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Provide a complete line of key interlock systems to safeguard personnel,
equipment, and processes in industrial environments.
Build upon its reputation for offering excellent product quality and customer
service with a continual goal of total customer satisfaction.
Educate consultants, manufacturers, and end users on the importance and
value of our safety key interlocks.
Maintain accurate records for customers who need to coordinate with
existing KIRK® products in the field, expand an existing KIRK® system, or
quickly replace a single key or interlock.
Provide the expertise and equipment for prototyping of customized product
to develop the right solution
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A FRONT LINE SAFETY DEVICE for protecting both personnel and
equipment.
A key interlock is a safety device applied to two or more moveable parts,
PREVENTING (OR ALLOWING) MOVEMENT or operation of one part only
when another part is locked in a predetermined position.
An interlock system is a series of interlocks applied to equipment in such a
manner as to prevent or allow operation of the equipment only in a
PREDETERMINED SEQUENCE. The transfer of keys from one interlock to
another ensures that the required condition has been achieved and all
hazards have been eliminated.
A way of ensuring that a pre-determined sequence of operation is followed,
without exception, via the transfer of UNIQUELY CODED INTERLOCK
KEYS
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Kirk Key Interlocks Prevent an authorized individual from making an unauthorized
act
On high-voltage switchgear, the proper use of KIRK® Key Interlocks can prevent
Personnel from being injured or killed
Service interruptions
Equipment from being damaged or destroyed
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OSHA Std. 1910.147: The Control of
Hazardous Energy; Subpart Number's.
1910.212 - Machine Guarding: General Requirements.
1910.217 - Mechanical power presses.
1910.255 - Resistance welding.
1910.261 - Pulp, paper, and paperboard mills.
1910.262 - Textiles.
1910.265 - Sawmills.
1910.269 - Electric Power Generation, Transmission, and Distribution.
1910.305 - Wiring methods, components, and equipment for general use.
1910.308 - Special systems.
1910.333 - Selection and use of work practices.
1910.66 - Powered platforms for building maintenance.
1926.405 - Wiring methods, components, and equipment for general use.
1926.406 - Specific purpose equipment and installations.
1926.408 - Special systems.
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IEEE Std. 510-1983 Recommended Practices
for Safety in High-Voltage and High-Power
Testing.
IEEE Std C37.20.1-1993 for Metal-Enclosed Low-Voltage Power Circuit Breaker Switchgear.
IEEE Std C37.20.2-1993 for Metal-Clad and Station-Type Cubicle Switchgear.
ANSI/IEEE Std C37.20.3-1987 for Metal-Enclosed Interrupter Switchgear.
IEEE Std C37.20.6-1997 for 4.76kV to 38kV Rated Grounding and Testing Devices Used In
Enclosures.
IEEE Std C37.35-1995 Guide for the Application, Installation, Operation, and Maintenance of
High-Voltage Air Disconnecting and Interrupter Switches.
ANSI/IEEE Std C37.38-1989 for Gas-Insulated, Metal-Enclosed Disconnecting, Interrupter,
and Grounding Switches.
IEEE Std C37.59-1996 Standard Requirements for Conversion of Power Switchgear
Equipment.
IEEE Std 241-1990 Recommended Practice for Electric Power Systems in Commercial
Buildings.
IEEE Std 499-1997 Recommended Practice for Cement Plant Electric Drives and Related
Electrical Equipment.
ANSI/IEEE Std 502-1985 Guide for Protection, Interlocking, and Control of Fossil-Fueled
Unit-Connected Steam Stations.
IEEE Std 510-1983 Recommended Practices for Safety in High-Voltage and High-Power
Testing.
IEEE Std 1015-1997 Recommended Practice for Applying Low-Voltage Circuit Breakers
Used in Industrial and Commercial Power Systems.
ANSI Z244.1 (2003) Control of Hazardous Energy-Lockout/Tagout and Alternative Methods
ANSI Std C37.121-1989 Requirements for Unit
Substations.
ANSI/IEEE Std C37.20.3-1987 for Metal-Enclosed
Interrupter Switchgear.
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ANSI/IEEE Std C37.38-1989 for Gas-Insulated,
Metal-Enclosed Disconnecting, Interrupter, and
Grounding Switches.
ANSI/IEEE Std 502-1985 Guide for Protection,
Interlocking, and Control of Fossil-Fueled Unit-
Connected Steam Stations.
NEC Article 710-24 Metal-Enclosed Power
Switchgear and Industrial Control Assemblies
NEC Article 440-33 Air-Conditioning and Refrigeration Equipment.
NEC Article 440-34 Air-Conditioning and Refrigeration Equipment.
NEC Article 460-24 Switching.
NEC Article 490-21 Circuit Interrupting Devices, High-Voltage Fuses.
NEC Article 490-22 Equipment Over 600 Volts, Isolating Means.
NEC Article 490-42 Interlocks - Interrupter Switches.
NEC Article 490-45 Interlocks - Circuit Breakers.
NEC Article 665-22 Guarding, Grounding, and Labeling.
NEC Article 710-22 Isolating Means.
NEC Article 710-24 Metal-Enclosed Power Switchgear and Industrial Control Assemblies.
NEC Article 810-71 Interior Installation - Transmitting Stations.
NFPA-70E Standard for Electrical Safety Requirements for Employee Workplaces 2000
Edition.
NFPA-79 Electrical Standard for Industrial Machinery 1997 Edition.
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The OSHA standard for The Control of Hazardous Energy (Lockout/Tagout),
Title 29 Code of Federal Regulations (CFR)
Part 1910.147,
addresses the practices and procedures necessary to disable machinery or
equipment, … controlling hazardous energies—electrical, mechanical,
hydraulic, pneumatic, chemical, thermal, and other energy sources.
29 CFR 1910.333
sets forth requirements to protect employees working on electric circuits
and equipment. This section requires workers to use safe work practices,
including lockout and tagging procedures….exposed to electrical hazards
while working on, near, or with conductors or systems that use electric
energy.
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In the United States and much of North America, the requirements for the
safeguarding of industrial processes, OSHA 29 CFR 1910.
Process safeguarding is substantially different than machine safeguarding in its
approach and implementation. While, machine safeguarding is concerned with the
safety of human access to machinery in operation, process safeguarding is
concerned with the safety of machinery and industrial processes during periods of
service and maintenance.
ANSI/ASSE Z244.1-2003, the revised Lockout/Tagout (LO/TO) standard, defines a
comprehensive safety program…Trapped-key interlock Safety switches using a
trapped or captive key system ensure that a predetermined sequence of
events takes place. For example, … turning electrical power switch
…opening mechanical … closing pneumatic valve … unlock the machine
access door.
… dual relief valve piping…
EHS Today
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Key A is in limbo and both A and B switches are open. In this scheme only one
switch can be closed. When key A is inserted into the interlock on switch A and the
key is rotated, switch A can now be closed the trapping the key. Switch B is still
locked open.
Next slide shows picture.
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In the example above, the lock bolt can only move past the operating handle
when the breaker is in the off position thereby only releasing its key when
the breaker is in the off state.
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A FRONT LINE SAFETY DEVICE for protecting both personnel and
equipment.
A key interlock is a safety device applied to two or more moveable parts,
PREVENTING (OR ALLOWING) MOVEMENT or operation of one part only
when another part is locked in a predetermined position.
An interlock system is a series of interlocks applied to equipment in such a
manner as to prevent or allow operation of the equipment only in a
PREDETERMINED SEQUENCE. The transfer of keys from one interlock to
another ensures that the required condition has been achieved and all
hazards have been eliminated.
A way of ensuring that a pre-determined sequence of operation is followed,
without exception, via the transfer of UNIQUELY CODED INTERLOCK
KEYS
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SD switchgear, clean environments indoors or out
MD all of above, and in dirty environments
HD all above corrosive high temp environments
The first set of slides will focus more on the SD Series then we’ll get into the other
Series
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The Power Panel Switch (PPS) is a key actuated, rotary, two-position switch
designed for isolation or switching of control circuitry. It is available with switch
ratings of 20, 25, 40, 63 or 100A.(SD Only goes to 63amp).
Perfectly suited for applications requiring temporary off-load isolation. The switch
is UL & CSA approved.
The PPS is designed so that the key will rotate 90 degrees clockwise to the trapped
position. Rotation of the key to either the trapped or to the released position will
cause the switch contacts to change state.
The standard PPS can be panel mounted with 1/4” diameter (7mm) mounting bolts.
An optional IP65 Polycarbonate enclosure allows surface mounting of the PPS
using four bolts suitable for your specific application.
Switch ratings and specifications are outlined on HD Series Data Sheet 2.8a.
Mounting Options–Panel Mounting (standard) or Enclosed in an IP65
Polycarbonate enclosure. The enclosed version is supplied with an (M20) .20-.35”
cable gland and lock nut.
Stamp Key Interchange–Specify an alphanumeric code to be stamped on the key
and optional cylinder cover (if specified). Can be up to five characters-e.g. A1, A2,
K1, (etc.). See HD Series Data Sheet for Keys (3.4) and Terminology (4.1) for
details.
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The contact blocks are U/L listed. The PPS has 2 N.O. and 2 N.C. contacts. Additional
contacts are available, see data sheets 2.8 & 2.8a(switch ratings)
The switch rating is:
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The Type DM access door interlock is designed for hinged doors, manhole
covers, sliding doors or any sort of hatch or lid. It is well suited for loose
fitting doors or hatches that will not accommodate a precise fitting door lock.
The Type DM consists of a main body and a latch bolt with 12 links of 316
stainless steel chain. The lock body can be mounted to the equipment and
the chain can be bolted or welded to the door or hatch with the proper
amount of “slack” for the latch bolt to reach the DM lock body.
Under normal conditions, the key is upstream in the interlock scheme and
the chain/bolt is trapped in the lock securing the door in the closed position.
The latch bolt cannot be released until the key is inserted and turned. Only
then can the latch bolt be rotated ¼ turn and released from the lock, thereby
trapping the key. The door or hatch must be closed and the latch bolt must
be returned to the lock body in order to free the key.
The interlock housing is made from brass. The latch bolt is made from 316
stainless steel and has a gasket to protect against the introduction of dust
and dirt into the lock body.
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The Type SKRU consists of an interlock, a solenoid, and an auxiliary switch.
The solenoid is designed to permit removal of the interlock key in response
to an external electric signal. The auxiliary switch is a quick-make, quick-
break device, which operates when the interlock key is rotated. Normally,
the key is trapped in the SKRU and the solenoid is de-energized. To release
the key, a signal must be sent to the solenoid from an external source.
The SKRU is typically used in combination with other KIRK® key interlocks.
The SKRU can be manufactured with various mechanical and electrical
options. The push button and/or the signal lamp are the most popular
options. All components are UL recognized. The solenoid, optional signal
lamp and optional push button are wired out to a terminal block along with
some of the aux contacts. Please reference the wiring diagrams on our
website for specific details.
The main body of the SKRU is constructed of brass. The optional cover
plate and optional housing are aluminum.
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Key A is in limbo and both A and B switches are open. In this scheme only one
switch can be closed. When key A is inserted into the interlock on switch A and the
key is rotated, switch A can now be closed the trapping the key. Switch B is still
locked open.
Next slide shows picture.
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Key interlocks is all we do. Let us assist you in developing an application interlock
scheme.
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An interlock is required for all back doors or rear sheets on medium voltage
metal clad switchgear coordinated with interlocks mounted on the
corresponding circuit breaker(s) such that the back door or sheet cannot be
opened or removed unless the breaker is key locked in the open position.
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The Type F interlock is generally flat or face mounted with bolts through the
front of the housing. The body of the lock is brass and the locking bolt is
made of 5/8” diameter stainless steel. The throw, or travel, of the locking
bolt is 3/4”.
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SD switchgear, clean environments indoors or out
MD all of above, and in dirty environments
HD all above corrosive high temp environments
The first set of slides will focus more on the SD Series then we’ll get into the other
Series
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Dual line valve interlocks are one of the most common forms of valve interlocking
where only one valve can be opened at any one time – eliminating the risk of
mixing two products together.
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