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Quality Tool Box Talk: Form No.: Tof-Qhse 0 Rev. No.: 0

This document discusses quality control measures for block work construction. It provides details on materials used, proper mixing of mortar, laying techniques, protection methods, potential issues, and corrective actions. The key points are: 1) Proper mixing ratios and techniques are outlined for mortar and laying blocks, including staggering blocks and filling joints. 2) Potential issues that could affect quality like improper leveling, dry blocks, or irregular cuts are identified. 3) Control and recovery measures include frequent level checks, soaking blocks, using the right mortar proportions, avoiding manual cuts, and verifying work against drawings.

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Kannan Murugesan
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1K views2 pages

Quality Tool Box Talk: Form No.: Tof-Qhse 0 Rev. No.: 0

This document discusses quality control measures for block work construction. It provides details on materials used, proper mixing of mortar, laying techniques, protection methods, potential issues, and corrective actions. The key points are: 1) Proper mixing ratios and techniques are outlined for mortar and laying blocks, including staggering blocks and filling joints. 2) Potential issues that could affect quality like improper leveling, dry blocks, or irregular cuts are identified. 3) Control and recovery measures include frequent level checks, soaking blocks, using the right mortar proportions, avoiding manual cuts, and verifying work against drawings.

Uploaded by

Kannan Murugesan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Form No.

: TOF-QHSE 0
QUALITY TOOL BOX TALK
Rev. No.: 0

PROJECT: EPC PROJECT- CLIENT: OMAN GAS DATE:


CONSTRUCTION OF COMPANY
PERMANENT
ACCOMMODATION

TOPIC DISCUSSED: BLOCK WORKS CONDUCTED BY: SIGNATURE:

 HOUSEKEEPING
USEFUL GENERAL  HAND TOOLS
TOPICS:  JOB HAZARDS
 PPE
 CLIMATE

EQUIPMENT & MATERIALS :-


MACHINERY:-  HOLLOW BLOCK –STRENGTH OF 7.5 N/mm2
 MOBILE CRANE  SOLID BLOCK – STRENGTH OF 10 N/mm2
 BOBCAT  CEMENT –OPC FOR SUPER STRUCTURE & SRC FOR SUBSTRUCTURE
 BLOCK CUTTER  BUTTERFLY WALL TIES- SS FOR EXTERNAL & GI FOR INTERNAL
 CEMENT MIXER  FISHTAIL WALL TIES - SS FOR EXTERNAL & GI FOR INTERNAL
 FUEL TANKER  INSULATION BOARD
 JOINT FILLER BOARD
 DAMP PROOF COURSE
 CAVITY TRAY SYSTEM

MIXING MORTAR:-
 CEMENT:SAND SHALL BE 1:4 FOR NON LOAD BEARING AND 1:3 FOR LOAD BEARING
 MIXED MORTAR SHOULD NOT BE KEPT MORE THAN 35 MINUTES
BLOCK WORK –LAYING:-
 CUTTING OF THE BLOCKS BY MACHINE
 WET THE BLOCKS BEFORE PLACING TO AVOID THE WATER ABSORPTION FROM MORTAR
 JOINTS MUST BE FILLED WITH MORTAR OF NOT TO EXCEED 10mm
 LAYING OF BLOCK DEPEND ON THE LEVEL OF BEAM – BOTH SUB & SUPER STRUCTURE
 LAYING OF BLOCK SHALL BE STAGGERED MANNER, UNIFORM MANNER
 MAXIMUM HEIGHT FOR BLOCK WORK A DAY -1.2 M, DATE OF COMPLETION TO BE MARKED
 BUTTERFLY TIES – INSTALLED AT EVERY TWO LAYERS COURSE ON BLOCK WORK AND CONCRETE WORK
 WALL TIES FOR CAVITY WALLS AT EVERY 900 mm HORIZONTAL SPACING AND 400mm VERTICAL SPACING
 SLEEVES TO BE PROVIDED FOR THE SERVICES
 JUNCTION SHALL IN RIGHT ANGLE OR AS PER ARCHITECTURAL DRAWING
PROTECTION & INSULATION:-
 NEWLY BUILT WALL –WATER CURING TO BE DONE FOR 3 -4 DAYS
 DAMP PROOF COURSE TO BE LAID HORIZONTALLY AT EXTERNAL WALLS BEFORE THE BLOCK WORKS ARE RAISED
 CAVITY TRAY/INSULATION BOARDS AS PER SPECIFICATION
 BLOCK WORK PROTECTIVE COATING TO BE APPLIED BEFORE PUTTING INSULATION BOARD

WHAT CAN GO WRONG:-


 LEVEL/PLUMB OF THE BLOCKS LAID
 DRY BLOCKS LAYING
 THICKNESS OF THE MORTAR, UASGE OF 35 MINUTES OLDER MORTAR
 CEMENT SAND RATIO OF MORTAR
 IRREGULARLY CUT BLOCKS
 NOT PROVIDING THE PROVISION FOR SERVICES
 NOT PROVIDING ACCESSORIES AT REQUIRED PLACES AT REQUIRED TIME
CONTROL & RECOVERY MEASURES
 LEVEL TO BE CHECKED FREQUENTLY, IF FOUND OFFSET, TO BE RECTIFIED IMMEDIATELY
 BLOCKS TO BE SOAKED BEFORE LAYING
 MIXING OF THE MORTAR TO BE DONE AS PER THE WORK REQUIREMENT ONLY, WITH RIGHT PROPORTION
 BLOCKS NOT TO BE CUT MANUALLY TO AVOID IRREGULARITIES
 RIGHT ANGLEDNESS TO BE CHECKED WHEREVER APPLICABLE
 DRAWING TO BE MADE AVAILABLE AT SITE,DOUBTS TO BE CLREARED WITH THE SUPERIORS TO AVOID ANY ANOMALIES
HAPPENING AND RESULTING IN RE WORKS
 CHECKLIST TO BE CROSS VERIFIED AGAINST SITE WORKS

QHSE INTEGRATED MANAGEMENT SYSTEM


Form No.: TOF-QHSE 0
QUALITY TOOL BOX TALK
Rev. No.: 0

       

QUALITY TOOL BOX TALK ON --------------------------


ATTENDANCE SHEET DATE:

S. No Name Trade Sign

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

       

QHSE INTEGRATED MANAGEMENT SYSTEM

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