MC-6 FINISHED PLAN HELGA SELMER SHOP TEST RECORD FOR EMERGENCY GENERATOR DIESEL ENGINE ‘This technical document is the property of Kawasaki Shipbuilding Corporation and may not be copied, nor disclosed to any third party without the prior written consent of Kawasaki Shipbuilding Corporation, wa No, 5TGEMO3 MANAGER. CHIEF ‘i a SCALE JOB No, — CHECKED £,fevoonsgon DRAWN DATE es KAWASAKI SHIPBUILDING CORPORATION SAKAIDE JAPAN SHIP DESIGN DEPARTMENT (2intss2) ‘SHEETS INCL COVER1/4 lm CUSTOMER MESSRS: KAWASAKT SHIPBUILDING CORPORATION EMERGENCY ENGINE-GENERATOR SHOP TEST RESULT S.No. _21N1552 16 FEB. 2004 MITSUI ZOSEN MACHINERY & SERVICE, INC. fate , G janet yf Vn nosy. File No. 8690219Particulars of Emergency Engine Generator Classification NV Engine Maker 2 DEUTZ AG Equipment@Nodification : MITSUI ZOSEN MACHINERY & SERVICE, INC. Type + BROL9LS Serial 2 8690219 No.of cylinder: 6 Cylinder bore : 102 am Piston stroke 125 mm Rated out put : 99 kW Rated speed =: 1800 min Generator Maker : NEWAGE INTERNATIONAL LIMITED Model : UC. M274D1 Machine No. : CO 0165840/01 No. of phase : 3 Out put : 100 kVA Frequency : 60 Hz Voltage : 4507 Rating cont. Cos 08 File No. 86902193/4 1. Starting test + Temperature Rom: 120T , LO :80T + Condition of Battery (Before starting) (12V-120Ah x 2) Temperature of electrolyte :1LOT Specific gravity of electrolyte : 1270 Voltage of Battery 25.3.0 Result of starting + Control panel circuit confirmation --6th times....... GOOD + Auto starting test ...... 2. Load test (ower Factor=1. 0) + Specific gravity of F.0. 0.833 (1L0T) Time acto] ~13:30] ~13:50] ~14:10] Load’ % ~ | 0 | 3 Out put kW 20.0 | 40.0 | soo Voltage v 450 | 450 | 450 Frequency He 60 60 Current A a7 | 513 | 70 [bering = - Bearing, anti-c, side 35.0 Generator Cooling air inlet 13.0 [Cooling air outlet 24.0 [Frame 19.0 Temperature (C) ingine speed mint 1800 7 Tine oe ie Consumption /hr 16.14 consumo ion | res Suara e/kW he m4 . O.pressure MPa 0.58 Lo. 88.0 intake air 21.0 [Exhaust gas 340 [Cooling air inlet 19.0 [cooling air outlet 78.0 cylinder head ut Temperature (C) [Room 14.0 Atmospheric press. kPa 100. 6 File No 86902194/4 3. Performance test (Power factor=l. 0) Load . Out put kW Voltage fe Frequency : Ht Current 2A Engine speed 2 min! |. Governor test 100>0% | 0-100% Time Item Monentary| Permanent | Momentary] Permanent Frequency 63.1 62.2 59.2 60.0 Regulation $5.2-[487 |-50 |-&7 Recover time - 25 = 2.5 Frequency 63.1 | 622 [ 592 | 600 Regulation 462 [¢37 [-50 |-87 = 25 = 2.5 Recover time . Voltage regulation test 100-0% | 07100% Time Item Monentary | Permanent | Nonentary | Permanent Voltage 460 452 442 450 Regulation +22 [+04 [-22 [-04 Voltage 460 452 442 450 Regulation +22 [+04 ]-22 [-04 . Safety device working test Result, Specification Item Provided] Alarn | Pagine stop Thermo switch 150 + 5 T Good Good = Start failure 3 tines Good | Good = L.0. pressure switch 0.15 + 0.02 MPa Good | Good lover speed 2070 - 64 min in” Good [| Good Switch for fan belt broken ON Good | Good P.O. high press. pipe leak ON Good | Good File No. 8690219INEWAGE AVK SES AC GENERATOR TEST CERTIFICATE - REF/TRO2Rev.03 UCM274D1 [ID No:- _A03I102507 [Test Date:- 25/09/03 [Serial No: _CO0165640/01 z= 100.0 _[Amps:- 128.3 [Volts:- 450 _[Phase:- 3 1800 Winding No:- 311 __[ Connection: ‘SERIES STAR My: 1 ‘CUSTOMER: NEWAGE AVK SEG AP PTE LTD Purchase Order JR006J03 ‘COLD REGULATION Rpm. | volts | Amps | kVA ] KW ] pf. | Exc. | Exc. | Resid | PMG | %kW [IRINNER Voits | Amps volts | Load ans wax| Te00_| 4505 | 00 | 00 [00 | WA | 90 [043 | WA [2102 | 0 [s80/495 1972_| 451.2 | 0.0 | 00 | 00 | NA | 77 | 0.37 0 1954 [450.8 | 25.7 | 20.0 | 20.0 | 10 = 25 7836_| 4506 { 513 | 400 | 40.0 [10 50 1618 | 450.1 |_77.0 | 60.0 | 60.0 | 10 75 71800_| 450.1 | 102.6 | 80.0 [600 | 10 | 793 [091 700 7e54_| 4508 | 32.1 | 250 | 20.0 [08 25 7836_| 4505 | 642 | 60.0 | 400 | 08 50 7618_| 450.1| 962 | 750 | 600 | 08 75 1800_| 450.0 | 128.3 | 100.0 | 80.0 | 0.8 | 261 | 134 700 7800_| 450.0 | 193.0 | 150.0 | OVERLOADFOR 2MIN_ AT _O.6pt_[ 750 i 2160 | 4547 |_NA_| 20% OVERSPEED FOR 2 MIN Direction of Rotation:- ‘CLOCKWISE Phase Rotation Viewed on Drive Endi- UV. ‘STATOR - PHASES (U - V) ROTOR Resistance 0.07528 Ohms (cold) at 20.0 “C [Resistance 1247 Ohms (cold) at_20.0_*C ‘Stator Tested ati- 2k Volts for one minute, [insulation Resistance:- 2000 ___ MegaOhms Rotor Tested at:- 2k Volts for one minute. | insulation Resistance: 2000 MegaOhms REMARKS: MX341 AVR, IP23, 1BRG, HEATER 110/125V 1480. 1kQ HAND TRIMMER SUPPLIED LOOSE CONTROL NUMBER:- C00165840/01 = SHF 09 - 03 - 5075 FOR TEMPERATURE RISE RESULTS REFER TO MIC SERIAL No. C00163974/01 SHEET TRO3 REGULATION = 100(NO LOAD VOLTS -FULL LOAD VOLTS)= 0.27 % ‘TED VOLTS: Shaft Material Number 26624 Machine to comply with DET. NORSKE VERITAS requirements Generator built to BS5000 Pt 3, and complies to LE.C. 34-1 Insulation Class 'H' Stator, Class |y' Rotor for unrestricted use. {Ml [Date 257051 Taper NN rested by= WALKER Bignedi=_J- Body W Qcg9 Tov eae inte 0 Bac 7 -fanok Roald asin 79 28 Enoo Fone: +4 (0178048400 Fc +44 (0) 17004100, ena axon Gresoense.on wruceyeakeycmINEWAGE AVK SE5 01 UCM274D1 [ID No:- A0SGO76658_[Test Date:- 24/07/03 [Serial No:- _CO0163974701 ‘Ampsi- 128.3 [Volt 450_| Phase: 3 Hz:-_ 60 Revimin:- 1800 ‘311 [Connection SERIES STAR ‘Order 1 NEWAGE AVK SEG AP PTE LTD. Purchase Order TB895I03 HOT REGULATION Rpm. | Volts | Amps | KVA | KW | pf. | Exc. | Exc. %KW Voits_| Amps Load Tera | 4506 | 00 | 00 | 00 | NWA | 74 | 037 0 954_| 450.5 | 257 | 200 | 200 | 10 26 7936_| 460.3 | 53 | 400 | 40.0 | 1.0 50 7618 | 450.3 | 77.0 | 600 | 60.0 | 10 75 7800_| 450.0 | 102.6 | 800 | 600 | 10 | 195 | 091 1007 Ta54_| 4504 | 321 [250 | 200 | 08 25 7636 | 450.1 | 642 | 500 | 400 | 08 50 7818 _| 450.0 | 962 | 750 | 60.0 | 08 75 71800 | 450.0 | 128.3 | 100.0 | 800 | 08 | 304 | 142 700 TEMPERATURERISETEST AIR AIR IN. OUT TIME __HR 7800 | 4500 | 1283 [ 1000] 800 | 08 | 278 | 136 | 21.0 | NA [0200 T 0 7800 _| 450.0 | 128.3 | 100.0 | 80.0 | 08 | 304 | 142 | 23.0 [335 [03:00 [7 "7800 | 450.0 | 128.3 | 100.0 | 600 | 08 | 304 | 142 | 229 | 335 [0400 | 2 3 a 700} 4600-1283 | 1000-| 60.0 | 08 | 304] 142] 224 [33.3] 05:00 7600 450.0 | 1283 | 1000 | 80.0} 08 | 304 | 142 | 219 [328 | 06:00 Direction of Rotation: CLOCKWISE Phase Rotation Viewed on Drive Eni OVW. Stator Tested at- 2k Volts for one minute. [Insulation Resistance:- 2000 MegaOhms Rotor Tested at:- 2k Volts for one minute. Insulation Resistance:- 400 MegaOhms ‘TEMPERATURE RISE STATOR - PHASES (U-V) ROTOR [Resistance 0.07523 Ohms (cold) at_210 “C [Resistance 1.262 Ohms (cold) at_27.0_*C Resistance 0.08801 Ohms (hot) at_21.9 °C [Resistance 7.501 Ohms (hot) at 27.9 °C Temperature Rise] 425 °C Temperature Rise] 475 °C REMARKS: MX341 AVR, IP23, TERG, HEATER 220/260 V_ 588. CONTROL NUMBER :- G00163974/01 = SHF 07 - 03 - 5066, ‘Shaft Material Number 722281 Machine to comply with DET NOASKE VERITAS requirements Temperature rise Class__F ftatqryClass _F_Rotor for unrestricted use { ATOTIOS [Inspected [Tested by- B]COOPER Signed J Body (! eo ae Lie ta Boake Sood Uke 28h Pe 1 Ah fo oA 0 D1 a lonGrveeaisey weer cn vd n= Sf: P92 ate ad No 44173