The products covered by this manual are Vortex, Vortex Rack, Vortex

Panel and Vortex DIN. The topics covered by the manual are installation,
technical information, operation and maintenance.

VORTEX
12 Channel Gas and
Fire Control Panel

MANUAL

Part No MO7211, Issue 4.1, Date 19/03/2001

Vortex Manual Warranty

WARRANTY
Warranty Statement
This equipment leaves our works fully tested and calibrated. If, within a period of one year from the date of
purchase, it is proved to be defective by reason of faulty workmanship or material we undertake, at our option,
either to repair or replace it, free of charge, subject to our standard conditions below.

1 If the purchaser makes any claim for repair or replacement under this guarantee, he shall return the
complete instrument to us at his risk, adequately packed and carriage paid and send us a note of the
complaint. If this is not practical then he shall contact the Crowcon service department. The
guarantee will be rendered invalid if the instrument is found to have been altered, modified,
dismantled, or tampered with.

2 We accept no liability for consequential or indirect loss or damage arising and all liability in respect
of any third party is expressly excluded.

3 The guarantee does not cover the accuracy of calibration after the system has been put into use.

4 Our liability in respect of defective equipment shall be limited to the obligations set out in the
guarantee and any further warranty, condition or statement, express or implied statutory or otherwise
as to the merchantable quality of our equipment or its fitness for any particular purpose is excluded
except as prohibited by statute. This guarantee shall not affect a customer’s statutory rights.

Important Notes:

The equipment described in this manual may have mains voltages applied to it. Ensure
correct safety procedures are adopted before working on the equipment.

The equipment described in this manual is designed for the detection of flammable and/or
toxic gases. Detectors may be sited in hazardous areas. Ensure local safety procedures are
adopted before carrying out any maintenance or calibration work.

The equipment described in this manual may be connected to remote alarms and/or
shutdown systems. Ensure that local operating procedures are adopted before carrying our
any maintenance or calibration work.

Crowcon Detection Instruments Ltd Customer Services

2 Blacklands Way Tel +44 (0) 1235 557711
Abingdon Business Park Fax +44 (0) 1235 557732
Abingdon, Email [email protected]
Oxfordshire
OX14 1DY
Tel +44 (0) 1235 553057
Fax +44 (0) 1235 553062
Email [email protected]
Website http://www.crowcon.com

Part No. M07211, Issue 4.1, Date 19 March 2001

Vortex Manual Contents

CONTENTS

CONTENTS
1 Introduction..............................................................................................1
1.1 What this manual is for .........................................................................1
1.2 What is Vortex? ....................................................................................1
1.3 Who should use this manual ................................................................1
1.4 What this manual contains ...................................................................2
2 System Overview .....................................................................................3
2.1 General .................................................................................................3
2.2 System description ...............................................................................3
2.2.1 System modules and options .....................................................3
2.2.2 Input/output capability.................................................................4
2.2.3 Digital Communications..............................................................5
2.2.4 Specification ...............................................................................5
2.2.5 Approvals....................................................................................6
3 Installation................................................................................................7
3.1 General .................................................................................................7
3.2 Before installation .................................................................................7
3.3 Installation of a pre-configured Vortex system .....................................7
3.4 Installation of an un-configured Vortex system.....................................9
3.4.1 General.......................................................................................9
3.5 Building a Vortex system ....................................................................10
3.5.1 Building the system ..................................................................10
3.5.2 Installing the system .................................................................11
3.6 Cabling................................................................................................12
3.7 Circuit Breaker ....................................................................................13
3.8 Zero adjustment and calibration of Vortex..........................................13
3.8.1 General.....................................................................................14
3.8.2 Zero Adjustment and Calibration procedure.............................14
4 Technical information: Vortex..............................................................16
4.1 General ...............................................................................................16
4.2 Node Controller Module......................................................................17
4.2.1 Functions of the Node Controller Module.................................17
4.2.2 Node Controller Module indicators, switches and connectors..18
4.2.3 Configuring the Node Controller Module ..................................19

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 Contents Vortex Manual

4.3 The Bus Rail and electrical connections ............................................ 20

CONTENTS

4.4 Quad Channel Input Module .............................................................. 21

4.4.1 Functions of the Quad Channel Input Module ......................... 21
4.4.2 Configuring the Quad Channel Input Module .......................... 22
4.5 Relay Output Module ......................................................................... 25
4.5.1 Functions of the Relay Output Module .................................... 25
4.5.2 Configuring the Relay Output Module...................................... 26
4.5.3 Configuring the Relay Logic..................................................... 30
4.6 The Display Module ........................................................................... 31
4.6.1 Functions of the Display Module.............................................. 31
4.6.2 Display Module Features ......................................................... 33
4.7 Power Monitoring Module .................................................................. 35
4.7.1 Functions of the Power Monitoring Module ............................. 35
4.7.2 Removing the 5-Way Cable Assembly .................................... 37
4.7.3 Mounting the Power Monitoring Module on a DIN Rail............ 37
4.7.4 Backup batteries ...................................................................... 38
4.7.5 Power Failure........................................................................... 38
5 Technical information: Field devices.................................................. 40
5.1 General .............................................................................................. 40
5.2 Gas Detectors .................................................................................... 40
5.2.1 Gas detector location............................................................... 40
5.3 Fire detectors ..................................................................................... 41
5.3.1 Fire detector location ............................................................... 42
5.4 Connections for audible/visual alarms ............................................... 42
6 Operation ............................................................................................... 43
6.1 General .............................................................................................. 43
6.2 Monitoring with the Display Module ................................................... 43
6.3 Alarm conditions and faults................................................................ 43
6.3.1 Display Module ........................................................................ 43
6.3.2 Internal sounder and relays ..................................................... 44
6.4 Fault Messages.................................................................................. 44
6.4.1 Channel Faults......................................................................... 44
6.4.2 Power Status ........................................................................... 46
6.4.3 System Faults. ......................................................................... 47
7 Maintenance .......................................................................................... 49
7.1 Detector Functional Testing ............................................................... 49

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Vortex Manual Contents

7.2 Inhibiting input.....................................................................................49

CONTENTS
7.3 Re-calibration of Vortex ......................................................................49
7.4 Channel Test Mode ............................................................................51
7.4.1 Channel Test Mode procedure.................................................51
7.4.2 Setting alarm levels ..................................................................53
7.5 Lamp test ............................................................................................53
7.6 Event logging ......................................................................................53
7.7 Module replacement ...........................................................................54
7.8 Mounting and dismounting DIN Rail modules ....................................55
7.9 Changing the Batteries .......................................................................56
APPENDIX A: Glossary .................................................................................58
Appendix B: Electrical connections ............................................................60
Appendix C: List of spare parts ...................................................................65
Appendix D: Crowcon detector range.........................................................66
Appendix E: Vortex configuration ...............................................................68
Appendix F: Earthing ....................................................................................71
Introduction ..................................................................................................71
Definitions ....................................................................................................71
Questions.....................................................................................................71
Diagrams......................................................................................................74
Diagram 1..............................................................................................74
Diagram 2..............................................................................................75
Diagram 3..............................................................................................76
Diagram 4A ...........................................................................................78
Diagram 4B ...........................................................................................79
Diagram 5A ...........................................................................................80
Diagram 5B ...........................................................................................81
Wiring Standards...................................................................................81

Part No. M07211, Issue 4.1, Date 19 March 2001

v
 Contents Vortex Manual
CONTENTS

TABLE OF FIGURES

Figure 1 : General Assembly of Vortex Modules .............................................. 4

Figure 2: Vortex system in Standard Enclosure ............................................... 9
Figure 3: Node Controller Module................................................................... 17
Figure 4: Bus Rail Assembly Details............................................................... 20
Figure 5: Quad Channel Input Module............................................................ 21
Figure 6: Switches on Quad Channel Input Module ....................................... 22
Figure 7: Relay Output Module ....................................................................... 25
Figure 8: Relay Ouput Module Selection Switch............................................. 27
Figure 9: Back of Display Module ................................................................... 31
Figure 10: Front of Display Module................................................................. 32
Figure 11: Power Monitoring Module .............................................................. 35
Figure 12: Alternative mountings for the Power Monitoring Module ............... 38
Figure 13: Representation of a fire detection circuit ....................................... 41
Figure 14: Module on DIN Rail, and method of removal................................. 56
Figure 15: Removing batteries from Vortex Standard Enclosure ................... 57
Figure 16: Connection schematic for the Vortex system ................................ 61
Figure 17: Wiring diagram for the Node Controller Module ............................ 62
Figure 18: Wiring diagram for the Quad Channel Input Module ..................... 63
Figure 19: Wiring diagram for the Relay Output Module ................................ 64
Figure 20 Decision Tree for determining Earthing Requirements .................. 73

vi Part No. M07211, Issue 4.1, Date 19 March 2001

Vortex Manual Contents

LIST OF TABLES

CONTENTS
Table 1: Vortex options......................................................................................1
Table 2: Which sections of this manual to read ................................................2
Table 3: List of Vortex modules.........................................................................3
Table 4: Vortex Specification.............................................................................5
Table 5: Cable characteristics .........................................................................13
Table 6: Node Controller Module indicators, switches and connectors...........18
Table 7: System Configuration Properties.......................................................19
Table 8: Quad Channel Input Module switch settings .....................................22
Table 9: Detector channel configurable properties..........................................23
Table 10: Features of the Relay Output Module..............................................25
Table 11: Relay Output Module switch settings ..............................................26
Table 12: Relay configurable properties..........................................................27
Table 13: Relay output types ...........................................................................28
Table 14: Relay Logic configurable properties ................................................30
Table 15: Display module features ..................................................................33
Table 16: Features of the Power Monitoring Module.......................................36
Table 17: List of channel faults........................................................................44
Table 18: List of Power Status LED codes ......................................................46
Table 19: List of Node Controller Module LED fault codes .............................47
Table 20: Channel test display sequences......................................................52
Table 21: Data recorded in the Event Log.......................................................53

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CONTENTS

viii Part No. M07211, Issue 4.1, Date 19 March 2001

 Vortex Manual Introduction

1 Introduction

1.1 What this manual is for

This manual describes the installation, configuration and operation of the Vortex gas and fire detection
system and its components.

Some of the functionality described in this manual may not be available with some units. Contact Crowcon
concerning upgrades of existing systems, if required.

INTRODUCTION
1.2 What is Vortex?
Vortex is a modular gas and fire detection system, designed to monitor remote 4-20mA and conventional loop
powered fire detectors. Other devices may be used as advised by Crowcon. It can operate flexibly assigned and
voted relays if pre-set levels of gas are exceeded or if smoke or fire is detected. These relay outputs may be
used to drive audible and/or visible alarms.

The built-in Modbus communications interface allows multiple Vortex systems to be connected to industry-
standard control and monitoring systems.

The Vortex system may be mounted in a variety of enclosures, the options are listed in Table 1

Table 1: Vortex options

Vortex Standard wall-mounted enclosure with display.

See Figure 2: Vortex system in Standard Enclosure.
Vortex Rack* Vortex system with a 19-inch rack-mounted display.
Vortex Panel* Vortex system with a panel-mounted display.
Vortex DIN* Vortex system with no display.

Options marked * can be supplied as modules to be mounted in your own enclosure.

The system can be supplied pre-configured with detectors and output devices, the configuration is
summarised on the Specification Sheet provided with the system. The configuration can be modified
using the VortexPC software.

1.3 Who should use this manual

You may not need to read the whole of this manual. You will be guided to the sections that you require.

You should consult this manual if you:

• Use the Vortex system for monitoring fire or gases, and respond to alarms
• Carry out routine maintenance on the Vortex system and its detectors
• Configure the Vortex system
• Install the Vortex system and its detectors

Part No. M07211, Issue 4.1, date 19 March 2001. 1

 Introduction Vortex Manual
• Require technical information on Vortex

1.4 What this manual contains

This manual covers the following topics:

• An overview of the Vortex system

• Installation of Vortex systems ready configured and supplied with detectors
INTRODUCTION

• Installation and configuration of Vortex to work with your own detectors

• Installation of Vortex when supplied as modules for mounting in your own equipment
• Configuration and technical information
• Day-to-day operation of Vortex, and accepting alarms and faults
• Routine maintenance, recalibration and testing

Table 2 lists the sections to read for particular kinds of information. If you require details not covered in this
manual, please contact Crowcon Technical Support.

Table 2: Which sections of this manual to read

If you Refer to

Use the Vortex system for monitoring Chapter 6

fire or gases, and respond to alarms
Carry out routine maintenance and Chapters 2 and 7, and references
testing on the Vortex system and its to other sections
detectors
Install, calibrate and reconfigure a Chapters 2 to 5
Vortex system

2 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual System Overview

2 System Overview
2.1 General
This chapter gives an overview of the Vortex system, its modules and their interconnection. Vortex can be
supplied in a number of variations depending on the modules and enclosures required.

If you simply use Vortex for monitoring and responding to alarms, it is not necessary to read this chapter.
See chapter 6, Operation.

In all other cases, we recommend that you read this section.

2.2 System description

2.2.1 System modules and options

The basic parts of the Vortex system are listed in Table 3. Some are optional. The essential components are
marked with an asterisk (*).

OVERVIEW
Table 3: List of Vortex modules

Module Description
*Node Controller Module Central control module of system.
*Bus Rail Electrical connections and communications
between modules.
*Quad Channel Input Control and measurement of input, up to 4
Modules channels per module, maximum 3 modules.
Relay Output Module Control of output, up to 8 channels per
module, maximum 4 modules.
Display Module User display and limited configuration.
*Power Monitoring Module Control and protection of power supply.
Mains power supply unit If the Mains Power Supply Unit is omitted, a
suitable dc power supply must be provided.

Figure 1 shows the general assembly of the modules within the Vortex system. The number and
arrangement of the modules will vary depending on your Vortex system configuration.

Part No. M07211, Issue 4.1, date 19 March 2001. 3

 System Overview Vortex Manual
OVERVIEW

Figure 1 : General Assembly of Vortex Modules

2.2.2 Input/output capability

The Vortex system is a control panel for gas and fire detectors. It can be used with the following detectors:

• 2 wire sink, or 3 wire sink or source 4-20mA detectors. Crowcon manufactures a wide range of
flammable and toxic gas detectors and oxygen detectors. See Appendix D for the Crowcon range.
The detectors of many other manufacturers can also be used, including 4-20mA fire detectors,
however the behaviour of these detectors should not be confused with that of the conventional
loop powered fire detectors referred to throughout this manual as Fire Detectors.
• Conventional loop-powered fire detectors and manual call points (up to twenty devices) with a
maximum loop current of 60mA. Only 1 fire loop may be connected to each Quad Channel Input
Module. Vortex has been tested for use with the Series 60 range of smoke detectors available
from Apollo. Other manufacturers’ detectors, for example, the Thorn MS302Ex flame detector,
may also be used. Contact Crowcon for further details.

Vortex can control up to 32 fully voted relay outputs, selectable from a number of channel and system
functions. The Quad Channel Input Modules and Relay Output Modules (section 2.2.1) can be
combined as follows:

4 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual System Overview
Number of Quad Maximum number
Channel Input Relay Output Modules
Modules
Vortex Up to 3 3
Up to 2 4
Vortex DIN Up to 3 4
Vortex Rack
Vortex Panel

2.2.3 Digital Communications

There is an RS232 configuration port on the Node Controller Module which may be used together with the
VortexPC software running under the Microsoft® Windows® operating system to configure the
system.

There is an RS485 Modbus port that can be used by personal computers, Programmable Logic Controllers
and Distributed Control Systems to monitor the Vortex system.

OVERVIEW
2.2.4 Specification

The Vortex system specification is listed below.

Table 4: Vortex Specification

Storage temperature -25 to +55 degrees C

Operating temperature -10 to +40 degrees C
Humidity 0 to 99% relative humidity, non-condensing
at 40 degrees C
Ingress Protection Vortex – IP65
Vortex Panel – The display and label fixing
meets IP65 but the overall rating depends on
the remainder of the enclosure.
For VortexDIN and Vortex Rack the rating
depends on the enclosure used.
Impact Able to withstand normal wear and tear
associated with installation
Safety The control system is not intended for use in
hazardous areas. Earthing for use with IS
detectors is discussed in Appendix F.

Part No. M07211, Issue 4.1, date 19 March 2001. 5

 System Overview Vortex Manual
Power supply voltage Vortex
20-30V dc 5A
110-120V ac 60Hz 3.2A
220-240V ac 50Hz 1.6A
Other Vortex systems are dependent on the
size of the system and PSU fitted
Backup batteries Vortex: Two series 12V, 2Ah batteries.
Larger capacity backup systems are
available.
Other Vortex systems are dependent on the
size of the system and PSU fitted.
2.2.5 Approvals

Vortex complies with the following:

• Low Voltage Directive EN61010-1:1993, Safety requirement for electrical equipment for
measurement, control and laboratory use, Part 1.
OVERVIEW

• EMC EN50270:1999, Electromagnetic Compatibility – Electrical apparatus for the detection and
measurement of combustible gases, toxic gases and oxygen.
Note: this industry specific standard replaces compliance with EN 50081 and EN 50082 Generic
EMC standards.

6 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual Installation

3 Installation
3.1 General
This chapter describes the installation procedures for Vortex together with associated detectors and output
devices.

If you simply use Vortex for monitoring and responding to alarms, it is not necessary to read this chapter.
See chapter 6, Operation.

3.2 Before installation

Before installing a Vortex system along with its field devices, ensure that you have read the instructions in
this chapter, and that you understand the use of the Display Module push-buttons and/or the
VortexPC software where they are relevant to your installation. See section 4.6 for details of the
Display Module functions.

Each field device has its own Installation, Operating and Maintenance Instructions. Please refer to the
instructions provided with the devices installed with your system.

Local regulations and installation practices for electrical equipment vary from country to country. Ensure
that you are familiar with those that apply locally before you use this manual to install or use a
Vortex system. Further advice is available from Crowcon if required.

The Vortex system is intended for use in non-hazardous areas. Field devices may be mounted in flammable
atmospheres. Check that the equipment to be installed is suitable for the area classification. Site
procedures should be followed in attempting installation or maintenance of any field device.

INSTALLATION
Crowcon recommends that the installation of a Vortex system be carried out by people with
experience of installing electrical equipment in potentially hazardous areas. Advice on earthing
requirements can be found in Appendix F.

Vortex is suitable for use in a range of environments. See section 2.2.4 for details. If a Vortex unit is fitted
outside and may be subjected to excessive heating by high levels of direct sunlight, an appropriate
shade must be provided.

3.3 Installation of a pre-configured Vortex system

This section describes how to get started with any Vortex system that has been pre-configured for the
detectors that were supplied with it.

See the Specification Sheet provided with your system for full details of its configuration.

Figure 1 on page 4 shows the layout of the modules within the Vortex system. The number and arrangement
of the modules will vary depending on your Vortex configuration.

1. Ensure that the power supply is correct for the system (see section 4.3 and Table 16 on page 36). If
your Mains Power Supply Unit has a voltage switch, ensure it is on the correct setting for your mains
supply.

Part No. M07211, Issue 4.1, date 19 March 2001. 7

 Installation Vortex Manual
2. Ensure that a circuit breaker that complies with regulations is installed for the system power supply. See
section 3.7.
3. Place the enclosure or cabinet in its working position. Consider issues of location, cabling, and earthing
discussed in sections 3.6 and 5.2 and Appendix F.
The standard enclosure is supported on screws through the two top lugs, and held against the wall with the
two bottom lugs. (see Figure 2)
4. Install the detectors. See section 5.2.1 for information on gas detector location, and section 5.3.1 for fire
detectors.
5. Install the output devices. See section 5.4.
6. Connect the RS485 port to external equipment, as required.
7. If battery backup is installed, insert the battery connector at the top right of the Power Monitoring Module
(see Figure 11). This connects the system to the battery backup. Ensure that the Power Monitoring Module
is connected to the Bus Rail with the cable.
If the battery has enough charge, power-up may occur at this point (see step 8).
8. Connect the external power supply. The green LED on the Power Monitoring Module is illuminated. The
system performs a lamp test and audible alarm test within a few seconds.
After this test, it is normal for fault conditions to occur because devices are not yet connected. Press
ACCEPT/RESET to silence the audible alarm.
9. Connect and power up the detectors one at a time by inserting the terminal plugs into the sockets at the top
and bottom of the Quad Channel Input Modules. The wiring diagram is shown in Figure 18, Appendix B.
10. Write the detector locations on the label inside the enclosure or cabinet.
11. Connect the output devices one at a time attaching them to the Relay Output Modules, as shown in the
wiring diagram in Figure 19, Appendix B.
INSTALLATION

12. Ensure that the display is cycling through the channels by pressing the RUN button.
13. Calibrate the detectors, according to the instructions supplied with them.
14. Calibrate the channels on the Quad Channel Input Module, as described in section 3.8.

8 Part No. M07211, Issue 4.1, Date 19 March 2001.

 Vortex Manual Installation

Figure 2: Vortex system in Standard Enclosure

3.4 Installation of an un-configured Vortex system

INSTALLATION
3.4.1 General

This section describes how to get started if your Vortex system was not supplied ready-configured, and you
need to configure it for your own detectors.

It also applies if you wish to reconfigure an existing system, for example, if you are installing new detectors
or alarms, or if you are adding new Quad Channel Input Modules or Relay Output Modules to your system,
or changing them.

1. Ensure that the power supply is correct for the system (see section 4.3 and Table 16 on page 36). If your
Mains Power Supply Unit has a voltage switch, ensure it is on the correct setting for your mains supply.
2. Ensure that a circuit breaker that complies with regulations is installed for the system power supply. See
section 3.7.
3. Place the enclosure or cabinet in its working position. Consider issues of location, cabling and earthing
discussed in sections 3.6 and 5.2 and Appendix F.
The standard enclosure is supported on screws through the two top lugs, and held against the wall with the
two bottom lugs.
4. Install the detectors. See section 5.2.1 for information on gas detector location, and section 5.3.1 for fire
detectors.
5. Install the output devices. See section 5.4.
6. Connect the RS485 port to external equipment, as required.

Part No. M07211, Issue 4.1, date 19 March 2001. 9

 Installation Vortex Manual
7. If battery backup is installed, insert the battery connector at the top right of the Power Monitoring Module
(see Figure 11) This connects the system to the battery backup.
If the battery has enough charge, power-up may occur at this point (see step 8).
8. Connect to the power. The system does a lamp test and audible alarm test.
After this test, it is normal for fault conditions to occur because devices are not yet connected. Press
ACCEPT/RESET to silence the audible alarm.
9. Connect the system to a PC and configure the system using VortexPC. See VortexPC Help for instructions
on how to do this.
10. Configure the Quad Channel Input Module switches. See section 4.4.2 for details.
Instructions for removing and mounting modules on the DIN Rail are in section 7.8.
11. Connect and power up the detectors one at a time by inserting the terminal plugs into the sockets at the top
and bottom of the Quad Channel Input Modules. The wiring diagram is shown in Figure 18, Appendix B.
12. Calibrate each detector according to the instructions supplied with the devices. Calibrate the channels on
the Quad Channel Input Module, as described in section 3.8.
13. Write the detector locations on the label inside the enclosure or cabinet.
14. Configure the Relay Output Module switches. See section 4.5 for details.
Instructions for removing and mounting modules on the DIN Rail are in section 7.8.
15. Connect and power up the output devices one at a time. Attach them to the Relay Output Modules, as
shown in the wiring diagram in Figure 19, Appendix B.
16. Ensure that the display is cycling through the channels by pressing the RUN button.

3.5 Building a Vortex system

INSTALLATION

This section provides instructions on building and installing a Vortex system inside your own cabinet or
racking.

3.5.1 Building the system

1. Assemble the Bus PCB in the DIN Rail, and mount the DIN Rail in the casing. If you are using two DIN
Rails, mount them so that they can be connected by the interconnection ribbon cable, which is the ribbon
cable with two 10-way connectors.
2. Configure the Quad Channel Input Module switches. See section 4.4.2 for details.
3. Configure the Relay Output Module switches. See section 4.5 for details.
4. Assemble the modules on the Bus Rail(s). To reduce interference with the input channels when switching
heavy loads, the Relay Output Modules should be on the right of the Quad Channel Input Modules. The
Node Controller Module should be at the left, as in Figure 1.
Instructions for mounting and removing modules on the DIN Rail are in section 7.8.
5. IMPORTANT FOR SAFETY. If the system is Vortex DIN, Vortex Panel or Vortex Rack and does not
use the 5-way cable assembly from the power monitor module to the standard vortex mains power supply
unit, then the cable assembly should be removed according to section 4.7.2.
Mount the Power Monitoring Module on the DIN Rail according to section 4.7.3.
6. Ensure the power supply is correct for the system (see section 4.3 and Table 16). The Mains Power Supply
Unit, if fitted, must be appropriately earthed. If your Mains Power Supply Unit has a voltage switch, ensure
it is on the correct setting for your mains supply.

10 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual Installation
7. The backup batteries, if fitted, must be mounted in an upright position and the safety valves must not be
covered. The batteries must not be enclosed in an unventilated space to avoid the build-up of any gas as the
result of malfunction.
8. Mount the Display Module in an appropriate position.
For Vortex Rack this is simply a matter of fixing the display into a 19 inch rack system.
For Vortex Panel the template supplied should be used to make the holes in the panel. Then
the display and associated metal work is fitted to the rear of the panel with countersunk
screws. The label is fitted to the front of the panel. Care is required when fitting the label
because the adhesive is very strong and any misplacement of the label cannot be corrected
without risking the quality of the seal from the label to the panel.
9. Make the electrical connections, as shown in the schematic of Appendix B Figure 16: Connection
schematic for the Vortex system. For essential information about earthing, see Appendix F.

Every effort has been made to provide instructions which result in a system that maintains compliance with the
LVD and EMC standards (see section 2.2.5). Ultimately it is the customers responsibility to follow these
instructions in order that the final system remains compliant with the standards.

3.5.2 Installing the system

1. Place the system in its working position. Consider issues of location, cabling and earthing discussed in
sections 3.6 and 5.2 and Appendix F.
2. Ensure that a circuit breaker that complies with regulations is installed for the system power supply. See
section 3.7.
3. Install the detectors. See section 5.2.1 for information on gas detector location, and section 5.3.1 for fire

INSTALLATION
detectors.
4. Install the output devices. See section 5.4.
5. Connect the RS485 port to external equipment, as required.
6. If battery backup is installed, insert the battery connector at the top right of the Power Monitoring Module
(see Figure 11). This connects the system to the battery backup.
If the battery has enough charge, power-up may occur at this point (see step 7).
7. Connect to the power. The system does a lamp test and audible alarm test.
After this test, it is normal for fault conditions to occur because devices are not yet connected. Press
ACCEPT/RESET to silence the audible alarm.
8. Connect and power up the detectors one at a time by inserting the terminal plugs into the sockets at the top
and bottom of the Quad Channel Input Modules. The wiring diagram is shown in Figure 18, Appendix B.
Configure the channels. See section 4.4.2.
Calibrate each detector according to the instructions supplied with the devices. Calibrate the channels on
the Quad Channel Input Module, as described in section 3.8.
9. Write the detector locations on the label inside the enclosure or cabinet.
10. Connect and power up the output devices one at a time. Attach them to the Relay Output Modules, as
shown in the wiring diagram in Figure 19, Appendix B.
Configure the relays. See sections 4.5.2 and 4.5.3.
11. Ensure that the display is cycling through the channels by pressing the RUN button.

Part No. M07211, Issue 4.1, date 19 March 2001. 11

 Installation Vortex Manual
3.6 Cabling
The cabling of gas detectors, fire detectors and alarms and other output devices is an important matter.

Cabling to a detector must be in accordance with the recognised standards of the appropriate authority in the
country concerned, and it must meet the electrical requirements of the detector.

• For non-IS devices, Crowcon recommends the use of steel wire armoured (SWA) cable. Suitable
explosion-proof glands must be used.
• For IS devices, Crowcon recommends the use of twisted pair cable with overall screen and
sheath. Suitable weatherproof glands must be used. IS devices must be used with a suitable Zener
Barrier or Galvanic Isolator when used in a hazardous area.
• For fire detectors, Crowcon recommends the use of twisted-pair cable, screened with an overall
protective sheath that is fireproof, for example, Pirelli FP200 or similar. Suitable weatherproof
glands must be used. The maximum acceptable loop resistance is 100ohm.

Alternative cabling techniques, such as steel conduit, may be acceptable provided that appropriate standards
are met.

The minimum acceptable supply voltage measured at the detector and the maximum current drawn by that
detector is different for each device. Please refer to the relevant Installation, Operating and
Maintenance Instructions provided with each detector to calculate the maximum cable distances
allowed for different cable types. The maximum cable distance allowed is dependent upon the
installation, for example, whether Zener Barriers or Galvanic Isolators are required (as for IS
devices) or not.

When calculating the maximum cable length for a detector, take the minimum supply voltage at the Quad
INSTALLATION

Channel Input Module as 18V at 350mA for a 3-wire detector head, 19.8V at 25.8mA for a 2-wire
head. Typical cable characteristics are shown in Table 5.

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Vortex Manual Installation

Table 5: Cable characteristics

c.s.a Typical Typical Loop

(mm2) Resistance per Resistance per
See note Km of Cable Km of Cable
(Ohms) (Ohms)

0.5 (20) 39.0 78.0

1.0 (17) 18.1 36.2
1.5 (15) 12.1 24.2
2.5 (13) 8.0 16.0

Note: Approximate c.s.a. in awg given in brackets.

Cable lengths should be calibrated according to the equations defined in the detector instructions sheet and
the cable and Vortex characteristics specified above.

Vortex provides a number of internal and external earth terminals for safety earth and screen terminations.
See Appendix F for further information on earthing.

Vortex has been tested and found to be compliant with EMC regulations using the following cable and
gland configurations:

• SWA cable and SWA glands with electrical termination of the armour to the casing via the gland
• Screened cable with the screen terminated inside the casing via a metal tag attached to the gland,
or terminated at the earth stud.

INSTALLATION
• Screened cable using an EMC gland where the screen is terminated to the enclosure via the gland

The Vortex standard enclosure contains cable entries with knockout plugs (18 at the top and 18 at the
bottom). These can be fitted with a standard M20 cable gland.

3.7 Circuit Breaker

If the equipment is permanently connected to a mains supply then a circuit breaker must be included in the
installation, in order to comply with the requirements of EN 61010-1 (Low Voltage Directive).

The circuit breaker must be close to Vortex and within easy reach of the operator. It must be marked as the
disconnecting device for the Vortex.

The circuit breaker must comply with the relevant requirements of IEC 947-1 and IEC 947-3. The
protective earth must not be disconnected even when the breaker is activated.

3.8 Zero adjustment and calibration of Vortex

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 Installation Vortex Manual
3.8.1 General

Calibration must be carried out separately on the individual detectors and on associated Quad Channel Input
Modules in the Vortex system. Calibrate the detector first, for the calibration procedure, please refer
to the relevant Installation, Operating and Maintenance Instructions provided with the detector.
Ensure at all times that local legislation and codes of practice are complied with.

Calibration gas and accessories are available from Crowcon.

The instructions below use the Display Module. Ensure that you are familiar with the Display Module
functionality (section 4.6) and the Channel Test Mode (section 7.4) before commencing.

If you are using VortexPC, the software has Zero and Calibration Wizards to enable you to carry out the
calibration easily. For Vortex DIN, this is the only method. See VortexPC Help for details.

If you are calibrating a Quad Channel Input Module and detector for the first time, Crowcon recommends
that two people are involved. One person should be at the detector and the other at the control panel.
When gas is applied to the detector in the field the person at the control panel can check that the
detector is connected to the correct Quad Channel Input Module by observing the gas reading on the
Display Module or on the connected PC.

3.8.2 Zero Adjustment and Calibration procedure

To adjust the zero and calibrate the Quad Channel Input Module for a channel using the Display Module
buttons:

1. Inhibit the Quad Channel Input Module of the channel to be calibrated by pressing the appropriate ZONE
INHIBIT button on the back of the Display Module.
The calibration can be carried out without inhibiting the channel, but associated relays and audible and visual
INSTALLATION

alarms may be triggered.

2. Ensure that the associated detector is reading zero level (4mA for a gas detector):
• For an oxygen detector, the sensor must be disconnected from the current amplifier at the detector
head. For intelligent oxygen detectors refer to the Installation, Operating and Maintenance Instructions
supplied with the detector.
• For other gas detectors, the detector should be in free mobile air.
• For other 4-20mA devices ensure that the input is 4mA.
• For a fire detector loop, disconnect the fire loop current connector at the Quad Channel Input Module.
3. Using the HOLD and STEP buttons, select the channel to adjust.
4. Once the display is held on the appropriate channel press the CHANNEL TEST button on the inside of the
Display Module. The display should show GL for a gas detector or FL for a fire detector, and the detector
level reading (this should be approximately zero).
5. Press the ZERO button. The display should read 0.
If there is an E008 fault, it indicates that the incoming signal is too far from the nominal zero level to allow
compensation. Check that the detector is wired correctly, the Quad Channel Input Module detector type
switch setting is correct and that the detector input is 4mA or open circuit for a fire loop.
6. Provided that zero adjustment was successful, reconnect the sensor (for oxygen detectors only) or
connector (for fire detectors only).

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Vortex Manual Installation
7. For an oxygen detector, expose the detector to free mobile air. Ensure that the display is showing GL and
the current gas level reading. Allow this reading to stabilise.
For other gas detectors, apply calibration gas to the detector (normally half scale, but must be greater than
20% of full scale). Ensure that the display is showing GL and the current gas level reading. Allow enough
time for the detector to settle (typically two minutes).
For a fire detector, connect an ammeter into the channel circuit. Ensure that the display is showing FL and
operate a manual call point. If the circuit has no manual call point, put a detector into alarm with a smoke
canister.
8. Press the CAL button on the inside of the Display Module. The display shows the reading that Vortex
believes the detector is sensing.
• Use the – (HOLD) and + (STEP) buttons to adjust the Reading display to the correct reading:
• For an oxygen detector in free mobile air calibrate to a reading of 20.9% Vol.
• For other gas detectors, this should be the level for the applied calibration gas.
• For other 4-20mA devices this should be the level for the applied condition.
• For a fire detector, this should be the same reading as the ammeter in the circuit.
9. Press ACCEPT/RESET. The display should read the calibration gas concentration (for a gas detector) or
the current in mA (for a fire detector).
10. If there is an E009 fault, it indicates that the mA output from the detector and the required reading are too
far apart to allow compensation. The detector calibration should be checked.
11. The detector and Quad Channel Input Module are now configured and calibrated correctly.
• For a gas detector (other than oxygen), remove the calibration gas.
• For a fire detector, remove the ammeter and reconnect the fire loop.

INSTALLATION
12. Press the RUN button on the front of the Display Module to release the Channel Test Mode.
13. Release any Inhibit Conditions by pressing the appropriate ZONE INHIBIT button.
14. If necessary select another channel and repeat this procedure until all channels are calibrated.

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 Technical Information Vortex Manual

4 Technical information: Vortex

4.1 General
This section contains detailed technical information on the Vortex modules that you may need to refer to
during installation, configuration or maintenance of the Vortex system.

If you simply use Vortex for monitoring and responding to alarms, it is not necessary to read this chapter.
See chapter 6, Operation.
VORTEX TECHNICAL

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Vortex Manual Technical Information
4.2 Node Controller Module
4.2.1 Functions of the Node Controller Module

This module controls the operation of Vortex gathering the channel readings from the Quad Channel Input
Modules. After correcting them for the zero adjustment and calibration it calculates the detector
levels and checks them against the alarm limits. Based on the corrected inputs, it drives the displays,
calculates voted outputs and drives the Relay Output Modules. It also interprets the power and
battery status.

The Node Controller Module contains the configuration of the system, which is stored in non-volatile
ferroelectric RAM (FRAM).

The Node Controller Module logs event data and controls communications between modules and
communications with external devices using the Modbus protocol.

Figure 3 gives a general view of the Node Controller Module. Figure 17 (Appendix B) shows the electrical
connections to the Node Controller Module.

Figure 3: Node Controller Module

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 Technical Information Vortex Manual

4.2.2 Node Controller Module indicators, switches and connectors

Table 6: Node Controller Module indicators, switches and connectors

Letters refer to labels in Figure 3.

Ribbon cable socket Provides connections to the Display Module

(A) (where fitted) and the Power Monitoring Module.
RS485 ports (B): see These ports are intended for use by personal
wiring diagram, computers, programmable logic controllers and
Figure 17 distributed control systems to allow remote
monitoring of the system. It uses the Modbus
RTU Slave protocol running at 9600 baud
(address map available on application).
There are two connectors to simplify "daisy-
chaining" of multiple systems (up to 32 Vortex
systems) which are electrically connected
together. The Vortex at the end of a Modbus chain
can use this second connector to attach a
terminator (120 Ohm).
OK LED (C) This LED flashes once per second to indicate
normal operation
Fault LEDs (D) These three LEDs are normally off. They indicate
a code for system faults (see section 6.4.3). If
more than one fault is present, the codes are lit in
sequence.
TXD LED (E) This LED is normally lit and flashes when the
Node Controller Module sends data via the RS485
or RS232 connections.
RXD LED (F) This LED is normally lit and flashes when data is
received via the RS485 or RS232 connections.
Internal sounder Provides audible warning of alarms and faults,
confirmation of button presses, etc. It can be
VORTEX TECHNICAL

disabled using VortexPC.

Config socket This allows the connection of a personal computer
(RS232 connector) for the use of VortexPC to configure the Vortex
(G) system. When a connector is inserted, the RS485
link is halted. Crowcon recommends that this port
should not be used for routine monitoring.
Accept/Reset (H) This switch has the same function as the
ACCEPT/RESET button on the Display Module
(see section 4.6).
System Lamp Test (I) This switch has the same function as the LAMP
TEST button on the Display Module (see section
4.6).

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Vortex Manual Technical Information
(J) see wiring Accept Reset – Terminals 7 and 8 can be
diagram Figure 17 connected to cause an accept reset, see accept
reset above.
Lamp Test – Terminals 10 and 11 can be
connected to cause a system lamp test, see system
lamp test above.
Hot Swap facility - Terminals 9 and 12 can be
connected to allow other modules to be changed
without generating errors. See section 7.7.
4.2.3 Configuring the Node Controller Module
There are no user-configurable settings on the Node Controller Module. The Bus Selection switch is always
set to position 1.

The following system properties may be configured using VortexPC. Chose the System Configuration
option on the Vortex menu.

Table 7: System Configuration Properties

Property Configuration
System Name 16-character string used to identify the system
Enable Jump on On/Off. If this option is set, the first channel that
Alarm causes an alarm is automatically held on the
display. The Hold LED flashes. The display
remains held, even if other channels go into alarm,
until the RUN button is pressed.
Disable Local Y/N. If Y then CAL, ZERO, PEAK HOLD CAL,
Buttons CHANNEL TEST buttons have no effect
Disable Internal Y/N. If Y, the internal sounder is disabled.
Sounder
Modbus address The Modbus address of the Vortex on the system.
Usually 1 unless the system is multidrop.
VORTEX TECHNICAL
Number of Quad 1, 2 or 3
Channel Input
Modules
Number of Relay 0, 1, 2, 3 or 4
Output Modules

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 Technical Information Vortex Manual
4.3 The Bus Rail and electrical connections
The Vortex modules (apart from the Display Module and the power supply components) are mounted on a
bus PCB, which acts as a motherboard providing the necessary power and communications to the
modules, see Figure 4: Bus Rail Assembly Details. The bus PCB is inserted into a DIN Rail to create
the Bus Rail assembly.

The Node Controller Module, Quad Channel Input Modules and Relay Output Modules have plugs that slot
into sockets on the bus PCB, and clips to lock them on to the DIN Rail, Figure 1 shows how the
modules are arranged on the Bus Rail assembly. For instructions for mounting the modules and
removing them from the rail, see section 7.8.

The Bus Rail accepts DC power from the Power Monitoring Module through a 2-way cable attached to
terminal JP1 on the bus. JP1 pin 1 is the positive connection.

Two Bus Rails can be connected together within the same cabinet, using the 10-way Bus Interconnection
Ribbon Cable Assembly. Using two Bus Rails allows the maximum number of modules in one
Vortex system to be fitted. The Vortex standard enclosure holds only one Bus Rail.
VORTEX TECHNICAL

Figure 4: Bus Rail Assembly Details

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Vortex Manual Technical Information
4.4 Quad Channel Input Module
4.4.1 Functions of the Quad Channel Input Module

Each Quad Channel Input Module is used to power and monitor up to 4 detectors. For a list of available
Crowcon detectors, see Appendix D.

The first channel on each Quad Channel Input Module can be connected to a gas detector, or to a maximum
of 20 chained conventional loop-powered fire detectors and manual call points. The remaining
channels can be used only with 4-20mA.

Figure 5 gives a general view of the Quad Channel Input Module. Figure 18 (Appendix B) shows the
electrical connections between the Quad Channel Input Module and the detectors.
The detectors are connected to Inputs 1, 2, 3 and 4 labelled items A, B, C and D in Figure 5.

Figure 5: Quad Channel Input Module

VORTEX TECHNICAL

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 Technical Information Vortex Manual
4.4.2 Configuring the Quad Channel Input Module

The Quad Channel Input Module has switches for Detector Type, Selection and Module Selection, and a
link LK11. See Figure 6

Figure 6: Switches on Quad Channel Input Module

If the system is supplied with Crowcon detectors, the Quad Channel Input Modules are already configured.
If the system needs configuring, follow the instructions below.

Table 8: Quad Channel Input Module switch settings

Letters refer to labels in Figure 6.

LK 11 (E) If the first channel of a module is a fire detector

connected to the Vortex system via a Zener Barrier, then
VORTEX TECHNICAL

make the link LK11. In all other cases, including when

the fire detectors are connected directly to the panel,
leave this link unmade.
Module Selection Determines the channel number for the module. The
Switch (F) physical order of the modules on the Bus Rail is not
important.
Position 0 - This module has channels 1-4
Position 1 - This module has channels 5-8 if two or three
modules are used
Position 2 - This module has channels 9-12 if three
modules are used

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Vortex Manual Technical Information
Bus Selection Switch Always set to position 1.
(G)

Detector Type Switch Selects the Detector Type.

input 1 to 4 (H, I, J
Position 1 - 3-wire, 4-20mA source detector
and K).
Position 2 - 2-wire, 4-20mA
3-wire, 4-20mA sink detector
Position 3 - 2-wire, 0-5V
Position 4 - Fire (Channel 1 of module only)

Each detector channel is configured using VortexPC. Choose the Inputs Configuration option on the Vortex
menu. Select the appropriate channel to view its current configuration. See Table 9.

These properties apply to all channels regardless of their Detector Type (except Enabled, which is not
available for channels set as Not Configured detectors).

Table 9: Detector channel configurable properties

Property Configuration

Channels
Identity An 8-character string used to identify the channel
Detector Type Gas
Fire (Channel 1 of module only)
Not Configured if channel has no detector
Enabled On/Off. A detector must be enabled and configured to
participate in the system. If there are no participating detectors,
an E002 error is generated. A channel may be removed from the
system using this option even if it is configured, for example, a
faulty detector.
VORTEX TECHNICAL
Gas detectors
Units Selects the units for Gas Detectors: %LEL, %VOL, ppm or no
units
Range For %LEL and %VOL the range can be 0 to 1, 2, 2.5, 5, 10, 20,
25, 50 or 100.
For ppm the range can be 0 to 1, 2, 2.5, 5, 10, 20, 25, 50, 100,
200, 250, 500, 1000, 2000, 2500, 5000, 10000. For the 10000
range, the maximum display is 9990.

Part No. M07211, Issue 4.1, date 19 March 2001. 23

 Technical Information Vortex Manual

Property Configuration

Out of range values - Each option can be set to Info, Inhibit or Fault. They specify
Interpret High and how the system should respond to values that are under-range
Interpret Low. and over-range, respectively. The low region is 1 to 3 mA and
the high region are 21.5-24.5 mA.
Info
If Interpret High is set to Info, the display shows “Hi” and the
nominal gas level is treated as full scale.
If Interpret Low is set to Info, the display shows “Lo” and the
nominal gas level is treated as zero.
No fault is indicated. The Hi and Lo flags can be used for voting
in the relay logic.
Inhibit
If Interpret High is set to Inhibit, the display shows “In” and the
nominal gas level is treated as full scale.
If Interpret Low is set to Inhibit, the display shows “In” and the
nominal gas level is treated as zero.
The Inhibit signal for this channel can be used for voting in the
relay logic.
Fault
If either region is set to Fault then the under-range or over-range
fault is generated for the channel. This is intended to catch
short-circuit faults (High) and open-circuit faults (Low).
Alarm Levels 1, 2 and The alarm thresholds must be set within the range for the
3 detector, using the units specified. The alarm level must be set to
either Rising or Falling. The resolution of the Alarm Levels is
the same as that of the Vortex system.
It is not necessary for Alarm 1 to be the lowest and Alarm 3 to
be the highest. Alarm 3 is not indicated and does not cause the
sounder to operate.
Zero Suppression On/Off. The default is On. When this option is selected, the
readings less than 3% of full scale are suppressed to zero.
VORTEX TECHNICAL

Fire detectors
Current thresholds The current thresholds must be set within the range 0 to 60mA,
in the order
Open Circuit < Fire < Short Circuit
Reset Time Between 0 and 255 seconds. The time that the loop current is
removed to reset a latched fire detector on pressing
ACCEPT/RESET after a fire alarm.
Stabilisation Time Between 0 and 255 seconds. The time allowed for the fire
detector to stabilise after a reset before coming on line.

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Vortex Manual Technical Information
4.5 Relay Output Module
4.5.1 Functions of the Relay Output Module

Optional Relay Output Modules may be fitted to the system and programmed to provide voted channel and
system events. These relays are controlled by the Node Controller Module.

Figure 7: Relay Output Module

Figure 7 gives a general view of a Relay Output Module.
VORTEX TECHNICAL

Table 10: Features of the Relay Output Module

Letters refer to the labels in Figure 7.

Relays 8 Single-Pole-Change-Over (SPCO) relays rated

at 6A 250Vac. These relays are configurable
separately for channel, alarm, voting, time delays
and relay type. Configuration is done through the
VortexPC software.
Relay Outputs (A to D Connection to each relay 1 to 8. Normally open,
and H to K) normally closed and common connections are
defined in appendix B Figure 19
Yellow LED for each Indicates the relay status (LED on = energised,
relay (E) LED off = de-energised). The relay coils are

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 Technical Information Vortex Manual
continuously monitored in both energised and de-
energised states.
Fault LED (F) Indicates a fault condition. This is also shown on
the Node Controller Module LED and the Display
Module System Fault LED (if fitted).
This LED also indicates when a relay module is
unconfigured e.g. at power up the Led in on until
the node controller has sent the relay
configuration to the relay module.
Relay Lamp Test When pressed, checks that all the LEDs on the
switch (G) Relay Output Module are functioning.

4.5.2 Configuring the Relay Output Module

The physical order of the modules on the Bus Rail is not important, but, in order to reduce interference with
the input channels when switching heavy loads, we advise you to place Relay Output Modules at the
right-hand end of the DIN Rail.

Table 11: Relay Output Module switch settings

The letters refer to labels in Figure 8
Module Selection Determines whether the relays on the module are
Switch (L) configured as relays1-8, 9-16, 17-24 or 25-32..
Position 0 - This module has relays 1-8
Position 1 - This module has relays 9-16 if two,
three or four modules are used
Position 2 - This module has relays 17-24 if three
or four modules are used
Position 3 - This module has relays 25-32 if four
modules are used
VORTEX TECHNICAL

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Vortex Manual Technical Information

Figure 8: Relay Ouput Module Selection Switch

Relay Output Modules are configured in VortexPC, using the Outputs Configuration option on the Vortex
menu. Select the appropriate relay to view its current configuration. The configurable properties of
relays are listed in Table 12.

Table 12: Relay configurable properties

Property Configuration

Identity An 8-character string used to identify the Relay

Output.
Enabled On/Off. A relay must be enabled and configured to
VORTEX TECHNICAL
participate.
Relays may be removed from the system by clearing
this check box. This is recommended only when the
relay is temporarily removed, not as a long-term
solution.
Output Type Latching, Non-Latching, Latching Acceptable, Non-
Latching Acceptable, Pulsed, Reset Pulse or Not
Configured. See Table 13.
Any unused relays should be set to Not Configured.
On Delay Time The waiting period before the relay is activated.
Where applicable, 0 to 65535 seconds.

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 Technical Information Vortex Manual

Property Configuration

Off Delay Time The waiting period before the relay is deactivated,
except for Pulsed and Reset Pulsed, where it is the
period for which is relay is activated. Where
applicable, 0 to 65535 seconds.
Energisation Either Normally Energised or Normally De-
Energised. The default is Normally De-Energised.

Table 13: Relay output types

Note that in the diagrams below, for all output types other than Pulsed and Reset Pulse, the On and Off
Delay times are presumed to be zero.

Rising Alarm
setting

Gas level
ACCEPT/RESET

Latching:
The relay output is
true until the
ACCEPT/RESET is
pressed after the
alarm condition has
cleared.
You can program
the ON and OFF
delays.
Non-latching
The relay output is
VORTEX TECHNICAL

true while the alarm

condition is true.
ACCEPT/RESET
has no effect.
You can program
the ON and OFF
delays.

28 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual Technical Information

Rising Alarm
setting

Gas level
Latching
ACCEPT/RESET
Acceptable:
The relay output is
true until the
ACCEPT/RESET is
pressed, even if the
alarm condition has
not been cleared.
This option is
mainly used for
external sounders.
You can program
the ON delay.
Non-latching
Acceptable:
The relay output is
true until either the
alarm condition is
cleared or the
ACCEPT/RESET is
pressed.
You can program
ON and OFF delays,
ACCEPT/RESET
resets the relay
immediately even if
the alarm has not
been cleared.

VORTEX TECHNICAL

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 Technical Information Vortex Manual

Rising Alarm
setting

Gas level
Pulsed: You can
programACCEPT/RESET
an ON
delay and an ON
time. The relay is
On Delay Time On Delay Time
activated for the
period defined by
the OFF delay,
unless the alarm
clears during the ON
delay.
On Time

Reset pulse: You

can program an ON
delay and an OFF
delay. The relay is
activated for the
period defined by On Delay Time On Delay Time
the OFF delay after
the ON delay has
expired.

On Time On Time

Not Configured: The

relay output is
driven inactive. This
is the default.

4.5.3 Configuring the Relay Logic

VORTEX TECHNICAL

The relay logic links detectors to relay outputs and is configured using the Relay Logic option in VortexPC.
Relay Logic cannot be configured for relays whose relay type is Not Configured, channels with
detector type as Not Configured can not be used. You should configure all the Quad Channel Input
Modules and Relay Output Modules as required before the Relay Logic.

Table 14: Relay Logic configurable properties

Property Configuration

Detector link event (8 Each detector link event can be one of seven
per detector) events: Alarm 1, Alarm 2, Alarm 3, Inhibit, Fault,
High Information, Low Information (when
configured as such for the High and Low regions
of a 4-20mA detector)

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Vortex Manual Technical Information

Property Configuration

System links (8 for The system fault event and system sounder event
system fault and 8 for can be linked to a relay
system sounder)
Relay Vote count The Vote Count for the relay, this is the number
of the specified events (detector events and
system events) that must occur to trigger the relay.
For example, if three detector events have been
selected for the relay, a vote count of 1 means that
any of the events will trigger the relay.

Fire detectors will generate Alarms 1,2 and 3 on a fire event.

In Vortex PC, for each relay, select the detector(s) and the corresponding events, or system properties to
trigger the relay.

4.6 The Display Module

4.6.1 Functions of the Display Module

Vortex, Vortex Rack and Vortex Panel include a Display Module that in normal operation provides a
display of detector input and reports the current status of the system. It also provides local user
control of the system through a set of push-buttons, seven at the back and five on the front. See
Figure 9 and Figure 10.

VORTEX TECHNICAL

Figure 9: Back of Display Module

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 Technical Information Vortex Manual

Figure 10: Front of Display Module

Display Module shown is for Vortex ( in its

standard enclosure), Vortex Rack and
Vortex panel have only minor differences
in outline.
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32 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual Technical Information
In Vortex and Vortex Panel the Display Module is mounted on the enclosure door. In Vortex Rack, the
Display Module is mounted on a 19"rack panel. For Vortex DIN there is no Display Module and
monitoring can be done using the RS485 port on the Node Controller Module (see section 4.2).

The Display Module displays the status of each channel. If any alarm or fault condition is detected, the
relevant LED lights up on the Display Module. Depending on the configuration of the system, the
internal sounder on the Node Controller Module emits a sound, and any assigned relays operate.

Details of the displays module features can be found below. The type of input monitored on each channel
may be indicated on the front of the Display Module by a label above the LEDs for that channel.

4.6.2 Display Module Features

Table 15: Display module features

The letters in parentheses refer to Figure 9 and Figure 10.

Feature Description

Ribbon Cable This connector accepts the ribbon cable to connect the display to
connector (A) the node controller module.
System Fault.LED Yellow LED indicates a detected system fault. The specific fault is
(B) indicated on the Node Controller module LEDs; see section 6.4.3.
Power Healthy LED This LED provides information about the status of the various
(C) power systems. For the code, see section 6.4.2.
Zone Inhibit LEDs Yellow LED for each zone (set of channels on a Quad Channel
(D, E, and J) Input Module). Indicates that the zone, or a channel in the zone, is
currently inhibited.
Hold LED (F) The green LED when continuously illuminated indicates that the
HOLD button has been used to hold the current channel.
When this LED flashes, it indicates "Jump on Alarm". The Channel
Reading now shows the channel (or the first of more than one
channel) that has gone into alarm.
Channel Test LED The yellow LED when flashing indicates that the system is in VORTEX TECHNICAL
(G) Channel Test mode (section 7.4).
Units Indication Indicates what the units of the currently displayed reading are.
LEDs (H)
Reading (I) The reading on the channel currently indicated by the Channel
display. The number is shown in red on a 7-segment display. This
should be read in conjunction with the units indication. For the use
of this display in Channel Test mode, see section 7.4.
Channel Number (K) A green 7-segment display that normally displays the number of the
currently-displayed channel (The other channels are continuously
monitored regardless of this display.) For the use of this display in
Channel Test mode, see section 7.4.
Channel Alarm 1 and Red LEDs for each channel. Illuminated when the alarm level is
Alarm 2 LEDs (L reached on the channel. When the alarm is first raised, the LED
flashes. After the ACCEPT/RESET button is pressed, the LED

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 Technical Information Vortex Manual

Feature Description
and M) goes out if the alarm condition has been cleared. If the alarm
condition still exists, it displays continuously.
Channel Fault LEDs Yellow LED for each channel. Illuminated when a fault is detected
(N) on the channel. When the fault is first raised, the LED flashes.
After the ACCEPT/RESET button is pressed, the LED goes out if
the fault has been cleared. If the fault still exists, it displays
continuously.
HOLD (-) Button On front of module. Press to hold the display on the current
channel. Also used to decrease the Reading display in Channel Test
mode (section 7.4).
STEP (+) Button On front of module. Press to step the display to the next channel.
Operates only when HOLD has been selected. Also used to
increase the Reading display in Channel Test mode (section 7.4).
RUN Button On front of module. Press either to restart cycling through the
channels after HOLD has been selected, or to end Channel Test
mode.
ACCEPT/ On front of module. Press to inform Vortex that you have noted
RESET Button that an alarm or fault condition has occurred. Pressing this button
silences the internal sounder. If the alarm condition has cleared, it
clears any red or yellow LEDs in the channel status display.
LAMP TEST Button On front of module. Press to test all the LEDs on the Display
Module and Node Controller Module. See section 7.5.
CHANNEL TEST On rear of module. After the HOLD button has been used to select
Button a channel, use the Channel Test button to display alarm levels
(section 7.4) or for zero adjustment and calibration (sections 3.8
and 7.3). This button can be disabled using VortexPC.
PEAK HOLD CAL On rear of module. Used for the Peak Hold Calibration (section
Button 7.3). Can be disabled using VortexPC.
CAL Button On rear of module. Used for the Calibration (section 3.8 and
section 7.3). Can be disabled using VortexPC.
ZERO Button On rear of module. Used for the Zero Adjustment (sections 3.8 and
VORTEX TECHNICAL

7.3). Can be disabled using VortexPC.

ZONE INHIBIT On rear of module, one button for each zone. Used to prevent the
Buttons corresponding output relays from being activated during testing or
calibration (sections 3.8, 7.3 and 7.4). VortexPC can be used to
inhibit individual channels.
Note: Even in the inhibit condition, the alarm LEDs on the display
module are triggered if alarms occur.

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Vortex Manual Technical Information

4.7 Power Monitoring Module

4.7.1 Functions of the Power Monitoring Module

The Power Monitoring Module is shown in Figure 11. The Power Monitoring Module is a standard part of
the Vortex system.

Note: for multiple Vortex Rack, Vortex panel and Vortex DIN systems supplied by Crowcon, the Power
Monitoring Module may have been replaced by a single Power Management System, which meets
the EMC and Low Voltage Directive requirements.

If the backup batteries are fitted and the main ac power supply is lost, the system automatically switches
over to the standby battery operation. If loss of power continues, the battery is disconnected from the
system to prevent it from being over-discharged and permanently damaged.

The main features of the Power Monitoring Module are listed in Table 16.

Figure 11: Power Monitoring Module

VORTEX TECHNICAL

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 Technical Information Vortex Manual

Table 16: Features of the Power Monitoring Module

Letters refer to labels in Figure 11.

Mains (connector) Input from mains supply, when the optional Power
(A) Supply Unit is fitted. This is rated at 29.5V, 150W,
with input at 110-120V or 220 to 230Vac
(switched), 50-60Hz.
24Vdc In (connector) If a 24Vdc external power source is specified, then
(B) the Mains Power Supply Unit is not fitted. A 20-
30Vdc supply fused at 5A must be provided. The
Power Monitoring Module includes 24V filtering.
You must ensure that the 24Vdc is suitable for use
with Vortex.
If internal batteries are expected to be charged from
an external DC supply then the supply should have
a minimum voltage of 29.0V
Battery (connector) Connection to backup batteries. See section 4.7.4.
(C)
5A F (two fuses) (D) The lower fuse is connected to the batteries (if
fitted) and the upper fuse is connected to the dc
output of the mains power supply and the 24V dc
input (item B).
Green LED (E) This indicates that there is DC input to the power
monitor board, either from the mains power supply
unit or from the DC input (item B)
LK1 and LK2 (links) LK1 must be fitted if the system does not have
(F) standby batteries fitted. If neither the link nor the
batteries are fitted then a Power Status Fault will
always be present.
If the system is to be powered up without an
external power supply, LK2 can be shorted to
enable the system to power up from fully-charged
batteries.
Ribbon cable This connects to the Node Controller Module
connector (G) (section 4.2) and the Display Module (if fitted).
TP1 and TP2 Earth When Vortex is supplied in the standard enclosure,
links (H) it is supplied with the enclosure isolated from 0V
VORTEX TECHNICAL

and the earth link fitted to TP2. This link is required

for systems where the 0V is isolated from the
enclosure. If the system requires the 0V to be
connected to the enclosure, move the link wire to
TP1. See Appendix F for further details of earthing.
DC Output This is the output from the power monitor module
for connecting to the bus assembly see section 4.3
DC/Mains Fail relay This indicates the status of the dc input to the Power
output (J leftmost set Monitoring Module. This input comes either from a
of 3 connections) mains Power Supply Unit or from the 24Vdc In
terminals. The relay is normally energised and de-
energises when the dc input is absent.

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Vortex Manual Technical Information
Battery (Disconnect) Batteries have to be protected against deep
relay output (J centre discharge, as it causes permanent damage that
set of 3 connections) eventually shortens battery life. If the battery
terminal voltage falls below about 20V, this relay
trips out. It disconnects the battery power to the rest
of the Vortex system. It is normally energised until
the voltage goes below the threshold, and does not
reconnect until the battery terminal voltage is
recharged to about 26V.
Low Battery relay This relay indicates when the battery terminal
output (J rightmost voltage falls below about 22V, which shows that the
set of 3 connections) battery is approaching the exhaustion of its charge
capacity. It is normally energised until the voltage
goes below the threshold, and does not reconnect
until the battery terminal voltage is recharged to
about 26V.
24Vdc Out There are four 500mA electronically-fused outputs
(connectors) (K) that can be used to power auxiliary equipment and
can be used in conjunction with the relay modules
to drive audible/visual alarms. These outputs are
19-29V dependent on the dc input, with a 0.6-0.7V
drop. Typically, this is 28.5V.

4.7.2 Removing the 5-Way Cable Assembly

With the Power Monitor Module isolated from the system remove the 4 screws from each corner of the
Power Monitor Module cover and remove the cover from the PCB. Disconnect the 5 way cable
header from PCB. Re-assemble the Power Monitor Module PCB into the cover.

4.7.3 Mounting the Power Monitoring Module on a DIN Rail

The Power Monitoring Module can be mounted on a DIN Rail using the adapter plate and clips provided,
this is not applicable in Vortex.

Screw the adapter plate to the clips in the required orientation. Then screw the Power Monitoring Module to
the adapter plate, see Figure 12. Push the clips on to the DIN Rail until they click home. VORTEX TECHNICAL

Part No. M07211, Issue 4.1, date 19 March 2001. 37

 Technical Information Vortex Manual

Figure 12: Alternative mountings for the Power Monitoring Module

4.7.4 Backup batteries

The Power Monitoring Module is capable of charging and monitoring two 12V, 2Ah at 0.25A, sealed lead-
acid batteries connected in series to provide 24V dc. If the main ac power supply is lost, the system
automatically switches over to the standby battery operation, this is indicated on the Power Status
LED on the Display Module. If loss of power continues, the battery is disconnected from the system
to prevent it from being over-discharged and permanently damaged.

In the Vortex standard enclosure these batteries are mounted behind the Power Monitoring Module. There
is a 10A in-line fuse between the two batteries behind the Power Monitoring Module. For
instructions on changing these batteries, see section 7.9.
VORTEX TECHNICAL

Larger batteries or external backup power supply systems may be supplied and fitted according to
requirements, details of these are beyond the scope of this manual. See the Specification Sheet
supplied with the system for more information.

NOTE Where external DC supplies are used, they should be connected via the DC input connection NOT
the battery input.

4.7.5 Power Failure

Under total power failure all system configuration data is protected by non-volatile Ferroelectric RAM
(FRAM) in the Node Controller Module. Logged data is not protected and is lost.

The power status is displayed by the Power Healthy LED on the Display Module, where fitted.

38 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual Technical Information
Detectors have a warm-up time when power is initially connected or reconnected after a power loss. During
this period, detector signals may not be reliable.

VORTEX TECHNICAL

Part No. M07211, Issue 4.1, date 19 March 2001. 39

 Field Devices Vortex Manual

5 Technical information: Field devices

5.1 General
This chapter contains detailed technical information on the use of field devices (detectors and audible and
visible alarms) with Vortex. You may need to refer to this during installation, configuration or
maintenance of the Vortex system.

If you simply use Vortex for monitoring and responding to alarms, it is not necessary to read this chapter.
See chapter 6, Operation.

5.2 Gas Detectors

5.2.1 Gas detector location

There are no rules that dictate the siting and location of detectors. However, considerable guidance is
available from:

• BS 6959:1988, British Standard Code of Practice for the Selection, Installation, Use and
Maintenance of Apparatus for the Detection and Measurement of Combustible Gases
• BS EN 50073:1999, Guide for Selection, Use and Maintenance of Apparatus for the Detection
and Measurement of Combustible Gases or Oxygen.

Similar codes of practice of other countries may be used where applicable. In addition, certain regulatory
bodies publish specifications giving minimum gas detection requirements for specific applications.

The detector should be mounted where the gas is most likely to be present. The following points should be
noted when locating gas detectors:

• To detect gases that are lighter than air, for example, methane, detectors should be mounted at
high level. Crowcon recommends the use of a Collector Cone.
• To detect gases that are heavier than air, for example, butane, detectors should be mounted at low
level. Contact Crowcon for details.
• To detect gases with similar weight to air, for example, hydrogen sulphide, mount the detector at
normal breathing height.
• Mounting of oxygen detectors requires knowledge of the gas displacing the oxygen. For example,
carbon dioxide is heavier than air and displaces oxygen at a low height. Under these
circumstances oxygen detectors should be placed near ground level.
• When locating detectors, consider the possible damage caused by natural events such as rain or
flooding. For detectors mounted outdoors, Crowcon recommends the use of weatherproof caps or
spray deflectors.
• Consider ease of access for functional testing and servicing.
FIELD DEVICES

• Consider how the escaping gas may behave due to natural or forced air currents. Mount detectors
in ventilation ducts if appropriate.
• Consider the process conditions. Gases that are normally heavier than air, but are released from a
process line that is at a high temperature and/or under pressure, may rise rather than fall.

40 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual Field Devices
The placement of the sensors should be decided following the advice of experts with specialist knowledge
of gas dispersion, experts with knowledge of the process plant system and equipment involved, and
safety and engineering personnel. The agreement reached on the locations of sensors should be
recorded. Crowcon is pleased to assist in the selection and siting of gas detectors.

5.3 Fire detectors

Only one fire loop may be fitted to each Quad Channel Input Module, and this can only be connected to the
first input channel. Up to 20 detectors, for example, Apollo Series 60, may be used on the same loop
at any time. The fire loop can also support other switched devices such as manual call points.
Devices on the loop may be mixed provided electrical characteristics are compatible and fire
regulations allow.

All fire loops require a 1.8Kohm end-of-line resistor to be fitted (Rt in Figure 13). Simple switch devices
such as manual call points require a 470ohm series resistor (Rm.in Figure 13).

A fire detector circuit can be represented by an equivalent circuit of a switch operating in series with a
sensor resistor (Rs in Figure 13).

To quad Rs Rm Rt
channel
module
fire
sensor
input

Equivalent circuit of fire Manual call point End of line

sensor resistor

Figure 13: Representation of a fire detection circuit

With no detectors in alarm (all switches open) a small current flows in the circuit through the end-of-line
resistor (Rt). If a short circuit or open circuit cable fault occurs, the current in the loop increases or
decreases. The Quad Channel Input Module detects this and a fault alarm is raised.
FIELD DEVICES

If a fire is detected (either the fire detector switch closes or the call point is activated), the current flowing in
the loop changes and the Quad Channel Input Module detects this and a fire alarm is raised.

Figure 18 in Appendix B shows the electrical connections to be made to the Quad Channel Input Module.
For essential information about earthing, see Appendix F.

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 Field Devices Vortex Manual
5.3.1 Fire detector location

It is beyond the scope of this manual to describe the rules and regulations governing the installation of fire
detection equipment. Assistance and guidance should be sort from the governing body in the country
concerned before fire detection equipment is installed.

Further advice is available from Crowcon if required.

5.4 Connections for audible/visual alarms

Vortex is able to drive audible and visual alarms via any relay outputs. Any 20 – 29.5V dc field device (to a
maximum of 500mA) may be powered by the dedicated dc outputs on the Power Monitoring
Module.

For essential information about earthing, see Appendix F. For further assistance, please contact Crowcon.
FIELD DEVICES

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Vortex Manual Operation

6 Operation

OPERATION
6.1 General
This section describes the use of the Vortex system for monitoring, and the display of faults and alarms.

The system status can be monitored through the Display Module or through an external system using the
digital communications ports, for example, a Distributed Control System (DCS). The information
here is mostly concerned with the Vortex Display Module.

The operation of the sounder and relays depends on the configuration of the relay logic (section 4.5.3). The
details of systems configured by Crowcon are given in the Specification Sheet.

For full details of the displays and controls on the Display Module, see section 4.6.

6.2 Monitoring with the Display Module

In normal operation all the LEDs in the channel status display are OFF. The system cycles through the
channels, displaying each channel reading in turn for three seconds. The channel number is displayed
in green, and the reading for the channel is displayed in red. The units of concentration are displayed
by the illuminated green LED on the right of the Reading display.

For a gas detector, the concentration is displayed as %LEL (percentage of Lower Explosive Limit), %VOL
(percentage by volume) or PPM (parts per million). These units can be configured in VortexPC.

NOTE: Detection occurs on all channels at all times. The display provides a view of the reading on a
particular channel. The channel is not affected by this operation.

For a fire detector, a row of dashes appears on the Reading display when that channel is displayed and there
is no alert condition. The word FIRE is illuminated on the green LED at the right of the Reading
display.

To stop the cycling through the channels, and hold the reading of a particular channel, press the HOLD
button when the channel is displayed. While the channel is held, the green LED next to the HOLD
button is lit.

While the Display Reading is held, you can step to another channel by pressing the STEP button until the
desired channel is displayed.

To return to the cycling display, press the RUN button. The Hold LED goes out.

6.3 Alarm conditions and faults

6.3.1 Display Module

If any channel detects an Alarm 1 or Alarm 2 condition, the corresponding LED for that channel flashes on
the Display Module. Alarm 3 does not activate LEDs.

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 Operation Vortex Manual
At the same time, the Channel display displays the channel reading for the affected channel. (This is called
"Jump on Alarm" and can be disabled: see Appendix E.) The LED next to the Hold button flashes to
OPERATION

indicate that the display is held on this channel. If further channels enter alarm, their associated red
LEDs flash in the channel status display, but the Channel Display remains on the channel that first
entered alarm. In this way, it is possible to determine which channel entered alarm first. This may
help to locate the source of the problem.

If the alarm has been triggered by a fire detector, the Reading display shows the word "FIrE".

If any channel detects a fault condition, the yellow fault LED for that channel flashes on the Display
Module and the Channel Reading shows the detected fault code, (section 6.4.1)

To confirm that you have seen the alarm or fault, press the ACCEPT/RESET button. If the alarm condition
has already been cleared, the LED goes out. If the alarm condition still exists, the LED display
changes from a flashing to a steady state. When the alarm has been cleared, press the
ACCEPT/RESET button to clear the LED.

6.3.2 Internal sounder and relays

Alarm levels 1 and 2 and faults will activate the internal sounder and may activate relays depending on the
relay logic configuration (section 4.5.3). Alarm 3 does not activate the sounder, but may be
configured to operate relays.

To silence the audible alarm, press the ACCEPT/RESET button. The alarm relays may be reset, depending
on the relay logic configuration.

On fire channels, pressing the ACCEPT/RESET button removes the fire loop current to try to reset latched
fire/smoke detectors.

The internal sounder will also sound at a much lower rate during fire detector reset and stabilisation time
(see section 4.2) following use of the ACCEPT/RESET button.

6.4 Fault Messages

6.4.1 Channel Faults

Vortex is able to detect and display faults relating to common problems in both gas and fire detectors. On
the Display Module, these faults are displayed as codes in the Reading display.

Table 17: List of channel faults

Code Fault description

E This is displayed when a fault is clearing. It is replaced by

the normal reading in a few seconds.
E001 Channel Access fault. A problem with the communications
between the Node Controller Module and Quad Channel
Input Module has occurred.
Check that all Quad Channel Input Modules are configured
with the correct addresses.

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Vortex Manual Operation

Code Fault description

OPERATION
E002 All inputs disabled. Restore inputs in accordance with the
system specification before leaving the system in normal
operation.
E006 Under Range fault (Open circuit). The current has fallen
below 1mA for gas detector inputs, and less than the open
circuit level for fire inputs.
Check for open-circuit or wiring faults that cause
abnormally low loop currents in detector wiring.
E007 Over Range signal (Short circuit). The current is greater
than 23.5mA for gas detector inputs and greater than the
programmed short circuit value for fire inputs.
Check for short-circuit or wiring faults that cause
abnormally high loop currents in detector wiring.
E008 Zero fault. This occurs only in Channel Test mode (section
7.4). The input is too far from 4mA to allow compensation.
The input must be between 3.5 and 4.5mA. Check the
detector output with a meter.
E009 Scale fault. This occurs only in Channel Test mode
(section 7.4).The input is too far from the expected value
to allow scale compensation. Check the detector output
with a meter. Check that the detector has been calibrated
correctly and the correct range has been configured.

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 Operation Vortex Manual
6.4.2 Power Status
OPERATION

There is a Power Healthy LED on the Display Module, which provides information about the status of the
various power systems.

Table 18: List of Power Status LED codes

Code Fault description

green s power supply is good and the battery level is good.

lashing green s power supply is good but the battery level is low.

yellow s power supply has failed but the battery level is good.

lashing yellow ry level is low and mains power supply is disconnected.

flashing yellow ry is discharged, disconnected, faulty or disconnected for

deep discharge protection.

plete power failure or the Power Monitoring Module cannot

be accessed on the bus.

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Vortex Manual Operation
6.4.3 System Faults.

OPERATION
There are several system faults that are indicated by the System Fault LED on the Display Module. The
Fault LEDs on the Node Controller Module indicate what system error has occurred using a binary
code.

Table 19: List of Node Controller Module LED fault codes

● = lit, ○ = unlit

Code Fault description

○ No fault
○
○

○ 1 Battery fault.
○ The battery is seriously discharged or disconnected. Reconnect or
● replace the battery. If no battery is fitted, ensure link LK1, on the
power monitor module, is made.
○ 2 FRAM data integrity fault
● Node Controller Module problem. Contact Crowcon.
○

○ 3 Internal bus fault.

● Problem with the Ribbon Cable between the Display Module,
● Node Controller and the Power Monitoring Module. Check the
Ribbon Cable is connected and intact. If persists contact Crowcon.
● 4 Display access fault.
○ Check the connection between the Node Controller Module and
○ the Display Module. If persists contact Crowcon.

● 5 Power Monitoring Module access fault.

○ Check the connection between the Node Controller Module and
● the Power Monitoring Module. If persists contact Crowcon.

● 6 External bus fault.

● Ensure all modules are located on the Bus Rail correctly. If the
○ fault persists contact Crowcon.

● 7 Relay Module fault.

● Relay Coil failure or access fault. Check all Relay Module address
● switches are correct. If persists contact Crowcon.

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OPERATION

48 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual Maintenance

7 Maintenance
7.1 Detector Functional Testing
Crowcon recommends that you check detectors routinely to ensure correct calibration and operation.

For gas detectors, heads require recalibration at least every 6 months. Fire detectors should be tested every
3 to 6 months. Site procedures may require more frequent testing.

For detailed instructions on the routine functional testing of detectors, please refer to the relevant

MAINTENANCE
Installation, Operating and Maintenance Instructions provided with each detector.

7.2 Inhibiting input

During calibration (sections 3.8 and 7.3) or Channel Test (section 7.4), it is often necessary to inhibit the
inputs so that relays are not tripped.

Using the Display Module, a zone (a group of four channels on a Quad Channel Input Module) can be
inhibited by pressing the appropriate ZONE INHIBIT button on the back of the Display Module. To
return the zone to normal operation, press the ZONE INHIBIT button again

Using VortexPC, you can inhibit individual channels. See VortexPC Help.

When a zone or channel is inhibited, any alarm or fault condition detected on that channel is not transmitted
to the relays. The Zone Inhibit LED is lit if the zone or any channel within the zone is inhibited.

7.3 Re-calibration of Vortex

Vortex does not normally require re-calibration. Calibration should be done whenever the following
occurs:-
• a detector is changed
• a new detector is added
• replacement of certain modules see section 7.7.
In other cases, you may wish to carry out re-calibration as a confidence check.

The instructions below are for the Display Module. If you are using VortexPC, the software has Zero and
Calibration Wizards to enable you to carry out the calibration easily.

To calibrate Vortex with a new detector, see section 3.8. A simpler procedure can be used for re-calibration,
or when a detector has been replaced. The PEAK HOLD CAL function provides a one-person CAL
facility. Vortex has a memory location for each of its twelve input channels. These memories store
the highest value seen on each channel.

The Zero Adjustment should always be done before calibration.

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 Maintenance Vortex Manual
1. For a new detector, calibrate the detector first. For the calibration procedure, please refer to the relevant
Installation, Operating and Maintenance Instructions provided with the detector.
2. Inhibit the channel by pressing the appropriate ZONE INHIBIT button on the back of the Display Module.
The calibration can be carried out without inhibiting the channel, but associated relays and audible and visual
alarms may be triggered.
3. Ensure that the associated detector is reading zero level (4mA for a gas detector):
• For an oxygen detector, the sensor must be disconnected from the current amplifier at the detector
head.
MAINTENANCE

• For other gas detectors, the detector should be in free mobile air.
• For a fire detector, the fire loop current connector must be disconnected at the Quad Channel Input
Module.
4. Using the HOLD and STEP buttons, select the channel to adjust.
5. Once the display is held on the appropriate channel press the CHANNEL TEST button on the inside of the
Display Module. The display should show GL for a gas detector or FL for a fire detector, and the detector
level reading (this should be approximately zero).
6. Press the ZERO button. The display should read 0.
If there is an E008 fault, it indicates that the incoming signal is too far from the nominal zero level to allow
compensation. Check that the detector is wired correctly and the Quad Channel Input Module switch
setting is correct.
7. Provided that zero adjustment was successful, reconnect the sensor (for oxygen detectors only) or
connector (for fire detectors only).
8. With Vortex not in Channel Test, press PEAK HOLD CAL to clear the memory.
9. For an oxygen detector, expose the detector to free mobile air. Ensure that the display is showing GL and
the current gas level reading. Allow this reading to stabilise.
For other gas detectors, apply calibration gas to the detector (normally half scale, but must be greater than
20% of full scale). Allow enough time for the detector to settle (typically two minutes). Ensure that the
display is showing GL and the current gas level reading. Allow this reading to stabilise.
For a fire detector, connect an ammeter into the channel circuit. Ensure that the display is showing FL and
operate a manual call point. If the circuit has no manual call point, put a detector into alarm with a smoke
canister.
10. Press the PEAK HOLD CAL button.
11. Use the – (HOLD) and + (STEP) buttons to adjust the Reading display to the correct reading:
• For an oxygen detector in free mobile air calibrate to a reading of 20.9% Vol.
• For other gas detectors, this should be the level for the applied calibration gas.
• For other 4-20mA devices this should be the level for the applied condition.
• For a fire detector, this should be the same reading as the ammeter in the circuit.

12. Press ACCEPT/RESET. The display should read the calibration gas concentration (for a gas detector)or
the current in mA (for a fire detector).
If there is an E009 fault, it indicates that the mA output from the detector and the required reading are too
far apart to allow compensation. The detector calibration should be checked.

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Vortex Manual Maintenance
13. The detector and Quad Channel Input Module are now configured and calibrated correctly.
• For a gas detector (other than oxygen), remove the calibration gas.
• For a fire detector, remove the ammeter and reconnect the fire loop.
14. Press the RUN button on the front of the Display Module to release the Channel Test Mode.
15. Release any Inhibit Conditions by pressing the appropriate ZONE INHIBIT button.

16. If necessary select another channel and repeat the procedure until all channels requiring
calibration are complete.

MAINTENANCE
7.4 Channel Test Mode
Channel Test mode is used to view and modify the alarm level settings for a channel, using the Display
Module, and to test the configuration of relay outputs.

Channel Test mode is also needed in order to carry out calibration and re-calibration operations (see
sections 3.8 and 7.3).

7.4.1 Channel Test Mode procedure

During Channel Test mode, all gas detection and relay functions are unaffected, except for the selected
channel. The internal sounder is not used to sound alarms during Channel Test mode. The detector
level readings transmitted over the MODBUS communications link are effected in this mode, contact
Crowcon for more details.

If you wish to test simple relay configurations, you can use this procedure with the zones not inhibited. Note
that the fault condition step in Channel Test mode does not cause any relays to be triggered.

To view the channel settings:

1. Select the required channel with the HOLD and STEP buttons.
2. Press the ZONE INHIBIT button for each of the channels you intend to test, in order to avoid operation of
the relays, unless you wish to check the relay output configuration.
3. Press the Channel Test button on the back of the Display Module.
If the channel is a gas detector (or any other 4-20mA input device), the Channel display shows the code GL
(for Gas Level), and the Channel Test LED flashes. The gas reading is displayed in the Reading display.
If the channel is a fire detector, the Channel display shows the code FL (for Fire Level), and the Channel
Test LED flashes. The loop current is displayed in the Reading display in milliamps.
The readings are displayed without zero suppression.
4. Press the Channel Test button repeatedly to display the levels in the order shown in Table 20. If the
channel is not inhibited, the relays are tripped as the sequence passes through them. This can be used to test
that the relays and their devices are working correctly.
Note that the individual alarms are operated independently, depending on their thresholds and whether they
are set as rising or falling, so more than one alarm may be present at one time.

Part No. M07211, Issue 4.1, date 19 March 2001. 51

 Maintenance Vortex Manual
Table 20: Channel test display sequences

Gas detector channel

Channel State Reading display

display

GL Starting point. Alarm status Gas Level

according to input signal level.
A1 Alarm level 1 active Alarm Level 1
MAINTENANCE

A2 Alarm level 2 active Alarm Level 2

A3 Alarm level 3 active Alarm Level 3
FS All rising alarms active Full Scale
A3 Alarm level 1 active Alarm Level 3
A2 Alarm level 2 active Alarm Level 2
A1 Alarm level 3 active Alarm Level 1
0 All falling alarms active Zero
F (Fault) Fault LED is on solidly. A zero E (possibly with a fault number)
level is forced so that falling alarms
are active. This test does not trigger
the fault relay.
GL Back to starting point Gas Level

Fire detector channel

Channel State Reading display

display

FL Starting point. Alarm status Fire Level

according to input signal level.
OC No alarms active. Fault active. Open Circuit
AL Alarm levels 1,2 and 3 active. No Alarm Level
fault active.
SC Alarm levels 1, 2 and 3 active and Short Circuit
fault active.
FS Alarm levels 1, 2 and 3 active and Full Scale
fault active.
0 No alarms active. Fault active. Zero
FL Back to starting point Fire Level
17. Press the RUN button to end the Channel Test at any point.
18. Cancel any zone inhibits by pressing the appropriate ZONE INHIBIT buttons.

52 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual Maintenance
7.4.2 Setting alarm levels

To change an alarm level:

1. Press the appropriate ZONE INHIBIT button for each of the channels you intend to test.
2. Select the required channel with the HOLD and STEP buttons.
3. Use the Channel Test button to display the appropriate level (A1, A2 or A3). (See section 7.4.1.)
4. Press the + button (STEP) to increase the value or the – button (HOLD) to decrease it. Repeat until the
required value is displayed.

MAINTENANCE
5. To store the new value in the Vortex memory, press the ACCEPT/RESET button. The internal sounder
beeps.
If you do not do this, the change is lost on the next press of the Channel Test button.
6. To return to normal operation, press the RUN button on the front panel.
7. Cancel any zone inhibits by pressing the appropriate ZONE INHIBIT buttons.

NOTE, for fire detectors a similar method is used to adjust the short circuit, alarm and open circuit
levels when the channel display is reading SC, AL and OC respectively.

7.5 Lamp test

The lamp test is used to check that all LEDs and the sounder are working. It also tests the confidence LED
and the fault LEDs on the Node Controller Module. This test can be carried out at any time except in
Channel Test mode. It does not affect the gas or fire detection.

To carry out the test use one of these methods:

• Press the LAMP TEST button on the Display Module.

• Operate the Lamp Test switch on the Node Controller Module.
• Connect the terminals 10 and 11 on the Node Controller Module.

The test operates only while the button, switch or connection is held.

7.6 Event logging

The Node Controller Module logs events that can be accessed through the digital communication links.
Each event is recorded with a time stamp. Table 21 lists data recorded in the event log.

Table 21: Data recorded in the Event Log

Event Data recorded

Entry and exit from alarm states Each channel ID and alarm level
Fire detector coming online after a Channel ID
reset and stabilisation period

Part No. M07211, Issue 4.1, date 19 March 2001. 53

 Maintenance Vortex Manual

Event Data recorded

Accept/Reset action
Channel test actions Action performed and channel ID.
Clearing of the Peak Hold Cal
memories
Inhibit action Channel ID and whether inhibit
condition set or cleared
MAINTENANCE

Fault (each fault is recorded as fault Under-range, Over-range, Channel

occurred and fault fixed) communications access together with
relevant channel ID
No detector enabled fault
System faults (each fault is recorded Battery fault, FRAM data, Ribbon
as fault occurred and fault fixed) Cable bus, Display Access, Power
Monitoring Module, Module Access,
Bus PCB, Relay Output Module
Relay drive output Relay ID and whether the relay is
driven or not driven. This is the result
evaluated by the relay logic and not
necessarily the relay contact state as
this is dependent on the relay
configuration.
Communications actions. Config cable inserted, Config cable
removed.
Zero and cal operation performed over
serial communications with associated
channel ID.
FRAM update The internal stored configuration
Power supply event Change in the power supply occurred
and changed to OK / Mains Fail,
Battery Low / Mains OK, Battery
Disconnect / Mains OK, Battery Low
Service event Date and time that the event log was
cleared

7.7 Module replacement

Vortex is a modular system, and modules can be replaced as necessary. The electronic boards contained
within the modules are not serviceable. If replacement modules are used, ensure that any configuration
switches are set correctly before they are inserted into the system (see chapter 4). The error E001 may occur
if the module address switches are incorrectly set.

See Appendix C for the list of available spare parts.

Modules can be changed without creating an error state if the Hot Swap facility of the Node Controller
Module is used.

54 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual Maintenance
1. To use Hot Swap, connect node controller terminal 9 to terminal 12 while in run mode (not held on a
channel). See Figure 17 in Appendix B.
During Hot Swap, the sounder sounds repeatedly and the Reading display shows the word
"Stop". The system stops monitoring, but relays remain unchanged.
2. Change the required modules. For instructions on mounting and dismounting the modules, see section 7.8.
3. Remove the “hot swap” connection. The previous state of the Vortex system is restored and the sounder
stops.

MAINTENANCE
Changing certain modules can give rise to the need to recalibrate as defined below;

Replacement of:- Calibration Required

Controller Module hannels

Channel Input Module nels connected to replaced card

7.8 Mounting and dismounting DIN Rail modules

Modules plug into the sockets on the DIN Rail, and are held on by the plastic clips. See Figure 14.

1. To mount a module, position the top and bottom black clips in their positions closest to the plug at the back
of the module. Push the module so that the plug engages with the socket on the DIN Rail, then push firmly
until the clips engage with the DIN Rail.
2. To dismount a module, lift the top clip and lower the bottom clip using a screwdriver, as shown in Figure
14. Pull the module off the DIN Rail.

Part No. M07211, Issue 4.1, date 19 March 2001. 55

 Maintenance Vortex Manual
MAINTENANCE

Figure 14: Module on DIN Rail, and method of removal

7.9 Changing the Batteries

To change the batteries in Vortex DIN, Vortex Rack and Vortex Panel, simply disconnect the old batteries
from the Power Monitoring Module and connect the new ones. It is not necessary to remove the power in
order to carry out this function.

To change the batteries in Vortex in the standard enclosure follow the instructions below. The backup batteries
can be changed without switching the power off.
1. Disconnect the batteries at the top right of the Power Monitoring Module (see Figure 11).
2. Unscrew the two large central screws on the Power Monitoring Module and gently pull it out without
disconnecting any other cables (see Figure 15).
3. Unscrew the three screws holding the metal bracket over the front of the battery compartment. Remove the
bracket.
4. Change the batteries. Tuck the fuse into the space at the right of the batteries and ensure that the connecting
wires to the Power Monitoring Module are out at the top.
5. Screw in the bracket and the Power Monitoring Module.
6. Connect the batteries to the Power Monitoring Module.

56 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual Maintenance

MAINTENANCE

Figure 15: Removing batteries from Vortex Standard Enclosure

Note: for clarity, cables have been omitted from the diagram. This operation can be carried out without
disconnecting the Power Monitoring Module from the system, as described in the text.

Part No. M07211, Issue 4.1, date 19 March 2001. 57

 Appendix A Vortex Manual

APPENDIX A:
GLOSSARY
This manual uses the following terminology, acronyms and abbreviations.

%LEL Percentage of Lower Explosive Limit: a way of expressing the concentration

of a flammable gas.
%VOL Percentage by Volume: the concentration of a gas expressed as a percentage
of the total volume of the mixture of gases. Also abbreviated to v/v.
Cal The process of accounting for detectors
DCS Distributed Control System

EMC Electromagnetic Compatibility

FRAM Ferro-electric Non-volatile RAM, this is the type of non-volatile memory

used in the Vortex node controller module.

Inhibit Breaking the link between a channel and the associated outputs; this is to
avoid generating an alarm while testing or calibrating a detector.
APPENDICES

IS Intrinsically safe: used to describe a device or circuit designed not to produce

a spark or thermal effect capable of igniting a given flammable atmosphere.
LED Light Emitting Diode

Modbus Protocol used on RS485 and RS232 interconnections.

PC Personal Computer

PCB Printed Circuit Board

PLC Programmable Logic Controller

Ppm Parts per million: a measure of gas concentration when the concentration is
very small.
Relay Logic The interconnection between detectors and relays, handled by the Node
Controller Module.

RS232 Hardware serial communications standard between personal computers and

Vortex. The Vortex system works with the Modbus protocol over this link.

RS485 Master-slave serial communications standard, used between PLCs or DCSs

and Vortex. The Vortex system works with the Modbus protocol over this
link. This standard is multi-drop, that is, a number of Vortex systems can be
controlled by a single master system.

Sink (detector One side of a sink detector is connected directly to ground. The relevant
configuration) channel should be configured for the detector used. See the detector
specification sheet to see whether it is source, sink or dual.
Source (detector One side of a source detector is connected directly to the supply. The
configuration) relevant channel should be configured for the detector used. See the detector
specification sheet to see whether it is source, sink or dual.
SPCO Single Pole Changeover; a type of relay.

SWA Steel wire armoured, a type of cable which is enclosed in steel wire for

58 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual Appendix A
protection.

Zero The process of offsetting inputs to account for detectors which do not give
exactly 4mA.

Zero Suppression An option that applies to gas detectors. When this option is selected (the
default), readings less than 3% of full scale are suppressed to zero. See
section 4.4.2
Zone 1, 2, 3 In the Vortex system, refers to the four detector channels in one Quad
Channel Input Module. Not to be confused with the standard terms used in
classifying hazardous areas.

APPENDICES

Part No. M07211, Issue 4.1, date 19 March 2001. 59

 Appendix B Vortex Manual

APPENDIX B:
ELECTRICAL CONNECTIONS
APPENDICES

60 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual Appendix B

Mains
input

Display Module
+ sig
Earth * and 0V
dc
Ribbon cable bus E LN
input

To output
From detectors field devices

Power
Quad Channel

Quad Channel

Quad Channel
Backup
Controller

Monitoring
Module

Module

Module

Module

Module

Module
Output

Output
Relay
Power

Relay
Node

Input

Input

Input
RS485 Module batteries
supply

RS232
(temporary link
only) Config

Remote Accept/Reset TP2

TP1
Lamp Test

DC Power
Bus Rail
power to Monitor
output relays
field
*Asterisk indicates earth connection as necessary. See instructions and Appendix F for further details Earth * devices
via relays

Issue 1.0
Figure 16: Connection schematic for the Vortex system

Part No. M07211, Issue 4.1, date 19 March 2001. 61

 Appendix B Vortex Manual
APPENDICES

Figure 17: Wiring diagram for the Node Controller Module

62 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual Appendix B

APPENDICES
Figure 18: Wiring diagram for the Quad Channel Input Module

Part No. M07211, Issue 4.1, date 19 March 2001. 63

 Appendix B Vortex Manual
APPENDICES

Figure 19: Wiring diagram for the Relay Output Module

64 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual Appendix C

Appendix C:
List of spare parts

Description Part Number

Node Controller Module S01937

Quad Channel Input Module S01935
Relay Output Module S01939
Vortex Display Module S01913
Rack Display Module S011030
Panel Display Module S011029
Panel Overlay Label M05746

APPENDICES
Power Monitoring Module S01941
Vortex PSU spares kit C01799
Battery Spares Kit C01798
Instruction Card M07212
Top hat box retention clip M04577
Gasket for gland plug M04562
M20 plastic gland plug M04561
Key M02315
RS232 communications cable E07533
Vortex Ribbon cable assembly E07524
Vortex Rack/Panel/DIN ribbon cable E07554
3 way connector E07101
2-way connector E07100
Four channel input test box C03287
VortexPC software C01758
Fuse 5A mini blade E01721
DIN Rail Mounting Kit for Power C01794
Monitor Module
Vortex Bus Spares Assembly C01768
Vortex Bus extension kit C01800

Part No. M07211, Issue 4.1, date 19 March 2001. 65

 Appendix D Vortex Manual

APPENDIX D:
CROWCON DETECTOR RANGE
The following list gives details of some of Crowcon’s detectors, in manufacture currently, for use with
Vortex. This list is not definitive as new products are being added to the range all the time. For the
most up to date information refer to the Crowcon Web page at www.crowcon.com.

Product Name Type of Detector Typical Range/Gas

Flamgard 4/20 Pellistor/catalytic bead. 0-100% LEL.

3-wire 4-20mA source or sink Most flammable gases.
output, includes a local
amplifier. Output is
proportional to the gas
concentration at the detector.
Flameproof.
APPENDICES

Flamgard Plus Pellistor/catalytic bead. 0-100% LEL.

3-wire 4-20mA source or sink Most flammable gases.
output, includes a local
amplifier. Output is
proportional to the gas
concentration at the detector.
Flameproof.
Cirrus Infrared. 0-100% LEL.
3-wire 4-20mA source or sink Most hydrocarbon gases.
output, includes a local
amplifier. Output is
proportional to the gas
concentration at the detector.
Flameproof.
Nimbus Infrared. 0-100% LEL.
3-wire 4-20mA source and sink C1 to C5 hydrocarbons and
output, includes a local ethylene
amplifier. Output is
proportional to the gas
concentration at the detector.
Flameproof.
TXgard IS Electrochemical. Various ranges.
2-wire 4-20mA sink, loop Most toxic gases, oxygen.
powered, local amplifier.
Output is proportional to the
gas concentration at the
detector.
Intrinsically safe.

66 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual Appendix D

Product Name Type of Detector Typical Range/Gas

TXgard D Electrochemical. Various ranges. Oxygen,

carbon monoxide, ammonia,
2-wire 4-20mA source or sink,
sulphur dioxide and hydrogen
loop powered, includes a local
sulphide.
amplifier. Output is
proportional to the gas
concentration at the detector.
Sink device.
Flameproof.
TXgard HS Sulphistor. 0-100ppm.
3-wire 4-20mA source or sink Hydrogen sulphide only.
output, includes a local
amplifier. Output is
proportional to the gas
concentration at the detector.
Flameproof.

APPENDICES
TXgard Plus Electrochemical. Various ranges. Oxygen,
carbon monoxide, ammonia,
3-wire 4-20mA source or sink
sulphur dioxide and hydrogen
output, includes a local
sulphide only.
amplifier. Output is
proportional to the gas
concentration at the detector.
Flameproof.
TCgard Thermal conductivity. 0-100% vv.
3-wire 4-20mA source or sink Suitable binary gases only.
output, includes a local
amplifier. Output is
proportional to the gas
concentration at the detector.
Flameproof.

Detailed Installation, Operating and Maintenance Instructions are supplied with each type of detector. Read
these instructions before connecting the detector to Vortex and applying power.

Detectors not listed may still be used with Vortex. For further details contact Crowcon.

Part No. M07211, Issue 4.1, date 19 March 2001. 67

 Appendix E Vortex Manual

APPENDIX E:
VORTEX CONFIGURATION
The following list shows all the configurable options in the Vortex system. These can be configured from
VortexPC.

Option/Property Allowed values and explanation

System
System Name 16-character string used to identify the system
Enable Jump on On/Off. If this option is set, the first channel that
Alarm causes an alarm is automatically held on the display.
The Hold LED flashes. The display remains held,
even if other channels go into alarm, until the RUN
button is pressed.
Disable Local Y/N. If Y then CAL, ZERO, PEAK HOLD CAL,
Buttons CHANNEL TEST buttons have no effect
APPENDICES

Disable Internal Y/N. If Y, the internal sounder is disabled.

Sounder
Modbus address The Modbus address of the Vortex on the system.
Usually 1 unless the system is multidrop.
Number of Quad 1, 2 or 3
Channel Input
Modules
Number of Relay 0, 1, 2, 3 or 4
Output Modules
Channels
Identity 8-character string used to identify the channel.
Enabled On/Off. A detector must be enabled and configured to
participate in the system. If there are no participating
detectors, an E002 error is generated.
Type Gas
Fire (Channel 1 of module only)
Not Configured if channel has no detector
Gas detectors
Units Selects the units for Gas Detectors: %LEL, %VOL or
ppm.
Range For %LEL and %VOL the range can be 0 to 1, 2, 2.5,
5, 10, 20, 25, 50 or 100.
For ppm the range can be 0 to 1, 2, 2.5, 5, 10, 20, 25,
50, 100, 200, 250, 500, 1000, 2000, 2500, 5000,
10000. For the 10000 range, the maximum display is
9990.

68 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual Appendix E

Option/Property Allowed values and explanation

Out of range values Interpret High and Interpret Low. Each option can be
set to Info, Inhibit or Fault.
For details, see section 4.4.2.
Alarm Levels 1, 2 The alarm thresholds must be set within the range for
and 3 the detector, using the units specified. The alarm level
is either Rising or Falling.
Zero suppression On/Off. The default is On. When this option is
selected, the readings less than 3% of full scale are
suppressed to zero.
For details, see section 4.4.2.
Fire detectors
Current thresholds The current thresholds must be set within the range 0
to 60mA, in the order
Open Circuit < Fire < Short Circuit

APPENDICES
Reset time Between 0 and 255 seconds. The time that the loop
current is removed to reset a latched fire detector on
pressing ACCEPT/RESET after a fire alarm.
Stabilisation time Between 0 and 255 seconds. The time allowed for the
fire detector to stabilise after a reset before coming on
line.
Relays
Identity 8-character string used to identify the relay
Enabled On/Off. A relay must be enabled and configured to
participate.
Type This can be set to Not Configured, Non-Latching,
Non-Latching Acceptable, Latching, Latching
Acceptable, Pulsed or Reset Pulse. Unused relays
must be set to Not Configured. Explanations are
given in section 4.5.2.
ON delay time The waiting period before the relay is activated.
Where applicable, 0 to 65535 seconds.
OFF delay time The waiting period before the relay is de-activated,
except for Pulsed and Reset Pulsed, where it is the
period for which is relay is activated. Where
applicable, 0 to 65535 seconds.
Energisation Normally Energised or De-energised. See section
4.5.2.
Relay logic
Detector Links Allow detector alarms and events to be mapped to
relay logic, see section 4.5.3
System Links Allow the system fault and system sounder to be
mapped to relay logic, see section 4.5.3

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 Appendix E Vortex Manual

Option/Property Allowed values and explanation

Vote Count The count is between 1 and the number of inputs to
the relay, and is the number of inputs required to
trigger the relay. See section 4.5.3.
APPENDICES

70 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual Appendix E

APPENDIX F:
EARTHING
Introduction
The following decision tree and the accompanying diagrams can be used to establish the earthing needed for
your system.

Definitions
Intrinsic Safety Earth The earthbar connection to the zener barriers. It
should have its own unique cable connection back to
a central grounding point.
Isolated power supply A power supply where the 0V line is not connected
to the earth terminal.
The internal power supply in Vortex is isolated.

APPENDICES
Galvanic isolator An alternative to a zener barrier that does not require
the high integrity earth.
Examples of galvanic isolators are:
MTL 5041 Repeater Power Supply 4/20mA for 2-
wire transmitters, which is used with 2-wire 4/20mA
gas detectors
MTL 5061 Fire/Smoke Detector Interface, two-
channel, loop powered, which is used for fire loops.
Zener barrier A device used to implement a safe interface between
a safe and a hazardous area. The device limits the
amount of voltage and current that can enter the
hazardous area, in order that sparks or heat caused
by an electrical fault in the safe area do not cause an
ignition hazard in the hazardous area. Zener barriers
require a high integrity earth (ground) connection,
sometimes known as the Intrinsic Safety Earth.
An example of a zener barrier is the MTL 728 shunt
diode safety barrier.

Questions
These questions are referred to in.Figure 20 The possible answers are also listed. Answer the questions and
follow the tree until it refers to the diagrams which should be used as a guide to wiring and earthing
requirements.

Question Question Possible answers

no.

1 How many sensors require the use of zener NONE

Part No. M07211, Issue 4.1, date 19 March 2001. 71

 Appendix E Vortex Manual

barriers OR galvanic isolators? SOME

ALL
2 Does the system use the Vortex internal YES
mains to DC power supply? NO
3 Is the external mains to DC power supply YES
isolated? NO
4 Is the safe area interface via a zener barrier YES
device? NO
APPENDICES

72 Part No. M07211, Issue 4.1, Date 19 March 2001.

 Vortex Manual Appendix E

System is Diagrams
ALL YES
all IS Q2 2 and 4
YES
System can
NO use either Diagrams
YES NO
Q3 zener Q4
barrier or 1 and 5
galvanic
NO isolator

System
must use Diagrams
galvanic 2 and 5
isolator

SOME System is
YES Diagrams
mixed IS Q2
and non-IS 2, 3 and 4
YES
System can
NO use either
Start YES zener Diagrams
Q1 Q3 NO
barrier or Q4 1, 3 and 5
galvanic
isolator
NO

System
must use Diagrams

APPENDICES
galvanic
isolator 2, 3 and 5

NONE System is Diagrams

not an IS YES
Q2 1 and 3
system

NO Diagrams
YES
Q3 1 and 3

NO Diagrams
2 and 3

Figure 20 Decision Tree for determining Earthing Requirements

Part No. M07211, Issue 4.1, date 19 March 2001. 73

 Appendix E Vortex Manual

Diagrams
Diagram 1

Connect Vortex chassis (earth) to TP1 on the Power Monitoring Module

APPENDICES

TP1

74 Part No. M07211, Issue 4.1, Date 19 March 2001.

Vortex Manual Appendix E

Diagram 2

Connect Vortex chassis (earth) to TP2 on the Power Monitoring Module.

TP2

APPENDICES

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 Appendix E Vortex Manual

Diagram 3

Sensor connection to Vortex without barrier or isolator.

2-wire

Sensor Vortex

3 +
4 -
APPENDICES

example: Txgard-IS

3,6,9,12 2,5,8,11

Quad
Connection to Vortex chassis Channel
by cable gland Input
Module

76 Part No. M07211, Issue 4.1, Date 19 March 2001.

 Vortex Manual Appendix E

3-wire

Sensor Vortex

+
SIG
-

example: Flamgard 4/20

2,5,8,11

3,6,9,12 1,4,7,10

Quad

APPENDICES
Connection to Vortex chassis Channel
by cable gland Input
Module

In a system with mixed IS and flameproof sensors in a hazardous area (Zone 1 or 2), the flameproof sensors
can be connected as shown above providing the sensor complies with EN50014 and EN50018 (IEC 60079
–0 and IEC 60079 –1).

Part No. M07211, Issue 4.1, date 19 March 2001. 77

 Appendix E Vortex Manual

Diagram 4A

Gas sensor connection to Vortex via a zener barrier.

Sensor Zener barrier Vortex

Earth
bar

3 + 3 1
4 - 4 2

example: TXgard-IS

IS
Earth
3,6,9,12 2,5,8,11
example: MTL 728

Connection to Vortex chassis Quad

by cable gland Channel
Input
APPENDICES

Module

NOTE: The Vortex 0V line is connected to

earth internally by the barrier.

HAZARDOUS AREA SAFE AREA

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 Vortex Manual Appendix E

Diagram 4B

Fire detector connection to Vortex via a zener barrier.

Sensors Zener barrier

Earth
bar Vortex

3 1
L1 L1 4 2
L1 L1
OUT IN OUT IN

L2 L2

example: Apollo IS
Series 60 Earth

example: MTL 728

3 2

Connection to Vortex chassis Quad

by cable gland Channel
Input

APPENDICES
Module

HAZARDOUS AREA SAFE AREA

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 Appendix E Vortex Manual

Diagram 5A

Gas sensor connection to Vortex via a galvanic isolator.

Sensor Vortex

Isolator

3 + 2
4 - 1 11
I
I 12
13
14

example: TXgard-IS
example: MTL 5041
2,5,8,11

3,6,9,12 1,4,7,10

Quad
Connection to Vortex chassis
Channel
by cable gland
Input
APPENDICES

Module

HAZARDOUS AREA SAFE AREA

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 Vortex Manual Appendix E

Diagram 5B

Fire sensor connection to Vortex via a galvanic isolator (dual).

Sensors
Isolator Vortex

5 9
L1 L1 4 8
L1 L1
OUT IN OUT IN

L2 L2 2 12
1 11

example: MTL 5061

L1 L1 L1 L1 Connection to Vortex chassis 3 2 3 2

OUT IN OUT IN internal screw terminal

APPENDICES
Quad Quad
L2 L2
Channel Channel
Input Input
Module Module

example: Apollo
Series 60

HAZARDOUS AREA SAFE AREA

Wiring Standards

Refer to section 3.6 for general cabling requirements.

In the UK and Europe the following standards apply regarding earthing and screens.

• Refer to BS EN60079-14 section 12.2.4 for requirements on the earthing arrangement of the
barrier earthbar.
• Refer to BS EN60079-14 section 12.2.2.3 regarding the earthing of screens in the hazardous
area.
Where galvanic isolators are used the connection of the 0V line to the chassis (at Vortex TP1 or at the
external power supply if the power supply is non-isolated) and the chassis to earth must be of high quality,
low resistance and high integrity.

A useful text on earthing is:-

"A definitive guide to earthing and bonding in hazardous areas - TP1121" from MTL Instruments Group
PLC, Power Court, Luton, England, LU1 3JJ.
Web address www.mtl-inst.com.

For installing sounders and other signalling devices into hazardous environments refer to the device
manufacturers data.

Part No. M07211, Issue 4.1, date 19 March 2001. 81