aR A So. Drawing list for customer 2200 =i g#444¥ #8 448(2200 US Tons Aluminum Extrusion Machine.) Page 1/2 ae oe Bo Gian No. AY # (Description) Drawing size Pages [a3 [AD 1 preset 1 7 [Press assembly drawing oy | aan) ; 1 7 [Elevation drawing (electric & water layout) 5 emerminsan 5 - ¥ Operating panel drawing Hd 4 [eimereeaseeeae ie 7 Jit hydraulic & electrical par’ ist 5 pPOmtBH 7 7 cylinders assembly drawing 6 [ee CHEM 25 v IBushing (Wear parts) 7 [MP mesma i Vv |Stcm & dummy block assembly drawing 3 paket 1 v [Loader assembly drawing (Ss zosee at i v |Shear system drawing, | qo fezseiaatertca 7 v Surge valve assembly drawing 1 [re 7 v Die stack drawing 12 peal i Vv Foundation drawing 13 fae 1 a JOil circuit drawing 1a eee q v IManifold's installation drawing 15 [Sita ‘ ; v lOperation chart 16 PRRCARREALIC : v Bitlet conveyor assembly drawing 7 [oes il v [Die change system assembly drawing 1g [ESE 7 v IMotor layout drawing ome even 7 v Container system drawing 20 [iesera i ¥ [Container‘su-jee:_MA22001 ei aes a ts 3 12007 6 11 £106 Drawing list for customer E2007 611 1 06 2200 SEDIsg# 4404442200 US Tons Aluminum Extrusion Machine.) Page 2/2 ie ak Bh No. Py & (Description) Drawing size Pages nm 7 eRe ele |Container heater | op [SUA rRLIRE : = IMotor & Heater’ wiring drawing oa ‘en : . Limit switch lay-out drawing oa ier ee ‘i faee [terminal rable drawing | |e Sell WO 25 7 v [rerminal table drawing a 2g [BRO EAE i +: lopcrating book oy | vResReoRERaR i y [Programmable controller ladder ay [Bema > = mechanical adjusting description ap [Ri 1 v Pneumatic circuit _810 9512 1000.8 _[p6s|205]a 935.2 1834.8 270 3620 1181.46 4040 1485.5. A HOB SOF [SoH oF [veo sisDCr [5188 1000RCF [som 2e00DKT [2ocRaA zs00F [00 CORT 402 203 405 208 312 322 328 Tome (ETRE LEE 1:35 | Se | 200707. ‘42200 TONS LAY |ebset PSL ‘8% |. (ws2zodr 8) & RRS] Beat | A221 00L cree meer cn | a = AE wae recPOWER BOKBY CUSTOMER) Si} Se 25027 SHPAI, 2000X1 45k HP PONER CONTROL 60x ELECTRIC WIE (BY CUSTER) 09 MAD 3-8 ky ort (—\-tt (59 PRE ME ow OU PRISE Seer) £9/4°° OHA reg /ent (6 CUSTOMER) (@r custover) a 07.07.18 42200 TONS| ‘REA Elevation Drawing ERA os 6D 6 HA SORT 300A OF 0) 33K S138 took roo 8 00K 220018 35001F CCHENG-HUA MACHINERY CO, 401 402 203 105, 408 312 428 (left) eat /A22 A2000L eS)2200 SEO Sia UPR FHA THE OPERATION PANEL OF 2200 US TON EXTRUSION PRESS page:1/1 NO DESCRIPTION(Y 4) 4 | Power Switch Onioft. ‘FE WIDAN Clock key) 2 | Heater Power Switch On/Ort. EAT 3 | 20HP Seating Pump Motor On. 20 Hp FS JIA Sen RGAE 4. | 20Hp Sealing Pump Motor Off. 20Hp Fe AIFR SCRE BNE 5 | 7-5Hp Pilot Pressure Pump Motor On (Run) 7.5 Hp i JE EP g | 7-SHP Pilot Pressure Pump Motor Off (Stop) 7.5 Hp fy F324 Reif EE 7 | NO.1 250 Hp Main Pump Motor On NO.1 250 Hp_ fi 77-2 5CHi RE REDE g_ | NO.1250Hp Main Pump Motor Off NO.1 250 Hp Hi JES MO RERNIAD g | NO.2250 Hp Aux. Pump Motor On NO.2 250 Hp AHS) SRS eV 49 | NO.2250 Hp Aux. Pump Motor Off NO.2 250 Hp Ai JJH OCHS SBME 44 | 5Hp Filter Pump Motor On (Run) S Hp Fi Fieve GEE 42 | 5Hp Filter Pump Motor Off (Stop) S Hp Fis Fst it CT 3 BA 43 | Indicator Light Of Main Ram Increase Pressure. SEARS IURR HA 44 | Indicator Light Of Main Ram Decompression. SASS ASE 15 | Indicator Light Of Sealing Pump Solenoid 20A Switch On. AAS SH REP A 46 | Indicator Light Of Container Sealing Pump Solenoid Switch On. ‘a A PAROISSE 47 | Indicator Light Of Auxiliary Low-pressure Pump Solenoid 32 Switch On. ‘ED (PEE BBC I2200 SSD Sis UR (Feo THE OPERATION PANEL OF 2200 US TON EXTRUSION PRESS page:2/2 18 Indicator Light Of Die Slide At Position. eset 49 Pressure Of PS1 And It's Indicatior Light. PS1 MAHA 20 Pressure Of PS2 And It's Indicatior Light. PS2 NHK 21 | Indicator Light Of NO.2 150 Hp Low-pressure Pump Solenoid 25 Switch On. NO.2 150Hp SSE yi RAID NTNDE HET 92 | Indicator Light Of NO.1 150 Hp Low-pressure Pump Solenoid 26 Switch On, NO.1 150 Hp (SiH aM Hote 123 | Indicator Light Of NO.2 150 Hp High-pressure Pump Solenoid 27 Switch On. NO2. 150 Hip ine i ap NER 24 | Selector Switch (Main Pump On Or Off When Extruding) SLPS RETF ODES) 25 Indicator Light Of NO.1 150 Hp High-pressure Pump Solenoid 26 Switch On. NO.1 150 Hp EE RFRA ONDINE SHK 26 | Adiustion Knob OF Ext. Speed By Manual SPUNOHIEANR 27 | Exchang Die Slide Cylinder In. SEIU A ‘og | Exchang Die Slide Cylinder Out. pean 29 Die Slide At Extrusion Position. ss tame 30 Die Slide At Exchang Die Position. ie Shear Down. 31 srr Shear Up. 32 | wie 33 Container Close To Die. mses Container Open. 34 | rasta Loader Up 35 | eas LH 322200 SES FU See FT ABRIL THE OPERATION PANEL OF 2200 US TON EXTRUSION PRESS page:3/3, Loader Down. 36 | seer Fie 37 | Main Ram Forward. SEALE 3g | Main Ram Return. EA 39 | Pusher Cylinder Forward (For Dummy Block And Billet Together ). Sie ( BEDE) ELAR A 49 | Pusher Cylinder Return. ‘SESE (BBE) FEIT, 41 | Billet Cary Vessel Down SESS Flee 42 | Billet Cary Vessel Down Sadia BeS| LF 43 | Indicator Light OF Die Slide at Position. BUENA 44 | Constant Speed ext. ON/OFF. SRA BEB Selector Switch s#/#0H 14 * 7 (1) Flat : Flat Die Cycle. (4°#6%) (2) Stop : Neutral. (11) (3) Hollow : Hollow Die Cycle. (2,45) Automatic Cycle . 46 | smite Emergency Stop. 47 | seat Operating Stop. 48 sein Loader Arm Up. a SiG ES Loader Arm Down. 50 | svar 51 | Varible axis plunger pump output voltput volttage display SRO EARS 52 | Adjustment main pump flow quantity(ext or manual) SHE ARTE (EEF) ar22200 Semis FU PR Fa THE OPERATION PANEL OF 2200 US TON EXTRUSION PRESS page:i/4 Indicator light of adjustment main pump flow quantity(ext) 53 | ange a-seaniicmest deem) 54 | Variable pump uotput voltage adjustment switch Pee 55 Container liner heating thermo controlirr sabes 56 | Container hating thermo controller ssi ae et 57 Container heater timer SEAR 5g | Program interface controller AAP gq | Die break-through speed cg 60 The first extrusion speed 2B 61 The second extrusion speed URS 62 The END extrusion speed =i 63 | Indicator light of die break-through speed feet 644 | Indicator light ofthe first extrusion speed 5B 65 | Adicator light of the second extrusion speed SR 56 | Indicator light of the END extrusion speed ASUS th 67 | Constant extrusion speed controler (First bill of die break voltage setting) fae ever RRNA 68 One Automatic Cycle . — AE ay ¢1e9o0e% © eileen) «oe fot [dom | Sewas 2007.10.22] 2200 TONS ree The Operation Ponel of 2200} Us Tones Extrusion press (wazz001 + a) EERMRERAT BL | azzr320. (HENG-HUA MACHINERY CO,LTD bE 05 BE 6 BF ee Se ee ee ee ee 3 3 05 108 2 22 ze [dh ca = ie 13s OE Tener(1OO7VIEL Lf « ELT NVMIVL 0S 1-O1-NaS| south BE GE) e-118-00z7 ANVWHO HLOUXTY S9MOSE/ZP-I-01-Aq ‘aapea Jared BUSE2F| €-11TA-00eT Nvave valHon 0$-70-€0-DUD| Area HOUR TREE 77-1 TA-00TZ, vsn SYAMOIA (@08x0S) TY-O1-ASz| dumd Aroajop jueysuog He =Y He] 17-1 1a-007T NVAIVL ONALVL a9X dH TTL JOON i] Oc-11-00ze NVMIVL, O€¢-TV-L9T-19| OATPA NOUBA TREY] PI-1 18-0077 NVMIVL a0r 101-98 JeJ000 HOHE IY $4) €1-11¥-00zz Nvdvi ee W00S-AZV] dumd soSunyd jerxe yuesuoD ME MEASLY 11-1 Pa-00TT VdaIHON. NVAIVE ONNLVL 9 X dH 002| TOIOWRE A] OL-T T0077, ARVIWEES | ALOaXae ZEL-MOLVI-V60I-A0S duind Aroaqrop weysuog NEHA! 3] 60-1 TU-00Te Navi vation dad ee NVMIVL Ose TV-L9T-19) ALBA NOUBA TREEA] 90-11-0077 NVAIVL +9]009 Owe IE £2) SO-LTH-00ee NVMIVL 40¢101-OH] 391009 TORE TE [D>[” FOUNOTION BOLTS LIST (CHENG HUA SUPPLY) | 645. 75 a7 ENSHED FACE OF END PLATE i E ry] FOUNDTION wolape [eof] pon] Be '240|170| 00] 900] 70 | | 14 | 633x600 2327 a b |140]140] 100] 500] 70 28) w24x500 1200 ig 00 SPE 750 1620 l 509 070 60 2 15]. la 5 “SOET= {srt 6-8 secnon STEEL ROD #5/8"X150x150x150 CONCRETE SCALE 1:28 7 Test | Fn a Bot | * ums eM] 1:50 | Sat [20070720] © A2200 TONS Sith | $6005 (otic) te Lectel se [San] | & ee a ea RTA WF [a22400L = & te HA woe 2.0 ee[Seseuy 46 | Ge 4) @0@ ras er) 873 L/MIN reas cx (13 8) B75 L/UN sr en?) a0 on) 6 L/MIN ras Otago 8° MN a Beat nf) 1748 L/MIN o_O @®@ © @ fs] neo aah 157350 eo] ave 100/e008 wake ea] s hear TAT Beale Fels l= /slele| ale ‘e250 0226 NORRIS saygon 8) 1748 L/MN rau exceon e2) 875 L/MIN PSS. P52 ae =) a Be nas tis on 25 64 on BIS ESE] eae ee Se |B le FEES Eee eee 3a 7a as ‘fe. g 210 kaon? G as0-rew earn [Rt | os tak 6 RE 3088 wo | 20H SSE roo 2008 F | 2008 Ss000F DP! wees wl eae 401 403. 405 328 CHENG-HUA MACHINERY CO.,LTDa? fot | Bot To © sows Ose 6A oie oF 120/68 38 STS Toa 08 31S0BKF 401 403 405 408 #28 2200 (ay (22001 48 a) urs-o3608¢) US TONS % ‘0228120110 (a-|35 Z1S10P1 5h /DBW-20-B1-50/315-6 /EG24 N9Z4 ,ZDB-6VP. 55 CRG-06 56 61 4WEH-22E-70/EG24 NOZ4 68 4WEH-22E-10/EG24 N9Z4 [69 | 78 {LWEH-25U-70/EG24 NOZM,22F5-6 SF-06G 4WE-6D/EG24 NIZ4 400.00 80 4WE-10D/EG24 N9Z4 31 (DBW-20-B1-50/315-6 E624 N9Z4 92 Z2FS-10-2% 3 ‘4WE-10D/EG24 N9Z% LV-32-0B ZDB-6VP2 &4WE-6D/EG24 NOZ4. Ly-32-D-05 Ly-32-D-05 LV-32-08 Z0B-6vP2 LWE-60/EG24 N9Z4 BRD-O1M-P LV-32-08 ZDB-6VP2 &4WE~6D/EG24 NOZ4 320.00 Pues Li a 2200 US [ies | LEE O & Tr ome a (unzzcot 2) osbk 60 P> (CHENG-HUA MACHINERY C9, 40. 3308) Aq RAPARARAA BAS | xzaeiz020 TEae juz4WE-10D-62 /EG24 N9Z4 CL-04G-A-220 DBW-10-B1-50/315~6/EG24 N9Z4 LV-63-D-20 ZDB-6VP 4WE-6D/EG24 N9Z4 LV-50-D-20 LY-50-D-20 Lv-50-D-20 LV-S0-D-20 4WE-10D/EG24 NOZ& LV-400-20 4WE-6D/EG24 N9Z4 (CA-02-A/S1,S2 LV-40C-20,CA-02-A/S1,S2 44WE-6D/EG24 NOZ4 LV-40-B ZDB-6VP2 &4WE-GD/EG24 NOZ4 CL-04G-C-220 4WE-10M-32/EG24 N9Z4 CA-02-A/S1,S2 4WE-10D/EG24 NOZ& CL-04G-A-220 VA2-04442 z wae Lil eae ‘wt ben | * wuss 1/5 | ab | zoorsou7 2200 US TONS LEE sd BCE PRR! ral (wazz001 43am) aa-oasoacitt> ARAL OSE SH OB SIL | 3188 HOF [ono BB 200K [oonai 200k F | aoc iSO otsieaiiacheee 201 205 +08 #2 a 7V1-06695, 45_} OR-20 VA2-03848 46 [c1-046-A-220 147 | 4WEH-220-10/624 NOZ aaa Saal a 6 WE-6D/EG24 N9Z4 BRD-OW-P_ V-5o-WOEt N connie VA2-03851,VA3-02064 W-st-.45 AE n/E 9 LW 0-2 owas ua-nsts WV-40-8 200-40? 00-68 esses 24 1V-.00-1aWE- ae ARAN ALE | azeri2o.40 PO Me ae ee Ce ie ea ee es eo AN bubeee seltabeere Bel [azorion. 40 eae |e 201 302 403 405 408 HZ 322 225 | ee Ld me | | ‘ 5 Ot Fach 1Z-¥(WouDw 06) ‘SRRMKOL EXCHANGE DIE. CYUNDER DIE SLE aR UFT LOADER CONTAINER LSI9:DUMMY 810% SAFE eee SBN! PUSH SHELL CYLINDER SURGE lr BP [Sat femme] 2200 TONS ve a, mal oa peal Iw St | me [obits au ew, feet mae-fedet —] sneer —f rt Seaee — = RB BREA BLE Aeereiao OS RE Gor | 6 ABB I0N6 | 3088 705CF | vzoaae sestis | s15agm 1oo0ttt [room zoonbLF [zoc0asi ook F [osname sisoBF | ZN | HUA MACHINERY CO.,LTD ¥ ee 20 102 103 105 08 2 222 wa [a = = Ls. [2 ena mem is-lSH juro crue (ouw OF) SRBBEAIL EXCHANGE DIE CYLINDER DIE SLIDE ARM LUFT LOADER CONTAINER, Lst9.qumar Block SiFE yet (S35 osm SAMA 05 SEC ‘aeomzmaem 08 SEC eam 08 SEC PUSH SHELL CYLINDER Kim 09 SEE ‘SURGE HH : ‘a | ewer] 2200 TONS 1s 2 ; jot ot a cc Hee | mm bad ae Sa aE eta A 7 |_| Ge wemienemaa EE Jazereeno aurea [RGA [OSH SOF | 6RA WRF | oBB woh | oO eH | nase coor [om oF [meni meF [ase sioRT | AL fi omens wane Lo yeaa a sR AE ca 03 | 0s 198 a2 222 oa | = z Se azn (5-216 ‘A22L10A0 ¥ ae is me] = ss aE * eee J 2) e) 3) [| elZecil come Hu werner cn. Fa = RRB @ 250 835, 950 429 135 Aa A = 428 222 Usi2 ‘TSH Toa [100038 Zoo [2c 25008 F [s0n88 35001 F 108 35F era 6 MSOFz, a all at dott 15 foor.on17 | 2200 TONS 557), ie, a aut SHEAR.E- CHANCE aa ECHANSM ORAWEG PRRMEUIATRAS Best | AZ2U10AL ovmee-n weiner co. ey EI HE A 313888 10k [10008 zo0KK 25008 31S0BKF 2 328 Os Ble 6 oF | 6M s0BF | sone 1200 | 12008 sisKkF 40) 402 203 405 4082430 1504.25 2430 6 1504.25 579.75 3554 21.25 810 143.5 ‘S0Hz 250HP*6P 6OHZ Adil ae Sot | "wes 2007.07.18] OSB 6 oF 68 ORT 088 120 120/88 315007 1S one [oc 20000 F coo 25c0RTF| 2500088 310K 301 302 403 205 22 228 RAIA] CCHENG-HUR MACHINERY C9,D ‘A200 TONS ERA Gara eeoTH)area lee oct | Pant | Sat 3 [roo7o708] 2200 TONS Bat a RuOaA aa CONTAINER HOLDING corm MECHANISM DRAWING RHAARAS) CHENG-HUA MACHINERY CO. OSB 6 UF SO 20K | 20H SSBF 3 eco [ron a aeo8K TF [oneota ancl [zs sod 301 303 405 208 2 $22TU(vy) sae Hear Sar88 sorb Voit 670. 80194 1830 90 RL P/O orgie 349.1340.05 $348.1320.05 PKS BE 92IKS0 i sae e005 2-MSSHPS5N5 8 079.5489 67588 48083, 40 4 VV aabBecs 2-926 939A, 25.52% 348.1340.05 9359.15:40.05 1349.1340.05 3402005 2 VV) aie imcwer 3500.05 z ss se iam] _6 | [wowrso 675.5389 CONTAINER TIRE Or Tere eet foe fat | Some to [Set | "ms seat [0 [a] aon 12200 TONS ee | eat 8 it TT ie SNe LAY |ocnri oe ” __ peer 8"(8210)| A : ewnwsammmacl — [EE] azaczoco 688 OF ‘30888 120 50 | 120788 s1501F | 158M ro00B1F [1000 88 20005 | 20coaa 2500bF | zso0ail sisoKkF | AN. CHENG-HUA MACHINERY CO.,LTD o 402 403, 405, 408 HD 422 328 se rte =. eee S| oct, eots4s84(Insulation resistance test):500V, 1MQLE jamseis(Dielectric. strength test):(1000+2E)V/1MIN seaEiemRAIA(Power error):+7% Tee Bm 45 kw ieee mate: bx F-12% Be: Ears, F- 185K fg ARE + v v SSR: ‘82200 TONS BAe ae Si wee ENO 2263000 = ea et |nmel 6 | oon. 04.27 1 me w went em. Fe = RERARERAS] @ t t SOM: S18 rons [roc a ood [acon aos [asoodl scot | ZA 1208 315A Soi 20 6 A 0RF os Bb 6ARsT 415 36 Sonz| POWER IN T1458 FUSE Pe 1” 2P2.540A, ig 158 FUSE 220¥/250V 6OnZ AZ HGgV TO PLC POWER SUPPLY 2" SH oa MGS we Nee ower Sw 3 2704 At Ht nezz0v ou 2 Br i. ©—_O—®) Hs ‘aaa wae 7 DNNTH-A © ow PH yuna wan 12 Chua dl san Hue Ge | wR eee emia TH) H10. ne z 12 2200 TONS Raia LEE CONNECT WIRING FOR MOTOR OF DRAWING tet (wa22001 48) 3088 WO 12088 25F 3158 10k 00 2500bF| 200188 3150BF Os Bb 6A 401 403 405 408 322 $28 ERNE Bat [42270100 coe: Hk MOWER COE =] RE AEBUTT. KNOCKER CYL, UP ABNAULE! Ls49 O28 [ tbe Ee | ‘SHEAR UP ee SPEED Bakes ‘SHEAR DOWN DECREASE SPEED tion S977 FRE SHEAR DOWN DIE SLIDE IN 1528 HAL, 02x88 DIE, SLIDE IN |sDECREASE SPEED iss ox [—=POSON OF CLEAN OUT ed sia baa IE DE--CHANGE IN ee HIRD DE- CHANGE OUT «J vazas CHECK ACTIVE OF DIE SDE OUT. EDTA 205x30 DIE SLIDE OUT | DECREASE. SPEED (Sie AGEs axed of sug our vas ___-» CONTAINER HEATER WER T.C_ THERMO COUPLE OVER_TEM. SWITCH BBG (S60 02,x88 LOADER DOWN , DECREASE SPEED ae OA LOADER UP DECREASE SPEED (525 OBER 02X05 tsz1_ ARM DOWN 02.431 SERENE ise ARM UP. O2AGF SRL sau Fat agg [RAR HB, HL H12 RE LOADER, DOWN [OREN sz bax LOADER, UP BALI Ls12 wx SPRAY SOL. EGA sos LOADER DOWN,MAIN RAM FORWARD AT TPESREMRIDE |S DUNMY BLOCK SAFE NO.1 SAVE S.W OF MAIN PUMP. SERRE S50 ‘02394 NO.2 SAVE S.W OF MAIN PUMP. sig he DexaF ERM T IR LO NOS SAVE Sw GPS MAIN PUMP. PUSH BILLET CYLINDER ‘sou oe AL BILLET INTO CONVEYOR TM. BILLET CARRY VESSEL CYUNDER Soe eer | BILLET CARRY VESSEL UP .__| BILLET CARRY VESSEL DOWN , | S15 a SRE NE SRIERER EIS NO. SAVE S.W_OF AUX. LOW PUMP HAASE FARA 1552 L_, NO.2 SAVE S.W OF ‘AUX. LOW PUMP A RMMERACE ABH 1553 ‘SURGE cal ABNIVINOO 41S) > BEE <—] veka NI M3NIVLNOO- G33dS 3sva4930'N, Fis) ox Ss RE HY PFE RE J Ga3dS 3SVIYIIC_LNO YSNIVINOD CeVADOVE WWW. NIVW'NL Us) bi Sei Ee Rebs <— 9a 1N0 YaNIWLNOO SEH 6S) BSE > 3B GN3 GUYNYOS Nve NIVN 40 "NS 33¥S oved BE RAE Hi aaa Qu) SBE SE | 1 BH — oxkza 95) SEAS EKER HE CN CavNwOS NYY NIN vexed (34S NOISNULX GNI 3HL! GideS. NOISMIXG ONOOIS r L |unouio NO 34uNSS3¥d MOT 3HL LING CUWNYOS dOLS WY NVA <— 951 ‘ ros] Pe REORAR ST REE BQO 40 NOWSOd AL34¥S HOB NOLLVOISILON ONLLVAL NMOG Way 40 YadvOT ANvNxny| [IB TE Se a HY YES) SEL EHH —) SHL AJILON Nv NWI OF RH] SS. era EH SS) RE wevta (GadS 3SVaN030_ NUNN Nve_ Nv! [ WY UQVOT 40 NOUISOd AVS NOY GN CRWADOVE WV NIVIN ag] REE NOUVOLILON ONL Cato 01S | NW <— ot [uno 830v01 TIE FAL ALON Wel NIV ie =e 82200 TONS Xitit HOARE cat ite LIMITS SWITCH LAYOUT Ed A22T19A0 OS RE AE | eM soNN | som 2001 | ona sisttr | sista iced noo 25000CF | 200888 58000 F 401 402 403 405 208 422 228 ne-in women com ay =a gS AE Si wa ROETE a a co Tr Tera Terme Tre wo] ewer Tee nee | ie eS i By ! [lolol elo [ele lela le le le le le lee lele lela le lee lela le ele FRET TTT] oy val aL zal fs fos [iss [0] ca ou Jove [ve oe ae Jae | ve iam [sn Jon Ps Fm om Jn Jon Jo ein oP] oy oye) 6] ev] ap w [w [ofa [elo lo lw [o fo fw fe lee a [ele le a [sn ere teppeteteSs Fe a a a a Ta] a aOR TS a Tee ew] Lee | nee | Re TT ‘sar val Gl ZL lal a 2 a = 7 3 ® ® 5 wlelzlela|elelelelwlalelalalalnlalalnlel fel cps x] me] x] er] oc] | x] vx] ex] a] x] oe wlelefelelefetep pepe 2 ® a ® a = EJ ® = 2 ® 5 ea Jive Jove Je | [Jan fo on i JenJcn Jo en in [ee Jon Js eo [oe [5 [m [fe [om fo [ee oe fae lan [om] en] en] in] se] mow] ws] ala 28 a & 2 s z = 7 ® a =POWER | CPU i VV | W | OW | OW I | | | | 16 | 16 | 16 | 16 XO*) X14] X2#) X34] Y4e JA1Sx40|A1SX40]A1SX4O]ATSX4Q]ATSY10]AISY10] YS* JAISY10[A1SY10] ow i | 16 | 16 Y6*) Y7* (wa22001C1) (MAZ2001¢2) (MAZ2001C3) (WA22001C4) [a1 SkAOJAISK4O]ATSY 10]A1SY10} PoweR) VF Wf ovr) OW | Ww HSC | ry 16 | 16 | 16 | 16 | o4v|ats- P2 8 | 9 | 10] 11} D/A AIS- 6IPN AIS— YAx| YB* X8* X9* 62DA D61 (MA22001C5) (MA22001C6) ew & PARTICULARS, af = a ar qu | ur wr # ® REMAS = geek be | at 8 [2007.10.26 2200 TONS A shorty | LEE foetcoky /0 ® A id of HASH [oti (MA22001,*#) REBUN AIRS Al BE | MA22001-CO CHENG-HUA MACHINERY CO.,LTD w= ae 50 GLE FROECIN os]1/0 x0 sar 5 : ‘encnr SeP ki wn ee co TET as k1/2 aan 72__ya}2| 2 OE Sine W BTN 3 1/3 12/3 ete Poe] 3 | 3] 7 | ern DE Se OF TON 7 ance ki/4 12/4 Pad oe A] A | oro conte GSE BTON furo cu. at Miss | 5 see ps. come HG BITIN 1/8 sian ("1/0 x6 | . {so so COR ANE 1/7 matin a M|7 {oo ve eure ar so. a nD {O1ER oom BOW vaya [OE oI Sm 3 se 9} 9 fxg ame (owe au Pe oow oT Pa {oer au om Pui our W on i at ft fete 2/17 su 9 eee ard] pied a a MAN Ri FORWARD ELTON seat AN Ra RETURN BUTTON o——| sae BLLET OWA Wi Lst WAN Raw TURN Se isi 2/4 sora 14 | TA 1KIE oe ON sic x HR Do TON (se wa ow soma 12/15) ese Sec see 1818 I el ass S08 w auTON (SS FORD OAR Ra om * enous Hae | Mu | oat rewas * vert Soe [tt | Fou [2007.10.26 2200 TONS caawtr| LEE _[ostie'e V0 ® eS of HIBS [cla (MA22001 ,##) BEOMBIMERRAG] | eat [MA22001-C1 CHENG-HUA MACHINERY CO.LTD | @> Ea} pace Picton 2-2es ommeN un FoRURD LOGE seers — swe 3/1 afl EREAPEETE 50 KON) 1 XS ee eis isn wt aN Forwo E ; [ane {DR DOWN TSS 13/2 4/2 URINE X02] 2) 2 |NG2 ee lure ye a bu FOE oF Le oom w isa mane 1s) urcraceme iss a FRO ERIS 7 epee RNR WEE FESR 55/4 14/4 | row a ame | fist oa t/t [en wn 1 a FR SE OER om 1S 3/5 4/5 et 50 se 05] 5 | 5x85 eS Iota comes or 1510 : [es 33/6 4/6 meine st Frere Se A a COME CU ORE Loe bom one Te aD ST 3/7 “4/7 eo Pe] TOT ee teats ise sus enter ov 5 3/8 4/8 ee a (8 os X28} 8] 8/138 eT Nis iss covane cu = pees sara REDS SIZ —]:3/9 4/9 Bete sa / X09} 9 | 9X59 ee Nea ism Conn ESSE ; = Sra SS 3/10 a/id se SRA] 10 | 10 SA oT mn cons : we fa. ROSE 3/11 4/11) 50 swror we sis oe 8] YL x08 am ase sea sts ) 52 PRESSE SW 3/12 wang SL sie Pr oe REY 2 | 12 HC sz SOR WP ROUSSE Si so au sn 3/13 bal STH isi7 SAO 1S | 13 SD et eaatas ss SIOR 00m DASE SD 7 Swe a BEDS 3/14 4/14} sea se BK 1s amo ME 4 | A SE — me Mice vreau | Jo new oe 33/15 4/15 5 se eee See var] 15 | 15 [xar —_M/ 18) om WEBI LOR AM om _Lzt fF a ao ae ge a E ew ances ‘wt | oat | Bot res ea geet al | ta | Se” [2007.10.26 2200 TONS A [burt | LEE fot" V0 ® A ects] HVE Jeb (MA22001, #2) SEMMRAIRAT Boal |MA22001-C2 CHENG-HUA MACHINERY CO.,LTD &4 ae ba aan 2s 3Men HORA sou 3 ao sFen coumox ourur | wn we euTON Roo ai St 5 SARA Sout wou Tn guTON ocr uct sa + sist se oom suren oases ea Bust one cu prune suc P eurron hover Lc wrk so. 16 commen zane so. 20 | SHEAR UP ou 16 Ovo] 280 _ so 22 ws ocvesesson so. 22 i aso STON wacom uct i PS BTN NCATOR UT sometee LOADER Aa ON AE SOL Of REMK-TAROUGH SERA # = EMS 2200 TONS \/0 ® (MA22001,*#) vRAROARAT Fheatt [MA22001-C3 CHENG-HUA MACHINERY CO.,LTD © GT Brac mec 2rdsaint eR PRESSURE CUTPUT SEW iat (ER FRESSURE NOOHTOR GAT SUDE m FOSTION ioe Low Print oso P52 aUTION noCaTOR GAT as Ce PRESSURE AN BLL Rese AE ae so. cour aon tae ‘aw 6.0 Posen auTON INboTOR LT a SOC RAO oe tw CONTROL NO sic Mensa ur ocx Pos NDCATOR UAT OF OFF sea so. 71 RCE SOL 28 HM so. MN pu CREASE PRESSURE SOL 25 ‘Puss sot =e Ines SEED OL CRT HL seas on = sE0oN0 ERSEN SPED SN ‘BLE cowevOR OW OF naar cet sseweNETt or He NG GARSON SED Re sos BLE CONOR OF OF | ‘NDOT Lait SROMMEETAE A so. De Sune Looe PasSuE 0.35 BET CoWEY 05K BoM a S| ‘am so 25 cruson son ic ot cRCUT soc 26 (Sib so. 25 {OW OL CR So. 25 wmNER so. 90 a2 FoR LRT TO COANE mera ‘ND. WH ON OREUT SO. 30 MBs 7) MN A FORWARD (0 1.0) see HH OL GRONT SOL 27 te sou ze ow ok cour so 28 PARTICULARS. ae ‘ua ary war we a z REN eee et am DATE 12007.10.26 LEE fren 6 Sine ga conf 2200 TONS V0 ® (MA22001,##) SERNA S CHENG-HUA MACHINERY CO.,LTDa=RoBE IS 7-8 THE SEDOND ENRON SED meets 7-0 THE NG ones SD Hk “So ARUSIN OF BLLET =k 10/3 THE SW OF SEND [EERUSION OF LET Ecc) 10/4 AUR SRR NPUT NO PUNE SCH OF WNL aT EAE Neu Tie Sune ovr OECD ‘oat sc ‘ean ie Gwe cu BUTON SA PI 10/5 10/6 De cwneE w BUTTON sa t:10/7] D2 FMP SMC OF wl WT ‘ew our SoH ecw 48 10/8} Die GaNGE OUT MT STE we ‘RANGA 4 ‘De GUNE IN UAT SATE aS SUT Let t/a} |:10/19 "ATO SPEED CONTROL SCH Ra oe SHOR OWN/OWOE UP 10 in POSTON | 0/11 ‘SWE SW PUMP ve Te STC =siNeserstat 10/12) wa aM CONT. PULER scl hoo “10/19 boa hoe 10/4 T ‘a0 BUTION STE samen hg ¢ 10/19 2m steam SHE SW 8 FARR, aa SHECOR Sm FOR USER UMTS SHOR UICET SSR eee ‘ML Aso BUTON| Lit REST OF MAGNET SENSOR ae [ee] EE wa us| unr wr a a ES tA Sct {2007.10.26 # LEE foto’ Hew’ 2200 TONS \/0 ® (MA22001,*2) SERB Y ARS] MA22001-C5 CHENG-HUA MACHINERY CO.,LTD Flat 90 WE PETEm= St tee CHENG-HUA MACHINERY CO.,LTD 11, 0:1; maw car OP wo 0 | 0 hwo 2 case OE OE N37 ry lo:11/1 0:12/1 [orev on cRou sou 2 Raw su cHAu Tt | thet yaad a OF conto S88 pees Ot; ore wo]? | 2 hm2 S122] oer 3 0:12, worm en | Tyas] 3 | 3 hes a ou ‘08 Som 08 w OL AT 11/4 0:12/4] pig] + | 4 hee 8 peaaemasy si ie MAIN RAW FORWARD & CONTANER OPEN 0:12/5 JOECREASE SPEED Ok CrRCUMT SOL 24 nate piv ams] 5 | 5 hes 92/°pem ee Oa ; of aan 10:11/6, 0:12/6] crrcum so. 24 Sess ouTpUT “ra ae] & | 8 yes et ne 1 AA SHEE ou AE Saowanea eMt wr]? | ther olen ry NE SD aL o:11/8 cs! § | 8 hes 0:12/8aRcur sot ts wan 0:11/9 he 9 | ohpo ess a ot a SOR AL AD uo erm ce | 10} he, 2 re Con SANG 5. 74 Oe 0 SNE ei wwe! 11] 11 hee wn wm - Joy pene 011/12 Ot: PMRW sou a8 Hac} 12 | 12 yee SOT ; O:11/13 0:12/13} AMOR sou pao] 13 | 13 fyeo wT ae eee vac] 4] 4 hee fen ovine ML Bf ; ee 0:11/15 0:12/15) swe THAR 15 | 15 yor mn Tapas seve F WE SW CORES et & aOR ae get fe @ ie verses we | Swf | dat runes i Pee fat | tt | Soe [2007.10.26 2200 TONS ee ae A iw | LEE _fetuo's /0 ® A Sct HOVEA [eld (MA22001 #8) PEMA MAZ2001—C62200 US TONS ALUMINUM EXTRUSION MACHINE OPERATION AND MAINTENANCE OF MANUAL 2200 TONS $eie2UBS So ERR RMACHAPTER 1 HE 1-1 CHAPTER 2 Bo 21 22 23 CHAPTER 3 Bae 3-1 3-2 CONTENTS FI ER GENERAL... ..cceceseeescesseesseessceeeseeeees Ran Outline of machine aE Capacity specification Butt Preparation of customer. EA Accessories. Osea Extrusion tooling RR Construction, ate Operation........c.cceceesesseeseesesseseeeee BEE ATTENTION ITEMS OF OPERATION..... PPE ZA The items shall be confirmed before operation. ........ PEE ZA REE PUES BE, TEECSUR + DAMERORSE IE OA ° Operation of pump THEATRE ‘Temperature control of container.....ssssssssssessseee SEE Z| SPECIFCATION OF OPERATION FOR 2200 US TONS EXTRUSION MACHINE... PZ REE ‘The function of press and switch. AZ De BEE ZEA The function of the limit switch... SDP 14 19 20Bede 3-4-3 3-4-4 3-4-5 CHAPTER 4 Sava 41 41-1 41-2 21 Main cylinder. AGL Container... GE Shear... Bg7) Die slide ta Surge valve FETT Billet loader and auxiliary loaders TBR Function of pressure switch 23 24 24 REBAR DAE Series of operatio 26 DEAR Main cylinder. 26 EL Container. 27 sere 28 Die slide... bie ae RE Shear... 30 BY7] Location of interlock. 31 PRE MAINTENANCE AND CHECKING ITEMG..........4+ 36 PRUE RICA OAT Checking points... 37 37 me Checking of nuts and bolts. 37 SR SARE FTE HE42 42-1 4-2-2 CHAPTER 5 BER CHAPTER 6 BAR 61 6-2 6-3 6-4 6-5 6-6 6-7 6-8 Checking of the centering... PLR Cleaning WR E BATT gor core gy ey eS eye aS Er eee Ree Per pre e yeas era cer eess Vi Clogging of oil filter and air cleaner.........-.+sesc+00+ THA SES ZA BE Maintenance items. Me Checking points for daily maintenance...........++++ 43 A EMER IH Checking points for monthly maintenance... 4A MEER Checking points for half of year maintenance........... ASAPAP REE EZ OR ATTENTION ITEMS IN OPERATION...... RH THE PACKINGS......ssssssseessseessseseeeeseaee we — BES Packing for main cylinder..........sssessessseeeeesseees SEU AZ ie] BE Packing for side cylinder.......css.sssseseessseeeeseene BUYS Zt] Be Packing for the loader cylinder. TERA BR Packing for the shear cylinder. BOTT LZ} — Be Packing for surge valve cylinder ATL ZI BR Packing for surge valve cylinder. ARTA Zhe} Be Packing for surge valve cylinder. AGL ZEB Packing for push-die cylinder HERARL ie} Be 38 38 38 39 40 40 42 44 46 50 51 52 53 54 55 56 57 586-9 6-10 Bowe Pack for the change-die cylinder 59 SPUR AL ZI BR... Packing for container cylinde 60 Bea LZR LE BUBCK RTT eeeeeteseneeneneeeee 58CHAPTER 1 : GENERAL BH Ra1-1 OUTLINE OF MACHINE (#22) : This extrusion press is horizontal, 4 columns, self-contained, oil hydraulic, and single action type for aluminum and its alloy extrusion controlled by electric automatically operation. ASHPUTOEEIUSK, 4 SORE ~ AAPA + vehi + HelaiyshnaBl ch» DUANE Se ASR > MEPL A eA ° 1-2 Specification (SU) : (1) Billet size SER Billet diameter Normal use. § 203 mm see ERGARS Billet length Maximum 800 mm SAGER EE RRZRY (2) Press Capacity PAE D Extrusion 250kg/em* 2200 US Tons FREED Closing 250kg/em? 204 US Tons Bene Return 250kg/em? 99 US Tons ORIEN Container sealing 250kg/em? 160 US Tons HES RAE Container opening 250kg/em? 227 US Tons betes pI HET Main shear 250kg/em? 53 US Tons BO TIBEDT Die slide shear 250kg/em? 26 US Tons HERRRETI@) (4) (6) Stroke TTR Main ram ERLE Container Cylinder EGET EL Speed (Maximum) SEER RRA) Main ram advance SERRATE Extrusion SRR Main ram return ERT BGR Container sealing Seber Container opening HSER Main shear down BIE Main shear pull back B97 1925 mm 400 mm 245 mm/S, 14.5 mm/S. 270 mm/S 225 mm/S 100 mm/S 500 mm/S 550 mm/S Oil hydraulic pump(HEEE ASD) 1, Extrusion pump : EEA Variable delivery axial plunger pump HS ESAT 529 Liminx210kg/cm?x1150rpm 1 set Axial plunger pump EES 529 Liminx2L0kg/em*x1150rpm 1 set6 7 8 ) ) 2. Auxiliary pump aE 3. Sealing pump FASE 4, Pilot pump 5. Filter pump AT Electric motor Main motor ERE Auxiliary motor Die stack size ERS Container heater Constant delivery pump EBA 344 L/minx70kg/em?x1150rpm 2 sets. 65 L/minx70kg/em?x1150rpm_ 1 set Constant delivery pump ERS 13 L/minx210kg/cem?x1150rpm__ | set Constant delivery pump ERTS 35 LiminxSOkg/em*1150rpm_ 1 set Constant delivery pump ERATE 440 L/minxSkg/em?x3600rpm__ 1 set Induction motor ME 250 Hpx3 § x60Hzx440Vx6P 2 sets Induction motor REE 20 Hpx3 § x60Hzx440Vx6P 1 set 5 Hpx3 § x60Hzx440Vx2P 1 set 7.5 Hp3 § x60H2x440Vx4P 1 set 380 § mmx380 mm depth Electric resistance type 45K W at 450°C 45KW FEPAZt 450°C1-3 PREPARATION ITEMS (22 (#7318) (—) Compressed air (Supplied by customer) Ze 58 FREER tt (1) Volume required (93825) 1.0 NM¥min (2) Pressure (22 RR S8 HEHE II) over 5.5kg/em? (~) Cooling water (Supplied by customer) HAMA Efi) (1) Volume required ($323) 600 liter/min (2) Lift pressure (i727 7k) 2-4 kg/cm? (3) Temperature less than 30°C CARREIRA ATE) (4) Using soft water( (HEH) (©) Hydraulic oil (em), (1) Hydraulic oil (ERRA( FI) Volume required (7$325) 9000 liters U Viscosity (Ai) 68 CST at 40°C [ The recommended hydraulic oil as follows : THEA Raa ____ Maker Type Shell [Tellus 68 IEsso INuto H68 Nuto HP68 Mobil Dte oil 26(2) Power (8H) 1. [Motor of main pump 187.5 KW x 2=375 KW| ERE 2. [Motor of sealing pump 15 KWx1=15 KW FAS ZB 3. [Motor of Pilot pump 5.625 KW x 1 =5,625 KW| |4. |Motor of filter pump 3.75 KW x 1=3.75 KW) ‘5. |Container heater 45 KW| est fet ZA Total(St#}): 444.375 KW 1-4 ACCESSORIES (ff 25m) 1. Control box and operation panel (P2¢i/#4 » BE/ER) I set 2. Container heater and thermo-couple and temperature I set control system (#223 » PYHL( ~ Unk EPH TL) 3. Billet carrier (G2SEH ZB) ise 4, Extrusion speed and Stroke indicator ((F#2IEAS) I set 5. Extrusion speed control units (38/2494) I set 6. Oil temperature gauge, press gauge, oil level gauge 1 set CHEESY + BRIET + dah 7. Oil filter, oil cooler and air breather I set CUBR > HRAlas + 22ST) 8. Stair and grating (PEER EAWEE) nace 9. Anchor bolts and liner for installation 1 set (ZERO)1-5 Extrusion tools (7 TAL) Container tire and liner (S887 HB) I set Stem (HEA) ue Clean out discus (j#1#f) I pe Dummy block (Hi) Ipe 1-6 CONSTRUCTION (f¢##8) ‘The 2200 US TONS single action type extrusion press is consists of the main cylinder plate assembly, the end plate assembly, four columns connecting these two parts. The main holder carrying the stem, the billet loader, the die slide, the container, the sheat, the die change holder and hydraulic units. LIMB TEY > ECPI FD CRORE TEL CERT «emit AIEEE ZA > RES + IRSA + SE + BEER » SYST > SUB ERD ABE ° EE PERERA (1) Main cylinder plate (“EYRALEE) The main cylinder threaded the center of the main cylinder plate, the side cylinders are fitted at both side of the main cylinder. The throat of these cylinders are fitted with the bronze bushings and sealed by “V” packings between the pistons and the cylinders to protect oil leakage. SEAL EE EARLE > LS» LAA RAISERS TTR LPL V SES ULE © V SESH) LPS Sa ER Ee « The “V” packings are fixed with the steel ring which bordered with bronze. Between the steel ring and the cylinder shims are fitted so as to assure an accuracy of the sealing. TESA AL ZB Ss > GEV SERAP SSE h BORER »The back end of the main cylinder is fitted with a surge valve ample supply of oil from tank to the main cylinder and during the main ram forward. FEEL (ACER > ESE > GET DATEL ESTE TELA The main cylinder and its plate are made of casting steel and the main ram is a grinded casting steel. SDAMLAL RRR S BA SRE > TEEN Oe ESSE © (2) Main holder and extrusion stem assembly (-}: 384/55 AI#§ REL AEE) It’s an easy method of adjustment and exchange: The stem is fasten set the main holder by means of used stem nuts to fix the set ring for clamping the stem. APPLE TESE SRS SEDER TT DE FRDIDCSRIREE © 1 LAG Sal ASE AL SEHR RAE ‘The main holder is supported and guided by angular way on the bed plate throughout its stroke. SERA BED RA TCA TEE STS, Ht ‘Take a same center with the main holder and the bed plate by angular way so that in heat expansion will not affect the alignment of the stem on the center line of the press. HATSEMEB IOS TAA > GELB ADEA ARMM Cp > RA SGRULE Riek -8-(3) Container assembly and end plate (EIA) The container is at inside of the container holder which attached the heaters. Container is supported and guided on the guide. Because of by the X-Guide way, in heat expansion the center of container will not affect the alignment of the press. It is shifted by two container cylinders which are inserted in the main cylinder plats. The adjustment bolts can adjust the upward and downward of the center of the container to ensure the proper size and shape to permit passing through the extruded products. ESE ARSE UE AVE ° BREED SMAIRIEC AAS» ACSI X US b » MADRE 22 UU ESE AT RESUS D) ° FLERE SERS DWAR RIS > (MERZ ula LEO Mi ELA FA PA UR OR RE > URES BA EEC BAW RECAP (4) Die slide (A428) The die slide is two die position type that includes the extrusion and cleaning-out position. The die slide is posit on the inboard side of the end plate and operated by hydraulic cylinders. The die slide cylinder serves as shear in case of necessary. BAR MTL AE: —FLESRSREL > 53—FLAUR FLAT > PREREORE REN ARIELLE ° SR EREEUFL SUH ° HE POAULALIR AY HBOS IIRE ©(5) Shear (32897) Shear assembly is attached to the inboard side of the end plate and it used to serve the discard and dummy block from the die. The hydraulic cylinder for the operating this shear is located safety distance away from the container and dies etc. so that the packings of the cylinder will be less heater and keep the life longer. TTR ARUN ET + CAR REN Te A SESE UAE «Er TY HT eT GE PER ETS fi > RUPE BUM CAB ME AIRY BE TBE > DAs V SERRA AUSLBE ATES V ISRAEL RT (6) Billet loader G&#HHE) The billet loader is two action axial circulate type driven by the hydraulic cylinder to assure support of the billet and the dummy block posits between the stem and the container during loading to the center line of the press. ESS aE DL Re SUZ SAGES a» HORE RL AT LSE HERER URE SECURROT > HERA SE aT > ae Ae “Pui. ° When the billet size is change, the billet and dummy block are easily loaded to the center line position of the press by the exchange of the shims. PLONE SESEC EROS > OSS ie IRA > BEETLE »(7) Container heater unit (SHB BHI st) The container is heated by electric resistance elements controlled by “ON”, “OFF” automatic temperature regulator attached with 24 hours timer to hold the container at proper operating temperature. ASE SF FH RU RS I > EC ae SEE Pera BRU RCI + RET ERRATA IRE (8) Hydraulic system (jE ASE) The hydraulic power for operation of the press is provided with two variable delivery axial plunger pump and constant delivery pump and auxiliary pump to delivery the hydraulic unit. SERBS) ATR EECA PS PH HT ERSMERELN PLE > SDE HATTA BE ° The hydraulic unit used manifold type to mate the all hydraulic cylinders so that eliminate oil leakage. AERA + ARACIELAT TTT FEARL » LA ‘EIR R ID 7S BRIE « When the main ram increase pressure the sealing pump sealed the container cylinder then container close to die surface tightly that to avoid aluminum leak out during extrusion PSN ARSE LE SE BRIE» SS AL |e BLA ESP eT LASRSEARIAL > (EUREPRREIE » SERB SNE ° All pipes in the hydraulic circuit are connected by either the high pressure flange and O-ring seal or by threaded connections with deep thread that eliminate weakness in welded the elbow. oie ,AP NSEC EE Ai SO ro PEMA O MURAI + BRA FBR THRE ARES > DURUD RETR TRE AEH ° The oil cooler is attached on both side of the oil tank can maintain oil temperature less than 50°C, on condition that the cooling water temperature is required less than 30°C. Pea ith EL Bch TSAR EFA 50°C Pall aR + ACTA ‘EATERS > SOAR ARATE 30°C > HERE BHRAOPAICR - 1-7 Press device(#¥/) (1) Operation device of press (j/#EEHEH() 1. Cycles based on control method. SEE FE BO Ss Rl * a. Manual method ($i) b. One cycle automatic THEE 2. Cycles based on type of die PRRLSLER EAT BATE a. Flat die cycle (#8) b. Hollow die cycle (Burp cycle of flat die cycle) Ze CBD(2) Extrusion speed (i FAS REA 2¢4hl| HY) Extrusion speed can be controlled by the electrical preset units which located on the operation box. In automatic extrusion cycle, can be program-presetting to determine the break-through speed, extrusion speed, and the speed ratio. PRB REELBRPA LAE AS TE» SC STR A AMSHE ° (3) Container heater temperature control device (23 (iNT EEF) The thermo-couple is in the container provided with heaters. Use induction signal of thermo-couple to indicating the temperature of container, from this signal, we can know suitable power is supplied to the container heaters or not that can keeps the temperature of container in normal condition to extrude. FEST PHA RS > FUME > FERRE TREY YUE > MADRE RV ES > DUPER OADIAE ° HCE OCA EI BES TE ERT TELE BEE ©CHAPTER 2: ATTENTION ITEMS IN OPERATION BH PAPER CHR2-1 CONFIRM THE FOLLOWING ITEMS BEFORE OPERATING THE PRESS FRUBERF AT > REEDS T TITRA ESR > DIMERS IEMA ° (1) To open the butterfly valve of main cylinder. 76H Main Cylinder ZaRIGBY ° (2) Maintain enough hydraulic oil in the oil tank. TEAL EUS (3) Keep oil temperature in normal case. (55°C ) TEREST TE FS LEA A(SS°C) (4) Maintain enough cooling water for oil cooler. AFD ZAI EDM, © (5) Keep voltage indicates at 380V+10% ‘PA REMEREZETE MS GLH FEE 380V210% » (6) Keep air pressure between 5-7 kg/cm* ZERASRIEZ GENE + SUSU MEPREZE S~7 keg/em? ZAI ° (7) The all lubricating points in good condition. SDA SUR RFE DRGLS FB & (8) No dust stick on the surface and lubricating points of parts for the press TAS AREDEDE + BE + STEEP» ARE BAe ° (9) Take manual cycle to starting operation of the press In case of no trouble, change to automatic cycle next. Ba RA > AALS Ce TAA YER E >2-2 THE OPERATING OF THE HYDRAULIC PUMP TRAE ZEEE (1) Push-button of respective pumps are on the operation panel. ABCC ETE + ETERS (2) Confirm the power supplied or not. Tee PEL TE He IE © (3) To start the operation of hydraulic pump must be according to the series as follows: ARERR ESS >» RT UES EA (a) Auxiliary pump. cE el (b) Pilot pump. ER (c) Main pump. =a (4) The main pump can be opened after the pilot pump in operation. SEA re RZ > FEA > (5) Depress the push-button switch as following to stop the pumps: A EAR AREAL > POIECSIIRE > BEER TS TUNEERE(E * (1) Main pump. a(2) Pilot pump. Sea (3) Auxiliary pump. RA (6) There is temporality stop unit in the press, to push the button for “temporality stop” brings the all action stop except motors and electric power. ARBEIT “CPAP” (CHEE > DUR LERR DRS RUE Fil > SCORERS PMT eli HBF» (ELIA TE PSE = (7) There is emergency stop unit in the press, to push the button for “emergency stop” brings the electric power and all action to stop but it shouldn*t be used often unless in emergency case. “Rati” BARA RE + HOPPER RSE» DL CORA CRORE > CREEPS + (DMEF °2-3 TEMPERATURE CONTROL OF CONTAINER RSE BES al (1) The temperature of container controlled by “ON, OFF” automatic temperature regulator attach 24 hours timer. EGET CRE EARN MEE > NHI “ON” Be “OFF” WG Be SEMPER > DUE RETR BY ERE TIRE « (2) Heating the container based when the temperature raising to 450°C and holding temperature based on low ampere that make the temperature is in good condition to extrude. TERPAGORS > RMT CER UER ABEAZE 450°C > PREFBAEL BECERRA PD > RADHRR RATE » CEREDRRFRRSE TEC BUTANE ° (3) Beginning to extrude after 2 hours when the temperature of container reaches to 450°C for the temperature of liner is lower than at this moment in this way can maintain and keep life of container longer. PRAHA 450 C CREME RSET ZIRE OLA ERG > PALER RPRARS » MCPERRGE ARE SEE 450°C HR 2 NRF» FFI a EE RAIS» ULAR 22 > RMA > DUMERERR GEEZ IE RSET ©CHAPTER 3 : SPECIFICATION OF OPERATION FOR 2200 US TON EXTRUSION MACHINE =H 2200 US TON PRAUBEC PAPER3-1 THE FUNCTION FOR MACHINE AND SWITCHS ABZ DIRE SE CRE NO.) SWITCH POSITION SUMMARY BA Ba eee i FLAT DIE |FLAT DIE CYCLE 1 | DIECYCLE BR 7 FR #2 (FX | HOLLOW DIE |HOLLOW DIE CYCLE ZR YEE 7 MANUAL [MANUAL CYCLE DURING OPERATION] 2 | OPERATION Fi RD PLAST PE # Ye | AUTOMATIC ONE CYCLE AUTO DURING! Aa (OPERATION ABM (FEBeK See H -20-3-2 THE FUNCTION OF THE LIMIT SWITCHS PELTED (1) Main cylinder EAL NO. SPECIFICATION mm A LS1 LS2 LS 2A LS4 LS5 LS7 LS 7B Main ram backward limit. ALAR Main ram forward, increase speed to faster. SEAURIRERS > ERATE RTE Main ram backward, decrease speed to slower. SEAGER Main ram return decrease speed, EBA RCE Main ram notify the auxiliary loader of billet to return. EAA Main ram stop forward, waiting notification from auxiliary loader of billet loader. SEALS LEE > SRST Main ram notify the billet loader lower. SEURTSAAS AS PE Main ram stop forward , waiting notification from safety position of loader. SEALER > SAAS ESAT Decrease speed before the main ram will finish one cycle action. SEAUIRGR » DRESS The second extrusion speed. BIELS7C The end extrusion speed. REA LS8 ‘The stop switch of main ram finished the extrude action. SERUTR k LS9 | The safety switch of main ram. EAL ZR (2) Container RSE NO. SPECIFICATION it_HA LS10 | The container opening limit. RSET ZT BART BAN LS 11 | Decrease the speed to slower when the container is out. ASCARIS > FHER TED SENEEDH « LS 12 | The extrusion action finished, container backward and notify the ram backward. PRRRSCHE > WRG » HAIER + LS 13 | Decrease the speed to slower when the container is in. Se TRNES » FHP ISEERN « LS 14 | The container close the die surface and stop. ScD IL -2-(3) Shear 37) NO. SPECIFICATION mR LS 15 | The shear upward limit. B47 EIR fit LS 16 | Decrease the speed to slower when the shear up. B97) LAE LS 17 | Decrease the speed to slower when the shear is down. BIT Fe LS 18 | The shear downward limit. BT Rie (4) Die slide Re NO. SPECIFICATION it_HA LS 27 | Die slide out limit. BHR LS 28 | Die slide in limit. REAR LS 36 | Decrease speed when die slide in. EH LS 34 | Decrease speed when die slide out. EAH -23-(5) Surge valve FST NO. SPECIFICATION it A LS 29 | On off limit of surge valve. FTE A PAZ EL (© Billet Loader RE NO. SPECIFICATION me LS 20 | Auxiliary loader liftward. EAE LTT LS 21 The billet loader notify the auxiliary loader to return. RET > HARARE LS 22 | The billet loader upward limit. Bae ERE LS 23 | To notify the main ram forward when the billet loader at safety position. RECREATE > TEE BIATHE LS 24 | The billet loader downward limit. sae PRACEE LS25 | Decrease the speed when billet loader upward. RRS LAE LS 26 | Decrease speed when billet loader downward. SORE TEE =24-3-3. THE FUNCTION OF PRESSURE SWITCHS BDA NO. SPECIFICATION _ 5A PS1 | When the pressure of the side cylinder raising to the presetting point, the pressure switch No. PS 1 notify the surge valve turn on. (Pressure 50 kgcm’) from forward speed turn to extrusion speed. OUTS FL GSES] PS 1 Bea ZT 50 kecm’ Ref + BUSES Fe THALIANA BR © eee Fe To raise the pressure of the main cylinder after finished the action of No. PS 1. When the pressure reaches to the presetting point of pressure switch No. PS 2 then stop to the pressure increase. PS 1 SHAT FSRSNEH » SUEY BARA DINE » 4ETIEES] PS 2 BBE ZIRT > SRA ESO © PS3 When the pressure of the main cylinder raising to the presetting point, the pressure switch No. PS 3 notify the buzzer. (Pressure 210 kg). BEAM NBA PS 3 BEB SUSE TAR 25 ° (RAFI 8 210K) When the temperature of oil raising to the presetting point, the} temperature switch notify the buzzer. (Temperature 122°F) ERAS) TH.S.W. BEE IEE > HISAR SE ° QELEERS 50°C) -25-3-4 SERIES OF OPERATION BEX MAIN CYLINDER AL NO. SWITCH ‘ACTION | RELAYS TIMER — | SOLENOIDS ENERGIZED | ENERGIZED | ENERGIZED Balti Bh (e__| MaMELas we | STP | AERP [Press the button of |Main ram M514 T10 =‘ |sOL2— SOL3 \“Main ram forth* advance Til |soL24 soLas IE eae ese | Y51 T12 — |SOL26 sOL27 te” T13 — |SOL28 SOL30 ISOL31 (Main ram hits limit M33 iswitch LS 8 1 |SEeSHAEEY LS 8 [Press the button of {The main M515 T10 [sol Sola (“Main ram back* ram back ISOL4A SOL24| Ja esi pee | AR Y52 TL [sos soLa6 2 |Main ram hits LS 1 SRE) LS1 M22 (Pare =26-CONTAINER Be SE 18 NO. SWITCH ACTION | RELAYS TIMER | SOLENOIDS ENERGIZED | ENERGIZED | ENERGIZED BA ial Sh fe | MARR | STR | RRR [Press the button of {The Y45 T10 —‘|soLi soLig| |*Container in lcontainer in Y 46 Tl |soL24 soxas URE Sa eS RRS TTSHE A | Y47 T12 — |SOL26 soL27 JA” T13 SOL 28 SOL30| ISOL31 (Container hits the [Container in} M39 T10 sot. soxi2 ILS 13 slowly ISOL24 SOL26 1 | ARSE TTR] LS 13 pees fee NER SOL30 SOL31 BREA [Container hits the —_ |Container M40 ILS 14 stop Hee fT] LS 14 [mes LE [Press the button of “Container out* ‘|The ¥ 48 T10 = |soL2 sons RE FeeGR“ BREA [container out| Tu ISOL24 SOL25 ea” eS FER T12 — |soL26 soL27 T13 — |soL28 soLa0 ISOL31 (Container hits the |Container Y 36 TI2 ~—|SOL2_ SOLI3 2 |LSi1 Islowly out \SOL27 SOL30 eSATA LS 11 | RSE TT NTE SoH (Container hits the —_ |Container Ys ILS 10 stop FRSETRMED] LS 10 RSE ATLL | 276LOADER aR NO. SWITCH ACTION | RELAYS TIMER | SOLENOIDS /ENERGIZED| ENERGIZED | ENERGIZED BA BA Bh fe | MAAR | STEREO | RR Press the button of {Billet loader Y4A SOLS “Loader up“ button upward Y 4B ISOL32 RE FESS SHEE LAL > [Billet loader hits [Loader upward) M54 SOLS ILS 25 slowly ISOL18 : SQ ERMA LS 25 pasate tot ISOL32 [Billet loader hits {Loader upward) M50 ILS 22 stop ESSE LS 22 fares Est Press the button of Billet loader Yc ISOL6 “Loader ldownward Y4D ISOL32 down“ button Ba E FRE RE FERRE leer Billet loader hits [Loader M56 ISOL6 2 {LS 26 \downward ISOLis RRM] LS 26 |slowly |SOL32 SR aR Did piles loader hits |p ager M352 id hapevaransl Ls 24 f°" ila PRR aE | Ree -28-DIE SLIDE Re NO. SWITCH ACTION RELAYS ‘TIMER SOLENOIDS ENERGIZED | ENERGIZED | ENERGIZED ba_Bal Bh fe ARP AR UB | TARR ARRRR | PERT TR [Press the button of {Die slide move Y40 T10 SOL10 |“Die slide in Ito extrusion Y41 'SOL24 [BE FERRARA” [position ISOL26 ASRS FB SOL29A sees SOL30 1 SOL31 Die slide hits LS 34 M46 T10 SOL10 LIEU] LS 34 \SOL24 SOL26 SOL29A, ‘SOL30, ISOL31L \Die slide hits LS 28 [Die slide stop M101 EE] LS 28 REALE (Press the button of [Die slide move Y43 T10 SOLO |“Die slide out* ito clean out Y44 SOL24 RE PERSE EREEH” position SOL26 ESA AS SOL29A, SI FLAC SOL30. SOL31 [Die slide hits LS 34 M62 ISOL9 EERUB! LS 34 ISOL24 2 ISOL26 ISOL29A, ISOL30. |SOL31 'Die slide hits LS 28 {Die slide stop MS7 BUEMIBI LS 28 BRP ILSHEAR CYLINDER By 7 NO. SWITCH ACTION | RELAYS TIMER | SOLENOIDS ENERGIZED | ENERGIZED | ENERGIZED BE BA Mh fe __| mBRRee Ma | HRM | ERK [Press the button of |The shear Y¥ 53 T12 SOLIS SOL16 “Shear down“ downward Y54 T13 — |soL27_ SOL28 RE FERS BS TIS |BYTI MLE SOL30 kee” BRE 1 \Shear hits the LS 27 M45 ISOLI7 SOLIS BY 7PM LS 27 ISOL27 SOL30 [Shear hits the LS 18 |Shear stop M46 BYTE LS 18 | BST TALE lk Press the button of Shear Y55 T12 —‘|soLi4_ soLi6 “Shear up* lupward Y 56 713‘ |soL27_ so128 EERE BI TIE BIT IAMLAE| ISOL30 Fe” LEAP ISOL20A ISOL20B [Shear hits the LS 16 |Shear up M43 SOL14 SOL16 BS 7IRMZY LS 16 |decrease ISOL20A, 2 speed 'SOL20B B97) EAB jae \Shear hits the LS 15 |Shear stop M41 BY 7 IMEI LS 15 BS Ia luk =30-3-5 LOCATION OF INTERLOCK PUBS Be EBACE (1). Main ram device SEATED PORE (@ Moving table is at the No. 1 or No. 2 position, (Extrusion or clean out position), the LS 28 or LS 27. PAR LBALE No 1 BR No 2 ZA > RIPE EBUETL ACI » BI LS 28 BLS 27 (b) Shear is at the upper limit LS 15 BT OE EMRE > BNLS 15 (©) Billet loader is at safety or downward limit. (LS 23 or LS 24) SOS EERE (ES PBL» BI LS 23 BR LS 24 ZA @ Container is leave at die surface closely. (LS 14) RSE LACES RL ZA * BM LS 14 > Operation cycle of the main ram: Se rT * (1) Main ram forward. SERRE (2) Main ram backward, ERR (3) Main ram temporality stop. SERS P TRIAGE(2) Container device ARSED FOL BEE * (@) Die slide is at the No. 1 or No. 2 position. (Extrusion or cleanout position), the LS 28 or LS 27. BRULEE No 1 BK No 2 CATH > RUPIRANTEESOETL(ZI » 0 LS 28 BK LS 27 « (b) Shear is at upper limit LS 15 BYTE LI AH > HYILS 15 + (©) Billet loader is at downward limit LS 24 SEB EDSE PIRATE + AILS 24 » Operation cycle of the container: SEE FAI * (1) Container in. SERIA (2) Container out. get (3) Container temporality stop. ese Hie(3) Shear device BOTTI TOE BOEREE (a) Die slide is at No. 2 position (extrusion position), the LS 28. BRELWBE No 2 sCATIE > BUIBYIBALZIE » DNB LS 28 « (b) Container is at forward limit position LS 10 SER ACEARR » BI LS 10 (© Main ram is at backward limit position. (The position between LS 1 - LS 6). SEBLIVACEIELZ ALI > BLS 1-LS 6 PADZAiZEBE > Operation cycle of the shear: SR FIN * (1) Shear up. BITILA (2) Shear down. BIT] Pie (3) Shear temporality stop. BOTT Lk(4) Billet loader device: SERIE IEW PIER * (a) Main ram is at backward limit position. (LS 1) EBLE EIR Z fit > AN LS 1. (b) Container is leave at die surface closely. (LS 14) ese FESTA AUT > BIIPABR LS 14 © Operation cycle of billet loader: aR FRA ¢ (1) Billet loader up. TRE LA (2) Billet loader down. SRE BE (3) Billet loader temporality stop. Se HME 34(5) Die slide device: BELT PIR * (a) Container is at outward limit (LS 10) SET EEBAIALIE > BI LS 10 + (b) Shear is at upper limit. (LS 15) WTI UE LIZ ALi > BMI LS 15 © Operation cycle of die slide: HM FRA ¢ (1) Die slide in. BA (2) Die slide out. bi tc taal (3) Die slide temporality stop. AEP CAUTION: VER: Pay attention to “INTERLOCK POSITION” and do not moving the position of limit switch unless necessary. DUELS AE PROS» RAS Ae LH + SEE > RATERS HAN ZAI - -35-CHAPTER 4 : MAINTENANCE AND CHECKING ITEMS FR PPB EE He -36-4-1 CHECKING POINTS BEB 4-1-1 General we Maintenance and checking will make max. Function and keep the life of machine longer. ARRAS AE OS: ES ESE» DORR TE HSE OSU» BAC KREINER > ALLER RE FUBBEZ THE ° 4-1-2 Checking of nuts and bolts SR BIRR EEE “Be sure to avoid the loose of the bolts and nuts” for they are used in connection of each parts for the press. Some times the bolts and nuts will getting loose although they are fastened before test-run or operation and in case of find loose it may take oil leakage, damage of parts. Due to this reason take a maintenace and checking to all bolts and nuts are very important to all operation. RRA CAAA > RARE AES CL + RR (CARD) > FEARS ZBL» HEIR RRC ORR» eR HF OBR RT IBLE LR EH > BERT SBS Se ARIS >» HT ARE EAA © TBE ARR » TSCA » PILAR eS IR ARCRASRE > HDR EPESR A HIE PRR « -37-4-1-3 Checking of centering Bebe R Lic ee Checking centering is important for the quality of product, damage of strip guide and the life of machine are depend on the precise centering of each parts for the press. BPC CORRAL OMNIA > TTD RENE OBE AMAR » TARAS HA fit > PDS LER ERAGE, » iB» AOR. BIT LMBIE « 4-1-4 Cleaning RR Tt may be damaged the slip surface in case of dust felt on the slip parts, for this case must to keeping cleaness of moving parts and lubricities points of the press, TBR LTT > TORS BOS > PRON TT RII 85 > PRP DROS 22 IR» BEE RRR APH - 4-1-5 Rust protect aE The all parts of press made of the iron. If pay attention to “RUST PROTECT” will make press in good condition to operation. On the contrary the rust take a shorter life of parts for the press. BUMEBRALTSA RBA RL > LEEDS F ERR E> BRAS BBABURR (RARE > SESRRERRS > I aS FREE FA Ra > TDL CFU AR I © -38-4-1-6 Clogging of oil filter Te SZ There are abnormal noise and out of action in case of clogging. To clean out the air cleaner and oil filter first, then replace. FESR TETAS» GEESE > GAP RATS PO TTT BE SESSIK > ROBE » BOE SE CURES « FA LABEAERA OASIS + EB TULARE > RRP LER °4-2 MAINTENANCE ITEMS eR 4-2-1 Checking points for daily maintenance SA Med + RAZOR NO. Points $A CHECKING DETAIL fe &£ AF Cleaning ee (Cleaning of the sliding surfaces detail as following : TAR RBZ A a. Base plate. BOT ZA lb. Rod and set rod of shear holder. BY 7A RS EP \c. Main holder. EZR id. Die slide. RACHEL le. Die change holder. PREAH if. Billet carrier. SBR ae ZS ES lg. Liner Ree RAZ AA lh. Container holder. RSM TR Oil temp saa ‘Keeping the oil temperature in the range of 68°F to 131°F) (20°C-55°C) is indispensable. ‘The temperature no less than 140°F. PDT ZAR AEE 68°F (20°C BI 131°F 65} °C) > SGI REA PG RBSE 131°F 55°C) -40-NO. Points aE CHECKING DETAIL km #£ AW # Oil level $B Oil surface level must be above the level gauge. “ETE Fe BED RR EH ER Oil leakage weil Replace the O-Ring and extra-fasten the bolts if finding oil) leakage. RA TEAR» I HR 0 Hut Clogging fae 'Be sure to eliminate the dust. {Pa MLAS NEUE EERE ‘a. Oil filter of main pump. ee ea nuh cg (b. Cooler HEPA ic. Air cleaner ZEST Pressure DRE ‘a. Pilot pump of main pump. AZ Sa [b. Sealing pressure of container. sage fe. Z » RARE ER Zi (By > BRO WARE © -42-NO. Points EBA CHECKING DETAIL ge #£ A A Main pump BAER Checking the tilt indictor of main pump. EMSRS ae AL Pressure ERAT Checking the pressure of main cylinder and side cylinder iis in normal case or not. [In case of cove 250 kg/cm’ takes a amendment at once. AEE LAL CE RA 250 ke/om’ BREE _EASIE ° Times ‘he BE ‘eae BBL EF ‘Checking the times of the auto-thermal relay for the ‘motor. VEN PRS SEI TES (Container ‘heater AEE ERE ‘a. Check the insulation resistance according to the drawing of electric circuit. ‘AO ALELIIIN TE SFE SR CRE |b, Check the disconnection of the heaters. BATA ZR4-2-3 Checking point for half of year maintenance Pewee. reel NO. Points CHECKING DETAIL eS ih # A (Checking the V-packing of each hydraulic cylinder that! \can find oil leakage is or not. APES TSC > GE V STEN LMT ‘a. V-packing if main cylinder. Checking the SEAUELAY V SES 'V-packing of |b. V-packing of side cylinder. 1 the hydraulic BUFULAS V SESE cylinders ic. V-packing of container cylinder. AREAS UL) © ARGETATYAMETY V SEIS ZV EE id. V-packing of shear cylinder. BUTTON V SES le. V-packing of die cylinder, HEBSAMLIS V 35 if. V-packing of lift cylinder. SHAUL V SEE 2. |Hydraulic oil |Check the quality of oil. Weer PPS : \Extrusion tools|a. Check the inner surface of liner. 3 pee BARA ARANAITEL 'b. Check the outer surface of tire. REREAD ‘a. Check the couplings of main motor & main pump. EGA CS 4 Coupling |b. Check the couplings of aux. motor & aux. Pump. eon PEM) ES AZ -44-NO. Points CHECKING DETAIL BEBE ie # A A la. Guide of base plate. \Checking the SAMAR 5. abrasion 'b. Rod of the shear. ‘serene BS SITE ic. Guide of the die change holder. RRA id. Strip of die slide. BEE 45CHAPTR 5: ATTENTION ITEMS IN OPERATION BEM ER -46-1. Keeping the pressure of the pressure valves to their respective valves, attention the oil and pneumatic circuit specially. PREFS I > SEAR 2. The temperature of container no less than 842°F (450°C ) . ARGENT MIE > ANAT UAH 842°F (450°C) » 3. Checking the manual operation if everything is ok, when the press is used again after a long time. PEBIRA T-BAR > BRAS fe SS OFA I > ERP >» FA Bie © 4. Stop operation and checking pump in case of finding the abnormal noise from the pump. BORSA RR > RET LE EP DURE « 5. Do not touch any limit switch during operation. PERERA > RATA TSAR ° 6. Setting the pressure of pneumatic from 5 kg to 7 kg. BEE ZESAIIZE 5 ke/om’ BJ 7 ke/om’ A ° 7. Be careful the temperature of oil, not go up beyond 122°F (50°C). OTERUNA > DERE 122°F 50°C) ° 8. Take attention to oil lever gauge to maintain enough oil in the tank for operation. FERRY FEE > SEU RANTES © (PUR + ABBE + ZMBE + ARISESE ) 9, Do not change the operation cycle during the operation. GEROHRRIET Laie > DUGRRAEARPS AS RSMO © fe HEE EAT SHBG FATE: © 47.10.Open the butterfly valve fully during operation. PRREBSTERR( EH > WET REBESE HOTT » 11.In case of oil leakage may take fire. Repair the parts for oil leakage at once, if oil leakage is find out. WaNHIF > EUAERUK © RBA AMHAR > MOAR REIN ENG 12, Be sure fasten the all blots again after first week of operation. BEEP LEAL (PRS PORT © 13.For exchanging the shear blade, turn off the main pump & auxiliary pump after shear reaches its downward limit. BBE IY 7) TRS > — EBA: TT» SBT FEET © 14.Do not turn on all motors at same time. The sequence of turn on the motor as follows a. Auxiliary pump. b. Main pump. AY RED AE © FVD > ERE 15.Keep any substance away from container and die surface. If substance left on container and the die, the container may be shifted and its cylinder rod may be damaged, ACR ZT GR HEHE » RRR SEAR AGES RASTER » MRS HR - -48-16. Adjustment the centering of container after temperature of container increase to extrude. RSC RCE > ASE ESA) LAG > REZ © 17.When one of pump is out of action be sure to take off the coupling that connected the breakdown one then start to operation. ROPRTRS » TAGES > RRR AF > PTFE ie 18.The related location of the billet loader and the stem must be adjusted to proper Position. SOP ee SZ FANE > MER AN EE ZA © 19.To adjust the pressure lower when the resistance of aluminum and aluminum alloys is low. PIAS TREN Z SRS» RETIRE 20.The extrusion speed is slowly when the resistance of aluminum alloys is high. In this case not adjust the pressure and flow for it may make oil discharge from the relief valve and oil temperature swiftly upping. PERCE TRA CRASH Ke eS > LRAT SER BREET] + Yili © GRATE FH OBE Ae ARIEL » EZRA Ae 49CHAPTR 6: THE PACKINGS SENT EeHAE A2 inder EW A22D1000 _| »599 us TONS EXTRUSION PACKING LIST ] MIC ITEM SKETCH NO, SIZE) MATERIAL |QTY| APPLICATION | STANDARD Le a & MAKER, WxdxD 3) S51 | ergs | 1 | cytinaer | vaLqua boaahie fF $ 1061 Sx § 1051x 1 | Cylinder | VALQUA 1 | Cylinder | VALQUA : TxHxdxD DUST 1 1 | 10519 1076x§ 1080 | URETHANE | 1 | Head Cover | KOK seal | (Vad BxdxD v 9x § 1050x PACKING 21 goo CANVAS | V8 | Head Cover | MEIWA DIMENSIONS — | QUANTITY | QUANTITY USE, D a B Per unit used 1100 | 1050 | 9 8 I set Main cylinder MAKER JAPAN MEIWA aNo |6- i |6-2 Packing for Side cylinder #JjiiK. A22D3000 2200 US TONS EXTRUSION PACKING LIST eeu MIC ITEM SKETCH |No| SIZE MATERIAL |QTY| APPLICATION | STANDARD : & MAKER WxdxD ° 6 G25 VEI8S —|2X2/__Cover_ | VALQUA RING | z 1 6260 veIss _|2X2| Cylinder | VALQUA 8 Gos veiss —_|2x2| _Cylinder_| VALQUA 9 G135, __veiss |3xz| Rod VALQUA 5 TxHxdxD DUST 4] 5 (DH180) | URETHANE | 1X2] _ Press Ring KOK sEAL | & ary ROD SEAL BxdxD v a ‘Va PACKING, Zz | 1 |6x§ 170x§ 195) CANVAS | || Head Cover | MEIWA 2 |11x$170x§195|_ PBC2A _|1X2| Head Cover U rm PACKING . TxWxd WEAR --p 2.5x15x $170 2x2| Press Ring | HALLITE ee ee o 2.$x18x § 237 2x2| Piston | HALLITE HxdxD ‘ON GSP § 217; a 4 ae 1X2) Piston NOK 2 $237 (csp) DxBxT Bee PISTON §237x ae § 220.4x7.5 2x2) Piston 52+(6-3 Packing for the Loader cylinder 22/7. A22F4000| 2200 US TONS EXTRUSION PACKING LIST Mic ITEM SKETCH NO} SIZE MATERIAL [QTY | APPLICATION | STANDARD & MAKER WxdxD 7 o 6 GIs veiss__| 3 | Head Cover | VALQUA RING fe 7 G75 veiss | 3 | Back Cover | VALQUA 8 G90 veiss | 2 | Cylinder | VALQUA 9 G35 veiss | 2 Rod VALQUA EZ TxHxdxD DUST an 5x6.5x § 50x § 58 SEAL s|*" ee URETHANE | 1 | PressRing | KOK ROD SEAL BxdxD av: rat |1| 4x$sox§o66 | CANVAS |v4DI| Head Cover | MEIWA PACKING a . 2 | 75x§50x566| PBC24 | 1 | Head Cover HxdxD U re 6x § 70x § 80 id PACKING ch yp 4] usm [URETHANE] 2 Piston KOK ce Txwxd RING | sips 3 | 2sxt5K9 75 1 Piston | HALLITE C | 2.5x9.7% § 50 2_| Press Ring | HALLITE PISTON SEAL - | (GSP) PISTON i RING OO 73NO _[6-4 Packing for the Sh 22112000 -acking for the Shear cylinder 39 7Jf. 2200 US TONS EXTRUSION PACKING LIST MIC ITEM skETCH |xol| SIZE QTY] APPLICATION] STANDARD : & MAKER WxdxD 7|_ Gi60 VEI8s | 2 | Back Cover | VALQUA ° 9| Gis verss | 1 | Cylinder | VALQUA Al Gi9s ve1ss | 1 | Head Cover | VALQUA ° TxHxdxD bust 1 x9.5x § 1253 9 138 - SEAL | COTTE | 5) yrs) [URETHANE] 1 | PressRing | KOK ROD SEAL BxdxD v SFraf [1 | 5x5120x5 140) CANVAS [viHDI| Head Cover | MEIWA PACKING - 2 2 [8sx$ 120x140] PBC2A | 1 | HeadCover | ° HxdxD u fee 15x § 150x § 170] 5 6 URETHANE| 1 | Pist KOK rschne| ERESy «(120 on we 7 Txwxd RING | yfyf |B | wRs-15-s261, 2 | Piston | HALLITE C| wRs-9.5-384L Press Ring | HALLITE HxdxD PISTON FA 6.6x § 155x170 SEAL | 4 (csri70) 1 Piston NOK (GSP) 2 +4 DxBxT PISTON §170x . RING Misa: FC 2| Piston -54-NO P 6-5 Packing for Surge valve cylinder ARAHEL_ 42283000 | 159 U6 ONS EXTRUSION PACKINGLIST MIC ITEM SKETCH |NO} SIZE MATERIAL QTY| APPLICATION | STANDARD & MAKER WxdxD 4 G170 VE185 4 Flang VALQUA o 5 Gus VEI85 3 Flang VALQUA RING fer 6) 6230 verss | 1 | Cylinder | VALQUA. 7 G150 VEI185 2 | Piston, Cover | VALQUA 8 G90 VE185 1 Rod VALQUA Al _G200 VEI85 1 Cylinder VALQUA i TxHxdxD DUST 4 5x6.5x § 60x § 68 spAL | COSTED 1 yayggy URETHANE] 1 | PressRing | KOK ROD i ene EF BxdxD v al PACKING $ ‘| 2 | 4x$60x$76 CANVAS __|Y5+DI| Head Cover | MEIWA o o u te Sane PACKING TxWxd WEAR 3 | 2.5x9.7x § 180 2 Piston HALLITE nie | EZ C} 2.5x9.7x § 60 = 2 Press Ring | HALLITE D) 2.5xi5x$ 115 2 Flang HALLITE PISTON SEAL (GSP) PISTON RING 755-\6-6 Packing for the Surge valve cylinder $0. A22B1100) 2200 US TONS EXTRUSION PACKING LIST Mic ITEM SKETCH [NO] _—SIZE. MATERIAL |QTY| APPLICATION | STANDARD & MAKER WxdxD | ° 1 420 VEI8S | 2 | SotRing | VALQUA RIN fer 2 G450 VEI85 1 Set Ring | VALQUA 4 470 veiss | 2 | SetRing | VALQUA 5 Gs45 VeI8s | 1 | SetRing | VALQUA DUST = SEAL ROD SEAL v PACKING | U et PACKING WEAR BING (lr E-R -- PISTON SEAL (GSP) PISTON RING =56-\6-7 Packing for the Surge valve cylinder {ffi A22B2000) PACKING LIST 2200 US TONS EXTRUSION M/C ITEM SKETCH [Nol SIZE MATERIAL |QTY| APPLICATION | STANDARD & MAKER WxdxD 1 Ga40 VEI85 1 | SetRing | VALQUA RING pusT SEAL ROD SEAL v PACKING U PACKING WEAR RING PISTON SEAL (GSP) PISTON RING -57-NO ig for the Die cylinder {EAA A22J4000 2200 US TONS EXTRUSION PACKING LIST N MIC ITEM SKETCH oO SIZE MATERIAL |QTY/| APPLICATION | STANDARD: & MAKER WxdxD 6 G135 VE185 2 Head Cover | VALQUA 7 G135 VEI85, z Back Cover | VALQUA 8 |3x$150x5156| VEI85 2 | Cylinder | VALQUA 9| cso veiss | 2 | Cylinder | VALQUA A G65 VEI85 2 Rod VALQUA é || TxHxdxD +H DUST 6x8x § 80x § 90 SEAL 3 : § URETHANE | 1 Press Ring KOK tha (oH80) ROD fe oy : BxdxD v at | 4| 5x § 80x § 100 CANVAS | Y5DI| Head Cover | MEIWA PACKING A * a 2 5 [85x § 80x 4 100 PBC2A a Head Cover E = U re PACKING WEAR I TxWxd RING | yf 4 | 2.5x9.7x $80 2_| Press Ring | HALLITE K| 2.5x9.7x § 135 2 Piston: HALLITE HxdxD PISTON Aa 2 |6.8x 9 125x6 140 1 | Piston NOK SEAL (GsP) 2 (GSP140) DxBxT PISTON §140x : FC 2 | Piste bata §129.8x6%5.1 ae -58-NO _ [6-9 Packing for the Change-Die cylinder #484]. A22J5000 2200 US TONS EXTRUSION PACKING LIST N M/C ITEM SKETCH o SIZE MATERIAL |QTY| APPLICATION | STANDARD & MAKER WxdxD oO 8 | 3x 78x 9 84 VE185 2 Cylinder ‘VALQUA RING = 9 G30 ‘VE185 2 Rod VALQUA 7 G65 VE185 . Cover ‘VALQUA TxHxdxD DUST o 5x6.5x § 40x § 48 s URETHANE | 1 Press Rin; KOK aL | ety oun if ROD SEAL 2 - BxdxD Z v pay 1 | 27x§ 40x §56 | CANVAS |V#D1| Head Cover | MEIWA. : iG Pca 2. 2 | 7.5x § 40x § 56 PBC2A. 1 Head Cover HxdxD U ce 6x § 60x § 70 4 URETHANE) 2 | Pist KOK Packie br (UnSs0) c aaa 4 TxWxd RING A + [3 | 2.5x9.5x § 70 1 Piston | HALLITE C} 25x9.5x 9.40 1 | Press Ring | HALLITE PISTON SEAL (GSP) PISTON RING =NO [6-10 Packing for the Container cylinder RBS#%. A22G6000 2200 US TONS EXTRUSION PACKING LIST 7 Mic ITEM SKETCH 6) SIZE MATERIAL |QTY| APPLICATION| STANDARD, & MAKER WxdxD 4 e270 VeEI8s__|2X2) Cylinder | VALQUA o RING ct [5 G240 VEI8S _|1X2| Back Cover | VALQUA 6 6240 _VEI85_|1X2| Cylinder | VALQUA 8 105 veiss_|3x2| Piston | VALQUA D G85 VEI85_|1X2| Back Cover | VALQUA ef TxHxdxD DUST 41 7 |119.5x § 135x § 148] URETHANE |1X2| _ Sot Ring KOK SEAL ROD SEAL fi if 2 ee BxdxD v =f VSL PACKING, Z | B/6x§ 135x§ 160] CANVAS | || Head Cover | MEIWA C|11x¢§ 135x§ 160] PBC2A__|1X2| Head Cover U ct PACKING a Txwxd RING | | = [2 | 2.5xt5x§ 250 2x2| Piston | HALLITE ar A| 2.5x15x§ 140 2X2| Press Ring | HALLITE | xaxp PISTON 3| _(GsP250) 1x2] Piston NOK SEAL = (GSP) DxBxT PISTON § 250% 1 FC |2x2| Piston BING: §.232.6x9 |CHAPTER 7 : INSTRUCTION MANUAL FOR CONSTANT CURRENT AMPLIFIER SOR ChB K aE eats7-1 General + Features + Model Designation MEA JER (1) General {£32 The constant current amplifier model URP-1SW10 is designed to control solenoid operated proportional pressure control valves and directional flow control valve, and finds wide applications in general industry. EPR URIBCAK a8 URP-15W10 ef FE REL RISE + Fe» IH PeRIGAL » BRZASCE— AES LB > (2) Features f= + Main switching valve unnecessary (in case of 2-solenoid) Ais ET HASt (2 (ATER STARE) By polarity and current of the command voltage, both direction switching and flowrate control are available. By switching the internal DIP switch, the unit can be configured for +10 V, 2-input type. FAN ERASE > TT a © > HEPES DIP-SW(4S28 7H BAHU THR > ATH 1OV AY 2 ADAZSRESERE + Highly stable output 2524477 The control current is not affected by change in resistance due to temperature rise of the proportional solenoid, etc. ECPI RR RS APTS LASSE AIRES,» LE SELLA PAD * Shock-free control #§ij#2{27i] ‘The built-in delay circuit ensures shock-free startup and stop. PASTELS + AUGER EAE © “62-© Built-in presetter circuit PURFRL(ALES Four channels of presetter circuits are provided. PBA ABATE ° © Compact, light-weight and multi-function /)\#U > HERS + xf (3) Model designation #0378 7 +O + Amplifier type HARES URP| - [15] [W] [10] - RR |] * ° URP=Amplifier for proportional valve URP= Eb BIST BOARS * Output HJ7ze78 15=Max. output current 1.5 A IS=H KIA LSA Number of solenoids 7H RkIP- BK W=2 solenoids (dual solenoid) W=2 fel © Series number #3 Hit 10—Design series 10 1O=set AI 10 © Note *i/ SUA Blank=Standard type te 7-2 Standard Specifications #R4ESIS (1) Specifications #1#% Supply voltage Ri [24 VDC ~ 30 V DC, 1.5 A or more IDC24V~DC30V 1.5A Dh E [Ambient temperature and humidity range (0 to 50°C, 90% RH. max, x. (non-condensing) 0~S0°C_HAEE 90% DLE CHEER) [Input command voltage ATSB #10 V or +10 V, 2-input (by switch setting) eo vserloV 2 -A)j(RABR IH) 63-Input impedance TOOKO Oa O~1.5A,2. (amplifi ity) jutput current ~ 15 A, 2-output (amplifier capacity) (HJR 10~1.5A2 OORE) ‘Load resistance 5.4 ~ 300/20 se a DITH adjusting range 50 ~ 200 Hz DITH gi He i] i Command supply power IDCE2V £0.5V 20mA ieatletitclt Power amplification system PWM fs etl isk _[PWM Jizt dsb gi pin ae (GAN) [0~ 200 ma/V Null ihsine - EOL) Seid ela AES) (0 ~ 600 mA or more 0 ~ 600 mA Ph ‘Time delay adjusting range (DELAY) [igtM SEAGIG). (0.5 sec/10 V ~ 5 sec/10V 10.5 #/OV~S P/10V 2) [Board fuse 2A 05.2 x 20 eB ER BAR 'Presetter and preset number 4 beast acer selection method Dry contact Bae ist, es Bea i's Weight (0.55 ket LEE i Dimensions 130 x 50x 110 mm USP Paint color Black, semi-mat Es ae ‘Power consumption Baw MAX) BSWURK) 'Vibration resistance 5G or less ih SG ILE Performance [EAE (Linearity HRaRPE 1% FS or less 1% FS LER ‘Temperature drift 0.1% FS/C (UE fl [Long-time stability IEI% FS/10 hours or less LSet i zeae RE E19 FS/10 /)NEDES7-3 Circuit composition and Description of circuit functions TEL DCR ERE RHA (1) Circuit composition [BRS HER Presetter circuit BEE Slow up, slow down circuit(DELAY) | The unit consists of the following (SRF. + AIEEE HES) circuits which are mounted on a printed Polarity judging circuit circuit board. ‘AEP URES FEF AER LOR PWM type amplifier PWM Fist (2) Description of circuit functions FIRS HSAERtHA + The main function is to power-amplify the command voltage and change proportionally the control current necessary for the solenoid operated -65-proportional valve. The unit also has delay circuit to provide shock-free control of the hydraulic actuator. SESE 7 ESO + TEE EEL US EE SUSE» Se FL HAS a PT I PIEPER (DELAY) EIB © It provides output for SOL.A and SOL.B either one being selected depending on the command voltage polarity or on selection of A input or B input. SG > LHAIS}58 SOL.A i] + SOL.B Fi] 2 fii» SEUSS PAR RAHU EME » Be EA AT > BAD aS TIGR REBGEE + The delay circuit converts the stepwise input command signal into a waveform that rises slowly and outputs it to the polarity judging circuit. HEIF(DELAY IES EPA ERMERS > FETA LRT» HLS BULELBE © ‘The rise time “UP” and fall time “DOWN?” are individually adjustable. JGIRS > EFHRSEE UP) AIR Be “DOWN , 7145 ESRB © The polarity judging circuit judges polarity of the input voltage and when it is positive, the circuit output the control current to SO.A and when negative, the circuit outputs to SOL.B. REPUTE A PSE BE: + RELL TERN SOLA > EIBRGLA SOL.B (chai © © The power amplifier circuit constitutes a current feedback circuit so that it outputs constant control current even if the solenoid operated proportional valve resistance on the load side changes. 66DOES RE PPR > PRU + ie Pa PERRET {EBM TL eA EAP TCL & © The power amplifier circuit is PWN (pulse width modulation) type which features high efficiency. EELS EER PWM (IR ETSE RETARD) F7zk > BERIENE > © The presetter circuit is for setting voltage of four channels. By inputting a contact signal to one of the four channels, corresponding internal trimmer is selected. FRILL EH 4 APPEAR AIT © EEO AE fat > ZEAE Saas E> SUT GHER © 7-4 Description of Handling REESRH] 2 Preset adjust trimmer Ese ae aR 5 Time adjust trimmer (DELAY) (slow-up and __slow-down adjustment) FAS] aed SH GES 7 ee aed) 6 Time adjust trimmer (DELAY) (slow-up and _slow-down adjustment) Arf ESTES 1S. PRE) 4A Gain adjust trimmer (GAIN) Sa STL 3A Null adjust trimmer (NULL) 3B Null adjust trimmer (NULL) BEES MO) 7 Dither adjust trimmer BURRS 1 Power lamp ‘TYRE 671.Power lamp (#258) This lamp comes on when DC power is applied to the amplifier. MARV AREER OE 2.Preset adjust trimmer (Siz SH) By shorting one of terminal number 4 to 7 (CHI to CH4) with terminal number 2, the output can be preset by respective trimmer. ht FEES 4~7(CHI~CH4 iP A PETES 2 BRIE > PYRE FEMA ° * Selected when SW1 is turned ON. # SW1 fH Sw. > HeESERR oe : Selected when SW? is turned ON. # SW2 fj WA. ERR Selected when SW3 is tumed ON. 2 SW3 [3 SEE Selected when SW4 is turned ON. if SW4 B4) Detail of trimmer SEBBEX Turning the trimmer clockwise from the center excites SOL.A and the control os current increases in proportion with the angle. Turning it counter-clockwise excites (This figure shows the "8 e trimmer SOL.B and the control current increases in set at center.) ea EL IBLANeSZe seepage] Proportion with the angle. balk (PFT SLE PLE SOL A. fea a ORL A EEL A> BASSEASRLAE SOL B > A] SOL A FARRELL PII Ke3A, 3B Null adjust trimmer (NULL) (23 S5a#4i(fE%0) This trimmer is used to cause control current to flow when there is no command voltage signal. Turning (conser saree | the trimmer clockwise increases the control current. When adjusting, apply a little command voltage (100 mA or more). Far EAR (IRE + RSL PL RTE © (AT PERE TOROIGA > ADRES PERE > FAIA J(100mv LL) © Adjustment can be made independently for SOL.A and SOL.B. SOL A.B ah BEEAEPE(E 4A, 4B Gain adjust trimmer (GAIN) (815 #8)%54I1) This trimmer is used to change the ratio of the command voltage to control current. Adjustment of the GAIN can be made independently for SOL.A and SOL.B. SF RF 3 FE i FL ELL Bl ° SOL A. SOL B FRASIER A] LSE Sa He Turning the trimmer clockwise increases the ratio. ESTE ALOE ST TS BIO CEES © 5,6 Time adjust trimmer (DELAY) (Slow-up, slow-down adjustment) Fpli Se GE EA MER) This trimmer is used to cause slow rise (UP) or slow fall (DOWN) of the control current against the command voltage that is input stepwise. SSSA TINS H7 ERE» BHI NTe EAR _L UP -69-{8k K(DOWN) « A pair of UP (7) and DOWN (\.) trimmers are provided for each of SOL.A and SOL.B, which operate independently, Turning counter-clockwise causes longer delay. An example of delay adjustment is shown below. A SOL Af EAC )AT BRECON) FEY) 2 FEAL SOL B ESE) BREN) FES 2 ESS HIRE 0 DLA SAL ELIGIBLE EAE BL HLS © 7 Dither adjust trimmer (AY ]U92-S SASL) [Trimmer position (.) svi a (@-< ‘This D poston ‘sone With the model URP-15W10, the dither frequency is adjustable. Set the dither adjust trimmer to the position shown in the table according the model. URP-1SW10 FUL ASE SEY HUAI » (ee Be aK RSA) AST -10-Position! Applicable | 1 the system hunts due to the dither, tum the tui model sa R2S0 | trimmer counter-clockwise. Do not turn more @ | 4WRAIO than necessary as it can cause poor repeatability. B® | 4WARAG © AQV/HDE At factory, it is set at “D” 200 Hz. AAV/EL — | FAUST eRe LANG » BREMEN » aura, | PRS ie 509 — a a DB | Bem AAT UC ASRR: » TANANEE « HL STEO a EBLE 20002 - 3DREP 4WRZ 7-5 Adjusting method HAS 73% Assume that a four-way proportional selector with the characteristics shown below (4WRZ) is to be controlled by command voltage +10 V. BUA SEY 4 Fale) HRI 4WRZ ATE RR LOV ARPA © There is a period during which oil will not flow when this valve is operated with NULL=0 and delay time set to max. FESES(NULL)=0 » E18 (DELAY) DL fbi (MAX) BB FHF AEA EHTS © This period can be adjusted by NULL adjustment. SE ARNTEE ESET ABOCNULL) Fi zk © ae(Period during which oil does not flow due to vaive dead zone=Dead none period) (Ga EER BAR its FR IK IA) In order to reduce the dead zone period or to set necessary flowrate with the command voltage+10 V, adjust the amplifier as follows. LIREES FDS] » BREST AHS LAV BERBER DAP AS DAERAH Adjust both SOL.A and SOL.B sides same way. SOL A + SOL B #B(HFIEREER(E © 2.7-6 Adjusting procedures #38548 ‘Factory setting HARRAH ASE Null adjust (NULL)=0 SNSSGEVE(NULL)=0 Gain adjust (GAIN)=80 mA/V Se SAE (GAIN)=80mA/V Time adjust (DELAY)=0.5 sec FEBRYRS(DELAY)-0.5sec *Gain adjustment #EE Sax Input command voltage of about 0.1 V. Turn the gain adjust trimmer counter-clockwise all the way. This minimizes the gain. FAL O.LV AST » ESE SSE STE ZAP 75 (ASR ES» FEET « ‘Set the NULL adjust trimmer to 200 mA or adjust the null adjust trimmer for lowest set flowrate. FUSSGHIERLE 300MmA » BERS ASBLE fe Set the command voltage at maximum (10 V for instance) and adjust the gain adjust trimmer for desired flowrate. RET TERE AGIA LOVER GIE A RESTART Ta SLAE TEE Note : When adjusting with the GAIN VR, increasing the output current over 1.5 A causes the fuse on the printed circuit board to blow. Eat SU EAS RH PERG SA ELT ERR AL AIT BEE TER ° ery DE ty HE FIA RST A Bi AG AS a -B-7-7 Connection and Handling SAREE (1) Precautions on connection #8 LE}ER + Combined resistance connected to terminals 12-13 must be 2kQ_ or higher. HeinF 12-13 ROA RAL BE 2KO DLE © Comomnee ZkQRLEEL TCL Ex Name 17: Ke 57-102 tr : 20x0 + Keep total wiring resistance to the proportional valve within 10. both ways. BESILLPIFPIACARTEIA + ABLE LLL > * Provide centralized grounding. SSUBRITECER > BEA PAL» EAHA © Separate the signal wires from power cable. Use shield wires or twist pair shield wires for signal wiring. ioRae FARR > ESTEEM eR(2) Handling Precautions P/E EJ38E3%5 + Absolute to avoid the short connecting on solenoid terminal point (8-9, 10-11) or the short connecting between earth (com). The broken inside the amplifier will result the controller fault. RRSP Tit F (8-9, 10-1) — sie BERET HI» ARS PAR HA) RH RE ° + Cooling is made by natural convection. Provide 2 cm or more clearance between the amplifier and other units. CRS RRS SY ° ZORIF + CARR ALE UURLAR BEIMIBAIZE 2 AGPDLE ° Do not disconnect the solenoid proportional valve while energized. SEPP PERLE FPR BEE B ° © If input is made to two or more presetters, one with smaller channel number is selected. For example, if input is made to CH1 and CH3 simultaneously, CH1 is selected, Input to a presetter disconnects normal external input so that no operation is necessary on the sequence side. TRAE AT) 2 DEIR > GSH CH Be | ERS » HIRI > CHI Fl CHS [lA SIRF > BU GSER CHI AYRE © FA9h > WAR A TIRE SER SHIRA TIBI IT IR» RATES AEE -15-7-8 Wiring Example #3) 1 solenoid igéfig 1 Solenoid #EhiK(é 16-7-9 Fuse Replacement and Input Method Change PRET EBR AD GABE (1) The fuse is mounted on the printed circuit board of the amplifier. To change fuse, remove the four M2 screws (two upper and two lower) and remove the cover. (The cover can be easily removed by widening in lateral direction). The fuse is located at in the illustration. Use 2 A, 5.2 dia. X 20 fuse. PROBRAE LEK I PE, © EROTIK LF 4 BUY) M2 SORARABH » Zc A AASB DEBU TTF TBARS » CR Bae AM CTERAUITE FTA © ‘EFI 2A 5.220 (RURRK © (2) The model URP-15W10 can handle input signal of 10 V ~ 0 ~ +10 V or 0 ~ +10V. To select the latter input, set 1 and 2 of DIP switch S1 on the printed circuit board to OFF and ON, respectively. The DIP switch $1 is located at * in the illustration. (1 and 2 have been set to ON and OFF, respectively at factory.) URP-1SW10 FA SI 5 B-L0V~O~+L0V Be O~+10V HY 2 Bl BERTIE FEAELA GeF MI PEBS AR EASE (DIP.SW)S1 FJ 1 Fi} OFF > 2% ON HAG Zt BEE ° DIPSW fi S1 All FATAR ° (HAIF ORE 1 ON > 2 OFF) (3) When not using DELAY circuit 4<(s FREI }(DELAY EIS When the DELAY circuit is not used because of high speed control or closed circuit control, set | and 2 of DIP switch S2 to OFF and ON, respectively. This bypasses the DELAY circuit and the output corresponding to the input is obtained.AFRO PEEL > PHELES HS fil ASHER EIBGRY + HAG DIPSW > S2 FY 1 £3 OFF » 2 £3 ON AQGEFI » SERRECA]LADSEAER FIER > TITER © The DIP switch S2 is located at ¢ in the illustration. (1 and 2 have been set to ON and OFF, respectively at factory.) DIP.SW > S2 RII Ffi7% > (HHEREFREGE 1 £3 ON > 2 $3 OFF) (4) Precautions #3222204 + Before changing the fuse or changing DIP switch settings, be sure to turn OFF power. BEE BURAK DIPSW (US » — TE BEL VEO (CELE * Do not set both 1 and 2 of $1 to ON simultaneously. This can cause internal damage. BAD BES S189 1 ALL 2 [AUF ON © OER ATES ° Setting | of SI to OFF and 2 to ON (+10 V, 2 input type) disables the presetter function, AER ANG S1 HY 1 £8 OFF > 2 £3 ONCHLOV 2 AZIM sh) » THURLES BREF ° i 7-10 About Power Supply ii 8.This amplifier is powered by DC power supply (24VDC). In order to get maximum performance out of the solenoid proportional valve, the power supply must be stable enough. AK SES BA LUTE DC24V > BYE RERELL DIFP UTERE TES) IE» HHA AE ‘Type of power supply fi Any of the following three types may be used but pay attention to the following. SRRABAVGEFA > (ABER BRR : + Battery HHH * Series type DC stabilized power supply (dropper type) SSCL RZ LEED eas) ‘ Switching type DC stabilized power supply BABA) x RA HE (KE (a) In the case of battery type, the voltage should not be lower than24 V. If lower, the valve rated current will not be obtained. Use, therefore, 24 V or higher battery. (SRA ERG » TERE Ze 24V DUDE + PRAEBIS ERLE > TE BEE 24V DLE © (b) In the case of switching type, use one that has fewer ripples. (EFABARA AT SUNS > TEATS > (c) Secure 20% or more margin in power capacity relative to the output current. RIAL > BPTI > LEB 20% ACTER7-11 Check Points (When Using a Circuit Tester) RHE ARE) INo| Check | Check Remarks item value ES | AEE | pee ieE ~~ [Power [DC [Between Voltage |+24V~30V|terminals eet 14 and 15 LiF 14-15 FA 143 (+) 15 3 (-) + |Command/SOL.A ; [Between voltage 0~+10V |terminals Hit7#G ME SOL.B ; {I and 2 0~-10V itt F 1-2 [al 13 Sig (4) EE 23. COMO) * |Output Note! [Between | |eurrent [##)1 iterminals ME TAEYE| ©0~0.4V |L1 and 15 0~0.75V[Sii-F 11-15 Fi 115 (4) 153) Both SOL.A| land B Imeasurable ISOL.A #1 B ii A eie AT HE [© |Presetter [Note 2 [Between select = #E)2 terminals signal Power |4~7 and2 FARES) voltage [ii F 4~7-2 [A] Aart or 0 4-734) (Se EB) 2:(-) ___ [seo @ ood 5 6 a, oo 8 i -° a = x (+) and (-) in the remarks column| such as 14: (+) and 15: (-) denote! circuit tester polarity. ‘E-SAMAS 14 3 HAL IS + CECH > 3 SERA UBER TELE ° Note 1. Read voltage between terminals 11 and 15 and double the value to find the output current. EDL + Side 11~15 PIES PRMIAS 2 6 > BIS AE & Note 2. A presetter of this unit is selected when its port is set to 0 V. In other words, one with its port set 0 Vis selected. -80-