Coating and Services

Interplan asset Integrity

 Why we need maintenance

Deterioration and breakdown of a coating system is generally Defects caused by leaking pipes above module
due to operating conditions and the micro-climates that deck
fluctuate or are differ from predictions
CAUSE - Operating Issues

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What is Interplan?

A comprehensive survey will provide

1. Planned and prioritised maintenance schedule

2. Records of what was painted and when

3. Bespoke coating specification to suit process & environment

4. Long term cost savings by reduction in maintenance frequency

Interplan Digital Transformation
• Digital transformation is • Companies are really looking
becoming common practice to get the best performance

• Drive the best revenue and

generate the most profit out
Transformation is greatly
influenced and improved with • Being able to predict failure of their existing assets.
the rolling out of : • Fix it before it happens
Predictive/cognitive analytics • Reduce downtime is really • Being able to assess coating
and intelligent automation the ideal goal to improve failure and fix it in time and
systems plant operations.’ therefore reduce downtime is
really the ideal goal to improve
plant operations by predictive
maintenance

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 1
Plan
Facility
Drawings

5 3rd Party QA
Inspection Data
2
Check Inspect
Visibility
Budgeting
Repair
Repair Plan
Plan
Monitoring

4 3
Repair Analyze

Marine & Protective Coatings | InterPlan Asset Integrity

Flow of data enabling reports from Drone data into Interplan
Drone data from the portal

Integrating with Interplan

Drone Inspect Flow

Fly Asset - Interplan & Customer interaction
Data/Image Inspect Report Defects
Capture Data/Images
Review Develop Asset
Defects Condition
Report
Interplan Inspection Flow (ground based)

Inspect Asset - Significant opportunity for

Inspect Report Defects
Data/Image integration Interplan survey to
Data/Images
Capture customer maintenance plan
What Does Our Coatings & Services Team Do

Providing the right people

• Utilizing our global network of Technical Service Representatives and maintenance specialists

• We are able to provide a comprehensive and far-reaching network of people wherever you are located.

Working with your team

• maintenance can be a complex subject, presenting different challenges for different members of your team.

• By providing a single point of contact we are able to work closely with you to ensure that we provide the best maintenance support for
your assets.

• Understanding the individual needs from your procurement team through to your maintenance engineers and safety management, we
offer you much more than just coatings.

Developing long term relationships

• whether you are an asset owner, a site manager or a painting contractor, we are there to offer support
Benefits To Our Customers

Safety
Knowledge of risk and safety
Recommendations concerning priority of problems areas
Detailed plant condition report

Cost Benefits
Recommendations for “cost effective maintenance” plans
Actual painting costs – clear focused scope of work
Administration – clear management / scope development and budgeting
Engineering assessment – better understanding of condition
Fewer corrosion related emergency repairs

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 Current Maintenance Practices Offshore

REACTIVE
• Patch up
• Poor equipment

• Non experienced personnel

• Temporary jobs

• Operate to failure
• Expensive
• Dangerous

The Traditional Industry Practice

• An unplanned and costly plant shutdown to complete coating repair
• Repair is often hurried and patched up
• The results are temporary solutions which fail leading to safety and environmental disasters .
 Move to more predictive maintenance schedules

• Identifies safety issues

• Help Prioritize areas of importance
Predictive Maintenance Planning
• Ensuring a Long-Term Strategic Focus
• Maintenance Plan • Managing reliability & warranty expectations

• Scheduling of Time • Aid in development of scope of work

• Creating an asset protection Reliability Culture
• Allocating budgets
• Managing & Tracking Repair contracts
• Qualified Personnel • Managing Coating Lifecycle Cost
• Find & Unlock Maintenance dollars
• Check Previous actions
and act on Variants • Optimized maintenance intervals (Window of Opportunity)
• Quality information for better operation, accuracy of
measurement & control

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 Show the value of what we offer

Planning for a Successful Fabric Maintenance Campaign

What do I need to fix ?

How do I fix it ?

How much will it cost?

What order do I do it in?

How can I show progress & value?

When to paint the right thing at the right time

 Show the value of what we offer

Undertaking surveys

Provide an overview of the corrosion status

– Photograph and general assessment

Survey and report on coating & Corrosion condition

– Location (localized/widespread)
– Severity (percentage of area affected)
– Type of damage (e.g. cracking, blistering, oil & grease)
– Type of corrosion (e.g. Localized , corrosion under creep)

Survey and report on any mechanical damage

Strictly private & confidential

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Expressly for internal use only – not to be circulated to anyone outside AkzoNobel
Scope of interplan setup

Uploading the drawings

pre setting the inspection points even
before going onto the asset

Drawing types required for inspection

setup
• General Arrangement

• Plot plan

• Pipe layouts

• Equipment layout

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 Before finalizing any survey with the engineer

Time spent pre-survey.

Areas requiring no maintenance must be inspected
– Future proofing for future maintenance planning This includes
– Building a history of the facility undertake the walk- through for assessing
= Pre-survey assessment to understand size and complexity

Use the customer direction on detail and work to be Upload the drawings and create inspection points into Interplan
completed software
– we can Accurately estimate inspection points to understand = 4-5 weeks
the length of the survey
On site survey ,entering the detail for coating and corrosion condition
= ± 70 – 90 days for all modules, accommodation, helideck, engine
room, pump room and central pipe rack
Confirm how we will break the facility down
– Use the customer naming convention where possible
– Up to 5 levels (Facility – unit – block – level – item)
Final reports after the survey
= available on daily uploads using efficient WIFI
connection on completed inspections

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Time line on Fabric Maintenance on an FPSO
assessment 2014 – 2017
Estimated Paint usage

EST. PRIMER NEEDED EST. INTERMEDIATE

FPSO KIKEH Area -m² EST. TOP COAT NEEDED (LITRE)
(LITRE) NEEDED (LITRE)
Maintenance cycles 60,209 N/A N/A N/A
All M&R
Coating & m² m² m² 54,634 16,069 15,610 6,004
m² Total m²
Corrosion
No Maintenance
Planned Urgent High Risk -
Inspected
13,943 4,101 3,984 1,532
Maintenance maintenance Maintenance Immediate 4,977 1,464 1,422 547
9% 68% 29% 3%
2014
17,170 136,112 58,732 6,512 201,356
TOTAL m SURVEYED 73,554 21,634 16,345 9,194
34% 64% 35% 1%
2016 Paint usage calculation is based on m²
43,039 81,478 44,789 1,535 127,802 Total area of equipment
Current M&R 82% 74% 19% 7%
Status 60,209 54,634 13,943 4,977 73,554

Maintenance cycles

• Showing how much maintenance is completed in m²

• using level of severity ratings

• Indicating how many m² to completion

Protective Coatings
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Benefits in categorising

Ranking in ease of repairs

When planning maintenance – Interplan helps to prioritize by

• levels of corrosion severity

• Type of corrosion
• Location

Planning is made easier when identifying where to focus

• financial budget
• levels of risk
 Benefits of categorizing

FPSO Corrosion survey Substrate Coating

Inspected surface area 201 896 m²
42 555 (20%)
No work required in the near future

136 112 (64%)

Start M&R planning 3 – 6 month

Immediate work Budget requirement 34 725 (14%)

implement M&R Immediate
Maintenance
5116 (2%)
Safety Critical highest priority M&R

Estimate 39 841m² - for 19 940 Lt

requirement for immediate
immediate repairs maintenance

Estimated paint
requirement for
Total area M&R
designated for
M&R
Condition Assessment – Shown by m²
Maintenance Area - Shown by m²

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 What's in it for you?
• Identifies safety issues
• Prioritize areas of importance

• Cost optimization – reduce costs of M&R

• Ensuring a Long-Term Strategic Focus

• Key Deliverables at Project Completion & handover

• Manage reliability & warranty expectations

• Quality information for better operation, accuracy of measurement & control

• BOT – offers a blue print to owners for M&R upon asset transfer

Marine & Protective Coatings | InterPlan Asset Integrity

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Marine and Protective Coatings
Discussion