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KKKH3353 - Structural Steel Design - Joints 2

The document discusses structural steel design topics including: 1. Plate tension fracture where the tension capacity of a steel plate is determined based on the design strength and effective net cross-sectional area. 2. Welded joints including design of fillet welds using the directional and simplified methods, and design of butt welds based on the strength of the parent metal. 3. Examples calculating the critical net cross-sectional area for plate tension and checking the suitability of a plate thickness, as well as designing fillet welds for direct shear and eccentric loading conditions.
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100% found this document useful (1 vote)
131 views26 pages

KKKH3353 - Structural Steel Design - Joints 2

The document discusses structural steel design topics including: 1. Plate tension fracture where the tension capacity of a steel plate is determined based on the design strength and effective net cross-sectional area. 2. Welded joints including design of fillet welds using the directional and simplified methods, and design of butt welds based on the strength of the parent metal. 3. Examples calculating the critical net cross-sectional area for plate tension and checking the suitability of a plate thickness, as well as designing fillet welds for direct shear and eccentric loading conditions.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Faculty of Engineering and Built Environment

Department of Civil Engineering

KKKH3353
STRUCTURAL STEEL DESIGN
(Joints - 2)
Dr. Ahmed Wadood Al Zand
PM Dr. Shahrizan Bin Baharom
Plate Tension Fracture

 Bolt Shearing

 Tension Fracture

 Plate Bearing

 Block Shear
Plate Tension Fracture

The tension capacity Pt of a member is determined as follows:

𝑷𝒕 = 𝒇𝒚 × 𝑨𝒆
where:
fy is the design strength of the steel plate

Ae is the sum of the effective net cross-section areas (An) of connected elements

⩽ (Ke x Total net area An)


Plate Tension Fracture

Staggered holes
Estimate the critical net cross-section area (An)

On line A
An = t.(b - do)

On line B
An = t.(b - 2.do)
b
On line C
An = t.(b – 3.do+2.(0.25.p12/p2))

On line D
An = t.(b – 2.do+ (0.25.p12/p2))
D A B C

do is the holes diameter


t is the plate thickness (take thinner plate)
b is the plate width
Plate Tension Fracture
Example 5- check the suitability of plate thickness 8 mm with number of holes
that subjected to factored tension force equal to 150 kN. Consider all holes are
with 22 mm diameter and the steel plate grade S275 (fy = 275 Mpa)
The critical net cross-section area (An)
On line A
An = t.(b - do) = 8x(140-22)= 944 mm2
On line B
An = t.(b - 2.do)= 8x(140-2x22) = 768 mm2
On line C
An = t.(b – 3.do+2.(0.25.p12/p2))
= 8x(140-3x22+2x(0.25x502/40))= 842 mm2
On line D
An = t.(b – 2.do+ (0.25.p12/p2))
= 8x(140-2x22+ (0.25x502/40))= 893 mm2
D A B C

Pt = fy.Ae= 275x(1.2x768) x 10-3= 253.4 kN > F (150 kN) then, OK


Welded Joints

Design of welded joints:

• Fillet welds

• Butt welds
Welded Joints

Butt welds

Strength of butt weld taken as that of parent metal (i.e. fy in


tension or compression or fy/ in shear) provided that suitable
electrodes are used.
Throat thickness taken as minimum depth of penetration,
reduced by 3 mm for most partial penetration butt welds.
Welded Joints

Two methods are permitted for the design of fillet welds:

• the directional method, in which the forces transmitted by a unit


length of weld are resolved into parallel and perpendicular
components.
• the simplified method, in which only longitudinal shear is
considered.
These approaches broadly mirror those used in BS5950: Part 1.
Welded Joints

Simplified approach L
Check Fw,Ed ≤ Fw,Rd
Fw,Ed is the weld force per unit length
Failure
Fw,Rd is the weld resistance per unit length Plane

The design resistance of the weld per unit length may be


calculated as follows:
Fw,Rd = fvw,d a

fvw,d is the design shear strength of the weld


a is the throat thickness of the weld (=0.71 leg length)

Note: the welding leg length, sometimes called (l), and sometimes (t)
Welded Joints

fu is the minimum ultimate tensile strength of the connected parts


βw is a correlation factor that depends on the material grade
γM2 is reduction factor may be taken as 1.25
Welded Joints

Values for correlation factor βw


Strength of Fillet Weld

Weld Size or S275 S355 S450


leg length Electrode Electrode Electrode
(mm) E-43 E-51 E-43 E51 E-51

5 0.75 0.75 0.89 0.89

6 0.9 0.9 1.07 1.07

8 1.2 1.2 1.42 1.42

10 1.5 1.5 1.78 1.78

12 1.8 1.8 2.14 2.14


Example 6- Welded Joints - Direct shear

?
400 kN
400 kN

20
20
P = 400/2 = 200 kN
Fw,Ed = P/length of weld = 200x1000/250 = 800 N/mm

410
f vw,d   222.8 N
(0.85)(1.25) 3 mm2

Fw,Rd = fvw,d a a  Fw,Rd (Assume Fw,Ed = Fw,Rd)


fvw,d
800
 a  3.59mm
222.8
3.59=0.71l, then l  5.12  6mma  0.71 x 6 = 4.26mm
 Use 6mm , Resistance (Fw,Rd ) per mm= 222.8x4.26=949.1N/mm = 0.949kN/mm
 Total resistance = 0.949 x 250 = 237.2kN > 200kN (OK)
Example 7- use the same details in Example1 and consider there
is a perpendicular welding lines that’s provided in addition to those
provided parallel to the shear force direction
?

16
20
Pw,Ed = 400 kN
Fw,Ed = P/length of weld = 400x1000/350 = 1142.8 N/mm

410
f vw,d   222.8 N
(0.85)(1.25) 3 mm2

Fw,Rd = fvw,d a a  Fw,Rd (Assume Fw,Ed = Fw,Rd)


fvw,d
1142.8
 a  5.13 mm
222.8
5.13=0.71l, then l  7.22  8mma  0.71 x 8 = 5.68mm
 Use 8mm , Resistance (Fw,Rd ) per mm= 222.8x5.68=1265.5 N/mm = 1.265 kN/mm
 Total resistance = 1.265x 350 = 442.75kN > 400kN (OK)
Design Strength of Welded
Connection - Shear and Tension
 stresses due to torsion moment “M” is
P
fv  u
A - Calculation shall be done for teff
M  Pu .e - Or for teff = 1 mm
Mu . c
ft 
Ix
 Pu = ultimate (factored) applied force
 A = total welding area (using teff)
 e = eccentricity of load
 Ix = total moment of inertia around x-axis of welding area (using teff)
 c = distance from neutral axis of weld to the farthest weld point
 fv = shear stress due to force (P)
 ft = tension stress due to the eccentricity of force (P)
Exercise 8- Design Strength of Welded Connection – Shear and
Tension
 An UA is used in a seated beam connection, as shown in the figure. Factored
design load is 110kN. Steel Grade used for UA is S275. What size fillet weld
are required for the connection to the column flange?

152
20 mm P
mm
20 mm 82 mm

t=10 mm

152 mm (high) x 1mm (width)


Slide # 64

 A-Calculate the eccentricity of the reaction with respect to the weld is:
e = 20 + 82/ 2 = 61 mm

 B-Calculate the momentof inertia for the weld configuration:


I = 2.b.h3/12= 2(1)(152)3 / 12 = 585300 mm4 c = 152/2 = 76 mm
 C-Calculate the factored-load reaction is:
Pu = 110kN
2 welding lines Mu = Pu e = 110(61) = 6710 kN-mm

teff = 1 mm width
D-Calculatetheresultantforce:
Mu . c 6710x103 x( 76 )
ft    871 N/mm
I 585300
P 110x103
fv  u   362 N/mm
A 2x (1)x(152)
fr  f t 2  fv 2  (871 ) 2  ( 362 ) 2  943 N/mm f =F
r w,Rd

E-Therequired weld size a


410
f vw,d   222.8 N
(0.85)(1.25) 3 mm2
Fw,Rd = fvw,d a
943
a  4.23mm
222.8
4.23=0.71l, then l  5.95 Use 6 mm fillet weld leg length

Check Resistance (Fw,Rd ) per mm= 222.8x(0.71 x 6)=949.1N/mm = 0.949kN/mm


 Total shear resistance = 0.949 x (2x152) = 288.5kN > 110kN (OK)
Elastic Analysis of Eccentric
Welded Connections

 It is assumed here that the rotation of the weld at failure occur around the elastic
centre (EC) of the weld. The only difference from bolts is we are dealing with unit
length of weld instead of a bolt
M
F
r

e  The shear stress in weld due to torsion moment


M is M r
fT 
J
 M is the moment, d is the distance from the centroid of the
weld to the weld point where we evaluate the stress, J is
the polar moment of inertia of the weld
Design Strength of Welded
Connection – Shear and Torsion

Shear due to torsion M r


FT 
J
Combined with

Direct shear FS = P/length of weld


= P/[2(x+y)]
Design Strength of Welded
Connection – Shear and Torsion

 stresses due to torsional moment “M” is


M  F e

J  Ix  Iy - Calculation shall be done for teff

M r - Or for teff = 1 mm
fT 
J
&

M y M x
f Tx  f Ty 
J J
 Forces due to direct applied force is
Fx Fy
f Sx  f Sy 
A weld A weld
 Total stress in the weld is

fx  fSx  fTx & fy  f S y  f Ty

fR  fx  fy  FW , R D
2 2

68402/61420
Strength of Welded Connection
– Shear and Torsion

250 mm
Ultimate Load
 Determine the size of weld =252 kN
required for the bracket connection
300
in the figure. The service dead load mm 15 mm PL
is 50 kN, and the service live load
is 120 kN. Use steel Grade S275 200
Thickness of column flange t = mm
12mm.

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