Bajaj Platina 125 Disc Spare Parts Catalog
Bajaj Platina 125 Disc Spare Parts Catalog
125 Disc
Bajaj Auto Limited
Akurdi Pune 411 035 India
www.bajajauto.com
Spare Parts Catalogue
Notice 125 Disc
We have pleasure in presenting the Spare Parts Catalogue for Platina 125 Disc 1. How to Read the Catalogue : Open the catalogue and from the pictorial
Motorcycle. This catalogue has been specially designed to assist you in index locate the group in which the part you want to find is present. Turn
over to the concerned page number (as given by pictorial index). Now
selecting the correct parts for procurement to maintain 100% availability.
find out the figure of the part you wish to order. Write down the part
number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to
In case, if you have the part number and you need the other details, the
ensure longer life of the vehicle. It is therefore necessary that only the part index can be used. The part index (at the end of the catalogue) will
Genuine Bajaj Spares are used. give you the figure and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles, part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components, colour
shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle for
catalogue, will be conveyed to you through our Service Circulars. You are that group so that particular quantity should be multiplied by the number
requested to make necessary corrections in the Parts Catalogue as per the of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the 3. Part Number System : We have used 8 digit system for part numbers.
appropriate and speedy delivery of the Spare Parts as the order placed will The model or hardware item is indicated by first two digits or
bear the latest part numbers. alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number or
subgroup of fastener respectively. Thus the part numbers will be indicated
In case, if you need any technical assistance contact the concerned Regional by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you
Office or write to us on the following address : to identify the spare parts easily.
Plate No. Description Page No. Plate No. Description Page No.
PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1,2 SAI SYSTEM 3,4 CAMSHAFT / TENSIONER 9,10 CYLINDER & PISTON 11,12
PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
CYLINDER HEAD 5,6 VALVE 7,8 CRANKSHAFT 13,14 TRANSMISSION 15,16
13
Pictorial Index 125 Disc Pictorial Index 125 Disc
PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
CHANGE DRUM / SHIFT FORK 17,18 GEAR CHANGE MECHANISM 19,20 OIL PUMP 25,26 KICK STARTER MECHANISM 27,28
PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
ENGINE ASSLY & CRANKCASE RH 21,21 CRANKCASE LH 23,24 COVER CLUTCH 29,30 COVER MAGNETO 31,32
Pictorial Index 125 Disc Pictorial Index 125 Disc
PLATE NO. : 21
PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PAGE NO. PLATE NO. : 22 PAGE NO.
STARTER / MAGNETO / STATOR
CLUTCH ASSLY 33,34 CARBURETTOR ASSEMBLY 35,36 41,42 C.D.I. / REGULATOR / H.T. COIL 43,44
ASSEMBLY
PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
AIR CLEANER COMPLETE 37,38 SILENCER ASSEMBLY 39,40 SEAT ASSLY / SEAT LOCK 45,46 ENGINE MOUNTINGS 47,48
Pictorial Index 125 Disc Pictorial Index 125 Disc
PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
FRAME AND FRAME FITTING 49,50 SWING ARM/REAR SHOCK ABSORBER 51,52 STAND ASSEMBLY 57,58 TYRE/ TUBE / RIM 59,60
PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
RIDER PILLION FOOT REST 53,54 FITTING FENDER FRONT & REAR 55,56 FRONT HUB 61,62 FRONT MASTER CYLINDER 63,64
E
: US 4
ING T3- M
RN DO FRO
WA LY ID ER
ON FLU AIN
E NT P
AK CO CA G
BR
LED LER VIN
SEA FIL MO
A AN E RE
CLE OR
BEF
LH RH
Pictorial Index 125 Disc Pictorial Index 125 Disc
PLATE NO. : 38
PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PAGE NO. PLATE NO. : 37 PAGE NO. PAGE NO.
FRONT FORK
CAP PETROL TANK AND
FRONT DISC BRAKE 65,66 REAR HUB 67,68 75,76 77,78
GAUGE FUEL
PLATE NO. : 45
PLATE NO. : 41 PAGE NO. PLATE NO. : 42 PAGE NO. PAGE NO. PLATE NO. : 46 PAGE NO.
TAIL LAMP ASSEBLY / FRONT
CONTROL CABLES 83,84 CHAIN CASE 85,86 91,92 ELECTRICAL EQUIPMENTS 93,94
NUMBER PLATE
4
2
1 2
125 Disc Plate No.: 2 125 Disc
Sai System
12
13
9 12
14
3 4
125 Disc
Plate No.: 3 125 Disc
Cylinder Head
11
10
5 6
125 Disc Plate No.: 4 125 Disc
Valve
7 8
125 Disc Plate No.: 5 125 Disc
Camshaft / Tensioner
1b
1
No. Part No. Description Qty. Remarks
12
9 10 13
11
14
3
9 10
125 Disc Plate No.: 6 125 Disc
4 2
11 12
125 Disc
Plate No.: 7 125 Disc
Crankshaft
4
10
7
11
12
14
13 14
125 Disc Plate No.: 8 125 Disc
Transmission
15 16
125 Disc Plate No.: 9 125 Disc
2
4 1 JE 5610 06 Drum Comp Gear Shift 1
2 JD 5610 06 Shaft Gear Fork Shift 2
3 JD 5610 04 Fork Gear Shift Output 4
6 4 JZ 5610 02 Fork Input Disco-H 1
5 5 JE 5610 05 Cam Drum Change 1
7
6 JD 5610 11 Special Bolt 1
7 39 0992 06 Dowel 4
17 18
125 Disc Plate No.: 10 125 Disc
16
19 20
125 Disc Plate No.: 11 125 Disc
11
12
21 22
125 Disc Plate No.: 12 125 Disc
Crankcase LH
1
10 1 36 PF01 28 Kit Assly Crankcase LH 1
2 2 JZ 5410 05 Nozzle Oil Jet 1
3 39 2562 20 Needle Roller Bearing 1
4 59 2000 36 Ball Bearing 1
5 39 1715 19 Seal Oil 1
7 6 DH 1017 84 Gasket Neutral Switch 1 N.I.
3
4
7 31 2010 81 Switch Neutral 1
8 JH 5410 15 Gasket crankcase 1
9 39 2190 19 Oil Seal 1
10 JA 5410 05 Bush Bendix 1
11 JA 5410 21 Cap Strainer 1
12 59 2100 23 ‘O’ Ring 1
14 5
13 13 JA 5410 19 Mesh Filter Oil strainer 1
12 14 LJ A000 04 ‘O’ Ring Mesh Filter Oil Strainer 1
11 9
15 59 0400 38 Bolt Flange 6
8
15
23 24
125 Disc Plate No.: 13 125 Disc
Oil Pump
2
4
3
5
25 26
125 Disc Plate No.: 14 125 Disc
13
1 PA 6212 03 Lever Assembly Kick 1
2 JA 6212 06 Bolt Special 1
3 36 JH00 09 Boss Kick Set 1
4 PA 6210 07 Shaft Kick 1
5 JE 6210 04 Sleeve 1
6 JE 6210 03 Spring 1
7 39 0738 17 Extrn Circlip Type C 2
1
8 DS 1011 17 Spring Kick Starter 1
9 JA 6210 02 Ratchet 1
10 39 0993 11 Plain Washer 3
11 PA 6210 08 Gear Kick Pinion 1
12 39 2408 17 External Circlip 1
13 DD 1010 97 Damper 1
4 2
6
7
9 8
11 10 5
10
10 12
27 28
125 Disc Plate No.: 15 125 Disc
Cover Clutch
29 30
125 Disc Plate No.: 16 125 Disc
Cover Magneto
9
3
1
31 32
125 Disc Plate No.: 17 125 Disc
Clutch Assly
4
12
11
6 14
13
33 34
125 Disc Plate No.: 18 125 Disc
Carburetor Assembly
15
11
35 36
125 Disc Plate No.: 19 125 Disc
37 38
125 Disc Plate No.: 20 125 Disc
Silencer Assembly
39 40
125 Disc Plate No.: 21 125 Disc
41 42
125 Disc Plate No.: 22 125 Disc
10
8
13
12
10
43 44
125 Disc Plate No.: 23 125 Disc
45 46
125 Disc Plate No.: 24 125 Disc
Engine Mountings
2 5
3
1
47 48
125 Disc Plate No.: 25 125 Disc
7 8
49 50
125 Disc Plate No.: 26 125 Disc
7
15
51 52
125 Disc Plate No.: 27 125 Disc
5 1
1 JK 1130 16 Step Assembly Rider RH 1
2 2 JK 1130 17 Step Rider RH 1
6 3 3 PF 1130 28 Damper Rider Footrest 2
4 DG 1612 24 Damper 1
5 JK 1130 14 Step Assembly Rider LH 1
6 JK 1130 15 Step Rider LH 1
7 KD CB08 16 Washer Spring 2
8 KA DD08 20 Bolt Flanged 4
3
4 9 PF 1130 37 Stay Pillion LH 1
10 PF 1130 32 Footrest Pillion LH 1
11 PF 1130 44 Plate Pillion Footrest LH 1
12 PF 1130 36 Pin Pillion Footrest 2
8
7 13 PF 1130 46 Damper Hinge 1 2
14 PF 1130 47 Damper Hinge 2 2
LH RH 15 GL 1810 99 Washer Nylon 2
16 39 0784 08 Pin- Split 2
17 PF 1130 38 Stay Pillion RH 1
18 PF 1130 33 Footrest Pillion RH 1
19 PF 1130 45 Plate Pillion Footrest RH 1
9
17
12
12 18
10 13
16 13
16 14
14 15 19
11 15
53 54
125 Disc Plate No.: 28 125 Disc
55 56
125 Disc Plate No.: 29 125 Disc
Stand Assembly
2
1 PF 1132 06 Stand Center 1
2 DG 1611 24 Damper Center Stand 1
3 30 1611 57 Shaft Center Stand 1
4 JZ 1132 09 Spring M Stand With Cover 1
3
5 KH AA32 35 Pin Cotter 1
4 5 6 JA 1132 02 Side Stand 1
7 DH 1610 66 Spring Side Stand 1
1 8 DF 1611 02 Bolt 1
9 39 0422 15 Nut Nyloc M10 1
9
7
57 58
125 Disc Plate No.: 30 125 Disc
1
2
59 60
125 Disc
Plate No.: 31 125 Disc
Front Hub
61 62
125 Disc
Plate No.: 32 125 Disc
BR
AR
LY ID FR ER
ON FLU
E
AK CO CA G
IN
NTA P
10 DE 1910 30 Screw 2
1
D ER VIN
ALE LL O
SE N FI REM
A A E
C LE O R
BEF
7
7
2
11 6
12
5
4
63 64
125 Disc
Plate No.: 33 125 Disc
9
1
10
65 66
125 Disc Plate No.: 34 125 Disc
Rear Hub
67 68
125 Disc Plate No.: 35 125 Disc
Brake Pedal
15 22
18
20
16
69 70
125 Disc Plate No.: 36 125 Disc
71 72
125 Disc Plate No.: 36 125 Disc
15 11
16
6
5 14
8 13
7
9
2 10
3 17
18 19
1
20
21
22
23
24
25
26
73 74
125 Disc Plate No.: 37 125 Disc
Front Fork
75 76
125 Disc Plate No.: 38 125 Disc
11
7 10 9
15 8
6 16 14
77 78
125 Disc Plate No.: 39 125 Disc
2
3 7
11
4
8 1
79 80
125 Disc Plate No.: 40 125 Disc
1 JK 4024 11 Speedometer 1
2 KB UA06 16 Screw Truss 3
3 KD BA06 13 Washer Plain 3
4 KC GA06 06 Nut Hex Flanged 2
81 82
125 Disc Plate No.: 41 125 Disc
Control Cables
83 84
125 Disc Plate No.: 42 125 Disc
Chain Case
5 4
3
1
85 86
125 Disc Plate No.: 43 125 Disc
11
6
6
6
87 88
125 Disc Plate No.: 44 125 Disc
5
1 DJ 2012 07 Blinker FR LH With 2P Coupler 1
2 DJ 2012 06 Blinker FR RH With 2P Coupler 1
3 DJ 2012 06 Blinker RR LH With 2P Coupler 1
4 DJ 2012 07 Blinker RR RH With 2P Coupler 1
5 5 GH 2010 12 Lamp 12V - 10W (Colour :- Amber) 4
6 KC GA10 10 Nut-hex-flanged 4
6
6
4
1
6 5
89 90
125 Disc Plate No.: 45 125 Disc
7
8
14
10
91 92
125 Disc Plate No.: 46 125 Disc
Electrical Equipments
5 Description
No. Part No. Qty. Remarks
6
1 JZ 4016 00 Horn 1
2 KA DD08 14 Bolt Flanged 2
7 3 PF 4018 05 3AH Vrla Dry Battery With Acid Bottle 1
4 DS 2010 25 Assy D C Flasher (SS) 1
2 4 5 JN 3516 04 Starter Relay-with Grommet 1
6 PF 4022 24 Cable Assly St Relay-Motor 1
1
7 PF 4022 23 Cable Assly Battery-Earth 1
8 JK 4022 13 Harness Wiring 1
9 JD 4022 17 Band (L 150) 2
8
10 GF 2010 53 Fuse 10A 1
11 JG 4018 08 Foam Battery 35x15x3 7
10 11a PF 4018 10 Foam Battery 1
9
11b PF 4018 11 Foam Battery 1
12 PF 1812 21 Assly Case Battery 1 Includes Foam
13 KA DA06 10 Bolt Flanged 3
15
14 PF 4018 12 Band Battery 1
15 39 1062 04 Bolt Earthing Cable 1 N.I.
12 16 LA D001 27 Bolt 2
11 16
14
11a
13
3
11b
93 94
125 Disc Plate No.: 47 125 Disc
Tool Kit
95 96
125 Disc Plate No.: 48 125 Disc
45
6 7
97 98
125 Disc Plate No.: 49 125 Disc
Painted Parts
99 100
125 Disc Plate No.: 50 125 Disc
Decals
3 4
101 102
Kit List 125 Disc
Kit List 125 Disc
1 36JH0028 Kit Valve Intake + Exhaust DY511200 Valve Intake B105a 1 22150241 Washer - Plain 1
DY511201 Valve Exhaust B105a 1 30101235 Pin 1
39085517 Circlip :- E-type 1
2 36JH0029 Kit Valve Repair 28101129 Spring - Seat 2
CB101009 Seal - Valve Stem 2 9 36JZ0184 Primary Drive Gear PF551431 Housing Assembly Clutch 1
JZ511202 Spring Valve 2 JZ531006 Gear Primary Drive 1
DY511202 Retainer Valve B105a 2
CB101022 Cotter Valve 4 10 36JZ0185 Friction Plate Kit PF551434 Plate Friction 4
3 36PA0115 Kit Guide Cam Chain JE541030 Guide Cam Chain 1 11 36314005 Kit Steering Cone 36314001 Kit Steering Cone 1
JE521019 Guide Cam Chain 1 36001052 Grease Lethon Rr3 -10gm 1
36314002 Kit Ball Steel Steering 1
4 36JZ0183 Kit Piston Block PF521029 Block Cylinder 1
JH521207 Assembly Piston C101b 1 12 36JK0067 Kit Chain Sprocket PA141014 Chain 120 Link 428 Series 1
PA131210 Sprocket Hub (42t) 1
5 36JH0032 Kit Piston Rings PA521225 Ring Piston Top 1 JZ551004 Sprocket Output 1
PA521226 Ring Piston Second 1
PA521227 Ring Piston Oil 1 13 36DK0017 Kit Hardware Br Rod 30191038 Pin 1
39021911 Washer - Plain 1
6 36PA0211 Kit Assly Crankcase RH PF541018 Bushing Drum Bm150 4 Spd 1 39080808 Pin - Split 1
KPBF6201 Bearing Ball C3 Clearances 1 30191035 Spring 1
JE541065 Crankcase RH 1 15191026 Pin 1
59200036 Bearing - Ball 6203 Hn3 C3 1 30191036 Nut - Brake Adjuster 1
BA102004 Plug 1
14 36PF0043 Kit Chain Case PF181217 Case Chain Upper 1
7 36PF0128 Kit Assly Crankcase LH 39171519 Seal - Oil 1 PF181218 Chain Case Lower 1
39256220 Bearing - Needle Roller 1 PF181219 Rubber Cap 1
PF541067 Crankcase LH 1
59200036 Bearing - Ball C3 1 15 36JK0070 Kit Decal Seat Cowl CW Red JK233038 Decal Cowl Seat LH Cw Red 1
JA541005 Bush Bendix 1 JK233039 Decal Cowl Seat RH Cw Red 1
39219019 Seal - Oil 1
JZ541005 Nozzle Oil Jet 1 16 36JK0069 Kit Decal Seat Cowl EL Blue JK233034 Decal Cowl Seat LH Eletron Blue 1
JK233035 Decal Cowl Seat RH Eletron Blue 1
8 36JH0009 Boss Kick Set PA621202 Boss Kick Lever D105a Ug 1
30101234 Spring 1 17 36JK0068 Kit Decal Seat Cowl EB Black JK233036 Decal Cowl Seat LH Ebony Black 1
30101236 Ball - Steel 1 JK233037 Decal Cowl Seat RH Ebony Black 1
103 104
Kit List 125 Disc
Kit List 125 Disc
18 36PF0119 Kit Fairing Decal Blue PF233194 Decal Fairing LH Eletron Blue 1
PF233195 Decal Fairing RH Eletron Blue 1
19 36PF0122 Kit Tank Decal Blue PF233200 Decal Tank Up LH Electron Blue 1
PF233201 Decal Tank Up RH Electron Blue 1
PF233206 Decal Tank Lr LH Eletron Blue 1
PF233207 Decal Tank Lr RH Eletron Blue 1
20 36PF0120 Kit Fairing Decal Black PF233196 Decal Fairing LH Ebony Black 1
PF233197 Decal Fairing RH Ebony Black 1
21 36PF0123 Kit Tank Decal Black PF233202 Decal Tank Upper LH Ebony Black 1
PF233203 Decal Tank Upper RH Ebony Black 1
PF233208 Decal Tank Lr LH Ebony Black 1
PF233209 Decal Tank Lr RH Ebony Black 1
22 36PF0121 Kit Fairing Decal Red PF233198 Decal Fairing LH Cocktail W Red 1
PF233199 Decal Fairing RH Cocktail W Red 1
23 36PF0124 Kit Tank Decal Red PF233204 Decal Tank Up LH Cocktail W Red 1
PF233205 Decal Tank Up RH Cocktail W Red 1
PF233210 Decal Tank Lr LH Cocktail W Red 1
PF233211 Decal Tank Lr RH Cocktail W Red 1
105 106
Amendment Sheet 125 Disc
Amendment Sheet 125 Disc
Page Fig. Old part New part Updation Page Fig. Old Part New Part Updation
No. No. No. No. Description date Remarks No. No. No. no. Description date
Remarks
107 108
Parts Index 125 Disc
Parts Index 125 Disc
109 110
Parts Index 125 Disc
Parts Index 125 Disc
111 112
Parts Index 125 Disc
Parts Index 125 Disc
113 114
Parts Index 125 Disc
Parts Index 125 Disc
115 116
Parts Index 125 Disc
Parts Index 125 Disc
117 118