.
current setting appears here
NO YES
F1 F2 F3
Fluid Type
GGGG Use the [Ì] and [Í] keys to
FLUID TYPE access the additional choices.
Then, press [F1]-[F3] to select
current setting appears here
the desired fluid type.
XXXXX XXXXX XXXXX
F1 F2 F3
Reynolds Correction
GGGG Press [F1] or [F2] to select the
REYNOLDS CORRECTION Reynolds Correction status.
current selection appears here
OFF ACTIV
F1 F2 F3
KV Input Selection
GGGG Press [F1] or [F2] to select
KV INPUT SELECTION TABLE or STATC.
Number of Traverses
GGG| Press [F1]-[F3] to select the
NUMBER OF TRAVERSES appropriate number of
traverses.
current value appears here
1(Z) 2(V) 3
Transducer Spacing
GGGG Enter the value for the trans-
TRANSDUCER SPACING ducer spacing and press
[ENT].
____ in (mm)
F1 F2 F3
The display now takes you back to the top menu, ACTIV, SYSTM,
PIPE, I/O, SETUP. Press the [EXIT] key once and proceed to
Exiting the User Program on page 2-32.
Depth of Reflector
GGGG Enter the value for the Depth
DEPTH OF REFLECTOR of Reflector and press [ENT].
%
F1 F2 F3
The Depth of Reflector specifies where in the pipe the flowmeter will
look for the reflected transducer signal. The default value is 50%,
which places the measurement location at the center of the pipe. This
setting is optimal for most applications; however, you may want to
decrease this value for larger pipes to improve signal strength. When
you decrease this setting, the measurement location moves closer to
the wall of the pipe, decreasing the path length and reducing signal
attenuation.
The display now takes you back to the top menu, ACTIV, SYSTM,
PIPE, I/O, SETUP. Press the [EXIT] key once and proceed to
Exiting the User Program on page 2-32.
Exiting the User After leaving the PIPE sub-menu, the meter returns to the following
Program prompt:
F1 F2 F3
1-CHANNEL UNITS
2-CHANNEL UNITS
VOLUMETRIC UNITS
F1 F2 F3 F1 F2 F3
GAL/S GAL/M GAL/H MGD ft3/s ft3/m
F1 F2 F3 F1 F2 F3
ft3/h Mft3/d BBL/S BBL/M BBL/H MBL/D
F1 F2 F3 F1 F2 F3
A-I/S A-I/M A-I/H A-I/D A-F/S A-F/M
F1 F2
A-F/H A-F/D
TOTALIZER UNITS
F1 F2 F3 F1 F2 F3
GAL MGAL ft^3 Mft^3 BBL MBBL
F1 F2
AC-IN AC-FT
Figure 2-4: The ACTIV, CHx-SYSTM and PIPE with Energy Option OFF Menu Map for the RCCU
[*for 2-Channel meter only] PROGRAM
F1 F2* F2 or F3
CH1 CH2 GLOBL
Channel PROGRAM
F1 F2 F3 F1 F2 F1 F2 F3
ACTIV SYSTM PIPE I/O SETUP SYSTM I/O COMM
CHANNEL LABEL See Figure 2-3
Channel/Site status TRANSDUCER NUMBER
F1* F2* F3* SITE/CHANNEL MESSAGE F1 F2
OFF TRANS TRNFL ENERGY OPTION STD SPEC
F1 F2 SPECIAL TRANSDUCER
*Selections are
OFF ON WEDGE TYPE
different depending F1 F2 F3
on installed options.
VOLUMETRIC UNITS RAYL SHEAR WETTD [TRNFL] [TRANS]
F1 F2 F3 F1 F2 F3
GAL/S GAL/M GAL/H MGD ft3/s ft3/m [Wetted Type] [Clamp-On Type] FREQUENCY TRACKING WINDOWS?
F1 F2 F3 F1 F2 F3 F1 F2 F3 F1 F1 F2
ft3/h Mft3/d BBL/S BBL/M BBL/H MBL/D 500k 1MHz 2MHz 5MHz NO YES
F1 F2 F3 F1 F2 F3
A-I/S A-I/M A-I/H A-I/D A-F/S A-F/M Tw
[WETTD] [RAYL/SHEAR]
F1 F2 FLUID TYPE
A-F/H A-F/D WEDGE ANGLE
F1 F2 F3 F1 F2 F3 F1
WEDGE SOUNDSPEED WATER OIL METH ETH LN2 FREON OTHER
VOL DECIMAL DIGITS
PIPE MATERIAL
F1 F2 F3 F1
F1 F2 F3 F1 F2 F3 F1 F2 F3
0 1 2 3
STEEL IRON Cu Al BRASS CuNi GLASS PLSTC OTHER
TOTALIZER UNITS F1 F2 F3 F1
F1 F2 F3 F1 F2 F3 PIPE SOUNDSPEED NORML SEA LUBE CRUDE
GAL MGAL ft^3 Mft^3 BBL MBBL WATER TEMPERATURE
FLUID SOUNDSPEED
F1 F2
AC-IN AC-FT
TOT DECIMAL DIGITS F1 F2 F1 F2 F1 F2 F1 F2 F3 F1 F2 F3 FLUID TYPE
CARBN SS DUCT CAST 30%Ni 10%Ni PYREX FLINT CROWN NYLON POLYE POLYP F1 F2 F3 F1
F1 F2 F3 F1
F1 F2 W100 W260 OIL OTHER
0 1 2 3
PVC ACRYL MINIMUM SOUNDSPEED
MAXIMUM SOUNDSPEED
MASS FLOW OFF
Figure 2-5: The ACTIV, CHx-SYSTM and PIPE with Energy Option ON Menu Map for the RCCU
F1 F2* F2 or F3
CH1 CH2 GLOBL
Channel PROGRAM
F1 F2 F3 F1 F2 F1 F2 F3
ACTIV SYSTM PIPE I/O SETUP SYSTM I/O COMM
CHANNEL LABEL See Figure 2-3
Channel/Site status TRANSDUCER NUMBER
SITE/CHANNEL MESSAGE
F1* F2* F3* ENERGY OPTION F1 F2
OFF TRANS TRNFL F1 F2 STD SPEC
OFF ON SPECIAL TRANSDUCER
*Selections are WEDGE TYPE
different depending
on installed options. VOLUMETRIC UNITS F1 F2 F3
F1 F2 F3 F1 F2 F3 RAYL SHEAR WETTD
GAL/S GAL/M GAL/H MGD ft3/s ft3/m
F1 F2 F3 F1 F2 F3
[Wetted Type] [Clamp-On Type] FREQUENCY
ft3/h Mft3/d BBL/S BBL/M BBL/H MBL/D
F1 F2 F3 F1
F1 F2 F3 F1 F2 F3
A-I/S A-I/M A-I/H A-I/D A-F/S A-F/M 500k 1MHz 2MHz 5MHz
F1 F2 [TRNFL] [TRANS]
Tw
A-F/H A-F/D
[WETTD] [RAYL/SHEAR]
TRACKING WINDOWS?
VOL DECIMAL DIGITS WEDGE ANGLE
F1 F2
F1 F2 F3 F1
WEDGE SOUNDSPEED NO YES
0 1 2 3
PIPE MATERIAL
TOTALIZER UNITS F1 F2 F3 F1 F2 F3 F1 F2 F3 FLUID TYPE
F1 F2 F3 F1 F2 F3 STEEL IRON Cu Al BRASS CuNi GLASS PLSTC OTHER F1 F2 F3
GAL MGAL ft^3 Mft^3 BBL MBBL WATER MIXED OTHER
F1 F2 PIPE SOUNDSPEED WATER TEMPERATURE FLUID SOUNSPEED FLUID SOUNDSPEED
AC-IN AC-FT Percentage of Water
Exit
Figure 2-6: The Channel-STATUS, SYSTEM and GLOBAL-SYSTEM Menu Map for IDM
[*for 2-Channel meter only]
English Metric
Status System Pipe Parameters Input/Output SET UP
CHANNEL LABEL
See Figure 2-7
SITE/CHANNEL MESSAGE 1-CHANNEL UNITS
Disabled Transit Transflection ENERGY OPTION
2-CHANNEL UNITS
GAL/S GAL/M GAL/H MGD ft3/s ft3/m ft3/h Mft3/d BBL/S BBL/M BBL/H MBL/D
AC-IN AC-FT
AC-IN AC-FT
TOTAL DECIMAL DIGITS
TOTAL DECIMAL DIGITS
0 1 2 3 0 1 2 3
MASS FLOW
ENERGY OPTION ON ENERGY OPTION OFF
0 1 2 3 0 1 2 3
0 1 2 3 0 1 2 3
HEATING or COOLING
ENERGY OPTION OFF ENERGY OPTION ON
COOL HEAT
FLOW MEASUREMENT
RTN SPPLY
Exit
STD SPEC
SPECIAL TRANSDUCER
WEDGE TYPE
1(Z) 2(V) 3 4 5
TRANSDUCER SPACING
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Powering Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
• Powering Up
• Taking Measurements
Note: All inputs and outputs of the Model XMT868 are calibrated at
the factory, prior to shipment. If it becomes necessary to
recalibrate any of the inputs and/or outputs, see Chapter 1,
Calibration, of the Service Manual for instructions.
!WARNING!
To ensure the safe operation of the Model XMT868,
it must be installed and operated as described in
this manual. In addition, be sure to follow all
applicable local safety codes and regulations for
the installation of electrical equipment.
Operation 3-1
June 2003
Powering Up Because the Model XMT868 does not have an ON/OFF switch, it
will power up as soon as the connected power source is energized.
There are four methods for obtaining readings from the XMT868:
Immediately upon power up the green PWR light begins to glow, and
about 15 seconds later the software version display appears. Then, the
meter performs a series of internal checks, which takes about 45
seconds, prior to displaying the flow rate data.
Note: If the Model XMT868 fails any of the internal checks (see
Chapter 2, Error Codes, in the Service Manual), try
disconnecting the power and then repowering the unit. If the
meter continues to fail any of the internal checks, contact the
factory for assistance.
3-2 Operation
June 2003
The Optional LCD The components of the optional LCD display are shown in Figure 3-1
Display below, along with a typical mass flow rate readout.
Channel # Parameter
• Channel Number
• Flow Parameter
• Units of Measure
!WARNING!
If a unit equipped with an optional LCD display
board is being installed in a hazardous area, be
sure to adjust the backlight brightness and display
contrast before mounting the electronics
enclosure. See Chapter 2, Displaying Data, in the
Programming Manual for details.
The example in Figure 3-1 above uses the default display settings.
However, the first three items in the list above may be reprogrammed
to display a variety of alternative choices. See the Programming
Manual for detailed instructions on programming these parameters.
Note: Error code messages may appear in the upper right corner of
the LCD display. For information about these error codes and
how to respond to them, refer to Chapter 2, Error Codes, in
the Service Manual.
Operation 3-3
June 2003
The Optional RCCU The components of the optional RCCU display are shown in
Display Figure 3-2 below, along with a typical flow rate readout.
Channel # Parameter
Flow Rate Units
F1 F2 F3
• Channel Number
• Flow Parameter
• Units of Measure
The example in Figure 3-2 above is typical, but the first three items in
the list above may be reprogrammed to display a variety of alternative
choices. See the Programming Manual for detailed instructions on
programming these parameters.
Note: Error code messages may appear in the upper right corner of
the LCD display. For information about these error codes and
how to respond to them, refer to Chapter 2, Error Codes, in
the Service Manual.
3-4 Operation
June 2003
The LCD Display To use the optional LCD display for obtaining flow rate data, simply
power on the XMT868 as described earlier in this chapter. Then, read
the flow rate directly from the display (see Figure 3-1 on page 3-3).
The RCCU Display Power on the RCCU, establish communications with the XMT868
and enter the ONLINE program, as described in Chapter 2, Initial
Setup. Then, proceed as follows:
Operation 3-5
June 2003
Note: For a 1-Channel XMT868, only the CH1 option in the [F1]
position appears in the next prompt.
GGG|
CHAN NAMES
current selection appears here
DIF AVE
F1 F2 F3
3-6 Operation
June 2003
F1 F2 F3
LIVE FLOW Link GGG| Use the [Ì] and [Í] keys to
CH1 Velocity find the desired flow parame-
ter, and press the [Fx] key to
4500 LB/HR
select it.
VEL VOLUM +TOTL
Operation 3-7
June 2003
The RCCU Display Table 3-2 below describes the measurement parameters that are
(cont.) available at the above prompt.
The DIAG* option listed in Table 3-2 above represents all of the
individual diagnostic parameters that appear at the previous prompt.
See Chapter 3, Diagnostics, of the Service Manual for a complete
description of these options.
What Next? The Startup Guide is intended to provide only those instructions
necessary to get the XMT868 installed and operating. By following
the instructions in this chapter, the Model XMT868 can be set up to
display the desired channel option and the desired measurement
parameter, using either the LCD display or the RCCU.
3-8 Operation
Chapter 4
Specifications
General Specifications The general specifications for the Model XMT868 flow transmitter
are divided into the following categories:
Hardware Configuration Channel Options:
Standard: 1 Channel.
Optional: 2 Channel (2 pipes or 2 paths per pipe).
Mode Options:
Transit-Time.
Transit-Time plus TransFlection.
Package Options:
Standard:
Epoxy-coated aluminum NEMA 7/4X.
Explosion proof Class I, Div. 1, Groups B, C & D. Class II, III,
Div. 1, Groups E, F & G.
Flameproof EEx d IIC Tamb = 60oC T5.
Optional:
Stainless steel NEMA 7/4X.
Explosion proof Class I, Div. 1, Groups B, C & D. Class II, III,
Div. 1, Groups E, F & G.
Flameproof EEx d IIC Tamb = 60oC T5.
Dimensions:
Standard housing: 10 lb (4.5 kg); 8.2 x 6.6 in. (208 x 168 mm).
Optional housing: 30 lb (13.6 kg); 8.2 x 6.6 in. (208 x 168 mm).
Storage Temperature:
-67° to 167°F (–55° to 75°C).
Flow Accuracy Accuracy specifications assume a fully developed flow profile and a
(% of Reading) straight run of 10 pipe diameters upstream and 5 pipe diameters
downstream.
Transit-Time Mode:
Pipe Diameter > 6 in. (150 mm)
Velocity >1 ft/s (> 0.3 m/s): ± 2% typical (± 0.5 to 1% with
calibration).
Velocity < 1 ft/s (< 0.3 m/s): ± 0.03 ft/s (± 0.01 m/s) typical.
Pipe Diameter < 6 in. (150 mm)
Velocity >1 ft/s (> 0.3 m/s): ± 2 to 5% typical.
Velocity <1 ft/s (< 0.3 m/s): ± 0.15 ft/s (± 0.05 m/s) typical.
TransFlection Mode:
Pipe Diameter 2 in. (50 mm) and larger:
Velocity > 1 ft/s (> 0.3 m/s): ± 5% typical or ± 2% calibrated
accuracy.
Specifications 4-1
June 2003
General Specifications
(cont.)
TransFlection Mode:
± 1 to 15 ft/s (± 0.3 to 4.6 m/s).
1 to 30 ft/s (0.3 to 9.1 m/s).
-1 to -30 ft/s (-0.3 to -9.1 m/s).
TransFlection Mode:
30:1.
TransFlection Mode:
± 0.5% of full scale (clamp-on transducers).
TransFlection Mode:
Acoustically-conductive multi-phase fluids. This includes raw
sewage, sludge, slurries, tar sands, oil-water-gas mixtures,
acoustically-attenuating liquids and other demanding applications.
4-2 Specifications
June 2003
Electrical The electrical specifications for the Model XMT868 flow transmitter
Specifications are divided into the following categories:
Power Consumption:
20 W maximum.
European Compliance This unit complies with EMC Directive 89/336/EEC and 73/23/EEC
Low Voltage Directive (Installation Category II, Pollution Degree 2).
Option Cards:
Optional Inputs/Outputs of the following types may be added:
Specifications 4-3
June 2003
4-4 Specifications
June 2003
Transducer
Specifications
Process Connection:
Standard: 1-in. NPTM, 3/8-in. NPTM.
Optional: RF flange, socket weld, fuse bond and others.
Maximum Pressure:
Standard: 0 to 3,000 psig (0.1013 to 20 MPa).
Optional: Higher pressures on request.
Temperature Range:
Standard: –40° to 212°F (–40° to 100°C).
Optional (overall range): -310o to 932oF (-190 to 500oC).
Mounting:
Spoolpiece, hot tap, or cold tap.
Housing (Optional):
Explosion proof: Class I, Div. 1, Groups C & D.
Flameproof: EEx d IIC T4 to T6.
Weatherproof: NEMA 4, IP65.
Submersible.
Specifications 4-5
June 2003
Transducer
Specifications (cont.)
Mounting:
SS chain or strap, welded or magnetic clamping fixtures.
Housing (Optional):
Explosion proof: Class I, Div. 1, Groups C & D.
Flameproof: EEx d IIC T4 to T6.
Weatherproof: NEMA 4, IP65.
Submersible.
Temperature Type:
Transducers (optional) Loop-powered 3-wire platinum RTDs; clamp-on and wetted
(thermowell) types are available.
Range:
-4o to 500oF (-20o to 260oC), not all extremes of parameters can
be achieved simultaneously.
Accuracy:
0.27oF (0.15oC), wetted RTDs, matched pairs.
4-6 Specifications
June 2003
Pipe Sizes:
Transit-Time Mode: Inside diameter 0.5 to 200 in.
Pipe Sizes:
Transit-Time Mode:
Outside Diameter: 0.5 to 200 in. (12.7 mm to 5 m) and larger.
TransFlection Mode:
Outside Diameter: 2 to 200 in. (5 cm to 5 m) and larger.
Specifications 4-7
June 2003
Flowcell Specifications
Material:
Standard: Stainless steel; carbon steel; plastics; fiberglass.
Optional: Other metals; plastics; etc.
Process Connection:
Standard: Straight (welding); 150-lb flange; 300-lb flange.
Optional: MJ; Victaulic; RTJ flanged; cold tap.
Interrogation:
Standard: Conventional 45o tilted-diameter; one or more
traversals.
Optional: Mid-radius chord; multi-chords including multiple
paths.
4-8 Specifications
Appendix A
CE Mark Compliance
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
June 2003
Introduction For CE Mark compliance, the Model XMT868 flow transmitter must
be wired in accordance with the instructions in this appendix.
Wiring The Model XMT868 must be wired with the recommended cable, and
all connections must be properly shielded and grounded. Refer to
Table A-1 below for the specific requirements.
Available Option Cards The XMT868 can accommodate one option card in Slot 1 and one in
Slot 2. The available configurations are listed in Table B-1 below.
Option Cards Installed Whenever an option card is installed or changed in the XMT868 flow
transmitter, record the type of card and any additional setup
information in the appropriate row of Table B-2 below.
Site Data After the Model XMT868 flow transmitter has been installed, specific
site data must be entered via the User Program, prior to operation.
Record that information in Table B-3 below.
Table B-3: Site Data
General Information
Model # Serial #
Software Vers. Setup Date
GLOBL-SYSTM
Meter Message Vol. Dec. Digits
System Units English Metric Totalizer Units
Vol. Units Tot. Dec. Dig.
GLOBL-I/O-ERROR
Error Handling 2-Path Error No Yes
GLOBL-COMM
Meter Address MOD. Parity
Baud Rate MOD. Stop Bits
MOD. Baud Rate MOD. Address
CHx-ACTIVE
Channel 1 Channel 2 (if applicable)
Channel Status Off1 Trans Tranfl Channel Status Off1 Trans Tranfl
CHx-SYSTM
Channel 1 Channel 2 (if applicable)
Channel Label Channel Label
Chan. Message2 Chan. Message2
Energy Option On Off Energy Option On Off
Vol. Units Vol. Units
Vol. Dec. Digits Vol. Dec. Digits
Totalizer Units Totalizer Units
Tot. Dec. Dig. Tot. Dec. Dig.
Mass Flow Mass Flow
Mass Flow Time Mass Flow Time
MDOT Dec. Dig. MDOT Dec. Dig.
Mass Totals Mass Totals
Mass Dec. Digits Mass Dec. Digits
Power Power
Power Dec. Dig. Power Dec. Dig.
Energy (Total) Energy (Total)
Energy Dec. Dig. Energy Dec. Dig.
Heat. or Cool. Heat. or Cool.
Flow Meas. Flow Meas.
1not 2”Site
available for 1-Channel meter, Message” for 1-Channel meter
Measuring P and L If you are using wetted transducers, the XMT868 requires you to
enter the path length (P) and the axial dimension (L). P is the
transducer face-to-face distance, and L is the axial projection of P in
the flow stream.
Pipe Thickness
P
θ Pipe
OD
Top View
Measuring P and L Use Figure C-2 to properly measure the coupling length. Typically,
(cont.) the transducer face is positioned just outside the inside diameter (ID)
of the pipe, or slightly retracted inside the coupling.
FD
MA 45o
CL
Index
A F
Abbreviations, Volumetric Units Flowcell
. . . . . . . . . . . . . . . . . . . . . 2-8, 2-9, 2-13, 2-14 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
ACTIV Sub-Menu . . . . . . . . . . . . . . . . . . . . 2-11 Fluid Type, Selecting . . . . . . . . 2-26, 2-27, 2-28
Alarms Option Card Fuse Ratings . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Connecting . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Fail-Safe Operation . . . . . . . . . . . . . . . . . 1-14 G
Pin Assignments. . . . . . . . . . . . . . . . . . . . 1-21
Analog Inputs Option Card GLOBL
Connecting . . . . . . . . . . . . . . . . . . . . . . . . 1-15 Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Pin Assignments. . . . . . . . . . . . . . . . . . . . 1-15 Sub-Menus . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Analog Outputs (Slot 0) I
Connecting . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Initial Setup
Pin Assignments. . . . . . . . . . . . . . . . . . . . 1-21 Data Table . . . . . . . . . . . . . . . . . . . . . . . . . B-3
Analog Outputs Option Card Minimum Required . . . . . . . . . . . . . . . . . . .2-1
Connecting . . . . . . . . . . . . . . . . . . . 1-17, 1-19 Input Voltage . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
Pin Assignments. . . . . . . . . . . . . . . . . . . . 1-21 Internal Tests . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Axial Dimension . . . . . . . . . . . . . . . . . . . . . .C-1
Axial Length, Programming. . . . . . . . . . . . . 2-26
L
C Lightning Protector, Connecting. . . . . . . . . . .1-9
LVD Statement . . . . . . . . . . . . . . . . . . . . . . . .1-3
Cable
Serial Port. . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Transducers . . . . . . . . . . . . . . . . . . . . . . . . 1-3
M
CE Mark Compliance. . . . . . . . . . . . . . . . . . .A-1 Measurements
Connecting Displaying . . . . . . . . . . . . . . . . . . . . . . 3-2, 3-5
See Part Name Parameter Options. . . . . . . . . . . . . . . . . . . .3-8
Connectors, Electrical . . . . . . . . . . . . . . . . . . 1-6 Taking . . . . . . . . . . . . . . . . . . . . . . . . . 3-2, 3-5
MODBUS . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18
D
Diagnostic Parameters . . . . . . . . . . . . . . . . . . 3-8
O
Display Option Card
Channel Mode Options . . . . . . . . . . . . . . . 3-6 Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Analog Inputs . . . . . . . . . . . . . . . . . . . . . .1-15
Measurement Mode . . . . . . . . . . . . . . . . . . 3-2 Analog Outputs . . . . . . . . . . . . . . . . 1-17, 1-19
Parameter Options . . . . . . . . . . . . . . . . . . . 3-8 RTD Inputs . . . . . . . . . . . . . . . . . . . . . . . .1-17
Setup Information Table . . . . . . . . . . . . . . B-2
E Totalizer/Frequency Outputs. . . . . . . . . . .1-16
Index 1
June 2003
Index (cont.)
P T
Parameter Options . . . . . . . . . . . . . . . . . . . . . 3-8 Temperature Transmitter
Path Length. . . . . . . . . . . . . . . . . . . . . . . . . . C-1 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Path Length, Programming. . . . . . . . . . . . . . 2-26 Terminal Block
PIPE Analog Outputs - I/O . . . . . . . . . . . .1-10, 1-21
Sub-Menu . . . . . . . . . . . . . . . . . . . . . . . . . 2-21 Power - TB1 . . . . . . . . . . . . . . . . . . .1-7, 1-21
Pipe OD, Programming . . . . . . . . . . . . . . . . 2-25 Serial Port - RS232 . . . . . . . . . . . . . 1-11, 1-21
Pipe Wall, Programming. . . . . . . . . . . . . . . . 2-25 Serial Port - RS485 . . . . . . . . . . . . . . . . . 1-12
Power Transducers - CH1/CH2 . . . . . . . . . . . . . 1-21
Connecting . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Totalizer/Frequency Option Card
Terminal Block . . . . . . . . . . . . . . . . . 1-7, 1-21 Connecting. . . . . . . . . . . . . . . . . . . . . . . . 1-16
Powering Up Pin Assignments . . . . . . . . . . . . . . . . . . . 1-21
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Transducers
Internal Checks . . . . . . . . . . . . . . . . . . . . . . 3-2 180° Installation. . . . . . . . . . . . . . . . . . . . . C-1
Pressure Transmitter Axial Dimension . . . . . . . . . . . . . . . . . . . . C-1
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Installation Angle . . . . . . . . . . . . . . . . . . . C-1
R Location . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Path Length . . . . . . . . . . . . . . . . . . . . . . . . C-1
RS232 Port Pin Assignments . . . . . . . . . . . . . . . . . . . 1-21
See Serial Port Special . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
RS485 Port
See Serial Port
RS485 Serial Port
U
MODBUS . . . . . . . . . . . . . . . . . . . . . . . . . 1-18 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
RTD Inputs Option Card User Program
Connecting . . . . . . . . . . . . . . . . . . . . . . . . 1-17 ACTIV Sub-Menu . . . . . . . . . . . . . . . . . . 2-11
Pin Assignments . . . . . . . . . . . . . . . . . . . . 1-21 Entering . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Exiting . . . . . . . . . . . . . . . . . . . . . . . 2-11, 2-20
S SAVE Sub-Menu . . . . . . . . . . . . . . . 2-11, 2-20
SAVE Sub-Menu . . . . . . . . . . . . . . . . 2-11, 2-20
Serial Port
V
Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 Voltage, Input . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Connecting . . . . . . . . . . . . . . . . . . . 1-11, 1-12 Volumetric Units
Pin Assignments . . . . . . . . . . .1-11, 1-12, 1-21 Abbreviations . . . . . . . . . 2-8, 2-9, 2-13, 2-14
Slot 0 Selecting . . . . . . . . . . . . . 2-8, 2-9, 2-13, 2-14
See Analog Outputs (Slot 0) Table of Options . . . . . . . 2-8, 2-9, 2-13, 2-14
Special Transducers . . . . . . . . . . . . . . . . . . . 2-22
Specifications W
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Wiring
Transducer. . . . . . . . . . . . . . . . . . . . . . 4-5, 4-6 CE Mark Compliance . . . . . . . . . . . . . . . . A-1
SYSTM (GLOBL) Option Card . . . . . . . . . . . . . . See Card Name
Sub-Menu . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Terminal Block . . . . . . . . . . .See Block Name
2 Index
DECLARATION
OF
CONFORMITY
We, GE Panametrics
Shannon Industrial Estate
Shannon, Co. Clare
Ireland
to which this declaration relates, are in conformity with the following standards:
• EN 50014:1997+A1+A2:1999
• EN 50018:2000
• EN50281-1-1:1998
• II 2 GD EEx d IIC T5; ISSeP02ATEX008
ISSeP, B7340 Colfontaine, Belgium
• EN 61326:1998, Class A, Annex A, Continuous Unmonitored Operation
• EN61010-1:1993+A2:1995, Overvoltage Category II, Pollution Degree 2
• EN 60529:1991+A1:2000
IP66
following the provisions of the 89/336/EEC EMC Directive, the 94/9/EC ATEX Directive and the
73/23/EEC Low Voltage Directive.
The units listed above and any transducers supplied with them (spoolpieces are addressed under a
separate declaration of conformity) do not bear CE marking for the Pressure Equipment Directive, as they
are supplied in accordance with Article 3, Section 3 (sound engineering practices and codes of good
workmanship) of the Pressure Equipment Directive 97/23/EC for DN<25.
TÜV
TÜV ESSEN
ISO 9001
U.S.
• EN 50014:1997+A1+A2:1999
• EN 50018:2000
• EN50281-1-1:1998
• II 2 GD EEx d IIC T5; ISSeP02ATEX008
ISSeP, B7340 Colfontaine, Belgium
• EN 61326:1998, Class A, Annex A, Continuous Unmonitored Operation
• EN61010-1:1993+A2:1995, Overvoltage Category II, Pollution Degree 2
• EN 60529:1991+A1:2000
IP66
Les matériels listés ci-dessus ainsi que les transducteurs pouvant être livrés avec (les manchettes faisant
l'objet d'une déclaration de conformité séparée) ne portent pas le marquage CE de la directive des
équipements sous pression, car ils sont fournis en accord avec la directive 97/23/EC des équipements sous
pression pour les DN<25, Article 3, section 3 qui concerne les pratiques et les codes de bonne fabrication
pour l'ingénierie du son.
TÜV
TÜV ESSEN
ISO 9001
U.S.
Wir, GE Panametrics
Shannon Industrial Estate
Shannon, Co. Clare
Ireland
• EN 50014:1997+A1+A2:1999
• EN 50018:2000
• EN50281-1-1:1998
• II 2 GD EEx d IIC T5; ISSeP02ATEX008
ISSeP, B7340 Colfontaine, Belgium
• EN 61326:1998, Class A, Annex A, Continuous Unmonitored Operation
• EN61010-1:1993+A2:1995, Overvoltage Category II, Pollution Degree 2
• EN 60529:1991+A1:2000
IP66
Die oben aufgeführten Geräte und zugehörige, mitgelieferte Schallwandler (Messrohre werden in einer
separaten Konformitätserklärung behandelt) tragen keine CE-Kennzeichnung gemäß der Druckgeräte-
Richtlinie, da sie in Übereinstimmung mit Artikel 3, Absatz 3 (gute Ingenieurpraxis) der Druckgeräte-
Richtlinie 97/23/EG für DN<25 geliefert werden.
TÜV
TÜV ESSEN
ISO 9001
U.S.
July 2003
USA
GE Panametrics
221 Crescent Street, Suite 1
Waltham, MA 02453-3497
Telephone: (781) 899-2719
Toll-free: (800) 833-9438
Fax: (781) 894-8582
E-Mail: [email protected]
Web: www.gepower.com/panametrics
Ireland
GE Panametrics
Shannon Industrial Estate
Shannon, County Clare
Ireland
Telephone: 353-61-470200
Fax: 353-61-471359
E-Mail: [email protected]