3.
4 Design of Base Plate
3.4.1 Design of Base Plate C1
Portion
Considered for
plate design
X (+)
Mx (-)
(+)Mz (-)
Z
CHECK FOR SIZE OF BASE PLATE C1
Node No. 964 Load Case 112
Axial Load P 1150 kN
Factored Moment about X-axis, Mpx 380 kNm
Factored Moment about Z-axis, Mpz 15 kNm
Horizontal Force along X- axis , Fx 15.6 kN
Horizontal Force along Z- axis , Fz 85 kN
Length of base plate along X-axis, Lbp 1200 mm
Width of base plate along Z- axis, Bpb 1200 mm
Depth of column along X-axis , Dx 800 mm
Depth of column along Z-axis , Dz 800 mm
Distance betn. edge of base pl.& cl. of bolt, e d 100 mm
Ultimate stress of bolt in tension stf 470 N/mm2
Yield stress of bolt fyb 295 N/mm2
Characteristic compressive strength of concrete,fck 25 N/mm2
Permissible stress in conc. in bearing, scc 14.06 N/mm2
No Increase in permissible stress in LSD 1
Max Bearing Pressure, smax =P/A+6xMx/(Lbp2 x Bbp )+6xMz/(Lbp x Bbp2) 2.18 N/mm2
Min Bearing Pressure, smin =P/A-6xMx/(Lbp2 x Bbp )-6xMz/(Lbp x Bbp2) -0.58 N/mm2
Remarks Base Plate Size is O.K.
2 X 660MW LANCO VIDARBHA TPP LITL-008-CVE-104-R-0101 Sheet
REV B
Design of UCB PART1 #REF!
DESIGN OF BOLT
P
Mx
t
Bpb
Y1/3 100 mm
Y1
con
T
C
Calculation of bolt along Z- axis
Node No. 964 Load Case 112
B
Axial force,AP 1150 kN
Moment about X-axis, Mx 380 kNm
Moment about Z-axis, Mz 15 kNm
Horizontal Force along X- axis , Fx 15.6 kN
Horizontal Force along Z- axis , Fz 85 kN
Max Bearing Pressure, smax =P/A+6xMx/(Lbp x Bbp2 ) 2.12 N/mm2
Min Bearing Pressure, smin =P/A-6xMx/(Lbp x Bbp2 ) -0.52 N/mm2
Distance Y1 = smax x Bpb/ (smax + smin) 963.64 mm
Distance betn. cl. of base pl. & cg. of comp. Force,
Y 2 = B / 2 - Y1 / 3 278.79 mm
Lever arm, Y3 = Bpb - ed - Y1 / 3 778.79 mm
Tension (Taking moment about Compression line)
T=((Mx+Fzxt - P x Y 2) / Y3 78.01 kN
Remarks bolt required
Dia of bolt 40 mm
Gross area provided 1257 mm2
Net area provided 1006 mm2
Tensile capacity of each bolt based on tensile strength 337105 N
Tensile capacity of each bolt based on concrete break out failure 10872949 N
So, Effective Tensile capacity 337105 N
No. of bolt per side 1.00 nos
2 X 660MW LANCO VIDARBHA TPP Sheet
LITL-008-CVE-104-R-0101 REV B
Design of UCB #REF!
LENGTH OF BOLT
Length of bolt provided 2700 mm
DESIGN OF STIFFNER PLATE
The stiffner palte is first checked against local buckling assuming a 25 mm
thick stiffner palte
Fy 325 N/mm2 Ts 25 mm
Gusset outstand
Outstand length 200 mm
D/Ts 8< 11.93
Average height of the stiffner plate should be less than 298.20 mm
Smaller height 250 mm
Higher height 325 mm
So average height 287.5 mm < 298.20 mm OK
The stiffner is semi compact section
distace between flange to edge of base plate 200 mm
distance between stiffner plate 288 mm
The shear on the stiffner plate 62784 N 62.78 KN
Shear capacity 1385969 N 1386.0 kN OK
0.6*Vd 831.58 > 62.78 KN
So the moment capacity will not get reduced by the effect of shear.
Bending moment 0 Nmm 0.00 KNm
Bending capacity 130030776.515152 Nmm 130.03 KNm OK
Hence the size of the stiffenr plate is satisfactory.
Weld connecting column-gusset-base plate
Load on weld 593.75 KN
Assuming an 6 mm weld Weld size 10 mm
Length of the weld 5026 mm
Load per mm 0.12 kN/mm
Weld capacity 1519.59 1.52 kN/mm OK
Thickness of the base plate
Three sides fixed
Thickness of the base plate 40 mm
for stiffner plate connected to flange
Plate dimension (three edge fixed)a 288 b 200
cofficient from roarks b beta 3 1.01
From Roark's chart (Table 11.4) str 55.045 N/mm 2
a/b 1.44
Strength of the base plate 354.55 N/mm 2
OK
2 X 660MW LANCO VIDARBHA TPP Sheet
LITL-008-CVE-104-R-0101 REV B
Design of UCB #REF!
for stiffner plate connected to web
Plate dimension (three edge fixed)a 169 b 275.5
cofficient from roarks b beta 3 0.19 a/b 0.61343013
From Roark's chart (TablStress 19.64868 N/mm2
Strength of the base plate 354.55 N/mm2 OK
Shear capacity of Bolt 218386.2 N 218.39 KN
when the bolts will be in compression, they will be eefective in shear
Total capacity 218.39 KN > 85 OK
Bolt subjected to cobined shear and tension
Vsb Factored shear force acting on the 10.63 kN
Vdb Design shear capacity 218.39 kN
Tb Factored tensile force acting on th 19.50 kN
Tdb Design tension capacity 337.10 kN
So, Interaction ratio 0.01 < 1 OK
2 X 660MW LANCO VIDARBHA TPP Sheet
LITL-008-CVE-104-R-0101 REV B
Design of UCB #REF!
3.4 Design of Base Plate
3.4.1 Design of Base Plate C1
Portion
Considered for
plate design
X (+)
Mx (-)
(+)Mz (-)
Z
CHECK FOR SIZE OF BASE PLATE C1
Node No. 990 Load Case 129
Axial Load P 4503 kN
Factored Moment about X-axis, Mpx 514 kNm
Factored Moment about Z-axis, Mpz 2430 kNm
Horizontal Force along X- axis , Fx 600 kN
Horizontal Force along Z- axis , Fz 724 kN
Length of base plate along X-axis, Lbp 1200 mm
Width of base plate along Z- axis, Bpb 1200 mm
Depth of column along X-axis , Dx 800 mm
Depth of column along Z-axis , Dz 500 mm
Distance betn. edge of base pl.& cl. of bolt, e d 100 mm
Ultimate stress of bolt in tension stf 470 N/mm2
Yield stress of bolt fyb 295 N/mm2
Characteristic compressive strength of concrete,fck 25 N/mm2
Permissible stress in conc. in bearing, scc 14.06 N/mm2
No Increase in permissible stress in LSD 1
Max Bearing Pressure, smax =P/A+6xMx/(Lbp2 x Bbp )+6xMz/(Lbp x Bbp2) 13.36 N/mm2
Min Bearing Pressure, smin =P/A-6xMx/(Lbp2 x Bbp )-6xMz/(Lbp x Bbp2) -7.11 N/mm2
Remarks Base Plate Size is O.K.
2 X 660MW LANCO VIDARBHA TPP LITL-008-CVE-104-R-0101 Sheet
REV B
Design of UCB PART1 #REF!
DESIGN OF BOLT
P
Mz
t
Bpb
Y1/3 100 mm
Y1
con
T
A B
C
Calculation of bolt along Z- axis
Node No. 990 Load Case 129
Axial force, P 4503 kN
Moment about X-axis, Mx 514 kNm
Moment about Z-axis, Mz 2430 kNm
Horizontal Force along X- axis , Fx 600 kN
Horizontal Force along Z- axis , Fz 724 kN
Max Bearing Pressure, smax =P/A+6xMx/(Lbp x Bbp2 ) 11.54 N/mm2
Min Bearing Pressure, smin =P/A-6xMx/(Lbp x Bbp2 ) -5.28 N/mm2
Distance Y1 = smax x Bpb/ (smax + smin) 823.31 mm
Distance betn. cl. of base pl. & cg. of comp. Force,
Y 2 = B / 2 - Y1 / 3 325.57 mm
Lever arm, Y3 = Bpb - ed - Y1 / 3 825.57 mm
Tension (Taking moment about Compression line)
T=((Mx+Fzxt - P x Y 2) / Y3 1179.26 kN
Remarks bolt required
Dia of bolt 40 mm
Gross area provided 1257 mm2
Net area provided 1006 mm2
Tensile capacity of each bolt based on tensile strength 337105 N
Tensile capacity of each bolt based on concrete break out failure 10872949 N
So, Effective Tensile capacity 337105 N
No. of bolt per side 4.00 nos
2 X 660MW LANCO VIDARBHA TPP Sheet
LITL-008-CVE-104-R-0101 REV B
Design of UCB #REF!
DESIGN OF STIFFNER PLATE
The stiffner palte is first checked against local buckling assuming a 25 mm
thick stiffner palte
Fy 325 N/mm2 Ts 25 mm
Gusset outstand
Outstand length 200 mm
D/Ts 8< 11.93
Average height of the stiffner plate should be less than 298.20 mm
Smaller height 250 mm
Higher height 325 mm
So average height 287.5 mm < 298.20 mm OK
The stiffner is semi compact section
distace between flange to edge of base plate 200 mm
distance between stiffner plate 263 mm
The shear on the stiffner plate 613009 N 613.01 KN
Shear capacity 1385969 N 1386.0 kN OK
0.6*Vd 831.58 > 613.01 KN
So the moment capacity will not get reduced by the effect of shear.
Bending moment 64291811.1111111 Nmm 64.29 KNm
Bending capacity 130030776.515152 Nmm 130.03 KNm OK
Hence the size of the stiffenr plate is satisfactory.
Weld connecting column-gusset-base plate
Load on weld 7111.50 KN
Assuming an 6 mm weld Weld size 10 mm
Length of the weld 4976 mm
Load per mm 1.43 kN/mm
Weld capacity 1519.59 1.52 kN/mm OK
Thickness of the base plate
Three sides fixed
Thickness of the base plate 40 mm
for stiffner plate connected to flange
Plate dimension (three edge fixed)a 263 b 200
cofficient from roarks b beta 3 0.71894
From Roark's chart (Table 11.4) str 240.126 N/mm2 a/b 1.315
Strength of the base plate 354.55 N/mm 2
OK
2 X 660MW LANCO VIDARBHA TPP Sheet
LITL-008-CVE-104-R-0101 REV B
Design of UCB #REF!
for stiffner plate connected to web
Plate dimension (three edge fixed)a 169 b 275.5
cofficient from roarks b beta 3 0.213 a/b 0.613
From Roark's chart (TablStress 135.2489 N/mm2
Strength of the base plate 354.55 N/mm2 OK
Shear capacity of Bolt 218386.2 N 218.39 KN
when the bolts will be in compression, they will be eefective in shear
Total capacity 873.54 KN > 724 OK
Bolt subjected to cobined shear and tension
Vsb Factored shear force acting on the 90.50 kN
Vdb Design shear capacity 218.39 kN
Tb Factored tensile force acting on th 294.82 kN
Tdb Design tension capacity 337.10 kN
So, Interaction ratio 0.94 < 1 OK
2 X 660MW LANCO VIDARBHA TPP Sheet
LITL-008-CVE-104-R-0101 REV B
Design of UCB #REF!
3.4 Design of Base Plate
3.4.1 Design of Base Plate C1
Portion
Considered for
plate design
X (+)
Mx (-)
(+)Mz (-)
Z
CHECK FOR SIZE OF BASE PLATE C1
Node No. 983 Load Case 129
Axial Load P 4076 kN
Factored Moment about X-axis, Mpx 1657 kNm
Factored Moment about Z-axis, Mpz 12 kNm
Horizontal Force along X- axis , Fx 10 kN
Horizontal Force along Z- axis , Fz 412 kN
Length of base plate along X-axis, Lbp 1200 mm
Width of base plate along Z- axis, Bpb 1200 mm
Depth of column along X-axis , Dx 800 mm
Depth of column along Z-axis , Dz 800 mm
Distance betn. edge of base pl.& cl. of bolt, e d 100 mm
Ultimate stress of bolt in tension stf 470 N/mm2
Yield stress of bolt fyb 295 N/mm2
Characteristic compressive strength of concrete,fck 25 N/mm2
Permissible stress in conc. in bearing, scc 13.125 N/mm2
No Increase in permissible stress in LSD 1
Max Bearing Pressure, smax =P/A+6xMx/(Lbp x Bbp )+6xMz/(Lbp x Bbp )
2 2
8.65 N/mm2
Min Bearing Pressure, smin =P/A-6xMx/(Lbp2 x Bbp )-6xMz/(Lbp x Bbp2) -2.99 N/mm2
Remarks Base Plate Size is O.K.
2 X 660MW LANCO VIDARBHA TPP LITL-008-CVE-104-R-0101 Sheet
REV B
Design of UCB PART1 #REF!
DESIGN OF BOLT
P
Mz
t
Bpb
Y1/3 100 mm
Y1
con
T
A B
C
Calculation of bolt along X- axis
Node No. 983 Load Case 129
Axial force, P 4076 kN
Moment about X-axis, Mx 1657 kNm
Moment about Z-axis, Mz 12 kNm
Horizontal Force along X- axis , Fx 10 kN
Horizontal Force along Z- axis , Fz 412 kN
Max Bearing Pressure, smax =P/A+6xMx/(Lbp x Bbp2 ) 8.57 N/mm2
Min Bearing Pressure, smin =P/A-6xMx/(Lbp x Bbp2 ) -2.91 N/mm2
Distance Y1 = smax x Bpb/ (smax + smin) 895.82 mm
Distance betn. cl. of base pl. & cg. of comp. Force,
Y 2 = B / 2 - Y1 / 3 301.4 mm
Lever arm, Y3 = Bpb - ed - Y1 / 3 801.4 mm
Tension (Taking moment about Compression line)
T=((Mx+Fzxt - P x Y 2) / Y3 542.91 kN
Remarks bolt required
Dia of bolt 40 mm
Gross area provided 1257 mm2
Net area provided 1006 mm2
Tensile capacity of each bolt based on tensile strength 337105 N
Tensile capacity of each bolt based on concrete break out failure 3632593 N
So, Effective Tensile capacity 337105 N
No. of bolt per side 2.00 nos
2 X 660MW LANCO VIDARBHA TPP Sheet
LITL-008-CVE-104-R-0101 REV B
Design of UCB #REF!
DESIGN OF STIFFNER PLATE
The stiffner palte is first checked against local buckling assuming a 25 mm
thick stiffner palte
Fy 325 N/mm2 Ts 25 mm
Gusset outstand
Outstand length 200 mm
D/Ts 8< 11.93
Average height of the stiffner plate should be less than 298.20 mm
Smaller height 250 mm
Higher height 325 mm
So average height 287.5 mm < 298.20 mm OK
The stiffner is semi compact section
distace between flange to edge of base plate 200 mm
distance between stiffner plate 138 mm
The shear on the stiffner plate 211968 N 211.97 KN
Shear capacity 1385969 N 1386.0 kN OK
0.6*Vd 831.58 > 211.97 KN
So the moment capacity will not get reduced by the effect of shear.
Bending moment 22089200 Nmm 22.09 KNm
Bending capacity 130030776.515152 Nmm 130.03 KNm OK
Hence the size of the stiffenr plate is satisfactory.
Weld connecting column-gusset-base plate
Load on weld 4109.25 KN
Assuming an 6 mm weld Weld size 10 mm
Length of the weld 4726 mm
Load per mm 0.87 kN/mm
Weld capacity 1519.59 1.52 kN/mm OK
Thickness of the base plate
Three sides fixed
Thickness of the base plate 30 mm
for stiffner plate connected to flange
Plate dimension (three edge fixed)a 138 b 200
cofficient from roarks b beta 3 0.1644
From Roark's chart (Table 11.4) str63.20267 N/mm2 a/b 0.69
Strength of the base plate 354.55 N/mm 2
OK
2 X 660MW LANCO VIDARBHA TPP Sheet
LITL-008-CVE-104-R-0101 REV B
Design of UCB #REF!
for stiffner plate connected to web
Plate dimension (three edge fixed)a 188 b 200
cofficient from roarks b beta 3 0.34 a/b 0.94
From Roark's chart (TablStress 130.7111 N/mm 2
Strength of the base plate 354.55 N/mm2 OK
Shear capacity of Bolt 218386.2 N 218.39 KN
when the bolts will be in compression, they will be eefective in shear
Total capacity 436.77 KN > 412 OK
Bolt subjected to cobined shear and tension
Vsb Factored shear force acting on the 51.50 kN
Vdb Design shear capacity 218.39 kN
Tb Factored tensile force acting on th 135.73 kN
Tdb Design tension capacity 337.10 kN
So, Interaction ratio 0.22 < 1 OK
2 X 660MW LANCO VIDARBHA TPP Sheet
LITL-008-CVE-104-R-0101 REV B
Design of UCB #REF!
3.4 Design of Base Plate
3.4.1 Design of Base Plate C1
Portion
Considered for
plate design
X (+)
Mx (-)
Mz (-)
Z (+)
CHECK FOR SIZE OF BASE PLATE C1
Node No. 1956 Load Case 129
Axial Load P -3215 kN
Factored Moment about X-axis, Mpx -172 kNm
Factored Moment about Z-axis, Mpz -0.484 kNm
Horizontal Force along X- axis , Fx 6.633 kN
Horizontal Force along Z- axis , Fz 44.882 kN
Length of base plate along X-axis, Lbp 1200 mm
Width of base plate along Z- axis, Bpb 1200 mm
Depth of column along X-axis , Dx 800 mm
Depth of column along Z-axis , Dz 400 mm
Distance betn. edge of base pl.& cl. of bolt, e d 100 mm
Ultimate stress of bolt in tension stf 470 N/mm2
Yield stress of bolt fyb 295 N/mm2
Characteristic compressive strength of concrete,fck 25 N/mm2
Permissible stress in conc. in bearing, scc 14.0625 N/mm2
No Increase in permissible stress in LSD 1
Max Bearing Pressure, smax =P/A+6xMx/(Lbp2 x Bbp )+6xMz/(Lbp x Bbp2) -2.83 N/mm2
Min Bearing Pressure, smin =P/A-6xMx/(Lbp2 x Bbp )-6xMz/(Lbp x Bbp2) -1.64 N/mm2
Remarks Base Plate Size is O.K.
2 X 660MW LANCO VIDARBHA TPP LITL-008-CVE-104-R-0101 Sheet
REV B
Design of UCB PART1 #REF!
DESIGN OF BOLT
Calculation of bolt along X- axis
Node No. 1956 Load Case 129
Axial force, P -3215 kN
Moment about X-axis, Mx -172 kNm
Moment about Z-axis, Mz -0.484 kNm
Horizontal Force along X- axis , Fx 6.633 kN
Horizontal Force along Z- axis , Fz 44.882 kN
Max Bearing Pressure, smax =P/A+6xMx/(Lbp x Bbp2 ) -1.64 N/mm2
Min Bearing Pressure, smin =P/A-6xMx/(Lbp x Bbp2 ) -2.84 N/mm2
Assume No. of bolt per side 4.00 nos
Tension in one side single bolt due to moment -43000 N
Tension in single bolt due to Axial tension in column -267916.7 N
Tension on each bolt 310916.67 N
Dia of bolt 40 mm
Gross area provided 1257 mm2
Net area provided 1006 mm2
Tensile capacity of each bolt based on tensile strength 337105 N
Tensile capacity of each bolt based on concrete break out failure 9687500 N
So, Effective Tensile capacity of each bolt 337105 N
Remarks Bolt capacity satisfied
DESIGN OF STIFFNER PLATE
The stiffner palte is first checked against local buckling assuming a 25 mm
thick stiffner palte
Fy 325 N/mm2 Ts 25 mm
Gusset outstand
Outstand length 200 mm
D/Ts 8< 11.93
Average height of the stiffner plate should be less than 298.20 mm
Smaller height 250 mm
Higher height 325 mm
So average height 287.5 mm < 298.20 mm OK
2 X 660MW LANCO VIDARBHA TPP Sheet
LITL-008-CVE-104-R-0101 REV B
Design of UCB #REF!
The stiffner is semi compact section
distace between flange to edge of base plate 283.5 mm
distance between stiffner plate 169 mm
The shear on the stiffner plate -128855 N -128.85 KN
Shear capacity 1385969 N 1386.0 kN OK
0.6*Vd 831.58 > -128.85 KN
So the moment capacity will not get reduced by the effect of shear.
Bending moment -18583374 Nmm -18.58 KNm
Bending capacity 130030777 Nmm 130.03 KNm OK
Hence the size of the stiffenr plate is satisfactory.
Weld connecting column-gusset-base plate
Load on weld 2037.50 KN
Assuming an 6 mm weld Weld size 10 mm
Length of the weld 4639 mm
Load per mm 0.44 kN/mm
Weld capacity 1519.59 1.52 kN/mm OK
Thickness of the base plate
Three sides fixed
Thickness of the base plate 30 mm
for stiffner plate connected to flange
Plate dimension (three edge fixed)a 169 b 283.5
cofficient from roarks b beta 3 0.224
From Roark's chart (Table 11.4) str -56.73 N/mm 2
a/b 0.596
Strength of the base plate 354.55 N/mm 2
OK
for stiffner plate connected to web
Plate dimension (three edge fixed)a 169 b 283.5
cofficient from roarks b beta 3 0.22448325 a/b 0.60
From Roark's chart (TablStress -56.7328 N/mm2
Strength of the base plate 354.55 N/mm2 OK
Shear capacity of Bolt 218386.2 N 218.39 KN
when the bolts will be in compression, they will be eefective in shear
Total capacity 873.54 KN > 44.882 OK
Bolt subjected to cobined shear and tension
Vsb Factored shear force acting on the 5.61 kN
Vdb Design shear capacity 218.39 kN
Tb Factored tensile force acting on th 310.92 kN
Tdb Design tension capacity 337.10 kN
So, Interaction ratio 0.85 < 1 OK
2 X 660MW LANCO VIDARBHA TPP Sheet
LITL-008-CVE-104-R-0101 REV B
Design of UCB #REF!
3.4 Design of Base Plate
3.4.1 Design of Base Plate C1
Portion
Considered for
plate design
X (+)
Mx (-)
(+)Mz (-)
Z
CHECK FOR SIZE OF BASE PLATE C1
Node No. 990 Load Case 128
Axial Load P 1491.1
Factored Moment about X-axis, Mpx -2.4
Factored Moment about Z-axis, Mpz 1196.3
Horizontal Force along X- axis , Fx 260.5
Horizontal Force along Z- axis , Fz 0.8
Length of base plate along X-axis, Lbp 900
Width of base plate along Z- axis, Bpb 1400
Depth of column along X-axis , Dx 800
Depth of column along Z-axis , Dz 500
Distance betn. edge of base pl.& cl. of bolt, e d 100
Ultimate stress of bolt in tension stf 470
Yield stress of bolt fyb 295
Characteristic compressive strength of concrete,fck 25
Permissible stress in conc. in bearing, scc 15.03
No Increase in permissible stress in LSD 1
Max Bearing Pressure, smax =P/A+6xMx/(Lbp2 x Bbp )+6xMz/(Lbp x Bbp2) 7.49
Min Bearing Pressure, smin =P/A-6xMx/(Lbp2 x Bbp )-6xMz/(Lbp x Bbp2) -5.12
Remarks Base Plate Size is O.K.
2 X 660MW LANCO VIDARBHA TPP LITL-008-CVE-104-R-0101 Sheet
REV
Design of UCB PART1 #REF!
DESIGN OF BOLT
P
Mz
t
Bpb
Y1/3 100 mm
Y1
con
T
A B
C
Calculation of bolt along Z- axis
Node No. 990 Load Case 128
Axial force, P 1491.1
Moment about X-axis, Mx -2.4
Moment about Z-axis, Mz 1196.3
Horizontal Force along X- axis , Fx 260.5
Horizontal Force along Z- axis , Fz 0.8
Max Bearing Pressure, smax =P/A+6xMx/(Lbp x Bbp2 ) 5.24
Min Bearing Pressure, smin =P/A-6xMx/(Lbp x Bbp2 ) -2.88
Distance Y1 = smax x Bpb/ (smax + smin) 903.45
Distance betn. cl. of base pl. & cg. of comp. Force,
Y 2 = B / 2 - Y1 / 3 398.86
Lever arm, Y3 = Bpb - ed - Y1 / 3 998.86
Tension (Taking moment about Compression line)
T=((Mx+Fzxt - P x Y 2) / Y3 606.47
Remarks bolt required
Dia of bolt 40
Gross area provided 1257
Net area provided 1006
Tensile capacity of each bolt based on tensile strength 337105
Tensile capacity of each bolt based on concrete break out failure 4059698
So, Effective Tensile capacity 337105
No. of bolt per side 2.00
2 X 660MW LANCO VIDARBHA TPP Sheet
LITL-008-CVE-104-R-0101 REV
Design of UCB #REF!
LENGTH OF BOLT
Length of bolt provided 1400
DESIGN OF STIFFNER PLATE
The stiffner palte is first checked against local buckling assuming a 25 mm
thick stiffner palte
Fy 325 N/mm2 Ts 25 mm
Gusset outstand
Outstand length 200 mm
D/Ts 8< 11.93
Average height of the stiffner plate should be less than 298.20 mm
Smaller height 250 mm
Higher height 325 mm
So average height 287.5 mm < 298.20 mm
The stiffner is semi compact section
distace between flange to edge of base plate 300.5 mm
distance between stiffner plate 188 mm
The shear on the stiffner plate 346685 N 346.69 KN
Shear capacity 1385969 N 1386.0 kN
0.6*Vd 831.58 > 346.69 KN
So the moment capacity will not get reduced by the effect of shear.
Bending moment 55918587 Nmm 55.92 KNm
Bending capacity 130030777 Nmm 130.03 KNm
Hence the size of the stiffenr plate is satisfactory.
Weld connecting column-gusset-base plate
Load on weld 3138.22 KN
Assuming an 6 mm weld Weld size 10 mm
Length of the weld 5429 mm
Load per mm 0.58 kN/mm
Weld capacity 1519.59 1.52 kN/mm OK
Thickness of the base plate
Three sides fixed
Thickness of the base plate 30 mm
for stiffner plate connected to flange
Plate dimension (three edge fixed)a 188 b 300.5
cofficient from roarks b beta 3 0.20560067
From Roark's chart (Table 11.4) str154.5086 N/mm2 a/b 0.62562396
Strength of the base plate 354.55 N/mm 2
OK
2 X 660MW LANCO VIDARBHA TPP Sheet
LITL-008-CVE-104-R-0101 REV
Design of UCB #REF!
for stiffner plate connected to web
Plate dimension (three edge fixed)a 169 b 175
cofficient from roarks b beta 3 0.317 a/b 0.97
From Roark's chart (TablStress 80.75676 N/mm 2
Strength of the base plate 354.55 N/mm2 OK
Shear capacity of Bolt 218386.2 N 218.39 KN
when the bolts will be in compression, they will be eefective in shear
Total capacity 436.77 KN > 260.55 OK
Bolt subjected to cobined shear and tension
Vsb Factored shear force acting on the 0.10 kN
Vdb Design shear capacity 218.39 kN
Tb Factored tensile force acting on th 151.62 kN
Tdb Design tension capacity 337.10 kN
So, Interaction ratio 0.20 < 1
2 X 660MW LANCO VIDARBHA TPP Sheet
LITL-008-CVE-104-R-0101 REV
Design of UCB #REF!
128
kN
kNm
kNm
kN
kN
mm
mm
mm
mm
mm
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
N/mm2
Size is O.K.
B
128
kN
kNm
kNm
kN
kN
N/mm2
N/mm2
mm
mm
mm
kN
mm
mm2
mm2
N
N
N
nos
B
mm
OK
OK
OK
B
OK
B
3.4 Design of Base Plate
3.4.1 Design of Base Plate C1
Portion
Considered for
plate design
X (+)
Mx (-)
(+)Mz (-)
Z
CHECK FOR SIZE OF BASE PLATE C1
Node No. 990 Load Case 129
Axial Load P 1150.0 kN
Factored Moment about X-axis, Mpx 380.0 kNm
Factored Moment about Z-axis, Mpz 15.0 kNm
Horizontal Force along X- axis , Fx 15.0 kN
Horizontal Force along Z- axis , Fz -85.0 kN
Length of base plate along X-axis, Lbp 900 mm
Width of base plate along Z- axis, Bpb 1400 mm
Depth of column along X-axis , Dx 800 mm
Depth of column along Z-axis , Dz 500 mm
Distance betn. edge of base pl.& cl. of bolt, e d 100 mm
Ultimate stress of bolt in tension stf 470 N/mm2
Yield stress of bolt fyb 295 N/mm2
Characteristic compressive strength of concrete,fck 25 N/mm2
Permissible stress in conc. in bearing, scc 15.03 N/mm2
No Increase in permissible stress in LSD 1
Max Bearing Pressure, smax =P/A+6xMx/(Lbp2 x Bbp )+6xMz/(Lbp x Bbp2) 2.28 N/mm2
Min Bearing Pressure, smin =P/A-6xMx/(Lbp2 x Bbp )-6xMz/(Lbp x Bbp2) -0.46 N/mm2
Remarks Base Plate Size is O.K.
2 X 660MW LANCO VIDARBHA TPP LITL-008-CVE-104-R-0101 Sheet
REV B
Design of UCB PART1 #REF!
DESIGN OF BOLT
P
Mx
t
Bpb
Y1/3 100 mm
Y1
con
T
A B
C
Calculation of bolt along Z- axis
Node No. 990 Load Case 128
Axial force, P 1150.0 kN
Moment about X-axis, Mx 380.0 kNm
Moment about Z-axis, Mz 15.0 kNm
Horizontal Force along X- axis , Fx 15.0 kN
Horizontal Force along Z- axis , Fz -85.0 kN
Max Bearing Pressure, smax =P/A+6xMx/(Lbp x Bbp2 ) 2.21 N/mm2
Min Bearing Pressure, smin =P/A-6xMx/(Lbp x Bbp2 ) -0.39 N/mm2
Distance Y1 = smax x Bpb/ (smax + smin) 765.00 mm
Distance betn. cl. of base pl. & cg. of comp. Force,
Y 2 = B / 2 - Y1 / 3 195 mm
Lever arm, Y3 = Bpb - ed - Y1 / 3 545 mm
Tension (Taking moment about Compression line)
T=((Mx+Fzxt - P x Y 2) / Y3 283.29 kN
Remarks bolt required
Dia of bolt 40 mm
Gross area provided 1257 mm2
Net area provided 1006 mm2
Tensile capacity of each bolt based on tensile strength 337105 N
Tensile capacity of each bolt based on concrete break out failure 4059698 N
So, Effective Tensile capacity 337105 N
No. of bolt per side 1.00 nos
2 X 660MW LANCO VIDARBHA TPP Sheet
LITL-008-CVE-104-R-0101 REV B
Design of UCB #REF!
LENGTH OF BOLT
Length of bolt provided 1400 mm
DESIGN OF STIFFNER PLATE
The stiffner palte is first checked against local buckling assuming a 25 mm
thick stiffner palte
Fy 325 N/mm2 Ts 25 mm
Gusset outstand
Outstand length 200 mm
D/Ts 8< 11.93
Average height of the stiffner plate should be less than 298.20 mm
Smaller height 250 mm
Higher height 325 mm
So average height 287.5 mm < 298.20 mm OK
The stiffner is semi compact section
distace between web side stiffner to edge of base plate 175 mm
distance between stiffner plate 169 mm
The shear on the stiffner plate 59552.55 N 59.55 KN
Shear capacity 1385969 N 1386.0 kN OK
0.6*Vd 831.58 > 59.55 KN
So the moment capacity will not get reduced by the effect of shear.
Bending moment 5440636 Nmm 5.44 KNm
Bending capacity 130030777 Nmm 130.03 KNm OK
Hence the size of the stiffenr plate is satisfactory.
Weld connecting column-gusset-base plate
Load on weld 1335.00 KN
Assuming an 6 mm weld Weld size 10 mm
Length of the weld 4638 mm
Load per mm 0.29 kN/mm
Weld capacity 1519.59 1.52 kN/mm OK
Thickness of the base plate
Three sides fixed
Thickness of the base plate 30 mm
for stiffner plate connected to webstiffner
Plate dimension (three edge fixed)a 169 b 175
cofficient from roarks b beta 3 0.31685714
From Roark's chart (Table 11.4) str24.58283 N/mm2 a/b 0.96571429
Strength of the base plate 354.55 N/mm 2
OK
2 X 660MW LANCO VIDARBHA TPP Sheet
LITL-008-CVE-104-R-0101 REV B
Design of UCB #REF!
for stiffner plate connected to flange
Plate dimension (three edge fixed)a 169 b 175
cofficient from roarks b beta 3 0.317 a/b 0.97
From Roark's chart (TablStress 24.58283 N/mm2
Strength of the base plate 354.55 N/mm2 OK
Shear capacity of Bolt 218386.2 N 218.39 KN
when the bolts will be in compression, they will be eefective in shear
Total capacity 218.39 KN > 15 OK
Bolt subjected to cobined shear and tension
Vsb Factored shear force acting on the 10.63 kN
Vdb Design shear capacity 218.39 kN
Tb Factored tensile force acting on th 70.82 kN
Tdb Design tension capacity 337.10 kN
So, Interaction ratio 0.05 < 1 OK
2 X 660MW LANCO VIDARBHA TPP Sheet
LITL-008-CVE-104-R-0101 REV B
Design of UCB #REF!
Sheet
REV A
Design of Anchor Bolt PART1 1
Design of Anchor Bolt: Rectangular bearing stress A
distribution is considered in this
analysis a
Calculation of Maximum Anchor Bolt Tension &
Identification of Governing Load Case:
B
Anchor Bolt (AB) Dia. d = 25 mm
No. of Anchor Bolt/side N = 3 Nos.
Size of Column: l= 600 mm
b= 210 mm
Length of Base Plate L = 900 mm
Width of Base Plate B = 500 mm L
C/C of Anchor Bolt A = 750 mm
Grade of concrete: fck = 25 Mpa
Max. bearing stress concrete pmax 11.25 N/mm2
Maximum Anchor Bolt Tension Tmax 103.33 kN
L/C
Maximum Effective Shear for Anchor
Bolt/ Shear Key Design Fmax kN
Refer Table 1 below
L/C
Governing Load Case for Base Plate Design : Load Case
On compression side:
On Bolt Tension Side:
Table 1:
Moment at
Bearing column Effective
Vertical Anchor Bolt
Moment M Contact face due to Shear
Node L/C FX (kN) Load FY FZ (kN) Length (Y1 Tension T (Fi)
(kNm) bearing
(kN) (kN)
in mm) compressio (kN)
n (kNm)
1001 1 -35.59 -165.23 0.58 2.48 0.00 28.64 0.00
2 -6.02 -130.88 -37.21 -175.10 0.00 99.63 0.00
3 11.80 248.85 2.19 5.11 858.92 0.00 2.65
4 4.75 118.24 0.66 1.52 874.31 0.00 2.60
5 0.32 6.03 0.02 0.05 883.41 0.00 2.58
6 0.04 0.87 0.52 1.22 0.33 0.34 5.06
7 -0.01 -0.18 0.10 0.23 0.00 0.13 0.00
8 -0.03 -0.51 0.22 -0.37 0.00 0.25 0.00
9 -32.53 -93.66 0.14 0.56 0.00 15.86 0.00
10 -32.52 -93.64 0.14 0.56 0.00 15.86 0.00
11 32.51 93.57 -0.15 -0.58 900.00 0.00 2.53
12 32.52 93.59 -0.15 -0.57 900.00 0.00 2.53
13 -1.01 -22.55 -9.40 -36.20 0.00 19.85 0.00
14 -1.00 -22.53 -9.39 -36.19 0.00 19.84 0.00
15 0.99 20.40 6.16 28.92 7.92 8.04 5.04
Sheet
REV A
Design of Anchor Bolt PART1 1
16 0.99 20.43 Rectangular
6.16 bearing stress
28.92 7.92 8.04 5.04
distribution is considered in this
101 17.70 373.28 3.29
analysis 7.67 858.93 0.00 2.65
102 25.34 560.59 4.86 11.30 859.67 0.00 2.64
103 25.29 559.49 4.42 10.26 863.32 0.00 2.63
104 25.27 559.14 4.54 9.63 865.56 0.00 2.63
105 0.76 392.45 4.08 9.64 850.90 0.00 2.67
106 0.77 392.47 4.08 9.64 850.89 0.00 2.67
107 39.79 504.79 3.91 8.95 864.52 0.00 2.63
108 39.79 504.81 3.91 8.96 864.51 0.00 2.63
109 19.68 435.12 -1.64 -12.42 900.00 0.00 2.53
110 19.68 435.14 -1.64 -12.42 900.00 0.00 2.53
111 20.87 460.89 7.70 26.65 784.36 0.00 2.86
112 20.87 460.91 7.70 26.65 784.36 0.00 2.86
113 0.71 391.35 3.64 8.59 856.09 0.00 2.65
114 0.71 391.37 3.64 8.60 856.07 0.00 2.65
115 39.74 503.69 3.46 7.91 868.58 0.00 2.62
116 39.74 503.71 3.46 7.92 868.57 0.00 2.62
117 19.62 434.02 -2.09 -13.46 900.00 0.00 2.53
118 19.63 434.03 -2.08 -13.46 900.00 0.00 2.53
119 20.82 459.79 7.25 25.61 788.62 0.00 2.84
120 20.82 459.81 7.25 25.61 788.61 0.00 2.84
121 0.69 391.00 3.76 7.96 859.28 0.00 2.65
122 0.69 391.02 3.76 7.96 859.28 0.00 2.65
123 39.71 503.34 3.59 7.28 871.08 0.00 2.61
124 39.72 503.36 3.59 7.28 871.07 0.00 2.61
125 19.60 433.67 -1.96 -14.10 900.00 0.00 2.53
126 19.61 433.69 -1.96 -14.09 900.00 0.00 2.53
127 20.80 459.44 7.37 24.97 791.29 0.00 2.84
128 20.80 459.46 7.38 24.98 791.28 0.00 2.84
129 -1.45 342.28 4.32 10.73 837.31 0.00 2.71
130 41.25 540.56 3.63 7.75 871.33 0.00 2.61
131 16.29 362.89 -18.35 -95.82 51.58 -24.24 4.92
132 23.52 519.95 26.30 114.30 69.58 -42.85 4.87
133 -1.50 341.18 3.88 9.69 843.21 0.00 2.69
134 41.20 539.46 3.18 6.71 875.13 0.00 2.60
135 16.24 361.79 -18.79 -96.86 51.73 -23.60 4.92
136 23.46 518.85 25.85 113.26 69.24 -43.13 4.87
137 -1.52 340.83 4.00 9.05 846.87 0.00 2.68
138 41.18 539.11 3.31 6.07 877.47 0.00 2.59
139 16.21 361.44 -18.67 -97.49 51.84 -23.27 4.92
140 23.44 518.50 25.98 112.62 69.06 -43.35 4.87
141 -18.77 335.81 3.89 9.34 844.40 0.00 2.69
142 -18.77 335.83 3.90 9.34 844.38 0.00 2.69
143 59.27 560.48 3.54 7.97 871.55 0.00 2.61
Sheet
REV A
Design of Anchor Bolt PART1 1
144 59.28 560.51 Rectangular
3.55 bearing stress
7.98 871.53 0.00 2.61
distribution is considered in this
145 19.05 421.14 -7.55
analysis -34.77 900.00 0.00 2.53
146 19.06 421.17 -7.54 -34.77 900.00 0.00 2.53
147 21.44 472.69 11.12 43.36 716.53 0.00 3.05
148 21.45 472.71 11.12 43.37 716.52 0.00 3.05
149 -18.80 335.25 3.67 8.81 847.45 0.00 2.68
150 -18.80 335.28 3.67 8.82 847.42 0.00 2.68
151 59.25 559.93 3.32 7.45 873.40 0.00 2.61
152 59.25 559.95 3.32 7.45 873.38 0.00 2.61
153 19.03 420.58 -7.77 -35.30 900.00 0.00 2.53
154 19.03 420.61 -7.77 -35.29 900.00 0.00 2.53
155 21.42 472.13 10.89 42.84 718.55 0.00 3.04
156 21.42 472.16 10.90 42.84 718.53 0.00 3.04
157 -18.81 335.07 3.73 8.49 849.33 0.00 2.67
158 -18.81 335.10 3.73 8.50 849.30 0.00 2.67
159 59.24 559.75 3.38 7.13 874.53 0.00 2.60
160 59.24 559.78 3.39 7.13 874.51 0.00 2.60
161 19.01 420.41 -7.71 -35.62 900.00 0.00 2.53
162 19.02 420.44 -7.71 -35.61 900.00 0.00 2.53
163 21.40 471.95 10.96 42.52 719.83 0.00 3.04
164 21.41 471.98 10.96 42.52 719.82 0.00 3.04
165 -22.82 242.69 4.40 11.58 804.54 0.00 2.80
166 62.59 639.25 3.01 5.62 882.41 0.00 2.58
167 12.65 283.91 -40.94 -201.51 69.27 35.25 4.87
168 27.11 598.03 48.35 218.72 101.73 -8.60 4.78
169 -22.85 242.13 4.17 11.06 808.66 0.00 2.79
170 62.56 638.69 2.79 5.10 884.04 0.00 2.58
171 12.63 283.36 -41.17 -202.04 69.35 35.58 4.87
172 27.08 597.47 48.12 218.19 101.55 -8.75 4.78
173 -22.86 241.96 4.23 10.74 811.24 0.00 2.78
174 62.55 638.52 2.85 4.78 885.03 0.00 2.57
175 12.62 283.18 -41.11 -202.36 69.41 35.75 4.87
176 27.07 597.30 48.19 217.87 101.45 -8.87 4.78
177 -31.09 232.78 3.50 8.51 826.92 0.00 2.74
178 -31.08 232.82 3.50 8.51 826.88 0.00 2.74
179 66.47 513.63 3.06 6.80 873.51 0.00 2.61
180 66.48 513.67 3.07 6.81 873.48 0.00 2.61
181 16.19 339.45 -10.80 -46.63 900.00 0.00 2.53
182 16.20 339.49 -10.80 -46.62 900.00 0.00 2.53
183 19.18 403.88 12.53 51.04 647.26 0.00 3.24
184 19.19 403.92 12.53 51.05 647.25 0.00 3.24
185 -35.68 125.43 4.16 11.39 718.37 0.00 3.04
186 71.08 621.13 2.43 3.94 887.31 0.00 2.57
187 8.67 176.96 -52.52 -254.98 72.42 76.81 4.86
Sheet
REV A
Design of Anchor Bolt PART1 1
188 26.74 569.60 Rectangular
59.10 bearing stress
270.31 111.86 19.87 4.75
distribution is considered in this
189 -38.17 83.47 2.18
analysis 5.44 769.68 0.00 2.90
190 -38.16 83.51 2.19 5.45 769.57 0.00 2.90
191 59.39 364.32 1.74 3.74 879.49 0.00 2.59
192 59.40 364.35 1.75 3.74 879.45 0.00 2.59
193 9.11 190.14 -12.12 -49.70 26.50 -13.69 4.99
194 9.12 190.18 -12.11 -49.69 26.50 -13.70 4.99
195 12.10 254.57 11.21 47.97 31.51 -25.77 4.97
196 12.11 254.61 11.22 47.98 31.52 -25.78 4.97
197 -42.76 -23.88 2.84 8.33 0.00 7.68 0.00
198 64.00 471.82 1.11 0.88 896.29 0.00 2.54
199 1.59 27.64 -53.83 -258.04 60.02 103.33 4.89
200 19.66 420.29 57.78 267.24 97.29 42.32 4.79
Sheet
REV A
Design of Anchor Bolt PART1 1
Rectangular bearing stress
distribution is considered in this
analysis
Sheet
REV A
Design of Anchor Bolt PART1 1
Rectangular bearing stress
distribution is considered in this
analysis