Hatchability Problem Analysis1
Hatchability Problem Analysis1
CIR1112
1. This document is CIR1112, one of a series of the Animal Science Department, Florida Cooperative Extension Service, Institute of Food and Agricultural
Sciences, University of Florida. Original publication date October 2004. Reviewed June 2003. Visit the EDIS Web Site at http://edis.ifas.ufl.edu.
2. Henry R. Wilson, Professor Poultry Physiology, Department of Dairy and Poultry Sciences, Cooperative Extension Service, Institute of Food and
Agricultural Sciences, University of Florida, Gainesville FL 32611.
The Institute of Food and Agricultural Sciences (IFAS) is an Equal Employment Opportunity - Affirmative Action Employer authorized to provide
research, educational information and other services only to individuals and institutions that function without regard to race, creed, color, religion,
age, disability, sex, sexual orientation, marital status, national origin, political opinions or affiliations. For information on obtaining other extension
publications, contact your county Cooperative Extension Service office. Florida Cooperative Extension Service / Institute of Food and Agricultural
Sciences / University of Florida / Larry R. Arrington, Interim Dean
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3. Too few males, resulting in infrequent 2. Eggs held under poor conditions,
mating; too many males, resulting in temperature too high or too low. Fluctuating
fighting or interference. Ratios of 1:12 to temperatures. Temperature should be 60°
1:15 for light breeds and 1:10 to 1:12 for to 65°F (15.6° to 18.3°C).
heavy breeds are suggested.
3. Fumigation improper -- too severe or done
4. Extreme weather conditions. between 12 and 96 h of incubation.
Incorrectly spraying or foaming eggs with
5. Old breeders. Spiking with young males disinfectant.
may help if the problem is with the male.
4. Eggs damaged during handling and
6. Breeder flock disease. This is often transport by jarring, temperature shock
indicated by rough, misshaped, or (temperature increased or decreased too
thin-shelled eggs. rapidly), etc.
12. Inadequate floor space. 11. Egg wash temperature too high.
13. Decreased mating frequency, or no mating, 12. Egg-borne infections (e.g., salmonella).
is commonly seen in many of the conditions
13. Drugs, toxins, pesticides, etc.
listed above; this may often be the direct
cause of infertility. 14. Infrequent or incomplete egg collection.
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3. Sign: Eggs candle clear; broken out eggs show 5. Sign: Dead embryos; 7 to 17 days of
blood ring or small embryo that died before 3 incubation; each embryo has egg tooth,
days of incubation; no dark eye visible. Causes: toenails, feather follicles (8 days), feathers (11
days). Causes:
1. Eggs stored too long or under improper
temperature. 1. Improper incubator temperature, humidity,
turning, ventilation. Low humidity increases
2. Fumigation improper -- too severe or done abnormalities of aortic arches (13 days).
between 12 and 96 h of incubation.
2. Contamination.
3. High temperature in early incubation.
3. Nutritional deficiencies -- riboflavin,
4. Low temperature in early incubation. vitamin B12, biotin, niacin, pyridoxine,
pantothenic acid, phosphorus, boron, or
5. Eggs damaged during transport by jarring,
linoleic acid.
etc.
4. Lethal genes (>30 have been described).
6. Breeder flock diseases.
6. Sign: Dead embryos; >18 days of incubation.
7. Old breeders.
Causes:
8. Embryological development accidents.
1. Improper incubator temperature, humidity,
9. Inbreeding, chromosome abnormalities. turning, ventilation.
10. Severe nutritional deficiencies, e.g., biotin, 2. Improper hatcher temperature, humidity,
vitamin A, copper, vitamin E, boron, or ventilation.
pantothenic acid.
3. Contamination, especially from molds
11. Frequently associated with a high (aspergillis, etc.).
incidence of infertility.
4. Fumigation too severe or too prolonged.
12. Drugs, toxins, or pesticides.
5. Eggs chilled in transfer, or transferred too
13. Contamination. late.
14. Embryos less developed at oviposition, i.e., 6. Broken shell -- pre-set, during incubation,
pre-endoderm or very early endoderm or at transfer.
formation.
7. Nutritional deficiencies -- vitamin D,
4. Sign: Dead embryos; 3 to 6 days of incubation; vitamin A, folic acid, or pantothenic acid,
yolk sac circulatory system present, embryo riboflavin, vitamin E, selenium, vitamin K,
on left side, no egg tooth. Causes: biotin, thiamin, vitamin B12, calcium,
phosphorus, manganese, or linoleic acid.
1. See causes 3.1-14
8. Embryonic malposition; embryo fails to
2. Lack of ventilation, or sealed shells, carbon move into proper hatching position (see
dioxide >1%. #21).
3. High temperature during hatching. 1. Mix in the incubator of eggs stored for long
and short periods (1.2% loss of hatch/day of
storage when all eggs set at the same time;
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only .5% loss/day when eggs stored for long 5. Very large eggs.
periods are set earlier to allow a longer
incubation period). 9. Sign: Chicks stuck in shell, dry; chicks with
shell fragments stuck to down feathers.
2. Mix of eggs from young and old breeders. Causes:
3. Mix of large and small eggs. 1. Humidity too low during egg storage,
incubation, and/or hatching.
4. Improper egg handling.
2. Improper egg turning.
5. Hot or cold spots in incubator or hatcher.
3. Cracked eggs or poor shell quality.
6. Incubator or hatcher temperature too high or
too low. 10. Sign: Premature hatching; bloody navels.
Causes:
7. Room ventilation system improper; high
positive pressure or low negative pressure. 1. Incubator and/or hatcher temperature too
Such pressures may alter incubator or high.
hatcher ventilation.
11. Sign: Small chicks. Causes:
7. Sign: Trays not uniform in hatch or chick
quality. Causes: 1. Small eggs.
1. Mix of large and small eggs. 2. Low humidity during egg storage and/or
incubation.
2. Mix of eggs from young and old breeders.
3. High incubation temperature.
3. Mix of eggs from different strains or breeds.
4. High altitude. Hatcheries at high altitudes
4. Some eggs stored much longer. (>1,500 m or 4,920 ft) may need to adjust
for low humidity, carbon dioxide, and
5. Lack of uniform ventilation in setter or oxygen. Atmospheric pressure <600 mmHg
hatcher. (~1,830 m or 6,004 ft) reduces growth and
metabolic rate, increases loss of water from
6. Disease or other stress in one or more
the egg.
breeder flocks.
5. Thin, porous shells.
7. Variation in egg storage procedures among
flocks. 12. Sign: Unhealed navel; dry, rough down
feathers. Causes:
8. Sign: Sticky chicks; chicks smeared with
albumen. Causes: 1. High incubator temperature or wide
fluctuations in temperature.
1. Low incubation temperature.
2. Low temperature in hatcher.
2. High incubation humidity.
3. Humidity too high in hatcher or not lowered
3. Improper turning. This results in reduced
when hatching complete.
embryonic membrane growth and reduced
nutrient absorption. 4. Inadequate breeder nutrition.
4. Old eggs. 13. Sign: Unhealed navel, wet, odorous; mushy,
large, soft-bodied, and lethargic chick. Causes:
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4. Chicks remain in hatcher too long after 1. High incubator temperature during days 1 to
hatching 6.
1. Dirty eggs from nest. Dirty nests. 1. High incubator temperature during days 1 to
3.
2. Floor eggs.
2. Low oxygen during days 1 to 3.
3. Eggs improperly washed; eggs wiped or
cleaned with contaminated cloth or buffer. 25. Sign: Red hocks in hatched chicks or
unhatched pips. Causes:
4. Dust from breeder house, cooler, transport,
etc. 1. Prolonged pushing on shell during pipping
and hatching.
5. Water condensation on eggs (sweating).
2. Vitamin deficiencies.
6. Water sprayed, fogged, or splashed on eggs;
eggs dipped in contaminated solutions. 3. Thick shells, as in pullet flocks.
8. Contamination from handling eggs with 26. Sign: Small air cell, broad pip area,
dirty hands or equipment. membrane incompletely cut, red hocks,
edematous chick, unabsorbed albumen, yolk
9. Contaminated setter flats, air filters, water incompletely retracted, egg weight loss <10%.
(humidity) system. Causes:
21. Sign: Dwarf embryos: runts in growing 1. High incubator humidity.
chicks. Causes:
2. Very thick shells, as in pullet flocks.
1. Egg contamination.
3. Low incubator temperature.
2. Hatchery contamination, especially during
hatching. 27. Sign: Micromelia (shortened long bones,
parrot beak, bent bones); chondrodystrophy
3. Breeder diseases. (similar to micromelia). Causes:
4. Heredity. 1. Heredity, lethal genes.
5. Nutritional deficiencies. 2. Nutritional deficiencies (biotin or
manganese).
6. Thyroid abnormalities.
28. Sign: Short beak, missing beak, face
22. Sign: Crossed beak, twisted beak. Causes:
abnormalities. Causes:
1. Heredity.
1. Incubator temperature too high during days
23. Sign: Missing eye(s), other eye abnormalities. 1 to 5.
Causes:
2. Heredity, lethal genes.
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1. Red skin -- incubator or hatcher temperature 6. Riboflavin: Stunting, short legs, disorganization
too high. of the circulatory system, edema, clubbed down,
curled toes, micromelia, anemia, brown or dark
2. Bleeding in chorioallantois -- rough green liver; mortality peaks during days 3 to 5,
handling at transfer. 10 to 15, and 21 to 22. Mortality peaks change
from late to early as breeder depletion of
3. Nutritional deficiencies (vitamin K or
riboflavin proceeds.
vitamin E).
7. Niacin: Hypoplasia (decreased growth and
4. Embryos that died at days 11 to 15 and
development) of skeletal muscles, edema, short
appear small and dark red -- usually caused
upper beak, nervous and vascular system
by molds or other contamination.
abnormalities. Mortality peaks during days 8 to
31. Sign: Swollen head and back of neck 14.
(exudative diathesis - increased capillary 8. Vitamin B6 (pyridoxine): Inhibition of early
permeability). Causes:
embryonic growth; mortality peaks during days 8
1. Nutritional deficiencies -- vitamin E or to 14.
selenium.
9. Pantothenic acid: Subcutaneous hemorrhages,
Nutritional Deficiencies and edema, hydrocephalus, poor feathering, twisted
legs, fatty livers, opacities of the eye, pale,
Toxicities; Almost Always a Breeder
dilated hearts; embryonic mortality peaks during
Flock Problem days 2 to 4 and 11 to 15.
1. Vitamin A: Circulatory system development 10. Biotin: Chondrodystrophy and micromelia
abnormal; skeletal abnormalities, especially in (deformed skeleton, shortened long bones, parrot
the skull and spinal column; degenerative beak), syndactylism (webbing between toes);
changes in the brain, spinal cord, and nerves; hemorrhages in the embryo and chorioallantois;
embryonic mortality is early (during days 2 to 3). peak embryonic mortality during days 3 to 4 and
Chicks hatching may have watery discharge >=17. The early mortality peak is greatest with
from eyes or have eyelids stuck together. A great severe deficiency, while the late peak is greatest
excess of vitamin A also will cause skeletal with mild deficiency.
abnormalities.
11. Folic acid: Bent tibia, syndactylism (toe
2. Vitamin D3: Late embryonic mortality (>17 webbing), flattened head, small eyes, exposed
days); stunting; poor skeletal growth; rickets. viscera, parrot beak, other beak defects, stunting;
3. Vitamin E: Circulatory system problems, peak embryonic mortality days >17.
exudative diathesis, hemorrhages, stunting,
encephalomalacia, eye abnormalities (e.g.,
cloudy lens or hemorrhages), edema of neck and
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12. Vitamin B12: Edema (especially around eyes), 21. Molybdenum: >17 ppm in the egg results in
hemorrhages, curled toes, short beak, poor leg 100% mortality by day 12.
muscle development, dwarfing, fatty liver,
enlarged thyroid, dilated, irregularly shaped 22. Lithium: Excess causes high embryonic
heart, head-between-thighs malposition; peak mortality associated with inhibited development,
embryonic mortality during days 8 to 14 (small eye defects, enlarged aorta, abnormal neural tube.
peak) and 16 to 18.
23. Boron: Excess boron in egg (44 ppm) causes
13. Manganese: Chondrodystrophy, deformed embryonic mortality in early development and at
skeleton, shortened long bones, parrot beak, day 13. Abnormalities similar to those of
micromelia, edema, abnormal down feathers; riboflavin deficiency. Face, beak, and
peak embryonic mortality days >18. Chicks appendicular skeleton abnormalities.
uncoordinated.
24. Protein, amino acids: Deficiency, excess, or
14. Zinc: Skeletal defects, especially in posterior imbalance of some amino acids can cause
vertebral column (most common defect is embryonic abnormalities and mortality.
rumplessness), small eyes, exposed viscera, beak Abnormalities include small or abnormal upper
and head abnormalities, edema. Chicks are weak; and/or lower beak, disorganized protrusions in
will not stand, eat, or drink. Embryonic mortality the brain, exposed viscera, twisted and shortened
can be very high. limbs, twisted spine, short body, degeneration of
the eye.
15. Calcium: Effects more indirect through poor
shell quality, increased egg weight loss, and 25. Fat, fatty acids: Linoleic acid deficiency: slow
increased contamination. Stunted growth, development, 75% of embryos in the
decreased bone development, and increased head-over-right-wing malposition; mortality
mortality tend to occur in later stages. A great peaks during days 1 to 4, 8 to 14, and >21. Lipid
excess of calcium also will cause embryonic transfer from the yolk to the embryo is reduced
abnormalities. in the first few eggs produced by young pullets;
this appears to result in increased embryonic
16. Magnesium: Nervous tremor, gasping, and mortality.
convulsions at hatching.
26. Miscellaneous substances:
17. Phosphorus: Abnormal bone formation,
stunting; mortality peaks during days 14 to 16. 1. Tetracyclines: Inhibition of skeletal
mineralization, erosion of long-bone
18. Copper: Blood and circulatory system defects. cartilage, skeleton malformation.
Mortality peaks during days <3.
2. Sulfanilamides:Retarded growth,
19. Iodine: Affects thyroid activity. Deficiency or shortened long bones, extreme
excess causes increased incubation time, micromelia, parrot beak, rumplessness.
decreased growth, and increased mortality.
Thyroid may be enlarged. 3. Penicillin:Edema and hemorrhage in
wings, legs, and head.
20. Selenium: Exudative diathesis; selenium will
spare vitamin E. Very high levels of selenium 4. Aflatoxin B1:Stunting (beginning at day
are toxic: edema of head and neck, twisted legs, 12), small liver, high mortality.
necrosis in brain and spinal cord, short upper
5. Ammonia (in incubators): No closure of
beak, missing eyes, protruding eyes, an increase neural tube, mortality.
in malpositions.
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Chorion (embryonic membrane that fuses with to inner shell membrane and growth around the inner
allantois) begins; heartbeat begins (10 surface is progressing.
somites).
Day 8: Father tracts appear; parathyroid begins;
38 h -Cranial flexure and torsion evident; bone calcification begins.
heartbeat moves blood (16 to 17 somites).
Day 9: Growth of chorioallantois about 80%
42 h -Thyroid begins. complete (still open at small end); mouth opening
appears.
48 h -Anterior pituitary and pineal glands
begin to develop. Day 10: Beak begins to harden; digits
completely separated.
Day 3:
Day 11: Abdominal walls established; loops of
50 h -Embryo turns on left side; allantois intestine begin to protrude into the yolk sac; down
(embryonic membrane that fuses with feathers visible; comb and wattles visible; claws and
chorion) begins. Functions of chorioallantois scales appear on toes; mesonephros reaches
are: a) respiration; b) albumen absorption; c) maximum level of function, then begins to
absorption of calcium from shell; d) storage of degenerate; metanephros begins to function.
kidney excretions.
Day 12: Chorioallantois completes enclosure of
60 h -Nasal pits, pharynx, lungs, anterior limb egg contents; embryo water content begins to
buds begin. decrease.
62 h -Posterior limb buds begin. Day 13: Cartilaginous skeleton is relatively
72 h -Middle and outer ear, trachea begin; complete; embryo heat production and oxygen
consumption begin to increase rapidly.
amnion completes growth around embryo.
Day 14: Embryo begins to turn head toward
large end of egg; long bone ossification becomes
Day 4: Tongue and esophagus begin; embryo rapid. Turning of egg no longer essential.
separates from yolk sac; allantois grows through
Day 15: Intestinal loops easily seen in yolk sac;
amnion; contractions occur in amnion wall; adrenal
contraction of amnion ceases.
development begins; pronephros (nonfunctional
kidney) disappears; metanephros (definitive or final Day 16: Beak, claws, and scales relatively
kidney) begins; proventriculus, gizzard, ceca, large cornified; albumen is practically gone and yolk
intestine begin. Pigment visible in eye (dark eye). increasingly important as food source; down feathers
cover body; intestinal loops begin to retract into body.
Day 5: Reproductive system and differentiation
of sex appear; thymus, bursa of Fabricius, duodenal Day 17: Amniotic fluid decreases; embryo
loop begin; chorion and allantois begin to fuse; positioning head toward large end, toward right wing
mesonephros begins to function; first cartilage with beak toward air cell; definitive feathers begin.
present.
Day 18: Blood volume decreases, total blood
Day 6: Beak appears; voluntary movement hemoglobin decreases. Embryo should be in proper
begins; chorioallantois (chorion fused with allantois) position to hatch: embryo's long axis the same as
lies against shell near large end of egg. long axis of egg; head in large end of egg; head to
right and under right wing; beak pointed toward air
Day 7: Digits appear; comb growth begins; egg
cell; feet toward head.
tooth begins; melanin produced; absorption of
mineral from shell begins. Chorioallantois is attached
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Day 19: Intestinal loop retraction complete; yolk least every 3 weeks. Regular, consistent analysis of
sac begins to enter body cavity; amniotic fluid these breakouts will result in flock histories that can
(swallowed by embryo) disappears; beak may pierce be used to diagnose hatchability problems, minimize
air cell and lungs begin to function (pulmonary losses, and compare strains, flocks, farms, hatcheries,
respiration). and many other variables.
Day 20: Yolk sac completely drawn into body; Sample selection and size are important for
air cell pierced, followed by functioning of obtaining valid results from the breakouts. Samples
pulmonary respiration; embryo makes sounds; should be selected to include eggs from representative
chorioallantoic circulation, respiration, and locations in setters and hatchers for each flock at each
absorption decrease; embryo may pip shell. sampling time. Suggested minimums for sample size
include: (1) 10 unhatched eggs from 5 hatcher trays;
Day 21: Hatching process: chorioallantoic (2) all unhatched eggs from 4 hatcher trays per setter
circulation ceases; embryo breaks shell over air cell or hatcher; (3) all unhatched eggs from 1,000 set
with egg tooth; embryo slowly rotates in egg eggs; as well as many others.
counterclockwise, chipping and breaking shell as it
does; embryo kicks and attempts to straighten neck, Records should include, but not be limited to, the
pushes shell open; kicks free of shell, rests, following variables: flock, strain, farm, date set,
straightens, dries. machine(s) used, location of eggs in machine,
number of eggs set, number of fertile eggs, number of
>Day 21: Some embryos are unable to hatch but early dead (0 to 7 days), number of middle dead (8 to
survive beyond the normal hatching time. 14 days), number of late dead (embryos 15 days or
older), age of each embryo, malpositions (in embryos
Developmental stages of other avian species can
19 days or older), number pipping, malformations,
be estimated by comparing with those of the chicken
number of eggs contaminated (rots), number of
on the basis of percentage of incubation time.
cracked eggs (transfer cracks and others), unusual egg
Hatching Egg Breakout traits (size, shape, shell quality, cleanliness), number
of dead and culled chicks, and number of live chicks.
A breakout analysis of hatching eggs must be Clear, accurate records are essential for useful egg
done to evaluate the breeder flock's progress with breakout analysis.
respect to fertility and hatchability. It is an absolutely
essential diagnostic tool for identifying the cause(s) Eggs should be removed from the hatcher tray,
of problems in hatchability. Three types of breakout placed on egg flats, and identified as to flock,
are advantageous in evaluation and problem analysis. location, etc. The exterior of the egg is examined first
These are: (1) breakout of fresh, nonincubated for egg traits, pipping, and location of the air cell. The
hatching eggs; (2) candling of eggs incubated for 5 to shell is cracked at the large end, over the air cell, and
12 days, breakout of nonviable eggs, and recording of a hole opened in the shell and membranes to observe
eggs set small end up; and (3) breakout of eggs that the interior of the egg. If the egg appears to be
did not hatch (hatch residue). infertile or contains a very early dead embryo, the
germinal disc must be located to make a definitive
Breakout of fresh eggs is used to provide an identification of fertility. If the embryo is relatively
immediate evaluation of flock fertility and to confirm small, the egg can be broken into a dish for further
fertility estimated from hatch residue breakout and examination. Eggs with late-stage embryos should be
candling between 5 and 12 days of incubation. The observed for pipping into the air cell, then opened
breakout following candling will include eggs with tweezers or scissors from large end to small end
determined to be infertile, eggs containing early dead, without disturbing the position of the embryo. The
and cracked eggs. The hatch residue breakout embryo's position (see earlier discussion on
includes all eggs that did not hatch. Candle breakout positions), the embryo's age (see section on
and residue breakout should be done weekly or at development stages), malformations, contamination,
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and other factors should be observed and recorded. Summers, J. D., and S. Leeson. 1985. Poultry
Comparisons with live embryos of various ages can nutrition handbook, 119-24. University of Guelph,
be used to train those developing experience in the Canada: Department of Animal and Poultry Science.
breakout technique.
Tullett, S. G., and R. C. Noble. 1989.
References Understanding the chick embryo (III). Low
hatchability problems in young parent stock. Misset
Abbott, U. K. 1975. Identifying causes of International Poultry (January): 8-9.
problems in hatchability. Poultry Digest (November):
446-47. Wilson, H. R. 1991. "Physiological requirements
of the developing embryo: Temperature and turning."
Anonymous. 1971. Incubation trouble shooting. In Avian incubation, ed. S.G. Tullett, 145-56.
Denver: Robbins Incubator Company. Developed from Poultry Science Symposium
Number Twenty-Two. London:
Anonymous. 1991. Hatchery trouble shooting
Butterworth-Heinemann.
guide. Glastonbury, Conn.: Arbor Acres, Inc.
Wilson, J. L. 1991. Hatching egg breakout
Coleman, M. A. 1986. Solving hatchability
methods are explained. Poultry Digest 50 (9): 20, 22,
problems. Poultry International (December): 12-15.
24, 25.
Hodgetts, B. 1988. Why do your embryos die?
Wineland, M. J., and J. T. Brake. 1984.
Internat. Hatchery Practice 2 (3): 4, 5, 7, 9.
Trouble-shooting fertility and hatchability problems.
Hodgetts, B. Solving hatchability problems. PS&T Guide No. 34. North Carolina Agricultural
Information for flock farms and hatcheries. ADAS Extension Service.
Ministry of Agriculture, Fisheries and Food.
Wolverhampton, UK.