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Icom IC 2AT Service ID5409

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luis enrique saiz ortiz
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190 views57 pages

Icom IC 2AT Service ID5409

Uploaded by

luis enrique saiz ortiz
Copyright
© © All Rights Reserved
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144MHz FM TRANSCEIVER IC-2A/AT/E MAINTENANCE MANUAL SECTION SECTION SECTION SECTION SECTION ‘SECTION SECTION SECTION SECTION SECTION SECTION SECTION SECTION +1 RECEIVER CIRCUITS... TABLE OF CONTENTS SPECIPICATIONS OPERATING CONTROLS. CIRCUIT DESCRIPTION . 2. TRANSMITTER CIRCUITS Sie GUlICIRCUNLS caer tata Peer een eer t ee mo 2eae! 4 OTHER CIRCUITS Pons ppproaBBaneoAAD 3-4 BLOCK DIAGRAM INSIDE VIEWS...... sees MECHANICAL PARTS AND DISASSEMBLY . 6-1~4 +1 DISASSEMBLY OF THE CASES...........2 00. 0eeeee eee 6-1 DISASSEMBLY OF UNITS ..........000c0ec00ee eee eeee ee - 6-2 TOP PANEL CONSTRUCTION AND PART NAMES......... - 6-3 VOL/SQL CONTROLS AND BNC CONNECTOR ASSEMBLY... 6-3 PTT SPRING ASSEMBLY .... UNIT BOTTOM ASSEMBLY . .. MAINTENANCE AND ADJUSTMENT oar aNn -1 MEASURING INSTRUMENTS REQUIRED FOR ADJUSTMENT . 7-1 PRELIMINARY CHECKS............0..0ecseeseeee eee eas PREPARATION AND PROCEDURE BEFORE SEAVICING...... 7-2 HOW TO CHECK ..........0e00ee eee BASIC ALIGNMENT PROCEDURE. BOARD LAYOUT VOLTAGE CHARTS. .. TROUBLE SHOOTING IC SPECIFICATIONS ........-00200ee00e PARTS LIST 4 SCHEMATIC DIAGRAM... aRoON SECTION 1 SPECIFICATIONS GENERAL Number of Semiconductors Transistors 43 (42) FET 3 Ic 5 (6) (6) Diodes 21 (20) Frequency Coverage 2 144.000 ~ 147.995MHz: IC-2Au, IC-2Ao, IC-2AT, IC-2Ei 144.000 ~ 145.995MHz: IC-2E0L Frequency Resolution '5KHz steps 800 channels or 400 channels Frequency Control Digital PLL synthesizer, with thumbwheel switches Frequency Stability 1 Within 1.5KHz 10°C ~ 60°C (14°F ~ 140°F) '50 ohms unbalanced Usable Temperature Antenna Impedance Power Supply Requirement : DC BAV; with attendant power pack 1C-BP3, DC6~ 12V negative ground is acceptable Current Drain at 8.4V + Transmitting HIGH : 1.6W ‘Approx. 560mA. Low : 0.15W ‘Approx. 220mA, Receiving ‘Atmax audio output Approx. 130mA ‘Squelched ‘Approx. 20mA, Dimensions + 116.5mm (H} x 65mm (W) x 35mm (D) without power pack ‘Attendant power pack, IC-BP3 49mm (H) x 65mm (W) x 35mm (D) Weight + 470g [490g] including power pack, IC-BP3 and flexible antenna TRANSMITTER Output Power + HIGH: 1.5W, LOW: 0.15 at 84V Emission Mode 16F5 Modulation System Variable reactance frequency modulation Max. Frequency Deviation 2 SBKHz ‘More than 60d8 below carrier + Builtin electret condenser microphone Optional speaker-microphone (IC-HM9) can be used Operating Mode Simplex Duplex £600KHz from receive frequency RECEIVER Receiving System £ Double-conversion superheterodyne Modulation Acceptance 2 16Fs Intermediate Frequency Est: 10.695MHz 2nd: 485KHz Sensitivity 1: More than 26dB S+N+D/N4D at 1V Less than 0.5yV for 2048 noise quieting ‘Squelch Sensitivity Less than 0.4 ‘Spurious response rejection ratio: More than 60dB Selectivity 2 More than £7.5KHz at ~6dB point Less than £15KHz at ~60dB point Audio Output Power + More than 300mW ‘Audio Output Impedance 2 Bohms Note: [ ] Values for 1C-2AT, ( _) Values for IC-2Au and IC-2A0,< > Values for IC-2EDL and 1C-2E1, ‘Specifications are approximate and are subject to change without notice or obligation. SECTION 2 OPERATING CONTROLS TOP PANEL @SQUELCH CONTROL- @VOLUME CONTROL @TRANSMIT/BATTERY INDICATOR MANTENNA CONNECTOR @EXTERNAL MIC JACK @POWER SWITCH @EXTERNAL SPEAKER JACK @SKHe SHIFT SWITCH }OKH2z THUMBWHEEL SWATCH q)IMHz THUMBWHEEL SWITCH (B100KHz THUMBWHEEL SWITCH IC-2A/2AT @VOLUME CONTROL AND TONE CALL SWITCH (PUST TO GENERATE TONE) ®POWER SWITCH CLemers IC-2E FRONT PANEL REAR PANEL TWO-TONE ENCODER PAD SPEAKER MICROPHONE DAF POWER SwiTeH vOUPLEX: ‘SIMPLER SWITCH BATTERY: \}CHARGER aru Te SARS tae 1C-2A, 1C-2E ANTENNA CONNECTOR Conneet the supplied flexible antenna. An external antenna can be used, us TRANSMIT/BATTERY INDICATOR Illurninates in the transmit mode. Also indicates the battery condition; voltage of Nickel-Cadmium batteries drops rapidly just before they are exhausted, so when thi indicator goes out, be sure to immediately stop using it, and charge the batteries again. jon; during transmission, The SQUELCH CONTROL Sets the squelch threshold level, To turn OFF the squelch function, rotate this control completely ‘counterclockwise. To set the threshold level higher, rotate the control clockwise. VOLUME CONTROL (and TONE CALL SWITCH) Controls the audio output level in the receive mode. Clockwise rotation increases audio output. TONE CALL SWITCH (1C-2E only) ‘Most repeaters require @ 1750Hz Tone-burst for initial access. Depressing the VOLUME CONTROL knob for the required period for a repeater, puts the set in the transmit mode and the tone-burst generator actuates and you can access the repeater. EXTERNAL MIC JACK When an external microphone is used, connect it to this jack. See the schematic for the proper hookup. When the external microphone is connected the builtin microphone does not function. The IC-HM9 optional speaker-microphone can also be used. [naa con mop Bivens | Microphone Mirophons a DI — al MIC plug ez0~s0K0, a | prt switcn | pir ewmrcr EXTERNAL SPEAKER JACK When an external speaker (or an earphone) is used, connect it to this jack. Use a speaker with an impedance of 8 ohms. When the external speaker is connected the speaker does not func- tion. POWER SWITCH ‘The ON/OFF s ‘controls the supplied power to the set. KHz SHIFT SWITCH When the desired operating frequency has a SKHz digit, set this switch in the +5KHz position, and. add SKH2 to the indicated frequency on the thumbwheel switches. 10KHz THUMBWHEEL SWITCH ‘Sets 10KHz digit of the desired operating frequency. 100KHz THUMBWHEEL SWITCH Sets 100KHz digit of the desired operating frequency. o @ @ 1MHz THUMBWHEEL SWITCH Sets 1MHz digit of the desired operat of the band, the set will work as follows: frequency. When you set adi of a frequency that is out Digit Seca cee ese re e eee eee eE ‘Actual working frequency band ~ IG 2Au, 12Ao, IC2AT, 1C-2E1 1C26L ° 144M 144MH2 145 145 144 145 144 145 144 145: 144 145. l _ - PUSH TO TALK (PTT) SWITCH For transmission, press this switch and talk into the microphone with normal voice. The internal ‘microphone is of the electlet-condenser type and provides good pickup for all voice levels. ‘TWO-TONE ENCODER PAD IC-2AT has a standard two-tone encoder pad on the front panel. The pad can be used for auto- patch, accessing to closed repeater, and/or other controls. RF POWER SWITCH Selects the RF output power HIGH 1.5 Watt (at 8.4V) or LOW 0.15 Watt (at 8.4V). In the LOW position, the current drain is decreased, to prolong the battery life. DUPLEX/SIMPLEX SWITCH Selects the operation mode DUPLEX for repeater operation, or SIMPLEX for the same recsive/ ‘transmit frequency operation. DUPLEX MODE SWITCH {n the DUPLEX mode, selects the transmitting frequency, 600KHz above or below the receiving frequency according to the desired repeater input frequency. CHARGER CONNECTOR Connects to the output plug of the wall charger BC-25U/E or other power source. BATTERY CHARGE INDICATOR Lights during battery charging. SECTION 3 CIRCUIT DESCRIPTION 3-1 RECEIVER CIRCUITS 3-1-1 ANTENNA SWITCHING CIRCUIT ‘Signals from the antenna connector are fed to the antenna switching circuit through Chebyshev low-pass filter consisting of L29, 130, C95, C97 and C9B in the PLL board. ‘The antenna switching circuit employs @ quater wave switching circuit. In the receive mode, switching diodes, D16 and D17 are turned OFF, and they make isolation against the transmitter circuit and matching circuit, and the incoming signals are fed to the RF amplifier 3-1-2 RF AMPLIFIER AND FIRST MIXER ‘The signals from the switching circuit are fed to the cascode amplifier Q1 and Q2. ‘The amplified signals are fed to the gate of the first mixer 3 through the band-pass filter L2 ~ L4,, which reduces interference and intermodulation from out of the band signals. To the source of 03, a 133MHz signal is supplied from the PLL circuit to convert the RF signals into 10.695MHz first IF signals. The first IF signals are taken from the drain of 03 and fed to the IF circ 3-4-3 IF CIRCUIT The first IF signals from Q3 are fed to the matched pair crystal filter FI1, then IF amplifiers Q4 and O5. The amplified signals are fed to IC1. ICI is composed of the second local oscillator, second mixer, / quadrature detector and active filter circuits. ‘The second local oscillator oscillates 10.240MH2 with X1, and is fed to the second mixer with the first IF signals to convert into 455KHz second IF signals. The second IF signals are put out from Pin 3, and fed to external ceramic filter F 12 which has excellent selectivity, then fed to IC1 (Pin 5) again to amplify and detect. The detected AF signals are put out from Pin 9. 3-1-4 AF AND SQUELCH CIRCUITS ‘The detected AF signals are put 6dB/Octave de-emphasis by integral circuit consisting of R17 and C26, and fed to AF power amplifier IC2 through the VOLUME control R1, to obtain enough power to drive ‘the speaker. Noise components put out from Pin 9 of ICt are fed to IC1 (Pin 10) again through the SQUELCH control R2, which controls the squelch threshold level, filtered about 20KHz signal (noise) and put out from Pin 11 This signal (noise) is rectified by Q13, integrated by R35, R36 and C36, and turns Q14 ON and turns OFF the regulator for AF power amplifier consisting of D3, Q16 and Q16. ‘This reduces the currant drain of the set, in the standby condition. When a signal is received, noise is, suppressed by the signal and turns Q14 OFF and the regulator is turned ON and supplies regulated, voltage to the AF power amplifier, and incoming signal can be heard from the speaker. {In the transmit mode, a voltage is applied to Q14 and turns it ON, and turns the regulator OFF the same asin the standby condition. 3-2 TRANSMITTER CIRCUITS 3-2-1 MIC AMPLIFIER CIRCUIT ‘Audio signals from the microphone are fed to the limiter amplifier, consisting of 25 ~ 028, which has {6d8/Octave response between 300Hz and 3KHz. ‘The output of the limiter amplifier is similar to rectangular waves and includes harmonics. ‘These harmonics are eliminated by the low-pass filter 29, which cuts 3KHz or highe Filtered signals are fed to the VCO in the PLL board to make modulation. 3-2-2 MULTIPLIER AND DRIVER CIRCUITS ‘The VCO oscillates a half of a transmitting frequency, thus the multiplier Q8 and Q9, multiplies it two times to obtain 144MHz transmitting frequency. ‘This 144MH2 is fed to amplifiers Q11 and Q12 through band-pass filter L19, L20 and L21, L22 to ‘obtain 200 milliwatts pure 14MHz signal. While switching from receive to transmit, Q10 is turned ON by the charged voltage of CB9, until the charged voltage has been discharged, and this function cuts the bias voltage of Q11 ~ Q13. ‘This prevents transmission of unwanted signals. 3-2-3 POWER AMPLIFIER CIRCUIT ‘The output signals from 012 is fed to the power ampli {In the transmit mode, 016 and 017 are turned ON, and D17 makes L28 have high feeds the signals to the antenna through the low-pass filter. fier Q13, and amplified to 1.5 watts. ipedance and D16 3-3 PLL CIRCUITS 3-3-1 LOCAL OSCILLATOR CIRCUIT ‘The erystal oscillator Q6 oscillates 32.32625MHz with X2 for receive, 35.000MHz with X3 for simplex. transmit, 35.150MH2 with X4 for +600KHz and 34.850MHz with XB for —60OKHz duplex transmit, ‘and the signal at two times this frequency is taken from the collector of Q7, and fed to the mixer of the PLL circuit. In the receive mode, R+5V is applied to D10 through R23, L7, L11 and R27 and 010 is turned ON and selects X2. {In the simplex transmit mode, T+5V is applied to D11 through R24, L8, L12 and R28 and D11is turned ON and selects 3. {In the +600KHz duplex transmit mode, T+5V is applied to D12 through R25, L9, L13 and R29 and (012 is turned ON and selects x4, fn the ~600KHz duplex transmit mode, T+5V is applied to D13 through R26, L10, L14 and R90 and 1D13 is turned ON and selects XS. When the operating frequency has a KHz digit, cathodes of D6 ~ D9 are grounded through the BKHz SHIFT switch, and one of D6 ~ D9 is turned ON according to the operating mode. Thus, one of L7 ~ L10 is shunted accordingly and oscillating frequency is shifted KHz (on the oper ‘3-3-2 MIXER, LOW-PASS FILTER AND AMPLIFIER CIRCUITS ‘The output signals from the local oscillator circuit and the VCO signals fed through buffer amplifiers 02 and Q3 are mixed by the mixer Q4, The output signals are fed to the low-pass filter to filter out only the signals below 5MHz, then fed to Q5 to be amplified to proper drive level (more than 3Vp-p) of the programmable divider IC1. 3-3-3 PROGRAMMABLE DIVIDER CIRCUIT ‘The input signals at Pin 2 of {C1 are divided by the BCD input signals from the thumbwheel switches at Pin 3~ 14, ‘The programmable divider is also called the 1/N counter and the BCD value is N. ‘The relationship between the operating frequency and the divide number N is: 'N (divide number of programmable divider) = (Receive frequency (MHz) — 140) /0.01 3-3-4 REFERENCE FREQUENCY GENERATOR CIRCUIT Reference frequency generator 1C3 consists of a crystal oscillator and a highspeed divider. X1 oscillates, ‘at 5.12MHz, which is divided by 1024, The BKHz reference frequency is fed to phase detector IC2. ‘This SKHz reference frequency decides the variation step of the PLL output frequency. 3-3-5 PHASE DETECTOR AND LOOP FILTER CIRCUITS Digital phase detector, 1C2, detects the phase difference of the pulse signals of the SKHz reference frequency and the output signal of the programmable divider, and proportionately puts out pulse signals at Pin 3, which becomes high impedance when the PLL is locked. Pin 4 is for detecting the lock failures and changes to ground level according to the phase difference of the two pulse signals. When the lock fails, the pulse signal from Pin 4 is integrated by R2 and C18. When the integrated voltage exceeds the junction voltage of Q14’s base, (114 is turned ON and then Q7 in the MAIN board is turned ON. ‘The collector of G7 is connected to the base of Q8, so the base voltage of QB becomes ground level, and QB and 06 are shut off to prevent transmitting unwanted signal ‘The loop filter, consisting of RA, RS, RG, C13 and C14, converts the pulse signal from Pin 3 into aDC voltage and decides the response time of the whole loop. ‘The output signals are fed to tuning diode D3 of the VCO circuit as the control voltage for the VCO frequency set 3-3-6 VCO CIRCUIT The VCO (Voltage-Controlled Oscillator) is a Colpitts circuit using Q1, and ox lates in 70MHz range. The oscillator frequency is controlled by a DC voltage which is supplied from the loop filter to varactor diode D3. In the receive mode, R+5V is applied to D4’s anode through L1, and D4 is turned ON and shunts C20. ‘Thus the free-run frequency of the VCO is lowered. In the transmit mode, T+8V is applied to D4’s cathode through DS and L2, D4 is turned OFF, and C20 is inserted in the oscillator circuit in series. Thus the free-run frequency of the VCO is increased. In the same time, the VCO signal is frequency modulated by the audio signals from the microphone which are applied to the gate of Qt and varies Q1’s mutual conductance, 3-4 OTHER CIRCUITRY 3-4-1 POWER SUPPLY CIRCUIT ‘The regulated SV is supplied to the main cit as low a power voltage as possible. its, $0 that the set operates under a stable condition with ‘The power supply voltage is fed to the AF power amplifier through the squelch switching circuit and to the 5V regulator consisting of Q17 ~ 020 and zener diode D4. This regulated 5V is supplied to the PLL circuit, In the transmit mode, the base of 023 is grounded through R55, the microphone and the PTT switch, and 023 is turned ON. Thus Q6 and Q8 are turned ON and T+5V is actuated, and supplied to the trans- rmitter circuit. At the same time, T+5V turns Q12 ON, and the power supply voltage is applied to the MIC amplifier circuit through 012. In the receive mode, 023 is turned OFF and the bias voltage of 09 ON. Thus the R+5V is actuated and supplied to the PLL board to switch the local oscillator crystal and the driver transistors of the trans- RY45V turns ON the voltage boost circuit consisting of Q10 and O11, and +8V is supplied to the receiver circuit. LED INDICATOR CIRCUIT ‘This LED is lit in the transmit mode, but when the power supply voltage becomes less than 5.BV, it will not be lit. ‘The power supply voltage is divided by R48 and R49, and applied to the base of 021. The emitter of 021 is connected to the regulated 5V source. When the power supply voltage is more than 6.5V, Q21 is ‘turned OFF, 022 is turned ON and T45V is applied to the LED through 022 and RO, and LED is it. 3-4-2 TWO-TONE ENCODER CIRCUIT (IC-2AT only) IC1 is @ standard 12 key two-tone encoder which is compatible with any telephone system. When a key is pushed, IC1 oscillates 3.6795MHz with X1, and its signal is divided depending on the pushed key, and 4 pair of tones is put out from Pin 16. At this time, Pin 10 of IC1 puts out Hevel signal, and this is sed to mute the mic amplifior 3-4-3 TONE-BURST GENERATOR CIRCUIT (IC-2E only) When the TONE CALL switch is depressed, 023's base is grounded through R56 and D6, and the set is, ‘turned in the transmit mode. At the same time, 33's base is also grounded through RB3, and 033 is turned ON and supplies a voltage to IC3. 1C3 consists of a crystal oscillator and dividers. X2 oscillates at 7.168MHz, which is divided by 4096. ‘The 1750H2 tone is put out from Pin 4 of IC3 and fed to the mic amplifier circuit through R77, level adjust trimmer. SECTION 4 BLOCK DIAGRAM i vonanos £ | i SECTION 5 INSIDE VIEWS MAIN UNIT SIDE Thumbwhee! Switches C2 (BAS16 AF Power Amp) L2~L4 (RX Band-Pass Filter) FI1 (10.695MHz Crystal Filter) 11 (MC3357 IF Circuit IC) L? (Quadrature Coil) FI2 (455KHz Ceramic Filter) X1 (10,240MHz 2nd LO Crystal) R77 (Tone Signal Level Adjust) Two-Tone Encoder Connector R71 (Deviation Adjust) $1 (PTT Switch) Tone Generator circuit: (IC-2E Only) PLL UNIT SIDE $3 RF POWER SWITCH $1 DUPLEX/SIMPLEX SWITCH $2 DUPLEX MODE SWITCH C91 (Trimmer) C90 (Trimmer) L8 (X3 OKHz Frequency Adjust) Q13 (PA 2801947) L12(X3 +5KHz Frequency Adjust) L7 (X2 OKHz Frequency Adjust) C86 (Trimmer) 85 (Trimmer) L9 (X4 OKHz Frequency Adjust L10 (X5 OKHz Frequency Adjust) L14 (X6 +5KHz Frequency Adjust) L13 (X4 +5KHz Frequency Adjust} XS (34.85MHz PLL — Duplex LO Crystal) X4 (35, 15MHz PLL + Duplex LO Crystal) X3 (35.00MHz PLL Simplex LO Crystal) 2 (32.32625MHz PLL RX LO Crystal) L11 (X2+5KHz Frequency Adjust} L15 - L16 (PLL LO Output Filter) ‘Thumbwheel Switch Connector: 1C1 (TC9122 Programmable Divider). 1C2 (TC5081 Phese Detector) IC3 (TC5OB2L Oscillator/Divider) %1 (5.12MHz Reference Frequency Crystal) 7 L17 - L18 (RX LO Band-Pass Filter) Q12 (Driver 2862053) L21 + L22 (TX Band-Pass Filter) L3 (VCO Free-Run Frequency Adjust) VCO Gircuit L19- L20 (TX BandPass Filter) SECTION 6 MECHANICAL PARTS AND DISASSEMBLY 6-1 DISASSEMBLY OF THE CASES 1. Turn the power switch off and remove the power pack. 2. Remove two screws @) on the rear panel and four screws on the bottom as shown inthe figure. SLIDING GUIDE 2 3. Remove the front panel as shown in the figure. At this time, be sure not to damage the engaged parts at the top (circled with dotted lines). open the bottom slightly and @ slide the front panel down: wards. REAR PANEL FRONT PANEL \ 4, Slide the PTT Button upward, and then remove the rear panel. 6-2 DISASSEMBLY OF UNITS FRONT PANEL 2AIZE 30222 2aT 30227 REAR PANEL 30228 PTT BUTTON M2x12 @Round head Serow x2 To see the printed sides of the PC boards, open the chassis by removing two screws ©located above and below the PTT spring. cHassis A, 8 ‘90224 © b= M24 Flat head screw MAIN UNIT PLL UNIT MAIN UNIT PTT SPRING (PARTS SIDE) , (PRINTED SIDE) (PRINTED SIDE) © b= Max4® Flathead screw CONTACT HOLDER, CONTACT SPRING “737 41780 6-3 TOP PANEL CONSTRUCTION AND PART NAMES FRONT PLATE sy A IC2A/AT: 41739 (¢-00606) 259 NUT. 35 NUT TT” tc: 417391C-00652) Moxa ‘Bat head serow x 4 |—ToP PANEL 30221 Tb] —cnassis a, 8 leks sHiFT SW sW0567-01-310| POWER SW HsW056701-310 aL +eceoano 1 | eats ae — A 2 (peneeeneceeeel | THUMEWHEEL SW sa Hs u07601-150 ‘ATMA2062 43 Hs yo7s9-01-050, = TOP PANEL, ‘30221 s—cHassis A, 8 30224 Pe soanp Base 6-4 VOL/SQL CONTROLS AND BNC CONNECTOR ASSEMBLY KNOBS (29) / 7 ais ete fh SS Nr Tor panet Nc RM——> WASHERS. “\—enassis a, 890224 WASHER. enc NUT. Leo / SLe-26UR vou IC-2A/AT: VRIORIOKA 1C2E: VN24R.SNAI11-10KA ff sar vio tox PC BOARD 8-415, 6-5 PTT SPRING ASSEMBLY (HOW TO REPLACE PTT SPRING) ae 1. The PTT spring is soldered at its top as shown in the figure. 2. Remove the old spring by heating the soldered point. 3. Solder the hole at the top of the new spring. 4, Make sure that the new spring is soldered on parallel to the chassis. err Spring a7, 6-6 UNIT BOTTOM ASSEMBLY (BOTTOM VIEW) (HOW TO REPLACE CONTACT SPRING) Remove the sliding guide by removing the four screws as shown, Remove the contact spring by removing the two screws as shown. Set the new contact spring so that the split and of the spring is on the positive side and the other end on the negative side. 4, Tighten the two screws. cheb wzsnure? fo Ao] | mt SLIOING GUIDE (A) lo] -———- 4. CONTACT SPRING i “a1780 SPRING WASHER . Masxs ; masxe Biers IC-2A/AT ONLY ® (EUR)>1IC-2E ONLY PLL UNIT EF UNIT = SWITCH BOARD = VR BOARD au _$0u 0m = BATTERY CONTACT BOARD = FLEXIBLE BOARD a ae we az ox +o TOUCH TONE UNIT @ IC-2AT ONLY Lil MIETET EBT “EI i bl MUTE TONE OUT [TOUCH TONE UNIT] (IC-2AT only) REF. NO. an [ | | Ici x1 R41 C1 c2 a) | | _DESCRIPTION | PART NO. Ic $2559 Crystal 3.579545MHz HC/43U Resistor 1M R10 Ceramic | 10P 50V Ceramic 0.001 50V Connector | 3024-04CH Key Switch KHG PC Board | B-416C - L SECTION 9 VOLTAGE CHARTS TRANSISTORS VOLTAGE CHART ‘© Measuring instrument is a SOKQ/V multimeter. ‘TRANSMIT RECEIVE UNIT Zz s BASE | MAIN COLLECTOR BASE | COLLECTOR [EMITTER | REMARKS or or SOURCE GND RF Amp 19, 16 | RF Amp____ — ist Mixer ] GND 1st IF Amp 0. 5. ist IF Amp [TR Switch lolejojolojojo GND [TR Switch GND “T/R Switch. 5.0 “T/R Switch [4a T/R Switch “T/R Switch, { ‘Noise Detector ‘SQL CLOSED/SQL OPENED ‘Squelch Control Squelch Control [T/R Switch Regulator Regulator Regulator Indicator Control Indicator Control lolol # jojolol glo! | ‘Lojolo 0 ‘T/R Switch IC-2AJAT only | i 0784 TT/R Switch IC2A/AT only | ‘GND. 1C-2A 2T only PLL eco [C28 only, ‘VCO, FM Mod. Buffer Amp Buffer Amp PLL Mixer el Converter Multiplier _| Buffer Amp | ‘Multiplier Buffer Amp Driver Power Amp IC’S VOLTAGE CHART (© Measuring instrument is a 50KS2/V multimeter. IN TRANSMIT MODE | No, —| MAS , wr Tp2le]e[s le] ae] [ola [i [va [alse [ie [wr fie] “MARS wan [11 JoJo Jojo jo lo lo Jo jo oto [aolo Jo lool o cz ojo fo [o | |0 jo jojo ies [oa] 14] 168 oo : 1c any [ter |s0}s0f0 [o jo [0 [0 |o lo |o|4alo|4alo lo | 0 [0 [awl f= 145MHz ica 0 [4a] 12|50|80|0 jo [24 eo ves |oa|t4] 18/0 [50 |0|2A]2A |a0) 1 - Toucn Tone | ict /ea]s7)ea[ea|6a/amjo lesjer/o]o fo wale TAT ony IN RECEIVE MODE unit rwetwiwl rewanns [ea col 20 = MAIN S01 FEN cain IC2E ony fa { ne @ lo [0 [ow] —¥= vase Pu eu | [Touch Tone | oo fo fo jo fo [o jo jo ofo fo I ~TC-2AT oniy | IC-2E MAIN UNIT VOLTAGE CHART (RECEIVE) =) Ee ANT Lo a3 ot . +5 OF] T+s OF SEND © RS vec MUTE O- sPTO ar sp @— Fy SPE © T EXT MIC O IN MIC @ Q prr oF 15 GND O- Leo OJ AF our SQL OUT SaL IN AF IN SP our TONE SW ‘MoD ouT IC-2E MAIN UNIT VOLTAGE CHART (TRANSMIT) “o) Eh 1 I iii I TW 2 = 0 aw ' +5 O7! j82 se L = a3 TS O14tg 7 SEND O- pata) peor Rts O vec O- ‘MUTE O- Ft oe | sP SPE ” ET HICO INMIC PIT © | ¢ o To lo ? ict 2) ay 1!) | ola___] AF our SQL our SQL IN AF IN SP OUT TONE SW ‘MoD OUT IC-2A MAIN UNIT VOLTAGE CHART (RECEIVE) SPE EXTMIC O INMIC © moa} GND O- + Lep O—____ t AF ouT eas ha I ; O Sal our s 6 7g ]Se Hy—O saw (22. a I l2r|z0 ‘O AFIN ‘O SP ouT TONE oUT MUTE TONE +6 IC-2A MAIN UNIT VOLTAGE CHART (TRANSMIT) EXTMICO INMIC © st prt © 1 ¥ GND O- Led O——___ AF ouT y —O sat our ° 1 Tr oA SQLIN lo X ‘O AF IN SP OUT Eolaeo TONE OUT MUTE Ee TONE T+6 | GND O mop our PPBPEBPBoOOO PLL UNIT VOLTAGE CHART (RECEIVE) PLL UNIT VOLTAGE CHART (TRANSMIT) SECTION 10 TROUBLE SHOOTING NO POWER ON (starr) Cheek Citas oF terminal F018 couecto voltage (MAIN unit) rove han 33 OK, but cannot recive. ves Check 017, 219, 020, Da ete, of MAIN Burned or opened Ravof MAIN ome” 10-1 LOCK FAILURE C starr) Relerto “NO POWER ‘Check voltage of 1C3, LL un. Detective Xt CLL unio. Detective X 2 LE unio. YES Check vol GET Detective 1C1 cunt ‘NO, but cannot Fesotve i 10-2 NO RECEPTION START Replace the wires of reser the Fock failed. Refer 0] BOCK FAILURE Fees vous ‘tan ims? Defective 08 Lb uni). Text HAIN unity ‘ooitating? [esha ennot Defective C2 GHAIN unt). Detective Xt Send the wet to dealer Betertne xt {COnt service contr 10-3 NO TRANSMIT RF POWER. (starr) Check for, opened iio sha ector ind MAIN wal YES stiice oltage at O13 Gotccor LE nity we ves: ves Cheek D17 and ANT Locks faed. Refer to LOCK FAILURE? Defective 08 GL unk Porat, Deteetve Q12 etree Bateing oer aeae Detective D16, C90, or 10-4 SECTION 11 IC SPECIFICATIONS TC-9122P (BCD PROGRAMMABLE COUNTER) MAXIMUM RATINGS (Ta = 25°C) SYMBOL | _ DESCRIPTION RATINGS _| UNIT ‘Yoo Supply Voltage 10 v vin Input Voltage -03~Voo+03 | V Torr —_| Operating Temperature =30~ 75 °c Tete | Storage Temperature =ss~ias | °c PIN CONNECTION BLOCK DIAGRAM W-1 MC-3357 (LOW POWER FM IF) MAXIMUM RATINGS (Ta = 25°C) SYMBOL DESCRIPTION RATINGS —_| UNIT vee ‘Supply Voltage (MAX) 12 ‘voc vee Operating Supply Voltage 4108 ‘voc VIN Input Voltage 10 VRMs [Torr | Operating Temperature ~30~+70 °C Tsta | Storage Temperature —65~4150 | °C BLOCK DIAGRAM “asamne Fitter PIN CONNECTION aenevr orese a [ijono sex ourrurfl uooure vee Fal san cor et fig'sou. meur ecourtna | [ilru.ourmer ourrut| Fa ru. mur UA, ee mcr arr 1-2 TC-5081 (PHASE COMPARATOR) MAXIMUM RATINGS (Ta= 25°C) SYMBOL DESCRIPTION RATINGS UNIT ‘Vp> ‘Supply Voltage 10 v vin Input Voltage -03~Voo103 | V Torr Operating Temperature -30~ 75 °c TstR ‘Storage Temperature -35~ 125 °c PIN CONNECTION : eheng gi 3 $8 2°" 3 < 2 TC-5082 (OSCILLATOR AND 10 STAGE DIVIDER) MAXIMUM RATINGS (Ta = 25°C) SYMBOL DESCRIPTION RATINGS UNIT Yoo ‘Supply Voltage 10 v Vin Input Voltage 0.3 ~Vop 40.3 v Torr Operating Temperature -30~ 75 °c TstR ‘Storage Temperature. -55~ 125 °c PIN CONNECTION oo eee x BA-526 (700mW AMPLIFIER) MAXIMUM RATINGS (Ta = 25°C) SYMBOL DESCRIPTION RATINGS UNIT vec | Supply Volge 9 v Pa | Permisible Disipaton 700 | aw TOPR Operating Temperature 10 ~ +65 o Tare | Stonge Temperature Tomes PIN CONNECTION 123456789 1-3 SECTION 12 PARTS LIST (EF UNIT) [MAIN UNIT] REF.NO. | DESCRIPTION | PART NO. DESCRIPTION PART NO. 1 LeD SLC-26UR Transistor —_ | 2802458-GR Transistor | 25C2458-GR RI VRIOR10KA Transistor | 25A1048-Y (ic2A/aT) 028 | Transistor —_| 28C2458.GR \VIN24R-5N4111-10KA 029 | Transistor —_—| 28¢2458-GR (1c2e) 030 | Transistor | 28C2458-GR R2 VRIOR10KB | (IC2A/AT only) 031 | Transistor | 25A1015-Y 1 4470p BOV (IC-2A/AT only) c2 470P «OV. 032 | Transistor | 28¢2458-GR a 1sP SOV (IC-2A/AT only) | 033 | Transistor | 2SA1015- a BNC-RM | (IC-2E only) 2 | Hs0296-01-150 | B 44SJ0289-01.050 o1 Diode 181555 | D2 Diode 181855 st ‘ATMA-206-°2 3 Zener wz-081 sz HSW0567-01-310 D4 Zener ¥z.0458 33 145W0567-01-310 DS Diode 181555 (IC-2A/AT only) Dé Diode 181565 (1C2E only) Pt 45°08 mean | en Monolithic X*3| toms FIZ Ceramic Filter | CFU4S5E2 Bt B384c 82 [B415A xt Crystal | 10.240MH2 He18/T a x2 | Crystal 7.168MH2 HC18/T (1C-2E only) (MAIN UNIT] u Ls160 ] a ts-160 REF.NO. |Description! PARTNO. || {2 rei 11 Ic Mc3357 u“ 1s160 tc2 ic A526 ts Ls-159 Ics ic ‘TC5OB2P (IC-2E only) u ts158 a1 Transistor | 282026 ey Sees a2 Transistor | 2826680 ee Ae a3 FET 2SK192-Y ee SO eae [rein | eae ts sem oe eekctey) R6 220) ELRIO a7 28¢2458-6R 7 47K3_ ELRIO ae ecaieecal RB 27K-3 ELRIO ca rari Ro 330K ELRI0 oie rcuneanl R10 10KJ ELRIO an 28A1048-Y ) [an 15K ELRIO Q12 | Transistor | -2SC2458-GR ie pg) ead O13 | Transistor. | 28A1048-Y | a ere EL I0 Q14 | Transistor | 28C2458-GR ne a as Transistor | 28C2458-GR a} KS R10 Q16 | Transistor | 288562-C ele) puctntel av | FET 28k192-¥ at eee eLatO) Q18 | Transistor | 288562-¢ Bie pr JE Erni Q19 | Transistor | 282458-GR ee de etni 020 | Transistor —| 282458-GR nae 22K ELBIO 021 | Transistor | 281048: ae arm unO, 022 | Transistor | 28A1048-Y fs peace 023 | Transistor ‘| 2SA1048-Y ne poke eno 024 =| Transistor | 28¢2458-GR bees hod Goal (WC-2A/AT only) £26 eee [MAIN UNIT] [MAIN UNIT] REF.NO, | DESCRIPTION PART NO. REF.NO. | DESCRIPTION | PART NO. R27 10K ELRI0 a Ceramic ea Sov al R28 4.7KS ELRIO c2 Ceramic | 3P s0V R29 473 ELRIO a Ceramic | 100P=—= SOV | R30 68KJ ELRIO a Ceramic 470? 5OV | R31 22KS ELRIO cs Ceramic 470? SOV R32 10K ELRIO 6 Ceramic 10P SOV. R34 18K ELRIO 7 Geramie 10P BV R35 1OKJ ELRIO ce Ceramic 035 Sov R36 47K) R10 | c9 035P —s0V R37 22K-3 ELRI0 | | cto =P ov R38 22K ELRIO low | ‘SSABX1E472M. R39 3305 ELRIO 12 ‘SS45X1E472M Rao 33KJ ELRIO cn 4p SOV Rat 47K-J ELRIO cis 0.001 Sov R42 [224 ELRIO 16 SS45X1E472M a3 2.7K-J ELRIO 617 | Tantalum Tour 63v Rag 33028 C18 | Barrier Lay | SS45x16472M RAB 470-3 ELRIO C19 | Ceramic 0.001 Sov } RAG 22Ks ELRIO C20 | Ceramic 47 SOV a7 4705 ELRIO Cat | Ceramic 120 OV RAB 220K-3 ELRI0 C22 | Barrier Lay | O1uF 12 Rag 56K ELRIO C23 | Electrolytic © | OF 6 SOV AK R50 330 ELRI 624 | Ceramic 1oPBOV. AK R5t 10K ELRIO | | C25 | Barrier Lay | ss45x1E392M R52 33K-J ELRIO || C26 Electrolytic | 0.2qF SOV AK. R53 100K ELRIO || C27 | Electrolytic | 0.2auF SOV. AK | (IC-2A/AT only) 628 | Coramic 0.001 Sov REA | Resistor 150K-J ELRI0 29 | Ceramic 0.001 s0v {IC2A/AT only) 30 | Ceramic 0.001 50V R55 | Resistor 22K-J ELRIO 631 | Coramic 33p sv R58 | Resistor 68K.) ELRIO 632 | Corami 0.001 Sov R57 | Resistor 120K-J. ELRI0 | 633 | Electrolytic || 4.7uF = a5V_ RZ R58 | Resistor 4703 ELRIO | C34 | Coramic | a70P = BV | R59 | Resistor 4.7K-S ELRIO 35 Electrolytic || 33uF SOV. «REZ | REO | Resistor 33K-J ELRIO C36 | Electrolytic || O47uF SOV. -RCZ R61 | Resistor 22KS ELRIO 37 — | Electrolytic || uF = SOV. CZ R62 —_| Resistor 10KJ ELRIO 38 | Electrolytic || uF SOV. {IC2A/ATY 39 | Electrolytic ©| 19uF = teV_RCZ 33K-J ELR10 (IC2E) 640 | Ceramic 0.001 Sov R63. | Resistor 335° ELRIO cat Electrolytic | 0.47F SOV RC2 Rea | Resistor 1KJ ELRIO C42 | Electrolytic || 1HF = 16V__-RC2 R65 | Resistor =| 2.2K-J._ ELRIO 643 | Coramic 0.001 Sov (ic2a/at) | | C44 | Electrolytic | 100F == 10V. MS | 47K-J ELR10 (1-26) C45 | Electrolytic | 47uF_ —10V_ MS Res | Resistor 22K ELRIO C48 | Electrolytic | 100uF«10V. MS R67 —_| Resistor 22K ELRIO 47 | Ceramic 0.001 Sov R68 | Resistor 1KS ELRIO C48 | Electrolytic | 47uF = 28V. MS Reo | Resistor 82KJ ELRIO 49 | Ceramic =| 470 = SOV R70 | Resistor 47K _ELRIO C50 | Electrolytic || 0.22uF © SOV. AK R71 | Trimmer WHS5I2A 10K 51 | Ceramic 470? SOV R75 | Resistor 39KJ RIO C52 | Electrolytic | 100uF = 10V. MS. (IC2A/AT only) 653 | Ceramic 470? SOV R76 | Resistor 10KJ RIO 54 | Electrolytic || 100uF tov MS | (IC-2A/AT only) 655 | Electrolytic || 10uF = t6V_RCZ R77 | Trimmer WHSS12A 4.7K 656 | Electrol O47uF SOV. REZ | wc2avany 57 | Electrolytic || 10uF tev. RC2 WHSSIZA. 10K (10-26) 58 | Barrier Lay | SS45x1E103M R78 | Resistor 47K-J ELRIO | 659 | Ceramic 470? 50V (IC2A/AT only) 60 | Ceramic =| 470P- = BV. R79 | Resistor 33K ELRI0 1 | Ceramic 470? 50V FBO | Resistor 47K3 ELRIO 062 | Electrolytic | uF = SOV. RCZ Rai | Resistor 1KJ—ELRIO 63 | Ceramic 0.001 Sov R82 —_| Resistor 22K-J ELRIO cea | Mylar 0.0027 s0v RES Resistor 22K3 ELRIO 85 | Mylar 0.0047 s0V (ICE only) 068 | Ceramic 100P SOV 12-2 [MAIN UNIT} [PLL UNIT] PART NO, REF.NO.| DESCRIPTION PART NO. AEF. NO, | DESCRIPTION 87 | Electrolytic [tu SOV. RZ tr | Choke L118 ceo | Electrolytic Our SOV AK L2 | Choke, LR-77 (1C-2E onty) 3 Coil 18.88 c70 | Baier Lay | ss4extE472M a Choke Lw20 cn | Ceramic 10P BV ts Choke 20 4 (1C2E only) ts Choke | tR-79 72 | Coramic 10P BV u Coil | Le-90 (IC-2E only) Bs Coil | LB-89 c73 | Ceramic 47 SOV i L889 (1C-2E only) uo | L689 cr Electrolytic 10QuF 16V C2 bun | LB-92 (IC-2A/AT only) U2 | LB-91 75 | Electrolytic |04%uUF SOV. CZ 13 | Coil L691 (IC-2A/AT only) La | Coil 18-91 76 | Coramic 470? OV 15 ts160 | {IC-2A/AT only) } | ue ts-160 u7 LS-160 st Switeh TWNo301 Ls Ls-160 Lie ts-160 81 PC Board B-391C ] | L20 LS-160 lL. — ™ _ 21 | LS-160 122 LS-160 [PLL UNIT] jas | tat? Las LAt34 REFNO. | DESCRIPTION pantno. | |t24 | Call act ter Ic Te9122P 126 | Coit Lat 12 | ic | Tes081P 127 | Choke R78 1c3 Ic TC5082P-GL | 28 Coit LA136 1 | 29 Coil LA135, ai FET (2SK192-Y | 30 Coil LA143 a2 Transistor | 2SC2668-0 ust Choke LR77 03 | Transistor | 2526680 132 | Choke ura 4 | Transistor | 28c2668-0 | } os | | 28c945-R at Deteted os 282026 Ro Resistor ATK ELRIO a7 28¢26680 RS. Resistor 47K-J ELRIO a8 Transistor | 2862026 Ra Resistor 1OKJ ELRIO 09 Transistor ‘| 2526680 RS Resistor 4703 R10 a10 | Transistor | 28C2458-6R Re Resistor 10K) ELRI0 Qi | Transistor =| 2s0383TM R7 Resistor | 100K-J. ELRI0 Q12 | Transistor | 282083 RS Resistor | A.7KS ELRIO 013 | Transistor | 281947 Ro Resistor 2203 ELRIO 014 | Transistor | 25A1048-Y | R10 22K- ELRIO pRyW 470-5 ELRI0 03 Varactor Diode | 18V50 Riz 33K-J ELRIO Da Diode 18863 R13 120K-J ELRIO bs 181555 R14 22KS ELRIO D6 18853 R15 2s ELRIO D7 18853 R16 10KJ ELRIO De 48853 RI7 22K) RIO be 48883 R18 220K-3 ELRI0 Dio 18883 ea) 4703 ELRIO pit | asss3. R20 47KJ ELRIO p12 18853 Rat 47K: ELRIO Di3 | tssea R22 | 47K ELRIO ba | 1181556 R23 22K-J ELRIO os | 181208 R28 22K-J ELRIO p16 | 15883 R25 22K) ELRIO o17 | 13853 R26 22K4 ELRIO pis 181855 R27 22KJ ELRIO R28 | Resistor 22K) ELRIO xt | 5.12000MHz HC18/T | R29 | Resistor 22K3 ELRIO x2 | 3232750MH2 HC18/T R30 | Resistor 22K ELRIO x3 | 36.00125MHz HC18/T R31 Resistor | 22K-J ELRIO x4 35.15125Miiz HoIe/T | | R32 | Resistor © | 22K ELRIO x6 34.86125MHz HC18/T l 12-3 [PLL UNIT] {PLL UNIT] | REF. No. | DESCRIPTION | PART NO, [ REF.No. | DescatPrion | PART NO. [pas | Resistor 1K) ELRIO | cas [ss Sov R34—_| Resistor 33K) ELRIO cas 3p SOV | R35 | Resistor 474 ELRIO | C46 | Ceramic ap 50V | RIG | Resistoe 4.7KJ ELRIO Ceramic esp 50V R37_—_| Resistor 473 ELRIO Ceramic sep SOV R38 | Resistor 82KI ELRIO Ceramic ea SOV R39 | Resistor 33K3 ELRIO | Geramie 0.001 Sov R40 | Resistor 82K ELRIO 0.001 Sov R41 | Resistor 473 ELRIO | sep SOV R42 —_| Resistor 10K ELRIO 2p SOV R43 Resistor 1804 ELRIO | sep 5OV Rag | Resistor 4703 ELRIO 0.001 Sov RAS | Resistor 273 ELRIO 47P SOV R46 | Resistor 473 ELRIO =P Sov R47 | Resistor 47.3 ELRIO 5p 50V Raa_—_| Resistor 473 ELRIO 001 Sov R49—_| Resistor 22) ELRIO 0.001 Sov R50 | Resistor |e2y ELRI0 4m cov R52 | Resistor 223 ELRIO 2 BO R53_—_| Resistor | 3305 ELRI0 5p Sov R54 | Resistor 18KJ ELRIO 001 50v R55 | Deleted [1 sov R56 | Resistor 100K-J ELRI0 0.001 s0v R57 | Resistor 22K-J ELRI0 470? 60V 0.001 Sov Jc Caramie 0.001 Sov Electrolytic | 4.7uF —-95V_ REZ 2 0.001 Sov Ceramic 10P BV iz 0.001 BOV Ceramic 0.35P — 50V os 0.001 s0V Ceramic 107 50V 5 0.001 Sov | Ceramic 0.001 Sov ce 001 Sov Ceramic 470? 50V 7 001 s0v | | Coram 47° BOV cs jo001 sav Ceramic 470? = -50V oo 0.001 Sov | Ceramic wor s0v 10 0.001 Sov Ceramic sp —50V en 0.001 Sov Ceram 10P BV 12 [0.001 Sov Ceramic 470P SOV. C13 | Tantalum | CS15E1H 2R2M Ceramic 470? SOV C14 | Barrier Lay | SS45X1E103M Ceramic 47P SOV C15 | Electrolytic | 100F TeV RCZ Ceramic 470P SOV C16 | Ceramic 3P s0v Ceramic 470? OV C17 | Ceramic =| 470P- BV. Trimmer MCVS001H200 max20P | cia Ceramic 470P SOV. Trimmer | MCV60D1H100 max10P- 620 | Ceramic SIP BO Ceramie 1p BV | c21 | Electroiytic || 100uF TOV MS Electrolytic | wF — SOV_-RC2 622 | Ceramic 470P SOV | Ceramic 470P_ SOV 623 | Ceramic 7p 50V | | Trimmer MCV5001H100 max10P C24 | Ceramic 470? SOV | Trimmer MCVE0V1H200 max20P C25 | Ceramic top SOV. (Wu) Ceramic 470P— SOV 626 | Ceramic P s0v Ceramic 10P SOV 27 Caramie |33P SOV (Us) | Coramic 100P SOV cz. | 3p sOV Ceramic 33 50V 29 0.001 Sov Geramie 00P §=—50V 30 | 0.001 Sov Ceramic c ov ot 2p SOV Ceramic = 27 SOV. cz sop BOV Caramie 470P_— SOV 33 SS45X1E472M Electrolytic | O.47HF = SOV. REZ | @s 3p 5OV | 36 0.001 Sov | Switch | Hswos67.01-310 37 SS45X16472M | Switeh #4Sw0567-01-310 38 0.001 Sov Switch H5W0567-01:310 9 | Electrolytic | 100uF —10V. MS | | 40 | Barrier Lay | SS45X1E472M B1 | PC Board 83900 41 | Corami 0.001 Sov 42 | Coram 15P BV 12-4 wvuovid DUWW3HOS B/LWY/We-DI “eo/0U snOWR WweUIeAGIAL| UD 70) _e6uouo 0} joe/qns syueuodwoo ewios daLVYOdUOONI WOOL WOOL

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