Applying new technology to meet the demand of

diversification and advancement

XQ2-600G-OL
Oil-Free Compressor

CONTRIBUTING TO THE WORLD AND

LOOKING INTO THE FUTURE WITH THE LATEST TECHNOLOGY

技術の
Accumulated Medium and High Pressure Many High
蓄積
Technologies Oil-Free Compressor References

• Developed by our long years of experiences in compressor

manufacturing, backed up by modern technologies and our
recent integrated research works.

• Fabricated by the governmentally certified workshop of our

company, officially entitled to test and fabricate high-pressure
gas handling installations for advanced and diversified
technological needs. Our company has facilities to take up
complete works, including design, fabrication, installation,
maintenance, and after service, for complete lines that consist
of compressors, auxiliaries, and all other related equipment.

C
 omplying with governmental requirements as per “High
Pressure Gas Control Law” (HPGCL), our compressors
withstand the tests, such as :
Extent of Governmental Certifications
• Completion test (HPGCL Art.20) Certification Equipment
Name of Equipment
Design Design Pressure
Power (kW)
• Safety test (HPGCL Art.35) Number Classification Temperature (˚C) (MPa)
• Regular voluntary test for safety (HPGCL Art.35, Par.2) MAB 133-B
Heart Multi-tube type Coil type
-10 to 350 Less than 5.9 —
exchanger and Double-tube type

• Featured by adaptability to wide range of applications, MAB 133-F

Reciprocating
compressor
— -10 to 350
Less than 54 Less than 380
Less than 5.9 Less than 470
especially for higher pressure, larger volume, more unitized,
Machine mounted
and more automated social needs. MAB 133-M Pipings
pipings
-10 to 350 Less than 54 —
Our policy is even to partially take part in High Technology,
Safety valves
with an aim to further strengthen our standing as compressor
Check Less than 3.0
manufacturer. MAB 133-N Valves Other valves -10 to 350
Less than 54
—
valves Air operated
• Typical example of Oil-free compressor applications Integrated
valves
Less than 54 Less than 380
• PET bottles blowing MAB 133-Z Compressor unit -10 to 350
Equipment Less than 5.9 Less than 470
• Electronics
• Environment, Biogas
• Industrial automatic controls:
-Automatic measurement by precision instruments
-Automatic handling
• Chemical industries:
-Agitation, filtration, pneumatic transport, suctions, and also recovery,
compression, and purifications of gases.
• Pharmaceutical and food industries:
-Air supply to cultivation chambers and agitation
• Electronic industries:
-Gas spraying, and drying
• Petrochemical industries:
-Compression and pneumatic transport
• Energy industries:
-Installations for coal gasification and liquefaction, heat pump, fuel cell,
etc.
• Power generating plant:
-Control equipment for nuclear power stations, compression of sealing
gas for nuclear power generating plant, pushing down of water level
at Hydroelectric power stations.
• Medical equipment:
-High pressure forming facilities KAJI OIL-FREE TYPE COMPRESSOR
• Others: YD3-140-OL AIR 4.9MPa 600m3/hr 150kW
-Shock test for vehicles, clean rooms, etc.


FEATURES
High reliability:
Fabricated by using only high quality materials after
repeated tests against corrosion and abrasion. Our
excellent manufacturing facilities, supported by modern
technologies and first class quality controls system,
guarantee highly stabilized performance for long-term
compressor operation.

Economical overall operation guaranteed by

simplified operation and maintenance systems:
For that purpose, not only our patented Dual Control
System but also our Multiple operation control system and
integrated control system enable simplified selection of
optimum operational conditions, for individual or particular
purpose.

Economical design by Building Block System:

Our compressor parts such as cylinders, pistons, valves,
etc. are highly standardized to cover a wide range of
compressor specifications. Building Block System is a
simplified system to assemble a variety of units, according VS-75GH-OL Hydrocarbon
Suction Press:1.86MPa, Discharge Press:5.88MPa, 55kW
to the specified pressure, capacity, and operational
conditions. This enables supply of highly reliable machine
at economical cost in short delivery time.

Special precaution for all individual cases:

Proper selections of seal rings are made, and measures for
anticorrosion are taken individually for all gas applications.

Economical design with many interchangeable

parts:
Compressors of different sizes cover capacity range from
3.7kW to 730kW by unit system.
Almost all compressor parts within this capacity range are
interchangeable, facilitating the user to store a variety of
parts, for compressor of many different sizes.

Oil-Free Compressor for PET bottles blowing

XQ3-700-OL AIR 4.8MPa 60m3/min 730kW


Oil-Free Compressor

•Cylinder head •Piston

Independent sealings are provided Aluminum alloy, or ductile cast iron, or
for both gas and cooling water sides. stainless steel is used as raw material.
There is no leakage of gas and cooling Special treatments are made on the
water under such system. surface to prevent corrosion that may
affect compressor performance. Since
outside diameter of piston is slightly
smaller than that of rider ring, the
piston may not come in direct contact
with cylinder surface, even when the
piston ring is eroded.
•Suction and discharge valves
Both are guideless type and are
perfectly treated against both corrosion •Cylinder and Cylinder Liner
and abrasion. The running bore surface of cylinder
is hard chromium plated and mirror-
finished, not only to increase gas
and air tightness against rings, but
•Rod packing also to minimize erosions. The gas
Packing elements made of special passage of cylinder is so designed that
carbon or TFE (tetrafluoroethylene), overall passage resistance is held to
composite are located one above the minimum with extended cooling
the other in a gland holder. The surface for flow gas to reduce gas
gland holder is so designed that temperature, thus achieving excellent
cylinder pressure can be used as a efficiency for long hours of operation.
pilot pressure to press the packing. Since cylinder and back head are
Elements from the backside against the cast in one piece, there is absolutely
piston rod. Because of strong self- no possibility of leakage of gas or
sealing effect of such system, leakage coolant, which unless otherwise must
is held to the minimum. be taken into consideration. Liners are
not contacted by the coolant, making
intrusion of coolant into cylinder and
•Piston rod resulting corrosion of liners, absolutely
High quality carbon steel is used as improbable.
raw material with high-frequency
induction hardening on the surface,
followed by hard chromium plating and •Oil seal and Oil wiper ring
mirror finishing, in the area that passes Oil seal and oil wiper ring made of
through the rod packing. This makes heat-and oil-resisting synthetic rubber
our piston rod not only excellent against are provided, to prevent oil vapor in the
corrosion and abrasion, but also very crank case from coming up along the
durable and airtight, if it passes through piston rod and leaking into cylinder.
the rod packing. Concurrently, our
piston rod is of extra long type with
extended idle length that perfectly •Connecting rod
prevents oil carryover. Connecting rod is made of ductile
cast iron, precisely machined, and is
provided with precision metal at the
big end. Clearance adjustment is,
•Crosshead therefore, not necessary.
Crosshead is made of aluminum
alloy or ductile cast iron to minimize
reciprocating inertia force, so that the
•Crankshaft
Crankshaft is made of either ductile
vibrations resulting from unbalanced
cast iron or forged steel and is
inertia force is reduced to the minimum.
precisely machined, and one end of
the crankshaft is tapered to facilitate
mounting and dismounting of driving
•Main Bearing pulley.
Double self-aligning bearing with wide
margin is used as main bearing, so •Lubricating system
that bearing gap adjustment is not Usually, for 45 kW or less, splash
necessary. system is used and for 55 kW or
more, forced lubrication system with
geared pump connected directly to
the crankshaft. Oil reservoir is provided
with strainer, and for safety, with relief
valves and oil pressure switches.


•Rider ring
Rider ring made of special carbon or TFE
composite is used. Both have long life, and
in particular, endless type is for longer time
of service, since this type is not affected by
backpressure.

•Piston ring
Piston ring made of special carbon or TFE
composite is used. Both have excellent
property against leakage and abrasion, and
have twice as much of life of our previous
type.


Oil-Free Compressor

ROD PACKING KEEPS STABILIZED PERFORMANCE FOR LONG-TERM OPERATION

ROD PACKING ASSEMBLY

• Packing holder is so made that it takes cylinder pressure
to the backside of rod packing, to utilize cylinder pressure
s pilot pressure for rod packing. Thanks to the excellent
self-sealing effect of this patented system, there is almost
no possibility of gas leakage.

Grand liner • Rod packing is made by fastening 3 or 6 seg mental

ring elements by garter spring from the outside. Packing
Holder packing
elements are made either of carbon, carbon fiber, or TFE
composite.
Packing holder

Rod packing(3p)

Rod packing(6p)

Grand washer

Packing holder

Rod packing(3p)

Rod packing(6p)

Stud bolt

Grand washer

Grand spacer

Grand retainer

Nut


4 TYPES OF ROD PACKING ARRANGEMENT
Type 1 (Suitable for Instrumentation Air and Inert Gas)
APPLICATION
Instrument air
Inert gas Gas Seal:
Sealing is made by using Rod Packing so that gas from
Cylinder will not leak at Rod part.
Rod packing Oil Seal:
Vent Scraping of oil attached to Piston Rod entering from Crank
Oil wiper ring
Oil seal case is made at Oil Seal. In addition, further prevention from
oil transfer is made at Oil proof plate.

Type 2 (Suitable for High-Purity Gas which is severely undesired for

APPLICATION
composition change of compressed gas.)
High purity gas
Process gas
buffer pressure The structure is by locating one each upper and lower
distance piece, the same gas will always be filled at low
pressure in upper distance piece. In case of a little gas
Rod packing
leak from upper distance piece to lower distance piece,
mechanism of vent to air is applied. So oil transfer can be
Gas vent Oil wiper ring
regulated more severely than Type 1.

Oil seal

Type 3 (Suitable for Toxic Gas and Flammable Gas)

APPLICATION
Toxic gas
Active gas Like Type 2, one each upper and lower distance piece will be
Process gas
buffer pressure
used. In case of compressing toxic gas or flammable gas,
Rod packing
etc, gas at lower distance piece will be diluted by using inert
gas such as N2 gas so as to eliminate leak from rod packing,
Vent then the mechanism of vent to air will be applied.

N2 seal Oil wiper ring

Oil seal

Type 4 (Suitable for Flammable Gas)

APPLICATION
Active gas
Like Type 2, one each upper and lower distance piece will be
Rod packing
used. Vent to air mechanism will be applied at each distance
Vent
piece. Then, by double oil proof plates, contact between
compressed gas and oil vapor will be blocked.
Oil wiper ring
Vent

Oil seal

*Other various seal types are available.


Oil-Free Compressor

PISTON RING, RIDER RING

Piston nut

Piston washer

Piston

Rider ring

Tension ring

Piston

Piston washer

Piston ring

• Number of rings and materials are carefully selected

through our long experience in the past, considering gas
analysis as well as suction and discharge pressures and
temperatures.

Piston rod
• Dual type TFE composite piston ring is used for better
sealing effect and longer operation life. Such piston ring
consists of two individual single piece type rings placed Cross head nut
one above the other, but with each open joint shifted each
other. (Double type) Cross head washer

Piston
Cross head
Piston ring
(Double type)

Tension ring


SUCTION VALVE, DISCHARGE VALVE

Valve nut
Valve nut

Valve washer
Valve washer

Spring seat
Valve seat

Parallel pin
Lift washer
Plate spring
Valve plate

Damper plate

Lift washer
Valve plate

Plate spring Parallel pin

Valve seat

Spring seat

Valve bolt Valve bolt

Suction valve Discharge valve

• Excellent anti-corrosion and anti-erosion features, as well as reliability for long-term

continuous operation are absolute requisite for suction and discharge valves. Larger sized
valves are of guideless type, because of better hydrodynamical performance. Maintenance
is made by spare parts that are common to both suction and discharge valves,
necessitating only the minimum of spare parts strage.


Oil-Free Compressor

0.69MPa SERIES
Cyl. Bore Stroke No of rev. Piston displacement Motor Cooling
Model
(ømm) x No. (mm) (rpm) (m3/min) (kW) x (p) water (l/min)

420 1.1 5.5×6 3

VS-11C-OL 130×1 100 665 1.7 7.5×4 4

900 2.3 11×4 5

530 3.1 15×6 7

VS-22C-OL 165×1 140 660 3.9 18.5×4 8

780 4.6 22×4 10

520 4.5 22×6 10

VS-30-OL 200×1 140
720 6.3 30×4 13

400 6.2 30×6 13

VS-45B-OL 250×1 160 480 7.4 37×6 16

560 8.7 45×4 20

VS-55C-OL 300×1 180 480 12.0 55×6 25

400 13.6 65×6 29

VS-75D-OL 350×1 180
480 16.4 75×6 33

460 6.2 30×6 13

YD-45-OL 165×2 160
570 7.7 37×4 16
200×1
YD2-45-OL 160 670 6.7 37×4 37
130×1
540 8.4 45×4 45
250×1
YD2-55-OL 160
165×1
650 10.1 55×4 55

500 12.6 65×6 65

300×1
YD2-75-OL 180
200×1
585 14.7 75×6 75

530 18.2 90×6 85

350×1
YD2-110-OL 180
200×1
585 20.1 100×6 95

480 21.5 110×6 100

400×1
YD2-140-OL 180 540 24.1 125×6 105
250×1
585 26.2 132×6 115

480 27.2 132×6 115

450×1
YD2-180B-OL 180 540 30.6 150×6 120
280×1
585 33.2 165×6 125

480 36.5 180×6 125

520×1
YD2-220-OL 180 540 41.0 205×6 150
300×1
585 44.4 220×6 170

500 44.7 230×12/15 180

400×2
WT2-250-OL 180
300×1
585 52.2 260×10/12 200

500 56.7 290×12/14 250

450×2
WT2-300-OL 180
350×1
585 66.4 340×10/12 280

500 75.9 370×12/14 300

520×2
WT2-350-OL 180
350×1
585 88.9 450×10/12 330

The described Cooling Water volume is for Compressor cylinder cooling only.
Depending on use environment and conditions, Cooling Water volume will be changed. So, please regard the Cooling Water data for reference only.


 STANDARD ACCESSORIES ACCESSORIES OPTIONAL ACCESSORIES
Unloader device, suction filter, inter- Tool box complete with tools for V-belt, motor pulley, receiver, cooler
cooler & mist separator, interstage disassembling, anchor bolts, piping for and separator, common base, motor,
safety device, flow indicator, drainage unloader, spare valve plate, O-ring for pressure gauge (with stop valve) control
valve for cooling water, companion valve seat cover and oil seal for piston panel, various controllers and monitors,
flange for discharge port, oil level rod. dehumidifier, piping and stop valves.
gauge and pressure lubrication device
(geared pump, oil pressure gauge and
pressure switch) for 55kW or more, and
additionally manual lubrication pump for
110kW or more

YD2-55-OL

VS-30-OL

YD2-180B-OL

10
Oil-Free Compressor

0.97MPa SERIES
Cyl. Bore Stroke No of rev. Piston displacement Motor Cooling
Model
(ømm) x No. (mm) (rpm) (m3/min) (kW) x (p) water (l/min)
200×1
YD2-45-OL 160 580 5.8 37×6 40
130×1
500 7.8 45×6 47
250×1
YD2-55-OL 160
165×1
600 9.4 55×6 55

430 10.8 65×6 67

300×1
YD2-75-OL 180 480 12.1 75×6 75
200×1
585 14.7 90×6 90

450 15.5 90×6 87

350×1
YD2-110-OL 180 530 18.2 110×6 100
200×1
585 20.1 125×6 112

480 21.5 125×6 125

400×1
YD2-140-OL 180 520 23.2 132×6 135
250×1
585 26.2 150×6 145

480 27.2 150×6 145

450×1
YD2-180B-OL 180 540 30.6 165×6 160
280×1
585 33.2 180×6 175

440 33.4 200×6 170

480 36.5 215×6 185

520×1
YD2-220-OL 180
300×1
540 41.0 240×6 210

585 44.4 260×10/12 225

The described Cooling Water volume is for Compressor cylinder cooling only.
Depending on use environment and conditions, Cooling Water volume will be changed. So, please regard the Cooling Water data for reference only.

STANDARD ACCESSORIES ACCESSORIES OPTIONAL ACCESSORIES

Unloader device, suction filter, inter- Tool box complete with tools for V-belt, motor pulley, receiver, cooler
cooler & mist separator, interstage disassembling, anchor bolts, piping for and separator, common base, motor,
safety device, flow indicator, drainage unloader, spare valve plate, O-ring for pressure gauge (with stop valve) control
valve for cooling water, companion valve seat cover and oil seal for piston panel, various controllers and monitors,
flange for discharge port, oil level rod. dehumidifier, piping and stop valves.
gauge and pressure lubrication device
(geared pump, oil pressure gauge and
pressure switch) for 55kW or more, and
additionally manual lubrication pump for
110kW or more

YD2-140-OL YD2-220-OL

11
1.47MPa SERIES
Cyl. Bore Stroke No of rev. Piston displacement Motor Cooling
Model
(ømm)x No. (mm) (rpm) (m3/min) (kW) x (p) water (l/min)

440 4.4 30×6 31

200×1
YD2-45-OL 160 530 5.3 37×6 37
100×1
640 6.4 45×4 45

470 8.2 55×6 56

250×1
YD2-75-OL 180
130×1
560 9.8 65×6 65

430 10.8 75×6 77

300×1
YD2-110-OL 180 500 12.6 90×6 90
165×1
560 14.1 110×6 100

480 16.4 110×6 105

350×1
YD2-140-OL 180
165×1
560 19.1 125×6 120

430 19.2 132×6 125

400×1
YD2-180-OL 180 480 21.5 150×6 140
200×1
560 25.0 165×6 160

460 26.1 180×6 170

450×1
YD2-220-OL 180
250×1
540 30.6 210×6 195

The described Cooling Water volume is for Compressor cylinder cooling only.
Depending on use environment and conditions, Cooling Water volume will be changed. So, please regard the Cooling Water data for reference only.

STANDARD ACCESSORIES ACCESSORIES OPTIONAL ACCESSORIES

Unloader device, suction filter, inter- Tool box complete with tools for V-belt, motor pulley, receiver, cooler
cooler & mist separator, interstage disassembling, anchor bolts, piping for and separator, common base, motor,
safety device, flow indicator, drainage unloader, spare valve plate, O-ring for pressure gauge (with stop valve) control
valve for cooling water, companion valve seat cover and oil seal for piston panel, various controllers and monitors,
flange for discharge port, oil level rod. dehumidifier, piping and stop valves.
gauge and pressure lubrication device
(geared pump, oil pressure gauge and
pressure switch) for 55kW or more, and
additionally manual lubrication pump for
110kW or more

YD2-45-OL YD2-220-OL

12
Oil-Free Compressor

2.45MPa SERIES •Pressure up to 1.96MPa

Cyl. Bore Stroke No of rev. Piston displacement Motor Cooling

Model
(ømm) x No. (mm) (rpm) (m3/min) (kW) x (p) water (l/min)

665 0.8 5.5×4 5.5

130×1
VS2-11-OL 100
65×1
900 1.1 7.5×4 7.5

420 1.2 11×6 11

165×1
VS2-22-OL 140 560 1.6 15×6 15
80×1
680 2.0 18.5×4 18
250×1
VS2-45-OL 160 450 3.4 30×6 31
130×1
420 1.5 11×6 11
130×1
VD2-19-OL 140 510 1.8 15×6 14
80×1
630 2.3 18.5×6 17

440 2.6 22×6 22

165×1
VD2-30-OL 140
80×1
600 3.5 30×4 30

440 4.4 37×6 37

200×1
VD2-55-OL 160 540 5.4 45×6 46
100×1
600 6.0 55×4 50

430 7.5 65×6 60

250×1
VD2-75-OL 180
130×1
510 8.9 75×6 70

440 10.8 90×6 85

300×1
VD2-110-OL＊ 180
130×1
510 12.7 110×6 100

430 14.7 125×6 115

350×1
VD2-150-OL＊ 180
165×1
510 17.4 150×6 135

440 4.4 37×6 37

200×1
YD2-45-OL 160 540 5.4 45×6 44
100×1
600 6.0 55×6 50

430 7.5 65×6 60

250×1
YD2-75-OL 180
130×1
510 8.9 75×6 70

440 11.1 90×6 90

300×1
YD2-110-OL＊ 180
130×1
510 12.9 110×6 100

430 14.7 125×6 115

350×1
YD2-140-OL＊ 180
165×1
510 17.4 150×6 135

440 19.7 165×6 155

400×1
YD2-180-OL＊ 180
200×1
510 22.8 190×6 175
The described Cooling Water volume is for Compressor cylinder cooling only.
Depending on use environment and conditions, Cooling Water volume will be changed. So, please regard the Cooling Water data for reference only.

STANDARD ACCESSORIES ACCESSORIES OPTIONAL ACCESSORIES

Unloader device, suction filter, inter- Tool box complete with tools for V-belt, motor pulley, receiver, cooler
cooler & mist separator, interstage disassembling, anchor bolts, piping for and separator, common base, motor,
safety device, flow indicator, drainage unloader, spare valve plate, O-ring for pressure gauge (with stop valve) control
valve for cooling water, companion valve seat cover and oil seal for piston panel, various controllers and monitors,
flange for discharge port, oil level rod. dehumidifier, piping and stop valves.
gauge and pressure lubrication device
(geared pump, oil pressure gauge and
pressure switch) for 55kW or more, and
additionally manual lubrication pump for
110kW or more

13
 VS2-22-OL VS2-45-OL

VD2-150-OL YD2-180-OL

14
Oil-Free Compressor

4.9MPa SERIES
Cyl. Bore Stroke No of rev. Piston displacement Motor Cooling
Model
(ømm) x No. (mm) (rpm) (m3/min) (kW) x (p) water (l/min)

440 1.6 15×6 19

130×1
VD3-19-OL 100×1 140 550 2.0 18.5×6 24
50×1
640 2.3 22×4 28

165×1 520 3.1 30×6 38

VD3-30-OL 100×1 140
50×1 660 3.9 37×4 47

200×1 480 4.8 45×6 57

VD3-55-OL 130×1 160
65×1 580 5.8 55×4 90

250×1 450 7.9 75×6 90

VD3-75-OL 165×1 180
80×1 540 9.4 90×6 110

440 11.0 110×6 130

300×1
VD3-110-OL 200×1 180 500 12.5 125×6 150
100×1
540 13.5 132×6 160

430 14.7 150×6 180

350×1
VD3-150-OL 250×1 180 480 16.4 165×6 200
130×1
540 18.4 180×6 220

390 3.9 37×6 47

200×1
YD3-55-OL 130×1 160 460 4.6 45×6 57
65×1
540 5.4 55×6 70

250×1 450 7.9 75×6 90

YD3-75-OL 165×1 180
80×1 540 9.4 90×6 110

440 11.0 110×6 100

300×1
YD3-110-OL 200×1 180 500 12.5 125×6 115
100×1
540 13.5 132×6 150

430 14.7 132×6 120

350×1
YD3-140-OL 200×1 180 480 16.4 150×6 135
100×1
540 18.4 165×6 135

430 19.2 165×6 200

400×1
YD3-180-OL 250×1 180 480 21.5 190×6 230
130×1
540 24.2 210×6 260

450×1
WT3-300-OL 250×1 180 585 33.2 300×10/12 900
130×1
510×1
300×12
WT3-350-OL 250×1 180 490/505 35.8/36.8 900
310×14
130×1
540×1
WT3-480-OL 280×1 180 585 47.9 430×10/12 1,200
150×1
510×2
600×12
XQ3-600-OL 380×1 180 490/505 71.6/73.7 1,700
600×14
200×1
510×2
XQ3-700-OL 380×1 180 585 85.4 730×10/12 2,000
200×1
The described Cooling Water volume is for Compressor cylinder cooling only.
Depending on use environment and conditions, Cooling Water volume will be changed. So, please regard the Cooling Water data for reference only.

15
 STANDARD ACCESSORIES ACCESSORIES OPTIONAL ACCESSORIES
Unloader device, suction filter, inter- Tool box complete with tools for V-belt, motor pulley, receiver, cooler
cooler & mist separator, interstage disassembling, anchor bolts, piping for and separator, common base, motor,
safety device, flow indicator, drainage unloader, spare valve plate, O-ring for pressure gauge (with stop valve) control
valve for cooling water, companion valve seat cover and oil seal for piston panel, various controllers and monitors,
flange for discharge port, oil level rod. dehumidifier, piping and stop valves.
gauge and pressure lubrication device
(geared pump, oil pressure gauge and
pressure switch) for 55kW or more, and
additionally manual lubrication pump for
110kW or more

YD3-55-OL

VD3-110-OL

WT3-480-OL

XQ3-700-OL

16
Oil-Free Compressor

7.35MPa SERIES
Cyl. Bore Stroke No of rev. Piston displacement Motor Cooling
Model
(ømm) x No. (mm) (rpm) (m3/min) (kW) x (p) water (l/min)

130×1 480 1.7 18.5×6 24

VD3-19-OL 100×1 140
50×1 550 2.0 22×6 28

165×1 460 2.7 30×6 38

VD3-30-OL 100×1 140
50×1 560 3.3 37×6 47

200×1 420 4.2 45×6 57

VD3-55-OL 130×1 160
65×1 510 5.1 55×6 70

250×1 400 7.0 75×6 90

VD3-75-OL 165×1 180
80×1 480 8.4 90×6 110

390 9.7 110×6 130

300×1
VD3-110-OL 200×1 180 440 11.0 125×6 150
100×1
480 12.0 132×6 160

350×1 420 14.3 150×6 180

VD3-150-OL 200×1 180
100×1 480 16.4 165×6 200

The described Cooling Water volume is for Compressor cylinder cooling only.
Depending on use environment and conditions, Cooling Water volume will be changed. So, please regard the Cooling Water data for reference only.

9.8MPa SERIES
Cyl. Bore Stroke No of rev. Piston displacement Motor Cooling
Model
(ømm) x No. (mm) (rpm) (m3/min) (kW) x (p) water (l/min)

165×1 420 2.5 30×6 38

VD3-30-OL 100×1 140
50×1 540 3.2 37×6 47

390 9.7 110×6 130

300×1
VD3-110-OL 200×1 180 440 11.0 125×6 150
100×1
480 12.0 132×6 160

The described Cooling Water volume is for Compressor cylinder cooling only.
Depending on use environment and conditions, Cooling Water volume will be changed. So, please regard the Cooling Water data for reference only.

STANDARD ACCESSORIES ACCESSORIES OPTIONAL ACCESSORIES

Unloader device, suction filter, inter- Tool box complete with tools for V-belt, motor pulley, receiver, cooler
cooler & mist separator, interstage disassembling, anchor bolts, piping for and separator, common base, motor,
safety device, flow indicator, drainage unloader, spare valve plate, O-ring for pressure gauge (with stop valve) control
valve for cooling water, companion valve seat cover and oil seal for piston panel, various controllers and monitors,
flange for discharge port, oil level rod. dehumidifier, piping and stop valves.
gauge and pressure lubrication device
(geared pump, oil pressure gauge and
pressure switch) for 55kW or more, and
additionally manual lubrication pump for
110kW or more

17
VD3-30-OL VD3-75-OL

VD3-110-OL VD3-150-OL

18
Oil-Free Compressor

Vertical, 1-cylinder, 1-stage, double acting type (Fig.1)

Cooling-Water Fig.1
V-pulley V-belt Approx. dimensions (mm)
pipe (B) Weight
Model
Outer Type x (kg) C B
Inlet Outlet A B C D E
Dia. No

VS-11C-OL 1/2 1/2 392 B×4 1315 660 540 400 200 280

VS-22C-OL 3/4 3/4 550 C×4 1650 790 730 500 280 520

VS-30-OL 3/4 3/4 550 C×4 1700 790 740 500 280 650
A
VS-45B-OL 3/4 3/4 650 5V×4 2100 900 750 610 320 1100

VS-55C-OL 3/4 3/4 750 5V×5 2380 1150 1000 650 370 1700

VS-750-OL 3/4 3/4 820 5V×6 2520 1210 1070 700 450 1900

VS-75L-OL 3/4 3/4 820 5V×6 2600 1150 1320 700 450 2200 E D

VS-90L-OL 3/4 3/4 820 5V×6 2600 1250 1350 800 450 2400

Vertical, 1-cylinder, 2-stage, SINGLE acting type (Fig.2)

Cooling-Water Fig.2
Approx. dimensions (mm)
pipe (B) Weight
Model
(kg)
Inlet Outlet A B C D E

VS2-11C-OL 1/2 1/2 1965 560 510 400 200 450

VS2-22-OL 3/4 3/4 1965 560 510 500 280 650

VS2-45-OL 3/4 3/4 2545 710 890 610 320 1300 A

E D
C B

Vertical, 2-cylinder, 2-stage, double acting type (Fig.3)

Cooling-Water Fig.3
Approx. dimensions (mm)
pipe (B) Weight
Model
(kg)
Inlet Outlet A B C D E

VD2-19-OL 3/4 3/4 1720 530 865 470 600 900

VD2-30-OL 3/4 3/4 1900 640 1190 540 670 1050

VD2-55-OL 3/4 3/4 1900 640 1190 540 670 1500 A

VD2-75-OL 3/4 3/4 2500 800 1700 700 1000 2500

VD2-110-OL 3/4 3/4 2800 900 1990 800 1210 4000

VD2-150-OL 3/4 3/4 2800 900 2200 800 1210 4000

E D
C B

19
Vertical, 2-cylinder, 3-stage, double acting type (Fig.4)
Cooling-Water Fig.4
Approx. dimensions (mm)
pipe (B) Weight
Model
(kg)
Inlet Outlet A B C D E

VD3-19-OL 3/4 3/4 2160 530 870 470 600 1050

VD3-30-OL 3/4 3/4 2200 640 1190 540 670 1250

VD3-55-OL 3/4 3/4 2300 640 1190 540 670 1800 A

VD3-75-OL 3/4 3/4 3100 800 1670 700 1000 3000

VD3-110-OL 3/4 3/4 3100 900 1990 800 1210 4500

VD3-150-OL 3/4 3/4 3100 900 2165 800 1210 5000

E D
C B

“Y”, 2-cylinder, 1~3-stage, double acting type (Fig.5)

Cooling-Water
Approx. dimensions (mm)
pipe (B) Weight
Model
(kg)
Inlet Outlet A B C D E F

YD-45-OL 3/4 3/4 1420 810 820 730 340 250 850 Fig.5

VD-75-OL 1 1 1880 1200 1000 1100 420 2820 1300

VD-140-OL 1 1/2 1 1/2 2180 1550 1600 1450 500 3500 3600 F

VD-180-OL 1 1/2 1 1/2 2280 1550 1600 1450 500 3600 4000

YD2-45-OL 3/4 3/4 1500 810 820 730 340 2050 1000
A
YD2-55-OL 3/4 3/4 1540 810 820 730 340 2320 1300

YD2-75-OL 1 1 1880 1200 1000 1100 420 2840 1500

YD2-110-OL 1 1 1900 1200 1000 1100 420 2860 1500

E D
C B
YD2-140-OL 1 1/2 1 1/2 2300 1550 1570 1450 500 3400 4000

YD2-180-OL 1 1/2 1 1/2 2300 1550 1600 1450 500 3450 4400

YD2-220-OL 2 2 2300 1550 1600 1450 500 3450 4500

YD3-55-OL 3/4 3/4 1680 810 820 730 340 2550 1600

YD3-75-OL 1 1 2050 1200 1000 1100 420 3000 1800

YD3-110-OL 1 1 2100 1200 1000 1100 420 3060 1800 Fig.6

YD3-140-OL 1 1/2 1 1/2 2450 1550 1570 1450 500 3550 4000
F
YD3-180-OL 1 1/2 1 1/2 2500 1550 1600 1450 500 3600 4500

“W”, 3-cylinder, 2-stage, double acting type (Fig.6) A

Cooling-Water
Approx. dimensions (mm)
pipe (B) Weight
Model
(kg)
Inlet Outlet A B C D E F

WT2-250-OL 2 2 2800 1700 1700 1600 750 4150 5500 E D

C B

WT2-300-OL 2 2 2800 1700 1700 1600 750 4200 5700

WT2-350-OL 2 2 2800 1700 1700 1600 750 4200 6000

20
Oil-Free Compressor

COOLER & SEPARATORS

Relief valve mount

Flange Flange
F F
H2

Drainage port I
H1
Cooling-water inlet I
Cooling-water outlet
O Drain valve
V

Model S-041 S-042 S-043 S-044 S-045 S-046 S-047

Max. working pressure (MPaG) 0.78

Outlet temperature (˚C) 30~45 (Cooling water temperature at 15 (˚C)

Cooling surface (m2) 0.55 1.1 2.1 3.3 8.5 14 20

Cooling water consumption (l/min) 15 30 40 100 110 200 250

Approx weight (kg) 45 55 110 220 400 600 800

L (mm) 2745 2785 2935 2985 3720 3320 3400

H1 (mm) 430 480 600 660 685 835 865

1
H (mm)
2 220 240 275 375 395 465 485

size F 10K-50A 10K-80A 10K-100A 10K-150A 10K-200A 10K-250A 10K-300A

I RC 1/2 RC 3/4 RC 3/4 RC 1 RC 1/2 10K-50A 10K-50A

O RC 3/4 RC 1 RC 1 RC 1/2 RC 1/2 RC 2 RC 2 1/2

V RC 1/2 RC 1/2 RC 1/2 RC 1/2 RC 1/2 RC 1 RC 1

Standard Accessories/ Flow indicator, Optional accessories/ Safety valve, Temperature gauge, Drain gauge, Drain trap, Flow switch, Solenoid
Drain valve valve, Flow indicator

RECEIVERS

Model AV-2008 AV-4008 AV-6008 AV-12008 AV-20008 AV-30008 AV-50008 AV-100008

Capacity (l) 200 400 600 1200 2000 3000 5000 10000
Max. working pressure
0.78(8)
(MPaG)
Outer dia x Total height
584ø×960 762ø×1140 762ø×1550 968ø×2000 1224ø×2360 1424ø×2440 1424ø×3960 1928ø×4160
(mm)
10K-100A 10K-150A 10K-200A 10K-200A 10K-250A 10K-250A
Inlet RC2 RC3
(flanged type) (flanged type) (flanged type) (flanged type) (flanged type) (flanged type)
10K-100A 10K-150A 10K-150A 10K-150A 10K-150A 10K-150A
Outlet RC3 RC3
(flanged type) (flanged type) (flanged type) (flanged type) (flanged type) (flanged type)
Relief valve size 20A 25A 40A 50A 80A 80A 80A 100A

Approx weight (kg) 95 190 300 620 1000 1300 2000 3500
Standard accessories/ Safety valve, Drain valve, Pressure gauge, Anchor bolt, Companion flange
*Accessories such as Coolers, Separators, and Receivers are made in accordance with customer’s specific requirements.

21
 About making any enquiry for Oil-Free Compressor

Before making any enquiry for Oil-Free Compressor, please check the following
items and let us have information as much as you can.

❶ Application purpose: For what purpose the compressor is to be used.

❷ Environmental conditions:  hether indoor or outdoor, environmental temperature, dust

W
conditions, limitation for noise and vibration, whether special
measures against explosion are required or not.

❸ Operational conditions:  peration hours in a day, mouth, and year, whether continuously or
O
intermittently.

❹ Laws and regulations to be applied and related booklets:

Names of laws, regulations, and booklets.

❺ Analysis of gas to be handled: Whether pulver dust is contained or not, and its characteristics.

❻ Suction conditions: Pressure, temperature, and moisture

❼ Discharge condition: Pressure and temperature.

❽ Discharge quantity: At suction condition, standard condition, and normal condition.

❾ Condition for cooling water:  hat kind of cooling water is to be used. Water temperature,
W
quantity, pressure, whether water is to be circulated or not, water
quality, etc.

❿ Operation system: Manual, automatic, or dual control.

⓫ Power supplies: For power and control circuits.

⓬ Start up system: Whether directly from power line or through voltage reduction.

⓭ Monitoring:  emperature (gas, lubrication oil, and cooling water), pressure (gas
T
lubrication oil, instrumentation air, and seal gas), and flow rate (gas
and cooling water).

⓮ Accessory equipment: Receiver, cooler, common base, control panel, dehumidifier, etc.

⓯ Scope of supply: Foundation, installation, piping, wiring, joint site attendance, etc.

⓰ Requirements for quality: Various conditions required for the quality.

⓱ Particular on the documents and drawings required:

List of the documents and drawings to be presented.

⓲ Others: Requirements at the time of contract and shipments.

22
LINE OF PRODUCTS
•Compressors •Gas collecting, refining and refilling equipment
• Oil-Free Compressors (3.7~730kW) •Heat exchangers
• Lubricating Compressors (0.4~600kW) •Pressure vessel
• Special High Pressure Compressors
(Max. 98 MPaG)
•Textile machinery
• Oil-less H2 Gas Compressors for H2 station

Head Office and Plant

6, Bodai, Mihara-ku, Sakai-city, Osaka, Japan
Tel. 072-361-0881, Fax. 072-361-4491

Tokyo Branch
2-20-15, Nishiwaseda, Shinjyu-ku, Tokyo, Japan
(Takadanobaba Access Bldg., 3F)
Tel. 03-3232-2651, Fax. 03-3232-2650

Osaka Branch
5-7, Hommachi 2-chome, Chuo-ku, Osaka,Japan
(Osaka Marubeni Bldg., 13F)
Tel.06-6264-8600, Fax. 06-6264-8604

Service Center
2-1-1 Shibazono, Narashino-city, Chiba, Japan
Tel. 047-452-7660, Fax.047-452-7666

URL: http://www.kajitech.com/

Authorized by METI for testing and manufacturing high pressure gas equipment
Hold full ISO9001 accreditation
Hold full ISO14001 accreditation