Pulsar MX: 5000 RT - UPS EXB RT - Extended Battery Transformer 5000
Pulsar MX: 5000 RT - UPS EXB RT - Extended Battery Transformer 5000
c o m
Pulsar MX
5000 RT — UPS
EXB RT — Extended Battery
Transformer 5000
Pulsar MX
Installation and User Manual
Revision History
Pulsar MX Installation and User Manual, 86-87050-00
86-87050-00 A01
Pulsar MX
86-87050-00 A01
Contents
Introduction ..........................................................................................................................1
Important Safety Instructions ..............................................................................................................2
Symbol Usage ..........................................................................................................................3
Presentation
1.1 Standard Positions..........................................................................................................1 — 1
1.2 Rear Panels ..................................................................................................................1 — 2
1.3 Display and Control Panel ............................................................................................1 — 3
1.4 Accessories for Rack Mount ..........................................................................................1 — 3
1.5 Extended Battery (EXB) ................................................................................................1 — 4
Installation
2.1 Unpacking and Contents Check ....................................................................................2 — 1
2.2 Internal Batteries Connection (Battery Start-Up)............................................................2 — 2
2.3 Installation in Tower Position ........................................................................................2 — 2
2.4 Installation in Rack Position............................................................................................2 — 3
2.5 Communication Ports ....................................................................................................2 — 5
2.6 Required Protective Devices and Cable Cross-Sections .............................................. 2 — 6
2.7 Hardwire Connection of Output Power Cable to UPS....................................................2 — 7
2.8 Connection to Output Receptacles ................................................................................2 — 8
2.9 Connection of Extended Battery Module, UPS, and Transformer ................................ 2 — 8
Operation
3.1 Initial Start-Up ................................................................................................................3 — 1
3.2 Final Start-Up Sequence ................................................................................................3 — 1
3.3 Operating Modes ..........................................................................................................3 — 2
3.4 Operation on Battery Power ..........................................................................................3 — 3
3.5 Return to Normal AC Source. ........................................................................................3 — 4
3.6 UPS Shutdown When AC Present ................................................................................3 — 4
3.7 UPS Shutdown When on Battery ..................................................................................3 — 4
Troubleshooting
5.1 Troubleshooting LEDS (21) and (22)..............................................................................5 — 1
5.2 Troubleshooting Not Requiring MGE Office Protection Systems ..................................5 — 2
5.3 Troubleshooting Requiring MGE Office Protection Systems After-Sales Support ........5 — 3
Maintenance
7.1 Hot Swapping the Power Sub-Module ...........................................................................7 — 1
7.2 Hot Swapping the Battery Sub-Module .........................................................................7 — 2
Appendices
Technical Specifications...............................................................................................................8 — 1
Glossary
Thank you for selecting an MGE Office Protection Systems product to protect your electrical equipment.
The Pulsar MX range has been designed with the utmost care.
We recommend that you take the time to read this manual to take full advantage of the many features of your UPS (Uninterruptible
Power System).
Warning: This is a class A UPS product. In a domestic environment, this product may cause radio interference, in which case, the
user may be required to take additional measures.
If the device must be installed in overvoltage category III or IV environments, additional upstream overvoltage protection must be
provided for.
Before installing Pulsar MX, please read the booklet on the required safety instructions. Then follow the indications in this manual.
To discover the entire range of MGE Office Protection Systems products and the options available for the Pulsar MX range, we
invite you to visit our web site at www.mgeops.com or contact your MGE Office Protection Systems representative.
Environmental protection
MGE Office Protection Systems has implemented an environmental-protection policy.
Products are developed according to an eco-design approach.
Substances
This product does not contain CFCs, HCFCs or asbestos.
Packing
To improve waste treatment and facilitate recycling, separate the various packing components.
◗ The cardboard we use comprises over 50% of recycled cardboard.
◗ Sacks and bags are made of polyethylene.
◗ Packing materials are recyclable and bear the appropriate identification symbol. 01
PET
Symbol 01
Material Abbreviation
number PET
Certification Standards
◗ IEEE 587-1980/ANSI C62.41 1980 Standards for Surge Withstand Ability
◗ FCC rules and regulations of Part 15, Subpart J, Class A
◗ UL listed under 1778, Standards for Uninterruptible Power Supply Equipment
◗ IEC 61000-4-2 (ESD): level 4
◗ IEC 61000-4-3 (Radiated field): level 3
◗ IEC 61000-4-4 (EFT): level 4
◗ IEC 61000-4-5 (Fast transients): level 4
◗ IEEE-C6241 Category B (ring wave)
◗ IEC 61000-4-6 (electromagnetic field)
◗ IEC 61000-4-8 (conducted magnetic field)
Safety of persons
◗ The system has its own power source (the battery). Consequently, the power outlets may be energized even if the systems is disconnected
from the AC power source.
◗ Dangerous voltage levels are present within the system. It should be opened exclusively by qualified service personnel.
◗ The system must be properly grounded.
◗ The battery supplied with the system contains small amounts of toxic materials. To avoid accidents, the directives listed below must be observed:
-Never burn the battery (risk of explosion).
-Do not attempt to open the battery (the electrolyte is dangerous for the eyes and skin).
-Comply with all applicable regulations for the disposal of the battery.
-Batteries constitute a danger (electrical shock, burns). The short-circuit current may be very high. Precautions must be taken for all handling:
remove watches, rings, bracelets and any other metal objects, use tools with insulated handles.
-Do not lay tools or metal parts on top of batteries.
Product Safety
◗ The UPS connection instructions and operation described in the manual must be followed in the indicated order.
◗ A protection circuit breaker must be installed upstream and be easily accessible. The system can be disconnected from the AC power source
by opening this circuit breaker.
◗ Check that the indications on the rating plate correspond to your AC powered system and to the actual electrical consumption of all the
equipment to be connected to the system.
◗ Never install the system near liquids or in an excessively damp environment.
◗ Never let a foreign body penetrate inside the system.
◗ Never block the ventilation grates of the system.
◗ Never expose the system to direct sunlight or source of heat.
◗ If the system must be stored prior to installation, storage must be in a dry place.
◗ The admissible storage temperature range is -20ºC to +40ºC.
Special Precautions
◗ All handling operations will require at least two people (unpacking, installation in rack system).
◗ Before and after the installation, if the UPS remains de-energized for a long period, the UPS must be energized for a period of 24 hours, at least
once every 6 months (for a normal storage temperature less than 25°C). This charges the battery, thus avoiding possible irreversible damage.
◗ During the replacement of the Battery Module, it is imperative to use the same type and number of element as the original Battery Module provided
with the UPS to maintain an identical level of performance and safety. In case of doubt, don’t hesitate to contact your MGE Office Protection
Systems representative.
Environment
◗ This product has been designed to respect the environment:
It does not contain any Chlorofluorocarbon (CFC) or Hydrochlorofluorocarbon (HCFC).
◗ UPS recycling at the end of service life:
MGE Office Protection Systems undertakes to recycle, by certified companies and in compliance with all applicable regula-
tions, all UPS products recovered at the end of their service life (contact your MGE Office Protection Systems branch office).
◗ Packing: UPS packing materials must be recycled in compliance with all applicable regulations.
WARNING: This product contains lead-acid batteries. Lead is a dangerous substance for the environment if it is not
properly recycled by specialized companies.
Symbol Usage
Visual indication.
Action.
Audible signal.
LED off
LED on
4 86-87050-00 A01
Presentation
Dimensions (H x W x D) in inches/mm
17.5 x 5.16 x 29.2/
Pulsar MX 5000 RT
444.5 x 131 x 741.4
17.5 x 5.16 x 25.6/
Pulsar MX EXB RT
444.5 x 131 x 650
17.5 x 3.5 x 25.6/
Transformer 5000
444.5 x 88.9 x 650
Weights in lbs/kg
Rack Position
Dimensions (H x W x D) in inches/mm
5.16 x 17.5 x 29.2/
Pulsar MX 5000 RT
131 x 444.5 x 741.4
5.16 x 17.5 x 25.6/
Pulsar MX EXB RT
131 x 444.5 x 650
3.5 x 17.5 x 25.6/
Transformer 5000
88.9 x 444.5 x 650
Weights in lbs/kg
BREAKER
BREAKER
LOAD 4
LOAD 3
1 12
15
LOAD 3 / 120V~,16A
LOAD 4 / 120V~,16A
2
200-250V~,24A
4
CONNECTOR
BATTERY
5 11
180VDdc UNDER LOAD
BATTERY CABLE
DO NOT DISCONNECT
CAUTION:
8 16
6
BREAKER
BREAKER
LOAD 2
LOAD 1
9
RS-232 BATT. NO. RPO
7 10
120V~,16A
LOAD 1
13 17
19
120V~,16A
LOAD 2
18
BY ALL SOURCES
INPUT VOLTAGE
SWITCH WHEN
UNPOWERED
208~
240~
SELECTION
SET THIS
BREAKER
12
INPUT
63
TRANSFORMER
PROTECTION
64
37
46
47 option
(66102)
51 54
49
43
45
53 53
43
Please see the appropriate manual for packing contents of the optional battery module and transformer module.
i Packaging must be destroyed according to waste management standards. Recycling icons are displayed for easy selection.
A dangerous voltage is present inside the power module and the battery module. Any operations to be
carried out on these modules must be done so by qualified personnel.
RPO
BATT. NO.
RS-232
:
ONECT
UTI
NN
CO
CA T DIS BLE
NO Y CA
DO TERLOAD
BATDER
Y R
TER TO c UN
BATNNEC VDd
A CO 180
~,24
0V
0-25
20
60
Follow steps 1 to 3 in the illustration below to adjust the tower stands for the upright position.
6 inches
17.7 inches
Always keep 6 inches free space behind the UPS rear panel. The distance between the tower stands should
be 17.7 inches.
1
To adjust the display position:
1. Pull display panel straight out. 2
2. Rotate display 90º counter clockwise.
3. Push display back into desired position.
3
Pulsar MX RT is very heavy. To ease its rack integration, we strongly recommend to remove the battery tray as shown below.
Do not install the UPS or battery module in hermetic closed environments without any exchange of air.
Follow steps 1 to 4 for rack mounting the UPS onto the rails.
The rails and the necessary mounting hardware are supplied by MGE Office Protection Systems.
Note for step 1: It is possible to adjust the position of both front mounting brackets.
1. The RS232 port provides communications using MGE Office Protection Systems Serial HID UPS transfer (SHUT)
protocol. The SHUT protocol is compatible with the power management applications available on the enclosed
Solution-Pac 2 CD-Rom.
2. The Output contacts port is used for basic signaling or for protection of IT systems like IBM iSeries (formerly AS400)
and more.
3. The USB port is compatible with the power management applications available on the enclosed Solution-Pac 2 CD-Rom.
4. The slot is compatible with the optional 66102 — Network Management Card (NMC) 2006 Edition and the
66103-Status Card.
Note All communications options can be used simultaneously except for the SHUT RS232 and USB port. If both the USB
and SHUT ports are connected then the USB takes control.
In order to fully de-energize Pulsar MX RT with the RPO port, it is necessary to use a two-position switch (Normally Open
or Closed contact). Once switch is energized/de-energized, the UPS shuts off the display and the output of the UPS.
◗ The output devices can be powered again through auto bypass when the two-position switch is released (open or closed).
◗ The output devices will remain powered < 1 sec. after RPO activation.
Note: The internal batteries will remain connected to the power sub-module after RPO activation.
The cable is not included. Remote power off contact normally open (9)
Installation of optional
communication card (66102) RJ12
+
5 V DC to 27 V DC
_
RJ12
+
5 VDC to 27 VDC
_
◗ Signal:
activation voltage: 5 V DC to 27 V DC,
current: 10 mA max.
RPO
BATT. NO.
terminal box cover by means of the 2 screws.
RS-232
4A CO
Y
CAU
TER TORc UN
BATNNEC VDd
180
TIO
NO Y CAD
DO TERLOA
BATDER
CO
:T
NEC
NN
T DIS BLE
Always connect the ground wire first.
~,2
0V
0-25
20
2 3
:T
NEC
TIO CO
NN
Output Terminal 3
2
2&3
GND L2(N) L1
RPO
BATT. NO.
RS-232
:T
NEC
TIOCO
NN
3
2
4
RPO
BATT. NO.
UPS, the total capacity of the loads should
not exceed 30 Amps.
RS-232
:
ONECT
UTI
NN
CO
CA T DIS BLE
NO Y CA
DO TERLOAD
BATDER
Y R
TER TO c UN
BATNNEC VDd
A CO 180
~,24
0V
0-25
20
52
4
TRANSFORMER
53
INPUT CABLE
53
11
10
53
13
12
1. Check that the battery circuit breaker(s) (13) is OFF ("0" position).
2. Connect the battery power cable (52) to the connector (4) of the power module and to the connector (12) of the battery module.
3. Connect the battery detection cable (53) to the connector (10) of the power module and to the connector (11) of the battery module.
4. Switch on the battery circuit-breaker(s) (13).
To ensure that your system is configured in complete accordance with safety regulations and to benefit from the
manufacturer’s warranty, please contact Technical Support at www.mgeops.com or call (800) 279-7776.
22
33 34
UPS Set-Up
i If UPS personalization is desired, it is advised to enter the personalization mode at this time (see the 4.4
"Personalization" section).
3. Press and hold the "I" (on) button (29) for 3 seconds.
The buzzer beeps once, and after UPS internal test
sequence, the LED (20) is ON.
30 32 34 29
ECO mode
AC out of tolerance
22
33 34 28
25 27 28
Measurements
Press the scroll button (25) to access measurements for voltage, current, frequency, power output and battery capacity.
4.3 Access to UPS Set-Up and Maintenance Using the Control Panel (23)
◗ Press the scroll button (25) a number of times to
point to the UPS set-up or Maintenance menu.
◗ Press the “Enter” button (27) to get access.
Output Settings
ON/OFF Settings
Battery Settings
4.5 Maintenance
Function Sub-Function Option/Display Comments
SN: xxxxxxxxx Serial number
Model Power Module SOFT: xxx Soft version
NT: xxx Technical level
Description
10 alarms can be stored
Read Date Hour
Alarm History automatically
Alarm xxx
Erase No / Yes
Life Cycle Monitoring LCM Enable / Disable Life cycling monitoring alarms
Note: This feature is only supported through Windows and the RS232 communication.
5.2 Troubleshooting Not Requiring MGE Office Protection Systems After-Sales Support
ENVIRONMENT FAULT
27
NO BATTERY The battery is incorrectly connected Check battery connections (see section 2.9)
xxx FAULT
27
Battery fault detected during the bat- See after-sales support at www.mgeops.com. Follow
BATT MODULE FAULT tery test. Use "Enter" button (27) to the battery sub-module and battery module replace-
display details. ment procedure (see section 7.2)
Note: In case of multiple fault, press the "Enter" button (27) and the scroll button (25) to get access to further details.
6.1 Description
This function, embedded in the UPS, displays messages on screen, and communication channels, at every
important stage of the UPS’s life, allowing you to:
BATTERY CHECK
RECOMMENDED Battery is approaching its reliability end of life. Risk of dramatically reduced
CONTACT backup time
www.mgeups.com
◗ For temporary reset: Press ESC for more than 3 seconds in the Status and Alarm screen, to temporarily cancel the
alarm status. The alert will be repeated twice in 30 days.
◗ For permanent reset: Press ENT for more than 3 seconds in the LCM warning screen, to permanently cancel this
LCM event.
At any time:
To Disable all LCM messages select "disable all", in LCM menu with LCD navigation.
You will not be aware of any LCM events that can happen on the UPS if you disable all LCM messages.
86-87050-00 A01
Appendix
8.1 Technical specifications
5000 VA (1) /
Output power
4500 W (2)
Environment
◗ Operating temperature range 0°C to 40°C
◗ Relative humidity 20% to 90% (non-condensing)
◗ Storage temperature range -25°C to 40°C
◗ Altitude 1000 m
(1) If the output voltage is 200V — 250V, the output power is 5000VA / 4500W.
(2) With one EXB module or more, the standard output power is 5000VA / 4000W.
(3) Values for 70% / 100% of UPS output.
(4) Programmable: 200V / 208V / 220V / 230V / 240V / 250V using the Personal Solution-Pac software.
(5) Frequency-converter mode is programmable using the Personal Solution-Pac software.
(6) Step-down transformer is available for 120V output.
86-87050-00 A01
MGE Office Protection Systems
Customer Care Center
To insure that your questions are correctly answered, please obtain the part number, assembly number, and serial number of
the unit and include them in any discussions or correspondence.
Who To Contact
For Technical Support, Customer Care Center, Customer FAQ please visit our website: www.mgeops.com
Date: ______________________________________________________________________________________________
86-87050-00 A01
Pulsar MX
86-87050-00 A01
Glossary
Backup time Time that the connected equipment can operate on battery power.
Bypass AC source Source supplying the bypass line. The equipment can be transferred to the bypass line if an
overload occurs on the UPS output, for maintenance or in the event of a malfunction.
ECO mode Operating mode by which the equipment is supplied directly by the AC source if it is within the
tolerances defined by the user. This mode reduces the consumption of electrical power.
Normal (double The normal UPS operating mode in which the AC source supplies the UPS which in turn
conversion) mode supplies the connected equipment (after electronic double conversion).
Frequency converter Operating mode used to convert the AC-power frequency between the UPS input and output
(50 Hz -> 60 Hz or 60 Hz -> 50 Hz).
Low-battery warning This is a battery-voltage level indicating that battery power is low and that the user must take
action to prevent the imminent break in the supply of power to the load.
Personalization It is possible to modify certain UPS parameters set at the factory. Certain UPS functions can
also be modified by the MGE Office Protection Systems power management products to bet-
ter suit user needs.
Notes:
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w w w. m g e o p s . c o m
United States
(949) 268-2800
www.mgeops.com
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